model g315c2 – graphic color lcd operator
Contents
1. PROTECTIVE EARTH GROUND INSTALLING AND POWERING THE G315C MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during installation A gasket is provided to enable sealing to Type 4X IP66 specification Install the 22 kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel jg 15 425 391 8 10 283 261 2 5 142 130 6 22X 9 188 VA 54 8 spac ee E A ee lt i i I i i i i i i 7 455 i 1 189 4 1 720 fo fo 2 485 297 7 j 63 1 I i I i i i 12 425 i 315 6 i i i il i i 1 Sd M S St SS lt ________ 14 720 373 9 ________w All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN THE CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA BLOCK DIAGRAM POWER SUPPLY 2avoc _ USB DEVICE PROGRAMMING ISOLATED ISOLATED2. 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card Isolation from Ethernet network to G3 operator interface 1500 Vrms 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 70 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Vibration to IEC 68 2 6 Operational 5 to 150 Hz 2 g Shock to IEC 68 2 27 Operational 35 g Altitude Up to 2000 meters 9 CERTIFICATIONS AND COMPLIANCES CE Approved EN 61326 1 Immunity to Industrial Locations Emission CISPR 11 Class A Safety requirements for electrical equipment for measurement control and laboratory use EN 61010 1 General Requirements RoHS Compliant UL Listed File E179259 UL Hazardous File E245515 Type 4X Indoor Enclosure rating Face only IP66 Enclosure rating Face only 0 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 22 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 1 CONSTRUCTION Steel rear metal enclosure with Type 4X IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided Installation Category IL Pollution Degree 2 2 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For Type 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 3 WEIGHT 11 41 lbs 5 17 Kg 14 59 370 6
3. DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS Each option card comes with a cable for communications and three screws for attaching the option card to the G3 s main board To install the option card remove all power and I O communications cables from the unit and remove the rear cover Connect the cable from the option card to the connector on the main board Be sure both ends of the cable are firmly seated into their appropriate connector housings Use the three screws provided to mount the option card to the main board as shown in Figure 1 Carefully replace the rear cover by reversing the instructions for removing the rear cover Figure 1 TYPICAL EXPANSION CARD INSTALLATION COMMUNICATING WITH THE G315C CONFIGURING A G315C The G315C is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G315C using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G315C through the RS232 PGM port USB port Ethernet port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PG
4. RS485 RS232 PORTA PORTA PGM PORT ISOLATED ISOLATED HOST A HOST B RS485 RS232 PORT B PORTB i ISOLATED ISOLATED AUXILIARY ETHERNET ETHERNET i CONNECTING TO EARTH GROUND Each G315C has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground To maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G315C requires a 24 VDC power supply Your unit may draw considerably less than the maximum rated power depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programme
5. A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 64 MBYTE FLASH COMPACTFLASH SOCKET FOR DATABASE RECIPE STORAGE AND DATA LOGGING 15 INCH TFT ACTIVE MATRIX 32K COLOR XGA 1024 X 768 PIXEL LCD WITH LED BACKLIGHT 10 BUTTON KEYPAD FOR ON SCREEN MENUS THREE FRONT PANEL LED INDICATORS POWERED BY 24 VDC 20 SUPPLY RESISTIVE ANALOG TOUCHSCREEN CONTENTS OF PACKAGE G315C2 Operator Interface Panel gasket Template for panel cutout Hardware packet for mounting unit into panel PART NUMBER G315C210 G315C230 Terminal block for connecting power ORDERING INFORMATION 15 TFT XGA Display Operator Interface indoor eee USB Host Dual Ethernet USB Host i G3RS0000 G3GSM000 i G3PBDP00 SFCRM200 i CBLPROGO CBLUSBOO CBLxxxxx 15 TFT XGA Display Operator Interface indoor G3RS RS232 485 Optional Communication Card G3GSM_ GSM GPRS Modem Option Card 3 G3PBDP_ Profibus DP Optional Communication Card oR DWN Rall Nounabe Adapter Produce P_fRenlacemen satey O 1 Contact your Red Lion distributor or visit our website for complete selection 2 Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download for free from www redlion net 3 Antenna G3QANT00 is NOT included with the card Must be purchased separately if needed 4 Red Lion offers RJ modular jack adapters Refer to the DR literature for comple
6. amp TIME KEEPING WARNING EXPLOSION HAZARD THE AREA MUST BE WARNING EXPLOSION HAZARD KNOWN TO BE NON HAZARDOUS BEFORE SERVICING BATTERIES MUST ONLY BE CHANGED IN AN REPLACING THE UNIT AND BEFORE INSTALLING OR AREA KNOWN TO BE NON HAZARDOUS REMOVING I O WIRING AND BATTERY WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS COVER PLATE g CAUTION The circuit board contains static sensitive components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation A battery is used to keep time when the unit is without power Typical accuracy of the G315C time keeping is less than one minute per month drift The battery of a G315C unit does not affect the unit s memory all configurations and data is stored in non volatile memory To change the battery of a G315C remove power cabling and then the rear cover of the unit To remove the cover remove the 16 screws on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration b
7. can be used for either master or slave protocols RS232 CONNECTIONS Rx AUXILIARY ETHERNET NIC ETHERNET NIC STATUS STATUS RS232 PORTA PGM PORT RS422 485 COMMS PORT The G315C has two isolated RS422 485 ports These ports can be configured to act as either RS422 or RS485 RS485 2 WIRE CONNECTIONS RS422 485 4 WIRE CONNECTIONS TxEN OC 5 TxEN 0C 6 GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLC00 DLC IAMS ITMS PAXCDC4C Connections G3 RJ45 RLC RJ11 2 3 5 4 G3 to Modular Controller CBLRLC05 G Name Modular Controller Name 1 TxB 3 4 TxB 1 4 1 RxB 4 1 3 TxA 2 3 2 RxA 3 2 5 5 COM 2 7 TxB 7 8 TxA 8 DH485 Connections The G315C s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLAB003 COMM TxEN SHIELD COMM 24V SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can b
8. damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Red Lion Controls Red Lion Controls Europe India Softwareweg 9 201 B 2nd Floor Park Centra NL 3821 BN Amersfoort Opp 32 Mile Stone Sector 30 Tel 31 0 334 723 225 Gurgaon 122002 Haryana India Fax 31 0 334 893 793 Tel 91 984 487 0503 China Unit 302 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683
9. following brands of CompactFlash card must be used SMART Modular Silicon Systems SimpleTech SanDisk Not all of the above manufacturers offer CompactFlash cards recognized to UL standards which may be required for your application Although RLC products limit use of CompactFlash card memory to 2 GB cards with a larger capacity can be used They MUST be formatted to 2 GB and use the FAT 16 file system It is recommended to format the CF card using the format utility from within Crimson CompactFlash Insert Face Up Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs Information stored on a CompactFlash card by a G315C can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against
10. M port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G315C Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and the G3 is then powered up Refer to the Crimson literature for more information on the proper names and locations of the files USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G315C was configured using the USB port Once the driver is installed connect the G315C to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red L
11. d through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with an NEC Class 2 or Limited Power Source LPS and SELV rating is to be used This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS INSTALLING AN OPTION CARD WARNING EXPLOSION HAZARD
12. e purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes an LED backlight for lighting the display The backlight can be dimmed for low light conditions The LED backlight has a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not in use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit KEYPAD The G315C keypad consists of ten keys that can be used for on screen menus TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands TROUBLESHOOTING YOUR G315C If for any reason you have trouble operating connecting or simply have questions concerning your new G315C contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net Gen
13. elow Install in the reverse manner Remove the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using Crimson or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the G315C is a lithium type CR2025 OPTIONAL FEATURES AND ACCESSORIES OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G315C to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4Mbytes and formatted to a maximum of 2 GB see Note box below with the G315C s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending NOTE For reliable operation of this and other Red Lion products one of the
14. emotely The G315C s large high resolution display allows users to easily view and enter information Data can be manipulated through the touchscreen and or the 10 button keypad SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit ZN CompactFlash is a registered trademark of CompactFlash Association CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER UP TO 6 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232 AND 2 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD 10 BASE 1 100 BASE TX ETHERNET PORT SUPPORTS MULTIPLE PROTOCOLS SIMULTANEOUSLY 2nd ETHERNET PORT OPTIONAL BUILT IN WEB SERVER AND FTP SERVER CLIENT USB DEVICE PORT TO DOWNLOAD THE UNIT S CONFIGURATION FROM
15. eral Troubleshooting Tech Note http www redlion net TechNotes TN0135 html FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs LED INDICATION GREEN TOP LABELED PWR Unit is in the boot loader no valid configuration is loaded 1 Unit is powered and running an application YELLOW MIDDLE No CompactFlash card is present Valid CompactFlash card present Cc FLASHING F RAPIDLY CompactFlash card being checked Unit is writing to the CompactFlash either because it is FLICKERING storing data or because the PC connected via the USB port has locked the drive FLASHING SLOWLY Incorrectly formatted CompactFlash card present GREEN BOTTOM FLASHING A tag is in an alarm state STEADY Valid configuration is loaded and there are no alarms present The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual BATTERY
16. fetime at room temperature Refer to Display in Software Unit Operation 4 10 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board User Memory 64 Mbyte of non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type H CompactFlash cards 7 COMMUNICATIONS USB Device Port Adheres to USB 2 0 Specification supporting high speed and full speed via Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION USB Host Ports Comply with Universal Serial Bus Specification Rev 2 0 Support data transfers at full speed Hardware over current protected 0 5 A max per port DIMENSIONS In inches mm 16 00 406 4 Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 9 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G315C Port to port isolation 500 Vrms for 1 minutes signal isolation 50V Ethernet Port
17. ion s website New cables and drivers are added on a regular basis If making your own cable refer to the G315C Port Pin Outs for wiring information ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G315C unit s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses YELLOW solid Link established YELLOW flashing Data being transferred GREEN 10 BASE T Communications AMBER 100 BASE TX Communications On the rear of each unit is a unique 12 digit MAC address and a block for marking the unit with an IP address Refer to the Crimson manual and Red Lion s website for additional information on Ethernet communications WIRING THE G315C G315C PORT PIN OUTS EARTH GROUND ak TxA PIN 8 TxB PIN 1 RxB RxA TxA 1 COMMON 2 24V 20 Rx e Tx POWER CONNECTOR RS232 PORTS The G315C has two isolated RS232 ports The port marked RS232 PORT A PGM PORT may be used for programming as well as communications while the port marked RS232 PORT B may only be used for communications Both ports
18. red li n Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G315C2 D Drawing No LP0820 Released 11 14 MODEL G315C2 GRAPHIC COLOR LCD OPERATOR INTERFACE TERMINAL WITH TFT XGA DISPLAY AND TOUCHSCREEN red ion RAW MATERIAL HANDLING and MIXING 0 0 0 0 0 m 0 m 0 FOR USE IN HAZARDOUS LOCATIONS Class I Division 2 Groups A B C and D C US LISTED 43NH PROCESS CONTROL EQUIPMENT GENERAL DESCRIPTION The G315C Operator Interface combines powerful features normally found only in PC based HMIs with the reliability of a dedicated operating system It is built around a high performance core with integrated features allowing it to provide SCADA like functionality at a fraction of the cost The G315C is able to act as a multiple protocol converter using four high speed RS232 422 485 communications ports and an Ethernet 10 100 Base TX port The Ethernet port supports up to four protocols simultaneously allowing dissimilar Ethernet based products to communicate with one another The G315C s USB port allows fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that standard ComplactFlash cards can be used to collect your trending and data logging information as well as to store configuration files The built in web server allows processes to be controlled r
19. te details Battery type is lithium coin type CR2025 Industrial grade two million write cycles SMART Modular Technologies model SG9CF UL Listed Directory Category NWGQ RS 232 Programming Cable CBL DRxxxxxx BNL20000 nun SPECIFICATIONS 1 POWER REQUIREMENTS Must use a Class 2 circuit according to National Electrical Code NEC NFPA 70 or Canadian Electrical Code CEC Part I C22 1 or a Limited Power Supply LPS according to IEC 60950 1 or Limited energy circuit according to IEC 61010 1 Power connection via removable three position terminal block Supply Voltage 24 VDC 20 Typical Power 20 W Maximum Power 30 W Notes 1 Typical power with 24 VDC RS232 485 communications Ethernet communications CompactFlash card installed flash drive installed in one USB Host port and display at full brightness 2 Maximum power is consumed when all features and comm ports are used at the same time Refer to Power Supply Requirements under Installing and Powering the G315C 3 The G315C s circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G315C 4 Read Power Supply Requirements in the section Installing and Powering the G315C for additional power supply information 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 LCD DISPLAY SIZE Binh E PIXELS ___ PIXELS Li
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