Raw Power Basic and Extreme Centrifuge Manual
Contents
1. centrifuge with Trantorque clamp Bolt On Heater Assembly Optional This is our optional heating attachment for the centrifuge It is a thermostatically controlled heating element for on demand heating of oil as it goes into the centrifuge For best results oil should be at least 150 F as it goes into the centrifuge Heating the oil makes a huge difference in the quality of oil coming out and the speeds which you can process Do not let the heater run Parts List i RPC Heater Manifold Casting 1015 1 1000W 120V 230V Heater Element w Thermostat TSP03333 1 High Temp Silicone Rubber Heater Hose 7 ID 5133K15 2 Worm Drive Hose Clamp 5415K14 2 Zinc Plated Steel Barbed Hose Fitting High Flow Barbed X Male for 5350K45 74 Hose ID 4 Pipe Assembly Instructions Attach 2 hose barb fittings along with the 34 plug Remove screws from one of the legs on the bottom of the heater manifold Use thread tape or high temp sealant to prevent leaking J 27 0044404444 7 Substitute two leg screws with the longer screws Attach heater manifold to hold on heater manifold Seal heater threads and screw into manifold Attach heater hose with hose clamps Note oil flows into bottom of the heater and out the top into the centrifuge Wiring The Pro Heater is set at 230V default So 120V users must modify the wiring to use for 120V which is standard N American power See the instruction booklet under cap2. PM 1PH 60H7 56 3416L TEFC F1 RPCo13 RPCo12 Necessary Tools Materials gt Deep Socket gt Thread tape or high temp pipe sealant gt Allen Wrenches 2 2 32 gt Tube of Standard Grease Phillips head screwdriver gt Crescent Wrench Assembly Instructions STEP Latches Legs 5 2 STEP 1 Wah y ga 4 do Materials 3 RPC Leg 1 RPC Enclosure 6 Allen Head Screws STEP E x 1 N N ing an s W g EX l A Td 4 4 A h 4 M A E TI v z ET C Ua ntt 3 A P Bolt leds housing using Materials 3 Latches 6 phillips 2 Allen wrench head screws Affix latches with curved piece up Materials 3 x Rubber Dampeners 3 x Hex cap screws Affix rubber Dampeners to bottom of legs 6152 DES Materials Seals 6152 6139 2 x seal set screws seal bushing Pound large seal 6139 into the top of the aluminum bushing Leave set screws out or partially in for now Press the smaller seal 6152 into the hole on the bottom of the centrifuge housing Seal should have open side facing up Seal will be pressed in with aluminum bushing later Carefully use a soft object like wood or plastic pound aluminum seal into the centrifuge housing The bottom of the bushing should be flush with the centrifuge casting Outlet Ports Tape elbows and screw it to bottom of the centrifuge housing Note that the port on the outside is for clea
3. Raw Power Basic and Extreme Centrifuge Manual www wvodesigns com Sku 7067 revA 843 972 4211 support wvodesigns com a det emm mm INVERTER READY Thank you for purchasing the Raw Power Centrifuge from WVO Designs This product is designed to remove contaminants heavy solids and liquids from waste oils such as waste vegetable oil in a continuous batch process Hose fittings 4 ID and threaded ports are 34 NPT It is recommended to use clear hose to monitor the flow PVC hose from the hardware store will work Polyethylene is better and will last longer but is more expensive Input to the centrifuge is designed to be gravity fed via a container placed higher than the centrifuge You may use a low flow pump 15 gallons hr instead of gravity Output flow of oil is processed by the centrifuge and then drains out the clean port by gravity A container must be placed lower than the centrifuge Dirty oil Drain Flow should be 10 20 gallons hour for fuel quality oil at 150 F Use a valve to control the flow otherwise the centrifuge will flood The restrictor on the lid is not enough to reduce the flow Measure the flow by timing how long it takes to fill a 5 gallon bucket Flow over 25 gallons hour the centrifuge will flood Start at the lower flow rates 10gph and work your way up Heaters should not run dry When building your own plumb in a low spot to prevent and include a thermostat Oil is best cleaned when Hot at
4. for wiring diagrams Stock 230V Configuration Black Wire Jumper White Wire Red Wire Heater is Pre wired stock for 230V No modifications needed for 230V Power 120V Configuration Black Wire Jumper Plate Jumper Plate Red Wire White Wire In order for heater to work with 120V power Relocate white and red wires as shown Add jumper to left connection as show Where is the jumper We conveniently hid it for you underneath the heater cap www wvodesigns com 1 843 972 4211 Checkout our Raw Power line of WVO specific Conversion Components Centrifuges and Transfer Pumps We constantly refine our products and are adding new products to our website Ideas and VWVODesigns feedback are more than welcome Raw Power CENrRIFUcE Clean waste oils with ease with Raw Power Beast CENTRIFUGE Hlgh Capacity this high power high capacity centrifuge Comes in 120V Auto cleaning Industrial Centrifuge Produce fuel quality and 230V power Easy to setup and use Durable and oil at a rate of 50 150 gallons per hour Includes effective Auto purge for self cleaning Continuous duty Oi TRANSFER Pump Move oil reliably and Raw Power HEATED FILTER Raw Power VEGGIE FuEL Pump fast with our oil pump Stop wasting time Comso Onboard filtration Reliable fuel pump for vegetable oil and money on inferior pumps Comes in for veggie systems in Engineered specifically for Vegetable 10 15 or 25 gph vehicles Ha
5. least 150 F Cleaning For a finer clean slow down the flow of oil into centrifuge The centrifuge will not clean the dregs or really dirty water logged oil It is best used for a fine cleaning producing a fuel quality oil If you have lots of debris and water in your oil let it settle and pull or pour off the top then into the centrifuge Water and debris will be trapped in the bowl Stop the bowl to let the water drain every 40 gallons or so Cleaning of the bowl itself can be done every 200 gallons or so when the wall of dirt on the inside of the bowl gets thicker than 4 Clean the bowl out with hot soapy water a scraper and sponge Parts List QUANTITY DESCRIPTION PART 1 RPC Rotor 1000 1 RPC Lid 1002 1 Breather Vent NPT Male 20 Max SCFM 1 Height 9833K12 B Low Pressure Galv Iron Threaded Pipe Fitting 7 Pipe 90 Degree 4638 224 Elbow Female X Male 3 Overcenter draw latch RPC Cover 97 50 150 11 1 Trantorque Clamp Bushing for 7s Shaft Size for 1 Component Bore 6202115 4 Viton R Fluoroelastomer O Ring AS568A Dash Number 013 9464K18 4 Zinc Plated Stl Button Head Socket Cap Screw s 16 Thread 91306A419 1 Length 1 Steel 37 Degree Flared Tube Fitting Adapter for 4 Tube OD X 50695K162 NPTF Male Pipe 3 Znc pltd Stl Low strength Hex Head Cap Screw 746 18 Thread 913094580 7s Length Fully Threaded 1 Aluminum Seal Bushing 1056 1 Oil Seal Cr6152 1 Motor 33HB3450R
6. n oil and the inner port is for the drain sump Materials Motor 4 x o rings 4 Place o rings in holes Lift motor through and bolt down with 74 allen allen screws wrench Be careful not to crimp seal when pushing motor though Fill seal with grease and attach set screw plugs with 752 Allen wrench Bowl Mounting Slide bowl with clamp over the shaft and tighten with Height should be 74 to 14 above bottom lip ridge on socket casting ied 2 Materials teenie Lid Ep Elbow Hose Barb Add vent plug and 77 elbow didi ban to lid adapter 24 to 74 reducer 1 4 flare tube fitting 34 vent Booster cone customers need to modify see additional plug 74 plug instructions CNRC NEM PP te A MOI o m Add 34 to 74 reducer and flare fitting to inside of lid on same port as inlet fittings Complete Centrifuge Motor Wiring Basic Centrifuge Motor is already wired and ready to plug into a standard 120V outlet Extreme Centrif uge Motor need to be wired through GS1 You also need to program the GS1 to get the full 6000 RPM out of the motor Read the Manual Wire with caution Your Extreme centrifuge includes the GS1 controller to convert your standard power to run the 230V 3 Phase Motor Ground 5 q V a oOo D b A 18 P M jn ower to Motor H Ground to green screw T1 T2 T3
7. s a 12V heater Oil Custom pressures to suit your wrap heated head and high specific vehicle 5 year warranty quality 10 micron filter www wvodesigns com
8. to orange blue white wires on motor order does not matter Your Extreme 6000 rpm motor should be 230v 3 phase motor The included GS1 controller converts the power from your region s standard voltage listed on the controller to run the 230V 3 phase motor So you can run your 120V or 230V single phase power into the GS1 Controller GS1 10P5 accepts 120V single phase power while the GS1 20P5 accepts 230V single phase power Wiring of the Extreme centrifuge is done as follows L1 L2 and Ground symbol on the GS1 controller connect to your standard single phase power wiring You can purchase a cord that has a plug for a standard outlet on one side and loose wires on the other end for connecting to the GS1 Use an old extension cord if you d like 14 awg wire is recommended The order of the L1 L2 wires do not matter the grounds need to be matched however Reference user manual page 2 8 bottom figure T1 T2 T3 on the bottom GS1 controller connect to the orange blue and white wires the motor order does not matter The 4th wire will be from the ground on the controller to the green screw on the motor You can use something called 75 with ground wire rolls from the hardware store Wiring should be done according to local code Use 14 awg wire Programming of GSI The GS1 drive needs to be programmed to run the motor for 6000RPM Refer to Section 3 2 the manual We also made a video at www vimeo com 8093365 You will need
9. uge as a fine cleaner not a garbage seperator Centrifuge oil still has water the centrifuge can remove all of the water from oil if the water content is 596 or less If you have over 5 water in your oil which is not normal pre settle the oil You can also open up the vent in the lid and attach a short piece of hose for better water removal The centrifuge cleaning ability is limited by the capacity of the bowl so when the bowl is full of contaminants like dirt or water it must be drained or cleaned stop my centrifuge and let it drain every 40 50 gallons processed Booster Cone Assembly Optional This is our Raw Power Centrifuge Cleaning Power Booster Cone This upgrade will allow for faster oil processing and or finer cleaning It reduces turbulence by spinning the oil before it enters the bowl It also puts the new oil in at the very bottom of the bowl so it has to work its way through then entire contents before leaving The cone bolts right into the bowl and the inlet needs to be modified on the centrifuge lid Parts List QUANTITY DESCRIPTION IA NH 1 RPC Booster Cone 1031 1 4 male X 78 fem Hexbushing adapter 4638K651 Assembly Instructions Bolt down Booster Cone to Add 1 4 hex bushing to 34 hex centrifuge bowl with 74e Allen bushing and place in center of the wrench lid Inlet port should reach just below the top of the booster cone Move oil inlet to the center of the lid Attach bowl inside
10. use the parameters off the motor for programming Hit the Program Enter button to get to the right parameter setting Settings Parameter 0 00 230 Parameter 0 01 1 4 Parameter 0 02 60 Parameter 0 03 3450 Parameter 0 04 6000 Now you are ready to go There are quite a few other settings to play with like ramp up and ramp down speed If you get errors check the manual appendix for possible issues The tech support number for the GS1 is 110 844 4200 they can help with error codes and possible issues Troubleshooting Oil will not flow is too slow make sure there is not debris clogging your hose tip of the inlet on the lid or flow valve Make sure the outlet hose pipe has a way to let air escape or vent Motor stops Be sure you are not flooding the centrifuge The centrifuge can handle 25 gph 95 Iph maxiumim The restrictor tube is not enough to reduce the flow Flow needs to be adjusted with a ball or gate valve before the centrifuge Oil is coming out the dirty port while running slow down the flow This only happens when the centrifuge is flooded Quality of the centrifuged oil is poor the first thing to try is slowing down the flow of oil through the centrifuge A slower flow will give the oil more time to be cleaned in the centrifuge Also make sure you do some preliminary settling of the oil If you dump garbage or sludge in the centrifuge the quality of the oil coming out may not be as good Think of the centrif
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