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USER`S MANUAL

1. Declaration of conformity These devices have been designed following the European standards Directive Low Tension 73 23 CEE 19 02 1973 decree nr 95 1081 03 10 1995 Directive Electromagnetic Compatibility 89 336 CEE 03 05 1989 This conformity was established in respect to European standards EN 50199 of 1995 CEM directive EN60974 1 of 1998 and amendments A1 of 2000 and A2 of 2003 WIRE FEEDERS WF DESCRIPTION The GYS wire feeders are suitable on all MAGYS MIG welding units and GENEGYS MIG generators To be useful GYS wire feeders have to be connected to MIG generators via a contact batch WF 324 and 344 W wire feeders can be used with rolls whose diameters can reach 300mm Front panel WF 324 Front panel WF 344 W Wire speed setting Wire speed setting potentiometer potentiometer Water torch connection Mir Torch connector Torch omede Rear panel WF 324 Rear panel WF 344 W Control connector Control connector for contact batch for contact batch Gas connector for contact batch Gasl connector for contact batch Power connector for contact batch Water connector Power connector for contact batch for contact batch Il PREPARATION Settings choice of rollers GYS wire feeders are delivered with the following original equipment WF 324 double slot roller 0 8 1 0mm for steel WF 344 W double slot roller 1 0 1 2mm for steel Last update 05 08 2009 Versio
2. Do not carry the unit over the people or things Do not use this unit near people using Pacemaker Do not use the unit to defrost tubing Handle the gas bottle with care Indeed there are risks if the bottle or the bottle valve are damaged VI ANOMALIES CAUSES REMEDIES Anomalies Causes Remedies During the starting there is There is an accumulation of Clean the moto wire feeder a spark between the filings on the roller of the and the rollers with an air electrode and the filler moto wire feeder gun metal stick constant roller wire reel The torch is bended which Check the torch breaks the exit of the wire Last update 05 08 2009 Version S83 Nomenclature nr 73502
3. n S83 Nomenclature nr 73502 However the rollers have to be chosen following the diameter and type of the wire to be used gt reverse the slot if needed see chart here below 0 9 1 2mm no gas 042407 1 2 1 6mm 042384 1 2 1 6mm alu 042391 Connection of the wire feeder to the MIG via the contact batch Connect the power cable and the control cable of the MIG contact batch at the rear of the wire feeder The power cable has to be rotated of 90 Installation of the torch Connect the torch to the wire feeder For the WF 344 W only connect the cooling system e Torch to wire feeder e Wire feeder to cooling trolley or MIG water Installation of the reel Open the wire feeder slot Remove the nut from the reel support Set the reel on its support and insure that it is well locked by the pin and put the nut back in place For a use with steel wire place the capillar A For a use with aluminium wire do not use capillar in the European connection but a Teflon sheath special aluminium that has to come to the moto wire feeder Set the wire at the entrance of the moto wire feeder Untight the tighting lever B Close the panel of the moto wire feeder Push on the AVANCE FIL of the MIG and on the torch trigger gas closed Slowly tight the tighting lever B until the motor starts to drive the wire lll USE For the MAGYS range select the position of the wire feeder on your MIG Se
4. t your MIG as usual current 2T 4T etc Then set the wire speed thanks to the wire speed setting potentiometer of the wire feeder IV OUR ADVICE Let the ventilation holes free to let the air coming in and out The maintenance must only be done by a qualified person V SECURITY Arc welding can be dangerous and can lead to serious injuries which can be fatal Protect yourself and protect the others Take precautions against Arc emissions Protect yourself thanks Burns Wear protective or fire proof to an electronic welding helmet in clothing cotton overalls or jeans compliance with EN 175 supply with Work with welder gloves and a fire proof filters in compliance with EN 169 or apron EN 379 Protect the others by installing non Rain steam humidity Select a clean flammable protection walls or prevent environment to use your product the others to not look at the arc and to degree of pollution lt 3 on the even keep a sufficient distance place and put the machine at least one Fire risks Suppress all flammable meter from the part to be welded products from the working area Do not Electric shock This unit has to be work near flammable gas used on a single phase power supply Smokes Do not inhale gas or welding with 3 wires with neutral connected to smokes use adapted extractors the earth Do not touch the parts under voltage Check that the supply system is well adapted to the unit Falls

USER`S MANUAL

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