Graco 3A1324B User's Manual
Contents
1. Connect the power supply wire harness PS to the switch 402 as shown See also FIG 6 Electrical Schematic Connect the PS ground wire to the ground terminal T of the control box See FIG 5 Connect wire harness 411 to the line filter 403 and terminal block 404 as shown See also FIG 6 Electrical Schematic 411 see FIG 5 404 ti16454b 3A1324B Install the Power CAN Cables Systems with a USB Module 1 See Fic 3 Connect cable 413 to J6 of the display module and to connector P3 of the USB module 2 Connect saved cable 412 to connector P4 of the USB module and to J8 of the Advanced Fluid Con trol Module 3 Connect the power supply CAN cable C FIG 2 to J7 on the Advanced Fluid Control Module FIG 3 4 See your ProMix 2KE Operation manual for instruc tions on using the USB module USB Module if present P4 Connect cable 412 here Connect cable 413 here T116580a T116604a J6 Connect cable 413 here Advanced Fluid Control Module O On a Y i A J8 J7 Connect Cys Connect cable cable C 412 here Oz here Gi T116579a Tl16602a Fic 3 Install Power CAN Cables with USB Module 3A1324B Install the Kit Systems without a USB Module 1 See FIG 4 Connect cable 413 to J6 of the display module and to J8 of the Advanced Fluid Control Module 2 Connect the power suppl2. Instructions Parts G g GRACO 16G351 Electric Power Conversion Kit ain Converts ProMix 2KE Electronic Proportioners from an intrinsically safe air powered alternator power supply to a non intrinsically safe electric power supply For professional use only Not approved for use in European explosive atmosphere locations Important Safety Instructions Read all warnings and instructions in this manual and your separate ProMix 2KE manuals Save these instructions Converting the ProMix 2KE proportioner from an air powered alternator power supply to an electric power supply voids the intrinsically safe rating of the equipment Kit Parts Ref Part Description Qty 401 15V747 POWER SUPPLY 24 VDC 2 5 A 1 60 watt B code 402 116320 SWITCH rocker power 403 115306 FILTER power line 404 114095 BLOCK terminal 405 112144 SCREW machine pan head 406 109467 SCREW machine pan head 407 103833 SCREW machine 408 100139 PLUG pipe 410 16HO77 HARNESS 2 wire 8 in 203 mm 411 16H078 HARNESS 3 wire 4 in 102 mm 413 15V206 CABLE CAN 10 ft 3 m i AQ NM A PROVEN QUALITY LEADING TECHNOLOGY Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer b
3. NTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributo
4. ack to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 2 3A1324B Remove the A
5. al cord to the terminal block 404 as shown in FIG 5 3 Close the Control Box Restore power GRND LINE POWER FILTER 2A 1A SWITCH ROCKER 2 1 es aera i POWER SUPPLY WIRE HARNESS 4 Follow instructions in Grounding in your ProMix 2KE Operation Manual 5 See your ProMix 2KE Operation manual for operat eas l WIRE ing Instructions HARNESS 410 Fic 6 Electrical Schematic 6 3A1324B Install the Kit 3A1324B 7 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment
6. lternator Remove the Alternator 4 Systems with a USB Module Disconnect and save the cable 412 that runs from the AFCM to the alternator 1 Shut off the system s main air valve Open the con 5 Disconnect air regulator line and exhaust air line trol box from alternator module Remove air regulator assembly R from solenoid manifold M Install plug 408 from kit in the open manifold port 2 See Fic 1 Disconnect output power cable connec tions from alternator module A Disconnect ground lead G from control box ground terminal T 6 Remove four screws S from mounting to remove alternator from control box 3 Disconnect the power supply cables from the Advanced Fluid Control Module AFCM USB Module and Display Module T Air regulator line Tt ti16456a M Install plug 408 G S Air exhaust in open port line Fic 1 Remove Alternator Module 3A1324B 3 Install the Kit Install the Kit Component Installation 1 Shut off electrical power at the main panel 2 See FIG 2 Remove the square knockout in the side of the control box Install the power switch 402 3 Install the power supply 401 line filter 403 and terminal block 404 using supplied screws 405 407 406 as shown 4 See FIG 2 Connect wire harness 410 LF to the line filter 403 and switch 402 as shown See also FIG 6 Electrical Schematic Fic 2 Install Power Supply Kit
7. r Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 3A1324 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised 08 201 1
8. with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHA
9. y CAN cable C FIG 2 to J7 on the Advanced Fluid Control Module FIG 4 Display Module T116604a J6 Connect cable 413 here Advanced Fluid Control Module O O OJ O OU i T Q J8 Connect cable 413 here i N M N J7 Connect cable C here Q G 2 Q O O Y N i Q 7 a H A ODN EO j 5 A D On SI FIG 4 Install Power CAN Cables without USB Module Install the Kit Power Connection BAS All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations Enclose all cables routed in the spray booth and high traffic areas in conduit to prevent damage from paint solvent and traffic The ProMix 2KE operates with 85 250 VAC 50 60 Hz input power with a maximum of 2 amp current draw oe The power supply circuit must be protected with a 15 amp maximum circuit breaker Not included with kit Neutral eme e Power supply cord compatible to your local power 16391a configuration Wire gauge size must be 8 14 AWG Fic 5 Terminal Block Electrical Connections e The input power access port is 22 4 mm 0 88 in in diameter It accepts a bulkhead strain relief fitting or conduit 1 Verify that electrical power at the main panel is shut off TERMINAL BLOCK 2 Connect electric
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