User`s manual
Contents
1. emergency stop Maximum rated voltage 30V DC Maximum rated amperage 1A DC i Caution Dry contacts must be used for external O Output specifications UD40 controller side nda Caution Internal circuit Output type Relay contact output Maximum rated voltage 30V DC Maximum rated amperage 1A DC 31 5 Operation of device 3 Action sequence UD40 Series 1 Switching to REMOTE mode SCA EMO By turning 1 pin of D Sub37 connector to ON UD40 controller 1 2 3 4 5 6 switches to REMOTE mode where REMOTE display OS mmm mmm appears on main screen and control by signals from D Sub37 connector is enabled Maa Temp Feedback OFF I LED OM E Leo oFF Data Menu Main screen Local remote switching 1 ON gt Control by external signal is enabled 2 Changing program No Program No can be modified by setting the program No to be selected with the 5 bits of 4 to 8 pins of D Sub37 connector and feeding one shot pulse signal of 0 3 second or longer to 3 pin Local remote switching 1 ON Program No bit 0 4 ON Program No bit 1 5 ON Program No bit 2 6 ON Program No bit 3 7 ON Program No bit 4 8 ON 31 3 0 Program No to be set 1 Program No change pulse 3 fon fon Program No set i Program No 1 i Program No 3 Items to note Program No will no be changed by just modifying the 5 bits of 4 to 8 pins of D Sub37 co2. V Be sure to wear protective glasses that shield UV lights since the light emitted by this machine contains UV light of either 365nm 385nm Be sure to perform cleaning of LED head while the power supply is cut off Performing with the power supply on may cause disorders and inflammation in the eye or the skin as well as electric shocks Do not disassemble or modify V It may cause accidents injuries and electric shocks V It may result in abnormal heating and fuming It may cause disorders and inflammation in the eye or the skin due to exposure to LED UV light Precaution on safety O Prohibited O Prohibited O Prohibited O Be sureto observe Q Be sure to observe Q Be sure to observe Oo Be sure to observe Ground connection N Caution Do not put foreign objects such as liquid flammables and metals inside the product It may result in abnormal heating and fuming Do not perform work connection disconnection etc while it is powered V lt may cause electric shocks Do not put objects on top of this product or block the ventilation hole It may cause burnout due to heating Do not touch with bare hands during radiation or right after radiation It may cause burns due to high temperature Use this product with a margin against its guaranteed characteristics and performance Exceeding limit values of guaranteed characteristics and performance may result in
3. 3 LED head LED head connection cable Exhaust fan 4 x M4 depth 6 Opposite side is identical co r Mounting screws Opposite side is identical Aiv intake area Opposite side is identical F G connection screw M4 screw depth 5 5 UV emitting window Outline drawing of 3B version is shown as an example of LED head See the LED head specification sheet and installation work description documents for details 23 4 Touch screen 1 Touch screen display The following screens are displayed on the touch panel Data confirmation Initial screen Main screen Data menu screen screen Operating time confirmation screen Error screen Language selection screen Main unit Emergency stop screen Program setup External screen Emergency stop screen Error confirmation screens 2 Description on touch screens and switching between screens Panasonic 1 Initial screen Turn ON control unit circuit breaker to display the initial screen as j shown to the right after touch screen initialization is complete UD40 Series Controller In the language of the inverted state by pressing the switch of the Turn ON the Key Switch language selection the touch panel is displayed Aicure LED Line Type UY Curing System PLC software version is shown in the bottom right corner of screen EEE Language select IEEE 2 Startup preparation screen Turn ON the key
4. Panasonic Aicure LED Line Type UV Curing Systems UD40 series ANUD4S50 Users manual WUME ANUD4550 01 2015 3 panasonic net id pidsx global Precaution on safety Precautions provided here are for prevention of hazards and damages to you and others by using the product safely and correctly In order to indicate the level of hazards damages and the degree of urgency contents of precautions that are presumed to occur in the case of erroneous handling are classified into warning and caution Both are important contents concerning safety and hence must be observed without fail warning Contents with presumed possibility of death or severe injury for people N Caution Contents with presumed risk of injury for people and occurrence of physical damage Pictogram example O Symbols indicate prohibited actions Disassembly prohibited in the picture to the left O Symbols force or instruct actions Observe without fail in the picture to the left Though we incorporate safety measures based on specification agreements there is no guarantee from us whatsoever in the case of occurrence of safety issues Likewise there is no guarantee from us whatsoever for production halt and product defect caused by equipment failure malfunction problem etc human and physical damage due to failure of other companies merchandise equipped with the product or related lawsuit and so forth Precaution on
5. also carry out the handling of this product before and during the acceptance inspection with sufficient consideration on controlled maintenance Warranty period In the case of failures for which we are to be held responsible within 1 year from technical acceptance we will perform the repair or provide the parts free of charge However warranty period shall be 1 year from accounting acceptance in the case that technical acceptance is not performed within 15 days from accounting acceptance due to reasons on your side or that the article about deeming accounting acceptance as technical acceptance out of articles concerning accounting acceptance prescribed on product specification sheet is to be applied Warranty coverage In the case of failure or flaw with this product revealed during the warranty period for which we are to be held responsible we will provide substitute articles or required replacement parts or replace or repair the flawed part free of charge However failures and flaws corresponding to the following will be excluded from the scope of this warranty 1 If it is due to the specifications standards handling methods etc ordered by you 2 If itis caused by modifications on the structure performance specifications etc performed after purchase or after delivery without any involvement from us 3 fit is due to a phenomenon that cannot possibly be foreseen by the technology made available at the time of the purchase or con
6. corresponding to the program No will be displayed on screen and if the set dimming rate appears as 0 that LED block is set to not illuminate the LED 2 Dimming rate input screen Keyboard pops up on screen by touching the number field of the set dimming rate on screen allowing entry of dimming rate Keyboard allows entry of dimming rate of 0 and 50 to 100 which will be determined by pressing ENT after entering the number If a number exceeding 100 is entered and ENT is pressed it is deemed as input error and user will be prompted to re enter the number If a number from 1 to 49 is entered and ENT is pressed it will automatically be converted to 50 The block will not be illuminated when turning on LED if the dimming rate is set at 0 Press CLR to clear the entered value Press BS to delete 1 last character of the number entered last Press ESC to cancel the input Press ENT key and set the dimming rate on keyboard to display 2 keys to the right of the screen 3 Confirm key Press this key to finalize the entered dimming rate 4 Cancel key Press this key to discard the entered dimming rate and restore the state before modification 5 END key Press this key to finish dimming rate setting save the set dimming rate in memory and return to the previous screen Please note that the set dimming rate data will not be saved in memory if the d
7. disabled e Isn t it set to REMOTE Operation with external control is lt Isn t it set to LOCAL disabled See 6 Error display on P 35 to 37 for cases other than the above 39 9 Manual revision history Manual No Revision content WUME ANUD4S50 01 March 2015 First edition Panasonic Industrial Devices SUNX Co Ltd Overseas Sales Division Head Office 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan Phone 81 568 33 7861 FAX 81 568 33 8591 About our sale network please visit our website PRINTED IN JAPAN Panasonic Industrial Devices SUNX Co Ltd 2015 WUME ANUD4S50 01
8. e Isn t there any snapped wire in LED head connection cable 8 Sudden change in voltage error This is an error that occurs when LED voltage has changed rapidly Applicable LED blocks have the values in No field inversed and blinking Possible causes e Isn t there any damage to LED such as snapped wire or short circuit e Isn t there anomaly of power supply e Isn t there any snapped wire in LED head connection cable 3 Emergency stop 1 Equipment main unit emergency stop This screen will be displayed when the emergency stop button of the device s main unit is pressed Device comes to complete halt state when the emergency stop button is pressed To cancel emergency stop turn the emergency stop button knob to the right and press Cancel key on touch panel as supported on screen Main screen will be resumed by way of startup preparation screen 2 External emergency stop This screen will be displayed when 17 pin and 18 pin of the external I O connector D Sub37 are in open state Device comes to complete halt state when this state is entered Short 17 and 18 pins to cancel emergency stop Use dry contacts for the wiring for short circuits Main screen will be resumed by way of startup preparation screen when 17 and 18 pins are shorted 37 Current out of range LED block Ma leibls LED current is out of range Occurred in LED block of inverted flashing number Please chec
9. errors caused by external factors Do not disassemble or modify It may result in failures Warranty will be void for failure or breakage occurring from usage with disassembly and modification Power source voltage for this device is single phase 200 to 240V AC frequency of 50 to 60Hz Do not use it on power source voltage and frequency deviating the provision in this manual It may cause breakage Customers shall prepare the power cable AC supply cable with the diameter appropriate for the maximum input current 5A Securely connect the power cable to the terminal block screw diameter 4 on the back of the control unit Connect the ground wire securely Do not share the power line for this product with motors machines with induction properties or devices that consume large amounts of power Despite the sufficient resistance to noises superimposed on the power line it is recommended to use an isolation transformer and so forth to attenuate noises before feeding the power Use the supplied cables for the connections among the control unit power unit and LED head Make sure that the cables are connected securely Warranty will be void for failure breakage or destruction occurring from usage of products other than what s designated or recommended by us When connecting cables to D Sub37 connector for external I O perform soldering accurately to prevent short circuits between the terminals inside the connector When connecti
10. safety O Prohibited O Prohibited D Prohibited D Prohibited Q Be sure to observe Q Be sure to observe Q Be sure to observe Disassembly prohibited Warning Use appropriate transport device and stay away from the underside of machinery Use of inappropriate transport device may lead to dropping and causing injury Do not install this equipment near important electronic apparatuses supporting human life Users of pacemaker and so forth must stay away from the device during operation V Electromagnetic noises may cause errors in the function of life support devices Do not use in combustible gas atmosphere V It may result in explosion Do not throw this product into the flame ltmay cause explosion of electronic components Do not see or catch on skin the direct or reflected light of LED while it s on lt may cause disorders and inflammation in the eye or the skin Set up the unit in such manner to avoid exposure of human body to LED UV light V Exposure to LED UV light may cause disorders and inflammation in the skin V If there is a risk of exposure to LED UV light and UV reflection cover up with a shield with appropriate transmittance and thermal characteristics to block the UV light Be sure to wear protective glasses and protective gears when installing and operating V Failure to wear them may cause disorders and inflammation in the eye or the skin
11. to data menu screen Temp Feedback OFF See P27 for details MM Leo on L LED OFF UV radiation underway screen D5 5 Operation of device 5 Warning cepa UD40 Series Warning message appears on screen when LED lighting time LED wavelength 365rm and fan working time come close to the preset lifetime Program No Press this area when this message is displayed to jump to LED HEAD operating time confirmation screen where details of the warning can be checked remo Feedback OFF L LED ON jm LED OFF Data menu screen Block No of LED and fan approaching preset lifetime will be displayed lt onfirmation of operating time nversed and Dlink de sea our inquiry desk as the LED and fan will soon need to k DONE 5 face ae a oe hour G door hour B kk hour LEO life is approachine Fan life is approaching Contact the manufacturer Contact the manufacturer Operating time confirmation screen 96 5 Operation of device 2 Data menu Data Menu Press data menu key on main screen to jump to data menu screen Confirmation of ta o Description on each key Press the keys on touch screen to switch screens and carry out the D1 following confirmation settings and actions mm K ces Leo Data menu screen 1 Data confirmation screen Confirmation of Data This screen displays the dimming rate of the selected program No ee Temp Feedba as well as LED tempe
12. 2 0 2007 JIS C6802 2011 Classification Class 4 LED products Wavelength 365 10nm 385 10nm lt Safety control items gt Do not see or catch on skin the direct or reflected light of LED while its on It may cause disorders and inflammation in the eye or the skin Set up the unit in such manner to avoid exposure of human body to LED UV light Exposure to LED UV light may cause disorders and inflammation in the skin If there is a risk of exposure to LED UV light and UV reflection cover up with a shield with appropriate transmittance and thermal characteristics to block the UV light Be sure to wear protective glasses UV light blocking and protective gears when installing and operating Failure to wear them may cause disorders and inflammation in the eye or the skin Handling of LED products overseas Though LEDs are currently excluded from the application of Standard on the safety of laser products under IEC and JIS as of current older editions may be adopted in some countries and regions Hence please check the laser safety regulations and standards of the country of usage Usage Precautions Read product specifications and user s manual thoroughly before usage and use it correctly 10 11 12 13 14 15 16 17 18 19 20 Take external safety measures interlocking installation of smoke detector etc so that a fail safe mechanism will work for the entire system in the case of product failures or
13. 6 signals for input 2028 mo Notconnected not used RO 1 R 9 29 Equipment power ON ON when power is fed to device ON to be maintained upon occurrence of errors as well 3 4 30 LED radiation ready ON when LED radiation is possible OFF during radiation on all blocks at the time of errors h mb h h INPUT 3 EN 4 LED radiation underway A V of LED radiation OFF only when lights are off ON when LED or fan reaches end of life warning status Occurrence of equipment OFF at the time of device errors content of error to be checked error on touch screen PARMA APOS OFF upon emergency stop on device s main unit emergency stop 34 35 Reserve output 1 Reserve output Reserve output 2 Reserve output Common output Common for Nos 29 to 36 signals for output 1 Shorted with common input 2 One shot pulse with 0 3sec or longer shorting with common input 3 Shorted state with common output 4 Open state with common output 32 33 OUTPUT 30 5 Operation of device 2 Input and output specifications O input specifications Connection example UD40 controller side Open collector Relay contact INPUT COM 1 Caution Rated input voltage 24V Maximum input current 10mA Relay contact External emergency stop 1 No 17 pin External emergency stop 2 No 18 pin
14. ED lifetime reached screen 35 6 Error display 3 LED temperature error LED temperature error This is an error that occurs when LED temperature takes an abnormal LED Temp s wa cs emperature O IS abRAOFmMmal l ale value ESE PN meda LED block of inverted i i flashing number Applicable LED blocks have the values in No field inversed and PE blinking Operating state of fan 9 State around intake and exhaust port E Betseh LED st Possible causes CIERTA e Is the LED head fan working 3 Aren t the air inlet and outlet of LED head blocked x Esc e Isn t there any accumulation of dust around LED head LED temperature error screen e Isn t there any snapped wire in LED head connection cable 4 Power supply error Power supply error There is an error in the power supply for lighting LED oto anata peso Applicable LED blocks have the values in No field inversed and P S blinking flashing number Please check LED failure M Connection of control unit Possible causes Power unit and LED HEAD e Isn tthere any damage to LED such as snapped wire or short circuit e Isn t there any snapped wire in the cables x Esc e Please contact our inquiry desk if this error occurs at all times Power supply error screen which may indicate a power supply failure 5 Fan lifetime reached Reached the fan Lifetime on i Fan cumulative operation time reached the setting lifetime This is an error tha
15. HEAD 1 2 3 4 56 PP TT F Tere Feedback OFF I LED ON E Leo orF Data Menu Front panel Main screen Aicure LED LINE TYPE 1 EMERGENCY switch Press this switch to turn the device into emergency stop jump to main unit emergency stop screen and stop UV radiation EMERGENCY STOP Follow the procedure displayed on touch screen to resume from emergency stop state Turn the knob of the emergency stop button to the right direction please press the RESET Main unit emergency stop screen 2 Temperature feedback ON OFF key By pressing this key and achieving temperature feedback ON the function to detect LED head temperature and stabilize UV intensity will be activated However this function will be deactivated even under temperature feedback ON if the dimming rate is set to 100 in program setting screen as in P 28 Also this function will be deactivated if the dimming rates are not identical for all the blocks of LED head UD40 Series UD40 Series LED wavelength 365rnm TK LED wavelength 365nm Program No Program No LED HEAD Te mp Feedback invalid I LED ON L LED ON jm LED OFF jm LED OFF Temperature feedback ON state 3 LED head status display area LED wavelength 365nm Displays lit LED blocks while LED radiation is on as illustrated in the resina bk bottom left corner of screen 4 Data menu key Press this key to jump
16. block radiation 160mm with consecutive 3 block radiation 232mm with consecutive 4 block radiation 304mm with full block radiation 15 000 hours at the point of 70 against initial UV intensity 30 to 85 RH at 25 C no dewing or freezing Rated Performance Radiation distance 10mm Radiation distance 30mm A C J E gt O p O 1 To be set from touch screen 2 Customers shall prepare the cable to be connected to D Sub37 connector 3 By our measurement standards Representative value not guaranteed value Check the specification sheet and manual of LED head for basic specifications of the LED head itself 12 1 Device overview Control unit equipped with PLC power supply for LED lighting FA Vale Separate type radiation unit equipped with UV LED AC inlet Terminal block screw diameter of terminal block g4 Control unit Fan less natural air cooling Cooling method Power unit Structure Miscellaneous Outer surface finish Weight Outline drawing Space for installation Wiring type Included items LED head Control unit Power unit LED head Control unit Power unit LED head Control unit Power unit 1 Power unit 2 LED head Control unit Power unit LED head Forced air cooling with fan Matte black coat A5052 cover black anodized finish W x H x D 280mm x 222 2mm X 560mm W x H x D 280mm x 301mm x 326mm W x H x D 50mm x 477mm x 142
17. breakage Do not touch terminals when energized li may cause electric shocks Connect wires and connectors securely V Insufficient connection may result in abnormal heating and fuming Do not use power input out of the specified range V lt may cause burnout Connect the ground wire securely It may cause electric shocks and malfunctions Precaution on safety O Do not use in environments subject to major thermal fluctuation or occurrence of dewing Be sure to It may result in failures observe Do not use in environments subject to intense vibration or impact 9 lt may result in failures Be sure to y observe Usage Precautions Standard on the safety of LED products LED light source used in this product is the scope of application of Photobiological Safety of Lamps and Lamp Systems JIS C7550 2011 IEC62471 2006 Standard JIS C7550 2011 IEC62471 2006 Classification Risk group 3 Risk Group 3 CAUTION UV emitted from this product Eye or skin irritation may result from exposure Use appropriate shielding WARNING UV emitted from this product Avoid eye and skin exposure to unshielded product Product tested against IEC 62471 However we recommend safety management equivalent to Class 4 under Standard on the safety levels of laser products in consideration of safety for users lt Reference Standard on the safety levels of laser products gt Standard IEC60825 1 Edition
18. evice is powered off before pressing this finish key 98 Program Setup z Program Mo kal a arrr 2 ex S 6 7 811910 O Turn off the LED Dimming rate input screen Program Setup Program Mp Ma LED HEAD JO eres 2 4 BE a SL Turn on the LED jm Turn off the LED Dimming rate confirmation cancel screen 5 Operation of device 4 Manual operation Allows for manual operation of UD40 controller when in LOCAL state on main screen UD40 Series LED wavelength 365nm Program Wo EMERGEN Panasonic LED HEAD I LED ON O LED OFF Aicure LED LINE TYPE Front panel Description on each key The following actions will be taken when switches and keys on touch screen in the front panel of control unit are pressed 1 EMISSION switch Press this switch to light LED head under radiation conditions for the selected program No The lamp of this switch is lit while LED is on Press the switch again while LED is on to turn off LED and the lamp goes off as well Displays lit LED blocks while LED radiation is on as illustrated in the bottom left corner of screen 2 Program No key Touch the number field of program No to display keyboard on screen and enable entry of program No Keyboard allows entry of program No from 0 to 31 and the program No will be finalized b
19. evice is ready and the ON state will be maintained until device circuit breaker is turned OFF Use as a signal to check from external devices whether the power to UD40 controller is ON LED radiation ready signal on 30 pin goes OFF only at the time of error occurrence during full block radiation and the ON state will be maintained as long as there is any LED block that can be turned ON when LEDs of individual blocks are lit Occurrence of equipment error signal on 33 pin and Equipment main unit under emergency stop on 34 pin have ON signal when there is no error Occurrence of equipment error on 33 pin goes OFF when there is an error with the system when the emergency stop button of the main unit is pressed and when the external emergency stop signal is lost Warning signal on 32 pin turns ON only in the case of occurrence of warning state and will not be affected by other signals 34 6 Error display 1 Error display Upon occurrence of errors in the device the following screen is displayed where error items appear in black and the buzzer beeps Device comes to complete halt state upon occurrence of errors Abnormal occurrence LED HEAD Connection LED Lifetime FAN Lifetime LED HEAD Temperature FAM Rotation Speed Power Supply Alarm Current out of range sudden change in voltage lb Press Buzzer key to stop the buzzer Press RESET after inspecting the area of er
20. frared reduces thermal impact on the object 7 Downsized power unit and absence of exhaust blower save space 8 Lifetime is longer than conventional lamp type UV lamp reducing the burden of maintenance 3 Device configuration This devices consists of the control unit power unit and LED head radiation unit Control unit PLC based controller Power unit Power source to light LED LED head Forced air cooled type LED head with fan Note Prepare LED head separately LED nyF LED Head LEDS AC ER PA Pe AC power supply Ground lt AC ER ith ER7 7 AC t r 7 L Power cable AC supply cable BERBA AC HEEB FBI BRRYIA Power unit 1 Device overview 4 Basic specifications Power unit type od ANUD4P21X xternal control Local remote switching external emergency stop o e ready during radiation warning Error Dimming control 50 to 100 in increments of 1 LED temperature feedback Function to detect LED heard temperature to stabilize UV output 4 200mW cm at 365nm 4 600mW cm at 385nm Peak radiation distance 10mm intensity iati K la 2 300mW cm at 365nm 2 600mW cm at 385nm distance 30mm 36mm with 1 block radiation 108mm with consecutive 2 block radiation 180mm with consecutive 3 block radiation 252mm with consecutive 4 block radiation Effective radiation 324mm with full block radiation width 16mm with 1 block radiation 88mm with consecutive 2
21. he exhaust air from the fan to enter through the air intake Perform installation of LED head to customer s equipment securely using total of 8 pieces of M4 screws on the side faces of the head Standard tightening torque 1 0N m See the LED head specification sheet and installation work description documents for details on LED head installation needed for appropriate installation 18 2 Installation of device 5 Wiring method LED NyFE LED Head LEDJA AC BR PA rd i AC power supply Ground HY A gt Control unit R 2 A ale S L TE Siei ESP THIF Wa CS Power unit RE e Use the supplied cables for the connections among the control unit power unit and LED head Make sure that the cables are connected securely e Customers shall prepare the power cable AC supply cable with the diameter suited to withstand the maximum input current 5A e Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 19 2 Installation of device 6 Primary power source connection 1 Supply single phase 200V to 240V frequency of 50Hz to 60Hz for power source voltage 2 Customers shall prepare the power cable AC supply cable with the diameter appropriate for the maximum input current 5A 3 Securely connect the power cable to the terminal block screw diameter 4 on the back of the co
22. he warranty on the sole unit of this purchased or delivered product and damages brought about due to failures or flaws of this product will be excluded This warranty is applied to the application at the time of purchase Please contact us when changing the application or relocating abroad Location to which free services are applicable Final delivery address in Japan designated at the time of order or location of your staff in charge of this device in Japan Usage Precautions Warranty Handling of overseas relocation If this device is taken outside of Japan by the hands of you or final users the scope of 12 month free services will only include provision of replacement parts to the designated domestic location and free repair on the device sent to us and on location support by us or local agents will be provided for a fee Production warranty Losses due to production halt caused by failures of this device and losses incurred due to defects will not be compensated Safety warranty Make sure to perform any maneuver such as maintenance or trouble shooting where human body parts such as hands and fingers touch the equipment after shutting down the power source lt may lead to electric shocks or other disasters Though safety covers and switches will be installed in line with directions from you based on specification agreements safety issues occurring during usage will not be guaranteed by us Responsibility for flaws Flaws of the device re
23. is device cannot be used without 17 and 18 pins of external I O connector being shorted 6 Use dry contacts for the wiring to short 17 and 18 pins of external I O connector 20 3 Names and functions of each part 1 Control unit EMERGENCY o UD Series m O POWER EMISSION OFF O e i f Aicure LED LINE TYPE Function AC power is supplied to the equipment When AC is supplied and the breaker is on the light stays on The equipment can be started or stopped Each setting and display are available This starts an emergency stop and stops UV radiation 5 Emergency stop switch To recover from an emergency stop follow instructions provided on the touch screen 6 Radiation switch This switch starts or stops UV radiation in manual mode Radiation underway lamp During UV irradiation red light stays on Connector for AC power supply to power unit 1 7 AG supply connector Connects to AC IN of power unit 1 8 Power unit F iia i Connector for communication with power unit 1 meca Connects to CNT IN of power unit 1 For connection with external apparatuses such as PLC 9 External I O connector See P 30 for connector pin numbers and signal content l i j for ground wire connection 10 Grounding terminal i screw diameter of terminal block 04 ae for AC 200 to 240V connection 11 AC power receiving terminal screw diameter of terminal block 04 12 Power unit co
24. k Power supply Connection between LED head Esc Current out of range error screen Sudden change in voltage LED block No LED voltage has changed rapidly Occurred in LED block of inverted flashing number Please check LED Power supply Connection between LED head Esc Sudden change in voltage error screen EMERGENCY STOP Turn the knob of the emergency stop button to the right direction please press the RESET Eguipment main unit emergency stop screen EXTERN L EMERGENGY STOP Short 17 and 18 pins of external I O connector to cancel emergency stop Use dry contacts for the wiring for short circuits External emergency stop screen 7 Maintenance list Check for clogging with dust in the filter inside the panel in the lower front face of power unit periodically See the LED head specification sheet manual etc to perform appropriate maintenance on LED head 38 8 Troubleshooting In the case of suspected failures stop using it immediately and check the following Phenomenon Cause and handling e e Is the primary power source supplied Pilot lamp of control unit is not lit A Are J l p e Is the main circuit breaker of control unit ON LED fails to light when EMISSION e Is the key switch ON switch of control unit is pressed e Isn t it set to REMOTE Main screen on touch panel does not Is the key switch ON show up Manual operation is
25. ke detector etc so that a fail safe mechanism will work for the entire system in the case of product failures or errors caused by external factors LED head 1 Do not block the ventilation hole It may result in abnormal heating 2 Do not touch the radiation window glass with bare hands It may cause taint 3 UV radiation unit radiation window is protected by glass Impact to this area may cause breakage of glass Stains in this area may reduce UV output intensity Wipe taint if any with alcohol ethanol IPA thoroughly 4 See the LED head specification sheet user s manual etc for details needed for appropriate installation 2 Installation of device 4 Space for installation 0 lIR 7Xx Control unit o 50 E 50 _E 100E 160 E 50 or more 50 or more 4 100 or more 160 or more X oo A Y Y Y Y Y Z Y Y Z O D F Y Y j A Y Z Y G i Y O Y p Y Y o Y Y Y WWW VW I 0 Bia YA Power unit o 50 50E E 200A 20011 50 or more 50 or more x5 200 or more 200 or more o o i i E AAA mu AU aaa Ma y Y Y p Y Y Y Uj Y Y j Y f p Y Y G Y Z Y Z Y Z g Y Y f f Y Z f Y Y p Y LED head 50 LLE 50 LLE 50 or more 0 50 or more 45 AE o mu es 0 Co N o ol Do not install the control unit power unit and LED head in a sealed space Please have a margin to installation space and do not allow t
26. lock version Please refer to the table for dimensions A C O Products with 4 6 blocks will have 2 connectors to be connected to the main unit 16 2 Installation of device 1 Installation environment 1 Ambient temperature 0 to 35 C ambient humidity 30 to 85 RH at 25 C no dewing or freezing 2 Must be a place free from dust oil smoke conductive dust corrosive or flammable gas salt content and iron dust 3 Must be a place free from splashes of water oil and chemicals 4 Must be a place free from sudden temperature changes vibration and shocks 5 Must be a place free from direct sunlight 6 Must be a place free from high magnetic field and intense electric field 2 Work at your expense 1 Installation and wiring work with device at installation location 2 Power source to feed to device and related wiring work e Primary power supply work 3 Works other than what is prescribed as work to be done at our expense on estimate sheet 3 Installation of device Control unit power unit 1 Place the rubber feet on a horizontal surface 2 Do not install in tilted sidelong or flipped positions It may cause breakage due to occurrence of heating 3 Do not install in a sealed space 4 Do not block the ventilation hole of the power unit 5 Please have a margin to installation space and do not allow the exhaust air from the fan to enter through the air intake 6 Take external safety measures interlocking installation of smo
27. mm Approx 15kg Approx 14kg Approx 12kg Approx 3 5kg See P 14to 16 See P 18 See P 19 Power keys D Sub37 connector Signal cable AC connection cable LED head connection cable Connector for power source wiring NJW 2824 PF16 NJW 2824 PFX16 4 Customers shall prepare the power cable AC supply cable with the diameter appropriate for the maximum input current 5A 5 Excluding protruding parts of connectors and cables 6 Excluding connectors and cables as If the LED head is purchased together with the controller the LED connection cable accompanying the controller will be used and the power wire connector included in LED head will not be used 13 1 Device overview 5 Outline drawing unit mm protrusions not included O Control unit eH iF mE Front view Back view 280 190 N N N 5 O ol A v Aicure E S 45 N 22 236 22 A 105 RI 21 Side view 11571 560 115 or more 497 4 40 427 4 80 14 1 Device overview Power unit EH E Sm Front view Back view 280 O a o ON g o w l Ss j or ku 22 236 22 N 100 _ 140 180 481 161 821 Side view 15051 F 326 150 or more 30 256 40 15 1 Device overview O LED head 50 C 128 Number of ies A B Cc io nr 288 107 360 107 O Outline dimension drawing shown above is an example of the 3 b
28. mmunication Connector for communication with power unit 2 connector 2 Connects to CNT IN of power unit 2 91 3 Names and functions of each part 2 Power unit e Power unit 1 r vie z Bee a Air intake for cooling the power unit V The anti dust filter is inside the panel 2 Exhaust port Exhaust opening for discharging heat produced inside the power unit 3 LED head connection connector For connection with LED head 4 Power unit communication Connector for communication with control unit connector Connects to HEAD1 CNT OUT 1 of control unit 5 AC power receiving connector Connector for reception of AC power Connects to HEAD1 AC OUT of control unit 6 AC power transmission connector The connector allows AC power to be supplied to the second power unit P Connects to AC IN of power unit 2 Power unit 2 ee o o Air intake for cooling the power unit alcIntese The anti dust filter is inside the panel 2 Exhaust port Exhaust opening for discharging heat produced inside the power unit 3 LED head connection connector For connection with LED head 4 Power unit communication Connector for communication with control unit connector Connects to HEAD1 CNT OUT 2 of control unit Connector for reception of AC power Connects to AC OUT of power unit 1 5 AC power receiving connector D9 3 Names and functions of each part
29. ng an inductive load motor or relay to the external I O connect a noise absorber noise killer and so forth to the load side After finishing the connections of the power cable AC supply cable securely screw the terminal block cover to prevent electric shocks Hold the connector plug area when connecting disconnecting the cables Wire the cables in such manner to avoid load and stress to the cables and connectors Place the rubber feet on a horizontal surface Do not install in tilted sidelong or flipped positions It may cause breakage due to occurrence of heating Do not install in a sealed space Do not block the ventilation hole of the power unit Please have a margin to installation space and do not allow the exhaust air from the fan to enter through the air intake Check that all the connections are correct before turning on the power Installation environment Ambient temperature 0 to 35 C Ambient humidity 30 to 85 RH at 25 C no dewing or freezing A place free from dust oil smoke conductive dust corrosive or flammable gas salt content and iron dust A place free from splashes of water oil and chemicals A place free from sudden temperature changes vibration and shocks A place free from direct sunlight A place free from high magnetic field and intense electric field Usage Precautions Warranty Products and specifications described in this document are subject to change without notice for product imp
30. nnector Modification of program No cannot be done without feeding one shot pulse signal of 0 3 second or longer to 3 pin 32 5 Operation of device 3 Lighting LED head LED head will be lit under the selected program conditions while 2 pin of D Sub37 connector is ON Local remote switching 1 ON LED lighting 2 ON UV radiation 4 Individual lighting of each LED block LED block of corresponding LED head will be lit under the selected program conditions while 9 to 13 pins of D Sub37 connector are ON Local remote switching 1 ON LED 1 5 ON 9 13 ON Corresponding block radiates UV Items to note If the dimming rate is set to 0 no to be lit condition in the corresponding program condition this signal will be ignored and LED will not be lit 33 5 Operation of device 5 Output signal Output signals excluding reserve output on 29 to 34 pins of D Sub37 connector are generated in a sequence as follows ON Equipment circuit breaker Key switch Equipment power ON 29 LED radiation ready 30 LED radiation underway 31 Occurrence of equipment error 33 ON note normal state ON ON Mm Occurrence of error Equipment main unit under ON note normal state ON emergency stop 34 l Main unit emergency stop z ON LED lighting 2 Items to note e Equipment power ON on 29 pin turns ON when device s circuit breaker is ON and PLC inside the d
31. ntrol unit Make sure the primary power is cut off when connecting lt may cause electric shocks Be sure to observe 4 Be sure to connect the power ground wire Usage without ground connection may lead to electric shocks and device troubles Ground connection 5 After finishing the connections of the primary power source securely screw the terminal block cover to prevent electric shocks 6 Do not share the power line for this product with motors machines with induction properties or devices that consume large amounts of power 7 Despite the sufficient resistance to noises superimposed on the power line it is recommended to use an isolation transformer and so forth to attenuate noises before feeding the power 7 Wiring 1 Use the supplied cables for the connections among the control unit power unit and LED head See P 19 for reference and make sure that the cables are connected securely 1 Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 2 When connecting an inductive load motor or relay to the external I O connect a noise absorber noise killer and so forth to the load side 3 Hold the connector plug area when connecting disconnecting the cables 4 Wire the cables in such manner to avoid load and stress to the cables and connectors 5 Due to the external emergency stop function th
32. rature of each block of the current LED head Sune Pete It is also possible to switch temperature feedback ON OFF on this eae Data confirmation screen 2 Operating time confirmation screen Confirmation of operating time This screen allows confirmation of lighting time of LED on each block of the LED head as well as working time of the fan Geese hor Je eee how Operating time confirmation screen 4 Language selection screen S581 Language select BB In this screen can switch the display language on the touch panel Language selection screen 4 Program setup screen Dimming rate of LED when lit can be set in this screen Details will be explained in the next section 5 ESC key Press this key to go to the previous screen 97 5 Operation of device Program Setup Program Mp 3 Program setup Press program setup key on data menu screen to jump to program setup screen LED head lighting conditions can be set in this screen Description on each key The following confirmation and settings will be enabled by pressing the keys on touch screen 1 lt and gt keys Press these keys to modify program No Program setup screen Program No takes the range of 0 to 31 and turns to 31 when e is pressed in the state of 0 and turns to 0 when gt is pressed in the state of 31 Also the set dimming rate for each LED block
33. reen display D4 2 Description on touch screens and switching between screens 24 5 Operation of device Mes LOCAL REMOTE common items os 25 2 Data MENU 5555555 sss 27 3 Program setup E U NOE EEN EEA BB BB UN 28 4 Manual operation ERA k eee AAA AAA ok C RA o A AAA ee AA 29 5 Operation by external signal A E e LN o ra O a ai j j L A 30 6 Error display 1 Error display ETA ERRADA A S K Br O O o m S i O ee A A 35 2 Error items and contents o 35 3 Emergency stop ARDE ADA aa CRC E V S aa O A 37 7 Maintenance list sss s sz zsz z 38 8 Troubleshooting dais aaa o a aa as dla a J jr a da 39 9 Manual revision history AAA AA RARA A RRA A ARE MASA ERA 40 10 1 Device overview 1 Function overview description This device is an ultraviolet hardening device that swiftly hardens UV resins ink adhesive amp paint by radiating ultraviolet from its LED light source UV radiation onto objects in various radiation widths is made possible by freely changing the radiation area 2 Features 1 Major reduction in power consumption Power consumption can be kept low in comparison to conventional lamp type 2 With forced cooling with a fan it requires no such equipment as chillers for LED cooling 3 Extensive size variation is available 4 Flexible UV radiation is possible 5 Exhaust duct is not required contributing to maintaining a clean environment 6 Low temperature radiation containing no in
34. ror occurrence and solving the abnormality to return to main screen by way of startup preparation screen When pressed the language part can change the display language Press the error item key displayed in black color to jump to detailed error content display screen 2 Error items and contents 1 LED head connection error LED head connection error This is an error that occurs when the connection of LED head cannot be O iedd s taj s confirmed LED head cannot be confirmed Possible causes Gre the connections correct between control unit Possible causes power unit and LED head l l l ls there any snapped wire in the cables l e Are the connections correct between control unit power unit and Please contact our inquiry desk if this error occurs in spite of proper connection LED head e Is there any snapped wire in the cables Please contact our inquiry desk if this error occurs in spite of proper x i Esc connection XA LED head connection error screen 2 LED lifetime reached Reached the LED Litetime gt i LED cumulative lighting time reached the setting lifetime This is an error that occurs when the accumulated lighting time of LED ot a hour ae reaches the preset lifetime E i es replacement Iz required please consult Applicable LED blocks have the values in No field inversed and blinking m Please contact our inguiry desk as the LED needs to be replaced EMITE hour 5 dote hour CIA L
35. rovement and so forth including specification changes and discontinued production Upon considering using these products or placing orders please check whether the information provided in this document is up to date by contacting our inquiry desk as necessary Though we make utmost efforts on quality control of this product 1 we would like to ask you to consult our inquiry desk and exchange specification documentation in the case that the application may entail usage beyond the range of specifications environments and conditions provided in this document or in the case of applications requiring especially high reliability such as usage under conditions and environments not prescribed or safety devices and control systems such as railways aviation and medical use 2 In order to prevent the occurrence of unexpected troubles regarding matters not provided in this document please consult about the specifications of your product its customers usage condition for this product details on the area this product is mounted etc 3 Take external safety measures such as a redundant circuit so that a fail safe mechanism will work for the entire system in the case of product failures or errors caused by external factors Please use this product with a margin against the values of its guaranteed characteristics and performance as provided in this document 4 Please perform acceptance inspection with purchased or delivered articles in a timely manner and
36. sulting from the specifications standards handling methods etc ordered by you will not be guaranteed Responsibility due to usage methods deviating from specifications If due to usage method deviating from specifications there will be no warranty on safety environment device etc nor any warranty on the resulting problems Also device troubles caused by this will be excluded from the warranty regardless of the warranty period Warranty on LED head Warranty on the LED head will in contrast to the warranty for this product UD40 controller be in accordance with the content of the specification sheet and manual for the LED head Table of Contents Safety Precautions NN BE M AAA AAA AAA AAA AAA AAA AAA AAA AAA 2 Usage Precautions NME AAA AAA AAA AAA AAA ee 6 1 Device overview 1 Function overview description erre 11 2 Features M M HO MON BB BB BB BB BB EB EB NO NO ONO NOON 1 1 3 Device configuration erro 11 4 Basic specifications srr ttttttrt ttt eee eee eee 12 5 Outline drawing 555 rraraaaas 14 2 Installation of device 1 Installation environment os 17 2 Work at your expense sas 17 3 Installation of device o 17 4 Space for installation n n NO AAA AAA AAA AAA AAA AAA AAA AAA AAA 18 5 Wiring method o 19 6 Primary power source connection ss 20 7 Wiring ss 20 3 Names and functions of each part 1 Control unit ss 21 2 Power unit sa 22 3 LED head O NOON NOON 23 4 Touch screen 1 Touch sc
37. switch to jump to startup preparation screen and Start initialization of the device l l l Initial screen Switches to main screen upon completion of startup preparations 3 Main screen Various switches are displayed Major ones include the following e Temperature Feedback ON OFF Switch for activation of detection of LED head temperature to stabilize UV intensity Startup preparations e Data menu Aicure LED Line Type UV Curing System UD40 Series Controller Switches to data menu screen Sia EiR Language select E LEPE IC 15 l LED wavelength 365nm 385nm 045 EE Wer X KK Displays LED wavelength of connected LED head lt LOCAL REMOTE Startup preparation screen Displays control type of UD40 controller LID40 Series LOCAL Manual operation is possible from control unit cl Coca REMOTE Controlled by signal input to external I O 1 2 3 4 5 6 connector peru e Program No U s Displays selected program No p I AAA When LOCAL Modification is possible by touching the Temp Feedback OFF number field 0 ri REMOTE Displays program No set by external LJ Leo or Data vena signal lt LED head Main screen Displays lit LED blocks as illustrated in the bottom left corner of screen 24 5 Operation of device 1 LOCAL REMOTE common items UD40 Series Panasoni EMERGENCY Panasonic LED wavelength 365nim UD Series Program Ho kai LOCAL Z 3 4 5 LED
38. t occurs when the accumulated working time of LED k ok aE hour a head fan reaches the preset lifetime Seo TE fan replacement is required please consult manufacturer Applicable LED blocks have the values in No field inversed and blinking te Please contact our inquiry desk as the fan needs to be replaced 3 jk hour 4 dote 4 hour 5 dote hour S hour Fan lifetime reached screen 6 Fan revolution dropping Decrease in fan rotation speed This is an error that occurs when the revolution of LED head fan drops Rotational speed of fan has declined S i i Occurred in LED block of inverted Applicable LED blocks have the values in No field inversed and flashing number blinking Please check Operating state of fan State around intake and exhaust port Conditions such as dust Possible causes Connection between LED head e Is the LED head fan working e Aren t the air inlet and outlet of LED head blocked pis e Isn t there any accumulation of dust around LED head Eso Isn t there any snapped wire in LED head connection cable Fan revolution dropping screen 36 6 Error display 7 Current out of range error This is an error that occurs when LED current is out of range Applicable LED blocks have the values in No field inversed and blinking Possible causes e Isn t there any damage to LED such as snapped wire or short circuit e Isn t there anomaly of power supply
39. tract 4 If the usage deviated from the range of conditions and environments prescribed in the catalog specification sheet and user s manual 5 In the case of damages that could be avoided if your devices into which this product is integrated for use retain functions and structures that should naturally be equipped by common sense in the industry 6 If it is due to natural disasters infliction by a third party or an act of God 7 Ifthe failure is due to specifications deviating from power source specification recommended by us or the power source 8 Other cases where our responsibility is not clarified through failure analysis 9 Ifthe device is damaged due to corrosion caused by poisonous gases in the vicinity 10 In the case of occurrence due to use of products not designated or recommended by us 11 In the case of occurrence due to usage with disassembly and modification 12 If it is caused by relocation from the original position at the time of technical acceptance 13 If it is due to scratches damages erroneous connection or erroneous setup upon assembling the apparatus 14 If it is used without performing appropriate maintenance 15 In the case of minor performance change that can be compensated by output adjustment and so forth 16 Concerning consumables and secondary materials such as filter 17 Other cases where free warranty is not granted based on our judgment The warranty as mentioned herein is limited to t
40. y pressing ENT after entering the number If a number other than 0 to 31 is entered and ENT is pressed itis deemed as input error user will be prompted to re enter the number and program No will not be finalized Press CLR to clear the entered value Press BS to delete 1 last character of the number entered last Press ESC to cancel the input 29 Tene Feedback OFF Main screen UD40 Series LED wavelength Sbbnm Program Wo LED HEAD Ten Feedback OFF I LED ON E Leo oFF Data Menu UV radiation underway screen UD40 Series LED wavelength dan m Program No gt 1 2 e 45 6 HEHE LED HEAD sus No hols 5 Operation of device 5 Operation by external signal UD40 controller can be controlled by external devices by sending signals into External I O connector on the back side of control unit 1 Pin out and descriptions for External I O connector D Sub37 Enable external signal control remote control when ON Program No bit O Program No bit 1 Designate LED lighting program No Set program No with total of 5 bits 32 ways Program No bit 2 Program No bit 3 Set program contents from touch screen Program No bit 4 External emergency stop 1 Device goes to emergency stop when OPEN Dry contacts independent from other signals must be used for his External emergency stop 2 signal Common for Nos 1 to 1
Download Pdf Manuals
Related Search