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1 2 3 10 11 13 14 20 A F OP5, OP15 Operator Panel

1. Firmware not Firmware cannot be used for cur compatible rent configuration EPROM Memory submodule defective Return device for repair with details of error memory internal hardware error failure RAM failure Memory submodule defective or Repeat download configuration or return de transfer failure vice for repair Manual OP5 OP15 B 2 J31069 D0840 U001 A2 7618 System Messages Message Cause Action 005 Internal error 006 Error during data transfer in Down Check connection repeat download load mode message with two variables Var 1 Status display Var 2 1 Internal error 3 Timeout error 5 Parity error 6 Framing error 7 Overrun error 8 Line interruption 9 Receive buffer overflow 10 Wrong control character 11 Internal error 040 No response from PLC Cable defective or not Check physical connection plugged in Character delay time too Modify and repeat download configu short FAP only ration or PLC program 041 Temporary driver error Restart PC Download configuration 100 Invalid RAM contents 104 Download mode canceled by pres ing a key 106 Serious error eliminated and key pressed 108 Mode change 110 Mode change 114 PLC cold restart 115 Establishment of logical link 117 Connection to PLC OK again fol lowing a fault 119 Automatic start of OP password list is not compulsorily deleted 125 Language changed by standard screen or PLC job
2. Example Manual OP5 OP15 Screen 1 Start screen Screen 6 Screen 2 gt Screen 7 Screen 3 d Y Screen 10 Screen 9 Screen 8 Screen 5 Screen 4 aa Figure 11 1 Principle of a Screen Hierarchy An overview is presented below with reference to an example of the design of a screen hierarchy Detailed information on configuration will be found in the ProTool Lite User s Guide The OP is used to operate and monitor a system for producing and bottling different fruit juices The system consists basically of a mixing unit and a bottling machine Mixing unit The ingredients for the fruit juices are contained in three tanks Depending on the juice that you wish to manufacture ingredients are mixed in certain ra tios Bottling machine After it has been mixed the fruit juice flows into the bottling tank after a valve has been opened and then bottled in the correct quantities The bottles are conveyed on a belt Before being filled they are checked for breakages After they have been filled the bottles are capped labeled and transferred to pallets The configured basic screen could look for example on the OP5 display like the one shown in figure 11 2 It consists of static text only Unit 1 Mix Bottle lt lt gt gt Figure 11 2 Start Screen of the System in This Instance for the OP15 C
3. J31069 D0840 U001 A2 7618 16 1 Commissioning 16 1 Commissioning Guide Initial startup Restarting 16 2 When your OP arrives it contains firmware but not a configuration This software which is essential for operating the OP has to be loaded for initial startup To do this proceed as follows 1 Connect interface IF1 of the OP by means of a suitable standard cable to the configuration computer PC or programming unit 2 Switch on the power supply of the OP Since you have still not loaded a configuration the OP automatically switches to Download mode with the message Ready for Transfer and waits for the data to be down loaded from the PC or PU You cannot operate the OP in this mode 3 Start the download operation to the OP on the PC or PU The OPchecks the link to the PC or PU If a link is not available or if it not functioning properly the OP issues a corresponding error message If the link is in order downloading of the configuration from the PC or PU is initiated to the OP Note Refer to the ProTool Lite Configuration Manual for a detailed account of the procedure Once the configuration has been successfully downloaded the OP runs up again and displays the standby message If you wish to replace a configuration on the OP with another one proceed as follows 1 Connect interface IF1 of the OP by means of a suitable standard cable to the configuration computer PC or programming unit
4. 10 RTS 11 20 mA 12 GND 13 20 mA 14 5 Volt 15 GND Manual OP5 OP15 J31069 D0840 U001 A2 7618 D 1 Interface Assignment 2 9 pin sub D socket ER 3 9 pin sub D socket ER D 2 Pin RS 422 RS 485 1 2 3 TxD B Data B 4 RxD B 5 GND GND 6 5 V 5 V 7 8 TxD A Data A 9 TxD A Pin L2 DP MPI PPI 1 2 3 Data B isolated 4 5 GND isolated 6 5 V isolated 7 8 Data A isolated 9 Manual OP5 OP15 J31069 D0840 U001 A2 7618 ESD Guidelines In this chapter This chapter describes the most important precautions which must be taken to avoid damage toe the electrostatically sensitive devices in the OP3 E 1 What Does ESD Mean Electrostatically sensitive devices Manual OP5 OP15 Nearly all SIMATIC assemblies incorporate highly integrated MOS devices or components For technological reasons these electronic components are very sensitive to overvoltages and consequently therefore to electrostatic dis charge These devices are known internationally as ESD Electrostatic Sensitive Devices The German abbreviation for such devices is FOR Elektrostatisch Gef hrdete Bauelemente Baugruppen The following symbol on plates on cabinets mounting racks or packages draws attention to the use of electrostatic sensitive devices and thus to the contact sensitivity of the assemblies concerned Ari ESDs may be destroyed by
5. 131 Mode change 133 Mode change Manual OP5 OP15 J31069 D0840 U001 A2 7618 B 3 System Messages 135 Mode change 200 201 Backup battery voltage has fallen Replace battery below minimum value or wrong battery type inserted Error during clock chip write hard Return device for repair Ware error Error when reading date Re enter date return OP for repair 204 Error when reading time Re enter time return OP for repair Error when reading day Re enter day return OP for repair Printer not ready and internal stor Ready printer or disable message log age of print jobs is no longer pos sible capacity exceeded 207 Printer not ready print job will be Ready printer stored temporarily Print job was aborted Check printer cable and connector Internal error Refer to Action for internal errors 213 Internal error Refer to Action for internal errors Offline mode not possible at present Try mode change again later The job number sent by PLC is too Check PLC user program high The addresses of two variables Modify configuration overlap variable Printer buffer overflowed messages have been lost Event buffer full to remaining Delete buffer or configure smaller remaining buffer space buffer space 225 Event buffer full buffer partially deleted and forced printout initiated Alarm buffer full to remaining Delete buffer or config
6. 2 Switch on the power supply of the OP 3 Call the standard screen System gt OPMode Download to switch to Download mode on the OP Before you do so enter the password for the password level concerned if required If this standard screen is not available in your configuration press while switching on the power supply the following three keys T O19 ESC Manual OP5 OP15 J31069 D0840 U001 A2 7618 Commissioning This key combination deletes the configuration from its memory The OP then switches to Download mode with the message Ready for Transfer 4 Start the download operation to the OP on the PC or PU The OP checks the link to the PC or PU If a link is not available or if it is not functioning properly the OP issues a corresponding error message If the link is in order downloading of the configuration from the PC or PU is initiated to the OP In doing so the present configuration on the OP is overwritten by the new one Once the configuration has been successfully downloaded the OP runs up again and displays the standby message Fault diagnosis Any fault occurring during commissioning or in operation is normally dis played by means of an error message on the display of the OP You will find an overview of the most important system messages together with notes on troubleshooting in an appendix to this manual Manual OP5 OP15 J31069 D0840 U001 A2 7618 16 3 Comm
7. 321 322 Password must contain at least 3 characters 323 In a buffer mask you pressed message text though an entry does not exist for the current message 324 The screen number or entry number Manual OP5 OP15 in your input does not exist J31069 D0840 U001 A2 7618 B 5 System Messages Recipe selected in the PLC is not Select active recipe on the OP active Data record transfer not possible Invalid recipe number in the PLC job 328 Recipe number in the PLC job greater than 99 Same number for destination and Specify different data record numbers for source source and destination Source or destination not specified Specify source and destination 331 Data record specified as source does not exist Data record number in the PLC job Change PLC program greater than 99 Data record number in PLC job in Set up missing data record or specify another valid data record in the PLC job 335 Confirmation of alarm message in hibit Printer cannot be addressed Check printer and connection to OP Communication with PLC resumed 340 You cannot operate the OP with sta tus function running on PU 401 Entered value does not match dis play format 402 Operating error in STATUS VAR or FORCE VAR screen after pressing INS when 10th vari able line already assigned E EE Mw NEU 404 Incorrect date input 406 Operating error in STATUS VAR or Abort updating FO
8. Dat Time Use the LEFT and RIGHT arrow keys to move the cursor from the date field to the clock field and back again To move the LEFT and RIGHT arrow keys within the input field for the date or time activate Shift Lock mode beforehand so that the LED is on Change the day of the week using a symbolic input and the date and time of day by means a numeric input 2 Confirm your input by pressing the ENTER key 3 Exit from the standard screen for example by pressing the ESCAPE key Note for the OP5 The OP does not have a hardware clock Since the date and time are gener ated by software this information has to be updated every time the OP starts up 10 3 Adjusting Contrast Display contrast On the OP5 and OP15 you can adjust the contrast of the LCD The display adjustment contrast can be adjusted by means of direct adjustment or a e standard screen Direct contrast The display contrast of the LCD on the OP5 and OP15 can be adjusted at all adjustment times in normal mode by means of direct control 1 Press SHIFT The SHIFT LED lights 2 Use the sign key one shot or continuously enabled to set the contrast to the value you require 3 Press SHIFT The SHIFT LED is off Contrast LCD display contrast can also be adjusted by means of a standard screen To adjustment by do so proceed as follows means of a standard screen 1 Choose the standard screen System Languages 2 Move the cursor to Contrast
9. Interfaces 3 interfaces for connecting the PLC and a printer or a computer Manual OP5 OP15 1 8 J31069 D0840 U001 A2 7618 Functionality Functions of OP5 The table below provides an overview of the functions of Operator Panels and OP15 versions OP5 and OPIS with their different versions Table 2 1 Functionality of OP5 and OP15 Manual OP5 OP15 OP15 Display Technology A C LCD A VF VF Lines x characters per line character height mm 4x20 5 A A VF 2x40 5 C 4x20 8 or 8x40 4 Contrast control A C Event Messages Maximum number 999 Maximum length characters 80 Display x Print x View event message text x Maximum number of entries in the event buffer 256 View event buffer x Print event buffer x Delete event buffer x Alarm Messages Maximum number 499 999 Maximum length characters 80 80 Display x x Print x x View alarm message text X X Maximum number of entries in alarm buffer 256 256 View alarm buffer x x Print alarm buffer x x Delete alarm buffer x x 2 1 J31069 D0840 U001 A2 7618 Functionality Table 2 1 Functionality of OP5 and OP15 Message Acquisition in buffer with date time state Variable Input Numbers or letters Symbolic variables Display of Actual Value numerical and symbolic Combined Actual Value Display and Variable Input Limit Value Check of Operator Input x x x Password Protection also by means of authorization x x input 99 Screens Ma
10. J31069 D0840 U001 A2 7618 Part Il Basic functions Using the OP with Its Standard Functions General Operation Screens Password Protection Message Handling Recipes STATUS VAR and FORCE VAR Functions with the OPs System Settings on Standard Screens OA N Oo 0 A CQ e Manual OP5 OP15 J31069 D0840 U001 A2 7618 Using the OP with Its Standard Functions Loading a configuration Using standard screens Once the operating voltage has been connected you have to load a configura tion into the OP so that you can operate it The OP is in Transfer mode until a configuration is loaded The configuration software supplied to you ProTool Lite includes a configu ration which contains standard screens You can choose all the functions re quired for operating the OPs by using these standard screens The different functions are described in this manual with reference to the standard screens 3 14 Operating Levels Message level and Screen level Screen hierarchy Manual OP5 OP15 In OP operation you have to distinguish between two distinct operating le vels between which you can switch Message level At the message level current messages are displayed Screen level At the screen level functions are chosen serviced and executed The message level is the highest level on the OP At message level waiting event messages alarm messages and system messages are displayed Aft
11. Password hierarchy Password level 0 Password levels 1 to 8 Password level 9 Manual OP5 OP15 When you are configuring you assign ascending password levels from 0 to 9 for functions called on the OP by function keys soft keys and input fields The password levels assigned to standard screens are listed in Appendix A Issue of a password to an operator means that permission is granted simulta neously to execute functions at a specific password level At this level the lowest in the hierarchy functions are assigned which when executed have no or little effect on the course of the process these are nor mally calls of functions not having input options for example viewing mes sage buffers A password is not required to call functions of password level 0 If an operator calls a function of a level other than 0 he is prompted on the display to enter a suitable password Levels 0 to 8 are assigned to functions of ascending importance A password level is assigned to a password by the superuser as part of his password management responsibilities Permission to execute functions of password level 9 is the sole responsibility of the superuser who has access to all OP functions Only the superuser is allowed to perform password management The password for level 9 functions is created at the time of configuration Synonymous with password level 9 is use of the authorization input If an operator logs in with the p
12. You can cancel any incorrect input by pressing ESCAPE The original value is then automatically reinserted in the field Insert the correct value and then enter the corrected value by pressing ENTER 5 Position the cursor in the next input field using the RIGHT or LEFT ar row key insert the next value etc You can also use the arrow keys to move the cursor to the left or right to the previous input field to insert a different value in it 6 Close the screen by pressing ESCAPE Manual OP5 OP15 4 6 J31069 D0840 U001 A2 7618 General Operation 4 2 1 Entering Numerical Values Input using numerical keypad Changing the value Right justified input Limit value check Decimal places Manual OP5 OP15 In fields that allow the operator to enter a numerical value you enter the nu merical value character by character using the keypad on the system key board If there is a value in the field already it is cleared completely from the field when the first character is entered Once input has been started you cannot exit from the field until the input has been entered or canceled In numerical fields input initially is normally right justified Digits that have already been entered are moved to the left pocket calculator format Exception Input fields for variables in KM format for instance when calling the PU functions STATUS FORCE VAR are changed to left justified When input begins the old value doe
13. transfer rectly or indirectly Direct transmission The variables of the data record are written directly to the defined addresses of the PLC Indirect transmission The variables of the data record are stored in an intermediate storage location on the PLC e g recipe mailbox on the SIMATIC S5 See User manual Communication for detailed information on the internal procedures Manual OP5 OP15 8 4 J31069 D0840 U001 A2 7618 Recipes 8 1 Setting Up and Editing Data Records Editing data records Manual OP5 OP15 The OP automatically sets up a data record with the number 1 and the name data record for each recipe All values of the data records are preset with 0 You can edit this data record To set up more data records either copy this data record see chapter 8 2 or edit the first data record and save it under a different name Proceed as follows to change existing recipe data record values 1 Select standard screen Records Edit 2 Select the desired recipe in the recipe directory 3 Select the data record to be edited in the data record directory Note You can have the recipe title displayed by paging up in the first entry 4 Position cursor on the value to be changed 5 Enter numeric or symbolic value 6 Confirm the value If you want to change more values position the cur sor in the input field of the next entry and change the value there 7 To conclude editing data rec
14. 1 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Choose the standard screen System Language Select the language you require by means of a symbolic input The selec tion list contains only the languages which have been loaded on the OP The OP performs a cold restart and loads all elements of language depen dent text in the new language 10 1 System Settings on Standard Screens 10 2 Modifying Parameters in Online Mode Modifying inter face parameters Modifying printer parameters and setting message logging ON OFF Setting first last message display 10 2 The parameters set as default parameters for the OP interfaces during confi guration can be modified by means of standard screens To do this proceed as follows 1 Depending on the OP you are using choose one of the standard screens marked System IF 2 Scroll through the parameter list on the display using the UP and DOWN arrow keys to the parameter you require Some of the parameters dis played cannot be modified 3 Choose the value for the parameter by using a symbolic value 4 Exit from the standard screen for example by pressing the ESCAPE key The default settings configured for printouts on the connected printer can be modified by means of a standard screen In this instance you can set the fol lowing characters per line parameter values 20 40 or 80 lines per page parameter values 60 to 72 message log
15. D gt Return to alarm message list a Viewing total num To obtain an overview of all the alarm messages and the total number of ber of messages in alarm messages still waiting in the buffer choose the standard screen event buffer Alarms Number Manual OP5 OP15 J31069 D0840 U001 A2 7618 7 9 Message Handling Viewing the event Choose the standard screen Events View buffer The event messages contained in the event buffer are now shown in the event message list together with details of the message number the date and time of their occurrence and also the message status arrived departed on the dis play Message No 045 K on 08 12 93 10 23 50 Message No 031 K on 08 12 92 10 23 56 Figure 7 3 Example Display of Event Buffer Shown here for OP15 B C Explanation relating to example display first message Using the UP and DOWN arrow keys you can scroll through the event buffer Message No Details relating to next field Message number of event message 045 The displayed event message is number 045 K Message has arrived G Message has departed on date time Date and time of arrival departure of event message Display message text relating to selected event message gt Return to event message list lt a Viewing the total To obtain an overview of all the event messages and the total number of number of event messages still waiting in the buffer choose the standard s
16. Displays screen directory In Shift Lock mode sets display contrast Acknowledge key Acnowledges alarm messages The LED of the key is on when at least one unacknowledged alarm message is present On the OP15 the LED is located directly on the key and on the OPS it is beneath the function strip adjacent to the ACK symbol INSERT key In Shift Lock mode DELETE key Pressing the insert key inserts a blank when alphanumeric values are being entered at the current cursor position All subsequent characters are moved one position to the right The delete key deletes the character when alphanumeric values are being entered at the current cursor position All the characters thereafter are moved one position to the left The key is enabled only when the LED is on With the OP15 the LED is lo cated on the key with the OPS it is located beneath the function key strip next to the DEL INS symbol ENTER key With this key you enter and terminate your input This means that among other things you also change from message level to screen level ESCAPE key Escape branch backward change operating levels refer to section 4 1 1 Manual OP5 OP15 J31069 D0840 U001 A2 7618 General Operation HARD COPY Manual OP5 OP15 HARDCOPY key Outputs the current display to the printer HELP key displays information text When the assigned LED is on
17. ON OFF With message printing enabled ON every alarm message and event mes sage can be printed in online mode as they arrive and depart alarm messages also when they are acknowledged OFF disables printing To set the parameters for your printer proceed as follows 1 Choose the standard screen System Printer 2 Scroll through the parameter list on the display using the UP and DOWN arrow keys 3 Choose the value for the parameter at the cursor location by using a sym bolic input 4 Exit from the standard screen for example by pressing the ESCAPE key To define whether the oldest or the most recent alarm messages for first last message refer to section 7 3 is displayed when several are waiting to be dis played proceed as follows 1 Choose the standard screen System DispMsg 2 Select the corresponding parameter i e either First or Last 3 Exit from the standard screen for example by pressing the ESCAPE key Manual OP5 OP15 J31069 D0840 U001 A2 7618 System Settings on Standard Screens Setting date and You can adjust the current date and time on the OP for example to allow time for summer or winter time Any change you make will affect all messages and screens for which a date or time variable has been defined The display format for date and time is defined in your configuration and cannot be changed by means of the menu system on the OP 1 Choose the standard screen System
18. for example by means of an error message Date and time Transfer of date and time can be initiated from the OP by means of a PLC job in order to synchronize the OP and PLC PLC OP By creating a suitable data area it is possible for alarm messages to be ac acknowledgment knowledged by the PLC instead of on the OP area OP 5 PLC If the PLC is required to announce that an alarm message has been acknowl acknowledgment edged this can be done following creation of a suitable data area area Manual OP5 OP15 13 2 J31069 D0840 U001 A2 7618 Part IV Commissioning and Description of Devices Mechanical Installation Electrical Installation Commissioning Device Description Connecting a printer Test and Monitoring Functions Maintenance 14 15 16 17 18 19 20 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Mechanical Installation Mounting location and dimensions AN Installing the OP Manual OP5 OP15 Operator Panels OP5 and OP15 are suitable for fitting into control cabinets and consoles For this the front panel must be provided with a mounting cut out refer to Chapter 17 The front panel must not be thicker than 16 mm No other drilled holes are required for mounting You will find mounting depth details in Chapter 17 Make sure at the location where you plan to install the OP that there is a clearance of at least 50 mm beneath its housing to accommodate protruding connectors Cau
19. of oxidation Connect all doors and metal parts sides back and cover of the cabinet at least three times to the cabinet frame short paint free large area connections Note If your system generates high electrostatic voltages for example textile ma chines and special construction machines run the grounding lines of the machine parts with interference signals to a separate operating ground iso lated from the central grounding point of the cabinet surface grounding with housing construction reinforcement 15 2 Assigning the Terminal Block Power supply Connect the power supply to the terminal block on the bottom of the housing and wire up the authorization input Figure 15 1 shows the assignment of the 3 pin terminal block for the OP5 A2 figure 15 2 shows the assignment of the 4 pin terminal block for the OP5 A1 and all OP15 versions 3 pin terminal block 1 3 OV 24V Power supply Fused 24 V source J Lock switch for instance Figure 15 1 Assignment of the Terminal Block on the OP5 A2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 15 3 Electrical Installation 4 pin terminal block 1 4 ee o Input Lock switch for instance 24 V output ey OV 24 V ji Power supply Figure 15 2 Assignment of the Terminal Block on the OP5 A1 and OP15 Requirements for Rated voltage 24 V DC the
20. on the OP15 on the key on the OP5 beneath the function key strip next to the HELP symbol information text relating to the current display can be viewed on the screen refer to section 4 1 2 Arrow keys Move the cursor Depending on the operating situation the cursor is moved one character field entry or display to the left right up or down In Shift Lock mode scrolling in symbolic lists and calling of the extended font refer to sections 4 2 2 and 4 2 3 The numeric and arrow keys have a repetitive function i e if you keep a key pressed your input is repeated after a short delay until you release the key Note Simultaneous pressing of more than one key may result among other things in erroneous input J31069 D0840 U001 A2 7618 4 3 General Operation 4 1 1 ESCAPE Functions Cancel Pressing ESCAPE cancels field inputs provided that they have not been ter minated by pressing ENTER In addition it is used to reply in the negative to a delete request in response to a corresponding prompt by the system Branch backward If the ESCAPE key is pressed within a screen you branch back to the config ured cross jump destination by default the last position called and finally from the start screen to the message level To avoid branching back further than the message level press the ESCAPE key Hide system At message level the ESCAPE key is used to hide a system message message Cancel display
21. sions is virtually identical Front view Side view A La o N ee bal L i Y Y Y 240 re gt Top view Mounting dimensions d 229 gt The OP15 requires the followingmounting cutout W xH 231 4 mm x 159 mm 40 Manual OP5 OP15 J31069 D0840 U001 A2 7618 17 3 Device Description Connection elements on bottom of device Terminal block 4 pin IF1 IF2A IF2B zer bee Connections SIMATIC TI SIMATIC S5 SIMATIC S7 500 505 Other PLCs Printer FAP V24 RS422 V24 RS422 TTY RS485 C1 IF2A IF2A IF2A IF2B IF2A IF2B IF 1 C2 IF2B IF2B IF2A IF2A IF 1 IF 1 TTY V24 IF 2A TTY V24 IF 2B For OP15 A1 A1 VF CI RSx For OP15 A2 A2 VF C2 MPI Manual OP5 OP15 17 4 J31069 D0840 U001 A2 7618 Device Description 17 3 Labeling strips Labeling of function keys ZN Replacing labeling strips Manual OP5 OP15 Function keys are labeled by means of labeling strips which are inserted into the keyboard from below one strip for four keys The function keys of the OP15 are labeled K1 through K16 ex works A set of unlabeled strips four is enclosed with the OP This means that you label the keys as you wish for your specific system Keep the following in mind before inserting labeling s
22. 3 Select the contrast value you require by means of symbolic input 1 for minimum contrast 16 for maximum contrast Manual OP5 OP15 J31069 D0840 U001 A2 7618 10 3 System Settings on Standard Screens 10 4 Modes Settings on standard screens Online Offline Download Loop Through OP15 only Setting the OP mode 10 4 A standard screen can be used to set the OP modes Online Offline Down load and Loop Through In Online mode there is a logical link between the OP and the PLC or the OP attempts to establish a link The OP cannot be switched to online mode by a PLC job In Offline mode a logical link does not exist between the OP and the PLC The OP does not even attempt to establish a link In Download mode data is transferred from the PU PC to the OP In this par ticular instance a logical link does not exist between the PLC and the OP The OP cannot be operated while data is being transferred While the OP is being commissioned troubleshooting or optimization of the PLC program is often necessary For this purpose the PU or PC can be con nected to the second interface of the OP in Loop Through mode This way it is possible to communicate between PC PU and the PLC through the OP For the restrictions which have to be taken into account in Loop Through mode refer to section 15 5 Jobs from the PLC to the OP can be initiated only when the OP is working in normal Online mode or switched to Loop Throu
23. 4x20 The screen segment on the display can be moved horizontally with the soft keys below the symbol lt lt and gt gt Pressing the soft key beneath the Mix entry allows you to view the entry shown in figure 11 3 It similarly consists only of static text which refers to other screens Tank2 Tank3 and Mixer J31069 D0840 U001 A2 7618 11 3 Process Dependent Operator Guidance Mixer unit Tank2 Tank3 Mixer lt lt Figure 11 3 Screen with Static Text Example If you press the Tank2 soft key the entry displayed in figure 11 4 appears This entry contains static text and two output fields Tank Contents and Set Temperature as well as an input field Valve Position The position of the tank valve can be set in the input field by means of a symbolic value input for example OPEN or CLOSED Tank2 Contents 371 liters Temp LTO SE Valve OPEN gt gt Figure 11 4 Screen with Input and Output Fields Example Manual OP5 OP15 J31069 D0840 U001 A2 7618 Schedulers Depending on the configuration you can specify so called schedulers for the OPI5 A scheduler is a regularly recurring point in time Oe hourly daily weekly annually at which a certain function is to be executed Up to 48 schedulers and their corresponding functions can be configured A scheduler is contained in a screen entry where it can be entered changed or deactivated when th
24. 70 C 25 C to 70 C 25 C to 70 C Relative humidity Operation lt 95 no condensation Transportation storage amp 95 Shock load Operation 5 g 11 msec Transportation storage 25 g 6 msec Vibration Operation 0 075 mm 1 g Transportation storage 3 5 mm 1 g e Max pressure differ sn front back Air pressure 706 to 1030 hPa 581 to 1030 hPa Operation Transportation storage Interference Immunity EN 50082 1 Static discharge contact discharge RF irradiation ENV 50140 class 3 IEC 801 2 class 3 IEC 801 4 class 3 ENV 50204 Burst interference Pulse modulation Interference Emission EN 50081 1 e RFI suppression level In accordance with VDE 0878 EN 55022 Manual OP5 OP15 J31069 D0840 U001 A2 7618 C 3 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Interface Assignment D 1 Interface Configuration The table below shows the interface configuration of the different OPs The numbers 1 to 3 indicate the pin assignment refer to D 2 OP Device Family oen OPS ops opis opis OPIS OPIS OPIS OPIS EL Al A2 Al A2 A1 VF A2 VF C2 IFIA 1 1 T 2 z IF1B 2 3 Z gt IF1 1 1 1 1 1 1 IF2A 1 1 1 1 1 1 IF2B 2 3 2 3 2 3 D 2 Pin Assignment 8 1 1 Protective conductor 3 RxD 15 9 4 TxD 5 CTS 6 TxD 7 TxD 8 Protective conductor 9 RxD
25. 7618 System Messages Message number System messages on the OP can be placed in different categories Information on the category to which a system message belongs is contained in the message number Message number ln Message text Driver error Start up message Warning Note Operating error Other message Configuration error Internal error NO of WN o The message category gives you a rough idea of the cause of a system message A few important system messages are shown below together with their causes and the action that has to be taken to remedy the errors Self explanatory system messages are not included Note Messages are displayed in English until configuration data have been down loaded to the OP Procedure in case Proceed as follows for all system messages that relate to internal errors OF Internal errors isih ot e OP spit tie PLC in STOP mode and restart he OP andthe PLC b Put the OP in Download mode during start up refer to section 16 1 download the configuration again and restart the OP and the PLC c If the error continues to occur please contact the nearest Siemens branch office Report the number of the error that has occurred and any variable that may be included in the message Manual OP5 OP15 J31069 D0840 U001 A2 7618 B 1 System Messages Waiting for data from PU or PC Data transfer Data being transferred between PU or PC and OP
26. Configurable printout of alarm and event messages concurrently with output on display OP operating mode in which messages are displayed and screens can be ma nipulated Field for displaying an actual value To use a protected function it is necessary to enter a Password identifying a given password level A password level defines the permissions of an opera tor The requisite password level is preset by means of configuration and can range from 1 the lowest level to 9 the highest level Initiation of a function by the PLC Glossary 3 Glossary S Screen Form of display for associated process data which can be shown together on the OP and modified individually Screen entry Element of a screen consists of text variables and soft keys Screen level Editing level of the OP at which screens can be viewed and manipulated Selection field Field for setting values of parameters one of several defined values can be selected Soft keys Keys that can be assigned with different functions depending on displayed screen entry Startup test Check on the status of the central processing unit and memories each time the supply voltage is applied System message Draws attention to internal conditions on the OP and the PLC Manual OP5 OP15 Glossary 4 J31069 D0840 U001 A2 7618 Index A Access 6 1 Acknowledge alarm messages Acknowledge key Acknowledgment groups Alarm buffer delete automatically view
27. DELETE key OP5 OP15 Departed message Design OPS OP5 A2 Device description OPI5 OP5 17 1 Dimensions Direct nd LE contrast 10 3 10 3 Direct message De ing Jus 14 Directory screens Directory key 4 2 4253 Display adjusting contrast 10 3 alarm message messages 6 operands 9 1 size 2 1 technology type Display sequences DISPLAY TEST Displaying password list Download 1 Download Kn 10 4 10 4 16 2 16 4 Driving LEDs Index 2 E Edit screen 5 4 Electrical Installation ENTER key 4 2 Entry text EPROM Firmware EPROM TEST ESCAPE key Evaluation of screen number 13 1 Event buffer delete automatically 7 13 view 7 10 Event message text view Event messages 1 3 2 delete display text maximum length maximum number 2 1 Events Extended character set External floppy disk station 17 6 F Field inputs canceling Fields 5 2 date VO fields PLC actual value 5 2 PLC setpoint time 5 Firmware First value 7 6 Flash memory FLASH TEST Flashing Floppy disk station Connection 17 6 Connection and setting elements 17 7 Functions 17 6 Printer operation 17 6 Use FORCE VAR Forced printout Front panel Full printout Function key LED Glossary 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Index Function keyboard OPI5 OPS Function keyboard image Function k
28. The OP5 and OP15 are line displays Accordingly a screen on the display comprises text items which may include static text and current state values Screens may be combined on the OP in a directory You can use the directory to display print and edit screens Event messages are information and operating notes on current machine and process states during regular production operations Event messages may contain process values Process values are displayed either numerically for example Motor running at 3000 revs or symbolically for example Motor running normally where a specific control value is assigned to normally The classification of a message as an event message is done at the configura tion stage Alarm messages show in contrast to event messages critical machine states dur ing production operations Due to their urgency they have to be acknowl edged before any other action is possible J31069 D0840 U001 A2 7618 1 3 Product Description Recipes Information text Logging Alarm messages may contain process values Process values are displayed either numerically for example Motor speed 4500 or symbolically for example Motor speed too high where a specific control value is assigned to too high This type of message has a higher display priority than an event message If an alarm message is issued any event message or screen that is being dis played is replaced with a flashing alarm on th
29. Up to three of the languages listed below can be loaded simultaneously on the same OP and presented to the operator for selection on line German English French Italian Spanish For the OP15 C displays can be configured in Russian i e in Cyrillic char acters Manual OP5 OP15 J31069 D0840 U001 A2 7618 1 5 Product Description 1 3 Design of Operator Panel OP5 OP5 versions LCD Function keyboard Soft keys System keyboard Interfaces 1 6 The OP5 is available in the following two versions e OP5 A1 and e OP5 A2 The two versions differ only in their communication options SIEMENS d Display T Function keyboard L System keyboard Interface connection Figure 1 2 Design of Operator Panel OP5 Display of up to 4 lines each having a maximum length of 20 characters the height of the characters is 5 mm 6 keys F1 to F6 for calling freely programmable generally valid standard functions 4 keys F2 to F5 may alternatively be configured as soft keys Each of these keys can be configured with different functions for the various screens 24 keys with permanently assigned function calls The OP5 A1 has an interface for connecting the PLC computer and printer The OP5 A2 has two interfaces for this purpose Manual OP5 OP15 J31069 D0840 U001 A2 7618 Product
30. for the SIMATIC S7 Example OP15 A 2x40 The PLC operands can be scrolled up or down With activated SHIFT key select the data type e g DB FW IW OW Z T you wish to have dis played Pressing ENTER automatically sets the corresponding data format in the format field Shift Lock mode is de activated at the same time Use the cursor key to go to the numbers field Enter in the numbers field the number of the operand you want to display or modify by means of the keypad and confirm it by pressing ENTER Use the activated SHIFT key to modify the default data format eg KH KF KM KS KY KT KC Refer to tables 9 1 and 9 2 for the valid S5 operands data formats and ranges of values Within the lines and value fields the cursor can be moved horizontally A total of ten lines can be assigned Confirm inputs by pressing the ENTER key The values of the operands you select are displayed in the value field in the specified format If the cursor is located in the first field and if input has not been started and updating is not in progress you can insert a new variable line in front of the current line using the Insert key and you can delete the current line with the Delete key If the cursor is located in a value field not KM containing at least one character use the Delete key to delete the character at the cursor location When you have finished editing the operand list the values on the PLC have to be updated Unlike screens
31. last in last out J31069 D0840 U001 A2 7618 7 5 Message Handling 7 3 Displaying Messages Display Event and alarm messages are always output to the display at message level and are displayed according to display and message priorities Display priorities System messages always have top priority in so far as display is concerned unacknowledged alarm messages always have the second highest priority Otherwise messages are displayed in different sequences depending on whether separate or together output of event and alarm messages was config ured Message priorities Message priorities of 1 low to 4 high can be set within event and alarm messages in the configuration according to their importance If several mes sages of the same display priority exist simultaneously they are displayed according to their message priorities those with the highest message priority being shown first and those with the lowest last Displaying If several messages having identical display and message priorities exist si first last message multaneously the most recent is displayed in all cases for both event and alarm messages Depending on the value preset during configuration the oldest message or the most recent message is shown for alarm messages You can use the stan dard screen to modify the setting for viewing the oldest first or most recent last alarm message when there are several of them waiting To do this choose System Di
32. m co Oo Figure 3 1 Changing between Message Level and Screen Level You exit from the screen level automatically whenever a system message or an alarm message is waiting to be displayed The OP then changes to mes sage level to display the message You cannot exit from the message level while a system message or unacknowledged alarm message is being dis played The display of an unacknowledged alarm message is indicated on the OP by the alarm message flashing and lit ACK LED You acknowledge an alarm message by pressing the ACK key You hide a system message by pressing the ESCAPE key Once the alarm message has been acknowledged or the system message cleared the OP returns to the point from which it changed to the message level Manual OP5 OP15 J31069 D0840 U001 A2 7618 Using the OP with Its Standard Functions 3 2 Standard Screens Basic operations The standard screens contain functions that are fundamental to OP operation with standard They include for instance calling and printing message buffers editing pass Screens words and modifying parameters in online mode Process specific imple mentations such as event messages or screens for the process are not inclu ded Functions on Standard screens are called from a basic screen by means of a soft key From standard screens the basic screen a jump is made to the following screens e Alarm messages At this point the alarm buffer
33. qwe e ue ipo c9 Test the function keys End of test If errors occur when you perform tests 2 through 7 above you must down load the configuration again Manual OP5 OP15 J31069 D0840 U001 A2 7618 16 5 Commissioning 16 4 Testing the Configuration in Conjunction with the PLC Test with PLC Once the tests in OFFLINE mode have been performed successfully the OP connected is tested in conjunction with the PLC that you connected This test deter mines whether the correct data areas have been configured Procedure 1 Connect the OP to the PLC Proper connection is indicated on the OP by a corresponding message Acknowledge this message A N Switch the OP to ONLINE mode by means of the standard screen System OPMode You can now test all items in your configuration for which communication with the PLC is necessary Depending on the configuration this might be event messages e alarm messages for the Inhibit Alarm Message function refer to section 7 1 2 buffers for event messages and alarm messages print functions automatic message printout screen selection e viewing variables etc TIP The OP15 has the built in loop through mode function The loop through mode facilitates testing with the PLC during commission ing since there is then no need to keep on plugging the configuration comput er alternately into the PLC and the OP Manual OP5 OP15 16 6 J31069 D0840 U001
34. requires a higher password level than the current one you are automatically requested to enter a suitable password when the function is called After entering the password you return to the calling function by pressing ESCAPE Authorization During commissioning it may be useful to avoid repeated logins on the OP input as the superuser This is possible if the authorization input is connected on the terminal strip of the OP to the authorization output by means of a lock switch or a bridge or if a dc voltage 15 to 30 V is applied to the autho rization input The OP then automatically assumes password level 9 i e wi thout requesting a password Logout Choose the standard screen Password Logout Upon selection of the standard screen the OP switches from the current pass word level to the lowest password level level 0 and branches to the message level Manual OP5 OP15 6 2 J31069 D0840 U001 A2 7618 Password Protection 6 3 Password Management Password management authorization Displaying the password list Allocating passwords and password levels Changing passwords and password levels Manual OP5 OP15 Only the superuser password level 9 is authorized to call the functions for password management Choose the standard screen Password Edit The password list is shown on the display The password list may contain a maximum of 50 passwords The two digit number at the beginning of a pass wo
35. the following Pro Tool Lite versions or OP firmware versions Edition Remarks ProTool Lite OP Firmware Version 06 95 First edition of the manual Up to V 1 01 OP5 From V 1 20 OP15 From V 2 20 01 96 Expansion of the manual From V 2 0 OP5 From V 1 30 to include recipe and OP15 From V 2 30 scheduler functions Other support For technical questions get in touch with your local Siemens representative You will find the addresses in appendix F of this manual in our catalogs and under Compuserve go autforum to mention a few examples In addition our hotline is ready to help you telephone 49 911 895 7000 fax 49 911 895 7001 Abbreviations ASSI1I Protocol of the PU interface to the SIMATIC S5 ASIC Application specific integrated circuit CPU Central processing unit EM Equipment manual German abbreviation GHB EPROM with UV light erasable programmable read only memory EV Event messages FB Function block IF Interface designation LCD Liquid crystal display LED Light emitting diode MPI Multitpoint Interface OD Output double word on the PLC OP Operator Panel PLC Programmable Logic Controller PPI Point to Point Interface PU Programming Unit German abbreviation PG RAM Random access memory working memory SRAM Static RAM buffered VF Vacuum fluorescence Manual OP5 OP15 J31069 D0840 U001 A2 7618 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Contents Preface Part Introduction 1 Pro
36. this is done immediately after an individual value has been entered Not until you press the Enter key again after entering the final value is updating of all the new values explicitly initiated During updating a flashing asterisk is visible in the top right corner of the dis play If the asterisk does not flash this means that the OP did not succeed in establishing a logical link to the PLC Inputs cannot be made while updating is in progress Updating can be can celed by pressing ESCAPE Manual OP5 OP15 J31069 D0840 U001 A2 7618 STATUS VAR and FORCE VAR Functions with the OPs Table 9 1 Operands Data Formats and Ranges of Values for the SIMATIC S5 S5 Operand Data Format Range of Values Example DR DW data blocks KH hexadecimal O0 to FFFF 1ABC FW flags OW outputs IW inputs KF fixed point 32768 to 32767 46 KM bit pattern 0000000000000000 0000000000001001 to 1111111111111111 Digits are overwrit ten character by character and are left justified KY double byte 0 0 to 255 255 75 1 KT time value 0 0 to 9990 sec 012 1 coded time base 0 to 999 decimal 278 C counters KH hexadecimal 0 to FFFF 1ABC KM bit pattern 0000000000000000 0000000000001001 to 1111111111111111 Digits are overwrit ten character by character and are left justified 0 to 999 decimal OtOFFFF to FFFF KM bit pattern T 0000000000001001 to 1111111111111111 Digits are overwrit ten character by ch
37. used only to display operands FORCE VAR is used to display the operands and modify their variable val ues and to transfer them back to the PLC The specified operands remain in the static RAM and are still valid after a warm start of the OP Before calling the STATUS VAR and FORCE VAR functions you must set the MPI address or PPI address of the connected SIMATIC S7 If only one PLC is connected its address is address 2 You call FORCE VAR by means of the standard screen Force VAR Following the call the operand list is displayed Depending on the line length of the display an operand is displayed on either one or two lines Figure 9 1 shows the display for the SIMATIC S5 on the OP15 A 2x40 Figure 9 2 shows the display for the SIMATIC S7 on the same device DB34 DW122 KM 00010010 00110100 a el KT 3 4 s L__ Value field Format field Numbers field Operand field Updating in progress Figure 9 1 Display of PLC Operands for the SIMATIC S5 Example OP15 A 2x40 J31069 D0840 U001 A2 7618 9 1 STATUS VAR and FORCE VAR Functions with the OPs Displaying PLC operands Going to numbers fields Entering values Inserting and changing lines Updating values 9 2 DB34 DBDxx INT 999 3 Value field Format field Numbers field Operand field Updating in progress Figure 9 2 Display of PLC Operands
38. voltages and energies well below the perception threshold of persons Voltages of this kind occur as soon as a device or an assembly is touched by a person who is not electrostatically discharged De vices exposed to such overvoltages cannot immediately be detected as defec tive in the majority of cases since faulty behavior may occur only after a long period of operation J31069 D0840 U001 A2 7618 E 1 ESD Guidelines E 2 Important Precautions against Electrostatic Discharge Keep away from Most plastics are capable of carrying high charges and it is therefore plastics imperative that they not be placed near sensitive components Grounding e When handling electrostatic sensitive devices make sure persons work places and packages are properly grounded E 3 Handling ESD Assemblies Rules for touching e A general rule is that assemblies should be touched only when this cannot and environment be avoided owing to the work that has to be performed on them If you have to touch them under no circumstances should you handle printed circuit boards by touching device pins or circuitry e Devices may be touched only if you are grounded by permanently wearing an ESD wrist strap or if you are wearing ESD shoes or ESD grounding protection straps in conjunction with an ESD floor Before you touch an electronic assembly your body must be discharged The simplest way of doing this is to touch a conductive grounded obje
39. 01 A2 7618 Index Operands modify Operating level forced change Operating level changing by key Operating levels Operating modes Operator Guidance process dependent Order of deletion alarm messages Output field Overflow alarm messages event messages Overflow warning Overheating prevention P Password change edit format Password level change Password levels Password list Password management 6 3 A 2 Password protection PC 16 2 Pin assignment D 1 PLC actual value PLC job 5 3 PLC jobs PLC setpoint Power input Power supply Print Print Se SI Printer attaching a printer set parameters settings Printout Priorities display Manual OP5 OP15 J31069 D0840 U001 A2 7618 Priority display priority message priority Process control phase Process dependent operator guidance 11 1 Processor type Programming unit ProTool Lite PU PU functions 9 1 FORCE VAR 9 1 STATUS VAR 9 1 A 2 Rated voltage Recipe directory 8 3 Recipe title Recipes 1 4 Remaining rp Repeat function 4 3 Replacing labe ME strips 17 5 17 5 Restart 1 16 1 16 2 Right justified input 4 7 S S5 data formats operand 9 3 ranges of values Scheduler times Schedulers Acitvated 1 Changed E Deactivated 1 12 2 Functions Schedulers time Schedulers times Screen Glossary 4 Screen entries Screen hierarchy 3
40. 1 Screen level Glossary 4 Screen number evaluate Index 5 Index Screen segment move 3 5 Screen title Screen updatin choosing directory 1 3 edit editing maximum number print A printing Screw type n 14 1 14 2 Scrolling in messages message level ba Self test Setting bits Setup guidelines SHIFT key 4 Shift Lock position 4 1 Shorting plu e 19 2 Sign key 42 SIMATIC S7 STATUS FORCE VAR 9 1 9 1 Single display 7 Soft key setting bits Soft keys 3 5 5 3 number OPI5 OPS 1 6 Softkeys SPC TEST Standard cables Standard screens 3 1 Ballen _ branching in screen hierarchy Standby messag 7 3 Start screen Ges Start up Behavior Status messages STATUS VAR E Superuser 6 SUPPLEMENTARY FUNCTION TEST 19 3 Supply voltage Suppress alarm EN e System keyboard OP15 OPS System keyboard image 13 2 System keys C 2 System message hide Index 6 A2 view System message buffer System messages inhibit System settings display messages interface parameters OP mode Set date and time T Technical data Terminal block assigning location 17 2 17 4 Test EPROM 19 2 Flash Memor 19 2 er 193 RAM 1 SPC supplementar functions 19 3 TTY V 24 Test functions Testing the configuration in Offline mode with PLC 16 6 Text attributes Threaded spindles
41. 2 temperature 78 C 1 contents 1200 1 2 contents 3000 1 pressure normal pressure slightly high Figure 5 1 Example of Process Values Grouped by Subject on a Screen Every screen contains e atitle optional screen entries areturn destination reached by pressing the ESCAPE key Possible return destinations are the message level another screen a directory the point at which the current screen was chosen Screens can be grouped during configuration in a screen directory which is used to display them on screen or print and edit them A screen can be retrie ved from its screen directory by its screen number and its screen title if con figured 5 1 Screens 5 1 Screen Entries Displaying a Screen entry Components of a screen entry Updating values in screen entries UO fields 5 2 Screens consist of entries Irrespective of the configured number of lines precisely one entry is displayed per display page on the OP Lines which may have not been fully configured are displayed as blank lines An example of a screen entry is the two lines in the afore mentioned example figure 5 1 Furnace 1 temperature 80 5C Furnace 2 temperature 78 5C A screen entry consists of the following components entry text The static text contains explanations for the operator It may also include information on how the soft keys have been assigned fields for the output of
42. 5 18 2 J31069 D0840 U001 A2 7618 Test and Monitoring Functions Monitoring functions Hardware test Hardware test menu Manual OP5 OP15 Without the operator normally being aware of it the OP continually executes the following functions which contribute to operating reliability of both the Operator Panel and the link to the PLC Voltage monitoring The supply voltage applied to the device is permanently monitored As soon as it falls below 14 V the processor saves the data structure in the RAM and flash memory Battery monitoring The voltage of the built in backup battery is checked at intervals of ten min utes If it drops below 2 5 V system message 200 Change battery is displayed Apart from a brief initial start test which is performed for every cold start of the OP a comprehensive hardware test withtest functions for all the impor tant components of the device can be initiated by operator input Hardware test displays are in German irrespective of the language you set Initiation of hardware test The hardware test is not initiated at screen level but upon the power supply being switched on To initiate the hardware test press three arrow keys Ser arse V simultaneously From the hardware test menu you can select individual components for test ing Selection is made by using the UP and DOWN arrow keys and testing is initiated by pressing ENTER Display contrast
43. 7 9 Alarm message text view Alarm messages 1 3 delete display suppress 7 4 unacknowledged view Arrived message 7 2 Arrow keys Assigning terminal block 15 3 Attaching the OP Authorization input 6 1 Backup battery monitoring replacing 20 1 20 2 Basic functions Basic screen Branch in standard screens with soft keys Brightness Manual OP5 OP15 J31069 D0840 U001 A2 7618 Buffer overflow C Cabinet setup 15 2 Cables interference proof Cancel Capacity of backup battery C 2 Change of operating level Character deleting Character height on display 2 1 Characters number per line Characters A F input Chassis ground Choice of screens Chronological Cleaning keyboard and display 20 1 Clock frequency CLOCK TEST Combined I O fields 5 2 Combined message displ Commissioning Communication methods Configuration computer Configuration phase Configuration software Connecting 15 5 configuration computer Connection attaching a printer Connection configuration scheme 18 1 Connection elements OP15 OP5 Connection types 15 6 17 2 17 4 Continuous current Contrast Control functions CPU TEST Index 1 Index Cross jump destination D Data record a Data Records Decimals Degree of protection Delete alarm buffer alarm messages event buffer event messages system message buffer
44. A2 7618 Device Description In this chapter This chapter describes the versions dimension drawings and connection ele ments of Operator Panels OP5 and OP15 17 1 OP5 OP5 versions The OPS is available in versions Al and A2 The functionality of the two versions is virtually identical Front view Side view A T ceo bal wo ke Y x a gt Top view Mounting dimensions 110 gt following mounting cutout W x H 112_ mm x 160 mm The OP5 requires the o st Manual OP5 OP15 J31069 D0840 U001 A2 7618 17 1 Device Description Connection elements on bottom of device Terminal block 4 pin IF 1A UOS Figure 17 1 Location of connection elements on OP5 A1 Terminal block 3 pin TE T IF 1A Figure 17 2 Location of connection elements on OP5 A2 OPS Connections SIMATIC TI e SIMATIC S5 SIMATIC S7 500 505 Other PLCs Printer AS511 FAP SINEC V24 RS422 V24 RS422 L2 DP TTY RS485 Al IF1A IF 1A IF1A IF1A IF1A A2 IF 1B IF 1B IF 1A IF 1B IF 1A IF 1B IF 1A IF 1A TTY V24 IF 1B MPI RSx Manual OP5 OP15 17 2 J31069 D0840 U001 A2 7618 Device Description 17 2 OP15 OP15 versions The OP15 is available in six versions The functionality of the different ver
45. D control 13 1 LED driving 11 2 Left justified input 4 7 Limit value check 4 7 Lines number on display 2 1 Lock switch Login 6 2 automatic Logout A 2 Loop through mode constraints particularities M Maintenance Mechanical installation Membrane keyboard Memories Message arrived chronological departed 7 2 display priority 7 7 together Message bit procedure Message buffer print view 7 9 Message display 10 2 separate together Message handling Message level Message text Message first display 7 6 Message last display 7 6 Messages delete 7 12 displaying 7 6 print 7 14 scroll message level Mode Download 10 4 Loop through 10 4 Offline Online Modes Index 4 Modify interface parameters 10 2 operands screen 5 4 Monitoring battery 19 1 voltage Monitoring functions Mounting cutout Mounting dimensions OP15 OPS N Normal operation Notes to operators Number alarm messages event messages Numeric keys O Offline Offline mode Online 10 4 Online mode 10 4 OP functions miscellaneous overview OP modes 10 4 OPIS design 1 7 function keyboard 1 8 interfaces soft keys system keyboard vacuum fluorescence display versions OP5 design 1 6 function ke board 1 6 interfaces soft keys system keyboard versions Operand list 9 1 Manual OP5 OP15 J31069 D0840 U0
46. Description 1 4 Design of Operator Panel OP15 OP15 versions The OP15 is available in the following versions OP15 A1 OP15 A2 OP15 A1 VF OP15 A2 VF OP15 C1 and OP15 C2 The versions listed above differ in their display and communication options Soft key keyboard keyboard SIEMENS Display Function 1 System keyboard m Interface connections Figure 1 3 Design of Operator Panel OP15 Manual OP5 OP15 J31069 D0840 U001 A2 7618 1 7 Product Description LCD OP15 A Display of 2 lines each containing up to 40 characters the height of the char acters is 5 mm OP15 C Display of up to 4 lines each having a maximum length of 20 characters the height of the characters is 8 mm Or display of up to 8 lines each having a maximum length of 40 characters the height of the characters is 4 mm Vacuum OP15 A VF fluorescence Display of 2 lines each containing up to 40 characters the height of the char display acters is 5 mm Function keyboard 16 keys K1 to K16 each having an LED for freely programmable func tions The LEDs can be driven from the PLC Soft keys 8 keys F1 to F8 beneath the display which can be configured with screen specific functions System keyboard 24 keys with permanently assigned function calls
47. Figure 15 4 shows the options for interconnecting the OP and the PLC Stan options dard cables are available for the connections shown in the figure refer to the ST80 1 catalog SIMATIC S5 TTY active N CPU OP x PU interface TTY active s 2 TTY active CP521 SI OP5 IFIA V 24 al CP523 PC OP15 IF2A kd V 24 ni TTY passive COM1 2 9 25 pin TTY V 24 converter SIMATIC TI500 TI505 V 24 V 24 9 25 pin me RS422 9 pin V 24 TTY OPS A2 rg Geff Other PLCs RS422 OP 15 A1 Ai VF C1 FB s RS422 RS485 RS485 SIMATIC S7 OP 15 A2 d i RS485 BS gt 1 SINEC L2 DP 1 Any SINEC L2 bus terminal except FSK Figure 15 4 Connection Configuration Scheme for PLCs Manual OP5 OP15 15 6 J31069 D0840 U001 A2 7618 Electrical Installation 15 5 Loop Through Mode OP15 only IF1 interface of The IF1 interface of the OP15 is optionally available for the loop through OP15 for loop mode of a configuration computer or another OP This means that through mode the PLC can be accessed during operation asecond OP can be connected to a PLC at a reasonable price Figure 15 5 provides an overview of the connections in AS511 loop through mode Standard cables are available for the connections sho
48. P5 OP15 7 8 J31069 D0840 U001 A2 7618 Message Handling 7 4 Viewing Message Buffers Message buffer Messages displayed on the OP are written to the message buffer concerned The message buffers can be called to view message history by means of stan dard screens The times of occurrence acknowledgment and departure are displayed in chronological order for all messages Viewing the alarm Choose the standard screen Alarms gt View buffer The messages contained in the alarm buffer are shown on the alarm message list together with their message number the date and time of their occurrence and the message status arrived departed or acknowledged and their ac knowledgment group on the display Q Gr No 04 112 K on 08 12 92 09 34 00 Q Gr No 04 112 Q on 08 12 92 09 35 42 Figure 7 2 Example Display of Alarm Buffer Shown here for OP15 A Explanation relating to example display first message Using the UP and DOWN arrow keys you can now scroll through the mes sage text Q Gr No Details relating to next field acknowledgment group and alarm message number 04 112 The displayed alarm message belongs to acknowledgment group 04 the alarm message number is 112 K Message has arrived Q Message has been acknowledged G Message has departed on date time Date and time of arrival acknowledgment departure of alarm message Display of message text relating to selected alarm mes sage
49. PLC OP Transfer the data record which is active in the PLC to the OP under a new number and a new name e OP OP Copy an already existing data record on the OP The transfer screen is called via Records Transfer Itis shown below Figure 8 3 Transfer screen 3 Source Dest Juice Accept PIC OP 00O No of the source data record No of the destination data record The recipe data record active in the PLC Recipe number selected on the OP Manual OP5 OP15 J31069 D0840 U001 A2 7618 Recipes Specifying source and destination Manual OP5 OP15 The data record numbers for the source data record and the destination data record must be entered in the transfer screen The PLC data record is always 0 for both directions of transfer e The OP data record must always be specified as a number gt 0 Example of entering source and destination Source Destina tion OP PLC Transfer Description Source data record 11 is an existing data record on the OP and is to become the active data record on the PLC destination Source Destina tion a Source Destina tion ai PLC OP Transfer Description The source data record is the active data record on the PLC which is to appear on the OP destination after the transfer under data record number 22 If d
50. RCE VAR screen ESCAPE key 409 Lower limit for input ignored Enter a value greater than or equal to Var 410 Upper limit for input ignored Enter a value smaller than or equal to Var Manual OP5 OP15 B 6 J31069 D0840 U001 A2 7618 System Messages Message Cause Action 500 Download to PLC not possible at 501 present 502 PLC overloaded 302 Standard FB not called for Check PLC program 504 more than 1 5 sec 506 Too many message blocks having Error occurs when PLC sends too many jobs the same block number in transit within a certain time with Fetch message bit overloading area 507 Data transfer was not acknowledged DB check by user on PLC side must be by the PLC within a certain time speeded up lt 10 sec 509 Firmware version different from Load new standard FB onto PLC standard FB version 510 DB for variable in recipe does not Set up DB or change configuration exist Incorrect recipe data 511 Data record number in PLC job or Set up new data record or specify another data function key invalid record in PLC job 520 Too many returns stored Go to message level if necessary by pressing ESCAPE key 522 Screen cannot be selected due to in 1 Delete unused fields from configuration adequate storage space 2 Configure smaller screen with fewer Results in cold restart with memory fields or partition screen optimization 526 Loop through mode is set on OP Change t
51. Re configure and repeat download of required ProTool Lite value remaining buffer size 604 Message not configured for a set Configure messages and transfer message bit 613 Data block does not exist or is too Create DB of requisite length in PLC short 615 Line to be output is larger than the Check configuration for log reserved print memory or the num ber of control sequences is too large 616 See Internal Errors 617 Manual OP5 OP15 B 8 J31069 D0840 U001 A2 7618 System Messages Message Cause Action 620 Wrong parameter transferred by Repeat download of configuration ProTool Lite function keyboard 621 Wrong parameter transferred by Set required value by means of standard ProTool Lite message type screen or PLC 622 Configured recipe does not fit in the Configure recipe shorter or set up subsequent recipe mailbox greater than 256 recipe mailbox on line device data words 623 See Internal Errors 624 No recipe entries exist Configure recipe again 625 Invalid recipe number in the PLC job 626 No variables configured in the Configure recipe again recipe 628 Recipe too long for the mailboxes Configure recipe shorter 629 LED image area too small Enlarge LED image area according to config ured bit offsets 630 Keyboard image area too small Enlarge image area according to configured bit offsets 631 Message with one variable Add to configuration and repeat download 1 2 Initia
52. SIEMENS SIMATIC HMI OP5 OP15 Operator Panel Equipment Manual 6AV3991 1 AB20 0ABO Release 01 96 Preface Contents 1 Teil I Introduction V 2 3 Teil Il Basic Functions V 10 11 Teil Ill Expanded Configurable V Functions 13 14 Teil IV Commissioning and V Description of Devices 20 A Teil V Appendix V F Glossary Index Safety Guidelines ZN AN Qualified Personnel Correct Usage IN Trademarks Impressum This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger Warning indicates that death severe personal injury or substantial property damage can result if proper precautions are not taken Caution indicates that minor personal injury or property damage can resultif proper precautions are not taken Note draws your attention to particularly important information on the product handling the product or to a particular part of the documentation Equipment may be commissioned and operated only by qualified personnel Qualified personnel within the meaning of the safety notices in this manual are persons who are authorized to commis sion ground and identify equipment systems and circuits in accordance with safety engineering standards Note the follo
53. Time 10 Walz set Title screen Together Transfer screen Transients TTY V 24 test 19 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Index U Useful depth C 1 V Vacuum fluorescence display OP15 Value input 4 Value input symbolic 4 6 Values entering numerical Values input numerical Valuess input alphanumeric 4 6 Versions OP15 OPS Versions of device OPI5 OPS Manual OP5 OP15 J31069 D0840 U001 A2 7618 View alarm buffer alarm message text alarm messages event buffer event message text event messages message buffer system message buffer 7 11 Voltage monitoring 19 1 Voltage range W Watchdog Weight Working memory C 1 Y Y cable 18 1 Index 7 Manual OP5 OP15 J31069 D0840 U001 A2 7618
54. al nature They describe the general design of Operator Panels OP5 and OP15 and provide an overview of the functions of the different device versions Chapters 3 and 4 describe how you operate the devices You should study these chapters before using the different functions Chapters 5 to 10 provide a detailed description of how you use different func tions for instance screens messages password protection and recipes Chapters 11 to 13 describe the expanded functions of the OP such as online modification of system settings controller jobs and schedulers Chapters 14 to 20 inform you about installation connecting commissioning testing and maintenance of the Operator Panels This part is aimed primarily at installation and commissioning personnel Appendices A to F contain miscellaneous tables ESD guidelines and a glos sary of the terms used in this manual The following conventions are used in this manual Motor off Text on the display of the OP is shown in type writer style Variable Symbolic names representing variable values on the display are shown in italic typewriter style Screens Functions which you can choose are shown in nor mal italics Screens Print Steps that are performed in succession are linked by an arrow ESC The names of keys are shown in a different typeface Manual OP5 OP15 J31069 D0840 U001 A2 7618 Preface History The different editions of the equipment manual refer to
55. andard cables specified in the ST80 catalog meet these requirements Screw down or lock all plug connections Separate cable Do not install signal lines parallel to high voltage lines Use a separate cable duct for signal duct located at least 50 cm from high voltage lines lines Interference proof The basis of interference free operation is the hardware setup of the PLC hardware setup Any interference signals caused by the process must be kept away from the hardware setup to the extent possible Cabinet setup Install devices which could bring in interference signals from the outside at the bottom of the cabinet Place the grounding rail directly at the cabinet en trance so that cables which could be carrying interference signals can be ap plied directly to grounding potential Apply all shielded lines with the shield here Apply only the outer shield of double shielded signal lines here Install long signal lines along the cabinet walls Setting up the cabinet in ac cordance with EMC guidelines is an important factor in the reduction of in terference All grounding connections in the cabinet must have large cable cross sections and be applied over a large surface Insulate analog devices in the switching cabinet and ground them to a single point in the cabinet using copper tape Manual OP5 OP15 15 2 J31069 D0840 U001 A2 7618 Electrical Installation Always use equivalent metals for the materials Never use aluminum danger
56. aracter and are left justified 0 0 to 9990 sec KZ count value output only KH hexadecimal hexadecimal KT time value output only 012 1 coded time base Manual OP5 OP15 J31069 D0840 U001 A2 7618 9 3 STATUS VAR and FORCE VAR Functions with the OPs Table 9 2 Operands data formats and value ranges for the SIMATIC S7 S7 Operand Data Format Value Range Example Address 0 to FFFF 2A3C Byte 32768 to 32767 117 16 bits 0110 1100 0100 1111 Marker 2 characters XY Outputs Inputs Counter 0 to FFFF 0 to 0999 dec 16 bits 0 to FFFF 0 0 to 9990 sec T Timer HEX 0 to FFFF 2A3C DEC 0 0 to 9990 sec 014 1 BIN 16 bits 0110 1100 0100 1111 1 Only for PPI 2 Only for MPI Manual OP5 OP15 9 4 J31069 D0840 U001 A2 7618 System Settings on Standard Screens In this chapter This chapter describes supplementary functions relating to system settings which can be executed by means of standard screens 10 1 Selecting a Language Online selection of Messages screens and information text can be displayed in several lan three languages guages Up to three of the languages listed below can be loaded simulta neously on the same OP and presented to the operator for selection on line German English French Italian Spanish Displays can also be configured in Russian i e in Cyrillic characters on the OPIS C Procedure To choose another language proceed as follows
57. assword of a specific password level on the display he is authorized to execute functions of this and lower levels J31069 D0840 U001 A2 7618 6 1 Password Protection 6 2 Login Logout on OP LOGIN LOGOUT Logging in You can log in on the OP in different ways by means of the standard screen Password Login e ifa function call is made on the OP for which the current password level is too low you are automatically prompted on the display to enter the cor responding password by means of the authorization input in special cases for example dur ing the commissioning phase corresponding to password level 9 Logging in by 1 From the standard screen choose Password Login standard screen The password input screen is shown on the display This screen is similar ly displayed when a function call is made for which the current password level is too low The cursor is located in the first field of the input area 2 Enter the password on the system keyboard and terminate by pressing ENTER The cursor jumps automatically to the next field every time a character is entered The input of every character is represented by an asterisk in the input area The cursor is no longer visible after the last character has been typed If the password is valid the corresponding password level is shown on the display 3 Exit from the standard screen for example by pressing the ESCAPE key Automatic call If a function
58. ata record number 22 already exists it can be overwritten or not if requested OP OP Transfer i e copying Description Source data record 33 is an already existing data record on the OP which is to be copied as data record 44 If data record number 44 already exists on the OP it can be overwritten or not if requested Note Symbolic value entries in the input fields source and destination The data record numbers from data records already stored on the OP can be taken from a data record selection list PLC stands for data record O in the selection list J31069 D0840 U001 A2 7618 8 9 Recipes Using the transfer screen 8 10 Proceed as follows to transfer a data record 1 Select the standard screen Records Transfer 2 Select the recipe in the recipe directory 3 Position the cursor on the Source field in the transfer screen Depending on the direction of transfer desired enter the appropriate source number see examples and confirm 4 Position the cursor on the Destination field Depending on the direction of transfer desired enter the appropriate des tination number see examples and confirm 5 Position the cursor on the Accept field and confirm transfer During the data transfer an asterisk is indicated in the acceptance field LT 6 Exit the standard screen with ESCAPE Manual OP5 OP15 J31069 D0840 U001 A2 7618 Recipes 8 4 D
59. board e Function keyboard e Soft key keyboard With the OP5 the soft key keyboard is part of the function keyboard 4 1 System Keyboard Key assignment o SHIFT Manual OP5 OP15 The functions of the system keyboard are described below e X 7 8 9 p DEL T DIR INS ESC D E F en HARD 4 5 D copy o AK o 1 2 3 lt a len C H gt HELP V ENTER Figure 4 1 System Keyboard SHIFT key By means of its Shift Lock mode position it enables the second function of dual assignment keys for example shift of numeric keys 1 6 for inserting characters A F The enabled Shift Lock mode is indicated by the Shift LED being on after you press the SHIFT key The second function of a dual as signment key can then be called On the OP15 the LED is located directly on the key and on the OP5 it is beneath the function key strip adjacent to the SHIFT symbol J31069 D0840 U001 A2 7618 4 1 General Operation to Kl DIR en ACK DEL INS ENTER 4 2 Numeric keys Input keys for numerical characters 0 9 In Shift Lock mode of keys 1 6 input keys for alphanumeric characters A F Sign key Changes sign from plus to minus and from minus to plus Directory key
60. cal connections Manual OP5 OP15 The OP requires the following electrical connections tothe power supply e to the configuring computer PC or programming unit tothe PLC The electrical connection to the configuration computer is required to down load the configuration to the OP The basis for interference free operation is interference proof hardware de sign of the PLC in accordance with EMC guidelines and the use of interfer ence proof cables Caution Assemblies may be changed only by suitably qualified persons who must be completely familiar with all the warning notices and steps of this manual J31069 D0840 U001 A2 7618 15 1 Electrical Installation 15 1 Setup Guidelines for Interference Proof Installation Shielding An automation system must be shielded to prevent interference When a system is poorly grounded low frequency and high frequency inter ference signals can penetrate the internal bus of the PLC and cause malfunc tions Interference signals can also be caused when relays or contactors switch very rapid changes in current or voltage high frequency interference sig nals or when two parts of a system have different grounding potentials low frequency signals Use and Use only shielded cables for all signal connections installation of interference proof cables cables to the PLC Ground the shields of cables on two sides for e bus cables cables to I O devices The st
61. creen Events messages in event Number buffer Manual OP5 OP15 7 10 J31069 D0840 U001 A2 7618 Message Handling Viewing the Choose the standard screen System SysMsg system message The messages contained in the system message buffer are now shown on the buffer display together with details of the message number and the date and time of their occurrence Message No 200 on 08 12 92 10 23 50 Message No 200 on 08 12 92 10 24 00 Figure 7 4 Example Display of System Message Buffer Shown here for OP15 A Explanation relating to example display first message Using the UP and DOWN arrow keys you can now scroll through the list of system messages Message No Details relating to next field Message number of the system message 200 The displayed message number is number 200 on date time Date and time of occurrence of the system message Display message text of selected system message D gt Return to system message list M Manual OP5 OP15 J31069 D0840 U001 A2 7618 7 11 Message Handling 75 Deleting Messages Preventing a buffer overflow Event and alarm messages are stored automatically in the event and alarm buffers respectively Each of these buffers can contain as many as 256 events To prevent a buffer overflowing you should delete event and alarm messages from the buffer Messages from the event and alarm buffers are deleted by means of a standar
62. ct immediately beforehand for example bare metal parts of a switching cabinet water pipe etc e Assemblies should not be brought into contact with charge susceptible and highly insulating materials such as plastic films insulating table tops and items of clothing containing synthetic fibers e Assemblies should be deposited only on conductive surfaces tables with an ESD coating conductive ESD cellular material ESD bags ESD ship ping containers Do not place assemblies near visual display units monitors or television sets minimum distance to screen gt 10 cm E 4 Measuring and Modifying ESD Assemblies Grounding the e Measurements should only be made on assemblies when measurin A 9 the measuring instrument is grounded for example by means of a instrument soldering iron protective conductor or the measuring head has been briefly discharged before measurements are made with a potential free measuring instrument for example by touching a bare metal control cabinet For soldering you must use only a grounded soldering iron Manual OP5 OP15 E 2 J31069 D0840 U001 A2 7618 ESD Guidelines E Shipping ESD Assemblies Conductive packing Protecting covering battery connections Manual OP5 OP15 As a matter of policy assemblies and devices should be stored and shipped only in conductive packing for example metallized plastic boxes tin cans Should packing not be co
63. d You can call an existing data record for editing and save it unchanged under a new number and if necessary under a new name Then make your changes Save an existing record via data record transfer under a new number and if necessary under a new name Then make your changes in the copy Copying a data Proceed as follows to obtain a copy of a data record whose values you want record to change later 1 Call the data record to be copied via the standard screen Records Edit 2 Instead of changing a value in the data record exit the displayed data re cord again immediately by pressing ENTER When the standard screen is exited you will be asked whether you want to save the data record regardless of whether values have been changed or not 3 Position cursor in the field for the data record number enter the number and confirm 4 Position cursor in the field for the data record name enter the name and confirm The next time you call the data record directory you will find the new data record in the list Manual OP5 OP15 J31069 D0840 U001 A2 7618 8 7 Recipes 8 3 Transferring Data Records Overview Transfer screen 8 8 A transfer screen offering the following functions is available for transferring data records e OP PLC Before a changed or newly set up data record in a recipe can become ef fective in the PLC it must first be transferred via data record transfer to the PLC e
64. d screen or e automatically upon buffer overflow System messages are deleted automatically only when the buffer overflows 7 5 1 Deleting Event and Alarm Messages Using Standard Screens Overview Standard screens can be used to delete e all not individual acknowledged and departed alarm messages all not individual arrived and departed event messages To delete event and alarm messages proceed as follows Depending on the type of message you want to delete choose one of two standard screens either Alarms Delete for alarm messages or Events gt Delete for event messages Delete buffer Press ENTER Do not delete buffer Press ESCAPE 7 5 2 X Automatically Deleting the Alarm Buffer upon Buffer Overflow Remaining buffer size and buffer overflow 7 12 By default an overflow warning is output to the display when the alarm buffer reaches the configured remaining buffer size Output of the overflow warning can be enabled and disabled online by means of the standard screen Alarms gt Overflow If the alarm buffer cannot accept any more messages those which have been acknowledged and have departed are the first to be deleted automati cally until such time as the configured remaining buffer size is reached Manual OP5 OP15 J31069 D0840 U001 A2 7618 Message Handling Deletion order Forced printout If the remaining buffer size is still not freed by this action more messages are deleted in the follo
65. d the current time of day is dis played until some key or other is pressed The range in which the battery voltage is located is displayed in 1 16 of 5 V Example 10 11 16xV 3 13 to 3 44 V Note If the battery voltage falls below a value of 2 5 V which corresponds to 7 to 8 16 of 5 V a warning is issued in normal operation Manual OP5 OP15 J31069 D0840 U001 A2 7618 Test and Monitoring Functions KEYBOARD TEST DISPLAY TEST SUPPLEMENTARY FUNCTION TEST SPC TEST Manual OP5 OP15 When you press a key on the system keyboard the name of the key for ex ample INFO is displayed the key number is displayed for function keys End of test If no key is pressed for 5 seconds the test is aborted and you go back to the menu The following test images are displayed one after the other 1 Display light 2 Display dark 3 Character set Authorization The status of the authorization input is displayed 0 inactive 1 active until some key or other is pressed Watchdog The internal watchdog hardware initiates RESET of the processor and the OP executes a cold start A check determines whether the ASIC chip responsible for the SINEC L2 DP and MPI connection is present If this is not the case an appropriate error message is issued J31069 D0840 U001 A2 7618 19 3 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Maintenance 2 0 OP maintenance Backup battery Safety n
66. date time PLC actual values input of PLC variables which are immediately transferred to the PLC after being entered combined I O of PLC variables e soft keys Different function calls for the different screens are assigned to the soft keys The configuration defines the intervals at which PLC values are updated i e read again from the PLC and displayed With large screens containing more than 159 actual values or setpoint actual values partial screen updating is automatically enabled To enhance per formance only those values are updated which are currently present on the display This may mean that an older value is briefly displayed when scrol ling through screen entries Updating of the visible actual values is faster as a result however Output fields display actual values of the PLC in numerical or symbolic form input fields define variables in numerical or symbolic form In input fields the flashing cursor is visible For I O fields you can configure up to 256 text elements which you can call on the OP using a selection field and apply to the screen entry With inputs of numerical values configured number formats and limit values apply with respect to the number of places before and after the decimal point Manual OP5 OP15 J31069 D0840 U001 A2 7618 Screens 5 2 Choosing Screens Choosing screens Choosing with soft key Choosing with function key Choosing with screen directory Ch
67. duct Description 2 4 uns heen seen NN RR eee eee Lees 1 1 1 1 Configuration and process control phases 22222 cece neces 1 2 Functions of an Operator Panel 1 3 Design of Operator Panel Oppe 1 6 1 4 Design of Operator Panel Oppe 1 7 2 Functionality iir Rr eI RET Ee Eme nece neces 2 1 Part IIl Basic functions 3 Using the OP with Its Standard Functions LLuuu s 3 1 3 1 Operating Levels ode N E sariu darik LORS bade re bos senda 3 2 Standard Screens 0c teen eens 3 3 3 3 Branching in Standard Screens 3 5 4 General Operation 4 1 System Keyboard 4 1 1 ESCAPE FUNCOMS ue tdd EIER ees Le RR snide REN ernie 4 1 2 Information Text 4 2 Entering Valu amp s Lis scere ne lema deu bee 4 2 1 Entering Numerical Values 4 2 2 Entering Alphanumeric Values 4 2 3 Entering Symbolic Values anna xe Rex RAS excels SN 5 SCICCNS ic 5 1 5 1 SGreenEntTles n ooietiberk Ue R OR EM RP uGY eier een 5 2 Choosing Screens 5 3 Editing Screens 2 0 00 cece net eens 5 4 Printing SCr ens eur teneris een 5 4 Manual OP5 OP15 J31069 D0840 U001 A2 7618 V Contents 6 Password Protection 6 1 Password Levels and Access 6 1 6 2 Login Logout on OP LOGIN LOGOUT 2 222 222 nennen eee 6 2 6 3 Password Management 6 3 7 Message Handling seeeeeeeeeeeee I II 7 1 7 1 Event Messages a
68. e display The classification of a message as an alarm message is made at the configu ration stage When a product is made up of various ingredients in certain ratios this infor mation is stored in a so called recipe Take orange juice for example Its production and bottling requires that orange concentrate and water be mixed in a certain ratio These values are stored as variables in a recipe Each recipe can be made up of several data records containing different val ues for the recipe The data can be edited in the OP transferred to the PLC and read out from the PLC In the OP the recipes are combined by recipe number and title in a recipe directory Information text is additional information and hints for operators referring to the current display on the screen event messages alarm messages and screens This means that additional troubleshooting information can be dis played when for instance an alarm message is issued Information text can also be displayed by pressing a key if required when the LED of the HELP key is on Messages can be printed in online mode by means of the printer connected to the OP Furthermore there is a possibility of printing all the event and alarm messages that have accumulated in the buffer concerned Manual OP5 OP15 J31069 D0840 U001 A2 7618 Product Description Languages Message text screens information text and system messages may be dis played in several languages
69. e screen is displayed When a scheduler time is reached the configured bit is set in the interface area of the PLC See User Guide Communication for detailed information on the interface area of the PLC Manual OP5 OP15 J31069 D0840 U001 A2 7618 12 1 Schedulers Functions The following functions can be called via schedulers Print alarm message buffer chronologically or together e Print event message buffer chronologically or together e Select screen Print screen e Print data record Changing The schedulers have already been preset via configuration A scheduler can schedulers be changed or deactivated via input fields in a screen entry The scheduler is activated as long as a time is displayed in the input field The LED of the DELETE key goes on when a scheduler is activated Acti vated means that the configured function will be executed when the sched uler time is reached If the input field contains the scheduler is deacti vated Proceed as follows to set a scheduler time 1 Select input field You can use the cursor keys to switch between scheduler type and day of the week field and date field and time field 2 Enter scheduler time Date and time are entered via the system keyboard Activate the SHIFT LOCK combination to control the cursor within the input field for date or time The day of the week is set via a symbolic entry 3 Confirm entry with ENTER The scheduler is now act
70. ecent one if there are several 2 Unacknowledged alarm message the second line displays simultaneously the most recent highest priority event message yet to depart 3 Acknowledged alarm message yet to depart the second line displays simul taneously the most recent highest priority event message yet to depart 4 Standby message J31069 D0840 U001 A2 7618 7 7 Message Handling 7 3 2 Scrolling through Waiting Messages at Message Level Scrolling through If there are neither system messages nor unacknowledged alarm messages messages you can scroll at message level through the messages that have not yet de parted To scroll through the messages use the following arrow keys at message level Next alarm message Previous alarm message V Next event message D gt Previous event message a The message currently waiting will be displayed if you press ESCAPE or there is no operator input on the OP for one minute 7 3 3 Viewing Event and Alarm Message Text Displaying Irrespective of the current contents of the event or alarm buffer all config messages ured event and alarm message text can be shown on the display To do so proceed as follows Choose the standard screen Alarms Text to display alarm messages or Events Text to display event messages By using the UP and DOWN arrow Keys you can now scroll through the list of configured message text Manual O
71. ed 7 5 4 Automatically Deleting the System Message Buffer upon Buffer Overflow Definition Manual OP5 OP15 If the system message buffer is completely full the oldest message is deleted automatically from the buffer when another system message occurs There is no overflow warning or forced printout of the deleted message in the case of event and alarm messages J31069 D0840 U001 A2 7618 7 13 Message Handling 7 6 Printing Messages How to print out You can print alarm and event messages as a direct message log and full printout of the message buffer forced printout upon buffer overflow refer to section 7 5 2 7 6 1 Direct Message Logging Print time Temporary storage if the printer is dis abled Enabling and disabling direct message printing 7 14 Event and alarm messages can be printed upon arrival and departure alarm messages upon acknowledgment too this was set when the message was configured System messages are not logged directly If direct message logging follows another print function the header of the direct message log is re printed If the printer is disabled not ready or assigned to another print function up to 16 messages are stored temporarily Temporary storage of the messages for the message log is independent of the message buffer concerned Direct message printing can be enabled and disabled online by means of a standard screen 1 nH tA A W N Choose the standa
72. ed for simultaneous operation of a printer The PLC and printer in this case are ope rated with physically different interfaces Figure 18 1 Connection Configuration Scheme for Printers For attaching Siemens printers DR210 211 230 231 N there are standard cables available refer to Catalog No ST80 1 For other printers you have to use the cables supplied or specially manufac tured ones Note SIEMENS AG accepts no responsibility whatsoever for malfunctions and damage arising from the use of self made cables or cables from other manufacturers The OP makes the following print functions available e hardcopy e printout of screens printout of alarm or event buffer direct message logging e printout on buffer overload The settings of parameters for the print functions the printer interface and the printer are configured J31069 D0840 U001 A2 7618 18 1 Connecting a Printer Section 10 2 describes how you can modify the default printer parameters in Online mode You will find the requisite printer settings in the User s Manual for your printer Print function You can configure headers and footers for the print functions in various con settings figurations and text with different attributes for example underline italics The text attributes have to be stored in ProTool Lite for the different printers under System Printer Settings by using different control characters Manual OP5 OP1
73. ed to specify the data structure This structure is then assigned with data in the OP Since multiple assignment of the data structure is possible we will now speak of data records Data re cords are stored on the OP which saves memory space on the PLC Example of a Let s assume that orange nectar orange drink and orange juice are to be pro recipe duced using the same bottling station in a fruit juice plant The mixing ratios are different for each drink but the ingredients are the same The information required for production can be configured as the recipe Mixture Mixing station 7 To the bottling TANK TANK TANK j A 3 station MIXER ei A A Example OP15 PLC e g SIMATIC 7 Figure 8 1 Example of a fruit juice plant Manual OP5 OP15 J31069 D0840 U001 A2 7618 8 1 Recipes Components of a recipe Data records on the OP A recipe consists of a series of recipe entries Each entry contains a maxi mum of one input field i e variable Depending on the configuration ei ther direct or symbolic value input can be used in an input field The recipe called Mi
74. eleting Data Records Data records of a recipe can be deleted from the data record directory These data records are then no longer available for the recipe When a data record which is active in the PLC is deleted from the directory of the OP this data record still continues to be active in the PLC How to proceed Proceed as follows to delete data records 1 2 3 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Press SHIFT DELETE Select Records Edit in the standard screen Select the desired recipe from the recipe directory Using the cursor keys select the data record directory Delete Press ENTER Do not delete Press ESCAPE Repeat steps 3 and 4 as necessary record to be deleted from the data If only one single data record exists this record cannot be deleted Exit the standard screen with ESCAPE 8 11 Manual OP5 OP15 J31069 D0840 U001 A2 7618 STATUS VAR and FORCE VAR Functions with the OPs S7 S5 Only Accessing operand values of the PLC Note for SIMATIC S7 FORCE VAR Manual OP5 OP15 With their PU functions STATUS VAR and FORCE VAR the OPs provide means of displaying and modifying operand values supplied by a connected SIMATIC S5 S7 by means of standard screens In online mode this means that PLC operands can be edited directly on the OP without having to con nect a programming unit to the PLC STATUS VAR can be
75. emens N V e Antwerpen Bolivien Sociedad Comercial Industrial Hansa Ltda La Paz F 1 Siemens Worldwide Bophuthatswana Bundesrepublik Deutschland Siemens Ltd e Aachen e Mafekeng Augsburg Bosnien Herzegowina Bayreuth Generalexport Predstavnistvo Sarajevo Berlin e Sarajevo Bielefeld Bonn Brasilien Siemens S A Braunschweig e Bel m Bremen Chemnitz Darmstadt Belo Horizonte Brasilia Campinas Dortmund Curitiba d Ee Fortaleza Duisburg P rto Alegre D sseldorf Recife Erfurt Rio de Janeiro Essen Salvador de Bahia FEAT a M S o Paulo Freiburg Vit ria aaa rn Heilbronn Brunei Darussalam e EE Bulgarien e Kassel Siemens AG Vertretung in Bulgarien e Kempten Allg Sofia e Kiel Koblenz e K ln Konstanz Laatzen Leipzig Lingen Magdeburg Mainz Mannheim M nchen M nster Westf N rnberg Manual OP5 OP15 F 2 J31069 D0840 U001 A2 7618 Siemens Worldwide Osnabr ck Regensburg Rostock e Saarbr cken Siegen Stuttgart Ulm Wetzlar e Wilhelmshaven Wuppertal W rzburg Chile INGELSAC Santiago de Chile Costa Rica Siemens S A Panama e San Jos Frankreich Siemens S A e Haguenau Lille Seclin Lyon Caluire et Cuire e Marseille Metz Paris Saint Denis e Strasbourg Toulouse Griechenland Siemens A E Athen Amaro
76. en ae na C 1 D Interface Assignment sseeeeeeeee III n Di Interface Configuration 000 cece eee eee es D 1 D 2 Pin Assignment sssssssssseesseee ete eens D 1 CN Guidelines Rn E 1 E 1 What Does EGDMean en E 1 E 2 Important Precautions against Electrostatic Discharge E 2 E 3 Handling ESD Assemblies 00 cece eee eee eee E 2 E 4 Measuring and Modifying ESD Assemblies E 2 E 5 Shipping ESD Assemblies 00 cece eee e eee eee E 3 F Siemens Worldwide Fa Glossary Index viii J31 069 D0840 0001 A2 7618 Product Description Part Introduction Functionality Manual OP5 OP15 J31069 D0840 U001 A2 7618 Product Description Applications of OP5 and OP15 Operator Panels OP5 and OP15 allow operating states current process values and malfunctions of a connected PLC to be visualized In addition inputs can be made on the OP which can be written directly to the PLC Some functions relating to machine diagnostics can also be executed on the Operator Panel The Operator Panels are suitable for fitting into switching cabinets and con trol desks A printer can be attached to the OP for logging processes during automation operation The Operator Panels feature a number of standard functions The displays and operation of the devices can be optimized by the configurer to meet the requirements of the process 1 1 Configuration and process con
77. ens can be manipulated i e edited by means of entries in input fields and combined I O fields To edit a screen proceed as follows 1 Choose the screen you wish to edit as described in section 5 2 2 Thecursor jumps to the first input field 3 Use the RIGHT or LEFT arrow keys to move the cursor to the field concerned 4 Perform the modifications you wish to make as described in section 4 2 5 After confirming your input position the cursor again if necessary to perform further modifications 6 Terminate editing for example by pressing ESCAPE 5 4 Printing Screens Procedure 5 4 To output a screen to a connected printer proceed as follows 1 Choose the screen you want to edit as described in section 5 2 The screen directory is displayed but not when choosing by means of a function key or a PLC job in these instances the corresponding screen is printed im mediately 2 Scroll with the cursor keys DOWN or UP f to the screen number you require or if configured to the screen title 3 Press ENTER to print 4 Terminate the action for example by pressing ESCAPE Manual OP5 OP15 J31069 D0840 U001 A2 7618 Password Protection Preventing unauthorized operation To prevent unauthorized operation of the OP there is the possibility of pro tecting access by means of passwords and password levels This is possible for the call of functions and inputs 6 1 Password Levels and Access
78. ependent Operator Guidance Luuu uuuue s 11 1 11 1 Branching by Means of Soft Keys and Function Keys 11 1 11 2 Self Defined Screen Hierarchy 0 00 e eee eee eee 11 2 SCHEAUlErS a 2 TM 12 1 Controlling the OP from bebe 13 1 Part IV Commissioning and Description of Devices 14 15 16 17 18 19 20 Mechanical Installation csceer hh Electrical Installation 15 1 15 1 Setup Guidelines for Interference Proof Installation 15 2 15 2 Assigning the Terminal Block 15 3 15 3 Connecting a Configuration Computer 15 5 15 4 Connections ob 15 6 15 5 Loop Through Mode OP15 only 15 7 COMMISSIONING 5 52 96 Merle pertes e 16 1 Commissioning Guide 16 2 16 2 Start up Behavior 16 4 16 3 Testing the Configuration in OFFLINE Mode 16 5 16 4 Testing the Configuration in Conjunction with the PLC 16 6 Device Description 17 1 17 1 ORS pe ER 17 1 17 2 ell TOTNM 17 3 17 3 Labeling Sips e eg barra kanea EE wide er e DE aide vga A 17 5 17 4 External Floppy Disk Station Option for OP15 Luuue 17 6 Connecting a Printer 4 2 52 coc eden nnb RR bre we Test and Monitoring Functions Maintenance Manual OP5 OP15 Js J31069 D0840 U001 A2 7618 VII Contents Part V Appendices A Brief Description of Standard Screens A B System Messages curru uL e xe C Technical Dala serge 2 Gena
79. er the OP starts up it changes to message level and displays the standby mes sage The screen level is reached by pressing the ENTER key The first screen to be called is the start screen From the start screen you branch depending on the configuration to other screens On the screens you view current pro cess values can enter values and initiate functions by means of soft keys The linking of individual screens is referred to as a screen hierarchy If you go to the bottom of the screen hierarchy you go back one stage by pressing key ESC right back to the start screen should you wish From here you can return to the message level by pressing the ESC key You can also return di rectly to the message level from a screen depending on the configuration J31069 D0840 U001 A2 7618 3 1 Using the OP with Its Standard Functions Changing operat ing levels Forced change to message level 3 2 You change the operating level from message level to screen level by pressing the ENTER key from screen level to message level by pressing the ESCAPE key Figure 3 1 illustrates how you can change from one operating level to another You cannot branch backward from the message level by pressing ESCAPE The key is designed to terminate the display of a system message at this level Message level ENTER ft SEN ACK Screen level lt System message alarm message
80. er the remaining digits 6 and 1 as before using keys 6 and 1 with de activated Shift Lock mode and terminate with ENTER 4 2 3 X Entering Symbolic Values Input using If a field has to be filled by entering symbolic values take the value from a symbolic values list of options 1 Press SHIFT in the input field Manual OP5 OP15 J31069 D0840 U001 A2 7618 Shift Lock mode is indicated by the LED being on The list of options with its configured symbolic inputs is activated Select the value you require using the arrow keys Enter the value you selected by pressing ENTER Shift Lock mode is de activated automatically when you press ENTER 4 9 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Screens Displaying and influencing the process on screens Screen components Screen directory Manual OP5 OP15 J31069 D0840 U001 A2 7618 On the OP the process for example a processing machine or a mixing unit is displayed on screens and manipulated The screens are configured by the configurer for specific users On screens associated process values are acquired and provide an overview of a process or system In addition to this alphanumeric imaging of the pro Cess screens provide a means of entering process values and consequently of controlling the process Process values on a screen can be randomly assigned to subject related groups An example of this is shown in figure 5 1 1 temperature 80 C
81. eys 5 3 11 1 C 2 labeling number 2 2 Functionality overview Functions calling 3 6 of OP G Glossary Glossary 1 Grounding 15 2 Grounding rail 15 2 H HARDCOPY key 4 3 Hardware setup interference proof Hardware test HELP key Help LED 4 5 Hide system message 4 4 Housing I VO fields 5 2 Incorrect input canceling Initialization Input right justified Input fields Input of alphanumeric values 4 6 Input of numerical values Input of symbolic values Input alphanumeric values Input numerical values Input symbolic values INSERT key OP5 OP15 4 2 Installation electrical interference proof mechanical 14 1 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Interface configuration Interface parameters modify 10 2 Interfaces OP15 OPS Interference signals 15 2 Interference proof installation 15 2 Internal errors A 1 A 11 K Key second function Key combination for Download mode for hardware test Keyboard KEYBOARD TEST 19 3 Keys acknowledge key arrow keys 4 3 Contrast control DELETE key OP5 OP15 DIR directory key HARDCOPY key 4 3 HELP key INSERT key OPS OP15 L Labeling of function keys Labeling stri ps 17 5 Dee Language selection 10 1 Languages Last value LCD acknowledgment 4 2 delete Help information text insert Number Index 3 Index LE
82. fter a value has been en tered the value you entered is transferred to the PLC and the status function of the PU is still not active This value for example a message bit or an ac tual value can still be read by the looped through OP and processed for ex ample display of the associated message or the actual value Not until Ap ply is pressed a second time is the PU status function activated Manual OP5 OP15 15 8 J31069 D0840 U001 A2 7618 Commissioning Diagrammatic Figure 16 1 shows the most important steps for initial startup restart and nor representation mal operation of the OP The commissioning guide which follows explains the different steps that have to be taken to commission the OP Initial startup Restart Normal operation Neither configuration nor The OP already has a config The OP is operated firmware on the OP uration but is required to with the loaded work with a modified or new configuration configuration NV SZ Switch on OP power supply Set Download mode by means of the standard screen System OPMode Download Download configuration data to OP OP ProToo Lr EE COM1 2 IF1 HE n NZ CZ Message level Figure 16 1 Diagram of Commissioning Manual OP5 OP15
83. gh mode To set OP modes proceed as follows 1 Choose the standard screen System OpMode 2 Setthe mode you require by means of a symbolic input 3 Terminate the function call You will find further information on OP modes in Chapter 16 of this manual Manual OP5 OP15 J31069 D0840 U001 A2 7618 Part Ill Expanded Configurable Functions Process Dependent Operator 11 Guidance 12 13 Schedulers Controlling the OP from the PLC Manual OP5 OP15 J31069 D0840 U001 A2 7618 Process Dependent Operator Guidance Situation specific process control Different action is normally required or allowed in different operating situa tions To support changing requirements during process control you can con figure the following measures which provide the operator with situation spe cific purposeful help e screen dependent soft keys global function keys and e user defined screen hierarchies 11 1 Branching by Means of Soft Keys and Function Keys Soft keys function keys with a variable assignment OP5 OP15 Manual OP5 OP15 You can assign function calls to the function keys on the OP5 and the OP15 We distinguish in this instance between local and global assignment Global means that the assignment applies to the entire configuration Local means that the assignment applies to one screen entry only This makes it possible for the operator to initiate functions as and when required by the situat
84. he PLC Operator guidance for instance can be implemented in this manner A bit can be configured in a variable for every soft key This insures that a bit is set in the PLC when a soft key is pressed In this instance the OP always transfers the whole variable to the PLC instead of the individual bits and overwrites the information it contains When the key is released or upon a change of display which modifies soft key assignment the bit is reset 11 2 Self Defined Screen Hierarchy Defining the screen hierarchy Branching using soft keys and cross jump destinations Defining the start screen The screen hierarchy can be adapted to system specific requirements and be modified either in part or in whole Screens can be removed or added Screens can be linked together in random order The design sequence of the link inclusion in the screen directory and the relevant cross jump destina tions are defined during configuration with ProTool Lite You branch between the different screens by means of soft keys and config ured cross jump destinations Branching from entries of different screens to one and the same screen is possible figure 11 1 Cross jumps are not re stricted to screen level but can branch to the message level too Another feature that is configured is the picture you want to have displayed on the OP as your start screen Manual OP5 OP15 J31069 D0840 U001 A2 7618 Process Dependent Operator Guidance
85. hift Lock mode must be de activated To enter the alphanumeric string 7FEB53 for example proceed as follows Enter 7 normally using the keypad on the system keyboard 2 Press SHIFT Shift Lock mode is indicated by the LED being on 3 Using the keypad enter in succession the letters F on key 6 E on key 5 B on key 2 4 Press SHIFT Shift Lock is de activated the LED goes out 5 Enter the remaining digits 5 and 3 with de activated Shift Lock mode us ing keys 5 and 3 and confirm it by pressing ENTER Extended If the characters available on the keypad are not sufficient for the alphanu character set meric input you can select additional letters and special characters from the extended character set The extended character set is available for all KC type fields To enter the string 180KT61 for example proceed as follows 1 Enter 1 and 8 normally using the keypad on the system keyboard 2 Press SHIFT Shift Lock mode is indicated by the LED being on The extended character set is available 3 Scroll with the UP or DOWN arrow key through the valid extended char acter set 4 Select O and using the arrow key move right one position 5 Select K and using the arrow key move right one position 6 Select T and using the arrow key move right one position Manual OP5 OP15 4 8 J31069 D0840 U001 A2 7618 General Operation Press SHIFT Shift Lock mode is de activated the LED goes out Ent
86. ijk Manual OP5 OP15 J31069 D0840 U001 A2 7618 Siemens Pakistan Engineering Co Ltd e Islamabad e Karachi Lahore Peshawar Quetta Paraguay Rieder amp Cia S A C I Asunci n Peru Siemsa ima Philippinen Maschinen amp Technik Inc MATEC Manila Polen Siemens GmbH e Gdansk Letnica Katowice Warszawa F 5 Siemens Worldwide Portugal Siemens S A Albufeira Co mbra Lisboa Amadora Matosinhos e Porto Siemens birou de consultatii tehnice e Bucuresti Siemens AG oder Mosmatic e Moskau Siemens AG e Ekaterinburg Rwanda Etablissement Rwandais e Kigali Sambia Electrical Maintenance Lusaka Ltd Lusaka Saudi Arabien Arabia Electric Ltd Equipment Al Khobar e Jeddah e Riyadh Schweden Siemens AB G teborg J nk ping Malm Sundsvall Upplands Vasby Stockholm Schweiz Siemens Albis AG Basel Bern Z rich Siemens Albis S A Renens Lausanne Simbabwe Electro Technologies Corporation Pvt Ltd ETC e Harare Singapur Siemens Pte Ltd Singapore Slowakische Republik Siemens AG Bratislava Slowenien Siemens d o o Ljubljana Spanien Siemens S A Barcelona Bilbao e Gij n Granada La Coru a Las Palmas de Gran Canaria Le n e Madrid M laga Murcia e Palma de Mallorca e Pamplona Sevilla Valencia Vallad
87. in the firmware and contains the ver sion and the device type OP15 A VX XX 2 x 40 char 5 mm char height Figure 7 1 Example of Standard Standby Message on OP15 A Depending on the configuration the standby message can be represented by other text It can contain the date and time but not variables 7 1 1 Acknowledging Alarm Messages Acknowledging alarm messages Manual OP5 OP15 Alarm messages have to be acknowledged on account of their priority This can be done automatically by the PLC or by the operator pressing the Ac knowledge key The OP displays unacknowledged alarm messages in flashing mode The LED ACK assigned to the Acknowledge key also flashes If several alarm messages are waiting to be displayed after one has been acknowledged the next one is shown on the display which similarly has to be acknowledged If no more alarm messages are waiting to be displayed the OP reverts to the operating level from which it branched to the message level to display the alarm messages J31069 D0840 U001 A2 7618 7 3 Message Handling Acknowledgement groups During configuration you can combine several alarm messages to form an acknowledgement group In this way you can acknowledge all the other alarm messages consequential faults in that acknowledgment group by ac knowledging the first alarm message for example the cause of the fault without all of them having to be output to the display Y
88. ion When the assignment of function keys may vary from screen entry to screen entry the keys are referred to as soft keys The following keys can be assigned as soft keys on the different devices Keys F2 to F5 of the function keyboard may be configured as soft keys Function keys F1 and F6 may be assigned globally during configuration Keys Fl to F8 beneath the display may be configured as soft keys Function keys K1 to K16 may be assigned globally during configuration While configuring soft keys you must make sure that function calls which are required to be permanently available i e also during screen editing are not assigned to keys which you intended to be soft keys J31069 D0840 U001 A2 7618 11 1 Process Dependent Operator Guidance Possible assign ments of function keys and soft keys Password level assignment Special feature with function keys Special feature with soft keys You can assign the following functions to function keys and soft keys branch to message level select screen initiate a print job e display directory modify parameters in online mode A password level may be assigned to a function key or a soft key This means that you can make functions such as Modify parameters in online mode available only to authorized persons If a function can be called in a given situation by means of a specific func tion key the LED assigned to the function key can be turned on by t
89. is called printed or deleted Event messages At this point the event buffer is called printed or deleted e Screens At this point the screen directory is called to edit or print screens All the screens which were given the directory attribute are listed here If you still have not created any screens of your own the directory will be empty e Data records At this point you can set up and edit data records You can also transfer data records from the OP to the PLC and back System settings At this point you can modify settings in online mode This includes for example printer parameters interface parameters mode and language changing e Status variable At this point the PU function STATUS VAR is called you can use it to display PLC operands Force variable At this point the PU function FORCE VAR is called you can use it to display and modify PLC operands Edit password At this point the superuser assigns passwords for the different password levels Furthermore login and logout are included here Figure 3 2 shows an overview of the screen hierarchy of standard screens You will find detailed information on functions and handling standard screens in the relevant chapters of this manual Manual OP5 OP15 J31069 D0840 U001 A2 7618 3 3 Using the OP with Its Standard Functions Event Messages View Print Number Delete Overflow Text Alarm Messages View Print Number Delete Overflow Text P
90. is set at the beginning of the hardware test to an average value and can be adjusted by means of the LEFT and RIGHT arrow keys End of test Unless specified to the contrary the system returns automatically to the menu after every individual test When you select END TEST a hardware reset is initiated and a cold start is executed J31069 D0840 U001 A2 7618 19 1 Test and Monitoring Functions CPU TEST RAM TEST EPROM TEST FLASH TEST TTY V 24 TEST CLOCK TEST OP15 only BATTERY TEST 19 2 Internal registers timers and the interrupt controller of the processor are tested The entire static RAM is read and then write tested its current contents are not overwritten as a result The checksums of the memories are determined In the FLASH TEST the size and status of the FLASH memory is displayed for example 128 k empty or prg for programmed During checking of the TTY V 24 interfaces data are transferred by the sender to the receiver of any interface by means of a shorting plug Note For this test loosen the terminal leads of IF1 and IF2 and connect a shorting plug you have made yourself to every socket connector To do this use a 15 pin Sub D connector plug connectors on which the following pins are linked by insulated wire jumpers For the TTY test 2 with 15 6 with 11 and 7 with 9 For the V 24 test 3 with 4 and 5 with 10 The hardware clock on the OP15 is reset an
91. issioning 16 2 Start up Behavior Self test After the power supply has been turned on the OP performs a self test In the test it checks the operability of the most important device components and displays the test results OP starts up If there is not a configuration on the OP the OP switches automati No configuration cally to Download mode or did you press key combination E To E Vv No Yes Download mode Initialization The OP then performs various internal initializations Y In this start up phase the OP attempts to establish a connection to Establish connection to PLC the PLC If communication is not possible for example because the cable to the PLC has not been inserted the OP displays a system mes sage After start up the OP is at message level Message level Manual OP5 OP15 16 4 J31069 D0840 U001 A2 7618 Commissioning 16 3 Testing the Configuration in OFFLINE Mode Purpose In OFFLINE mode you can test the different functions and the configura tions downloaded from the PC or PU independently of the PLC In OFFLINE mode variables are not updated Testing 1 Switch the OP to OFFLINE mode using the standard screen System OPMode Check all configured screens for proper display Check the screen hierarchy Check the input fields Test the soft keys Check the different items of message text cl
92. ivated Deactivating You can delete the scheduler time in a screen entry by pressing the DELETE schedulers key The scheduler is then deactivated i e the configured function will not be executed Manual OP5 OP15 12 2 J31069 D0840 U001 A2 7618 Controlling the OP from the PLC Common data areas PLC jobs LED control Evaluating the screen number Function keyboard image Manual OP5 OP15 The OP and the application program communicate with each other by alter nately reading from and writing to the data areas in the memory of the PLC Thus the PLC and the OP can make each other execute different actions by evaluating data areas PLC jobs are functions that are initiated on the OP for example selecting screens printing screens transferring the date and time from the OP to the PLC Jobs are stored with a job number and parameters on the PLC The PLC for example can call a screen on the OP to draw the operator s attention to a particular condition or to the fact that inputs are required You will find a complete list of all the PLC jobs with their parameters and a description of all the data user areas that have to be configured on the PLC in the Communication User s Manual The LEDs on the keys of the OP can be driven from within the PLC This means it is possible to signal to the operator by means of a lit key LED that it is advisable to press a specific key in a certain situation For LED control it is neces
93. l Data Housing e External Dimensions 120x168x48 mm 240x168x48 mm BxHxD e Mounting cutout 112x160 mm 230x158 mm BxH Useful depth Approx 40 mm Degree of protection front rear Weight Approx 0 8 kg Approx 1 1 kg IP65 IP20 Processor Type V25 Clock frequency 12 MHz Memories e Flash memory for configuration data Ss SRAM working memory e EPROM Firmware 128 KBytes 128 KBytes 512 KBytes Display LCD Number of lines 4 8 Characters per line 20 40 Character height 8 4 mm Manual OP5 OP15 J31069 D0840 U001 A2 7618 C 1 Technical Data OPS OP15 Keyboard e Number of system keys 24 e Number of LEDs 4 20 Number of function keys 16 Softkeys 4 Supply voltage Rated voltage 24 VDC Permissible range 18 to 30 VDC e Maximum permissible transients 35 V 500 ms Time between tran sients min 50 sec e Power input Typically Maximum internal Backup battery 1 Subjectto change Authorization input Inhibited U 3 6 V or open input Enabled 15V U 30V Manual OP5 OP15 C 2 J31069 D0840 U001 A2 7618 Technical Data EINER IINE Ambient Conditions Ambient temperature operation Vertical installation 0 C to 45 C 0 C to 55 C 0 C to 45 C Horizontal installation 0 C to 35 C 0 C to 45 C 0 C to 35 C Transportation storage 25 C to
94. la Bogota Cali Medell n Korea Siemens Ltd e Changwon Seoul e Ulsan Kroatien Siemens d o o Zagreb Kuba Respresentaci n Consult iva EUMEDA La Habana Kuwait National amp German Electrical and Electronic Services Co NGEECO Kuwait Arabia Libanon Ets E A Kettaneh S A Beyrouth Libyen Siemens AG Branch Libya Tripoli Luxemburg Siemens S A Luxembourg Malaysia Siemens Electrical Engineering Sdn Bhd Kuala Lumpur Manual OP5 OP15 J31069 D0840 U001 A2 7618 Siemens Worldwide Malta J R Darmanin amp Co Ltd e Valletta Marokko SETEL Soci t Electrotechnique et de T l communications S A e Casablanca Mexiko Siemens S A de CV Culiac n e G mez Palacio e Guadalajara e Le n e M xico D F Monterrey e Puebla Norwegen Siemens A S Bergen Oslo e Stavanger Trondheim sterreich Siemens AG Osterreich Bregenz e Graz Innsbruck Linz e Salzburg e Wien Oman Mocambique Waleed Associates e Muscat Siemens Liaison Office e Maputo Pakistan Namibia Siemens Pty Ltd e Windhoek Nepal Amatya Enterprises Pvt Ltd e Kathmandu Neuseeland Siemens Ltd e Auckland e Wellington Nicaragua Siemens S A Managua Nigeria Electro Technologies Nigeria Ltd ELTEC Lagos Niederlande Siemens Nederland N V Den Haag e Rijsw
95. made of the requisite password level The Level 1 column lists the screens that you can choose from the basic screen These screens allow you to make different calls which are listed under Level 2 Function Password Level Alarms gt Display alarm messages in alarm buffer Display message text for message selected in alarm buffer Print alarm messages as history i e all message events arrive depart acknowledge in chronological order of their occurrence Alarms gt Number Display the messages entered in buffer divided into messages over all and queuing messages Alarms gt Delete Delete all acknowledged and departed alarm messages from the buffer Alarms Overflow Enable and disable a system message upon over flow of the alarm buffer Alarms gt Display all text elements of alarm messages Events gt Display event messages in event buffer Display message text relating to a message selected in event buffer Events gt Print Print event messages as history i e all message events arrive depart 2 in chronological order of their occurrence Events gt Number Display messages entered in the buffer divided into messages over 0 all and queuing messages Events gt Delete Delete all event messages in the event buffer that have arrived and departed Events gt Overflow Enable and disable system message upon overflow of event buffer Events gt Text Display all text elements of eve
96. na Siemens AG Representation Beijing e Guangzhou e Shanghai F 7 Siemens Worldwide Yemen Arab Republik Tihama Tractors amp Engineering Co Ltd oder Siemens Resident Engineers e Sanaa Zaire SOFAMATEL S P R L Kinshasa Manual OP5 OP15 J31069 D0840 U001 A2 7618 1 A2 7618 F 9 Glossary A Alarm message Area pointer Arrival of a message Authorization input AE B Blanking C Configuration D Departure of a message Manual OP5 OP15 J31069 D0840 U001 A2 7618 Draws attention to particularly urgent operating states alarm messages have to be acknowledged for this reason Required for enabling data transfer between the OP and the PLC It contains details of the location and size of data areas in the PLC The time at which a message is initiated by the PLC or OP External access to superuser password level Clearance of the display and representation of operating readiness by means of a block in character size running across the screen Definition of system specific basic settings messages and screens using COM TEXT configuration software The time at which a message is withdrawn by the Programmable Logic PLC Glossary 1 Glossary Display function Download mode Duration of display Event message Fault time Flash memory Fields Forced printout H Hardcopy Information text Glossary 2 Function resulting in the c
97. nd Alarm Messages 7 1 1 Acknowledging Alarm Messages 7 3 7 1 2 Inhibiting Alarm Messages sss 7 2 System Messages 00 ccc eee eee enn 7 3 Displaying Messages 7 3 1 Display Sequences 00 cece nennen nennen nn nn 7 3 2 Scrolling through Waiting Messages at Message Level 7 3 3 Viewing Event and Alarm Message Text 7 4 Viewing Message Buffers 7 5 Deleting Messages 7 5 1 Deleting Event and Alarm Messages Using Standard Screens 7 5 2 Automatically Deleting the Alarm Buffer upon Buffer Overflow 7 5 8 Automatically Deleting the Event Buffer upon Buffer Overflow 7 5 4 Automatically Deleting the System Message Buffer upon Buffer Overflow 7 6 Printing Messages 7 6 1 Direct Message Logging 7 6 2 Printing the Message Buffer 8 RECIPES Pep 8 1 Setting Up and Editing Data Records 8 5 8 2 Copying Data Records 8 7 8 3 Transferring Data Records 8 8 8 4 Deleting Data Records 000 cece eect eens 8 11 9 STATUS VAR and FORCE VAR Functions with the OPs S7 S5 Only 10 System Settings on Standard Screens uuuu 10 1 Selecting a Language 0 ccc 10 1 10 2 Modifying Parameters in Online Mode 10 2 10 3 Adjusting Contrast 10 3 10 4 ec I 10 4 vi Manual OP5 OP15 J31069 D0840 U001 A2 7618 Contents Part Ill Expanded Configurable Functions 11 12 13 Process D
98. ndicated by event messages and those indicated by alarm messages are defined during configuration Messages on malfunctions refer ring to processes or states for example Motor temperature too highorValve will not open should be categorized as alarm mes sages Messages that provide information on regular processes or states such as Temperature reachedor Motor running should be categorized as event messages Apart from status messages information on operation can also be configured as event or alarm messages If for example a machine operator wants to start the bottling process but has forgotten to open the water intake valve on the mixer a message suchas Open water intake valve can prompt him to rectify the error Presentation Event and alarm messages can be configured so that any of their text compo nents flash to distinguish them from message text Unacknowledged alarm messages flash permanently Messages may contain static text and variable fields The variable fields dis play for example current actual values of the PLC in numerical or symbolic form In addition the date and time can also be output in messages Message bit If there is a condition present in the current process for a message to be is procedure sued for example a variable has been reached a bit is set by the PLC ap plication program in the data area for event and alarm messages The OP reads the data area after a configured polling time In this wa
99. nductive assemblies must be conductively wrapped before they are packed You can use for example conductive foam rubber ESD bags domestic aluminum foil and paper under no circumstances should you use plastic bags or foils With assemblies containing fitted batteries make sure that the conductive packing does not come into contact with or short circuit battery connections if necessary cover battery connections beforehand with insulating tape or insulating material J31069 D0840 U001 A2 7618 E 3 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Siemens Worldwide In this appendix In this appendix you will find the following information The location of Siemens offices in the Federal Republic of Germany e All European and non European branches and representatives of Siemens AG Agypten Siemens Technical Office e Cairo Mohandessin Siemens Technical Office Alexandria EGEMAC S A E e Cairo Mattaria Athiopien e Addis Abeba Algerien Addis Electrical Engineering Ltd Australien Siemens Ltd Adelaide Brisbane e Melbourne Perth e Sydney Bahrain Transitec Gulf Manama Bangladesh Siemens Bureau d Alger Siemens Bangladesh Ltd e Bahia Blanca Buenos Aires Cordoba e Mendoza Rosario Manual OP5 OP15 J31069 D0840 U001 A2 7618 Alger e Dhaka Angola Belgien TECNIDATA Siemens S A Luanda Bruxelles Argentinien Liege Siemens S A Si
100. nt messages Screens gt Display directory for screens Display screens and edit fields Screens gt Display directory for screens Output selected screen to printer Records Display directories for recipes Display and edit data records Manual OP5 OP15 J31069 D0840 U001 A2 7618 A 1 Brief Description of Standard Screens Records Transfer Copy data record 1 e Transfer data record from PLC to OP e Fetch data record from PLC to OP Records Print Print recipe with selected data record System gt OPMode Set OP operating modes Online Offline Download Loop through System gt DispMsg Set whether the oldest first or latest last alarm message is dis 4 played when there is more than one message waiting System gt SysMsg Display system buffer o System gt Language Select language System gt Dat Time Set date and time 4 System gt Printer Set printer parameters System gt IF1A V24 OPS5 only IFIA TTY Set interface parameters IFIB IFI OP15 only 1 IF2A B Set interface parameters StatVAR Display S5 S7 operands o Force VAR Display and modify S5 S7 operands so Password gt Login Log in a user by entering a password o Password gt Logout Log out a user and branches backward to message level 0 Password gt Edit e Display password list 9 e Allocate and modify passwords and password levels Delete passwords Manual OP5 OP15 A 2 J31069 D0840 U001 A2
101. o Normal mode 527 An access to the floppy disk station was triggered via operator input or job although last access is still be ing performed 528 The specified recipe number does not exist 529 The specified file name does not exist 531 Because recipe configuration was Manual OP5 OP15 changed DS is no longer compat ible and cannot be loaded J31069 D0840 U001 A2 7618 B 7 System Messages 533 No connection between OP and floppy disk station Connection cable not plugged in or is defective Error on the floppy disk station Floppy disk station not ready 534 No more memory space on the Insert a blank formatted floppy disk and trig floppy disk ger transfer again 535 e No floppy disk inserted Insert new formatted floppy disk Floppy disk defective Floppy disk not formatted 536 Malfunction in the connection be tween OP and floppy disk station Connection cable defective or not plugged in correctly 537 Read access to blank floppy disk 538 Simultaneous access to data record Repeat access which was not executed via job and operator input 540 Maximum number of data records already set up 600 Wrong parameter transferred by Set required value by means of standard ProTool Lite screen or PLC overflow warning 601 Wrong parameter transferred by Set required value by means of standard ProTool Lite screen or PLC message log 602 Wrong parameter transferred by
102. of To cancel the display of information text press ESCAPE to return to the pre information text vious display Reset while To cancel scrolling through messages at the message level press ESCAPE to scrolling through reset the display to the current message messages Manual OP5 OP15 4 4 J31069 D0840 U001 A2 7618 General Operation 4 1 2 Information Text Purpose Displaying information text Information text about screens Scrolling through information text Manual OP5 OP15 Information text contains information about the current display contents It is created during configuration with ProTool Lite and provides additional in formation in the language set on the OP Information text can be configured for event messages and alarm messages screens screen entries input fields and dual I O fields recipes recipe entries e schedulers Information text can be used to convey for example information to the user on the current assignment of the soft keys Information text relating to an alarm message may contain additional hints for example on the possible cause of the alarm and how to remedy it The availability of information text is indicated by the HELP LED being lit Configured information text can be output by pressing the HELP key on the OP If the cursor is positioned in an input field or in an I O field for which in formation text is available lit LED the information text is out
103. olid Vigo Zaragoza Sri Lanka Dimo Limited Colombo Sudan National Electrical amp Commercial Company NECC Khartoum Manual OP5 OP15 J31069 D0840 U001 A2 7618 Siemens Worldwide S dafrika Siemens Ltd e Cape Town e Durban Johannesburg e Middelburg e Newcastle Port Elizabeth Pretoria Swaziland Siemens Pty Ltd e Mbabane Syrien Siemens AG Branch A S T E e Damascus Tunesien Sitelec S A Tunis Ukraine Siemens AG Kiew Ungarn Siemens Kft Budapest Uruguay Conatel S A Montevideo Venezuela Taiwan Siemens Ltd TELEUNION Engineering Ltd oder TAI Engineering Co Ltd e Taichung e Taipei Tanzania Tanzania Electrical Services Ltd Dar es Salaam Thailand Berti Jucker Co Ltd e Bangkok Tschechische Republik Siemens AG Brno e Mlad Boleslav Praha T rkei SIMKO e Adana e Ankara e Bursa e Istanbul e Izmir e Samsun Manual OP5 OP15 J31069 D0840 U001 A2 7618 Siemens S A Caracas e Valencia Vereinigte Arabische Emirate Electro Mechanical Co oder Siemens Resident Engineers e Abu Dhabi Scientechnic oder Siemens Resident Engineers e Dubai Vereinigte Staaten von Amerika Siemens Energy amp Automation Inc Automation Division e Alpharetta Georgia Numeric Motion Control Elk Grove Village Illinois Vietnam OAV Representative Office Hanoi Volksrepublik Chi
104. ontents of the display being changed for exam ple Display message level Display alarm buffer and Display process screen Operating mode of the OP in which data are transferred from the Program ming Unit to the OP or vice versa Time between the arrival of an event message and its departure Draws attention to specific operating states in the machine or system con nected to the PLC The time between the arrival and departure of an alarm message Programmable memory which can be deleted quickly and then re written Placeholders in configured or permanent text used to output and or input certain values Automatic printouts of alarm or event messages that are deleted upon a buff er overflow Output of display contents to an attached printer Additional configurable information about messages screens screen entries and selection fields Manual OP5 OP15 J31069 D0840 U001 A2 7618 Glossary Loop through mode Message level Message logging N Normal mode O Output field Password Password level PLC job Manual OP5 OP15 J31069 D0840 U001 A2 7618 Operating mode of OP15 Includes normal operation and also permits com munication between the PU or PC and the PLC through the second interface of the OP15 This operating mode is possible only when the interface to the PLC is established by means of the AS511 protocol OP control level at which initiated messages are displayed
105. oosing with PLC job Manual OP5 OP15 Screens can be viewed on the OP and serviced edited and printed Before this is possible they have to be chosen A screen can readily be chosen by means of e soft key function key directory e PLC job With soft keys you can branch from one screen to another The branch is defined in the configuration The configured assignment of the function keys unlike the soft keys is valid globally In this way the screen that was permanently defined during configu ration can be selected in any operating situation Depending on the action you want to take call on of the two standard screens Screens Edit or Screens Print Thereupon the screen directory is shown on the display It contains only pictures which were included in the directory during configuration You scroll through the screen directory using the arrow keys A screen is chosen by pressing the ENTER key As an alternative to the standard screen Screens Edit you can call the screen directory using the DIR key on the system keyboard A screen chosen with ENTER can be edited but not printed To implement operator guidance a screen can be chosen from the PLC by means of a PLC job In this instance the cursor is already positioned in a specified entry or in an input field in which the operator can perform his input J31069 D0840 U001 A2 7618 5 3 Screens 5 3 Editing Screens Procedure Scre
106. oppy disk station this can be looped through Manual OP5 OP15 17 6 J31069 D0840 U001 A2 7618 Device Description Connection and The figure below shows the location of the connection and setting elements setting elements on the back of the floppy disk station O00 OO COM1 25 way sub D socket connection to the OP COM2 15 way sub D socket connection of the printer for loop through operation Connection for the power supply 24 V DC minimum of 18 V max imum of 34 V is required for the power supply Connection is per formed with Phoenix connection terminals protected against pole reversal Grounding terminal Fine wire fuse DIP switch factory setting both OFF Do not change this setting Figure 17 4 Connection and setting elements on the floppy disk station Manual OP5 OP15 J31069 D0840 U001 A2 7618 17 7 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Connecting a Printer Printer connection Print functions Settings Manual OP5 OP15 Always attach a printer to the PU interface on the OP The connection to the PU has to be unplugged before you can do so OP TTY V 24 OP5 IF 1A Printer TTY V 24 OP15 IF 1 Printer If the OP is connected to the PLC through a TTY or V 24 interface a Y cable is requi r
107. ord number and not the data record name This means that although several data records with the same name may ex ist several data records with the same number cannot exist If no name is assigned to a data record it is assigned the name data record Standard screens with the following functions are available for data records Record D Setup edit and delete data re cords Edit Print Transfer 29 Print data records 3 Transfer data records from the OP to the PLC or vice versa Figure 8 2 Standard screens for data records Recipes are combined into a recipe directory which can be used to indicate them on the display and to print and edit them A recipe is located in the recipe directory under its recipe number and its recipe title J31069 D0840 U001 A2 7618 8 3 Recipes Transferring data The OP offers a transfer screen for transferring data records from the OP to records the PLC and back Transfer a data record to the PLC when required by the PLC The data record in the PLC can be overwritten by another data record stored on the OP The active data record can also be transferred from the PLC to the OP and stored on the OP Note Only one recipe data record at a time can be active on the PLC Transmission of data records between OP and PLC is synchronized to prevent uncontrolled overwriting Direct indirect Transmission of data records between OP and PLC can be performed di
108. ords after the last modified value has been accepted press ESCAPE You will then be asked whether you want to save the data record 8 Save Position cursor on the Yes field and confirm with ENTER Do not save Press ESCAPE Since the data record number already exists you will then be asked whether you want to overwrite the data record 9 Overwrite Press ENTER Cap Do not overwrite Press ESCAPE 10 Exit standard screen with ESCAPE As long as you have not confirmed an input value you can terminate editing with ESCAPE The old value is then displayed again J31069 D0840 U001 A2 7618 8 5 Recipes Storing a changed To save a changed data record as a new data record do not overwrite the data record asa called data record when exiting the input screen Instead enter a new data new data record record number and if necessary a new data record name before saving the data record 1 Position cursor in the field for the data record number enter the number and confirm 2 Position cursor in the field for the data record name enter the name and confirm The data record name may not exceed 12 characters The next time you call the data record directory you will find the new data record listed under the new data record number Manual OP5 OP15 8 6 J31069 D0840 U001 A2 7618 Recipes 8 2 Copying Data Records Overview There are two ways to copy a data recor
109. otices Manual OP5 OP15 The Operator Panels are designed for low maintenance operation Mainte nance includes regular cleaning of the keyboard membrane and the display with a damp cloth water only and replacing the backup battery The procedure for changing the backup battery is described below The backup battery of the OP5 and the OP15 insures that when the power supply is turned off operating data are retained in the static RAM of the OP and the hardware clock continues to run OP15 only Lifetime The OP uses a 3 6 V approx 1 5 Ah lithium battery It is installed in the de vice ex works and has a typical life of about four years under normal operat ing conditions Battery condition An exhausted battery is indicated by a system message during routine opera tion of the OP The backup battery should be changed as quickly as possible after the message is displayed Sources of supply You can obtain new batteries from the Siemens spare parts service They are made ready for installation and include a cable and plug connectors When you handle lithium batteries keep in mind the following advice J31069 D0840 U001 A2 7618 20 1 Maintenance Replacing battery 20 2 ZN ZN Warning e With improper handling there is a risk of lithium batteries exploding Batteries must never be charged must not be opened must not be short circuited must be protected against polarit
110. ou can configure up to four acknowledgment groups If alarm messages are not assigned to an acknowledgment group only the one that happens to be on the display is acknowledged if more are waiting 7 1 2 Inhibiting Alarm Messages Inhibiting the display of alarm messages Operation 74 There is the possibility of inhibiting the display of frequently occurring alarm messages for the time being until the OP starts up as a result of a cold or warm start Password level 8 at least is required to inhibit the display To inhibit an alarm message press the Acknowledge key and ESCAPE si multaneously This message will not be displayed until the next time the OP starts up Inhibited alarm messages are no longer inserted into the alarm buffer from the time of inhibition either They are stored in the alarm buffer only from the time they first occur until such time as the display is inhibited Note The alarm message inhibit function should be used only during the commis sioning phase of the OP Manual OP5 OP15 J31069 D0840 U001 A2 7618 Message Handling 7 2 System Messages Definition Serious and non serious system messages Inhibiting system messages System message buffer Manual OP5 OP15 System messages indicate operating states within the OP For example they draw your attention to maloperations or a breakdown in communication This message type has top display priority If a relevant fault occu
111. power supply Voltage range 18 V to 30 V Current at rated voltage e OP5 180 mA typically 250 mA maximum continuous current e OPI5 200 mA typically 300 mA maximum continuous current N Caution e With a 24 V supply make sure the extra low voltage is isolated safely Use only power supplies complying with ICE 364 4 41 or HD 384 04 41 DE 0100 Part 410 The power supply must be within the aforementioned voltage range If not functional failures cannot be ruled out Chassis ground Connect the chassis ground on the bottom of the device to the cabinet ground Manual OP5 OP15 15 4 J31069 D0840 U001 A2 7618 Electrical Installation 15 3 Connecting a Configuration Computer Interfaces for the Connect a configuration computer for example a programming unit tem connections porarily to the OP interfaces which are shown in figure 15 3 and which are used only to download configuration data Standard cables are available for the connections shown in the figure refer to the ST80 1 catalog PC OP V 24 TTY passive onm Ce TTY V 24 converter warn L PU 7xx TTY passive com1 25 pin V 24 Ges come 9 pin Figure 15 3 Connection Configuration Scheme for a Configuration Computer Manual OP5 OP15 J31069 D0840 U001 A2 7618 15 5 Electrical Installation 15 4 Connections to PLC Interconnection
112. put by press ing the HELP key Pressing the HELP key a second time displays information text associated with the screen entry if configured I If the HELP key is pressed in a field for which information text is not avail able information text associated with the screen entry if configured is dis played directly Configured information text associated with a screen is obtained either by pressing the HELP key in the directory when the cursor is positioned on the corresponding screen or within a screen when the cursor is positioned on the screen title The UP and DOWN keys f and are used to scroll through information text if appropriate The ESCAPE key terminates display of information text and the previous display is shown again J31069 D0840 U001 A2 7618 4 5 General Operation 4 2 Entering Values General procedure In input fields values can be entered on the OP and transferred to the PLC 1 Branch as described is section 3 3 initially to the screen you require and then to the corresponding screen entry 2 Using the arrow keys select the input field you require within the screen entry 3 Then enter your value Depending on how the field has been configured values may be input as inputs of numerical values refer to section 4 2 1 inputs of alphanumeric values refer to section 4 2 2 inputs of symbolic values refer to section 4 2 3 4 Confirm your input with ENTER
113. quired to comprise static and variable components the vari ables have to be configured and the static text for explaining the variables has to be entered for example Temperature Variable xx C of Furnace 1 Here Temperature C of Furnace 1 is the static text and Vari able xxis the variable that is read from the memory area of the PLC Further You will find information on configuring the OP in the ProTool Lite User s information Guide The Communications User s Guide provides information on connect ing the OP to the PLC Manual OP5 OP15 1 2 J31069 D0840 U001 A2 7618 Product Description 1 2 Functions of an Operator Panel Display and control functions Screens Event messages Alarm messages Manual OP5 OP15 The basic functions of an OP consist in displaying process states and in con trol ling the process The following display and control functions can be con figured on Operator Panels OP5 and OP15 screens event messages alarm messages recipes e information text logging languages Data supplied by the PLC may be displayed together on a screen and modi fied individually if required A screen consists of several screen entries since for example more related data are required for describing a machine state than can normally be displayed in the window of a screen Therefore data on operating temperature fill level speed and running time can illus trate the current machine state
114. r 650 Area pointer for function you used Configure area pointer not configured 653 Configured user version number Connect OP to correct PLC or correct CP mo does not agree with that stored in dule or adjust user version number PLC 655 PLC acknowledgment area not Re configure PLC OP acknowledgment physically in back of alarm mes areas and repeat download sage bit area serious error no startup Manual OP5 OP15 B 10 J31069 D0840 U001 A2 7618 System Messages Message Cause Action 657 Configured PLC driver not sup Change protocol for version of device you are ported by version of device you are using and repeat download configuration using serious error 659 Illegal variable in recipe no x Change configuration and transfer again string format 660 Invalid destination configured for Add to configuration and repeat download cross jump in screen 662 Invalid destination configured for Add to configuration and repeat download cross jump in screen 664 Too many data records in the con Reduce configuration of the recipes figuration file 702 Internal Error actual value error 703 Internal Error job faulty 704 Flash memory full Limit configuration 705 Internal Error S5 error 706 Internal Error unknown message acknowledged 7xx Internal errors Manual OP5 OP15 J31069 D0840 U001 A2 7618 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Technica
115. rd entry indicates the password index On the right of the password index is the field for the password The password must be at least 3 but not more than 8 characters long it may contain digits and the letters A F On the right of the password you will see the assigned password level During the initial call only the superuser entry is included If a password has not been entered for a specific password index dashed fields are shown for the password and the password level nn PPPPPPPP 1 nn PPPPPPPDP d Password level Password Password index Figure 6 1 Password List Example 2 x 40 Representation You can scroll through the password list using the UP and DOWN arrow keys 1 Select the line for the password entry on the password list The cursor is located on the first character of the field for password input 2 Entera unique password and confirm it Leading zeroes are not allowed in passwords 3 Move the cursor with the RIGHT arrow key to the field for the password level 4 Insert and enter a password level of 1 to 8 for the password 5 Exit from the standard screen by pressing the ESCAPE key To change a password call the password entry in the same way as you do for allocating a password and enter the new password by overwriting the old one If you just want to change the password level and not the password skip the field containing the password entry by pressing ENTER Then move the c
116. rd screen System Printer A parameter list is displayed Move the cursor on the parameter list to Message Log By entering a symbolic value set ON or OFF Confirm by pressing the ENTER key Exit from the standard screen by pressing the ESCAPE key Manual OP5 OP15 J31069 D0840 U001 A2 7618 Message Handling 7 6 2 Printing the Message Buffer How to print out Messages from the alarm and event buffers but not the system buffer can be printed chronological i e all messages contained in the buffer of the message type concerned are printed in the order in which they are contained in the buffer together i e all messages contained in the buffer of the type of message concerned are printed in ascending message number order If a message occurs more than once it is slotted according to time related subcriteria Choose the standard screen Alarms Print to print alarm messages or Events Print to print event messages The default setting is Chronological The default setting can be modified during configuration A choice of either Chronological or Together online on the OP is possible only when it has been configured Manual OP5 OP15 J31069 D0840 U001 A2 7618 7 15 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Recipes Overview Recipes are combinations of variables for a certain purpose The purpose of recipes is to transfer data together to the PLC During configuration the recipe is us
117. rint Edit Change Print System Settings Operating mode Display message System messages Change language Date Time Printer parameters IF1 IF2 depending on OP Status Variable Force Variable Edit Password Login Logout Edit Figure 3 2 The Standard Screens Manual OP5 OP15 3 4 J31069 D0840 U001 A2 7618 Using the OP with Its Standard Functions 3 3 Branching in Standard Screens Branching to screen level Branching using soft keys Manual OP5 OP15 J31069 D0840 U001 A2 7618 With the ENTER key you change from message level to screen level At this point you can control and monitor the process by means of suitable screens and standard screens and perform system settings With reference to the standard screens a description is provided below of the procedure for branching between individual screens within the screen hierar chy Call in your configured screen hierarchy the Standard basic screen Its full name is displayed on the first line only with 4 line and 8 line displays With 2 line displays the screen name is not displayed Depending on the OP ver sion and display size concerned the next lines include a different number of text elements of the current entry These text elements show the name of oth er standard screens to which you can branch by using the assigned soft keys Using the soft keys beneath the symbols lt lt and gt gt you can move the dis played screen segment of the cu
118. rrent screen You branch to the next screen by pressing the soft key beneath the appropriate text indicating the name of the screen to be called Figure 3 3 shows the branch principle with reference to the 8 line display of the OP15 C Figure 3 4 shows the branch principle of the 4 line display of the OP5 Basic screen OP15 C Events Alarms Screens Record StatVAR ForceVAR System Password Fi F2 F3 F4 F5 F6 F7 F8 Figure 3 3 Branching at Screen Level for an OP15 C having a 8x40 display Basic screen OP5 Events Alarms gt gt F2 F3 F4 F5 Figure 3 4 Branching at Screen Level for OP5 3 5 Using the OP with Its Standard Functions Choosing screens You choose a screen by pressing the soft key assigned to it during configura tion Use the horizontal scroll function lt lt and gt gt if the required screen segment is not within the visible display area Calling functions Functions are called by means of the soft keys assigned to them during con figuration As protection against unauthorized use a password having a specific pass word level has to be entered first for some functions refer to Chapter 6 Manual OP5 OP15 3 6 J31069 D0840 U001 A2 7618 General Operation 4 Keyboard layout The Operator Panels are operated by means of the keyboard There are three different keypads on the keyboard e System key
119. rs on the OP the active event message or alarm message is removed from the display and a system message is issued in its place System messages are classified as serious and non serious system messages A serious system message is based on an error that can be rectified only by an cold or warm restart of the OP All other errors generate a non serious system message for example when printing has been initiated but a printer has not been connected to the OP Display of a non serious system message can be canceled by pressing ES CAPE to the extent that it is not automatically hidden after a short while Display of a non serious system message can also be canceled automatically when a specific configured display time has expired A list of possible system messages and their explanations will be found in the appendix Display of system messages with the exception of internal errors 7xx can be inhibited at the configuration stage System messages whose display has been inhibited continue to be inserted into the system message buffer and thus can be viewed on the display later The system message buffer can store up to 100 messages System messages are inserted into it with their message number and their arrival their depar ture is not recorded Some minor errors and operator errors are not logged in the system message buffer Messages from the system message buffer are displayed in the same order as they arrived i e first in first out
120. s not disappear from the display completely but its bit pattern is overwritten one character at a time You move the cursor in this type of field by pressing an arrow key lt and with activated Shift Lock mode You can configure limit values for numerical input fields In this type of field a limit value check takes place i e the entered values are applied only if they lie within the configured limits If a value outside these limits is en tered a system message is displayed and after it has been canceled the old value is restored in the field If a numerical field has been configured with a certain number of decimal places and too many have been entered they are ignored if too few have been entered the field is padded with zeroes J31069 D0840 U001 A2 7618 4 7 General Operation 4 2 2 Entering Alphanumeric Values Mixed input of With the input of alphanumeric values digits and letters are mixed digits and letters dee 9 For the numerical components of the input proceed as described in section 4 2 1 If however you wish to enter a letter at the current cursor position you must enable the corresponding alphanumeric font In this instance you move the cursor with the cursor keys and with activated Shift Lock mode Entering A F A F characters can be entered directly with activated Shift Lock mode us characters ing numeric keys 1 6 If you want to enter digits again after the letters S
121. sary to create an LED image on the PLC In the configuration two bits are assigned to every LED in the LED image area These two bits can be used to im plement four different LED states Off Per manently On Low Speed Flashing High Speed Flashing The OP stores information about the object type called in the screen number area of the PLC Thus it is possible for information about the current display contents of the OP to be transferred to the application program on the PLC and from there for certain reactions to be initiated for example calling another screen With pressing a function key it can be used to set a bit on the PLC where it is evaluated by the application program For this you must have created the necessary data area on the PLC for the keyboard image and have specified the appropriate area pointer in the config uration for assigning the key to a bit J31069 D0840 U001 A2 7618 13 1 Controlling the OP from the PLC At most the activation of two simultaneously pressed keys can be trans ferred System keyboard A bit is permanently assigned to every key on the system key board apart image from the arrow keys and the directory key in the data area for system key board bits The bit remains set for as long as the corresponding key is pressed The bit is reset when you release the key Owing to the evaluation of this data area the operator s attention can be drawn to the wrong operation of a key
122. spMsg and set the corresponding parameter Manual OP5 OP15 7 6 J31069 D0840 U001 A2 7618 Message Handling 7 3 1 Display Sequences Single message display setting separate Combined message display setting together Manual OP5 OP15 Event and alarm messages can be configured as single or double line mes sages and displayed either separately or together With this display sequence only one message is shown on the display Exception On the OP15 C four messages are displayed in the case of 8 x 40 representation If several messages are queuing the messages are displayed in succession and output according to the following priorities 1 System message the most recent one if there are several 2 Unacknowledged alarm message 3 Event message yet to depart 4 Acknowledged alarm message yet to depart 2 Standby message If there is no system message the alarm and event messages having the high est priority are displayed simultaneously one on top of the other For mes sages which extend beyond the limit of the display line the full length mes sage text is repeated automatically across the display Exception On the OP15 C two event messages and two alarm mes sages are displayed with the 8 x 40 representation If several messages are queuing in the case of combined output the messages are output on double line displays according to the following priorities 1 System message the most r
123. ted alarm message not configured 5 6 Initiated event message not configured 8to 20 Internal errors 25 Invalid field type 632 Message with one variable Add to configuration and repeat download 1 4 Information text not available 2 Information text identi fier not available for messages 12 Process screen does not contain entries 3 6 7 Internal errors 8 11 13 634 Message with one variable Add to configuration and repeat download Manual OP5 OP15 18 Screen title or recipe title not configured 0 to 8 34 Internal errors J31069 D0840 U001 A2 7618 B 9 System Messages Message with one variable 6 Message entry or in formation text not con figured for current lan guage Screen title not config ured Invalid data format for symbolic field KF and KY permissible only Recipe variable config ured with string format Invalid data format for setpoint field For permanent cross jump to screen entry or field number not available 48 Too many fields in screen 50 Variable does not exist for soft keys 51 Soft key number too high 55 Soft key specified in entry does not exist 7 to 9 19 28 41 to 43 Internal errors Add to or modify configuration and repeat download Initiated event message No x not configured Initiated alarm message No x not configured Add to configuration and repeat download Add to configuration and repeat download Internal erro
124. tion To prevent the OP from overheating in operation the device must not be exposed to direct sunlight this simultaneously prevents fading of the foil front and the ventilation slits in the device housing must remain free after moun ting Note The IP65 degree of protection on the front panel can be insured only when the gasket on the front panel of the OP fits properly Insert the OP from the front into the prepared cutout Attach the OP5 firmly to the front panel from behind with the three screw type hooks enclosed with the device four screw type hooks are enclosed with the OP15 for this pur pose Figure 14 1 shows the positions provided for this purpose at the rear of the devices J31069 D0840 U001 A2 7618 14 1 Mechanical Installation Front panel Rear of OP5 Front panel Rear of OP15 Figure 14 1 Positions for Screw Type Hooks on the OP5 and OP15 To attach them you must put in the screw type clamps C in the housing of the OP and screw the threaded spindles 3 at the rear with an Allen key towards the front panel 14 2 8 Threaded spindles Allen key Screw type clamps 1 ua 4 device Figure 14 2 Tighten the OP to the Front Panel 14 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Electrical Installation Electri
125. trips Caution The labeling on the strips must be smudge proof before they are inserted A key membrane that is contaminated on its inside cannot be cleaned and can be replaced only at our works Labeling strips should be replaced only when the OP15 has been dismounted To replace labeling strips proceed as follows figure 17 3 e extract old labeling strips if any from the device and insert the labels you have prepared for your specific system from the rear of the device into the corresponding slits EE Z FG Figure 17 3 Replacing Labeling Strips on the OP15 J31069 D0840 U001 A2 7618 17 5 Device Description 17 4 External Floppy Disk Station Option for OP15 Functions The floppy disk station offers the following functions e Read floppy disk directory e Store data records e Read in data records Delete files The interface parameters on the OP are automatically set to permanently spe cified values for accesses to the floppy disk station These values cannot be configured Use The operator functions are integrated centrally in the OP Connection The external floppy disk station is connected to the printer interface of the OP with standard cables The same type of interface must be used which was configured for the printer interface i e TTY or V 24 Printer operation To permit operation of a printer despite a connected fl
126. trol phases Creating data areas Configuration with ProTool Lite Manual OP5 OP15 J31069 D0840 U001 A2 7618 Before an OP can go into service it has to be prepared for its job of visualiz ing data from the PLC i e it has to be configured As far as the PLC is con cerned data areas used by the OP to communicate with the PLC have to be created in the memory The configuration for the OP is created on a computer PC PU using Pro Tool Lite configuration software under Microsoft Windows When the configuration is ready it is transferred to the OP Before this can be done however the computer has to be connected to the Operator Panel Following transfer of the configuration the OP has to be connected to the PLC The OP now communicates with the PLC and reacts to program flows on the PLC on the basis of the configured requirements The following illustration depicts the configuration and process control phases de scribed above 1 1 Product Description Edit configuration data Configuration phase PC PU Save configuration data L Transfer configuration data OP Connect to PLC Process control phase PLC Figure 1 1 Configuration and Process Control Phase Static and variable Text which is required to be displayed on the OP has first to be created on the text components PC PU with ProTool Lite and then transferred to the OP If for example text for display is re
127. ur sor with the RIGHT arrow key to the field for the password level and enter the new level J31069 D0840 U001 A2 7618 6 3 Password Protection Deleting To delete a password call the password entry in the same way as you do for passwords allocating and changing a password but overwrite the first character of the password with a zero Manual OP5 OP15 6 4 J31069 D0840 U001 A2 7618 Message Handling Message types Event and alarm messages System messages Manual OP5 OP15 Incidents and states in the control process are shown in message form on the OP display A message consists of static text as a minimum If required vari ables are integrated into a message The following types of message are displayed on the OP event messages alarm messages and system messages Event messages and alarm messages are initiated by the PLC They are con figured and contain process related information You have to acknowledge alarm messages System messages are initiated by the OP They are not configured They pro vide information on operating states of the OP or maloperations and break downs in communication Issued event messages and alarm messages are stored in separate message buffers on the OP Messages contained in the buffers can be displayed or out put to a connected printer J31069 D0840 U001 A2 7618 7 1 Message Handling 7 1 Event Messages and Alarm Messages Definition The process states i
128. ure smaller remaining buffer space buffer space Alarm buffer full buffer partially deleted and forced printout initiated B 4 Keyboard connector faulty or loose Return device for repair hardware fault Manual OP5 OP15 J31069 D0840 U001 A2 7618 System Messages Message Cause Action 303 PLC did not invert life flag Data Check PLC status have not been requested or are no longer valid 304 Invalid job number or job parame Modify job on PLC ters 305 Data block number x missing Create the data block that is missing 306 Temporary driver error 307 Counter x not present on PLC Modify configuration variable 308 Timer x not present on PLC Modify configuration variable 309 Input x not present on PLC Modify configuration variable 310 Output x not present on PLC Modify configuration variable 311 Flag x not present on PLC Modify configuration variable 312 Print job rejected because similar Wait until previous job terminated initiate job now being executed again 313 Print job will be processed later be cause printer now busy 315 Information text has not been con figured for highlighted object e g message variable 316 Current password level too low for Log in at higher password level 317 required operator input 318 Login attempted with invalid pass word 319 You entered and tried to edit an ex isting password 320 Enter password first and then specify level
129. ussio Thessaloniki Gro britannien Cypern GEVO Ltd oder Jolali Ltd Nicosia D nemark Siemens A S Koebenhavn Ballerup Ecuador Siemens S A Quito Elfenbeinkiiste Siemens AG Abidjan El Salvador Siemens S A e San Salvador Finnland Siemens Oy Espoo Helsinki Manual OP5 OP15 J31069 D0840 U001 A2 7618 Siemens plc e Birmingham Walsall Bristol Clevedon Congleton Edinburgh Glasgow Leeds Liverpool London Sunbury on Thames e Manchester e Newcastle Guatemala Siemens S A e Ciudad de Guatemala Honduras Representaciones Electroindustriales S de R L Relec tro Tegucigalpa Hong Kong Siemens Ltd Hong Kong Siemens Worldwide Siemens Limited Ahmedabad Bangalore Bombay Calcutta Madras New Delhi Sec nderabad Indonesien P T Siemens Indonesia P T Siemens Dian Grana Elek trika Representative Siemens AG Jakarta Irak Samhiry Bros Co Limited oder Siemens AG Iraq Branch Baghdad Iran Siemens S S K Teheran Siemens Ltd Dublin Smith amp Norland H F Reykjavik Siemens S p A Bari Bologna Brescia Casoria Firenze Genova Milano Padova Roma Torino Japan Siemens K K e Tokyo Kanada Siemens Electric Ltd Montreal Qu bec Toronto Katar Trags Electrical Engineering and Air Conditioning Co Doha Kolumbien Siemens S A Barranquil
130. wever the data in this manual are reviewed regularly and any neces sary corrections included in subsequent editions Suggestions for improvement are welcomed Technical data subject to change Siemens AG 1996 Siemens Aktiengesellschaft Order No 6AV3991 1AE05 0ABO Preface Purpose This equipment manual is a part of the documentation for the OP5 and OP15 Operator Panels which have been configured with ProTool configuration software It provides operators fitters configurers and system support engi neers with information on functionality and the technical design of the OP5 and OP15 Operator Panels Complete The following manuals media make up the complete set of documentation for documentation the OPS and OP15 Operator Panels PC EE Configuration SIEMENS ZEE COROS ProTool Lite Online User s Guide help CL U um fu Installation SIEMENS Operator control verom Operator Panel OP5 15 Equipment Manual SIEMENS Other PLCs COROS Communication User Manual Manual OP5 OP15 J31069 D0840 U001 A2 7618 Preface How the Manual is Organized Part Part Il Part Ill Part IV Part V Conventions This manual is divided into five parts Chapters and 2 contain information of a gener
131. wing Warning The equipment may be used only for the applications stipulated in the catalog and in the techni cal description and only in conjunction with other equipment and components recommended or approved by Siemens Startup must not take place until it is established that the machine which is to accommodate this component is in conformity with the guideline 89 392 EEC Faultless and safe operation of the product presupposes proper transportation proper storage erection and installation as well as careful operation and maintenance SIMATIC is a registered trademark of Siemens AG Some of the other designations used in these documents are also registered trademarks the owner s rights may be violated if they are used be third parties for their own purposes Editor and Publisher AUT 91 Copyright Siemens AG 1996 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG Bereich Automatisierungstechnik Bedienen und Beobachten Postfach 4848 D 90327 Nuernberg Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be precluded entirely we cannot guarantee full agreement Ho
132. wing order until it is depleted e Acknowledged alarm messages yet to depart e Unacknowledged alarm messages that have already departed e Unacknowledged alarm messages yet to depart If alog layout has been configured and a printer ready for operation is at tached to the OP forced printout of all deleted messages is enabled 7 5 3 Automatically Deleting the Event Buffer upon Buffer Overflow Remaining buffer size and buffer overflow Forced printout By default an overflow warning is output to the display when the event buff er reaches the configured remaining buffer size Output of the overflow warn ing can be enabled and disabled online by means of the standard screen Events Overflow If the event buffer cannot accept any more messages those which have already departed are the first to be deleted automatically until such time as the configured remaining buffer size is reached If the remaining buffer size is not freed by this action as many of the oldest event messages are deleted irrespective of priority and message status ar rived departed as are necessary to restore the configured remaining buffer size If the remaining buffer size is still not available as many of the oldest wait ing messages are deleted as are necessary to restore the remaining buffer size If alog layout has been configured and a printer ready for operation is at tached to the OP forced printout of all the deleted messages is enabl
133. wn in the figure refer to the ST80 1 catalog OP15 PU 7xx TTY passive p COM1 V 24 s 25 pin 7 IF1 C B Operator Panel V 24 TA OP5 TTY passive OP15 TTY passive TD OP with AS511 protocol IF2 PLC Figure 15 5 Connnection Configuration Scheme for AS511 Loop Through Mode Constraints in Print functions of the looped through OP cannot be used loop through mode The OP does not perform life bit monitoring i e it cannot detect whether the PLC is in Stop mode for example Life bit monitoring continues to be performed on the PLC e System performance may deteriorate due to higher loading of the inter face to the PLC Manual OP5 OP15 J31069 D0840 U001 A2 7618 15 7 Electrical Installation Particularities for If PU status functions are activated message on PU Status processing in connection of a PU progress for example for a block status Force Var e the following system message is displayed on the Operator Panel 340 Status in progress loop through mode the OP can no longer be operated communication between the OP and the PLC is stopped There is there fore little sense in evaluating error number 115 of the standard FB on the PLC in this particular instance Upon termination of status functions by means of the ESC key on the PU OP functions are resumed If Apply is pressed once only with Force VAR a
134. ximum number Maximum number of lines per screen 396 Display x Print x Screen entries per screen 99 Maximum number of fields per screen 300 Maximum number of fields per screen entry 32 Recipes Maximum number 99 99 View x x Print x x Recipe entries per recipe 99 99 Recipe memory size in Kbytes 4 20 Data records per recipe maximum 99 99 Save fetch data record in from the OP X X Save fetch data record on from floppy disk x additional hardware required Information Text 9v N Maximum length characters 320 Scheduler times oo Function Keys Number 16 Integrated LEDs Soft Keys number 4 of funct 8 extra keys Logs Diagnostic Function STATUS FORCE VAR S7 S5 only Loop Through Mode for Configuration Computer or Additional TD OP Configurable OP Languages German English French Italian Spanish Russian Manual OP5 OP15 2 2 J31069 D0840 U001 A2 7618 Functionality Manual OP5 OP15 J31069 D0840 U001 A2 7618 Table 2 1 Changing Languages in Online Mode Communication by means of SIMATIC S5 ASS11 FAP SINEC L2 DP SIMATIC S7 PPI MPI Other PLCs SIMATIC 500 505 Free serial Allen Bradley Mitsubishi Functionality of OP5 and OP15 Al Al A2 A2 A2 Al AI VE Cl Al AI VE Cl A2 A2 VF C2 A2 A2 VF C2 A2 A2 VF C2 1 Driver optional Manual OP5 OP15
135. xture could be set up from the following entries Name Orange Water l Sugar kg Aroma g Input fields variables In contrast to screens several entries are displayed on the OP simultaneously for recipes On the OP the variables allocated to the input fields are assigned with values and stored on the OP Together these values form one data record of the recipe Several data records can be set up for one recipe This permits a fruit juice plant to operate with different types of drinks for example by using a differ ent data record for each type of drink Name Drink Nectar Juice Orange QO L 70 1 95 I Water 19 Ji S0 T 5 IL Sugar 1 5 kg LoS Lee HS A Aroma 200 400 g LOO Entries of the recipe Data record 1 Data record 2 Data record 3 Mixture All data records are stored on the OP Only the data record which is active at the moment is stored on the PLC This saves memory space in the PLC Manual OP5 OP15 J31069 D0840 U001 A2 7618 Recipes Identification of recipes and data records Standard screens for data records Directory for recipes Manual OP5 OP15 A recipe is identified by a recipe number and a recipe title specified during configuration A data record is identified by a data record number and a data record name assigned in the OP The clear and unmistakable identification factor for a data record is the data rec
136. y a message is detected as having arrived The bit is reset by the PLC when the condition for issuing the message no longer exists The message is then regarded as having departed Alarm and event Alarm and event messages are written to alarm and event buffers respective buffers ly on the OP when they arrive The following details are entered in the buffer in chronological order e times of incidents arrivals and departures of incidents e acknowledgements of alarm messages message numbers values of variables at the time of arrival and departure Manual OP5 OP15 7 2 J31069 D0840 U001 A2 7618 Message Handling Overflow warning Standby message The message buffer of the OP can store up to 256 events Events are the arrival of a message e acknowledgment of a message alarm messages only departure of a message During configuration you can define a remaining buffer space When this remain ing buffer space has been reached an automatic overflow warning is issued for example EM remaining buffer This overflow warning is a system message Messages continue to be inserted into the buffer even after the remaining buffer space has been reached A sub category of the event message is the standby message The standby message is the event message number 0 It appears on the display when the OP is operating at the message level and event or alarm messages are not waiting The standby message is stored
137. y reversal must not heat to more than 100 C must be protected from direct sunshine e Humidity should not be allowed to condense on batteries e Should transportation become necessary the forwarding agent concerned must comply with the Dangerous Chemicals Ordinance obligatory labe ling Before you replace a battery take note of the following Caution Battery replacement may be performed only by qualified persons e Before replacing a battery study the ESD guidelines in the appendices to this manual Note Make sure the voltage supply is switched on when you replace a battery to prevent a loss of data To replace a battery proceed as follows Remove the battery cover and take the battery from its holding device 2 Pull off the connector on the battery lead 3 Insert the new battery in reverse order Caution Spent lithium batteries should be treated as special waste Pack them sepa rately in leakproof plastic bags for disposal Manual OP5 OP15 J31069 D0840 U001 A2 7618 Part V Appendices Short Description of Standard Screens System Messages Technical Data Interface Assignment ESD Guidelines Siemens Worldwide no oa D gt Manual OP5 OP15 J31069 D0840 U001 A2 7618 Brief Description of Standard Screens The table below presents an overview of all the standard screens for Operating Panels OP5 and OP15 Apart from a brief comment on functions mention is

1 2 3 10 11 13 14 20 A F OP5, OP15 Operator Panel

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