User Manual
Contents
1. WHITE ELECTRICAL DIAGRAM 1 60 15 lt E gle T ag SC a ee 3 Er 8 v ze ul zx 9 Hz zg y a EN ei ITEN PART NUMBER QUAN DWG 701 1508 0021 CDRD PD 1 702 1508 0013 B X ELECTRICAIL t D 703 5843 5210 SCRW RD HD 6 32x1 4 12 PUR 704 5851 9353 WSHR 6 MD SPRNG LCK 14 PUR 705 gt FLAT 18 8 11 PUR 706 RTRDGE 1 2 x 2 PUR 707 TERM 6 RING 18 22 GA 1 PUR 08 SPRING Z es 6 bJ 709 THERMOS WTCH SURF MNT 1 PUR 3 70 BLK TERM 2 POSITION 1 PUR 711 5770 7461 JMPR TERMINAL BLOCK 1 PUR B 71e 5843 5215 SCRW RD HD 6 32x5 8 2 PUR 08 0003 1 UPPR HTR PLATTEN LRG 1 D 9770 4817 RLF STRN STR 1 2 1 PUR I 715 5766 7750 NUT LCK APPLETUN BL50 1 PUR e 716 6516 0070 INSULATIR PUSHER SLCN 1 1508520009 Oliver Packaging amp Equipment Company 800 253 3893 CH I V R 511 Sixth Street NW Grand Rapids MI 49504 www oliverquality com 1508 NLG SELF ACTUATING LIDDER MANIFOLD ASSEMBLY x m CH Ho c d gt N N ES N N R N N N X Ns Z Se 8032. OLIVER Grand Rapids Michigan U S A 49504 5298 USER S OPERATING AND INSTRUCTION MANUAL MODEL 1508 NLG SELF ACTUATING TRAY LIDDER 1508S20000CV2 OLIVER 1508 NLG SELF ACTUATING LIDDER INDEX SAFETY INSTRUCTIONS iesse einna peaa casa APER EREE ence ea TR Lie 1508520002 SET UB y t Ghana hum aea tt Ime 1508520003 OPERATING PROCEDURE vr aie eure RR d d e egets 1508520004 ADJUSTMENTS 2 1 B anie en e a Pr deer a aaa UE Oda ds 1508520005 TECHNICAL GPECIFICGATIOND L nennen nemen 1508520006 ewe 1508820007 TROUBLESHOOTING ET 1508S20012 1 PUSHER ADJUSTMENTS a aiii aaa aqa a nre nnns 1508S20012 2 ASSEMBLIES BASE ASSEMBLY un dieere eet et rn Sa h e ien 1508520008 HEATER PLATTEN ASSEMBLY uu unamasa uay paha hal asa 1508S20009 MANIFOLD AGGEMDL NV 1508S20010 FINAL ASSEMBEY EE 1508S20011 MACHINE EXCHANGE PROGRAM GEN 050819 WARRANT Ye rieren GEN 040225 WARRANTY DROCEDURE A GEN 040226 RETURNED PARTS POLICY 2 ttr eo ER DOR DU ERES GEN 040227 12 23 97 1508820001 OLIVER Oliver Packaging amp Equipment Company 1508 NLG SELF ACTUATING LIDDER SAFETY Various safety devices and methods of guarding have been provided on this machine It is essential however that machine operators and maintenance personnel observe the following safety precautions Improper installation or operation of this equipment may cause injury to personnel or damage to equipment e Before operating the Self Actuating Li
3. Nc ut TEM PART NUMBER DESCRIPTION QUAN DWG 801 3130 0023 MNFLD MAIN PNEUMATIC 1 PUR 802 5148 6510 TIMER PNEUMATIC 1 PUR 02 95 1779 FING ELB 90 SVL 2 PUR 804 5148 5531 VALVE 4WAY PNL MNTED 1 PUR 805 6909 3006 U RING 8568 006 1 PUR 806 9843 5196 SCREW RND HEAD 2 PUR 807 5115 1427 PLUG PIPE BR CSNK 1 8 3 PUR xxx 5130 7005 MUFFLER EXHAUST1 8NPT 2 PUR Lr REQUIRE LOCKTITE REMOVABLE THREADLDCKER 242 I REQUIRE TEFLON TAPE PNEUMATICS DIAGRAM CAM SE is TIMER FILTER E ACTUATOR REGULATOR Earl VETT WK ben e S es te aa FOUR WAY VALVE lt Rev 01 15 09 1508520010 eS ge onsen SS www oliverquality com 800 253 3893 3dVl QOV3HHl N LJAIM dOd 3313 A v 1 1 33W3 BHv2 XAD 2 1 NING dVNS LSNVHX 3 4414 30W LeOddNs DNISdS Nid DEL 6100 80S1 alalle AJSNAJSIC WIA ad 1 9100 80S1 HJ y 531 Sen 13Id A NAV x au u asiq aba ll La0deNs MOS GSC 10W M_ aNa dwn SXE GNVH A 10H NOIS e 1 eX SZ SNd11 9NdS 410 0079 vOlv vcoZ labo N3LIVId ALH 8ddS AHSd 8100 80ST e ADLYNLIV sIv 9NIadS c00c EvIG ONE KEE Oliver Packaging amp Equipment Company 511 Sixth Street NW Grand Rapids MI 49504 IL 89S daVit ONA O SN EN E 31 SA ID 1
4. MI 49504 www Oliverquality com 1508 NLG SELF ACTUATING LIDDER BASE ASSEMBLY ITEM PART NUMBER DESCRIPTION QUAN DWG 6 SCREW RND HD 6 32x1 4 20 PUR 6 COVER REAR B 6 BASE RIGHT HAND D 6 PIVOT BRACKET PUSHER C 6 SCREW HEX 1 4 80x5 8 4 PUR 606 WASHER LDCK 177 PUR 607 SPRING GAS 154 CYL 608 RING RETAINING TRUARC 3 PUR 609 BUSHING HOUSING E 610 5257 020 BRNG FLG NYLNR THOM 2 PUR 611 1508 0008 1 BRACKET GAS SPRING C 612 1508 0005 1 COVER FRUNT C 613 5148 5339 VALVE AIR ROLLER B 614 5843 5227 SCREW RND HD 8 32 2 PUR 615 6528 5505 TUBING NYLUN 46 PUR 616 1508 0007 1 PUSHER ARM C 617 1508 0028 PIN HEX HINGE C 618 1508 0010 ROLLER PUSHER C 619 5831 9113 NUT FLX LK FLHT 10 24 C 620 5257 0574 BRNG FLG NYLON BUNT 2 PUR 601 5842 8989 SCREW SHUULDER 1 4x1 PUR 622 1508 0001 1002 BASE LEFT HANI D 623 1508 0024 1 ROD SLD 25 3 8 LUNG 4 C REQUIRE LOCKTITE THREADLOCKER 242 aN EUN 611 Y 605 v N m 4 DU NGA ENS TRIS TY 610 Rev 8 15 05 1508520008 Oliver Packaging amp Equipment Company 511 Sixth Street NW Grand Rapids MI 49504 800 253 3893 www oliverquality com OLIVER 1508 NLG SELF ACTUATING LIDDER HEATER PLATEN ASSEMBLY Rev 12 17 97
5. the heated upper platen Poor seal quality Verify the pressure setting adjustments Allow seal to cool before checking quality Verify the dwell time setting adjustments Verify the temperature setting adjustments Clean the upper platen cleaning Tray does not eject properly 1 Take pusher arm out of Locked position setup 2 Wipe clean both the white nylon wear strips and the matching wear surface on the tray carrier with a light mineral oil or vegetable oil 3 Make adjustment to gas spring bracket see 15088200012 2 Oliver Products Company 24 hr emergency service 800 554 5603 12 23 97 1508520012 1 www oliverquality com 800 253 3893 Oliver Packaging amp Equipment Company 511 Sixth Street NW Grand Rapids MI 49504 1508 NLG SELF ACTUATING LIDDER OLIVER sso BIOL x M9 9240 we j1eusnd peuisep io 1exX598Jq snip ON x 1508S20012 2 s joq ueju8n 3 plasuley 9 Bui Bululeyes aoejdei g Buds epp uoejjeau 92410J wie Jeusnd peussep Jo 1exoeJgq ysnipy yog quougsnfpe Aoul w jog poddns uasoo 7 Duude seb e Bul Buluie1 i1 saoway E 12 23 97 Oliver Packaging amp Equipment Company 800 253 3893 CH I V R 511 Sixth Street NW Grand Rapids
6. 9330 ad Nad 1Vd l len 83 ef L193NNDOSIG FINAL ASSEMBLY jafnSS38d 390v9 agivino3a a31 114 8 E IXv l SHE X3H IN Javnal D L38 9NIS 1508 NLG SELF ACTUATING LIDDER NISE NJ 10 9 Wr v 38n WOrw eni 3SNddSII Ws COX 1 4100 291 dS dW SS 8 8HS 6SE6 c DSNMdS SS V i 231 8HSA SEG 91 8 E Ct dH ASOS 1901 z O2 v i H X3H A23S g001 3SN3dSIQ WII 3AVeld S r lI 2 9 OH GB ABNOS Gm NIVW 23AD3 330 HIH AVAL DAC OILdIX9JSJ0 OLIVER REV 2 24 09 1508582001 1 OLIVER WARRANTY PARTS Oliver Packaging amp Equipment Company Oliver warrants that if any part of the equipment other than a part not manufactured by Oliver proves to be defective as defined below within one year after shipment and if Buyer returns the defective part to Oliver within one year Freight Prepaid to Oliver s plant in Grand Rapids MI then Oliver shall at Oliver s option either repair or replace the defective part at Oliver s expense LABOR Oliver further warrants that equipment properly installed in accordance with our special instructions which proves to be defective in material or workmanship under normal use within one 1 year from installation or one 1 year and three 3 months from actual shipment date whichever date comes first will be repair
7. air Parts Deptartment toll free at 800 253 3893 Parts returned for re stocking are subject to a RE STOCKING CHARGE Thank you for your cooperation Repair Parts Manager Oliver Packaging and Equipment Company GEN 040227
8. dder read through this manual Never allow an untrained person to operate this machine e WARNING PINCH POINT Keep hands out of machine Always be sure the machine has been unplugged from power and air before cleaning or servicing 2B A 6402 3009 AMK WARNING CAUTION e CAUTION HOT The heater cover and upper platen are very HOT Caution must be used to protect yourself and others CAUTION HOT 77 7 OC 2 SNNNNNNSSSNS e In addition to these general safety instructions follow the specific instructions given through out this manual 12 17 97 1508520002 OLIVER 1508 NLG SELF ACTUATING LIDDER SET UP 1 Unpack and carefully remove the Self Actuating Lidder Check for completeness of your order and that none of the items have been damaged during shipment 2 Screw the four rubber feet in to place on the bottom of the machine 3 Place the Se f Actuating Lidder in a suitable location that provides adequate working space The location must be sturdy level and capable of holding 50 lbs per machine 4 Use the quick detachable coupler to connect air pressure to the filter regulator The Self Actuating Lidder requires a minimum of 0 1 CFMat 90 PSI NOTE e DO NOT USE AN OILER OR LUBRICATOR WITH THIS MACHINE oa NOTE e DO NOT CONNECT TO AIR PRESSURE ABOVE 140 PSI 5 Pullthe ejector bar to its operating position as shown Pusher Arm Mp Locked Positio
9. e CAUTION HOT The heater cover and upper platen are very HOT Caution must be used to protect yourself and others WARNING PINCH POINT Keep hands out of machine Always be sure the machine has been unpluged from power and air before cleaning or servicing e Make sure the unit has been unplugged from power and air before cleaning e Clean the Self Actuating Lidder with a mild cleaner and a damp cloth To clean or access the heated upper platen remove the the tray carrier and lidding material tip machine back and rotate tray carrier return arm back to locked position see setup 7 CAUTION e MAKE SURE UNIT IS SECURE AND WILL NOT TIP OVER e Use a copper scouring pad to clean heated upper platen Allow platen to cool before attemptin to clean e Accumulated sludge and moisture should be drained from the filter regulator Sediment should not be permitted to fill above the filter element Drain Valve UN d 12 17 97 1508S20007 OLIVER 1508 NLG SELF ACTUATING LIDDER TROUBLE SHOOTING SYMPTOM CORRECTIVE ACTION Heater will not power up 1 Verify that the power cord is pluqqed in 2 Press Reset on the circuit breaker Heated upper platen won t cycle Verify that the air line is plugged in Verify that the air compressor is on Verify air pressure at the filter regulator Lid folding shifting or sliding off machine Verify that the adhesive side of the lid is down Verify that the trays are not over fillet Clean
10. ed by Oliver or an Oliver Authorized Service Dealer in accordance with Oliver s published Service Schedule For purposes of this warranty a defective part or defective equipment is a part or equipment which is found by Oliver to have been defective in materials workmanship if the defect materially impairs the value of the equipment to Buyer Oliver has no obligation as to parts or components not manufactured by Oliver but Oliver assigns to Buyer any warranties made to Oliver by the manufacturer thereof This warranty does not apply to 1 Damage caused by shipping or accident 2 Damage resulting from improper installation or alteration 3 Equipment misused abused altered not maintained on a regular basis operated carelessly or used in abnormal conditions 4 Equipment used in conjunction with products of other manufacturers unless such use is approved by Oliver Products in writing 5 Periodic maintenance of equipment including but not limited to lubrication replacement of wear items and other adjustments required due to installation set up or normal wear 6 Losses or damage resulting from malfunction The foregoing warranty is in lieu of all other warranties expressed or implied AND OLIVER MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE REGARDING THE EQUIPMENT COVERED BY THIS WARRANTY Oliver neither assumes nor authorizes any person to assume for it any other obligations or liability in connection with said equi
11. n e 11 9 09 1508520003 1 O IVER Oliver Packaging amp Equipment Company 800 253 3893 IW Grand Rapids 49504 liverquaiity com 1508 NLG SELF ACTUATING LIDDER 6 SET UP continued 6 Plug the power cord into a grounded electrical outlet The Se f Actuating Lidder requires single phase 110 VAC 60 Hertz with 10 ampere minimum circuit breaker protection 7 Install the tray carrier Ch xx 8 Load lid dispenser E o o o 11 9 09 1508S20003 2 OLIVER EN kaging amp Equipment Company 1508 NLG SELF ACTUATING LIDDER OPERATING PROCEDURE 1 To turn the machine on plug in the power cord Wait 40 minutes to allow the heated upper platen to reach temperature 2 Place a tray in the tray carrier 3 Position a single lid on the tray Use the retractable pins on the tray carrier to center the lids over the tray Be sure the adhesive side of the lid is down NOTE e The adhesive side of the lid can be determined by pinching a fold and rubbing the lid material against itself Test both sides of the lid The rough or tacky side of the lid will be the adhesive side 4 Push the tray carrier into the Self Actuating Lidder until it stops This will cycle the heated upper platen down applying pressure on the film and tray flanges As the heated upper platen lifts back to the open position the tray carrier will automatically reopen NOTE e Act
12. pment OLIVER SHALL NOT BE LIABLE FOR LOSS OF TIME INCONVENIENCE COMMERCIAL LOSS INCIDENTAL OR CONSEQUENTIAL DAMAGES GEN 040225 OLIVER Oliver Packaging amp Equipment Company WARRANTY PROCEDURE If a problem should occur either the dealer or the end user must contact the Parts and Service Department and explain the problem The Parts and Service Manager will determine if the warranty will apply to this particular problem If the Parts and Service Manager approves a Work Authorization Number will be generated and the appropriate service agency will perform the service The service dealer will then complete an invoice and send it to the Parts and Service Department at Oliver Products Company The Parts and Service Manager of Oliver Packaging and Equipment Company will review the invoice and returned parts if applicable and approve for payment GEN 040226 OLIVER Oliver Packaging amp Equipment Company RETURNED PARTS POLICY This policy applies to all parts returned to the factory whether for warranted credit replacement repair or re stocking Oliver Packaging and Equipment Company requires that the customer obtain a Return Material Authorization RMA number before returning any part This number should appear on the shipping label and inside the shipping carton as well All parts are to be returned prepaid Following this procedure will insure prompt handling of all returned parts To obtain an RMA number contact the Rep
13. uating machine with no tray or lid a in place may cause the tray carrier to stick closed 5 To remove the lidded tray push up on the bottom of the tray with your hand and lift from tray carrier 12 17 97 o o C i9 OJ O e O o o 1508520004 OLIVER 1508 NLG SELF ACTUATING LIDDER ADJUSTMENTS Your Self Actuating Lidder was tested at the factory using the same trays and film as you will use Regulated pressure temperature and dwell time where adjusted during this test to provide a good seal Our test results indicate the following Regulated Pressure PSI Temperature F Dwell Time Seconds When checking for a good seal look for seal completeness and reasonable seal strength A poor seal will occur if the product in the tray contaminates the tray flanges Moisture will have the same negative affect Trays that have irregular flanges or are deformed also seal poorly Defective trays should be discarded Under different operating conditions you may find it necessary to adjust one or all of the sealing parameters When making adjustments change only one parameter at a time make small incremental adjustments and record the change made This is one situation where MORE IS NOT BETTER In other words more heat plus more pressure plus longer dwell time does not necessarily equal better seals REGULATED PRESSURE To adjust the regulated pressure simply pull up the knob on the top of the filter reg
14. ulator and rotate until the gauge shows the desired pressure 40 PSI min Push the knob back down to lock DWELL TIME The dwell time adjustment knob is on the front of the machine The dwell time can be adjusted from 1 seconds to 30 seconds 4 S Rotate the knob between the 0 and F knob D lt markings until the desired dwell time is found gt i S The greater the angle clockwise direction RE I the greater the dwell time setting NOTE e AVOID MAKING CHANGES TO THE TEMPERATURE SETTING TEMPERATURE The temperature of the heated upper platen can be adjusted through an access hole on the top of the electrical cover Use a slotted blade screwdriver to remove the plug and make the adjustment Once the right combination of the three parameters is found no further adjustments should be necessary so long as you do not change the film or tray material 12 17 97 1508S20005 OLIVER En 1508 NLG SELF ACTUATING LIDDER TECHNICAL SPECIFICATIONS Tray Capacities 8 203mm by 9 75 248mm maximum top outside dimension tray Temperature Range 50 F 10 C to 300 F 149 C Machine Dimensions Weight 55 Ibs 22 7 kg Electrical 115 VAC 8 Amps Single Phase 50 60 Hz OR 230 VAC 4 Amps Single Phase 50 60 Hz 11 9 09 1508520006 OLIVER 1508 NLG SELF ACTUATING LIDDER CLEANING e Ifthe machine has been operating allow the unit to cool before cleaning CAUTION
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