Home

Raychem Operations Manual - Pentair Thermal Management

1. Add Remove WIE Close Figure 4 25 Device Drawings Add Device Drawing Drawing Type Use Windows File 4 eociation Drawing Path SW Note For viewing from different PCs drawings should be in a network shared folder OF Cancel Figure 4 26 Add device drawings EN RaychemSupervisorOperations AR H57576 08 15 65 172 INDUSTRIAL HEAT TRACING SOLUTIONS Specifying Drawing Viewers You can specify a specific viewer for each type of drawing Each Raychem Supervisor Client has its own drawing viewer settings The viewer should be installed at the local computer To specify a viewer do the following 1 Select Drawing Viewers from the Client drop down menu The Drawing Viewer Setup window will display 2 Select a drawing type and click the Set Viewer button The Specify Drawing Viewer window displays 3 Give a descriptive name to your viewer and specify the path in the details box beneath the subject A Click OK to save and exit Use Windows File Association AutoCAD Drawing Figure 4 27 Drawing Viewer Setup window 4 12 2 EMAIL NOTIFICATION Raychem Supervisor may be configured to send out an email when an alarm occurs Before you decide to use to this feature you must first ensure that an SMTP mail server is available in your office or plant as this is required for this feature to work If an SMTP mail server is available you can proceed to set up a user account that may be u
2. Figure 14 11 Add a New HIC direct in Offline Mode EN RaychemSupervisorOperations AR H57576 08 15 140 172 INDUSTRIAL HEAT TRACING SOLUTIONS 14 3 4 EDITING A GCC OR NGC UIT OR NGC 40 BRIDGE OFFLINE The configuration of a GCC an NGC UIT or an NGC 40 Bridge in Offline mode can be edited using the GCC or the NGC UIT or the NGC 40 Bridge configuration windows To bring up the appropriate configuration window click on the desired device and then select the Configure option in the right click menu or click the Configure toolbar button This window is identical to the regular device configuration window except that you can change the device model and firmware field After you have completed your edits use the Apply button to save without exiting or the OK button to save and exit d fa IMPORTANT When you are changing the device model some fields will get disabled or enabled depending on the device model selected Make sure that the device model and firmware version settings agree with the actual device that will be installed later Configure GCC GCC Configuration Tag GCCTEST x Edit Tag Model AC2000 x Print Report Firmware Version fi A7 bi Active Alarms Properties Installed HTCs Global Alarm Priorities Contact Inputs Load Shedding Miscellaneous Alarm Setup GCC Reset V Enabled J Warning Alarm Queue 80 Full Enabled J Warning Alarm Queue 100 Full Enabled jj Warning Configurati
3. The Plant documentation tab includes the plant documentation The user can edit the Breaker Panel Breaker Number Controller Panel and Controller Number for a device if the user owns the lock for this device Refer to Section 4 1 Raychem Supervisor and Multi user Access In the Miscellaneous tab the user can set the drawings Device Priority enable Steam out and change Device Communications settings The user must own the lock before he she can save the changes The Device Communication Settings provide some flexibility for the Administrator to control the behavior of how Raychem Supervisor communicates to field devices These parameters include the number of retries and the transmit delay Under normal circumstances the number of retries and transmit delay already defined for each COM port is sufficient for most device communications However in some cases where wireless devices are used these settings may need to be modified A unique combination of settings may be configured for each device Device Properties Parent Tag Port Address Device Type Model Firmware Installation Date Communication Success Communication Failure Communication Retry Lock Status Alarm Scan Enable Last Alarm Scan Time Last Update Time Last Monitor Time 94HTC 107 ETHERNET A 107 HTC CM2000 3 19 01 01 0001 12 00 00 AM 69 0 0 Not locked True 25 12 2004 1 37 58 PM 01 01 0001 12 00 00 AM 25 12 2004 3 33 0
4. e F IMPORTANT If the Using the Update selected device s with Offline settings is checked the set Online operation can take some time to complete Depending on the device and the number of children it has it can take more than an hour to finish 14 2 2 SETTING A GCC OR NGC UIT OR NGC 40 BRIDGE ONLINE If you have selected a GCC or an NGC UIT or an NGC 40 Bridge on the tree view and you display the Set Devices s Online window the GCC or NGC UIT or NGC 40 Bridge will be shown in the list if it is currently in Offline mode You must use the Select check box to select this device You can also select the option to Update selected devicels with Offline settings if you want Raychem Supervisor to update the GCC or NGC UIT or NGC 40 Bridge settings with the information stored in the Raychem Supervisor database After you ve checked the selection click the Start button to start the operation While operation is running you will see the status in the Progress window All children of the GCC or NGC UIT or NGC 40 Bridge le all HTCs Circuits NGC 40 Modules RMMs NGC 30s etc will be set to Online as well If you choose you can stop the operation using the Stop button BER Select Tag Device Type Model Status C GCCTEST AC2000 Device is Offline IT Update selected device s with the offline settings Figure 14 6 Set GCC or NGC UIT Online 14 2 3 SETTING AN HTC DIRECT ONLINE If you have selected the More Devices node on the
5. When Maximum is Reached Disable data logging DI OK Cancel Figure 9 3 New Trend Group 9 1 4 EDITING A TREND GROUP To edit a Trend Group 1 From the Device Trending window select a Trend Group then click the Edit button 2 From the Edit Trend Group window make changes to the Trend Group as desired 3 When you have completed your changes click the OK button to save and exit or the Apply button to Save 101i Trend Group Setting Assigned Devices Trending Options Name Description Group Data Logging Enabled Read Logging Interval fo Second Maximum Number of Reads fi 000 When Maximum is Reached Disable data logging D OK Cancel Apply P Lei Figure 9 4 Edit trend group 9 1 5 DELETING A TREND GROUP To delete a Trend Group INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 94 172 9 2 ARCHIVED TREND GROUPS INDUSTRIAL HEAT TRACING SOLUTIONS 1 From the Trend Groups box in the HTC Trending window select a Trend Group from the Trend Group List then click the Delete button 2 When prompted with a confirmation window click Yes to confirm the deletion or click No to cancel as the following example Indicates Confirmation Are you sure vou want to delete the selected trend group Figure 9 5 Delete Trend Group Confirmation e Z IMPORTANT Once you delete the saved data it cannot be recovered 9 1 6 VIEWING TREND GROUP DATA
6. Raychem Supervisor supports numerous printed reports that you can access from the top menu selections or from individual windows 8 1 PRINTING EHT SYSTEM REPORTS The System drop down menu includes a Reports menu that allows you to print different system reports as shown in Figure 8 1 Digitrace Supervisor Pie System Chent Device Alam Security Took DOSI View Language Help Ki a Roles s SI e User Summary Add Device Corfiguie Us und View by Device Locate Y T A EHT System Seng gea Type Pat ess e Versi Installed DateTime Setport Model Device Priority gt More Devices 4010 000066 3007 09 0 1 7 2013 9 20 AM NGC4010 0 s d GCCTEST WE BO Satety Temperance 000068 2008 07 0 1 7 2013 9 20 AM NGC AO Limiter NGC40 SRIDGE W Group Summary 0 Phase HTC 000067 0 1 7 2013 9 20 AM Ser NGC403Pha D RW NGC40HTC dienen ut 000065 4 006 030 1 7 2013 9 20 AM 212F NGC4OHTC 0 W ONGC4A0 HTC3 123 S NGC40410 12 inefEquipmert Number Summary E NGCIOSUM I2 4 inesEquipmert Number Devices Figure 8 1 System Reports Roles The Roles report prints all of the roles and their permissions as defined in the system User Summary The User Summary report prints all of the users defined in the system Only user names and user full names are printed User Group Role The User Group Role report prints all of the system users and their roles in the various groups User Permissions The User Permissions report prin
7. To select a Plant View click the desired tab on the tree view window located on the left hand side of the display 13 7 1 VIEWING BY DEVICES The View by Device displays a list of GCCs and or HTCs in the list window The tree view window on the left of the main window will display the hierarchy of all of the GCCs and HTCs Any devices that have no children subordinate devices are placed in the More Devices group i e HTC direct devices and GCCs with no children X Digitrace Supervisor file System Clent Device Alem Securty Jools Reports Yew Language teip a S A H E e Add Dewce Configure Btevange Copy Config Zf View Device A Vw Alama eh View Notes Z EHT Synem Device Tag Pos Inetlled DateTime More Devices GCCTESTAHTC 39 1 7 2013 9 25 AM gt Kaka GCCTEST HTC 34 1 7 2013 9 25 AM CM2000 tant GCCTESTAHTC OF 1 7 2013 9 25 AM CM2000 B necne GCCTESTMHTC 11 177 2013925 AM y CM2000 D mepa GCCTESTAHTC 26 1 7 2013 9 25AM CM 20006 E GOCTESTAHTC 3C 1 7 2013 9 25 AM 7 CM2000 GCCTESTHTC 13 1 7 2013 3 25AM GOCTESTHTC 1 7 2013 4 25AM GOCTESTIHTC3O 1 7 2013 9 25AM GOCTESTHTC 2 1 7 2013 9 25 AM GOCTESTIHTC 2A 1 7 2013 9 25 AM GOCTESTIHTCIE 1 7 2013 9 25 AM GCCTESTHTC 27 17 2013 9 25 AM GCCTESTAHTC 35 177 203 3 25 AM GCCTESTAHTO 2F 1 7 2013 9 25 AM GCCTESTIHTC OE 1 7 2013 9 25AM GOCTESTIHTC2E HTC 1 7 2013 9 25AM GCCTESTAHTC 12 1 7 2013 9 25 AM GOCTESTHTCOC 1 7 2013 2 25AM GCCTESTSHTC 29 GCCTESTH
8. 794HTC 115 HTC 794HTC 118 HTC 910 6 HTCDIRECT 910 7 HTCDIRECT 915 12 HTCDIRECT 915 13 HTCDIRECT ETHERNET GCC TEST HTC Figure 7 6 Assign Devices to Group 7 3 5 ADDING USERS TO A GROUP To add users to a group 1 In the Client s main window use the System drop down menu and select Plant Documentation then Group Once the Configure Group window is displayed click the Assign Users button 2 From the Add Users to Group window add and or remove users 3 When you have completed your edits click OK to save and exit xl Group Electical Area Users and Roles Please Select User and User Role User Name Role Name Users User Roles Select a User Select a User Role DI Figure 7 7 Add Users to Group 7 4 SETTING UP USERS Before you can set up users you must have permission to Setup Roles Users Plant Documentation INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 84 172 INDUSTRIAL HEAT TRACING SOLUTIONS Set Up User xi User List Administrator User Plant Areas and Roles User Permissions Plant Area Name Role Name SetupSystemPreference InstallNewD evices a SetupPlantD ocumentation f RunConfigLoader Vv SetupScheduledT asks f SetupTrendGroups f TransferLicense f SetupBatchesReci va BackupSystemD atabase f SteamoutDevices f ImportD ata yf SetupServer f PerformCopyDeviceContig D Figure 7 8 Setup Users 7 4 1 ADDING A NEW USER To add a
9. EN RaychemSupervisorOperations AR H57576 08 15 108 172 INDUSTRIAL HEAT TRACING SOLUTIONS 11 3 2 CHANNEL SETTINGS The Channel Settings contain the definitions of where DTS will send out the Load Shedding commands They are physical communication medium such as a COM port or a TCP IP address The following example shows the Channel Settings Load Shedding Configuration irra Deche ehanead CM Peet Aa Ss Zore Seiren thamel 1 E E Die Setia channel imz Hanai DEA chard 4 GES D danas ES ei channel amp Morea channel P Nore chore 8 Mere z E Nore fl ok Lee TL e 1 jeten H Figure 11 4 Load Shedding Configuration There are nine communications channels available to be assigned for Load Shedding Normally you should only assign channels that will be used such as COM port 1 and set the other channels to None which helps improve the overall performance of the Load Shedding functionality If there are one or more Slave Servers in your DTS system you must setup the Channel Settings for each Slave Server as well In case where only one setting is required for all Servers then the Use For All button can be used The Use For All button forces the current Channel Settings to all the Servers in your DTS system 11 3 3 OTHER SETTINGS There are two other important settings that must be setup for Load Shedding They are the Broadcast Interval and the Load Shedding Enabled fields The Broadcast I
10. If the new tag name is unique Raychem Supervisor will communicate with the controller to read its tag name If the tag name in the controller does not match the new tag name the system will prompt you with the following dialog box Mismatch Tag Names Ki P The tag name in the controller 915 does not match the current tag name Do vou want to use the tag name in the controller For this installation i No Cancel Figure 3 17 Mismatch Tag Names Message You can use the new tag name that was entered or the one that already exists in the controller or you may cancel the current installation If you select Yes the system will use the tag name in the controller as the tag name identifying this controller in the database If you select No the system will use the new tag name you entered to identify this controller in the database Raychem Supervisor will automatically update the tag name in the controller to the tag name you selected After the installation confirms that the new tag name is valid the controller configuration is read and stored into the Raychem Supervisor database The installation is now complete for this controller Repeat the above steps for each direct connection controller you wish to install Once you have completed the installation s you can configure or monitor them using Raychem Supervisor F IMPORTANT The tag name for a direct connection controller must match the tag name of the installe
11. Once the Device Trending window is displayed select a Trend Group from the Trend Group List Then click the View button The Trend Data Viewer window is displayed Refer to Section 9 3 Trend Data Viewer for more information on how to use the Trend Data Viewer 9 1 7 EXPORTING A TREND GROUP A trend group s data can be exported to a Comma Separated Value CSV file for use with another program To export a Trend Group 1 From the Device Trending window select a trend group to export then click the Export button You will be prompted to enter a name for the exported file 2 Select a path and enter a file name then click OK to start the export Archived Trend Groups can be viewed or exported to a CSV file To display the Archive Trend Groups window use the Tools drop down menu and select View Archived Trend Data E archived Trend Groups Ea 4rchived Trend Data File List test 2004 December 20 01 hO08m25s zip Refresh Export Remove WIE Exit Figure 9 6 Archived Trend Groups EN RaychemSupervisorOperations AR H57576 08 15 95 172 9 3 TREND DATA VIEWER INDUSTRIAL HEAT TRACING SOLUTIONS 9 2 1 REMOVING AN ARCHIVED TREND GROUP From the Archived Trend Group window select an Archived Trend group to delete then click the Remove button The delete will remove the Archived Trend group from the database Z IMPORTANT Once the archived trend group is deleted from the database it cannot be recovered 9 2 2 VIEWIN
12. Other Alarm Settings for details on how to set up Auto Alarms Acknowledgement 4 12 4 STEAM OUTS Steam out is a special feature in Raychem Supervisor that applies to HTC and HTC direct devices only The Steam out feature raises the control setpoint of a device to a preset value for a specified period of time After the time has expired the control setpoint is returned to its previous value This steam out period is preset by the user Refer to Section 3 5 7 Setting System Preferences Steam Out Settings for details on how to set up for Steam outs Before you can set steam out parameters for an HTC or HTC direct device you must enable the Steam out setting for the device This setting can be found in the Device Properties refer to Section 4 12 7 Device Properties for more information Once an HTC or HTC direct device is enabled for Steam out you can start a Steam out using the Tools drop down menu and selecting Steam out Navigate the Device Selection tree and select the device Click the Click to steam out reset checkbox to start Once the steam out has started you can do a reset by clicking the Click to steam out reset checkbox again Resetting a steam out returns the control setpoint of the HTC to the previous value To close the Steam Out windows click the Close button Raychem Supervisor maintains a list of all the Steam outs currently running You can view or reset a steam out using the Current Steam out window In
13. ReplaceDevices RunBatches Cancel OF EEN Figure 7 3 Edit Role 7 2 3 DELETING A ROLE To delete a role do the following 1 2 E In the Client s main window use the Security drop down menu and select Roles Once the Set up Roles window is displayed click the Remove Role button When you are prompted to confirm the removal click Yes to remove the role otherwise click No e Fa IMPORTANT The Default Role cannot be deleted Before you can set up users you must have user permission to Setup Roles Users Plant Documentation 7 3 1 ADDING A NEW GROUP To add a new group do the following 1 In the Client s main window use the System drop down menu and select Plant Documentation then Group From the Configure Group window click the Add Group button The Add a New Group window is displayed From the Add a New Group window fill in the group name and description The maximum length for the group name is 50 characters The maximum length for the description Is 50 characters When you have completed your edits click OK to save and exit EN RaychemSupervisorOperations AR H57576 08 15 82 172 INDUSTRIAL HEAT TRACING SOLUTIONS x Group Name PO Group Description i Add Cancel Figure 7 4 Adding a New Group 7 3 2 EDITING A GROUP To edit a group 1 In the Client s main window use the System drop down menu and select Plant Documentation then Group Once the Configure Group w
14. SLAVESVP 1 10 1 4 62 6889 d S10HTC 6 0 ImporlID D40 910HTC 0 ImporlID D35 915HTC 13 0 ImporlID D36 920HT C 1 10 0 ImporlD D3 920HT C 1 11 0 ImporlD D34 z 920HT C 2 8 0 ImporlID D38 20HT C 2 9 0 ImportlID D39 H RS 485 gt RS 485 IP 0 0 0 0 Port 1 Address 1 Figure 15 5 Import window After File Selected The following list includes rules that the Import function follows The Replace duplicates with imported items option only applies to devices and plant documentation Batches are imported as global batches Trend groups are imported as global trend groups INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 146 172 Imported trend groups are disabled automatically If a device has no plant group information it will be imported to the default plant group otherwise the device will be imported to its specified group If those groups do not exist in the system they will be created automatically If a device has no location information it will be imported to the default location otherwise the device will be imported to its specified location If the location does not exist in the system it will be created automatically If a device has no controller panel information it will be imported to the default controller panel otherwise the device will be imported to its specified controller panel If the controller panel does not exist in the system it will be created automa
15. The OK button will also write the changes to the device and then return you to the main window The main window has three buttons that allow you to Print alarms View alarms Jump to the Monitor HTC window The Print Report button will print a current configuration setup for the selected controller If there are multiple sheets the report window allows you to step through the different pages zoom in and out send to the default Windows printer or export to a file in multiple formats The Active Alarms button will print out a report showing all of the active alarms for that particular HTC The Monitor button allows the user to jump directly to the Monitor HTC window TEMPBUS Mode Configuration The TEMPBUS Mode parameter is located next to the TS Control Mode parameter in the Temperature Settings tab This parameter is a drop box with three selections Not Used Master and Slave Please consult the Raychem 920 Series HTC user s manual for details on the operation of these modes Fa IMPORTANT The TEMPBUS Mode parameter is enabled only if the controller you are configuring supports the TEMPBUS feature If the controller is connected to a GCC the GCC firmware must be version V3 12 or higher If your particular application does not require TEMPBUS Mode operation you should set the TEMPBUS Mode parameter to Not Used Whenever you change the TEMPBUS Mode parameter Raychem Supervisor will automatically update the Extern
16. will void the security mechanism since all users have full access to devices in the default group If the devices are removed from the Default group then only users assigned to the new group will be able to access these devices i e another user will not be able to see them on the selection window Z IMPORTANT There are no restrictions on the number of plant Groups and Roles allowed in Raychem Supervisor Many different combinations can be created and used however over using them can create a complex system which is difficult to maintain It is highly recommended that the Raychem Supervisor Administrator perform adequate system planning before implementing their security hierarchy Planning ahead will help create a robust foundation for future upgrades and maintenance Refer to Section 3 1 Planning Your System Z IMPORTANT A device can belong to more than one Group The effective permissions for devices belonging to more than one Group are the sum of the permissions for all those Groups Z IMPORTANT All devices in the Default Group will have full System and Device permissions Therefore any devices that are assigned specifically to a Group must also be removed from the Default Group Before you can set up roles you must have user permission to Setup Roles Users Plant Documentation Set Up Roles Fa Role List Name Description Default Role This is the default role Figure 7 1 Set Up Roles 7 2 1 ADDING A NEW ROL
17. 08 15 bey ae INDUSTRIAL HEAT TRACING SOLUTIONS 3 Click the Generate Request Code button If the Config Code is valid the Request Code text boxes will be filled in with a Request Code A Once you have the Request Code you can use it to get an Activation Code from Pentair To activate using the Internet go to the Pentair Website at www pentairthermal com and follow the links to the Supervisory Software section of the Website Use the Raychem Supervisor Registration selection to start the activation process You must have your Request Code available as you will be asked to provide it 5 Once you have obtained your Activation Code enter it into the Activation Code boxes and click the Activate Now button If there are no errors you will see a message indicating a successful activation of your upgrade You may verify the upgraded number of Server and or User licenses by logging into DTS and using the Help gt About window to display the total number of licenses lt About Raychem Supervisor Raychem Supervisor Client Version 2 5 1 0 Copyright C 2005 2013 Pentair All rights reserved Portions Copyright C 2000 Microsoft Corporation All rights reserved Software License Maximum User 5 Maximum Slave Server 2 Running in Enterprise mode Active Server s Pentair Thermal Management LLC Raychem Supervisor Program Software License Agrement PLEASE REVIEW THE FOLLOWING TERMS AND CONDITIONS OF THIS SOFTWARE LICENSE AGREEME
18. 15 53 172 INDUSTRIAL HEAT TRACING SOLUTIONS NGC 40 Bridge Configuration Tag NGC40 BRIDGE si Edit Tag Gateway Tag ee Print Report H Model NGC 40 Bridge ts Active Alarms SI Firmware Version 4000068 Properties Modules Communication Ports COM1 Device Reset Enabled x COM2 COM3 DCG Configuration Lost EtherNet Device Information OK Cancel Figure 4 14 NGC 40 Bridge Configuration window The parameter list on the left hand side of the window allows access to different setup parameters for the NGC 40 Bridge 4 6 7 NGC 40 HTC HTC3 CONFIGURATION Additional information regarding the different alarm and setup parameters that may be programmed can be found in the NGC 40 Programming Guide The NGC 40 HTC HTC3 Tag name is displayed at the top of the window To change the tag click on the Edit Tag button and type in the desired changes If you wish to switch to a different NGC 40 HTC HTC3 on the same CAN network click the Down Arrow and select another NGC 40 HTC HTC3 EN RaychemSupervisorOperations AR H57576 08 15 54 172 HTC Configuration Tag DOEN Edit Tag Bridge T ag INGC4OBRIDGE Print Report E Model INGCAOHTC sti Load Defaults Firmware Version 206178 00 Active Alarms Show disabled parameters Properties Monitor Temperature Control Output Control Setpoint F Temperature Source TS Temperature Alarm Settings TS Control Mode Lowest S
19. 2 5 UPGRADE WINDOWS SERVER LICENSES Upgrading the number of Slave Servers or Users in a DTS system will also require that you increase the number of Microsoft Windows 2003 Server or Windows 2000 Server licenses that you own The user is responsible for ensuring that the proper licensing following the latest requirements is obtained from Microsoft for legal use of Windows Server and User or Device connections A number of options for Windows Server Client Access Licenses CALs are available from Microsoft For a detailed description of the various options see the Microsoft Website at www microsoft com resources sam lic_cal mspx Typical Raychem Supervisor systems will use a mix of Device and User CALs You will need to purchase a separate Windows Server Device CAL for each Master and Slave Server and a separate Windows Server User CAL for each User in your Raychem system You can verify the number of each type of Windows Server CAL that you require by looking at the summary in the DTS Help gt About window See Figure 16 2 About Raychem Supervisor Click Register under the Help pull down menu in the DTS Client main screen to complete the registration form online 16 4 TRANSFERRING A LICENSE TO ANOTHER COMPUTER INDUSTRIAL HEAT TRACING SOLUTIONS A Software License may be transferred from one computer to another In order to transfer the license to a different computer you must have a valid license in the computer presently ru
20. 2013 9 25 AM 17 2013 9 25 AM 1 7 2013 3 25 AM 1 7 2013 3 25 AM 1 7 2013 925 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 3 25 AM Seever127 0 0 1 CM2000 CM 2000 CM2000 CM2000 CM2000 CM2000 User admin This report prints the configuration information for the selected GCC In the GCC configuration window click Print Report Installed HTCs This report will print a list of all of the HTCs installed on the selected GCC In the GCC configuration window click Installed HTCs Configure GCC GCC Configuration Tag z Model AC2000 Firmware Version fi 43 Alarm Setup GCC Reset V Enabled J Warming Alarm Queue 80 Full Enabled E waning Alarm Queue 100 Full Enabled J Warming Configuration Lost V Enabled jj Warning Clock Battery Failed Enabled J Waring Printer Port Carrier Port Offline Figure 8 3 GCC Configuration EN RaychemSupervisorOperations AR H937576 Edit Tag Print Report Active Alarms Properties Installed HTCs See Global Alarm Priorities Contact Inputs Load Shedding Miscellaneous OK Cancel Apply 08 15 89 172 8 3 PRINTING HTC REPORTS HTC reports can be accessed as shown in Figure 8 4 HTC Active Alarms menu and Figure 8 5 HTC Configuration Active Alarms This report will print any active alarms for the selected HTC Configuration This report will print detailed configuration information for the se
21. Client 1 j PE HTC Client 2 An aster Server with Optional Foo o d Client Software HTC Client X Ch Figure 2 2 Typical single master multiple client system Single Master Server one or more Slave Servers Multiple Users Clients This topology represents the largest system type where multiple computers are used to distribute the communications and process workload This type of installation will always use the MS SQL Server based with Multi User Server Capability Enterprise version of DTS and will support a large number of simultaneous users and data processing jobs EN RaychemSupervisorOperations AR H57576 08 15 14 172 INDUSTRIAL HEAT TRACING SOLUTIONS Slave Server 1 vath Optional Clent Software Weck HE l ai Client 1 EN Slave Server 2 with e Optional Chen Software r t L HTE Client 2 il geg z je HIE Master Server wih Optional Glint Client 4 Ai e 8 HE LANAUAN Slave Server X with S Optional Client up Software L Figure 2 3 Typical single master multi slave server multiple client system 2 1 2 RAYCHEM SUPERVISOR DTS MASTER SERVER To effectively use the software the following configuration is required A Pentium 4 2 4GHz or faster Recommended Pentium III 500 MHz Minimum computer Large systems using multiple Slave Servers should consider the use of a higher speed multiple processor Master Server computer for best performance Consult Pent
22. Coma W nbux Hel va Lonsole Boot Miorowoft SUL Servers SiL Server Groupi local windows SI i Management Database Maintenance Flans Aten wow D e m oe ce e S GG pa Tree Gala Martenance Pare O Theme Hatar a 5 2 BA poocumentt Memsoft w E sue server enterprize PO Ste um Figure C 1 SQL Server Enterprise Manager 3 Right click the Database Maintenance Plans and select New Maintenance Plan The Database Maintenance Wizard will allow you to set up a maintenance plan that will automatically backup the database 4 When the Welcome page appears as in the following example click Next INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 161 172 Database Maintenance Plan Wizard local S x Welcome to the Database Maintenance Plan Wizard This wizard helps you create a maintenance plan that the SOL Server Agent can mun op a regular basis With this wizard you can Hun database integrity checks Update database statistics Perform database backups Ship transaction logs to another server Enterprise Edition Figure C 2 Database Maintenance Plan Wizard 5 Inthe event that your database becomes corrupted select the All Databases option and click Next as displayed in the following example Database Maintenance Plan Wizard local Select Databases Select the databases for which t
23. Eder 64 411 3 Copying Template to CVC gesteet Ee Geer 64 4 11 4 Editing a EES 64 4 11 3 eut EC RE KEE 64 4 12 WANS CSW EE 65 De Vii Device Drawings erases cal caetscalecpara alec ta odes salad tats deleasbane el easi ca du Uatesanectdsbea Bedettnp od aeesnocmiatenoates 65 BN ZZ Emal Notie SUL EE 66 4 12 3 Auto Alarm Acknowledgement eegegeg ee geceeieeege geet ee GENEE 66 EE 67 AtA S User NEIE 67 4120 Operator Te 68 4 12 7 Device Properties eebe 70 Run Mal ge 71 EE LOTOU eege 71 4 12 10 Common Alarm RI CTT 73 Section EE rriena EAEE EA S 76 Section O Te Ae Let 77 6 1 Viewing History 100 EE 77 6 2 Setting History Logs Archiving lo e 78 ECONA SECU E 79 OE E E EAE E TA T SNE T 79 7 2 Setting Mere 80 7 2 1 Adding a EE 80 EE ee 81 EE EE 82 TO SOC NUD OR ONS aeara e e cee neesoee etcedetaatacaa A E aadeniemores 82 Psy CC a ING WO EE EE 82 Toa Cotino a EE 83 ee Tee ING se OUD EEN 83 7 3 4 Assigning Devices to a GE OUD EE 84 l a J Adding Users to a Gi OUD E 84 Th e Re USO E 84 E AIG a ING VV USET vig assasninassatagtans sxaecasssncezane snaecasnesae anagsana Eaa A Ea aae SE 85 142 Te ANTM a USET E 86 SEET 86 Section A tee E 87 8 1 Printing EHT System ee 87 8 2 Printing GCC ReportS E 88 DO PANUNG ATE REPOT siren edn a E a E ca steeeaenceret 90 8 4 Printing History Logs and Device Notes Repnorte 91 Section 9 rending and Data Logging EEN 92 9 1 Setting Up NK EE rnt ttrrrtteenne ennn 92 9 1 1 Using a Global Group or a Trend
24. GCCTESTSHTC 11 B NGCA Configure GCCTESTAHTC 26 B RECH Ger Device Configuration GOCTESTHTC 3C NG E WH Monitor Mukiple Devices GCCTESTAHTC 13 Report Device Active Alarms GOCTESTIHTC 2E Report Chi dren Active Alarms GOCTEST HTC 30 neg wend GOCTESTIHTC28 GOCTEST HTC 24 GOCTESTIMTC 1E GCCTEST HTC 27 ERR Tag GCCTEST HTC 35 an cies GCCTESTAHTC 2F Set Offline GOCTESTIHTCLE Set Oriine GOCTEST HTC GCCTEST HTC 12 GCCTESTIHTC OC GCCTESTAHTC 29 GCCTESTAHTC 1F GCCTESTAHTC 21 GCCTEST HTC O7 GCCTEST HTC 05 GCCTEST HTC 14 GCCTEST HTC 05 GCCTESTAHTC 28 GOCTESTHTC 8 GCCTEST HTC 33 GCCTEST HTC 32 GCCTEST HTC 22 GCCTESTA HTC 19 GCCTESTIHTC 0D GCCTEST HTC 25 Drawings Create Note Properties P SS pp pp SS pp Sp SS Sp pp SS Sp pp SS Sp pp SS Sp gt Figure 8 2 GCC Active Alarms Menu Configuration oO oe eo oO eo o e oo oO oO e eo oO oO oe eo oO oO oO eo e oO oO oO ee EHT System Unacknowledged Alarms 7 Alame Installed Date Tine 8 Waring 1 7 2013 425 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 3 25 AM 1 7 2013 3 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 3 25 AM 1 7 2013 3 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 3 25 AM 1 7 2013 4 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 3 25 AM 1 7 2013 4 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM 1 7
25. Group for a Specific plant Group 72 1 2 Trend Group ParameterS EE 93 9 1 3 Adding a New Trend Group EE 94 TAA Ediung a Trond Orup E 94 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 5 172 NR inte a Trend Oropesa eE tattered 94 7 16 Viewing Trend Group 0 BAU a ia iE a Se 71 7 Eporung a Trend Ee 95 7 2 Archived Trend Ee EE 99 9 2 1 REMOVING an Archived Trend Group s ccscsescaccesotedesoeescantexseccnsbieaeteeietdedaseeeaeietextecces ea 96 9 2 2 Viewing a Archived Trend Group E 96 9 2 3 Exporting a Archived Trend EE EEN 96 To rond Daa VIC WON cacra aE a a a Ee 96 9 3 1 Adding Data Points to Display TT 96 RE in eh Data ET 97 7 050 Deleting Al Data Paints ssrsiisisesnssnnei e a a E E A ESO 97 9 3 4 Using the Trend Graph WindoW sis isatvanincannaniseniatnnncadeteecennesenbianntandidxbiand aunadabtdnbiesaeenaseds 97 Section 10 BatCneS and Recipes eg betgAeug Eege 100 10 2 Setting Up Recipes eege 100 10 2 1 Adding a E 100 EE 102 10 2 3 Removing EE 102 10 24 Renaring a e 102 10 2 3 Making a Copy ER e 102 dE Kee 102 03 1 Creating a New Toc E 102 Ee UMC So ES AUG EE 104 BCE Removing R ALC I DE 104 TO SE Ee IEN EE 104 10 3 3 Running E DT 104 10 3 6 Viewing Recently Run BAlCIGS iicscoicatscsntssanectesatsasedasanecteemensatnantinensadpaddanenbeatands 104 SECON T1 Load Shedding sacer EEEE EAE TEENE RRETA 106 11 1 Adding an RMC Direct TE 106 11 2 Monitoring an RMC Direct Device REENEN 107 11 3 Co
26. Mode Won e Control Modes A Device is in Offline mode OK Cancel Apply Figure 14 13 HTC Configuration window for HTC Offline 14 3 6 REMOVING A GCC AN NGC UIT OR AN NGC 40 BRIDGE OFFLINE To remove a GCC or an NGC UIT or an NGC 40 Bridge in offline mode 1 Click the desired device and then select the Remove Device option from the right click menu The Remove an existing device window Is displayed 2 Click the OK button to complete the remove 14 3 7 REMOVING AN HTC OR HTC DIRECT OR NGC UIT CIRCUIT OR NGC 40 MODULE OFFLINE To remove an HTC or HIC direct or NGC UIT Circuit or NGC 40 module in Offline mode 1 Click the desired device then select the Remove Device option from the right click menu You will be prompted to confirm the remove 2 Click Yes to continue with the remove or No to cancel 14 3 8 CHANGING GCC NGC UIT OR NGC 40 BRIDGE COMMUNICATIONS OFFLINE To change the GCC NGC UIT or NGC 40 Bridge communications settings for a device in Offline mode select the desired device on the tree view then use the Device drop down menu click on the device and finally click the Change Communications menu item The Change Communication window Is displayed Make the desired changes and click the OK button to save and exit EN RaychemSupervisorOperations AR H57576 08 15 142 172 Change Communication Tou can reassigned a device s Communication Port andor Address Device Tag DUMMYGCEE Curent Settings Neu
27. Referred to as User Initiated or DTS Initiated A Zone is a grouping of controllers The other is to configure DTS to initiate load shedding based on the state of specified digital inputs Referred to as Remotely Activated When this feature is enabled DTS will monitor one or more digital inputs for an ON state then broadcast a message Instructing the controllers to activate their load shedding algorithm The ON state must be provided by a user supplied device such as an RMC Pentair supplied an RMC direct device that provides up to 40 digital inputs The RMC must be added to the DTS system as described below In addition there are two new user permissions that enable a user to Configure Load Shedding and to Start Stop Load Shedding A user must have the appropriate permissions in order to perform Load Shedding configurations and or Start Stop Load Shedding in DTS 11 1 ADDING AN RMC DIRECT DEVICE INDUSTRIAL HEAT TRACING SOLUTIONS In order for DTS to know when to initiate load shedding actions it needs to detect an ON state signal from one or more digital inputs of an RMC device contact your local Pentair representative for more information regarding available RMC configurations Therefore to setup and use the Remotely Activated Load Shedding features you must add at least one RMC direct device to the DTS system and establish the proper Modbus communication parameters To add an RMC direct device choose Device from the
28. Sensor Miscellaneous TS Control Mode Lowest Temperature Alarm Settings TS Fail Mode Fail On Temperature Control Temperature Sensor Other Alarm Settings Failure and Trip Alarms Contactor and Limiting Alarms Alarm Output Electrical Settings lane Ci rank Alara lt OK Cancel Figure 4 13 NGC 20 Configuration The parameter list on the left hand side of the window allows you to access different settings for the NGC 20 controllers These include Temperature Settings Temperature Alarm Settings Other Alarm Settings Electrical Settings Miscellaneous Settings and Safety Limiter Settings Once you have made the desired changes click the Apply button to write the changes to that particular controller There is no Undo button so make sure of the changes before you apply them The OK button will also write the changes to the device and then return you to the main window 4 6 6 NGC 40 BRIDGE CONFIGURATION Consult the NGC 40 Programming Guide to familiarize yourself with the different alarm and setup parameters that may be programmed The Bridge Tag name is displayed at the top of the window To change the tag click the Edit Tag button and type in the desired changes If you wish to switch to a different NGC 40 Bridge on the system click the Down Arrow button and a drop box will display a list of all installed NGC 40 Bridge Click on the one you wish to configure EN RaychemSupervisorOperations AR H57576 08
29. Services Loca C Console Root Name fi Description Status Startup Type Logonas Component Services Sy Server Provides R Started Automatic LocalSystem E Event viewer Local Sa Simple Mail Transport Protocol SMTP Transports Started Automatic LocalSystem By Services Local Bs Simple TCP IP Services Supports t Started Automatic LocalSystem Sa Smart Card Manages 4 Manual LocalSystem Sy Smart Card Helper Provides s Manual LocalSystem 6 SSOLSERVERAGENT Started Automatic LocalSystem Ra System Event Notification Tracks syst Started Automatic LocalSystem Sa Task Scheduler Enables a Started Automatic LocalSystem Ry TCP IP NetBIOS Helper Service Enables su Started Automatic LocalSystem SB TCP IP Print Server Provides a Started Automatic LocalSystem Sa Telephony Provides T Started Manual LocalSystem Bs Telnet Allows a re Manual LocalSystem So Terminal Services Provides a Started Automatic LocalSystem Sy Uninterruptible Power Supply Manages 4 Manual LocalSystem Sy Utility Manager Starts and Manual LocalSystem Sa Windows Installer Installs re Manual LocalSystem Sa Windows Internet Name Service WINS Provides a Started Automatic LocalSystem Ba hindamise Mananement Instrumentation Provides e Started uitamatic LacalSvetem x E EE Figure C 16 SQL Server Agent Component Status C 3 RESTORING YOUR DATABASE e F IM
30. Settings COM Fort 3 sl ID Address Jonn Device Address fE sl COM Por 3 IP Address 0 0 0 0 Device Address 6 ox IC Gesi Figure 14 14 Change Device Communication window 14 3 9 CHANGING AN HTC OR HTC DIRECT COMMUNICATIONS OFFLINE To change the HTC communications settings for a HTC or HTC direct in Offline mode 1 Select the desired HTC on the tree view then from the Device drop down menu click on the HTC 2 Click the Replace HTC menu item The Replace HTC window is displayed Make the desired changes and click the OK button to save and exit Replace HTC Ea You can reassigned a device s Communication Port andor Address Device Tag DUMM YHTCDIRECT Current Settings New Settings COM Fort COM Port IF Address IF Address Device Address Device Address Sub Address Sub Address Use existing configuration for the new device x IC eet Figure 14 15 Change HTC direct Communication Replace HTC Tou can reassigned a device s Communication Port andor Address Device Tag DUMMYHTE Curent Settings Neu Settings Fort A Fort lA sl Device Address fi Device Address 1 Use existing configuration for the new device x IC Gesi Figure 14 16 Change HTC Communications INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 143 172 SECTION 15 DATABASE TOOLS 15 1 EXPORT AND IMPORT INDUSTRIAL HEAT TRACIN
31. TEE 132 Section 14 Working with Offline Uevices 134 tA Setting Devices DIME sessioonis aiiken aE E E ENEE Ea 134 14 1 1 Setting EHT Systemi Bn e CET 134 14 1 2 Setting a GCC or NGC UIT or NGC 40 Bridge Otlme cc cccccteeeeeeeeeeeeees 135 14 1 3 Setting an HTC direct or NGC 20 direct Offline 22 cceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 135 14 l4 Setting an HTC Oli h 1 caeeneeneerree errr eeMnr eres eerereeentter Te Mery eee sree eiai aii 136 14 2 Setting Devices ONUING EE 136 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 7 172 14 2 1 Setting the EHT System ON E 136 14 2 2 Setting a GCC or NGC UIT or NGC 40 Bridge Online i eeeeceeeeeeeeeeeeeeeeeeeseeeees 137 14 2 3 Setting an H TC direct get TTT 137 14 24 Gething an ATC ONNE E 138 14 3 Working With Offline Re 138 14 3 1 Installing a GCC or NGC UIT or NGC 40 Bridge Otflme 139 14 3 2 Installing an MTG OHUN Attert geed egeeE 139 14 3 3 Installing an HTC direct Offline E 140 14 3 4 Editing a GCC or NGC UIT or NGC 40 Bridge Offline ssssessssenernnnnnnessseeerrrerrnnn 141 14 39 95 Editing an H TC E TTT 141 14 3 6 Removing a GCC an NGC UIT or an NGC 40 Bridge Offline eeeeeeeeeees 142 14 3 7 Removing an HTC or HTC direct or NGC UIT Circuit or NGC 40 module Offline 142 14 3 8 Changing GCC NGC UIT or NGC 40 Bridge Communications Offline assesses 142 14 3 9 Changing an HTC or HTC direct Communications Uftflme 143 Sectio
32. TRACING SOLUTIONS To see the on off status of all Load Shedding zones you need to select the Tools drop down menu then Load Shedding Status which will display the Load Shedding Status window as shown below In this window the tree view portion shows all the Servers that are available in your DTS system The example shows a system with only the Master Server The right portion of the window shows the Load Shed ON OFF status of the Master Server with each column representing a Zone The status of each Zone will be indicated by a colored dot The dot color has the following meaning Red Load Shedding is NOT active Green Load Shedding is remotely activated Blue Load Shedding is activated by user initiated action In this example no active Load Shedding zone exists Load Shedding Status EHT System sent dE 15 d des 1310 m Lu 15 16 re EN el E E e M M e aed e e e m a m eee S D EE 2 Maat oT Diren vam Master ptom warep Master gt ke gt Figure 11 7 Load Shedding Status Window In this window the user can use the toolbar buttons to Start Stop and Restart Load Shedding or to view the Load Shedding Configurations When a user selects the EHT System on the tree view as shown on the example window the Start Stop or Restart toolbar buttons apply to the entire DTS system i e Load Shedding for the Master Server as well as the Slave Servers if they are available When Load Shedding is remotely a
33. TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 90 172 8 4 PRINTING HISTORY LOGS AND DEVICE NOTES REPORTS History Logs The History Logs report prints all logged alarms and warnings saved in the Raychem Supervisor database To print reports click the Report button in the View Current Logs window or in the View Archived Logs window Device Notes The Device Notes report prints all of the notes and comments for the selected device Current History Logs fel Ea Current History Logs Description Value Setting DeviceTag DateTime Status L admin logged IN from Computer PT 25 12 2004 9 5 admin logged OUT from Computer 25 12 2004 9 5 GCC Communication Failure ETHERNET 25 12 2004 9 4 New GCC Communication Failure ETHERNET 25 12 2004 9 4 Hau admin logged IN from Computer PT 25 1 oyad 2 12 2004 9 49 50 PM GCC Communication Failure ETHERNET 25 12 2004 9 3 New GCC Communication Failure ETHERNET 25 12 2004 9 2 New GCC Communication Failure ETHERNET 25 12 2004 9 2 New admin logged OUT from Computer 25 12 2004 9 2 admin logged IN from Computer PT 25 12 2004 9 1 admin logged OUT from Computer 25 12 2004 9 1 GCC Communication Failure ETHERNET 25 12 2004 9 1 New GCC Communication Failure ETHERNET 25 12 2004 9 0 New H tiene mJ b Report Refresh Close p Figure 8 6 Current History Logs Digitrace Supervisor EHT Syste
34. Zone 6 l Zore 14 l Zone l Zone 15 l Zone 8 l Zone 16 Please specify load shedding duration e minutes ER f hours on Figure 11 8 Start Load Shedding The Load Shedding Status of the Master Server or a Slave Server can be viewed by selecting the appropriated node from the tree view The following window shows the Load Shedding Status for the Master Server The right portion of the window shows the status Including the Zone Control Status Start Duration and Initiator The Start column shows the time when the Load Shed begins The Duration column indicates the time frame this Load Shedding will last and the Initiator c Load Shedding Status EF iT Zitt Barrage H Steil Las SER REE EERE EE EE ced aheedcireg itaua as of NSO W147 F Figure 11 9 Load Shedding Status EN RaychemSupervisorOperations AR H57576 08 15 F SCH SECTION 12 SCHEDULED EVENTS The Scheduler automatically runs scheduled events based on the recurrence patterns specified by the user Presently three types of scheduled events are supported Batch Email Trend Data and System Database Backup 12 1 SETTING A SCHEDULED EVENT INDUSTRIAL HEAT TRACING SOLUTIONS Before Scheduled Events can be set up the user must have permissions to Setup Scheduled Events Refer to Section VII Security for details on how to configure permissions To bring up the Scheduler Main window use the Tools drop down menu and select Sche
35. addresses EN RaychemSupervisorOperations AR H57576 08 15 39 172 INDUSTRIAL HEAT TRACING SOLUTIONS Once you enter the information click the OK button The program will initiate communications to the NGC 40 Bridge and install it into the database After installation Raychem Supervisor displays the combined address for this NGC 40 Bridge as IP RTU Address i e 10 10 10 4 3 in all of its windows and reports Repeat the above steps for each NGC 40 Bridge you wish to install Es IMPORTANT If you wish to install the NGC 40 Bridge in Offline mode refer to 13 7 6 EN RaychemSupervisorOperations AR H57576 08 15 40 172 SECTION A USING RAYCHEM SUPERVISOR The Raychem Supervisor Client software provides the user interface to the Raychem Supervisor Master and Slave servers Alarm monitoring data trending and collection etc are processed by the Master and Slave servers All device and plant data information is stored in the database accessed by the Master Server The Raychem Supervisor Client software is responsible for retrieving this information from the servers and presenting it to the user The layout of the main window in Raychem Supervisor Client is therefore critical to providing easy access to system information The left side of the main window consists of a Windows Explorer style tree view where you can expand or collapse a tree node to display the sub devices children of the node The right side of the main window consists
36. already installed in the AC2000 Repeat the above steps for each AC 2000 you wish to install 3 11 7 INSTALLING A GCC CONNECTED TO A SERIAL ETHERNET GATEWAY A Serial Ethernet gateway forms a bridge between a serial network and an Ethernet network One example of this type of device is the Lantronix CoBox which translates serial data in Modbus format into Modbus TCP format and vice versa The CoBox must be configured by the user Refer to your Lantronix CoBox user s manual for setup details Once the gateway is set up and running its operation will be transparent to Raychem Supervisor To install a GCC that is connected on the serial side of a gateway device you can follow the installation procedure as outlined in Section 3 11 3 Installing a 780 Series GCC 9000 or AC 2000 to install your GCC s When you select the COM Port you will need to select TCP IP Once you select TCP IP the system enables the IP address field You must fill in the Address and IP Address fields The Address field is the RTU address of the GCC and the IP Address field is the IP address of the gateway Once you enter the information click the OK button The program will initiate communications to the GCC and install it into the database After installation Raychem Supervisor displays the combined address for this GCC as IP RTU Address i e 10 10 10 4 3 in all of its windows and reports F IMPORTANT Do NOT select the Clear the existing HTC list b
37. and applies to all users System Preferences x goceceseccccccecececececececocccesose TT Auto Logout Interval fo v Minutes Figure 4 33 Auto Logout Interval Setting If a specific computer always needs to be logged into the system for example a monitoring workstation in a control room the Auto logout feature may be disabled by creating a user with the appropriate permissions and disabling the PerformAutoLogout permission This will cause the Auto Logout to be ignored when the timer expires It is highly recommended that only a restricted set of permissions be allowed on any permanently connected user EN RaychemSupervisorOperations AR H57576 08 15 71 172 INDUSTRIAL HEAT TRACING SOLUTIONS User Account information User Name admin Administrator Full Name Old Password New Password Confirm Password User Groups and Roles Group Name Role Name lt gt Reset Password Cancel User Permissions Setup System Preference Run Contig Loader Iw Setup Plant Documentation Wf Setup Trend Group Wf Setup Scheduled Tasks Wf Setup Batches He Iw Transter License y Steam out Devices a Backup System Database Wf Setup Server wf Import Data w Perform Auto Logo a Perform Copy Device Config wf ResetAlarns Wf Install New Devices Wf Configure Load Sh Figure 4 34 Auto Logout Permission Setting EN RaychemSupervisorOperations AR H57576 08 15 72 172 IN
38. appropriate software as outlined in Sections 1 and 2 Stop the DTS Master Server see Section 3 3 Restore the database using the DIS Master Server Configuration utility as described in Section 15 2 2 Start the DTS Master Server see Section 3 2 If your new system includes new Slave Servers follow the steps outlined in Section 3 Quick Start Guide Multi User Server SQL Server DTS Installations Steps 2 and 3 Register and Activate your new software see Section 16 EN RaychemSupervisorOperations AR H57576 08 15 156 172 APPENDIX A TROUBLESHOOTING A 1 INSTALLATION ERRORS Cannot install Master Server due to database error Ensure that the Microsoft SQL Server or SQL Express is properly installed and running on the computer where you are installing Raychem Supervisor Verify that the Master Server name has been typed in correctly A 2 STARTUP AND RUN TIME ERRORS A 3 COMMUNICATION ERRORS A 4 OTHER ERRORS INDUSTRIAL HEAT TRACING SOLUTIONS Cannot log in to Raychem Supervisor Verify the following a Make sure you are logging in to the Master Server b Make sure the Master Server is running c Make sure you have a LAN connection and it is working properly Device not found window is displayed when trying to monitor an HTC If the HTC is connected to a Slave Server verify that the Slave Server is running and connected to the LAN Cannot add Server Make sure Raychem Supervisor is activated Ensure tha
39. as GCCs that are currently in Online mode You must use the Select check box to select one or more devicels to set to Offline mode After you ve completed your selections click the Start button to start the operation While the operation is running you will see the status of each device in the Progress window If you choose you can stop the operation using the Stop button Set Device s Offline iol sl Select Tag Cid Device Type Model Status O O MODEMGCC GCC 780 Device is Online a GCCTEST AC2000 Device is Online Selection Start Close Figure 14 1 Set EHT System Offline Z IMPORTANT Setting a parent device such as a GCC to Offline will cause all of its children to be set to Offline as well Si fa IMPORTANT When a GCC NGC UIT or HTC is set Offline no changes are made to the field hardware Raychem Supervisor recognizes that the GCC NGC UIT or HTC is Offline and it will disable alarm monitoring or data trending for the device EN RaychemSupervisorOperations AR H57576 08 15 134 172 INDUSTRIAL HEAT TRACING SOLUTIONS 14 1 2 SETTING A GCC OR NGC UIT OR NGC 40 BRIDGE OFFLINE Once you have selected a GCC or NGC UIT or NGC 40 Bridge on the tree view and displayed the Set Devicesl s Offline window this GCC or NGC UIT or NGC 40 Bridge will be included on the list if it is currently in Online mode You must use the Select check box to select the GCC or NGC UIT or NGC 40 Bridge After you ve checked the sele
40. batches recipes trend groups templates and scheduled EN RaychemSupervisorOperations AR H57576 08 15 144 172 INDUSTRIAL HEAT TRACING SOLUTIONS events The data file must be in the proper format in order for DTS to detect the types of data and import correctly x Z IMPORTANT Some data elements are dependent on others For example trend groups refer to devices so you cannot import trend groups without importing the devices Data File Poo S Import rules Replace duplicates with imported items lkams to be imported Import Close E Figure 15 3 Import Window Prior to File Selection To use the Import function click the File drop down menu and select Import In the import window choose a data file to import The data file will be parsed and the contents shown in the Items to be imported window as shown in Figure 15 4 Map to Existing Server The user can expand the tree view nodes to see the data items that will be imported IMPORTANT Before clicking the Import button to import the data the user must map the devices to an existing Server The imported data file contains Server IP addresses and ports which are shown in the import windows in IP Port format In a target system that only has a single Server the Master Server all imported devices will automatically be mapped to the Master Server In a multi Server target system each Server to be imported from the source file must be mapped to a correspo
41. can be imported into a DTSV2 system The utility allows the user to choose what existing data to convert and then export the data to a file in XML format The exported data can then be imported into DISV2 using the Raychem Supervisor Client s import function The utility runs on Microsoft NET framework version 4 0 B 3 INSTALLING THE RAYCHEM SUPERVISOR DATABASE CONVERSION UTILITY The Raychem Supervisor Database Conversion Utility is packaged with the Raychem Supervisor Client software It can be found in the ConvertTools folder under the Raychem Supervisor Client installation folder The utility executable is DISConvert exe This utility requires the CsharpZip dll to run therefore you must copy both files if you have to run the software on another computer B 4 USING THE RAYCHEM SUPERVISOR DATABASE CONVERSION UTILITY INDUSTRIAL HEAT TRACING SOLUTIONS Figure B 4 below shows the Utility s main window DTS Conversion Utility E iol xj DTS Program Path C Program Files Tyco Thermal Controls Digil race Supervisor Choose what ta Convert GER IT Trend Data Event L h Plant Documentation Event Logs Batches and Recipes F Scheduled Events Trend Groups Operator Notes Templates IT Use new drawing path New path SE Convert Close Figure B 1 Main window EN RaychemSupervisorOperations AR H57576 08 15 158 172 INDUSTRIAL HEAT TRACING SOLUTIONS B 4 1 Specifying the DTSV1 Installatio
42. configuration fields as you would for any HIC A To save the configuration click the OK button 4 11 5 REMOVING A TEMPLATE When you no longer require a template you can remove it from the database 1 Select the Template operation 2 Select a template EN RaychemSupervisorOperations AR H57576 08 15 64 172 3 Click the Remove button You will be prompted to confirm the operation Click Yes to continue with the deletion L F IMPORTANT Once you removed a template it cannot be recovered Before you remove a template make sure that it is safe to do so 4 12 MISCELLANEOUS FEATURES INDUSTRIAL HEAT TRACING SOLUTIONS Raychem Supervisor provides many more features in addition to the core features This section describes these features in detail 4 12 1 DEVICE DRAWINGS You can associate any number of drawings with a device You can then view these drawings with the viewer you have specified Associate Drawing with a Device Select a device From the Device drop down menu select Drawings The Device Drawings window will display Click the Add button to associate a drawing with the selected device You should specify a type for the drawing so that you can identify a specific viewer that will display that type of drawing You can set up drawing types in the System Preference window refer to Specifying Drawing Views which follows Device Drawings Device Tag ETHERNET Device Type GCC Drawing List Drawing Type
43. d 3 pdrm FPTOM_ 4 Alem D GCC Commnunicuton Fakes ETHERNET SRT d Mas SERWER Alam e Schre kd OUT hoa Comte Su 22 E adir PIOM A Alar 0 cdn ipgged IN bom Computer PT WALA Achten PTOM A Alan bk ndn boga OUT hom Cosgais EIZA 21 aimi FTUM A Alam DH DLC Loesre z ee Faina ETHERNET Su 1 Hen SERWEA Alah H Bdrm kad H hom Computer FT fo 120 4 ean FTOM_4 Alem DH bdan logged DUT ben Comsat NTAH EN Bdr PIOM A Alert H Ala D sche bogged IH bom Computer PT uo A7 gdin PTOM A Figure 6 1 Current History logs To exit the History Log window click the Close button To view Archived History Logs use the System drop down menu and select View History Logs then select Archived Logs Use the archived log drop down box and select an Archived History log to view EN RaychemSupervisorOperations AR H57576 08 15 77 172 Archived History Logs Miel E3 Archived History Logs Description Value Setting DeviceTag Date Time Status 1 User Figure 6 2 Archived History Logs 6 2 SETTING HISTORY LOGS ARCHIVING OPTIONS INDUSTRIAL HEAT TRACING SOLUTIONS You can set the maximum number of history log records that the system keeps in its database When the maximum number is reached you can decide whether to overwrite the oldest records or to archive them to a file If you choose to archive the oldest records you can set the percentage of records to archive and the maximum number of archive files that you want to keep For det
44. details on how to set up user permissions Configure Plant Area Plant Area List Default Plant Area This is the default plantarea Electrical area Electrical area Add Edit Remove Assign Devices Assign Users Exit Figure 13 1 Group Setup 13 2 1 ADDING A NEW GROUP Refer to Section 7 3 1 Adding a New Group for details 13 2 2 EDITING A GROUP Refer to Section 7 3 2 Editing a Group 13 2 3 REMOVING A GROUP Refer to Section 7 3 3 Removing a Group for details 13 2 4 ASSIGNING DEVICES TO A GROUP Refer to Section 7 3 4 Assigning Devices to a Group for details EN RaychemSupervisorOperations AR H57576 08 15 120 172 13 2 5 ASSIGNING USERS TO A GROUP Refer to Section 7 3 5 Adding Users to a Group for details 13 3 SETTING UP LOCATIONS Before you can set up Locations you must have user permission to Setup Roles Users Plant Documentation Configure Location Location List Default Location This is the default location Figure 13 2 Configure Locations 13 3 1 ADDING A NEW LOCATION To add a new location 1 In the Client s main window use the System drop down menu and select Plant Documentation then Location From the Location window click the Add button When the Add Location window is displayed fill in the Location name and Location description The maximum length for the Location name is 50 characters The maximum length for the description is 50 chara
45. different level of access to the device for example some users should be allowed to change settings while others should only be allowed access to view settings To accomplish this we can create different roles and assign each user a role in that particular group As an example For Group 1 User Ais assigned a Technician role User B is assigned an Engineering role and User C is assigned a Manager role Each user will have a different level of access to any devices assigned to Group 1 since each of their roles is different When a device such as a GCC NGC UIT or HTC is installed it will be automatically assigned to the Default Group by Raychem Supervisor The Default Group is a place holder for all new devices Any EN RaychemSupervisorOperations AR H57576 08 15 79 172 7 2 SETTING UP ROLES INDUSTRIAL HEAT TRACING SOLUTIONS device in the Default Group inherits full System and Device permissions and will be accessible to all users In order to restrict access to some of these devices you must create a new Group and move the devices into it For each user that needs access to these devices assign them a role in this new plant Group that will give them the desired permissions Finally remove these devices from the Default Group If the devices are not removed from the Default Group then they will belong to multiple groups In this case the default group permissions will override the permissions of the other groupls This
46. gt PENTAIR Raychem Supervisor Heat Tracing Controller Configuration and Monitoring Software OPERATIONS MANUAL Versions up to 2 5 xx INSTALL 118 Europe INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 Contents Se CON UNO UC WOM OT 10 Mead VY LCV ry sojaresisnne its caiyoiar I A E E E E 10 AE ET 10 1 3 EE OSI DV TEE 10 1 4 EEN 11 E EE 11 HT a NSTI Als UND OME cast ee aeite nate setae ec oye sata ets sctes ee ade EE 12 Section GEES 13 2 VV SUSI Require MEM EEN 13 2 1 1 Typical System Architectures xpcccesscssseeascis contac SoceadaiiienpenecbenteRosieaiate se vanisbeeradersesneeserenicbom 13 2 1 2 Raychem Supervisor DTS Master Server ccccccssccssscccsseccsseeeessecesseeesseeessaeeenseeessees 15 2 1 3 Raychem Supervisor DTS Slave Sey SPs cciscisi cea vesisensesaielesussecnetoisn see mivicedcteyencaanenes 16 2 1 4 Raychem Supervisor ID TGlClent 16 2 1 5 780 Series GCC 9000 GCC C ORME CHONS ond icnerocescconsecavanczneadieeaeseawisbdmetssansarsioiseunxsaeceneien 16 2 1 6 AC 2000 Alarm Communications Interface Card Connechlons 16 2 1 7 NGC UIT User Interface Terminal Connections ccccceeeeee eee e tere eee eeeeeeeeeeeeeeeeeeeees 17 SE Drei EE EE ENEE 17 2 1 7 NGC 40 E eet ee 18 Section 3 Getting Started With Raychem Supervisor cccccecceeeeeeeseeeeeeeeeeseeen
47. installed a default admin user is created in the system You can use this username with the password dts123 to log in We recommend you change the password for the admin user as soon as possible to prevent unauthorized use of Raychem Supervisor There are two methods to change the password The first is to use the Security drop down menu and select Users The Set up Users window is displayed Select the admin user and click the Edit button The user password is disabled until you select the Reset Password checkbox Once you complete your edit click OK to save and exit The second way to change the password is to use the Security drop down menu and select My Account Information The User Account Information window displays Select the Reset Password checkbox then edit the password textbox Once you complete your edits click OK to save and exit Log On to EHT System User Name Password Cancel Options gt gt Figure 3 1 Log onto EHT system e F IMPORTANT Both the user name and password are case sensitive 3 4 2 CONNECTING TO THE MASTER SERVER Regardless of the type of system configuration you have installed you will need to connect the Client software to a Master Server This is done during the first login from a specific Client after which the information entered is saved for use during any subsequent login sessions Expand the login window by clicking on the Options button A number of additional parameters
48. it and or add comments to it To view a note 1 Bring up the notes list by clicking the View Notes tab 2 Once the note list is displayed double click on the note using the mouse to view it In the list all notes linked to the currently selected device are displayed The display will be blank if no notes are linked to the particular device that is selected 3 Double click the left mouse button on the note you want to view to display a pop up menu EN RaychemSupervisorOperations AR H57576 08 15 69 172 INDUSTRIAL HEAT TRACING SOLUTIONS 4 Select the View Note option The View Note window will display allowing you to update the active status add comments to the note print the note or create a new note 5 To save your changes click the OK button To exit without saving click the Cancel button Removing a Note You must have Delete Notes permission to delete notes To delete a note 1 Bring up the notes list by clicking the View Notes tab 2 Select the note s to delete and right click on the mouse to display a pop up menu to select multiple notes use the Shift or Ctrl key and use the mouse to select multiple notes 3 Select the Delete option you will be prompted to confirm the deletion A Click Yes to continue with the delete or Cancel to abort Fa IMPORTANT Once a note is removed it cannot be recovered 4 12 7 DEVICE PROPERTIES The Device Properties window provides general and internal status information for a device
49. itself with the Master Server when it restarts If for any reason you need to manually force a re synchronization process this button can be used e Z IMPORTANT You must run the Raychem Supervisor Client on a slave server computer in order to use the Start Stop Re Init buttons for that slave server d Ka IMPORTANT By using Remote Desktop on a Slave server an Administrator can perform maintenance i e Start Stop and Re init on the Slave server remotely This can be useful when the Slave server is in a remote location away from the Master server The ability to host a Remote Desktop session is only available in Window XP Pro versions Start This button is used to start a server You can start a Slave server manually using this button After starting a server you should use the Re initialize button to re synchronize the slave server with the master server Stop This button is used to stop a server You can stop a server manually using this button It is not advisable to stop a Master server since this will stop the entire Raychem Supervisor EHT system Add This button is used to add a new slave server Before you can add a new Slave server to your EHT system the Raychem Supervisor Slave Server software must be installed and running on the slave server computer If a slave server is not running you can still add it to your EHT system but you must use the Offline mode for the new slave Once the Add Slave EN RaychemSupervis
50. main menu then select Add RMC Direct The following window Is displayed Add a New RMC Device With Direct Connection KE JEVE ptor Wwirkpe 10 1 33 5 7 Master ii Tag AMC_14 COM Fort 1 IP Address Modbus Address E Get Offline Figure 11 1 Add a new RMC Device with Direct Connection As you can see this step Is very similar to adding an HTC direct controller EN RaychemSupervisorOperations AR H57576 08 15 106 172 11 2 MONITORING AN RMC DIRECT DEVICE Once the RMC has been added you may monitor its operational states basically the on off states of each digital channel In order to do this in the DTS main tree view right click on the RMC and then select Monitor The RMC Monitor window is displayed as in the following example RME Monitor Seles Tag IPDM tt ti Edit Tag UIT Tag Hodel RMC Direct 50 0000 Active Alarms Firmware Yersion E E Properties Ez Digital Inputs Ges Description Digital Outputs Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Digital Input Monitoring Interval 5 View Meters in y Rows Figure 11 2 RMC Monitor window 11 3 LOAD SHEDDING CONFIGURATION INDUSTRIAL HEAT TRACING SOLUTIONS Setting up Load Shedding for operation consists of mapping individual digital inputs to Zones a Zone is simply a grouping of controllers and specifying load shedding communications channels Ea
51. of a Windows style List View where rows of text items are arranged and sorted by column headings The text colors for a node located on the left hand side tree have a specific significance as shown in the table below Device Status Text color of the tree node Device has new alarms Bold Red Device has acknowledged alarms only Red Device is online and has no alarms Black Device is offline Grey Device is not available Blue The main window has a number of icons that when selected activate specific functions Digitrace Supervisor Fle System Clerk Deve Aam Securty Took Reports Wes Language Help A RS d Cru Moo Drawings Copy Config View by Device Zillen Vion Device A Vente vd Vien Notes EHT System Device Tei Device Type Port Frmwane Vers ISS DateTime Seipont Model Device Priory E Mote Devices e NCU AROGE WBC 4010 12 NGC EES e wus 30708 A ARENAN PE ae EER coe ae eal EE GCCTEST NGCIOBRIDGE NGCADSUIM 1234 NGC40 Safety Temperature 3 1 7 2013 9 20 AM NGC40 Limiter 0 NGCHOBRIDGE NGCAOSRIOGEWNGCADHTC3123 NGC40 3Fhase HTC 7 D 1 7 2013 9 20 AM Sr NGC4D2Pha 9 0 Aromas NGCADBRIDGEWGCHOHTC NGC40HTC 4 006 030 1 1 2013 920M 212F NGCDHTC E NGCAOHTC3123 S NGC4040 12 H HGCAOSLIN 1234 Serer 127 001 Useradmin Figure 4 1 Client Main window INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 41 172 These functions include Add Devices Use th
52. on the Edit button The upper left portion of the window indicates which GCC port the controller is connected to its address firmware version and how many active alarms are present EN RaychemSupervisorOperations AR H57576 08 15 56 172 INDUSTRIAL HEAT TRACING SOLUTIONS The Monitor window includes four buttons that allow you to Print an active alarm report Test the tracing Jump to the appropriate Configuration window Print a Monitor report HTC Monitor Tag 71 OHTC 25215 gt Edit Tag ER GCC Tag MODEM Print Report Model 710 Test Trace i Firmware Yersion jan Properties Configure Electrical Temperature Maintenance Control Temperature Load Current Load Yoltage Load Power 4342 3601 3600 ACVolts a Monitoring Interval fi 0 Seconds OK Cancel Figure 4 17 HTC Monitor window The Active Alarms button prints out a report showing all of the active alarms The Test Trace button allows you to temporarily override the temperature control and turn the tracing on for a specified time period This will allow you to monitor the heater current voltage etc while the test is being conducted The Configure button allows you to jump directly to the configuration window for that controller The Print Report button prints out a report showing the process variable max min temperature and maintenance values for this HTC 4 7 2 MONITORING MULTIPLE DEVI
53. run This allows the user set up an event some time into the future The actual run time of the event occurs when all conditions have been met For example referring to Figure 12 7 the Backup event becomes active on Dec 21 2004 but will not run until the 26th day of December at 12 49PM since these are the recurrence conditions 12 1 2 CREATING A NEW SCHEDULED EVENT To create a new Scheduled Event 1 Click the Add button and the New Event window is displayed 2 Fillin the Name field and the Event Type parameters field The event Name can have up to 50 characters 3 After you have completed your edits click the OK button to save and exit 12 1 3 EDITING ASCHEDULED EVENT To edit a Scheduled Event click the Edit button and the Edit Event window will display Make your changes and then click OK button to save and exit 12 14 DELETING A SCHEDULED EVENT To delete a scheduled event choose a scheduled event then click the Remove button You will be prompted to continue with the delete or cancel the operation Select Yes to continue or No to cancel Le F IMPORTANT Once a scheduled event is deleted it cannot be recovered 12 1 5 RUNNING A SCHEDULED EVENT IMMEDIATELY To force a scheduled event to run immediately select the desired event and then click the Run button You will be prompted to continue with the run or to cancel the operation Select Yes to continue or No to cancel EN RaychemSupervisorOperations AR H57576 0
54. setup for the selected UIT control circuit If there are multiple sheets the report window allows you to step through the different pages of the report You may also zoom in and out print to the default Windows printer or export to a file in multiple formats The Active Alarms button prints a complete list of current UIT Circuit alarms 44 SRB h Oe EI J T gi d Fe me A Ae LIREI RIE KEEIKN n m gemat det Side EI glsitieieiz E HE S Eja a Hr CIE GE So Gggg b ba p Dua Aer Cer meer gent flee Foren Eja e a agarja RER Figure 4 12 UIT Device List report 4 6 5 NGC 20 CONFIGURATION Additional information regarding the different alarm and setup parameters that may be programmed can be found in the NGC 20 Handheld Programming Guide The NGC 20 Tag name is displayed at the top of the window To change the tag click on the Edit Tag button and type in the desired changes If you wish to switch to a different UIT on the system click the Down Arrow and select another NGC 20 EN RaychemSupervisorOperations AR H57576 08 15 52 172 INDUSTRIAL HEAT TRACING SOLUTIONS NGC 20 Configuration Tag N20TCp ei Edit Tag Gateway Tag fo 2 Print Report Model INGC 20 00 Active Alarms Firmware Version 30403 Properties Monitor Show disabled parameters Temperature Settings Description Setting Temperature Control Output Control Setpoint TE 122 Temperature
55. side alarms are listed for the entire system a particular device Also shown is an indication of whether or not the alarms have been acknowledged and the time when they were logged by the Raychem Supervisor software Copy Config TlGa View Device EHT System Device P Device Tag More Devices GCCTEST NGC40 BRIDGE SW NGCAO HTC SW NGC40 HTC3 123 9 NGC40410 12 E NGC SUM 1234 Sever1277 0 01 Useradmen Figure 4 4 View Alarms window When Raychem Supervisor detects a new alarm it adds the alarm to the list and provides a description of the alarm the tag name of the device that detected it the HTC tag of the controller and the value that triggered the alarm The software also displays whether it is an alarm or warning its status and the time it was detected You can acknowledge or reset alarms in two ways You can use the Alarms drop down menu and select Acknowledge or Reset or you can click on the right mouse button This will pop up a dialog box giving you the option of Acknowledging or Resetting alarms Once you have reset the alarm it is cleared off the list As in Windows holding the Shift key down while you select a range of alarms will allow you to reset a whole group at once Clicking the Configure button displays a window that allows you to configure the device you have highlighted Various tabs allow you to view and change similar parameters 4 6 1 GCC CONFIGURATION Consult the 780 Series GCC 9
56. simultaneously The computer hardware required to run DIS Master Server DIS Slave Server and DTS Client are outlined in the following sections 2 1 1 TYPICAL SYSTEM ARCHITECTURES While many DTS system architectures are possible they will generally fall into one of three types and these in turn will use either Microsoft SQL Express or Microsoft SQL Server for their databases Single Master Server no Slave Servers Single User Client This type of installation will typically use the Microsoft SQL Express database Standard version of Raychem Supervisor EN RaychemSupervisorOperations AR H57576 08 15 13 172 INDUSTRIAL HEAT TRACING SOLUTIONS HTC Master Server with Client Software Figure 2 1 Typical single master single client system Single Master Server no Slave Servers Multiple Users Clients This architecture may be SQL Express based as long as the number of simultaneous users is limited to a maximum of four Due to SQL Express database limitations no performance guarantees can be made in all situations with this many users For example if several data trending or batch jobs are being run simultaneously only one or two users may be able to connect without Impacting system performance Applications that require more users or the ability to have a larger number of batch trending configuration jobs must use the MS SQL Server based with Multi User Server Capability version of Raychem Supervisor cb LANAUAN HTC
57. single controller The RS 232 to RS 485 converter provides the required electrical signal conversion from the communications COM port of the computer to the RS 485 network where HTC direct controllers are connected All of the HTC direct units on an RS 485 network must be set up with the same communication parameters and they must match the communication port settings of Raychem Supervisor Follow the instructions in the HTCs user s manual to set up each controller for RS 485 communications To set up a communication port in Raychem Supervisor please refer to Section 3 11 Program Configuration When you launch Raychem Supervisor for the first time no NGC UITs NGC 40 Bridges 780 Series GCC 9000s or AC 2000 s or heat tracing controllers HTCs will be installed in its database unless you have imported a copy of the database from a previous version of Raychem Supervisor The first step is to configure Raychem Supervisor to communicate with your NGC UIT NGC 40 Bridge 780 Series GCC 9000 AC 2000 or HTC direct devices In the Raychem Supervisor Client software window use the System drop down menu and select COM Ports Setup Once the Setup COM Ports window displays select the appropriate Server then select the COM port to configure You can use the Edit button or double click with your mouse on a COM port selection to bring up the Edit COM Port window refer to Figure 3 13 Figure 3 13 COM Port Settings The Raychem Supervisor softwa
58. support use of this port Setting this to a 0 will allow the system to automatically choose a port to use for communicating with a Client computer Log On to EHT System User Name Password Log on to THEDMPTOM1 Server port 19898 Client port 9907 e Cancel options lt lt Figure 3 2 Select Master Server and Port Settings 3 4 3 MASTER SERVER PORT CONFIGURATION If you must change the TCP IP port that is used for Client gt Master communications the port you choose must also be configured into the Master Server see Section 3 4 2 Connecting to the Master Server Selecting the Master Server Port for details on configuring the Client To configure the Master Server port setting perform the following steps at the computer where the Master Server software Is installed 1 Using Windows Explorer navigate to the Pentair Industrial Heat Tracing Solutions Raychem Supervisor Master Server folder 2 From the C Program Files Pentair Industrial Heat Tracing Solutions Raychem Supervisor Master Server directory location open the SupervisorServer exe config file using Note Pad or another text editor 3 Find the lt channels gt section and modify the port number from 8888 to the port you want the Master Server to listen on 4 Save the file EN RaychemSupervisorOperations AR H57576 08 15 23 172 5 Stop and Restart the Master Server see Section 3 2 Starting Your Raychem Supervisor Master or
59. to a specific device Each note has a status that indicates if it is active or not This status provides a way to organize and display them to the user All notes that are active require further attention and all notes that are not active are considered closed x Z IMPORTANT When you delete a device such as a GCC or an HIC all notes linked to that GCC or HTC are deleted as well Generally all users may view and print notes To create a new note modify the active status or add comments to a note the user must have Create Notes permission To delete notes a user must have Delete Notes permission Creating a New Note A note consists of A subject A tag The date time the note was created The note creator s user name Note details When you create a new note Raychem Supervisor will automatically add the device tag the current date time and your user name to the note You must fill in the subject and note details To create a note do the following 1 Select a device then right click on the mouse to display a pop up menu 2 Select the Create Note option The Create Device Note window displays refer to Figure 4 30 Create a New Note 3 Type in a subject for the note and fill in the details box beneath the subject If you need to send a Reminder to other users click the Reminder button 4 Select the user to send the reminders to for more information on User Reminders refer to User Reminders which follows 9 Clic
60. tree view and display the Set Devices s Online window a list of HTC Direct devices that are currently in Offline mode will be shown You must use EN RaychemSupervisorOperations AR H57576 08 15 137 172 the Select check box to select one or device s to set online You can also select the option to Update selected devicelsl with Offline settings if you want Raychem Supervisor to update your field devices with the settings from the database After you ve made your selection click the Start button to start the operation While operation is running you will see the status in the Progress window If you choose you can stop the operation using the Stop button BER Select ia Liedes Type Model Status C SISTEST HTCDIRECT 915 Device is Offline IT Update selected device s with the offline settings lose Figure 14 7 Set HTC direct Online 14 2 4 SETTING AN HTC ONLINE If you have selected an HTC on the tree view and you display the Set Devices s Online window this HTC will be included in the list if it is currently in Offline mode You must use the Select check box to select this HTC You can also select the option to Update selected device s with Offline settings if you want Raychem Supervisor to update your field devices with the settings from the database After you ve checked the selection click the Start button to start the operation While operation is running you will see the status in the Progress window If you choose yo
61. tyco com Figure 4 36 Common Alarm Output Configuration for Individual Alarm Output For each Common Alarm Output the following fields are relevant Enables email notification if an email address is defined v Plant Group Filtering alarms from devices belonging to a specific Plant Group v Alarm Types Type of alarms that will activates a Common Alarm Output v Common Alarm Module Associate an Output Module Type used for a Common Alarm Output EN RaychemSupervisorOperations AR H937576 08 15 73 172 INDUSTRIAL HEAT TRACING SOLUTIONS Channel Output Module Type Channel used for a Common Alarm Output Alarm Mode Steady or Toggle Mode Toggle Duration Duration used with Alarm Mode set for Toggle Email Address Email notification when a Common Alarm Output is activated S amp S Most of these fields are self explanatory however the Common Alarm Module may need further explanation Instead of using devices such as what is currently used with the LoadShedding feature we use a more flexible scheme This scheme allows the user to define as many Common Alarm Module as they need with each Common Alarm Module associated with a predefined Output Module The Output Module contains the hardware related information This is simply the Output Module Type and Communication Settings such as COM port and or a Modbus address associated with the Output Module Currently DTS supports 2 Output Module types this includes the Monilrace R
62. vi ViewNotes Device Tag Firmware Versi NGC4O BRIDGE NGC401012 NGC 4010 3 007 019 0 d GCCTEST NGC40 BRIDGE NGC40 SLIM 1234 NGC 40 Safely Temperature 000068 3 008 014 0 nr we w Mode BRIDGEWNGC4DHTC3 123NGC 40 3Phase HTC 000067 4006 029 0 sacs NGC 40 Module Identification C40 BRIDGE NGC40 HTC NGC 40HTC 000065 4 006 030 0 sg weu o ompare NGC40 Report Children Configurations FH NGC4O lt Configure Report Device Active Alarms Report Children Active Alarms Report Device Configuration Report Device Notes Drawings Create Note Edit Tag Unlock Device Change Communications Remove Set Offline Set Online Properties Figure 4 2 Unlock a Device Manually The Server Setup window displays a list of servers installed in your EHT System The list will have at least one entry which is the Master server On this window the following function buttons are available Ping Re Init Start Stop Add Edit Remove and Exit 1 Ping This button is used to ping test the connection to a server Raychem Supervisor sends out a ping message to the selected server If the server is running and it receives the message It will send back a response Pinging is used mainly for troubleshooting Re Init This button is used to re initialize a Slave server Normally the Master server will automatically synchronize with a Slave server when it starts If a Slave server is shut down it will automatically synchronize
63. will display as described below Selecting the Master Server Using the Log on to field enter the Computer name or the IP address of the Master Server You may also use the Browse button to view available computers on the network and navigate to the appropriate selection e a IMPORTANT When using IP addresses instead of the Master Computer s name ensure that the IP address is a Static IP and not a dynamic IP address Otherwise the system connections will have to be re configured every time the Master computer establishes a network connection or is restarted Selecting the Master Server Port The Server Port field defines which TCP IP port is used for Client gt Master data exchanges EN RaychemSupervisorOperations AR H57576 08 15 AKT INDUSTRIAL HEAT TRACING SOLUTIONS Fy F IMPORTANT The default port is 8888 and should not be changed unless the networking infrastructure cannot support use of this particular port If the setting is changed you must also modify the Master Server configuration to match the chosen port see Section 3 4 3 Master Server Port Configuration for details e Z IMPORTANT All Client computers in the system must use the same Server port setting Selecting the Client Port The Client Port field defines which TCP IP port is used for Master gt Client data exchanges IMPORTANT The default port is 8887 and should not be changed unless the networking infrastructure cannot
64. 000 or the Raychem T2000 user s manual to familiarize yourself with the different alarm and setup parameters to be programmed The GCC Tag name displays at the top of the window To change the tag click on the Edit Tag button and type in the desired changes If you wish to switch to a different GCC on the system click the Down Arrow button and a drop box will display a list of all installed GCCs Click on the one you wish to configure EN RaychemSupervisorOperations AR H57576 08 15 45 172 INDUSTRIAL HEAT TRACING SOLUTIONS Configure GCC GCC Configuration Tag GCCTEST D Edit Tag Model AC2000 Print Report Firmware Version H 43 Active Alarms Properties Installed HTCs Global Alarm Priorities Contact Inputs Load Shedding Miscellaneous Alarm Setup GCC Reset V Enabled J Warning Alarm Queue 80 Full Enabled J warming Alarm Queue 100 Full Enabled J warming Configuration Lost jw Enabled J Warming Clock Battery Failed Enabled J waning Printer PortCarier Port Offline OK Cancel Apply Figure 4 5 GCC Configuration window The different tabs allow you to access different setup parameters for the GCC These include alarms global alarm priorities contact input setup load shedding miscellaneous settings and documentation For an explanation of load shedding please consult the 780 Series GCC 9000 or the Raychem T2000 user s manual The GCC Alarms section allows you t
65. 1 UE onting Up LOCaNONS sna S E E 121 T3552 Addng a New TOCA el E 121 ta Editing a OC AMON MEET 121 T2 Removing a EE eege 122 13 3 4 Assigning Devices to 9 LOCATION wicicscnsesessscccraseseacsanesetinneveavegeseseadsaseseneparesenianerinwsannence 122 13 4 Setting EE Weeer TEE 122 13 4 1 Adding a New Line Equipment Number 123 13 4 2 Editing a Line Equipment leg aks cccccccastnvacsnstceceadtewettadiecacentocceicsceeetdsersceaitmecbaens 123 13 4 3 Removing a Line Equipment Number 124 13 4 4 Assigning Devices to a Line Equipment Number 124 13 3 Setting up Breaker Eeer 124 13 5 1 Adding a New Breaker Panel 125 13 3 2 Editing a e WE 125 13 5 3 Removing a Breaker Panel EE 126 13 5 4 Assigning Devices to a Breaker Panel 126 13 6 Setting p Controller TT 126 13 6 1 Adding a New Controller Patel ciccrsccnressvcacies cis cvsaasieccesranpunoincnsabbsanebunmacnsapernncnasenens 127 13 6 2 Editing a Controller Panel wissrscessnerienenbenscesancs siceatennt ini ennienni iie ae 127 13 6 3 Removing a Controller UE 128 13 6 4 Assigning Devices to a Controller Panel cccccccccccceeeeeensssseeeeeeeeeeeeeeeeeeaaaaaesseeess 128 e Viewing Your Eege 128 E SE e 129 kare EWING DY Ee EE 127 13 7 3 VIEWING DY SCENE I wicmannrenbemecncarbocnteeseneseuniiactiteesteatecateanoieastsesimiuieustreeitnesadeibaceieariataneetoen 130 13 7 4 Viewing by Line Eguipment Number eege 130 UE VIEW ee EE 131 13 7 6 Viewing by Breaker Panel 132 13 7 7 Viewing by Controller
66. 2 RMC 2 RMC 2 RMC 2 RMC 2 RMC 2 Figure 4 35 Common Alarm Output Configuration Common Area Control Room Common Area Common Area Common Area Common Area Common Area Common Area Com RMC FER EE Sech Steady Steady Toggle 3 Sec Steady Steady Steady Toggle 2 Sec Steady Steady Steady Steady Toggle 5 Sec Steady Toggle 1 Sec Toggle 1 Sec supervisor tyco com supervisor tyco com supervisor tyco com supervisor tyco com supervisor tyco com supervisor tyco com supervisor tyco com supervisor tyco com supervisor tyco com On this screen the user can setup any one of the 16 alarm outputs By selecting an Alarm Output on the Alarm Outputs Tree the screen is updated to allow changes to each individual field for a Common Alarm Output Common Alarm Output Configuration Alarm Outputs Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Output 9 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15 Output 16 Plant Group Alarm Types Common Alarm Module Channel Alarm Mode Toggle Duration Email Address All 4 Any Alarm RMC 1 Control Room Alarm types monitored Association to an Output Module Seting E Alarms in this Plant Group are monitored Association to a Channel on an Output Module Steady Alarm output behavior Duration applies to Alarm Mode set to Toggle supervisor
67. 3 SQL Server Agent Error Message A a A E serveren SyeyGeaments cato To activate the SQL Server Agent 1 From the Start menu select gt Settings Control Panel gt Administrative Tools gt Component Services gt Services Local SQLSERVERAGENT as shown in the following example se z om Component Services 5h Console window Help action vew om enaB el m n e Services Local Name e Description Status Startup Type Logonas o Z l Tree C Console Root Component Services Sy Server Provides R Started Automatic LocalSystem 2 Event viewer Local Sy Simple Mail Transport Protocol SMTP Transports Started Automatic LocalSystem ie Services Local Ss Simple TCP IP Services Supports t Started Automatic LocalSystem By Smart Card Manages 4 Manual LocalSystem Ry Smart Card Helper Provides s Manual LocalSystem gs SOLSERVERAGENT Manual LocalSystem By System Event Notification Tracks syst Started Automatic LocalSystem By Task Scheduler Enables a Started Automatic LocalSystem Bs TCP IP NetBIOS Helper Service Enables su Started Automatic LocalSystem Bs TCP IP Print Server Provides 4 Started Automatic LocalSystem Sa Telephony Provides T Started Manual LocalSystem Telnet Allows are Manual LocalSystem 4 Terminal Services Provides a Started Automatic LocalSystem Uninterruptible Power Supply Manages 4 Manual LocalSystem Bs Utili
68. 3 PM Refresh OK Cancel Apply U4 Figure 4 32 Device Properties EN RaychemSupervisorOperations AR H57576 08 15 70 172 INDUSTRIAL HEAT TRACING SOLUTIONS 4 12 8 ADMINISTRATIVE TOOLS Administrative Tools provide a variety of useful functions which an administrator can use to view the status of the Raychem Supervisor EHT system Information such as locked devices and logged in users may be viewed Locked Devices In the Client s main window use the Tools drop down menu and select Administrative then Locked devices The Locked Devices window displays and shows the currently locked devices Logged In Users In the Client s main window use the Tools drop down menu and select Administrative then Logged in users The Logged in Users window displays and shows the list of users that are presently logged in 4 12 9 AUTOMATIC LOGOUT The Client software is programmed to detect mouse or keyboard activity A timer is set to automatically log off the current user if there is no activity for a specific period of time Once mouse or keyboard activity is detected the timer is reset and the interval restarts The default timeout is set for 30 minutes and this may be changed by using the System menu selection choosing the Preferences then selecting the Miscellaneous tab and modifying the Auto Logout Interval parameter To disable the Auto Logout feature set the time out interval to zero Note that this is a global parameter
69. 3 REMOVING A BATCH To delete an existing Batch choose a Batch then click the Remove button You will be prompted to confirm your action Click Yes to continue or No to cancel the operation 10 3 4 RENAMING A BATCH After you created a Batch you can change its name if required To rename a Batch choose a Batch then click the Edit button Refer to Section 10 3 2 Editing a Batch for more information 10 3 5 RUNNING A BATCH There are two ways to run a Batch operation The first is to manually run a Batch by using the Run button The second is to create a scheduled event in the Scheduler Refer to Section 12 Scheduled Events for more information on how to set up a scheduled event To manually run a Batch you must choose a Batch first then click the Run button the Run Batch window will display Click the Start button to start the operation The Run Batch operation can take some time to complete depending on the number of devices that have been assigned to a Batch The Run Batch window displays a running status during this operation and you can stop it at any time by using the Stop button Z IMPORTANT Interrupting a Batch part of the way through its execution will result in some HTCs having been modified according to the Recipes in the Batch and others left unchanged You can click the Close button to close the Run Batch window and come back to view the batch status later Refer to Section 10 3 6 for more information on how to
70. 8 15 117 172 12 2 RUNNING THE EVENT SCHEDULER INDUSTRIAL HEAT TRACING SOLUTIONS The Scheduler is automatically invoked when Raychem Supervisor Master Server is started and any scheduled events will run automatically To view the status of the Scheduler use the Tools drop down menu and select Scheduled Events The Scheduled Events window is displayed eg Scheduled Events All scheduled events Last Run Time Next Run Time 26 12 2004 12 49 PM Remove Edit Run Refresh gt Close Today s events Schedule Backup Backup System 26 12 2004 72 Occurs every hour effective Decem Figure 12 8 Scheduler window The All Scheduled Events window shows all of the scheduled events that are configured in the scheduler database Each scheduled event includes a Name Event Type Next Run Time Scheduled Time Last Run Time and Last Run Status column To sort on a column click on that column with your mouse In this window the user can Add Remove Edit Run or Refresh scheduled events The Run button allows the user to force an event to run before its scheduled time has elapsed The Today s Events window shows all of the scheduled events that are to be run today The columns for this window are similar to the columns in the All Scheduled Events window Using this window you can view the details of an event refresh the window or skip an event If clicked the Skip button allows the user to stop an event from running a
71. A Location is a user defined label for grouping GCCs and HTCs ina plant Each GCC and HTC can be assigned to a unique or to a common Location For this view the window on the left of the main window displays a tree representation for all of the Locations configured in your EHT System Each Location node in the tree view can be expanded to show all of the GCCs and HTCs associated with this particular Location The window on the right will display a list of Locations if the System node in the tree view is selected or a list of GCCs and HTCs if a Location node in the tree view Is selected EHT System gt Daal Location gt More Devices WW NGC4O8RIOGE RW NGC4O HTC BR NGC40 HTC3 123 Sewer 127001 User achmg Figure 13 22 Plant View by Location EN RaychemSupervisorOperations AR H57576 08 15 131 172 INDUSTRIAL HEAT TRACING SOLUTIONS 13 7 6 VIEWING BY BREAKER PANEL A Breaker Panel is a user defined label for grouping devices in the plant Each device can be identified with one Breaker Panel For this view the window on the left of the main window displays a tree representation of the Breaker Panels configured in your EHT System Each Breaker Panel node can be expanded to show all of the GCCs and HTCs associated with this particular Breaker Panel The window on the right will display a list of Breaker Panels if the System node on the tree view is selected or a list of GCCs and HICs if a Breaker Panel nod
72. Add GCC or select Add UIT or Add NGC 40 Bridge Direct from the context menu When the Add Device window displays you will notice a checkbox labeled Set GCC Offline or when adding an NGC UIT or NGC 40 Bridge a checkbox labeled Set Offline You must enable this checkbox in order to add a GCC or NGC UIT or NGC 40 Bridge in the Offline mode Once you have edited the fields in the Add Device window click the OK button to save and exit When adding an offline GCC Raychem Supervisor will automatically create a GCC with the device model set to GCC 780 If you want to change the device model you can use the Configure GCC function refer to Section 14 3 4 Editing a GCC Offline for more details Add a New GCC El E SEVE mastersyvr 2ql 10 1 4 47 M aster us GCC Tas DUMMVTEST S C CS S S COM Patt boo H IF Address Address 6 IT Clear the Exist HTC List W Set GCC Offline Cancel Figure 14 9 Add a New GCC in Offline Mode 14 3 2 INSTALLING AN HTC OFFLINE To install an HTC Offline Select a parent GCC in the tree view Click the Add HTC toolbar button or use the Device drop down menu Select GCC then select Add HTC When the Add a New HTC window is displayed edit the fields for the new HTC When you have completed your edits click OK to save and exit Raychem Supervisor will automatically create an HTC with its device model set to 920 If you want to change the device model type you can use the Configure HTC fun
73. Alam Email ZB Alarm Other CL History Log bA Drawing Type Device Priority Colors E Steam ou4 gt Priority 0 v Foreground Color LJ Background Color Sample EES Figure 3 9 Device priority color settings 3 5 7 STEAM OUT SETTINGS Steam out settings are accessed using this window and apply to HTCs only HTCs must be enabled for use with the Steam out feature A Steam out task may be started using the Steam out function refer to Section 4 12 4 Steam Outs Once the Steam out task starts Raychem Supervisor will raise the control setpoint temperature of the HTC to the value specified by the Steam out setpoint field After the time specified by the Steam out duration parameter has elapsed Raychem Supervisor will return the HTC control setpoint to its previous value EN RaychemSupervisorOperations AR H57576 08 15 28 172 System Preferences Figure 3 10 Steam out settings 3 6 SETTING USER PREFERENCES INDUSTRIAL HEAT TRACING SOLUTIONS The My Preferences window includes settings for Sound Notification Temperature Display Units Alarm List View and Note List View Each User has his or her own preference settings When a user logs in to the EHT system Raychem Supervisor restores the user s preferences based on these settings 3 6 1 USER SOUND SETTINGS This window includes the sound notification settings when alarms occur You can choose whether to be notified by sound wh
74. Alarm Output State with Alarm Output details Settings Plant Group Alarm Types Common Alarm Module Channel Alarm Mode Email Address Common Alarm Module Output Module Type Communications Port Modbus Address Status State Last Activation Time Engineering Low High Temperature GF Trip GF Alarms TS Failure RMC 1 Control Room 1 Toggle 5 Seconds supervisor tyco com RMC 1 Control Room MoniTrace RMC Running June 12 2012 5 27 21 PM EN RaychemSupervisorOperations AR H57576 08 15 75 172 SECTION 5 ALARM SCANNER INDUSTRIAL HEAT TRACING SOLUTIONS At all times during Raychem Supervisor operation either foreground or background operation the alarm scanner continuously monitors for any alarm that may appear in any device installed in the system If a new alarm is detected a warning window will pop up in the upper right corner of the window indicating how many new unacknowledged alarms or warnings are present in the system EHT System Unacknowledged Alarms Ts 102 Alarms 12 Warnings Silence Figure 5 1 Alarm Warning window If the Beep on Alarms checkbox is selected in the System Configuration the computer will continuously beep until all new alarms are either reset or acknowledged If you click the Silence button it will suspend the beeping until the next new alarm or warning is detected Clicking the Details button will display details regarding the new ala
75. Backup the System Database Import Data Copy Device Configurations Install New Devices Run the Configuration Loader Setup Trend Groups Setup Batches Recipes Steam Out Devices and Setup Servers System and Device permissions are Role based Roles are used in combination with a plant Group and User For example a user is assigned a particular Role for a particular Group This user s accessibility to devices in this Group is based on the assigned Role System Permissions controls the following Raychem Supervisor functions Replace Device Remove Device and Run Batches Device Permissions controls the following Raychem Supervisor functions Configure Device Change Device Configuration Edit Device Tag Perform Device Maintenance Set Device Date Time Perform Device Compare Change Limiter Parameters Reset Limiter Alarms Delete Note Create Note and Unlock Devices In a typical plant workers have unique skill sets each having their areas of responsibility For example Operators Engineers Electricians Technicians Managers etc In Raychem Supervisor roles users and groups are used to represent the plant hierarchy Groups sub divide the user s work boundary and roles determine what a user can or cannot do Groups roles and users are the building blocks that define security in Raychem Supervisor The basic concept behind the use of groups users and roles is quite simple Given a specific device in a plant various users may need a
76. C ADHTC SR NGCAO HIC W NGC40 HTC3123 nm NGC4040 12 RW NGC40 SLIM 1234 Server 127001 Useradnin Figure 13 20 Plant View by Server 13 7 4 VIEWING BY LINE EQUIPMENT NUMBER A Line Equipment Number is a user defined label for grouping devices in the plant Each device can be identified with one or more Line Equipment Numbers For this view the window on the left of the main window displays a tree representation of the Line Equipment Numbers configured in your EHT System Each Line Equipment Number node can be expanded to show all of the GCCs and HTCs associated with this particular Line Equipment Number The window on the right will display a list of Line Equipment Numbers if the System node on the tree view is selected or a list of GCCs and HTCs if a Line Equipment Number node on the tree view is selected gt H amp Copy Contig View by LineE quipment Number hd View Device B Yew Alarm View Notes EHT System Device Tag Device Type Peet e Fimwere Veni Chidven insteled DateTime Model gt Line Egip R NGC40BRIDGENGCAOHTC3 123 NGC403Fhae HTC 000067 4006 029 0 1 7 2013 9 20 AM a NGC 402PhaceHKTC 0 RW NGCAOHTC NGCAOSRIDGE NGCADHTC NGC4OHTC mes 4 006 030 0 1 7 2013 9 20 AM a2 NGC 40 HTC RW NGCAOHTC3 123 Server 127001 Useradmin Figure 13 21 Plant View by Line Equipment Number EN RaychemSupervisorOperations AR H57576 08 15 130 172 INDUSTRIAL HEAT TRACING SOLUTIONS 13 7 5 VIEWING BY LOCATION
77. CES You can monitor several controllers at once The Monitor Devices window provides this functionality In the Client s main window use the Device drop down menu and select Monitor Multiple Devices Once the Monitor Multiple Devices window is displayed you can use the Add button to add devices you want to monitor to this window or if you have saved a previous monitor session you can use the Load button to load it to the window EN RaychemSupervisorOperations AR H57576 08 15 B172 INDUSTRIAL HEAT TRACING SOLUTIONS a a i fe Lee T parm ey a Deen Blesku jamnisar Leg ae Bibra bes Hp Figure 4 18 Monitoring Devices Adding Devices to Monitor You must select devices to monitor each time you bring up the Monitor Multiple Devices window To select devices click the Add button on the Monitor Multiple Devices window Once the Add Monitor Multiple Devices window displays select the device s to monitor Each device can have a different scan interval You can set the scan interval with the Default Interval drop down box When you select a device the Default Interval will be assigned to this device In any case you can always change the scan interval at a later time Once you have completed your selection click OK to exit the Add Monitor Multiple Devices window This will bring you back to the Monitor Multiple Devices window Depending on the scan interval for each device you will not see an update until the assig
78. Cher Inctaied DateTime Selport Model Device Preity E gt Deiab Group WGC40BRIDGE NGC 40 BRIDGE DIRECT 101339087 16 5005059 4 1 7 2013 220 AM NGC 40 Bridge D r SH sr gt More Devices W NGCAOBRIDGE W NGC4 HTC D NGC4A0 HIC3 123 Server 127001 Useradmin Figure 13 19 Plant View by Group INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 129 172 INDUSTRIAL HEAT TRACING SOLUTIONS 13 7 3 VIEWING BY SERVER For this view the window on the left of the main window displays a tree representation of the Servers configured in your EHT System Each server node can be expanded to show all of the GCCs and HTCs associated with this particular server The window on the right will display a list of servers if the System node on the tree view is selected or a list of GCCs and HTCs if a server node on the tree view Is selected View by Server si View Device amp Vendum a View Notes gt EHT System Device Tag Device Type Pot e Femwere Versi instabed DateTime Setpoint Model gt lyoodeded2dedS Master GCADBRIDGEWGC40I012 NGC4010 mes 3 007 019 5 770 39 20 AM NGC 4010 gt More Devices WGCAD BRIDGE NGC40SLIM 1234 NGC 40 Safety Temperature EE 3 008 014 0 17 203 9 20 AM NGC 40 Linder aP GCCTEST NGCACBRIDOGESNGCIOHTC3123 NGC 40 3Phase HTC me 4 006 029 d 1 7 23 920 AM Ser NGC 40 3Phave HTC n o MEDR NGCADBRIDGEWNGCADHTC NGC4OHTC 000065 4 006 030 1 7 20139 20 4M at NG
79. Control temperature Local Temperature Sensor TS Fail Mode Fail Off z f alr High Limit Cut Out Setpoint F TS 3 Temperature TS 4 Temperature TS 5 Temperature TS 6 Temperature TS Temperature TS 8 Temperature Other Alarm Settings Failure and Trip Alarms Limiting and Contactor Alarms Alarm Output Electrical Settings Load Current Alarms Ground Fault Current Alarms Resistance Alarms Electrical Setup Miscellaneous Settings Load Shedding Digital Input Auto Cycle Device Information Alarm Latching Settings OK Cancel Figure 4 15 NGC 40 HTC Configuration The parameter list on the left hand side of the window allows you to access different settings for the NGC 40 HTC HTC3 controllers These include Temperature Settings Temperature Alarm Settings Other Alarm Settings Electrical Settings Miscellaneous Settings and Alarm Latching Settings Once you have made the desired changes click the Apply button to write the changes to that particular controller There is no Undo button so make sure of the changes before you apply them The OK button will also write the changes to the device and then return you to the main window 4 6 8 NGC 40 IO CONFIGURATION Additional information regarding the different alarm and setup parameters that may be programmed can be found in the NGC 40 Programming Guide The NGC 40 IO Tag name is displayed at the top of the window To change the tag click on the Edit Tag butto
80. D UR 5 43PM Figure C 17 Select the Database 2 From the menu select Tools and then Restore Database as in the following example a SQL Server Enterprise Manager oa Console Root Microsoft SQL Servere SQL Server Group local Windows NT Databases ehtplus Action View Tools op 0m x e ABIA 3E Data Transformation Services Job Scheduling Replication Full Text Indexing SQL Query Analyzer SQL Profiler Generate SQL Script Wizards Console Root E Microsoft 5 Database Maintenance Planner Backup Database Restore Database SQL Server Configuration Properties Manage SQL Server Messages External Tools Options Font St oe St Si o 2 St T a St e z SQL Server Logs Replication 11 Security LC Support Services 1 Meta Data Services EI El EI DI lu Items Tables ed Full Text S Catalogs eu Views AV Ota le E Users Roles Stored Procedures E Rules Defaults User Defined Data Types stet ea E1501 Server En E My Documents user Manual ue By Component Ser IBACKUP RSC Database Cae U 5 48PM Figure C 18 Select Restore Feature EN RaychemSupervisorOperations AR H37576 08 15 170 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 From the Restore Database window choose the file to restore from and click OK as shown in the following example Depending on the size of the database this p
81. DUSTRIAL HEAT TRACING SOLUTIONS 4 12 10 COMMON ALARM OUTPUT The Common Alarm Output feature provides remote alarm annunciation through Raychem Supervisor One or more Remote Output modules are required for turning On Off relays that are connected to annunciator panels The Remote Output module must support the Modbus communications protocol The Common Alarm Output Configuration includes a set of screens to allow a DTS administrator to setup the Common Alarm Outputs for their system When the user selects the Common Alarm Output Configuration menu the following screen is displayed Common Alarm Output Configuration Alarm Outputs Output 1 Output 2 EE Area Any AMC Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Output 9 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15 Output 16 L t ngineering 8 Main Broiler Engineering All Main Broiler Engineering Electrical Shop Al Engineering Electrical Shop Engineering Electrical Shop Engineering Electrical Shop Engineering re eae GF To Any Alarm Low High Temp G Any Alarm High Temp GF Alarm Any Alarm Any Alarm High Low Temp TS Any Alarm Any Alarm Any GE TG Failure Any Alarm Any Alarm Comm Failure Any Alarm m ae TON RMC 2 RMC 2 RMC 2 RMC 2 Common Area Common Area Common Area Common Area Main Office Building A ADAM 4068 Control RMC 2 RMC 1 RMC
82. E To add a new role do the following 1 Inthe Client s main window use the Security drop down menu and select Roles 2 Once the Set up Roles window is displayed click the Add Role button EN RaychemSupervisorOperations AR H57576 08 15 80 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 Inthe Add a New Role window enter the role name and its description Note that the maximum length for the role name is 20 characters and the maximum length for the role description is 50 characters 4 Edit the System and Device permissions 9 When you have completed your edits click OK to save and exit Add Role E4 Role Name m Role Description m System Permissions Device Permissions RemoveDevices L ReplaceDevices L RunBatches UK Cancel Figure 7 2 Add a New Role 7 2 2 EDITING A ROLE To edit a role do the following 1 In the Client s main window use the Security drop down menu and select Roles 2 Once the Set up Roles window Is displayed click the Edit Role button 3 Using the Edit Role window edit the role name description System permissions or Device permissions 4 When you have completed your edits click OK to save and exit EN RaychemSupervisorOperations AR H57576 08 15 81 172 7 3 SETTING UP GROUPS INDUSTRIAL HEAT TRACING SOLUTIONS Edit Role Role Name Defaut Role Role Description This i the default role System Permissions Device Permissions Removelevices
83. G A ARCHIVED TREND GROUP From the Archived Trend Group window select an archived trend group to view then click the View button The Trend Data Viewer window is displayed Refer to Section 9 3 Trend Data Viewer for more information on how to use the Trend Data Viewer 9 2 3 EXPORTING A ARCHIVED TREND GROUP An Archived Trend group can be exported to a Comma Separated Value CSV file for use with another program From the Archived Trend Group window select an Archived Trend group to export then click the Export button You will be prompted to enter a name for the exported file You can select a path and enter a file name then click OK to start the export The Trend Data Viewer can be used to display trend data as a Value versus Time plot s Multiple trend data points can be displayed simultaneously as multiple plots on the plot window Each trend data point is identified as Channel X where X is a number from 1 to 999 This number is automatically assigned by Trend Data Viewer and should not be changed Relevant information for each data point is displayed in the Trend Group Data Point box the bottom window panel on the Trend Data Viewer Window The trend data for a Trend Group or archived Trend Group contains many data points for each HTC so when the Trend Data Viewer window is initially shown the window will NOT display any data points You must use the Add button to add the data elements that you wish to view on the window Custom
84. G SOLUTIONS 7 4 2 EDITING A USER To edit a user 1 Inthe Client s main window use the Security drop down menu and select Users 2 Once the Set up User window is displayed select the user to edit then click the Edit User button 3 From the Edit User window edit the user name Full name password update the user permissions and or user Groups and Roles To edit the password you must check the Reset Password option 4 When you have completed your edits click the OK to save and exit User Permissions SetupSystemPreference PerformCopyDevi SetupPlantD ocumentation InstallNewDevice SetupScheduledT asks RunConfigLoadet TransferLicense SetupTrendGrour Password BackupSystemD atabase SetupBatchesRe ImportD ata SteamoutDevices User Name Full Name Confirm Password 2 IT Reset Password User Plant Areas and Roles Please Select Plant Area and User Role Plant Area Name Role Name Plant Areas User Roles Select a Plant Area sl Select a User Role DI OK Cancel Figure 7 10 Edit User 7 4 3 REMOVING A USER To remove a user 1 Inthe Client s main window use the Security drop down menu and select Users 2 Once the Set up User window is displayed select the user to Remove then click the Remove User button 3 When prompted to confirm the removal click Yes to remove the user otherwise click No EN RaychemSupervisorOperations AR H57576 08 15 86 172 SECTION 8 REPORTS
85. G SOLUTIONS Raychem Supervisor provides several useful tools to convert export import back up and restore Raychem Supervisor database files The Export function allows the user to export system devices and plant documentation and save the data in an XML format file or a CSV data file The user can use the Import function to import data from an XML format file or a CSV data file 15 1 1 EXPORT Using the Export function the user can choose to export system devices or system plant documentation The data can be saved in an XML file or a CSV file 2 IMPORTANT The Export function is used mainly for exchanging basic information between DTS systems To back up all system data use of the system back up function is recommended since this will capture all system database information System Data Export Data to export System Devices System Devices System Plant Documentation Esport Cancel Figure 15 1 Choose Data to Export Export System Plant Documentation Ea Save jr 6 Temp e fF ef PS My Recent Documents Desktop Si Mu Documents Mu Computer Mu Network File name Places Save as type pr Data Elesl dts Cancel E Figure 15 2 Choose a File Type To use the Export function click the File drop down menu and select Export 15 1 2 IMPORTING The user can use the Import function to import system devices device drawings operator notes comments plant documentation
86. GcUIT Print Report Model LOOP DI Active Alarms Firmware Yersion Properties Monitor Description Setting Description j Tainas Relay Address CRM 10 10 Relay Number 1 je Current and Ground Fault Loop Enable Enabled DI ie Inputs a Maintenance Control Mode On Off DI fane PASC Fail Safe Power On DI DH OK Cancel Apply P C Figure 4 10 NGC 30 CRM CRMS Configuration The parameter list on the left hand side of the window allows you to access different settings for the NGC 30 CRM CRMS controllers These include circuit and RTD setup Temperature alarms and set points heater current and ground fault set points use of inputs maintenance data and PASC configuration Refer to the NGC 30 Programming Guide H58186 for details regarding the use of each feature and its valid ranges Once you have made the desired changes click the Apply button to write the changes to that particular controller There is no Undo button so make sure of the changes before you apply them The OK button will also write the changes to the device and then return you to the main window ii NDS EBAn Main Flecon Total Page Ma 2 Zon Factor PEN Figure 4 11 Circuit Configuration report The main window has three buttons that allow you to print reports or view alarms EN RaychemSupervisorOperations AR H57576 08 15 51 172 INDUSTRIAL HEAT TRACING SOLUTIONS The Print Report button prints a current configuration
87. HT system without the presence of any field devices However you should have documentation for the actual hardware that will be used in the field available The Offline feature can be useful in situations where the EHT system is designed and the Raychem Supervisor software will be configured prior to connection to a live system When an EHT system is created using the Offline feature Raychem Supervisor does not perform alarm monitoring or data trending on any GCCs NGC UITs or HTCs that are in Offline mode Changes to Offline devices are saved to the Raychem Supervisor database only rather than to the actual field devices when a device is Online A Set Online function is available to synchronize the configuration of the field device hardware with the configuration in the database The Set Offline and Set Online functions are available for different device levels such as System GCC NGC UIT or HTC In addition the Set Online function has the option Update select device s with the offline settings This option is explained in detail in the following sections This section describes the various ways to make GCCs NGC UITs and HTCs offline To display the Set Device s Offline window you need to use the Device drop down box and select the Set Offline menu item 14 1 1 SETTING EHT SYSTEM OFFLINE Selecting the EHT system on the tree view and proceeding to display the Set Devices s Offline window will show a list of parent devices such
88. L HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 172 172
89. MC and ADAM 4000 Series Output Modules Each Common Alarm Module has a name which is user defined Therefore if there are several RMCs and or ADAM Output Modules used each will have its own name and they can be referenced by the Common Alarm Outputs To edit the Alarm Types or Common Alarm Module fields click on the Edit button on that field The user can view the Common Alarm Output Status anytime by using Tools pull down menu in the DTSClient main screen Common Alarm Output Status E Alarm Outputs Alarm Output Last Activation Time 1 On June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM June 12 2012 5 27 21 PM Figure 4 37 Common Alarm Output State The details of each Alarm Output can be viewed by selecting a Common Alarm Output in the Alarm Output tree EN RaychemSupervisorOperations AR H57576 08 15 74 172 INDUSTRIAL HEAT TRACING SOLUTIONS Common Alarm Output Status Alarm Outputs Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Output 9 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15 Output 16 Figure 4 38 Common
90. NT THE AGREEMENT CAREFULLY THIS IS A LEGAL AGREEMENT BETWEEN YOU THE END USER AND PENTAIR THERMAL Figure 16 2 About Raychem Supervisor 16 2 4 UPGRADE SQL SERVER LICENSES Once you have completed the upgrade process increment the number of SQL Server licenses that you are approved to use Make note of the total number and type of SQL Server 2000 Client Access Licenses CALs that you now own by looking at the summary in the DTS Help gt About window See Figure 14 1 3 in this example there are a total of 2 Device 9 User CALS for a total of 11 SQL Server CALs 1 On the computer where you have installed SQL Server click Start gt Control Panel gt SQL Server 2000 Licensing Setup EN RaychemSupervisorOperations AR H57576 08 15 152 172 16 3 REGISTERING ONLINE Choose Licensing Mode X SOL Server 2000 supports two Client Licensing Mode aa Per Seat Each device that accesses Microsoft SOL Server 2000 requires a separate Client Access License ert Processor License Each processor on this server requires a separate Processor License Please click Help to fully understand the implications of the licensing mode vou choose Licensing Mode f Processor License for 0 7 Processors Exit Setup Help Figure 16 3 SQL Licensing Mode 1 When prompted to choose the Licensing Mode select the Per Seat mode and enter the total number of CALs devices that you noted on the DTS Help gt About window 16
91. OM Part hoo H IF Address a Address eg IT Cear the Exist HTC List Set GCC Offline Cancel Figure 3 14 Add a New GCC Select the appropriate Server for the GCC you are installing Enter a tag name for the GCC to a maximum of 19 characters You may choose to use the existing tag or enter a new one If you enter a new one it will overwrite what is already stored in the GCC Next enter the COM port to which the GCC Is connected You may use multiple COM ports on your computer to connect to different groups of GCCs Finally enter the address range of the GCC you are adding i e 1 6 11 etc Z IMPORTANT Two GCCs may have the same address as long as they are connected to different COM ports on your computer Once you have entered the information click the OK button The program will initiate communications with the GCC and add it into the database Z IMPORTANT Do NOT check the Clear the Existing HTC List box unless you wish to erase the list of all of the controllers already installed in the GCC Repeat the above steps for each GCC that you wish to install F IMPORTANT If you wish to install the GCC in Offline mode refer to 13 7 6 3 11 4 INSTALLING HTCS Once the GCCs are configured into Raychem Supervisor you may load any HTCs that are already installed one by one or have them loaded automatically To manually load each individual controller s configuration select the desired controller from the list and
92. PORTANT Before restoring the Raychem Supervisor Database the Raychem Supervisor Master Server Service must be stopped See Section 3 3 in the Raychem Supervisor User Manual for detailed instructions on how this can be done To restore the Raychem Supervisor SQL database 1 Navigate to the folder where the database is located and click ehtplus as shown in the following example INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 169 172 INDUSTRIAL HEAT TRACING SOLUTIONS Ei SQL Server Enterprise Manager oa Console Root Microsoft SQL Servere SQL Server Group local Windows NT Databases ehtplus Action View Tools I at EIER zx eelap e 3E A Erde ehtplus 11 Items Console Root Ee Microsoft SQL Servers ES SQL Server Group EE local Windows NT GC Databases ep e master H model J msdb E Northwind H pubs D tempdb e 5 Data Transformation Services Management H A D SQL Server Agent i Backup zi Di Current Activity 5 Database Maintenance Plans zb SQL Server Logs Replication Security LC Support Services G Meta Data Services me Diagrams E User Defined Functions eu Views Tables Full Text Catalogs Stored Procedures Users Roles Rules Defaults le E Io amp User Defined Data Types Astart A A FSQ Server En Amy Documents user Manual UJ Component Ser SIBACKUP ESQ Database QC
93. Panel otherwise click No 13 6 4 ASSIGNING DEVICES TO A CONTROLLER PANEL To assign devices to acontroller panel 1 In the Client s main window use the System drop down menu and select Plant Documentation then Controller Panel From the Controller Panel window click the Assign Devices button When the Assign Devices to Controller Panel window is displayed add and or remove devices A When you have completed your edits click OK to save and exit Assign devices to Controller Panel Controller Panel A Assigned Device List Addr Cor UnAssigned Device List 11044 710HTC 25215 720HTC 11538 20HTC 12494 20HTC 16434 HTC 16434 20HTC 1836 HTC 1836 20HTC 960 HTC 960 790HTC 5935 HTC 5935 790HTC 967 HTC 967 790HTC 970 HTC 970 93HTC 120 HTC 120 93HTC 1214BC HTC 121 OK Cancel Figure 13 17 Assigning Devices to Controller Panel Raychem Supervisor allows you to display seven different plant views Each plant view shows the relationship between the devices and the Plant Documentation for your EHT System The seven plant views are View by Devices View by Groups View by Servers View by Locations View by Line Equipment Number View by Breaker Panel and View by Controller Panel EN RaychemSupervisorOperations AR H57576 08 15 128 172
94. RS 485 Standard for recommended wire sizes versus speed distance 2 1 9 NGC 40 BRIDGE CONNECTIONS The NGC 40 Bridge has 1 local and 2 remote communication ports plus an Ethernet port You may elect to use the local serial port RS 232C or the remote ports RS 485 or Ethernet port Any of these ports may be used to communicate with a computer using the Raychem Supervisor software RS 232C You will normally use this type of connection when only one NGC 40 Bridge is in the system and it is in close proximity to the computer Connections via the RS 232C port require use of a special serial cable provided with the NGC 40 Bridge See the NGC 40 Programming Guide and the NGC 40 Installation Manual for additional details on setting up this type of connection RS 485 Use this type of connection when longer distances are to be covered and or multiple NGC 40 Bridges are to be connected to the Raychem Supervisor software The RS 485 wiring should be a 2 wire twisted shielded cable of appropriate gauge based on transmission speed and distance Refer to Appendix A or the RS 485 Standard for wire gauge versus speed distance recommendations Ethernet For this type of connection you can use a standard 10 100Base T Ethernet cable with an RJ 45 plug The NGC 40 Bridge supports both 10 Mbps and 100 Mbps connections Consult with your network administrator the NGC 40 Programming Guide regarding assignment of IP addresses EN RaychemSupervisorOperati
95. Section 3 11 3 Installing a 780 Series GCC 9000 or an AC 2000 or Sections 3 11 9 to 3 11 10 for a discussion regarding the use of GCC NGC UIT and NGC 40 Bridge windows To add anew HIC 1 Click the Add Device gt gt Add HTC button A window is displayed that allows you to add a new HTC to the 780 Series GCC 9000 or AC 2000 you have selected Add a New HTC Ei GCL Tag MODEM HTC Tag GCC Fort A ll HTC Address IT Set HTC Offline OF Cancel Figure 4 3 Add a New HTC 2 Enter an alphanumeric tag in the HTC Tag field to allow easier reference to the controller The GCC port is the actual port A D to which the controller is physically wired 780 Series GCC 9000 only the AC 2000 supports only port A Consult the 780 Series GCC 9000 or the AC 2000 user s manual for a more detailed discussion of GCC ports EN RaychemSupervisorOperations AR H57576 08 15 44 172 4 5 VIEW ALARMS WINDOW 4 6 CONFIGURATION WINDOWS INDUSTRIAL HEAT TRACING SOLUTIONS The HTC address is the communications address that the program uses to communicate to the controller Each controller has its own unique address which may be found on the front label of the controller being installed 3 Once you enter all of the information click OK to complete the operation or Cancel to exit without saving Clicking the View Alarms tab displays a window that lists any alarms Depending on what you have selected on the left hand
96. Slave Server for details d F IMPORTANT Changing parameters in this configuration can result in erratic or improper operation of the software Do not change any other parameters in this file Modify this setting only if you must to operate within your networking infrastructure 3 5 SETTING SYSTEM PREFERENCES INDUSTRIAL HEAT TRACING SOLUTIONS System Settings include general and specific settings for Alarms History Logs Drawing Types Device Priorities and Steam out A user must have Setup System Preference permission to change the System Preferences Each of the major settings is grouped together in separate tabbed windows for ease of access 3 5 1 GENERAL SETTINGS This window includes company specific information including company name company facility company address and company location Also included are the SMTP mail settings such as the SMTP Server name SMTP username and password These fields must be filled in if you are planning to use the Alarm Email notification feature refer to Section 4 12 2 Email Notification for more details Note that filling the SMTP username and password fields are optional These two fields are needed if you are required to login to the SMTP server in order to send emails outside the company s intranet We recommend that you create a new user name and password solely for this purpose since the SMTP protocol does not encrypt this information during transmission Computer hackers coul
97. TC IF GCCTESTAHTO 21 GCCTESTAHTC O7 GCCTESTHTC 06 GCCTESTAHTC 14 GCCTESTAHTC05 GCCTESTAHTC 28 GOCTESTIHTC 06 GCCTESTAHTC 33 GCCTESTAHTC 32 GCCTESTAHTC 22 H GCCTESTAHTC 13 GOCTESTAHTCOD GCCTESTAHTC 25 gt e oe oO oo eo oO oO e e oO oO oO e 1 7 2013 9 25 AM 1 7 2013 9 25 AM A A A D A A A A A A A A A D D D A A A D A 1 7 2013 9 25 AM 1 7 2013 3 25 44 14772013 9 25 AM 1 7 2013 9 25AM 1 7 2013 3 25 AM 17 2013 925 AM 1 7 2013 9 25 AM 17 2013 9 25 AM 177 2013 4 25 AM 1 7 2013 425 AM 17772013 9 25 AM 1 7 2013 9 25 AM 1 7 2013 9 25 AM CECR SR RK EN Helt dw e OO oO o e Oo Oo oO oO oe OO oO oO OO e e Server127 001 Useradmn Figure 13 18 Plant View by Device window 13 7 2 VIEWING BY GROUP A Group is a user defined label for grouping GCCs and HTCs in a plant Each GCC and HTC can be assigned to a unique or a common Group For this view the window on the left of the main window displays a tree representation of the Groups configured in your EHT System Each Group node can be expanded to show all of the GCCs and HICs associated with this particular Group The window on the right will display a list of Groups if the System node in the tree view is selected or a list of GCCs and HTCs if a Group node in the tree view Is selected 3 Digitrace Supervisor View by Group GA View Device d VewAlen w Ven Heger EHT System N Davee Tas Device Type Pot Addets Famaag Ven
98. UIT User Interface Terminals with NGC 20 or NGC 30 controllers 780 Series GCC 9000 Group Communications Controllers Raychem T2000 AC 2000 alarm communications interface cards Raychem 910 915 920 Heat Trace Controllers and or legacy Raychem Controllers except the Raychem 200N using the Modbus protocol The software allows the user to configure and monitor any Raychem controller which has the appropriate communications interface installed from one central location The software also incorporates advanced features such as data logging and trending batch and recipe processing scheduled events and so on This new version has added support for the NGC 40 system Version 2 3 retains the full multi user multi server and networking capabilities that were added in V2 0 Electric Heat Tracing EHT system information can now be accessed and managed from almost anywhere in the world using the latest connectivity technologies This flexibility can reduce the cost of installing communications to controllers within your facility Devices are no longer limited to simple hard wired serial communications but can now take advantage of existing network infrastructures including Ethernet LANs Local Area Networks and Internet based WANs Wide Area Networks Raychem Supervisor version 2 5 replaces previous versions of the Raychem Supervisor software This section provides a summary of the new features that have been added since the last version relea
99. VE SERVER If you must shutdown your EHT System for maintenance purposes you can follow this procedure to stop a Raychem Supervisor Master or Slave Server Start up the Control Panel select Administrative Tools and then select Component Services When the Component Services window displays select the Service Local node on the selection tree A list of services will display Scroll down and search for the Raychem Supervisor Master Server Service or Raychem Supervisor Slave Server Service After you ve selected it right click on the mouse to bring up the context menu Select Stop to stop the service The stop process can take several minutes depending on the number of field devices installed on the Server 3 4 STARTING YOUR RAYCHEM SUPERVISOR CLIENT INDUSTRIAL HEAT TRACING SOLUTIONS After you have successfully installed the Raychem Supervisor Client software you can start the Client software by clicking the DISClient Icon on the Desktop or navigate through Start All Programs and select DTSClient If you want to login to the Master Server the Raychem Supervisor Master Server must be already running refer to Section 3 2 Starting Your Raychem Supervisor Master or Slave Server for more details EN RaychemSupervisorOperations AR H57576 08 15 21 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 4 1 USER LOGIN In order to use Raychem Supervisor Client you must log in to the Raychem Supervisor Master server When Raychem Supervisor is first
100. Y OF A RECIPE Use the Copy button to make a copy of an existing Recipe You will be prompted to enter a name for the new Recipe After you ve entered a new name click OK to save Before you can set up Batches you must have permission to Setup Batches and Recipes Refer to Section 7 Security for details on how to configure permissions From the main window use the Tools drop down menu and select Batches and Recipes The Batches and Recipes window is displayed 10 3 1 CREATING A NEW BATCH To create a new Batch click the Batches tab then click the Add button and the Choose Batch Group window is displayed You can choose to create a Global batch or a plant Group specific batch All users can see and run a Global batch but only users in the same plant Group as a batch can see andrun the plant Group specific batch Choose plant Group for Batch Which plant Group does the batch belong to OF Cancel Figure 10 3 Assign the Batch to a Plant Group After you have chosen Group or Global click OK and the New Batch window displays To set up a Batch you must provide a name of up to 50 characters You may add Recipe s to this Batch by using the Add button in the Recipe List group Once a Recipe is added to this Batch you can add device s to this Recipe by using the Add button in the Device List for the Selected Recipe group You can assign as many device s to a Recipe as required You can also assign one or more Re
101. ad Shedding Configurati N TT 107 E a Ee E 107 ThaL Channel 5 CUNO E 109 Tko Uther eng EN 109 11 34 Assign controllers to ZONES sssrinin aE a aaa TA Edi 110 11 4 Monitoring Load Shedding Gtatus treerne 111 Section Z SeENeCdUled WEE 113 12 1 Setting a Scheduled E 113 MZ VN e AS EH 113 12 1 2 Creating a New Scheduled Event 117 12 13 Editing a scheduled Eventreisen ninnan laconnsianaunnaghaanenneiaasesyaasanesnaaee 117 12 1 4 Deleting a Scheduled Event ac caesetectrescsiasonatcneirsnasiceneaiadecndciewdarnaceicnctdaesncneedenncculaeesndaes 117 12 1 5 Running a Scheduled Event Immediately ccccccceccceceeceeeneseeeeeeeeeeeeeseeeaaaeeseeess 117 12 2 Running the ue Ke E 118 Section 13 Documenting COEUR nnne iaaii 119 13 1 Definitions and Terminology iiincnccoiesescedthacnctarencseccvacbdvancnnelencseee nacsesstesaneacereboueaeaestieiaanses 119 SE KE ge e S E E E 119 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 6 172 13 12 n EEN 119 13 1 3 Line Eguipment Uer EE 119 TRA Breaker E 119 t ho Breaker NUMDET ee 120 lo EE Panel snr weer ererenty or ereeererereerrtr ter rerrrrety erereen errrerrn Tt 120 TOs led Controller PO SIMIONN i cissasetnceteibersses sabes sidebar ia a E eevee 120 foz oning Up Gro UD EE 120 E 221 Adding a New Group E 120 IER Editing a Group serosa ER R RAOR 120 Too Removing RE ge E 120 13 2 4 Assigning Devices to a OK OUD E 120 13 2 5 Assigning Users to EC LE e WEE 12
102. ails on history log settings please refer to Section 3 5 4 History Log Settings EN RaychemSupervisorOperations AR H57576 08 15 78 172 SECTION 7 SECURITY 7 1 OVERVIEW INDUSTRIAL HEAT TRACING SOLUTIONS Multi level user configurable security is an integral part of Raychem Supervisor This section describes the basic theory behind the Raychem Supervisor Security system and the relationships between plant Groups Roles and Users Raychem Supervisor s security is based on plant Groups Users and Roles Users identify the people that will be using Raychem Supervisor Roles define a set of permissions that allow or disallow a user access to certain Raychem Supervisor functions Groups allow one or more devices to be combined together in a logical group This would normally be used to divide a plant s operations into functional areas allowing only information and devices that are relevant to the current user to be displayed Group along with Role defines the access permission for a user There are three types of permissions user system and device The system and device permissions are defined as part of a user s Role The user permission is defined for a user User permissions are assigned to a specific user and users have their own set of user permissions User permissions affect system wide functions These include permissions to Setup System Preferences Roles Users Plant Documentation Scheduled Tasks Transfer Licenses
103. ained in detail below Trend Group Name Each Trend Group must have a unique alphanumeric name The maximum length for a Trend Group name is 50 characters and can include both upper and lower case characters Read Logging Interval The time interval for which to scan and save trend data for all selected HTCs in this Trend Group Maximum Number of Reads The Maximum Number of Reads is used to limit the amount of data stored in the database The size of each data record is dependent of the number of selected HTCs to trend One data record is approximately 180 bytes times the number of HTCs being trended For example if the Maximum number of Reads is 1440 and there are 20 HTCs to trend then the total file size will be approximately 180 bytes 20 HTCs 1440 5 18 Mbytes Action When Maximum Number of Reads Is Reached Raychem Supervisor keeps track of the number of reads performed for a Trend group When the number of read exceeds the maximum the data logging will stop or the logged data will be archived and Raychem Supervisor will continue to log data using a new data table Once the maximum number of reads has been reached the user may set the action to one of these options Stop data logging for this trend group Continue data logging but archive old data Continue data logging but overwrite oldest data Enable Data Logging This parameter enables the data logging for this Trend Group This field must be ENABLED for trending and data loggi
104. air Applications Engineering for guidance A hard disk with at least 500 megabytes of free space Recommended 150 megabytes Minimum 1 gigabyte of RAM Recommended 256 megabytes of RAM Minimum CD ROM Drive One or more available serial ports A mouse or other compatible pointing device SVGA display with 800x600 resolution Standard configurations using Microsoft SQL Express Windows XP Pro SP3 Windows Vista or Windows 7 either 32 or 64 bit Multi User Server Capable configurations using MS SQL Server Microsoft Windows Server 2000 thru 2008 Microsoft NET Framework version 4 0 Network connectivity EN RaychemSupervisorOperations AR H57576 08 15 15 172 2 1 3 RAYCHEM SUPERVISOR DTS SLAVE SERVER INDUSTRIAL HEAT TRACING SOLUTIONS To effectively use the software the following configuration is required TT A Pentium 4 1GHz or faster Recommended Pentium III 300 MHz Minimum IBM compatible personal computer A hard disk with at least 150 megabytes of free space Recommended 50 megabytes Minimum 256 megabytes of RAM Recommended 128 megabytes of RAM Minimum CD ROM Drive One or more available serial ports A mouse or other compatible pointing device SVGA display with 800x600 resolution Microsoft Windows XP Pro SP3 Windows Vista or Windows 7 either 32 or 64 bit Microsoft NET Framework version 4 0 2 NET ial ASS We Network connectivity 2 1 4 RAYCHEM SUPERVISOR DTS CLIENT T
105. al Input Setup and External Output Setup fields These fields display in the Miscellaneous tab EN RaychemSupervisorOperations AR H57576 08 15 49 172 INDUSTRIAL HEAT TRACING SOLUTIONS x F IMPORTANT The External Input Setup and External Output Setup are common parameters for a 2 point 920 Series controller Changing these parameters may affect the operation of the other control point ATC Mode Configuration The ATC Mode parameter is located next to the TS Control Mode parameter in the Temperature Settings tab This parameter is a drop box with three selections Process Master and Slave Please consult the Raychem T2000 controller technical manual for details on the operation of these modes D F IMPORTANT The ATC Mode parameter is available only if the controller you are editing supports the ATC features and the GCC firmware is version V2 19 or higher Controllers that support ATC operation include the Raychem CM2000 and CM2000 controllers with firmware version V2 35 or higher If your particular application does not require ATC Mode operation you should set the ATC Mode field to Process 4 6 3 NGC UIT CONFIGURATION Consult the NGC 30 Programming Guide H58186 to familiarize yourself with the different alarm and setup parameters that may be programmed The UIT Tag name is displayed at the top of the window To change the tag click the Edit Tag button and type in the desired changes If you wish to switch
106. ally and requires no user interaction When a conflict occurs such as when two users try to configure the same HTC at the same time a warning will display to one of the users that someone has already obtained the lock and therefore he she cannot make changes This Locking Unlocking mechanism is used in Device Configuration Trend Group Batches Recipes Scheduled Tasks and Device Templates Raychem Supervisor provides a manual unlock function The unlock function is meant to be used in special situations when it is necessary to force unlocking i e changes must be made to an HTC but it is already locked by another user that is not available The unlock function should be used carefully since unlocking someone else s lock on a device can cause that user to lose their changes The unlock function is found in the function windows that support locking such as the Trend Groups Batches Recipes Copy Device Configuration windows or from the Device drop down menu in the main window Z IMPORTANT To unlock a device a user must have the Unlock device permission EN RaychemSupervisorOperations AR H57576 08 15 42 172 4 2 SETTING UP SERVERS INDUSTRIAL HEAT TRACING SOLUTIONS Raychem Supervisor File System Client Device Alarm Security Tools Reports View Language Help View by Device EHT System gt More Devices amp E Si Add Device Configure Drawings Copy Contig CH Wen Device A ViewAlaims
107. are many properties for the Plot Window and you are encouraged to experiment with these For more information on the use of the various properties in the Trend Graph Window refer to the PlotPackUserManual pdf document included in the User Documents folder on the Raychem Supervisor CD Changes to any properties are saved and they will be used the next time the Trend Group data is viewed By using the Edit Properties button you can customize the Trend Graph Window for your application As the following example shows you can add multiple Y axes to display multiple graphs with true scaling for each EN RaychemSupervisorOperations AR H57576 08 15 98 172 INDUSTRIAL HEAT TRACING SOLUTIONS El Trend Data Viewer Fa Pont Description Lag Besduan Tag DateTime Chanel TET paa wF TETE IZAC LA 20S 11 30 Channel Load curert rid HPC ASA Zeche to Chamak Load voise 122W KE HS Ip Oe Ze LAKE ie Figure 9 9 Example of a Customized Trend Graph window Copy Use the Copy button to copy an image of the Trend Graphs Window to the clipboard H Save Use the Save button to save the collected data to an ASCII text file EI Print Use the Print button to output the current image of the Plot Window to a printer EN RaychemSupervisorOperations AR H57576 08 15 99 172 SECTION 10 BATCHES AND RECIPES 10 2 SETTING UP RECIPES INDUSTRIAL HEAT TRACING SOLUTIONS A Recipe is a predefined template of device configuration parameter
108. are passed to the History Logger for storage in the system s database The maximum number of log records that will be stored is user configurable and the default is set at 3000 When this limit is reached the oldest records can be either overwritten by the latest data or saved to acompressed archive file depending on the system preference settings The user can view either the current logs in the database or the archived logs To view history logs use the System drop down menu and select View History Logs then select Current Logs By default the history logs are sorted based on date and time You may click a column header to sort the data on that column The History Log window does not refresh automatically Use the Refresh button to refresh the display if new alarms and warnings have arrived You can resize the History Log window to fit your desktop To resize the window use the mouse and click the bottom right corner of the window and drag it to the desired dimension ndn ined bren Cergatie PT DT Coesse sen Fass ETHERNE 1 EVISA A Hew SERWEH Alam DH Sckre Le ee Loge Io g heen SA AA acho FIOM a Alah H birin bagad DUT been Lost BADD AA bdin PIOM A Alan biin bogged IN bon Computer FT IANA 47 biir PIOM A Alar o GCC Communication Tase ETHEANET WASA 431 Hew SERWER Alam E adea wd OT on Cogia Su 83 fecken PIUNM A Dam H GOC Camurri Tore ETHERNET Swine aa Hexe SERWEH Ala D edn logged IN bom Computer FT oy 2
109. ave Servers can also reduce installed cost by making interconnection easier and less expensive using an existing networking infrastructure In all cases more than one user can access the Master and or Slave Servers at the same time using the Raychem Supervisor Client software The Master Server and Slave Servers will manage communications to field devices HTCs UITs NGC 40 Bridges and GCCs and the user s plant data to provide multiple clients with up to date information In order to achieve this the Master and Slave Servers must be running as efficiently as possible The efficiency of your Raychem Supervisor EHT system is directly related to how your plant data is organized An EHT system that is well organized will run consistently and efficiently End users will be able to navigate easily through the plant setup and get to the information they need quickly This section talks about the things you need to know in order to build an efficient EHT system Once you have gathered this information you can use it to plan your EHT system It is important to spend enough time to understand your needs and partition the system accordingly prior to setting up the software Time spent in the planning stages will save a lot of potential rework later The following are important items you need to determine before you begin using your Raychem Supervisor software After you have gathered all the information you should be able to decide on the type of softwar
110. ave completed your edits click OK to save and exit Assign devices to Location Location A Undssigned Device List Assigned Device List Addr Locatior Addr Loc 11044 FIOHTC 25215 20HTC 11538 20HTC 12494 20HTC 16434 HTC 16434 Defe 20HTC 1836 HTC 1836 Del 720HTC 960 HTC 960 Def 90HTC 5935 HTC 5935 Del 90HTC 967 HTC 967 Def 790HTC 970 HTC 970 Del 93HTC 120 HTC 120 Dei DE 93HTC 121A4BC 121 Del S gt Cancel 4 D Figure 13 5 Assigning Devices to a Location 13 4 SETTING UP LINE EQUIPMENT NUMBERS Before you can set up Line Equipment Numbers you must have user permissions to Setup Roles Users Plant Documentation INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 122 172 INDUSTRIAL HEAT TRACING SOLUTIONS Line Equipment Sumber Liner Equipment Number List Default Line E quip Humber This iz the default line eguip number Add Remove Edit Assign Devices Exit Figure 13 6 Line equipment Number 13 4 1 ADDING A NEW LINE EQUIPMENT NUMBER To add a new line equipment number 1 In the Client s main window use the System drop down menu and select Plant Documentation then Line Equipment 2 From the Line Equipment window click the Add button When the Add Line Equipment Number window is displayed fill in the Line Equipment name and Line Equipment description The maximum length for the Line Equipment na
111. ayed Presently only one recipe type is supported the HTC Recipe Select HTC Recipe type and click OK to display the New Recipe window In this window the HTC configuration parameters are divided into several tabs EN RaychemSupervisorOperations AR H57576 08 15 100 172 INDUSTRIAL HEAT TRACING SOLUTIONS These tabs are Temperature Control Temperature Alarm Voltage and Current GFI and Resistance Other Alarms Miscellaneous SS a ee Click on the Individual tabs to access the configuration parameters required The configuration parameters in each tab are grouped together based on their functionality Associated with each configuration parameter are the following optional fields Enable Value Use Incremental and Incremental Step Enable If you enable this field this parameter in an HTC will be updated to the value defined in the Value field Value This is the predefined value written to the HTC if the Enable field is checked Use Incremental For some parameters it may be desirable to write an incremental value instead of an absolute value These include Temperature Setpoint Proportional band and Deadband parameters If the Use Incremental Value Is enabled the parameter in an HTC will be incremented by the amount defined in the Incremental Value field Ze F IMPORTANT There can only be one enable selection for each parameter use either the Value or use the Incremental Value Incremental Value This is the predefin
112. ch digital input may be mapped to one or more zones In addition each controller needs to be configured to belong to one or more zones Once a digital input has been mapped to a Zonels if the state of that digital input is ON DTS will broadcast a load shedding command message to all devices on the appropriate communications channels If a controller had been previously configured to be a member of the appropriate Load Shedding zone then it would process the broadcast message and begin Load Shedding action accordingly 11 3 1 ZONE SETTINGS A controller of the NGC series can be assigned to one or more zones with a maximum of up to 16 different zones As part of the setup for Load Shedding each controller in your Heat Trace system that needs to perform load shedding must be configured to their proper zones see Section 11 3 4 Assign controllers to Zones for more information The Zone Settings in DTS defines the mapping of Zones to physical digital inputs of one or more RMC devices The layout of the Zone Settings in DTS is displayed in the following example EN RaychemSupervisorOperations AR H57576 08 15 107 172 Load Shedding Configuration Servers ptom winxp2 Master Zone Settings ptom winxp2 Master Zone Settings Channel Settings Inc sl Other Settings Disabled Disabled v Disabled v amca e y A Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disab
113. chem Supervisor will then compare its installed HTC Circuit Module list with the GCCs or NGC UITs or NGC 40 Bridges This action should also be selected periodically if you never shut down your EHT system or run it for extended periods of time to ensure synchronization between Raychem Supervisor and any installed GCCs NGC UITs and NGC 40 Bridges If the software detects a difference between the lists it will bring up a window showing these differences and allow you to select which source you wish to use as the correct one refer to Figure 4 23 Compare Installed HTC List The information will then be copied over to the incorrect or incomplete list If you are copying from the GCC or NGC UIT or NGC 40 Bridge and the program Is adding more controllers to the Raychem Supervisor database you will need to run the Load Device Configuration to copy the configuration of the new controllers s into Raychem Supervisor database EN RaychemSupervisorOperations AR H57576 08 15 62 172 Compare Installed HTC List This screen shows discrepancies in the installed HTC lists between the selected GCC and the system database System Database GCC Hardware a E Tag Pot Addhess A Figure 4 23 Compare Installed HTC List 4 11 COPY HTC CONFIGURATIONS Clicking the Copy Configuration icon will display the Copy Device Configuration dialog box Use this dialog box to copy the configuration of an HTC to another HIC or to another gro
114. cipel s to a Batch Recipes are run in the order they appear in the list The top most Recipe will run first followed by the second Recipe then the third etc You can change the order in which a Recipe will run by selecting it and using either the Up arrow or Down arrow buttons to raise or lower its position priority in the list When you ve finished your setup click the OK button to save and exit EN RaychemSupervisorOperations AR H57576 08 15 102 172 Se New Batch _ OF x Name batchi Description Recipe List Device List For the Selected Recipe T1i0HTC 25215 HTC Figure 10 4 New Batch window Choose a Recipe Cancel Figure 10 5 Adding Recipes to Batch window Assign Devices to a Recipe mjel EN Und amp ssigned Device List Assigned Device List Address 710HTC 25215 794HTC 100 794HTC 109 920HTC H2 9 0 794HTC 113 720HTC 960 720HTC 16434 794HTC 107 93HTC 1214BC S20HTC 23659 794HTC 1154BC 794HTC 116 HTC HTC HTC HTCDIRECT HTC HTC HTC Figure 10 6 Adding Devices to a Recipe window INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 103 172 INDUSTRIAL HEAT TRACING SOLUTIONS 10 3 2 EDITING A BATCH To make changes to an existing Batch choose a Batch then click the Edit button or double click on the batch Edit the Batch then click Apply to save without exiting or OK to save and exit 10 3
115. click the Configure icon or select the HTC selection from the top menu bar and choose the Configure menu item To have Raychem Supervisor load all of the HTC configurations automatically select the Load Device Configurations under the System drop down menu The window will display any controllers loaded in the GCC s that have not been added to the Raychem Supervisor database You can select unloaded controllers or all controllers in the list Once you have pressed start the program will upload and store the latest configuration settings for each controller This may take a few minutes as the program will request a large block of data from each selected controller Once this operation has been completed for each GCC the Raychem Supervisor software will store a copy of each controller configuration in its database EN RaychemSupervisorOperations AR H57576 08 15 34 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 11 5 INSTALLING AN HTC OR NGC 20 USING A DIRECT CONNECTION To install the HTC direct or NGC 20 direct controllers do the following Select the EHT System icon on the tree view window 2 Click the Add Device button you can also use the Device drop down item 3 Select Add HTC Direct or Add NGC 20 Direct The appropriate configuration window Is displayed refer to or Figure 3 15 Figure 3 15 Add a New HTC Direct window or Figure 3 16Figure 3 16 Add a New NGC 20 Device with Direct Connection window A Enter the information for the fir
116. convert their PyroMaster database into the Raychem Supervisor 1 3X database format and then follow the steps outlined in Section 15 3 When Raychem Supervisor 1 3X is installed it will automatically detect the PyroMaster databases and convert them into the Raychem Supervisor 1 3X database format INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 149 172 SECTION 16 SOFTWARE ACTIVATION AND REGISTRATION When you first install Raychem Supervisor software on to your computer it will run in DEMO time restricted mode In this mode the software will limit the number of simultaneous users to four and no Slave servers will be supported The software will run continuously for 14 days after which it will expire When the system has expired no user will be allowed to login and you must stop and start the Master Server Service to reset the expiry timer To eliminate the expiry timer you must 1 Register your software with Pentair 2 Geta free activation code to activate your software This free activation sets your copy of Raychem Supervisor to a non time restricted fully operational mode There are two versions of Raychem Supervisor software available 1 The Standard version of the software includes licenses for up to four Users and no Slave servers 2 Raychem Supervisor with Multi user server Capability will be limited to the number of users and Slave Server connections that you have purchased Alo
117. cters 4 When you have completed your edits click the OK to save and exit Add Location Location Name pO Location Description Add Cancel Figure 13 3 Add Location 13 3 2 EDITING A LOCATION To edit a location 1 Inthe Client s main window use the System drop down menu and select Plant Documentation then Location 2 From the Location window click the Edit button INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 121 172 3 When the Edit Location window displays edit the Location name and description 4 When you have completed your edits click the OK to save and exit Edit Location Location Name Location Description Location A description DK Cancel Figure 13 4 Edit Location 13 3 3 REMOVING A LOCATION To remove a location 1 In the Client s main window use the System drop down menu and select Plant Documentation then Location From the Location window click the Remove button When prompted to confirm the remove click Yes to remove the Location otherwise click No to cancel 13 3 4 ASSIGNING DEVICES TO A LOCATION To assign devices to a location 1 In the Client s main window use the System drop down menu and select Plant Documentation then Location 2 From the Location window click the Assign Devices button 3 When the Assign Devices to Location window is displayed add and or remove devices A When you h
118. ction click the Start button to start the operation While the operation is running you will see the running status on the Progress window All children of the GCC or NGC UIT or NGC 40 Bridge will be set to Offline as you will see in the Progress window If you choose you can stop the operation using the Stop button Set Device s Offline Oj x Select Ta DeviceType Model Sts E GCCTEST AC2000 Device is Online Figure 14 2 Set a GCC Offline d Es IMPORTANT When a GCC NGC UIT or NGC 40 Bridge or any of the children devices is Offline no changes are made to the settings in the field device hardware Raychem Supervisor recognizes that the GCC or NGC UIT or NGC 40 Bridge or any of the children devices is Offline and it will disable alarm monitoring or data trending for this device 14 1 3 SETTING AN HTC DIRECT OR NGC 20 DIRECT OFFLINE If you have selected the More Devices node on the tree view and you display the Set Devices s Offline window a list of HTC direct including NGC 20 direct devices that are currently in Online mode will be shown You must use the Select check box to select one or more devicel s to set to offline mode After you ve made your selection click the Start button to start the operation While operation is running you will see the status on the Progress window If you choose you can stop the operation using the Stop button Set Device s Offline m iol x Select Ta DeviceType Mod
119. ction refer to Section 14 3 5 Editing an HTC Offline for more details te ee a EN RaychemSupervisorOperations AR H57576 08 15 139 172 INDUSTRIAL HEAT TRACING SOLUTIONS Add a New HTC with Direct Connection SEVE mastersyvr 2ql 10 1 4 47 M aster HTC Tag DUMMYHTC sss COM Pork o H IP Address FO Modbus Address ER Sub Address gr Cancel Figure 14 10 Add a New HIC in Offline Mode e Z IMPORTANT When adding a NGC UIT Circuit or NGC 40 module offline select the appropriate NGC UIT or NGC 40 Bridge then click the Add Device toolbar menu Fill in the information on the screen and click OK to save 14 3 3 INSTALLING AN HTC DIRECT OFFLINE To install an HTC Direct Offline 1 Select the EHT system node on the tree view 2 Click the Add HTC toolbar button or use the Device drop down menu select HTC then Add HTC Direct 3 When the Add a new HTC with Direct Connection to the Server window displays edit the fields for the new HTC 4 When you have completed your edits click OK to save and exit Raychem Supervisor will automatically create an HTC with device model set to 920 If you want to change the device model you can use the Configure HTC function refer to Section 14 3 5 Editing an HTC Offline for more details Add a New HTC with Direct Connection SEVE mastersvr sql 10 1 4 47 M aster Z HTC Tag DUMMYHTC COM Fort boo H IF Address IS Modus Address zs Sub Address gr Cancel
120. ctivated this implies that DTS has successfully detected that a digital input from an RMC is in the ON state and this digital input is assigned to a Load Shed Zone When Load Shedding is user initiated this implies that a user has manually started the Load Shedding for this Zone EN RaychemSupervisorOperations AR H57576 08 15 111 172 INDUSTRIAL HEAT TRACING SOLUTIONS To manually activate Load Shedding i e User initiated you must use the Toolbar on the Load Shedding Status window The toolbar allows a user to Start Stop and Restart Load Shedding as well as to view the Load Shedding Configurations The Start Load Shedding window appears when a user clicks the Start button In this window the user must select the Zones that are to Load Shed and select how long this Load Shedding will last Once the Start button Is clicked DTS will begin the Load Shedding process and will automatically stop the Load Shedding process after the specified period has expired Note that during the time when a Zone is remotely activated for Load Shedding if a user starts a user initiated Load Shedding for the same Zone the user initiated load shedding will take priority for this Zone The remotely activated Load Shedding will start again when the user initiated Load Shedding expires Start load shedding Please select load shedding zones Ll Zone 1 Ll Zone 9 One d Cl Zone 10 Cl Zone 3 Cl Zone 11 Cl Zone 4 Cl Zone 12 Cl Zine 5 Zone 13 l
121. d HTCs in the field A device can be assigned to only one Breaker Panel If a device is re assigned to another Breaker Panel it will be removed from the previous Breaker Panel Both the Breaker Panel name and Breaker Panel description can be up to 50 characters in length EN RaychemSupervisorOperations AR H57576 08 15 119 172 13 2 SETTING UP GROUPS INDUSTRIAL HEAT TRACING SOLUTIONS 13 1 5 BREAKER NUMBER A Breaker Number can be used to identify the specific branch circuit breaker in a breaker panel that provides power to the device A Breaker Number can be up to 20 characters in length 13 1 6 CONTROLLER PANEL If the HTC controller is mounted in a control panel the Controller Panel parameter can be used to represent the physical Controller Panel in the plant Devices such as HTCs are assigned to Controller Panels and can be assigned to only one Controller Panel If the same device Is re assigned to another Controller Panel then it is removed from the previous Controller Panel Both the Controller Panel name and Controller Panel description can be up to 50 characters in length 13 1 7 CONTROLLER POSITION A Controller Position can be used to represent the controller s physical position in the controller panel A Controller Position can be up to 15 characters long Before a user is allowed to set up Plant Documentation he she must have user permissions to Setup Roles Users Plant Documentation Refer to Section 7 Security for
122. d controller in the system If it doesn t Raychem Supervisor will display a warning and will not allow you to configure or monitor the controller 3 11 6 INSTALLING AN AC 2000 CONNECTED TO AN ETHERNET LAN If you have AC 2000 s that are connected to an Ethernet network you can follow the installation procedure as outlined in Section 3 11 3 Installing a 780 Series GCC 9000 or an AC 2000 to install them into the DTS database However when you select the COM Port you will need to select TCP IP Once you select TCP IP the system enables the IP address field You must fill in the Modbus Address and IP Address fields The Modbus Address field and IP Address field must match the RTU Address and IP Address settings in the AC 2000 Refer to the Raychem T2000 user s manual on how to set up the AC 2000 Ethernet port F IMPORTANT Each AC 2000 must have a unique IP address See your Network Administrator for assignment of IP addresses Once you enter the information click the OK button The program will initiate communications to the AC 2000 and install it into the database EN RaychemSupervisorOperations AR H57576 08 15 36 172 INDUSTRIAL HEAT TRACING SOLUTIONS After installation Raychem Supervisor displays the combined address for this AC 2000 as IP RTU Address i e 10 10 10 4 3 in all of its windows and reports D IMPORTANT Do NOT select the Clear the Existing HTC list box unless you wish to erase all of the controllers
123. d possibly capture this information System Preferences BEHA H H Company Mame Pentair Thermal Management Facility Edmonton Address 11004 174 St Edmonton AB T55 2P3 Location SMTP Email Server SMTP Server Port SMTP UserName Figure 3 3 General settings EN RaychemSupervisorOperations AR H57576 08 15 24 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 5 2 ALARM EMAIL NOTIFICATION SETTINGS This window includes the Alarm Email Settings and is used to set up Raychem Supervisor to send an email to a specific email address es when an alarm occurs There are different settings available to filter out the types of alarms that can trigger an email These settings include Device Priority Alarm Priority and plant Groups DTS will only send out an email when all of these criteria are met System Preferences x d General Ey Alarm Email CB Alam Other A Device Priority Colors E1 History Lag JE Steam out be gt Alarm Wotification Email Recei 3 Wi arming Default Group example catucothernal com 5 Alarm Default Group szample sample com 1 Both Default Group alarmtemail com Edit gt Remove Figure 3 4 Alarm Email Notification List E Aud a Sew Alarm SobiFic ation Xj I dence vi it equal ce eier than fo D Ared ta And it belongs bo group Detouk Group zs Send to the followang semicolon separated emal eddneseetimax 256 chatt Exemgle i oom ancherienal itive com The rec
124. disk to computer option and click the OK button This completes the transfer process Software License Transfer x C Create a blank software license on to a removable disk Transfer software license from computer to a removable disk Ce Transfer software license from a removable dek to computer Removable Drive la This option transters the software license from the removable disk to the Master Server computer A removable disk with the software license must be inserted in the Master Server computer This re the final step to follow when transtering software license from one computer to another Figure 16 6 Software License Transfer to New Computer INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 155 172 16 5 UPGRADING DTS FROM SQL EXPRESS TO SQL SERVER 2000 INDUSTRIAL HEAT TRACING SOLUTIONS If you are upgrading a version of DTS using SQL Express to one using SQL Server DTS with Multi User Server Capability perform the following steps 1 Backup the SQL Express database on your existing computer using the DTS Database Backup function see Section 15 2 1 Copy the backup file to a removable drive If you are updating the existing computer ensure that Microsoft Windows Server 2000 has been installed and that you have uninstalled the previous version of the DTS Master Server software see Section 4 8 1 Ensure that the new computer has been configured with all of the
125. doW TTT 44 Aa VIEW Alarms WiINGOW E 45 4 6 Configuration te e 45 Abl OCC El Luet e eirese ana erse Sed one A E EA EEEE R ETR 45 Ree Let EC WE 48 A0 S NOCUIT e e E Ee e ET 50 4 6 4 NGC 30 CRM CRMS Configuration c ccccccccsscecsscecsseeseeecceeecsseeesseescseeessesesseeessateesas 50 4 6 5 NGC 20 Configuration EE 52 46 6 NGC 40 Bridge Configuration emie eege Eege S 4 6 7 NGC 40 HTC HTC3 Configuratio EE 54 40 89 NOC 40 10 Omi UG ATION enia esa SEERE SEa 59 A MOMOE EA EE 06 4 7 1 Monitoring a Single ID eg E 06 4 7 2 Monitoring Multiple Devices since nvecesues npdetesswadentus spss pucentdextsi ubdatusieenesticcasesvocatsdeadaiurienedeoxes SE 4 8 Database ane el Ke sscieeccccsacusnbbcndadundedccus iedannndea deosadusepiedaisenuctaceabiiehanedsnadensadecesieisennnder 39 4 8 1 Database Synchronization for an AC 20001 60 4 8 2 Database Synchronization for an NGC UIT and NGC 40 Bndee 61 4 9 Using the Device Configuration Loader E 61 4 9 1 Load HTC Configurations E 61 4 9 2 View Device Configuration Loaders cssssssssseeeeeeeeeeeeeceaaaaeseeceeeeeeeeseeaaaaaaasseeeserseeees 62 4 10 Device Compare HEET 62 ATI Copy RIG Configurations sisarcontciisaaviansteseasadeicid rtaristece niaaa iaaa araia a iaia aiani 63 4 11 1 Copying Device to Template ggeetugeRSCE KEREN EE EegeERENESeeEE eE AE CEAEE 64 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 4 172 4 11 2 Copying Device to ENEE geesde euer gege iere
126. duled Events eg Scheduled Events All scheduled events Name _ Description Type Lea Run Time Next Run Time E EE EE Today s events Name Lige Next Run Time Schedule Backup Backup System 2671272004 12 Occurs every hour effective Decem Figure 12 1 Scheduler Main window 12 1 1 EVENT TYPES There are three types of scheduled events the Batch event an Email Trend Data event anda System Database Backup event e F IMPORTANT A Batch or Trend Group must already have been created before you can set up a Batch or Email Trend Data event EN RaychemSupervisorOperations AR H57576 08 15 113 172 INDUSTRIAL HEAT TRACING SOLUTIONS Edit Scheduled Event EventName Backup SSCS Event Description Backup system database Event Type Setup Event type System Database Backup e The system database will be backed up to the system s Backup folder m Recurrence Pattern Once only Start time December 26 2004 fizagpq Hourly Recur every wel hours C Daily Weekly C Monthly OK Cancel Figure 12 2 Scheduled Event Setup window i Batch Event When this type of event is selected you must specify the Batch name that you want the Scheduler to run Email Trend Data Event When the Scheduler runs this type of event it compresses the trend data from the selected Trend Group and emails the compressed file to the destination email addr
127. e software has been installed After the computer reboots the Master or Slave Server automatically starts 3 2 2 STARTING RAYCHEM SUPERVISOR MASTER OR SLAVE SERVER MANUALLY Start up the Control Panel select Administrative Tools and then select Component Services When the Component Services window displays select the services Local node on the selection tree A list of services will display on the list view window Scroll down and search for Raychem Supervisor Master Server Service or Raychem Supervisor Slave Server Service Right click on the mouse to bring up the context menu Select Start to start the service The start process can take several minutes depending on the number of field devices installed on the Server 3 2 3 VIEWING WINDOWS SYSTEM EVENTS System events for the Raychem Supervisor Master Server or Slave Server services may be viewed by the user The system events will indicate if the Server startup has been successful or if errors have occurred To view these events start up the Control Panel select Administrative Tools and then select Component Services When the Component Services window displays select the Event Viewer Local and then select Raychem Supervisor Any events will display in chronological order F IMPORTANT In order to view the status of a particular Raychem Supervisor Slave server you must follow the above procedure on each Slave Server computer 3 3 STOPPING YOUR RAYCHEM SUPERVISOR MASTER OR SLA
128. e Trend Data Viewer window no change is made to the trend group database You may always add and view the data points at some later time 9 3 3 DELETING ALL DATA POINTS In the Trend Data Viewer window click the Clear button The Clear button will remove all the data points from the Trend Graph window as well as from the list F IMPORTANT Deleting all data points will remove all of the selected data point s from the Trend Data Viewer window only no change is made to the trend database You may always add and view the data points at some later time 9 3 4 USING THE TREND GRAPH WINDOW The Trend Graph Window consists of the Toolbar X and Y axis Plot Window and Legend areas The Toolbar at the top of the Trend Graph Window Is used to manipulate the displayed graphs The functionality of each Toolbar button is as follows gt Resume Use the Resume button to restart or reset the Plot Window that you have previously paused Ht Pause Use the Pause button to stop the Plot Window from being updated with new data Once the Plot Window stops you can scroll the X or Y axis by clicking holding and moving the mouse left and right or up and down Axis Scroll Mode Use the Axis Scroll Mode button to control the scrolling of the X or Y axis Click the mouse on the X or Y axis then drag the mouse left or right or up or down EN RaychemSupervisorOperations AR H57576 08 15 97 172 INDUSTRIAL HEAT TRACING SOLUTIONS TEL z Ax
129. e a standard 10 100Base T Ethernet cable with an RJ 45 plug The NGC UIT supports both 10 Mbps and 100 Mbps connections Consult with your network administrator the NGC 30 Programming Guide H58186 regarding assignment of IP addresses 2 1 8 HTC DIRECT CONNECTIONS A device acting as a Modbus master i e a PC running the Raychem Supervisor software may communicate directly with Raychem NGC 20 910 915 or 920 Series controllers supporting Modbus communication protocols Three types of communications option cards are presently available for 910 and 920 Controllers Modem RS 232C and RS 485 Only RS 232C and RS 485 communications option cards are used for HTC direct connections to Raychem Supervisor The Modem option card is used only when connecting to a 780 Series GCC 9000 Group Communications Controller EN RaychemSupervisorOperations AR H57576 08 15 17 172 INDUSTRIAL HEAT TRACING SOLUTIONS RS 232C Use an RS 232C connection when only one controller is present and Is in close proximity to the computer Refer to the User Manual for the specific type of controller and communications option card you are using for connection details RS 485 Use an RS 485 connection when longer distances are to be covered and or multiple controllers are to be connected to the Raychem Supervisor software The RS 485 wiring should be a 2 wire twisted shielded cable of appropriate gauge based on transmission speed and distance Refer to Appendix A or the
130. e directory in which to store the reports generated by the maintenance plan F Mite report to a text file in directory C Program Files Microsoft SOL Se Delete test report files older thar P E uecht Send email report to operator sl New Operator Back Cancel Help Figure C 10 Backup Report Generation EN RaychemSupervisorOperations AR H57576 08 15 166 172 INDUSTRIAL HEAT TRACING SOLUTIONS 13 From the Maintenance Plan History window define the options for the Maintenance Plan History and click Next The default options are usually adequate You can view the Maintenance Plan History by right clicking the maintenance Plan and selecting Maintenance Plan History Database Maintenance Plan Wizard local j x Maintenance Plan History Specify how you want to store the maintenance plan records Local server Remote server History is added to the maedb dbo syedirmaintolan history table on the remote server Windows Authentication i used to log on to the remote server write history to the server a I Limit rows in the table bo Domm rows for this plar Back Cancel Help Figure C 11 Maintenance Plan History 14 Enter a name for your plan and click Finish to complete the setup process and exit the Wizard Database Maintenance Plan Wizard local Ei Completing the Database Maintenance Plan Wizard Tou have completed the steps to create a database mai
131. e license the quantity of computers and the type of SQL Server you ll need for your EHT system Also you will have information on the physical layout and installation of field devices that form part of your Raychem Supervisor EHT system 3 1 1 LOCATION OF FIELD DEVICES If you have field devices in remote locations of the plant it may be easier and less expensive to add a Slave server to manage them rather than to run dedicated wiring back to the Master or to another Slave Server Using Slave Servers helps distribute the work load within your EHT system for improved performance particularly in larger systems The only requirement is that the Slave Server must have network connectivity to the Master Server EN RaychemSupervisorOperations AR H57576 08 15 19 172 INDUSTRIAL HEAT TRACING SOLUTIONS Note that you may also install the DTS Client software on the same PC as the Server software This lets you provide local access to system information at the Slave Server PC 3 1 2 QUANTITY OF FIELD DEVICES The number of devices in an EHT system affects both communication throughput and overall system performance The communication throughput restricts how quickly your system can scan for alarms trend data etc and is also limited by the type of communications interface serial LAN etc Depending on the number of installed field devices your choice of which database to use for your system can affect system performance as well For systems inc
132. e made the desired changes click the Apply button to write the changes to that particular controller There is no Undo button so make sure of the changes before you apply them The OK button will also write the changes to the device and then return you to the main window L ieen pt viewerMain HarAepot Raychem Supervisor GCC Configuration Report Fag ETHERNET Port 10 1 5 54 GH ersion 3 ostalied HTCs GCC Alarms Contact Input and Load Shedding Luna Current Page No 3 Total Page No 1 Zoom Factor 100 Saal 7 2 OW gt L Projects EE Digt ace Suparsisor Em gt Configure GEC BG frmRptviewerMain FH pa smearvsal I doc Mcr BE OTS version 2 User s mal a ih 1 34PM B Component Services Figure 4 6 GCC Configuration report The main window has three buttons that allow you to print reports or view alarms The Print button will print a current configuration setup for the selected GCC If there are multiple sheets the report window allows you to step through the different pages of the report You may also zoom in and out print to the default Windows printer or export to a file in multiple formats The Installed HTCs button will print a complete list of the controllers installed on a selected GCC including the tag name communications address and the physical GCC port to which it Is connected The Active Alarms button will print a complete list of current GCC alarms EN RaychemSu
133. e on the tree view is selected 3 Digitrace Supervisor file System Chet Qewke Gem Security Took Reports Yew Language Heft O la View Alaina M NGC4O NTC E NGC40 H1C3 123 r Deag Breaker Panel Server 127001 User ach Figure 13 23 Plant View by Breaker Panel 13 7 7 VIEWING BY CONTROLLER PANEL A Controller Panel is a user defined label for grouping devices in the plant Each device can be identified with one Controller Panel For this view the window on the left of the main window displays a tree representation of the Controller Panels configured in your EHT System Each Controller Panel node can be expanded to show all of the GCCs and HICs associated with this particular Controller Panel The window on the right will display a list of Controller Panels if the System node on the tree view Is selected or a list of GCCs and HTCs if a Controller Panel node on the tree view is selected EN RaychemSupervisorOperations AR H57576 08 15 132 172 EHT System gt gt More Devices D NGCAOBRIOGE M NGC4O NTC E NGC40 H1C3 123 gt Deia Contiole Panel Servect27 001 Useradnn Figure 13 24 Plant View by Controller Panel INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 133 172 SECTION 14 WORKING WITH OFFLINE DEVICES 14 1 SETTING DEVICES OFFLINE INDUSTRIAL HEAT TRACING SOLUTIONS With the Offline feature you can install and configure a Raychem Supervisor E
134. ectory in which to store the backup file Directory in which to store the backup file Ge Use the default backup director GRIEF 00g BOS ooO CORE noo OcBOCmnOCaCUDACaa OBO raoooo e e e a Use this directory oAProgram Files Microsoft SUL Se M Create a subdirectory for each database IY Remove files older thar H Week s Backup file extension BAK Back Cancel Help Figure C 8 Specify Backup Disk Directory INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 165 172 INDUSTRIAL HEAT TRACING SOLUTIONS II From the Specify the Transaction Log Backup Plan window select the Back up the transaction log as part of the maintenance plan option If this option is selected ensure the options are the same as those chosen in the database backup step 9 Database Maintenance Plan Wizard local x Specify the Transaction Log Backup Plan Specify the transaction log backup plan to prevent failures and operator errors e verity the integrity af the backup when complete Location to store the backup file t Tape There are no operations to schedule Back Cancel Help Figure C 9 Backup Log Selection 12 From the Reports to Generate window select the Write report to a text file in directory option and click Next if you want to have the maintenance plan generate reports Database Maintenance Plan Wizard local i Reports to Generate Specify th
135. ed value used to update the HTC if the Enable Incremental Value field is selected Note that a parameter may be decremented by placing a minus sign in front of the value New Recipe ile ES Name Recipe Description Recipe Points Setup Temperature Control Temperature Alarms Voltage and Current GFI and Resistance Other Alarms Miscellaneous Value Points Enable Value Unit_ Incremental Increment Step Tue _ Setpoint Temperature O fe sis BE TS Control Mode TS Fail Mode Switch Control Mode Proportional Band Contactor Deadband DR Oo Vee ECan Deadband Cycle Time OK Cancel Apply Figure 10 2 Recipe window EN RaychemSupervisorOperations AR H57576 08 15 101 172 10 3 SETTING UP BATCHES INDUSTRIAL HEAT TRACING SOLUTIONS 10 2 2 EDITING A RECIPE To make changes to an existing Recipe choose a Recipe then click the Edit button or double click on the recipe Edit as desired then click Apply to save without exiting or OK to save and exit 10 2 3 REMOVING A RECIPE To delete an existing Recipe click the Remove button You will be prompted to confirm your action Click Yes to continue with the deletion or No to cancel the operation 10 2 4 RENAMING A RECIPE After you create a Recipe you can change its name if required To rename a Recipe bring up the Edit Recipe window Refer to Section 10 2 2 Editing a Recipe for details 10 2 5 MAKING A COP
136. eeeaeeseees 19 Och Panning e e E EE 19 Os Via Te tee rg Feld DEVICES seisein EE aE EEEE E 19 3 1 2 Quantity of EE eegene 20 3 1 3 Organization GF Pield DEVICES TT 20 3 1 4 EENHEETEN 20 3 1 5 Equipment REO UI CI E 20 3 1 6 Estimating Software Requirements cccccccecccececeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeneess 20 3 2 Starting Your Raychem Supervisor Master or Slave Server cccccccccceceeeeeeeeeeeeeeeeeeeeeeeees 21 3 2 1 Starting Raychem Supervisor Master or Slave Server by Rebooting ssssssessssss11111 21 3 2 2 Starting Raychem Supervisor Master or Slave Server Manual 21 3 2 3 VIEWING Windows System EC 21 3 3 Stopping Your Raychem Supervisor Master or Slave Germver 21 3 4 Starting Your Raychem Supervisor Client saicanscsnsctnacasscinsatecssednnisinadinensaesnedanreininveceneseeenenens 21 U e 22 3 4 2 Connecting to the Master Server yc cseveccsceccsacs dens coceeaceheameseecctiaces des iia i a dE a 22 3 4 3 Master Server Port EES ege eege been ENN 23 3 9 Setting System Preferences eege EEEEEeegeg 24 GE EE 24 3 5 2 Alarm Email Notification Settings ijt snii lt aeittnseunin tone Gesaicnns tnidandiceetinteiaiu cece teneuieteleeeticaetoeers 25 EE Oer Alr eNNI E 26 GE EEN 26 Dero Drawing Typene Ng Ssa iG ansesmansign inawhnns inconenainamnans ESARET RAE RREA AR ERRETEN 27 3 5 6 Device Priority Color EEN 28 do oleam OUt GETUN Serene ateseae resets oo cxsed sede cemaamedieannin nua tacmbeneornnneet 28 3 6 S
137. el i o lt O O ISESI HTCDIRECT 915 Device is Online Selection CZY Start Close Figure 14 3 Set HTC direct Offline EN RaychemSupervisorOperations AR H57576 08 15 135 172 14 2 SETTING DEVICES ONLINE INDUSTRIAL HEAT TRACING SOLUTIONS x F IMPORTANT When an HTC direct is Offline no changes are made to the settings in the field device Raychem Supervisor recognizes that the HTC is Offline and it will disable alarm monitoring or data trending for this HTC x Z IMPORTANT The More Devices tree node includes HTC Direct as well any parent devices with no children i e GCCs with no HTCs 14 1 4 SETTING AN HTC OFFLINE If you have selected an HTC on the tree view and you display the Set Devices s Offline window this HTC will display on the list of devices if it is currently in Online mode You must use the Select check box to select this HTC After you ve checked the selection click the Start button to start the operation While operation is running you will see the status on the Progress window If you choose you can stop the operation using the Stop button Set Device s Offline i m iol x f Select Ta Devic Type Model Sts a 7794 97588 Device is Online Start Close Figure 14 4 Set HTC Offline Z IMPORTANT When an HIC is Offline no changes are made to the settings in the field device Raychem Supervisor recognizes that the HIC is Offline and it will disable alarm monit
138. end on proper design selection and installation The Raychem Supervisor program will help you configure and monitor a system that meets your requirements but it is only a tool It assumes that your input is accurate that you are familiar with heat tracing system design and configuration and that you will ensure that all components of the heat tracing system are installed maintained and used as intended The configuration of the Raychem Supervisor program should be reviewed by a knowledgeable engineer to ensure it is appropriate for your application Additional information relating to safety design and installation is contained in Design Guides Installation Manuals Data Sheets and other literature available from Pentair Be sure to consult these documents as needed There are important safety warnings shipped with our products and printed in our literature Be sure to read and follow them to reduce the risk of fire shock or personal injury If you have any questions contact your local Representative or Pentair directly EN RaychemSupervisorOperations AR H57576 08 15 11172 1 5 TECHNICAL SUPPORT INDUSTRIAL HEAT TRACING SOLUTIONS In North America contact Pentair directly at Pentair Industrial Heat Tracing Solutions 7433 Harwin Drive Houston TX 77036 Tel 800 545 6258 Tel 650 216 1526 Fax 800 527 5703 Fax 690 474 7711 email thermal info pentair com Or for other parts of the world contact Pentair at Europe Middle Ea
139. enever a Warning or Alarm is detected You can also have sound generated on your PC s speaker or played through your PC s sound card User Preferences Apply Figure 3 11 User Preferences Sounds 3 6 2 USER TEMPERATURE UNIT SETTINGS Use the Units window to select the Temperature Unit setting used by Raychem Supervisor to display temperature You can choice to display temperature values in degrees Fahrenheit or Celsius EN RaychemSupervisorOperations AR H57576 08 15 29 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 6 3 USER ALARM LIST VIEW SETTINGS The Alarm List View Setting window shows options that affect how Raychem Supervisor will display the alarms in the main window The options available are 1 Show alarms for selected node only This option displays a list of alarms only for the selected device 2 Show alarms for selected node and its direct sub nodes children This option displays a list of alarms for the selected node and if the node has sub nodes the alarms of the immediate sub nodes will display also 3 Show alarms for selected node and all nodes in its hierarchy This option displays a list of alarms for the selected node and if the node has sub nodes the alarms of all sub nodes will display as well Option 1 has the least affect on system performance since a limited amount of data is retrieved from the Master Server whenever the display is refreshed If you are encountering system performance problem
140. ening deve ts Computer D Figure 3 5 Add a new alarm notification You must choose the format of the email message Raychem Supervisor will send The format is determined by the Receiving Device field If you select pager the email message is of minimal length If you select computer a more descriptive email message is used EN RaychemSupervisorOperations AR H57576 08 15 25 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 5 3 OTHER ALARM SETTINGS This window includes settings for Auto Alarm Acknowledgement and Alarm Scan interval For more information on Auto Alarm Acknowledgement refer to Section 4 12 3 Auto Alarm Acknowledgement System Preferences E 7 Enable Auto Alarm Acknowledgement for E 0 Minutes Scan Alarm Every fo Seconds OK Cancel Figure 3 6 Other Alarm Settings 3 5 4 HISTORY LOG SETTINGS This window provides access to the History Log settings The Maximum Number of Records field determines the total number of records the system will store before the system archives the data Each record will have one history log The When maximum number of records is reached option determines the action Raychem Supervisor will take when the maximum number of records is reached You can choose to overwrite the oldest record or to archive the history logs In addition you can set the Archive Percentage of logs to archive For example once the Maximum number of records is reached the Archive Perce
141. er Panel Devices The Controller Panel Devices report prints all of the controller panels and the devices that belong to them All GCC Configurations This selection will print a configuration report for each installed GCC If you want to print the configuration for a specific GCC use the GCC Reports feature found in the Device menu see Section 8 2 All HTC Configurations This selection will print a configuration report for each HTC installed in the system Note that ina system with a large installed base of HTCs this report may be very large If you want to print the configuration for a specific HTC use the HTC Reports feature found in the Device menu see Section 8 3 GCC reports can be accessed as shown in Figure 8 2 GCC Active Alarms and Figure 8 3 GCC Configuration Active Alarms This report will print the active alarms for the particular GCC selected Children Active Alarms This report prints the active alarms for all of the HTCs installed on the selected GCC EN RaychemSupervisorOperations AR H57576 08 15 88 172 INDUSTRIAL HEAT TRACING SOLUTIONS 5 Digitrace Supervisor Som Alem Securty Tools Reports View Language Help Add GCC Add HTC Direct Add UIT Add NGC 20 Direct Add NGC 40 Bridge Drect w Device Add ba Direct View by Device EHT System E gt More Devi AGEHTC GCCTEST HTC 39 Compare gt SS wk ween GCCTESTAHTC 34 gt 9 pe Report en Configurations GCCTEST HTC OF HCH
142. ervisor CD To activate a new license Select Activate New License from the Activation Type drop down menu 2 Enter the Config Code on the label into the Config Code boxes 3 Click the Generate Request Code button If the Config Code is valid the Request Code text boxes will be filled in with a Request Code A Once you have the Request Code you can use it to get an Activation Code from Pentair To activate using the Internet go to the Pentair Website at www pentairthermal com and follow the links to the Supervisory Software section of the Website Use the Raychem Supervisor Registration selection to start the activation process You must have your Request Code available as you will be asked to provide it 9 Once you have obtained your Activation Code enter it into the Activation Code boxes and click the Activate Now button If there are no errors you will see a message indicating a successful activation 16 2 3 ACTIVATE AN UPGRADE When upgrading the number of Server and or User licenses for an existing copy of Raychem Supervisor software with Multi User Server Capability you will need to activate the additional licenses Locate the Configuration Config Code label located on the case of your Raychem Supervisor Upgrade CD To activate an Upgrade 1 Select Activate License Upgrade from the Activation Type drop down menu 2 Enter the Config Code on the label into the Config Code boxes EN RaychemSupervisorOperations AR H57576
143. ess e Es IMPORTANT A Trend Group must already be set up before you can use this type of event Backup System Event A Backup System event requires a destination path for the backup file You can enable the option to append the date time to the backup file name if you want to create a unique backup file each time When the Scheduler runs this type of event it will backup all the files in the DB folder to the backup file The files are compressed Zipped before they are backed up Recurrence Patterns Each scheduled event can run in one of the five recurrence patterns These are Hourly Daily Weekly Monthly and Once only 1 Once Only A Once Only Recurrence Pattern can be set for any time in the future but will only run once EN RaychemSupervisorOperations AR H57576 08 15 114 172 INDUSTRIAL HEAT TRACING SOLUTIONS Edit Scheduled Event Backup system database System Database Backup e December 21 2004 x 12 49 PM Figure 12 3 Event with Once Only Occurrence Pattern d Hourly An hourly Recurrence Pattern can be set to every hour or every N hours N is a number between 1 and 24 A scheduled event with this type of recurrence pattern will repeat one or more times during the day jEdit Scheduled Event Backup system database System Database Backup e December 21 2004 el 12 49 PM 1 E Figure 12 4 Event with Hourly Recurrence Pattern 3 Daily A Daily Recurrence Pattern can be set to
144. eted in the AC 2000 but they still exist in the Raychem Supervisor database Raychem Supervisor will automatically replace the first character of the device tag with a 2 To remove these completely from the DTS database use the Remove HTC function 4 8 2 DATABASE SYNCHRONIZATION FOR AN NGC UIT AND NGC 40 BRIDGE An NGC UIT and NGC 40 Bridge keeps track of changes that occur internally If Raychem Supervisor is connected to a NGC UIT or NGC 40 Bridge it will periodically poll the NGC UIT or NGC 40 Bridge for the status of changes If changes are identified Raychem Supervisor will automatically perform a database synchronization sequence Automatic database synchronization manages synchronization due to the following events New Circuits or NGC 40 modules added to the NGC UIT or NGC 40 Bridge Circuit s or NGC 40 modulel s deleted When these events occur Raychem Supervisor will attempt to synchronize its database with the NGC UIT or NGC 40 Bridge Raychem Supervisor will notify the user when this occurs These synchronization events are recorded in the history log database To view history logs refer to Section 6 1 Viewing History Logs 4 9 USING THE DEVICE CONFIGURATION LOADER INDUSTRIAL HEAT TRACING SOLUTIONS The Device Configuration Loader is used to retrieve configuration settings for all of the field devices such as HICs If you run the Device Configuration Loader and it completes successfully Raychem Supervisor will ha
145. etting User EE 29 OU MUSED TE e 29 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 3 172 3 6 2 User Temperature Dn UL e EE 27 3 6 3 User Alarmi List View Setting E 30 3 6 4 User Device Notes List View Settings cccccccccccceeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeness 30 3 7 780 Series GCC 9000 Con ET 31 3 8 AC 2000 EE 31 Se ERR ur ele E ES 3 10 RTC Direct Configuration EE ES A POOF aii COMMOUL ALON EE SZ SIEL LRIOC ge EE 39 SEET 33 3 11 3 Installing a 780 Series GCC 9000 or an AC 20004 33 ANS an ATG G e e E err re teen ares reer rreeee 34 3 11 5 Installing an HTC or NGC 20 Using a Direct Connection 39 3 11 6 Installing an AC 2000 Connected to an Ethernet CAN 36 3 11 7 Installing a GCC Connected To a Serial Ethernet Gateway cccccccecseesseeeteeeteeeees oT 3 11 8 Installing an HTC Direct Connection to an Ethernet DGateway 37 3 11 9 Installing an NGC UIT EEN 37 3 11 10 Installing an NGC UIT Connected to an Ethernet LAN sesessessssssessseseseeseseeseesseseeees 38 3 11 11 Installing an NGC 40 rn ee CT 39 3 11 12 Installing a NGC 40 Bridge connected to an Ethernet LAN 37 Section 4 Using Raychem a buDESEESEE eege EE Eed Een 41 4 1 Raychem Supervisor and Multi user ACCESS cccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaaaaeeeneeeeees 42 EE 43 4 3 Add GCC Add NGC UIT and Add NGC 40 Bridge Wumdows ssssssssssssrrnrnnnsssseesserrrrrrrrrnn 44 4 4 Add HTC Win
146. f connection you can use a standard 10Base T Ethernet cable with a RJ 45 plug The network speed supported by the AC 2000 alarm communications interface card is 10 Mbps Consult with your network administrator regarding assigning IP addresses for the AC 2000 alarm communications interface card 2 1 7 NGC UIT USER INTERFACE TERMINAL CONNECTIONS The NGC UIT has both local and remote communication ports You may elect to use the local serial port RS 232C or one of the remote ports either 2 wire isolated RS 485 or the 10 100Base T Ethernet Any of these ports may be used to communicate with a computer using the Raychem Supervisor software RS 232C You will normally use this type of connection when only one NGC UIT is in the system and it is in close proximity to the computer Connections via the RS 232C port require use of a special serial cable provided with the NGC UIT See the NGC 30 Programming Guide H58186 and the NGC 30 Installation Manual H57878 for additional details on setting up this type of connection RS 485 Use this type of connection when longer distances are to be covered and or multiple NGC UITs are to be connected to the Raychem Supervisor software The RS 485 wiring should be a 2 wire twisted shielded cable of appropriate gauge based on transmission speed and distance Refer to Appendix A or the RS 485 Standard for wire gauge versus speed distance recommendations Ethernet For this type of connection you can us
147. ferent types of documentation available in Raychem Supervisor 13 1 1 GROUP A plant Group is a logical grouping used to represent a specific area of a plant Devices such as GCCs and HTCs are assigned to Groups Users assigned to a plant Group will have access to devices in that Group The user s level of access will be determined by the Role permissions assigned to the user for that Group Both the Group name and Group description can be up to 50 characters in length 13 1 2 LOCATION A Location can be used to represent a physical location such as a particular part of the plant Devices such as GCCs and HICs are assigned to a Location Raychem Supervisor enforces the rule that a device can only be assigned to one Location If the same device is assigned to another Location then it is automatically removed from the previous Location Both the location name and location description can be up to 50 characters in length 13 1 3 LINE EQUIPMENT NUMBER A Line Equipment Number can be used to represent a length of heater or section of pipe in the field Devices such as HTCs are assigned to Line Equipment Numbers An HTC can be assigned to multiple Line Equipment Numbers and a Line Equipment number can be assigned to multiple HTCs Both the Line Equipment Number name and Line Equipment description can be up to 50 characters in length 13 1 4 BREAKER PANEL A Breaker Panel can be used to represent the Breaker Panel that feeds power to GCCs an
148. fline UK Cancel Figure 3 18 Add a New UIT 2 Select the appropriate Server for the UIT you are installing and enter a tag name for the UIT to a maximum of 40 characters You may use the existing tag or enter a new one If you enter a new one it will overwrite what is already stored in the UIT 3 Enter the COM port to which the UIT is connected You may use multiple COM ports on your computer to connect to different groups of UITs Finally enter the Modbus address of the UIT you are adding 2 IMPORTANT Two UITs may have the same address as long as they are connected to different COM ports on your computer 4 Once you have entered the information click on the OK button The program will initiate communications to the UIT and add it into the database Repeat the above steps for each UIT that you wish to install 3 11 10 INSTALLING AN NGC UIT CONNECTED TO AN ETHERNET LAN If you have NGC UITs that are connected to an Ethernet network you can follow the installation procedure as outlined in Section 3 11 9 Installing an NGC UIT to install them into the DTS database However when you select the COM Port you will need to select TCP IP Once you select TCP IP the system enables the IP address field You must fill in the Address and IP Address fields The Modbus Address field and IP Address field must match the RTU Address and IP Address settings in the NGC UIT Refer to the NGC 30 Programming Guide H58186 for detai
149. ftware You will need a Request Code in order to obtain an Activation Code 4 Request Code can be generated on this screen To begin please select the Activation Type then use the Generate Request Code button to generate a Request Code If you have purchased your DigiTrace Supervisor a Config Code can be found on the DigiTrace Supervisor CD case Activation Type Activate Demo to Standard version Activation Request Codes Config Code RL4L GO98 SVG 012L Request Code CO00 80G7 RL4L GO98 11GG 18 3 Activation Code Generate Request Code Activate Now Exit Figure 16 1 License Activation Once you have the Request Code you can use it to get an Activation Code from Pentair To activate using the Internet go to the Pentair Website at www pentairthermal com and follow the links to the Supervisory Software section of the Website Use the Raychem Supervisor Registration selection to start the activation process You must have your Request Code available as you will be asked to provide it 1 Once you have obtained your Activation Code enter it into the Activation Code boxes and click the Activate Now button If there are no errors you will see a message indicating a successful activation 16 2 2 ACTIVATE A NEW LICENSE If you have purchased your copy of Raychem Supervisor with Multi User Server Capability and you need to activate it locate the Configuration Config Code label located on the case of your Raychem Sup
150. hange It is recommended that the Backup Databases function be run after hours The time it takes to complete a backup depends on the size of the database Database Maintenance Plan Wizard local x Specify the Database Backup Plan Specify the database backup plan to prevent data loss due to systern Failure IY Back up the database as part of the maintenance plan Jh Verify the integrity of the backup when complete Location to store the backup file Tape Schedule Occurs ever 1 week s on Sunday at 2 00 00 4M Ka Change Back Cancel Help Figure C 7 Backup Plan Definition INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 164 172 10 From the Specify Backup Disk Directory window specify the following options and click Next as shown in the following example Define the disk backup location You may use the default backup directory or click the Browse button to choose an alternate location It is generally best to choose a network drive However if you select the default location ensure that the computer gets backed up ona regular basis If you select the Create a subdirectory option the system backs up each database into separate folders Select the Remove files older than option This option is recommended in order to not overload the backup directory Database Maintenance Plan Wizard local E Ki Specify Backup Disk Directory Specify the dir
151. haracters You may use the existing tag or a new one If you enter a new one it will overwrite what is already stored in the Bridge 3 Enter the COM port to which the NGC 40 Bridge is connected You may use multiple COM ports on your computer to connect to different groups of NGC 40 Bridge Finally enter the Modbus address of the Bridge you are adding Z IMPORTANT Two NGC 4O Bridges may have the same address as long as they are connected to different COM ports on your computer Once you have entered the information click on the OK button The program will initiate communications to the NGC 40 Bridge and add it to the database Repeat the above steps for each NGC 40 Bridge you wish to install 3 11 12 INSTALLING A NGC 40 BRIDGE CONNECTED TO AN ETHERNET LAN If you have NGC 40 Bridges that are connected an Ethernet network you can follow the installation procedures as outline in Section 3 11 11 Installing an NGC 40 Bridge However when you select the COM port you will need to select TCP IP Once you selected TCP IP the system enables the IP address field You must fill in the Address and IP Address fields The Modbus Address field and IP Address field must match the RTU Address and IP Address settings in the NGC 40 Bridge Refer to the NGC 40 Programming Guide for details of how to set up the NGC 40 Bridge Ethernet port IMPORTANT Each NGC 40 Bridge must have a unique IP address See your Network Administrator for assignment of IP
152. he Browse button to display the Device selection window 3 Inthe Template Selection box type in the desired template name or select an existing template 4 Click the Start button to start the copy process 4 11 2 COPYING DEVICE TO DEVICE Use this when you want to copy an HIC configuration directly to one or more HICs 1 Select the Copy Device to Device operation 2 Select an HTC in the Copy From Device Selection box Use the Browse button to display the Device selection window 3 In the Copy To Device Selection box use the Add button to add in an HTC Use the Remove button to remove an HTC from the list A Click the Start button to start the copy process 4 11 3 COPYING TEMPLATE TO DEVICE Use this when you want to copy an HTC configuration that was previously saved as a template to one or more HICs 1 Select the Copy Template to Device operation 2 Select a Template from the Copy From Template Selection box 3 Inthe Copy To Device Selection box use the Add button to add in one or more HTCs Use the Remove button to remove an HIC from the list A Click the Start button to start the copy process Z IMPORTANT The template name is not case sensitive 4 11 4 EDITING A TEMPLATE Once you create a template you may edit it and save the changes to the same or to a different template 1 Select the Template operation 2 Select a template 3 Click the Edit button The HTC Configuration window displays You may edit the
153. here have been any errors during the conversion a window will be shown listing the errors messages as in Figure C 3 below t Error List ltem Text Scheduled event 123 The repeat number has been ignored for this event Scheduled event 12345 The Ever 3 Weeks pattern has been changed to Every Figure B 3 Error List You may save this error list for reference by clicking the Save As button B 4 6 Importing Data into Raychem Supervisor V2 X The exported data file can be imported into DISV2 using the Raychem Supervisor Client s import function Please refer to Section 15 1 Export and Import for instructions on how to perform this operation EN RaychemSupervisorOperations AR H57576 08 15 160 172 APPENDIX C SQL SERVER DATABASE MAINTENANCE PLAN AND RECOMMENDED BACKUP PROCEDURE FOR RAYCHEM SUPERVISOR e Z IMPORTANT Support from your IT Department is recommended for this procedure L F IMPORTANT The procedure describes in this section applies to Microsoft SAL Server 2000 only If you are not using Microsoft SQL Server 2000 please refer to the appropriate section in your SQL Server documentation C 1 SETUP A DATABASE MAINTENANCE PLAN To setup a database maintenance plan 1 From the Start menu select All Programs then select MICROSOFT SQL SERVER 2 Launch Enterprise Manager and expand the Databases folder until your database appears then expand the Management folder ye SUL Serer Enterprise Manager E real es
154. ield wiring and maximizes the use of existing networking infrastructure The Raychem Supervisor software license restricts the number of Slave Servers you can use simultaneously You may purchase a new license or a license upgrade should you need to increase the number of Slave Servers 3 1 6 ESTIMATING SOFTWARE REQUIREMENTS Once you finish gathering all of the information from the previous sections you can estimate the types of software components needed to create your system Refer to Section 2 1 1 Typical System Architectures for more information on possible topologies EN RaychemSupervisorOperations AR H57576 08 15 20 172 3 2 STARTING YOUR RAYCHEM SUPERVISOR MASTER OR SLAVE SERVER This section describes how to start and stop the Raychem Supervisor Master or Slave Server The Raychem Supervisor Master and Slave Server software components are Windows system services Windows system services are not the same as Windows applications They cannot be started manually with Windows Explorer or with the Command Prompt Windows system services must be started with the Component Services applet in the Control panel or by Windows when Windows starts If the Raychem Supervisor Master Server or Slave Server software is installed properly you can follow the steps below to start them 3 2 1 STARTING RAYCHEM SUPERVISOR MASTER OR SLAVE SERVER BY REBOOTING You can start the Master Server or Slave Server simply by rebooting the computer on which th
155. ils on how to setup user permissions To display the Device Trending window from the main window click the Tools drop down menu and select Device Trending The Device Trending Window will display refer to Figure 9 1 Device Trending Window 3 Device Trending Ea Plant Area Read Interval Run Status Description Edit Remove Refresh 4 D Close Figure 9 1 Device Trending window 9 1 1 USING A GLOBAL GROUP OR A TREND GROUP FOR A SPECIFIC PLANT GROUP Raychem Supervisor allows a Trend Group to be assigned to a particular plant Group or assigned to all plant Groups i e a Global A Trend Group that is assigned to a specific plant Group is visible to users that have permission to that plant Group Users without permission to that plant Group will not be able see or select these trend groups You can create this type of Trend Group if it is intended only for specific users in your plant Trend Groups assigned to the Global plant Group are visible and accessible to all users If you want to allow all users to access a Trend Group then set the plant Group as Global for the Trend Group EN RaychemSupervisorOperations AR H57576 08 15 92 172 INDUSTRIAL HEAT TRACING SOLUTIONS Choose plant Group for Trend Group Which plant Group does the Trend Group belong to OF Cancel Figure 9 2 Choose Plant Group for Trend Group 9 1 2 TREND GROUP PARAMETERS The set of parameters for each Trend Group is expl
156. indow is displayed click the Edit Group button 2 From the Edit Group window edit the group name and description 3 When you have completed your edits click OK to save and exit x Group Marne Electrical Area Group Description Electrical 4rea Add Cancel Figure 7 5 Editing a Group 7 3 3 REMOVING A GROUP To remove a group 1 In the Client s main window use the System drop down menu and select Plant Documentation then Group Once the Configure Group window is displayed click the Remove Group button 2 When prompted to confirm the removal click Yes to remove the Group otherwise click No F IMPORTANT If you are deleting a Group and this Group has been assigned to Trend Groups or Batches i e Group specific Trend Group and Batches devices assigned to this Group will be removed from those Trend Groups and Batches as well EN RaychemSupervisorOperations AR H57576 08 15 83 172 7 3 4 ASSIGNING DEVICES TO A GROUP To assign devices to a group 1 Inthe Client s main window use the System drop down menu and select Plant Documentation then Group 2 Once the Configure Group window is displayed click the Assign Devices button 3 From the Assign Devices to Group window add and or remove devices 4 When you have completed your edits click OK to save and exit Assign devices to Group Electical Area d iol sl Un ssigned Device List Assigned Device List Address Address 94HTC 107
157. is Zoom Mode Use the Axis Zoom Mode button to expand or shrink the scale of the X or Y axis Click the mouse on the X or Y axis then drag the mouse left or right or up or down E Use the Zoom In button to expand the X or Y axis Click the mouse on the X or Y axis and then click the Zoom In button a Zoom Out Use the Zoom Out button to shrink the X or Y axis Click the mouse on the X or Y axis and then click the Zoom Out button Zoom Box Use the Zoom Box button to expand both the X and Y axis simultaneously Click the Zoom Box button and then use the mouse to create a box around the area to expand and release the mouse button di Hair line Cursor Use the Hairline Cursor button to create a hair line cursor that can be moved on the Plot Window As the hair line cursor is moved the X and Y values will display near the hair line Start by clicking the Cursor button to display a hairline cursor Use the mouse to drag and move the hair line or hold the Control key down and use the Left of Right arrow key to scroll through the data You can also select a different channel for the hair line cursor to focus on To select a channel click a channel in the Legend area text located on right portion of the Plot Window Edit Properties Use the Edit Properties button to edit the properties of the X and Y axis the Legend and the Plot Window You can completely customize the Trend Graph Window through the Edit Properties button There
158. is function to install a device into the Raychem Supervisor and GCC databases Configure Use this icon to configure the selected item i e GCC or HTC Monitor Use this icon to monitor the selected HTC Drawings Use this icon to bring up the View Drawings window for the selected item i e GCC or HTC Copy Configuration When you press this icon the Copy Device Configuration window will display You can copy an HTC configuration to another HTC or to a template and vice versa using this feature 4 1 RAYCHEM SUPERVISOR AND MULTI USER ACCESS INDUSTRIAL HEAT TRACING SOLUTIONS The Raychem Supervisor Master server can service multiple requests from different DTS Clients In a multiple client installation it is likely that more than one user will try to change the settings on the same device i e a GCC or a HTC at the same time To manage this type of situation Raychem Supervisor implements a first come first served locking mechanism The first user that accesses a device will obtain a lock on the device Once this user obtains the lock Raychem Supervisor will allow only this user to make changes to the device until it is unlocked Raychem Supervisor also enforces the rule that a device can only be locked by one user at any given time The user that owns the lock on a device must release it when they are finished with the device so other users can have access This locking unlocking mechanism is managed by Raychem Supervisor automatic
159. istance Refer to Appendix A or the RS 485 Standard for wire gauge versus speed distance Appendix A also includes jumper details for the GCC when using an RS 485 connection 2 1 6 AC 2000 ALARM COMMUNICATIONS INTERFACE CARD CONNECTIONS The AC 2000 has a local and a remote port You can select the local port as an RS 232C or a 2 wire non isolated RS 485 interface You can select the remote port as a 2 wire isolated RS 485 or as a 10Base T Ethernet connection You can use either port to communicate with the computer using the Raychem Supervisor software Connections are as follows EN RaychemSupervisorOperations AR H57576 08 15 16 172 INDUSTRIAL HEAT TRACING SOLUTIONS RS 232C You will normally use this type of connection when only one AC 2000 is in the system and it is in close proximity to the computer The RS 232C requires a standard straight through serial cable connection with a 9 pin male connector on the AC 2000 end and either a 9 or 25 pin connector on the PC end Refer to Appendix A at the back of this manual for connection details RS 485 Use this type of connection when longer distances are to be covered and or multiple AC 2000 units are to be connected to the Raychem Supervisor software The RS 485 wiring should be a 2 wire twisted shielded cable of appropriate gauge based on transmission speed and distance Refer to Appendix A or the RS 485 Standard for wire gauge versus speed distance Ethernet For this type o
160. ite the changes to that particular controller There is no Undo button so make sure of the changes before you apply them The OK button will also write the changes to the device and then return you to the main window Raychem Supervisor Client provides monitoring functions to allow viewing of current and maintenance data from your field device s in real time You can monitor a single device or you can monitor multiple devices at once 4 7 1 MONITORING A SINGLE DEVICE Clicking the Monitor icon displays a window showing the present operating parameters of the particular HTC or NGC 20 that you have selected Tabs allow you to quickly jump to different groupings of real time data The data is displayed both in scaled bar graph format as well as numerically The numeric reading will be in red if the value is in alarm i e above or below the alarm setpoints A small bitmap in the upper right corner provides a visual display of the type of controller you are communicating with i e NGC 20 910 920 etc Click the OK button to return to the main window The Monitor Interval field controls how often the software polls the controller for new data The smaller the number the more often the software will communicate with the HTC and the more time will be used requesting data that may not change very often A typical number would be around 10 seconds The Monitor window also allows you to change the tag of the selected controller by clicking
161. ization of the Data Viewer window can be accomplished for each Trend Group Refer to Section 9 3 4 Using the Trend Graph Window for more details a S test Interval 30 Sec Trend Data iewer Channel 1 Channel 2 25 Dec 22 10 00 25 Dec 22 20 00 25 Dec 22 30 00 Plot Data Point Description 1 Last Read Value Channel 1 Load voltage 20HTC 12494 25 12 2004 10 31 Channel 2 GFI current 20HTC 12494 25 12 2004 10 31 Add Delete Clear Exit Figure 9 7 Trend Data Viewer Window 9 3 1 ADDING DATA POINTS TO DISPLAY In the Trend Data Viewer window click the Add button Once the Trend View Add Device window is displayed select a device from the Trend Devices box then select the data points to include for this device Repeat this selection until you have selected all necessary devices EN RaychemSupervisorOperations AR H57576 08 15 96 172 INDUSTRIAL HEAT TRACING SOLUTIONS Trend iew Add Device E3 M Trend Devices Data Point Selection Tag Addess Port Devici 720HTC 12494 D HTC 720HTC 1836 D HTC OK Cancel Figure 9 8 Trend View Add Device 9 3 2 DELETING DATA POINTS In the Trend Data Viewer window select the Data Point s to delete then click the Delete button The Delete button will remove the data points from the Trend Graph Window as well as from the list Ay Z IMPORTANT Delete data points will only remove the selected data point s from th
162. k OK to save and exit EN RaychemSupervisorOperations AR H57576 08 15 68 172 INDUSTRIAL HEAT TRACING SOLUTIONS Create Device Note EN Subject Details OF Cancel Reminders gt gt Figure 4 30 Create a New Note User Reminders User Reminders in Raychem Supervisor uses the functionality of both the User Messaging system and Operator Notes User Reminders are useful in situations when you want to create a note for several users and you want to notify them immediately to read the note To accomplish this you have to create a new note Once you ve completed your edits click the Reminders button and select the users that you want to remind Finally click the OK button to save the note and send the reminders Once the note is saved a reminder will be sent to the selected users If the selected users are currently logged in the Message Window will pop up on their window immediately If the selected users are not logged in the next time they log in the Message Window will pop up immediately and they will be notified to view the note After the user has viewed a reminder the user should dismiss the reminder to remove it from the database If a reminder is not dismissed then the user will be notified each time they log In Subject II Send Reminder To Details vi l OK Cancel Reminders lt lt Figure 4 31 Note Reminder selection Viewing a Note Once you create a note other users can view
163. lected HTC Click the Print Report button File System Clent Devke Alarm Securty Tools Reports View Language Help e amp H 9 Corfigue Moo Drawings Copy Config CA View Device amp View Abas w VewNotes View by Device 8 GCCTEST a Device Tag Description Value Setting DateTime Statue 1 UseeName Pet A ma Corfigure HTC42 HTC 43 MT Report Device Active Alarms D HTC 06 Hirt Oramings ntol 292e Note HTC Edt Tag HTCQ4 Unlock Device Replace HTC HIC Ot HTCOC Remove Report Device Notes Set Offline HILD Set Online HTC4E HTCOF HTC 10 HTC 11 HTC 12 HTC 13 HTC 14 HTC 15 HIC 16 HTC 17 HTC 18 HTC 19 HTC 1A HTC 18 HIC AC HTC 1D HTICAE HIC 1F HTC 20 HTC 21 HTC 22 HTC 23 HTC 26 HIC 25 Properties mm m BBBBBEBBBBBEBBEBBEBEBBEBEBBSEBEBEBSB SBE SEES mb EHT System Server 127 001 Useradmin k Figure 8 4 HTC Active Alarms menu Configure HTC HTC Configuration Tag a20TEST v Edit Tag GCC Tag NA Print Report Model 920 Poit Active Alarms 920 Series HTC Firmware Yersion 3 18 Properties Monitor Uo Temperature Alarm Settings Other Alarm Settings Electrical Settings Miscellaneous 4 gt Setpoint Temperature 25 ae TS Control Mode TS 1 fail off D TempBus Mode fair v TS FailMode Won Control Modes OK Cancel Apply Figure 8 5 HTC Configuration INDUSTRIAL HEAT
164. led AAAAAU Disabled OK Cancel Apply Use For All Figure 11 3 Zone Settings Each Zone can be assigned to a specific digital input of an RMC device For example the window above shows Zone 1 is assigned to RMC_1A and digital input 1 of RMC_1A is to be monitored for an ON state As well Zone 5 is assigned to RMC_1A and digital input 5 of RMC_1A is to be monitored for an ON state In other words for that particular setup DTS will do the following 1 When the state of digital input 1 of RMC_1A is ON send out a Load Shedding command to each of the communication channels See section 11 3 2 Channel Settings to activate Load Shedding for Zone 1 2 When the state of digital input 5 of RMC_1A is ON send out a Load Shedding command to each of the communication channels See section 11 3 2 Channel Settings to activate Load Shedding for Zone 5 When a controller receives a Load Shedding command from DTS and it has been configured such that it belongs to either Zone 1 and or Zone 5 and there are no restrictions preventing it from load shedding it will go into Load Shedding mode If there are one or more Slave Servers in your DTS systems you must setup the Zone Settings for each Slave Server as well In case where only one setting is required for all Servers then the Use For All button can be used The Use For All button forces the current Zone Settings to all the Servers in your DTS system INDUSTRIAL HEAT TRACING SOLUTIONS
165. lled in the field which has the appropriate communications interface installed from one central location The software also supports alarm monitoring with the ability to acknowledge and clear alarms The Raychem Supervisor software is designed to run in a networked environment using one or more computers The software is composed of three components and it is assumed that all computers are networked together on a corporate intranet Implementation details of this type of networking environment are beyond the scope of this document The three components of the software are Raychem Supervisor DTS Master Server Raychem Supervisor DTS Slave Server Raychem Supervisor DTS Client The DIS Master Server and DTS Slave Server applications must be installed and run on separate computers DTS Slave Servers are optional however you may add new DTS Slave Servers to your EHT system as required Using DTS Slave Servers allows your EHT system to distribute the communications workload For example instead of one computer providing the monitoring for all devices in your system one or more slave servers can be configured to monitor for alarms at the Same time The DTS Client provides the user interface and can be Installed on any computers that require user interaction with the system Once the DTS Master Server DTS Slave Server s and DTS Client s are installed multiple users can access the Raychem Supervisor EHT system from different client computers
166. llowing example Edit Recurring Job Schedule F Job name Mew Job EN eg Weekly Every i weeks on Mon Tue Wed Thor Fri Sat IY Sun Oecurs C Daily f Weekly Monthly Daily frequency fe Oecurs once at 1 00 00 AM Decus every f Hour s Starting at 1 00 00 AM Ei Ending at 11 59 59 PM Duration Start date f OZ End date dd ON ZIL e Mo end date mei zm Figure C 5 Choosing a Backup Schedule 8 From the Database Integrity Check window define the options for a Database Integrity Check and click Next At a minimum accept the default values as shown in the following example EN RaychemSupervisorOperations AR H57576 08 15 163 172 Database Maintenance Plan Wizard local x Database Integrity Check Check database integrity to detect inconsistencies caused by hardware or oftware Emors Jh Check database integrity Ce Include indexes Attempt to repair any minor problems Exclude indexes Schedule Occurs ever 1 weeks on Sunday at 12 00 00 AM eil Change Back Cancel Help Figure C 6 Database Integrity Check 9 Onthe Specify the Database Backup Plan window define options for the database Backup Plan by selecting the Backup option and the Verify option and setting the location to Disk The default schedule is set to Occurs every 1 week s on Sunday 2 00 00AM If the schedule does not accommodate your needs click C
167. ls of how to set up the NGC UIT Ethernet port Z IMPORTANT Each NGC UIT must have a unique IP address See your Network Administrator for assignment of IP addresses Once you enter the information click the OK button The program will initiate communications to the NGC UIT and install it into the database After installation Raychem Supervisor displays the combined address for this NGC UIT as IP RTU Address i e 10 10 10 4 3 in all of its windows and reports Repeat the above steps for each NGC UIT you wish to install Z IMPORTANT If you wish to install the NGC UIT in Offline mode refer to 13 7 6 EN RaychemSupervisorOperations AR H57576 08 15 38 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 11 11 INSTALLING AN NGC 40 BRIDGE To install an NGC 40 Bridge do the following 1 From the Device drop down menu select NGC 40 then Add NGC 40 Bridge Direct The window as shown in Figure 3 20 Add a New NGC 40 Bridge with Direct Connection allows you to enter the information for the NGC 40 Bridge you wish to install Add a New NGC 40 Bridge with Direct Connection KE ever ptorn winspe 1 0 133 890 EDM aster Tag NGC4DBridgel O00 COM Port EH IP Address 92VFBA Address MO Clear the Existing Device List Set Offline Cancel Figure 3 19 Add a New NGC 40 Bridge with Direct Connection 2 Select the appropriate Server for the NGC 40 Bridge you are installing and enter a tag for the Bridge to a maximum of 40 c
168. m Unacknowledged Alarms Sm Alem Seorky Tools Reports Men Language Heb Add GCC Add HTC Direct y Add UIT Add NGC 20 Direct Add NGC 40 Bridge Drect Device a View Alams eh View Notes gt ENT see _ AHC Deet a Pan Addo O Sevan Le Devin Pay MoreDevi AdCHTC GCCTESTIHTC 39 57 177 2013 2 25AM ee sme GCCTESTHTC 4 1 7 2013 9 25AM 3 pps Report Children Configurations GCCTEST HTC OF 1 7 2013 9 25 AM 1 7 2013 2 25AM 1 GECTESTIHTC 11 17 Remove p nace 3 1 7 2013 3 25 AM e 13 a Congue GCCTEST HTC 2 men Copy Device Configuration GCCTEST HTC 3C 1 7 2013 3 25 AM TT Montor Mukiple Devices GCCTESTAHTC 13 1 7 2013 25 AM 1 7 2013 225 AM D 177 2013 25 AM A3 1 7 2013 3 25AM 42 1 7 2013 925 AM DI 1 7 2013 3 25 AM 3 1 7 2013 925 AM 53 1 7 2013 9 25 AM 47 1 7 2013 25 AM 14 1 7 2013 9 25 AM 62 1 7 2013 925 AM 18 1 7 2013 9 25 AM 12 1 7 2013 25 4M 1 7 2013 3 25 AM 1 7 2013 9 25 AM 1 7 2013 925 AM 1 7 2013 25 AM 177 2013 25 AM 1 7 2013 3 25 AM 1 7 2013 9 25 AM 1 7 2013 925 AM 177 2013 9 25 AM 1 7 2013 25 AM 1 7 2013 925 AM 1 7 2013 9 25 AM 177 2013 25 AM 1 7 2013 25 AM 1 7 2013 9 25 AM Report Device Active Alarms GCCTESTSHTC 2E Report Chitiren Active Alarms GCCTESTWHTC 30 Revert Ln Cd GCCTESTHTC 28 Gg GCCTESTHTC 28 Dee GCCTEST HTC IE Create Note GCCTESTAHTC 27 Ect Tag GCCTESTIHTC 35 TERANA GOCTEST HTC 2F Change Communications Set offine GCCTEST HTC 0E Set Online GCCTESTAHTC 3 Pr
169. me is 50 characters The maximum length for the description is 50 characters 4 When you have completed your edits click Add to save and exit Add Line Equipment Number Liner E quipment Humber Hame OOo E Liner E quiprment Number Description Figure 13 7 Add Line Equipment Number 13 4 2 EDITING A LINE EQUIPMENT NUMBER To edit a line equipment number 8 In the Client e main window use the System drop down menu and select Plant Documentation then Line Equipment 2 From the Line Equipment Number window click the Edit button a When the Edit Line Equipment window displays edit the Line Equipment name and description 4 When you have completed your edits click OK to save and exit EN RaychemSupervisorOperations AR H57576 08 15 123 172 Edit Line Equipment Sumber Liner E quipment Number Name Wipment Humber amp Liner Equipment Number Description Description for lineequipment number A UK Cancel Figure 13 8 Edit Line Equipment Number 13 4 3 REMOVING A LINE EQUIPMENT NUMBER To remove a line equipment number 1 In the Client s main window use the System drop down menu and select Plant Documentation then Line Equipment 2 Once the Line Equipment window is displayed click the Remove button 3 When prompted to confirm the remove click Yes to remove the Line Equipment otherwise click No to cancel 13 4 4 ASSIGNING DEVICES TO A LINE EQUIPMENT NUMBER To assig
170. me EENS icnccnnssnimenbnemnedantaniendhadataudddaptdedeatiiuaddariinaanwiinlaiaaweies 157 Ard Communication Errol Sises e a a E aS aa EE a ESSE aE 157 AC MO TEE Eege 157 Appendix B Raychem Supervisor Database Conversion Utltw 158 BeA dE 158 BeZ EENEG 158 B 3 Installing the Raychem Supervisor Database Conversion Utility ee eeeeeeeeeeeeeeeeeees 158 DA Using the Raychem Supervisor Database Conversion Uli 158 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 8 172 Appendix C SQL Server Database Maintenance Plan and Recommended Backup Procedure for Raychem Supervisor C 1 Setup a Database Maintenance lat gegitget dra gn usegtdeEdeee enges 161 C 2 Making the SQL Server Agent Active AEN 168 C 3 Restoring your DalabdSe iaaiissassinsasansazaasarsanesvaqaasaiaanianaiaininiaiaariasalaniaidangesaunsnieraainertaeseneses 169 INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 9 172 SECTION 1 INTRODUCTION 1 1 NEW FEATURES WHAT S NEW 1 2 VITAL INFORMATION INDUSTRIAL HEAT TRACING SOLUTIONS Welcome The Raychem Supervisor heat tracing controller configuration and monitoring software provides a graphical user interface for Raychem communications and controller products The software supports the following products NGC 40 system including the NGC 40 HTC NGC 40 HTC3 NGC 40 I0 and NGC 40 Bridge modules NGC 20 controllers connected directly NGC
171. n F IMPORTANT A configuration loader task will continue to run until all selected devices are loaded If there are devices that cannot be loaded you may stop the configuration loader task manually Otherwise DTS will continue to attempt to load any unloaded devices up to 10 times F IMPORTANT An unloaded device will have its device model and firmware versions displayed as 0 4 9 2 VIEW DEVICE CONFIGURATION LOADERS To view currently running configuration loader tasks use the System drop down menu in the Client s main window and select View Device Configuration Loaders Once the View Configuration Loader window displays you can select a configuration loader task and view the list of the loaded unloaded devices On this window you can stop a configuration loader task using the Stop button or you can refresh the window with the Refresh button To exit this window use the Close button 4 10 DEVICE COMPARE FUNCTION INDUSTRIAL HEAT TRACING SOLUTIONS Every time Raychem Supervisor starts up it compares the list of HTCs stored in its database with that of any installed in connected GCC s NGC UIT s and NGC 40 Bridgels Should a mismatch occur the system generates a Mismatch HTC list error To correct this problem select the Compare HIC list option under the Device GCC drop down menu or the Compare UIT option under the Device NGC UIT drop down menu or the Compare Bridge option under the Device NGC 40 Bridge drop down menu Ray
172. n 15 Database 100 S vissiwicccsiipersuniemsnrninneridteseranatanmaniareeedineenianeminieientadnieenes 144 13 1 Export and MPOT Renee een een ee eee E eee eee 144 He all e EEN 144 Kee 2 MUON E EE A E te ore eerie sae nneseaee asta A A E T T 144 15 2 Back Up and Restore the System Databases nnnnssssenssssennnrttnrrtreennrrrtttrrrrreenssnrnnnnn 147 15 2 1 Back Up the System Database osnnnnsseeeeeeeeeeeeeeeeeeeeeereessssssssssssssssssssssssssssssssssesrrnn nn 147 15 2 2 Restore the System RE E 147 15 3 Converting Raychem Supervisor Databases ccccccceeeceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 148 15 4 Converting TraceMaster Databases sseseerrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrerrrrrrrrrrrertnt 148 15 5 Converting PyroMaster RE Ee 149 Section 16 Software Activation and Registration ccccccccsecceeeseeeeeeeeeeseeeeeeeaeeseeeneesaes 150 16 2 Activate Software EE 150 16 2 1 Activate a DEMO version BEE 150 16 2 2 Activate a INGW E E 151 19 2 3 Activate an Upgrade TT 151 16 2 4 Upgrade SQL Server Licenses TTT 152 16 2 5 Upgrade Windows Server Licenses cccccccccceeeccececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 153 EECHER 193 16 4 Transferring a License to Another Computer 1353 16 5 Upgrading DTS from SQL Express to SQL Server 2000 ssssssssnsnnnnnnnnnnnnnnrrnrrrrrrrrnenn 156 Appendix A Troubleshooting ME 157 A 1 Installation EE 157 A 2 Startup and Run Ti
173. n Path In the DTS Program Path textbox type the installation path of DISV1 You may use the browse button at the right to browse to the folder Any folder that has the same structure as the DISV1 installation folder may be used This folder should contain all the DTSV1 database files to be converted B 4 2 Choosing the Data to Convert From the main UI you can choose what data you want to convert into the new XML based format Some data items are dependent on others and in these cases you cannot convert the dependent data alone Independent data can be converted separately or at the same time as the other data B 4 3 Trend Data and Event Logs If you choose to convert Trend Data and or Event Logs you must manually copy the converted data files to the Master Server computer after the conversion has been completed The converted Event Log files are stored in the Archived folder and it may be found under the DTS Program Path folder The converted Trend Data files are stored in the Archived TrendData folder which may also be found under the DTS Program Path folder On the Master Server computer under the folder C Program Files Pentair Industrial Heat Tracing Solutions Raychem Master Server you will find the Archives and Archives TrendData folders Copy the converted data files to these corresponding folders on the Master Server computer B 4 4 Using New Drawing Path When you convert devices their dra
174. n and type in the desired changes If you wish to switch to a different NGC 40 IO on the same CAN network click the Down Arrow and select another NGC 40 IO INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 55 172 4 7 MONITOR BUTTON INDUSTRIAL HEAT TRACING SOLUTIONS Ka WC 00 RI Configuration Le Tag E ETag i Peien Taaa HGC ESO Part epot Model Mc ang Lease Dats Famenne en Pie ied SES D Show dinabled pasreier Piopi __ Midu l Deacnpton Tet eigbeg Sencar batter Tee singe Seer 1 Deae Hera Deea lempeiaiun Seri A Temperstune Senra 3 Deag Input Local Rane Dialed Tengersture Seet A BEE Almi rce Seite Ludes see Lo Posie Thei ct a Ae inky Ce rgreder Facto Coniguahon Dya Lost Dose Thir r a Reed Ordy carrier Factory Contern Dats Lat i Deggl Ince Local Ranas Corga iiei of isd 5 Alaia Calpe eke errr Dipset ation amp E Alors Laickea Sethe Alami Daci J 4 E H Dies Alaris Hipels beth Dee e Infoimation Bt Dt Geeg Figure 4 16 NGC 40 l0 Configuration The parameter list on the left hand side of the window allows you to access different settings for the NGC 40 IO modules These include Temperature Settings Temperature Alarm Settings Other Alarm Settings Electrical Settings Miscellaneous Settings and Safety Limiter Settings Once you have made the desired changes click the Apply button to wr
175. n devices to a line equipment number 1 In the Client s main window use the System drop down menu and select Plant Documentation then Line Equipment Number Once the Line Equipment Number window is displayed click the Assign Devices button When the Assign Devices to Line Equipment window displays add and or remove devices 4 When you have completed your edits click OK to save and exit Assign devices to Line Equipment Number Line Equipment Number A Un amp ssigned Device List Assigned Device List Address Address 11044 710HTC 25215 720HTC 11538 F20HTC 12494 20HTC 16434 20HTC 1836 20HTC 3960 SOHTC 5935 90HTC 967 790HTC 970 93HTC 120 GK 793HTC 1214BC e of Cancel Figure 13 9 Assigning Devices to a Line Equipment Number 13 5 SETTING UP BREAKER PANELS Before you can set up Breaker Panels you must have user permission to Setup Roles Users Plant Documentation INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 124 172 Breaker Panel ES Breaker Panel List Default Breaker Panel default Add Remove Edit Assign Devices Exit Figure 13 10 Breaker Panel 13 5 1 ADDING A NEW BREAKER PANEL To add a new breaker panel 1 In the Client s main window use the System drop down menu and select Plant Documentation then Breaker Panel 2 Once the Breaker Panel window is displayed click the Add button When the Add Breaker Panel wi
176. nding Server already present in the target system To do this right click on the imported Server tree nodes in red text to choose an existing Server from the Map To list as shown in Figure 15 4 Map to Existing Server This process defines to which Server the actual devices will be physically connected in the target system EN RaychemSupervisorOperations AR H57576 08 15 145 172 rr cet System Date C Pract Derg Mari tie Detuy Tea Be d ETHERNET ETHERNET 1015 RK wg RAVES 1 10 14 428889 10 4599689 0 SLAVESVie 10 1 4599 6869 MOODEM gt MODEMIP 0 0 0 0Part Addrage 6 10 1 482 O849 s SLAVESVR 1 1014620089 DIOMTC 4 0 mporn D4 HE vg ee SISHTC139 Grepergt t IQOHTC 1 100 fimportD D 37 SQ0MTC 1 11 fmpotD D M IOTC impo 038 JOHTOA reegt 039 E P AS AER PN 0 0 0 Port Addrese CAT 10 14 5988 bes j Ge Geni yana Qo Bd component services HOTS version 2 User s ma SE Maruslt doc ms D Gegen Supervisor wu m Figure 15 4 Map to Existing Server Import System Data File E4 Data File C Projects Design MainUI bin Debug T emp sqlswr cts e Import rules J Replace duplicates with imported items Items to be imported Devices 10 1 4 47 6868 gt mastersvr sql 10 1 4 47 6868 H ETHERNET gt ETHERNET IP 10 1 5 54 Port 0 Address 1 CG 10 1 4 59 6889 gt SLAVESVP 2 10 1 4 59 6889 2 H MODEM gt MODEM IP 0 0 0 0 Port 1 Address 6 E 10 1 4 62 8889 gt
177. ndow is displayed fill in the Breaker Panel name and Breaker Panel description The maximum length for the Breaker Panel name is 50 characters The maximum length for the description is 50 characters 4 When you have completed your edits click Add to save and exit Add Breaker Panel Breaker Panel Name po Breaker Panel Description Figure 13 11 Add Breaker Panel 13 5 2 EDITING A BREAKER PANEL To edit a breaker panel 1 In the Client s main window use the System drop down menu and select Plant Documentation then Breaker Panel From the Breaker Panel window click the Edit button When the Edit Breaker Panel window displays edit the Breaker Panel name and description 4 When you have completed your edits click OK to save and exit INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 125 172 Edit Breaker Panel x Breaker Panel Name Breaker Panel Description Description for Breaker A UK Cancel Figure 13 12 Edit Breaker Panel 13 5 3 REMOVING A BREAKER PANEL To remove a breaker panel In the Client s main window use the System drop down menu and select Plant Documentation then Breaker Panel From the Breaker Panel window click the Remove button When prompted to confirm the remove click Yes to remove the Breaker Panel otherwise click No to cancel 13 5 4 ASSIGNING DEVICES TO A BREAKER PANEL To assign devices to a breaker panel 1 In the Clien
178. ned interval has elapsed Removing Devices to Monitor To remove a device from the Monitor Multiple Devices window select the device to remove Click the Remove button You will be prompted to confirm your action Click Yes to continue with the remove otherwise click No Loading a Monitor Device Session You must have saved a Monitor Device session before you can use the Load button to reload a session Clicking the Load button will cause the Load Monitor Session dialog box to display Select the previously saved monitor session then click Load to load and exit this window EN RaychemSupervisorOperations AR H57576 08 15 58 172 Load Monitor Session Monitor Session List Devices Used in Session Adds Pot Tass B oer f Figure 4 19 Load Monitor Devices Session Saving a Monitor Device Session Once you have added devices to your Monitor Multiple Devices Window you can save the current list to the system database for later use Clicking the Save button will cause the Save Monitor Session dialog box to display Enter a name for the monitor session then click Save to save and exit Save Monitor Session fou can save the current list of monitored devices to a Monitor Session for later re use Enter a Monitor Session name masiman 50 characters then click OF to save Monitor Session Name we Save Cancel Figure 4 20 Save Monitor Device Session Test Trace Setpoint change Reports and Resets To perf
179. new user 1 In the Client s main window use the Security drop down menu and select Users 2 Once the Set up User window is displayed click the Add User button From the Add a New User window fill in the user name Full name and password fields The maximum length for the user name Is 15 characters The maximum length for the full name is 30 characters The maximum length for the password is 15 characters A Edit the user s permission levels 9 Select Group and User Role When you have completed your edits click the OK to save and exit e fa IMPORTANT The user name is case sensitive i e JOE M Joe M or joe m refer to different users e F IMPORTANT All users have access to the Default Group and all users have full permission for devices in the Default group User Name IR M User Permissions C PerformCopyDevi O SetupSystemPreference C SetupPlantDocumentation InstalNewDevice Full Name C SetupScheduledT asks Cl RunConfigLoader O TransferLicense Cl SetupTrendGrour Password O BackupSystemDatabase SetupBatchesRe C ImportData C SteamoutDevices Confirm Password gt User Plant Areas and Roles Please Select Plant Area and User Role Plant Area Name Role Name Plant Areas User Roles Select a Plant Area sl Select a User Role sl Cancel Figure 7 9 Add a New User EN RaychemSupervisorOperations AR H57576 08 15 85 172 INDUSTRIAL HEAT TRACIN
180. ng to run Assign Devices The Assigned Devices window is used to include devices for the Trend Group User can select devices with the device selection window on the left window pane and move them to the selected device window pane on the right window pane Z IMPORTANT Only devices that a user has access to will be displayed in the device selection window Trend Options The trend options are enabled by default and cannot be disabled by the user EN RaychemSupervisorOperations AR H57576 08 15 93 172 9 1 3 ADDING A NEW TREND GROUP To add a new Trend Group 1 From the Device Trending window click the New button The Choose plant Group for Trend Group window is displayed 2 Select one of the plant Groups listed for your Trend Group 3 Select Global if this new Trend Group is to be used by all users otherwise select a specific plant Group After you ve selected a plant Group the New Trend Group window is displayed A Fillin the information in the Trend Group Settings tab 5 Click the Assigned Devices tab and assign devices to this Trend Group 6 When you have completed your selection click the OK button to save and exit Ge Z IMPORTANT The Data Logging Enabled checkbox must be checked to start the trending and data logging lO xi Trend Group Setting Assigned Devices Trending Options Name Description Group Data Logging Enabled Read Logging Interval a Second Maximum Number of Reads D 000
181. ng with your purchase of a licensed copy of Raychem Supervisor you will receive a Configuration Config Code This Config code will be used to generate a Request code and subsequently activate your software Es IMPORTANT The Standard version of Raychem Supervisor supports only Microsoft SQL Express databases If Microsoft SQL Server is required due to your system s size or configuration you must purchase a licensed version of Raychem Supervisor with Multi User Server Capability 16 2 ACTIVATE SOFTWARE LICENSE INDUSTRIAL HEAT TRACING SOLUTIONS Using a Client computer s main window click the Help drop down menu and select Software License then Activate The License Activation window will be displayed You can perform three types of activation using the Activate Software License window 16 2 1 ACTIVATE A DEMO VERSION If you did not purchase your copy of the Raychem Supervisor software and would like to activate it 1 Select Activate DEMO to Standard Version from the Activation Type drop down box This process will convert your copy from DEMO time restricted mode into non time restricted Standard mode 2 Aset of Configuration Config Codes will be filled in for you in the Config Code boxes and you may click the Generate Request Code button to generate a Request Code EN RaychemSupervisorOperations AR H57576 08 15 150 172 INDUSTRIAL HEAT TRACING SOLUTIONS License Activation An Activation Code is required to activate your so
182. nning the Raychem Supervisor Master software Use the following steps to transfer a license EN RaychemSupervisorOperations AR H57576 08 15 153 172 INDUSTRIAL HEAT TRACING SOLUTIONS 5 Install the Raychem Supervisor Master Server and Client software onto the new computer This computer should be connected to your plant or office network On the new computer start the Master Server service refer to Section 4 2 Starting Your Raychem Supervisor Master or Slave Server then start the Client software Log in to the Master server using the default user admin Insert a blank floppy disk or a removable disk also known as a memory stick flash or USB drive into the new computer On the new computer s Client main window use the Help drop down menu and select Software License and Transfer Once the Software Transfer window displays select the Create a blank software license on to a removable disk option and select the drive letter that corresponds to the removable disk that you have installed in step 3 above Click the OK button to start the process Software License Transfer q x Ce Create a blank software license on to a removable disk Transfer software license from computer to a removable disk Transfer software license from a removable disk to computer Removable Drive la Thiz option creates a blank license file on the removable disk A removable disk must be inserted in the new Master Server compu
183. ntage will determine what percentage of records remains in the DB and the balance of the records is archived For example If the Maximum number of records is set to 1000 and Archive Percentage is set to 30 then 700 records will get archived The larger the Archive Percentage is the less archiving is done by Raychem Supervisor If you experience slow performance and the Archive Percentage is low you can try Increasing this number The Maximum number of Archive files restricts the total number of archived files that can exist on the Master Server computer If the Maximum number of archived file exceeds this number then the system will overwrite the oldest archive file and continue logging If this happens a system alarm is generated to notify the user To clear this alarm and resume logging move or delete the archive files found in the Archive folder to provide more space for the logged records EN RaychemSupervisorOperations AR H57576 08 15 26 172 INDUSTRIAL HEAT TRACING SOLUTIONS System Preferences Ba aasssessssseseeeeeressasas gt General KA Alarm Sounds lt gt Alarm Email Ri Alarm Other EJ History Log ba Drawing Type A air History Log Settings Maximum Number Of Records When maximum number of records is reached C Overwrite oldest records e Archive oldest records Archive Percentage Maximum Number of Achive Files Figure 3 7 History log settings 3 5 5 DRAWING TYPE SETTINGS This wind
184. ntenance plan The plan ie described below Plan name DE Maintenance Plant DATABASES All Databases SERVERS local OPTIMIZATIONS Occurs every 1 week s on Sunday at 1 00 00 Ak Perform the following actions Reonganize data and index pages chang p Back Cancel Help Figure C 12 Complete the Wizard EN RaychemSupervisorOperations AR H57576 08 15 167 172 C 2 MAKING THE SQL SERVER AGENT ACTIVE INDUSTRIAL HEAT TRACING SOLUTIONS Execution of the Maintenance Plan requires that the SQL Server Agent be active if it is not the system will display an error message If you see the following error message from the SQL Server Enterprise Manager click OK then click Finish on the Complete the Wizard window va SUL Server Enterprise Manager nm vow Toots lem Pk NG Dia Tree Calabase Markenance Pars 1 Them Si x hiph 8 d master Completing the Database ei D ciel Maintenance Plan Wizard a er j Wei Piras complied Su sepr Ip rnae a dahin Ga WM reer piar The plan it desorbed below E DH pubs e PHE ei SS si E Server Am 7 3 EE Maka sura i is runean durig te shaded execution of Aackup j Lei Dur e Aitork Database Mad i aan lt gr E Bereet dh Ga Dering emy 1 week s on Sunday at 199 Ab El Searty Deem the Folow actionit Le Cl Support Serres T DI Merta Data Servirea Feorganize data and iniex pagez cheng w J D E E e E e ECR E Figure C 1
185. nterval tells DTS how often to re send the Load Shedding command out each of the Channels once it has started Load Shedding This is required because a Controller such as an NGC 20 will stop Load Shedding if it fails to receive a Load Shedding command from DTS within a certain period of time i e Load Shed Communications Time out This is a safety mechanism pre programmed in the controller The Load Shedding Enabled field enables or disables the Load Shedding function This field must be set to Enabled for Load Shedding to work in DTS The following window example shows the Other Settings window EN RaychemSupervisorOperations AR H57576 08 15 109 172 INDUSTRIAL HEAT TRACING SOLUTIONS Load Shedding Configuration ptom winxp2 Master Other Settings ptom winxp2 Master Zone Settings Channel Settings Broadcast Interval 20 second Eien Load Shedding Enabled EAE OK Cancel Apply Use For All Figure 11 5 Load Shedding Configuration If there are one or more Slave Servers in your DTS systems you must setup the Other Settings for each Slave Server as well In case where only one setting is required for all Servers the Use For All button can be used The Use For All button forces the current Other Settings to all the Servers in your DTS system 11 3 4 ASSIGN CONTROLLERS TO ZONES For a controller to Load Shed it must be configured to use the correct Load Shed Zone Settings To setup Load Shedding for an NGC 20 open i
186. o create the maintenance plan All system databases master model and mesch Al user databases all databases other than master model and mesch D atabase These databases ehtplus Master model m db Sm a ea S Back Cancel Help Figure C 3 Database Selection 6 Define the options for Data Optimization by selecting the Reorganize data and index pages option The schedule defaults to Occurs every 1 week s on Sunday 1 00 00AM as shown in the following example INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 162 172 INDUSTRIAL HEAT TRACING SOLUTIONS Database Maintenance Plan Wizard local Update Data Optimization Information As data and indes pages fill updating requires more time Reorganize your data and index pages to improve performance e Heorgantze pages with the Sad amount of free space Ce Change free space per page percentage to 10 Update statistics used by query optimizer Sample 10 of the database Remove unused space from database files Te Hen tb grows beyond e ME Amount of fee space to remain alter shrink 10 72 O the date space Schedule Occurs even 1 week s on Sunday at 1 00 00 AM Change Back Cancel Help Figure C 4 Optimize Backup 7 Ifthe default schedule does not accommodate your needs click Change set the schedule as desired and click OK as shown in the fo
187. o effectively use the software the following configuration is required A Pentium Il 500MHz or faster Recommended Pentium II 300 MHz Minimum IBM compatible personal computer A hard disk with at least 50 megabytes of free space 256 megabytes of RAM Recommended 128 megabytes of RAM Minimum CD ROM Drive A mouse or other compatible pointing device SVGA display with 800x600 resolution Microsoft Windows XP Pro SP3 Windows Vista or Windows 7 Microsoft NET Framework version 4 0 Network connectivity EK EE El Eee 2 1 5 780 SERIES GCC 9000 GCC CONNECTIONS The 780 GCC 9000 Group Communications Controller has both an RS 232C and RS 485 serial communications port either of which you can use to communicate with the computer using the Raychem Supervisor software Connections are as follows RS 232C You will normally use this type of connection when only one 780 GCC 9000 is in the system and it is in close proximity to the computer The RS 232C requires a Null Modem Serial cable connection with a 25 pin male connector on the GCC end and either a 9 or 25 pin connector on the PC end Refer to Appendix A at the back of this manual for connection details RS 485 Use this type of connection when longer distances are to be covered and or multiple GCCs are to be connected to the Raychem Supervisor software The RS 485 wiring should be a twisted shielded cable of appropriate gauge based on transmission speed and d
188. o set up the alarms for each GCC You can toggle between Enable Disable and Alarm Warning for each parameter Refer to the 780 Series GCC 9000 or the Raychem T2000 user s manual for an explanation and the use of each alarm Select the Global Alarm tab when you wish to define how alarms are processed globally You may define whether each controller has individual alarm priorities HTC specific or global alarm priorities Use Individual alarming when you have controllers with requirements that are different than your defined standard Use the Global alarming function to define a set of alarming standards and have these priorities used to process the alarms of any controller designated as global Any change in the global setting Le alarm to warning or vice versa will immediately broadcast to all controllers whose alarm priorities are set as global Note that this only affects alarm priorities alarm vs warning and not the alarm status i e enabled or disabled The status for each alarm can be different for every controller however the priorities will be predetermined if the controller is set to use the global setting To change the priority click on the existing setting and it will toggle to the other state alarm warning The Contact Inputs tab allows you to configure the operation of the contact inputs located on the back of the 780 Series GCC 9000 There are four pairs of terminals for inputs 1 to 4 that you can configure You can s
189. on Lost V Enabled BW Warning Clock Battery Failed Enabled J Warning Printer Port Carrier__ Port Offline A Device is in Offline mode OK Cancel Apply Figure 14 12 Configure GCC in Offline Mode 14 3 5 EDITING AN HTC OFFLINE The configuration of an HTC or HTC Direct in Offline mode can be edited using the HTC Configuration window To edit the HTC configuration click the desired HTC then select the Configure option in the right click menu or click the Configure toolbar button This window Is identical to the regular HTC configuration window except that you can change the HTC device model and firmware fields After you have completed your edits use the Apply button to save without exiting or the OK button to save and exit Ay Z IMPORTANT When you are changing the HTC device model some fields will get disabled or enabled depending on the device model selected Make sure that the device model and firmware version settings agree with the actual device that will be installed later EN RaychemSupervisorOperations AR H57576 08 15 141 172 INDUSTRIAL HEAT TRACING SOLUTIONS Configure HTC HTC Configuration 201EST ei EditTag INA Print Report SS pang 820 Series HTC Firmware Yersion 318 i D Properties Temperature Alarm Settings Other Alarm Settings Electrical Settings Miscellaneous _4 Setpoint Temperature Kl TS Control Mode IE 1 fail to TS 2 D TempBus Mode Master D TS tal
190. once a day or once every N days N is a number between 1 and 31 EN RaychemSupervisorOperations AR H57576 08 15 115 172 INDUSTRIAL HEAT TRACING SOLUTIONS Edit Scheduled Event Backup system database System Database Backup e December 21 2004 2m unm a Figure 12 5 Event with Daily Recurrence Pattern 4 Weekly A Weekly Recurrence Pattern can be set to one or more days of every week Edit Scheduled Event Backup system database System Database Backup e December 21 2004 el 12 49 PM Figure 12 6 Event with Weekly Recurrence Pattern 5 Monthly A Monthly Recurrence Pattern can be set for a certain day of the month for one or more months EN RaychemSupervisorOperations AR H57576 08 15 116 172 INDUSTRIAL HEAT TRACING SOLUTIONS Edit Scheduled Event Backup Backup system database System Database Backup x Event Name Event Description Event Type Setup Event type The system database will be backed up to the system s Backup folder m Recurrence Pattern C Once only Start time December 21 2004 z fizagspq C Hourly Recur on day ES v of C Daily T January February March April e 7 M May M June T July T August September October November Je December Ce Monthly OK Cancel Figure 12 7 Event with Monthly Recurrence Pattern Gi F IMPORTANT The Start time defines when the scheduled event will become active not necessarily when it will
191. ons AR H57576 08 15 18 172 SECTION 3 GETTING STARTED WITH RAYCHEM SUPERVISOR 3 1 PLANNING YOUR SYSTEM INDUSTRIAL HEAT TRACING SOLUTIONS The Raychem Supervisor DTS software consists of three separate software components Raychem Supervisor DTS Master Server Raychem Supervisor DTS Slave Server Raychem Supervisor DTS Client In addition to these Raychem Supervisor requires a database Server such as Microsoft SQL Server or Microsoft SQL Express to manage its information The Raychem Supervisor Client is a typical Windows application that you can start by clicking the DTSClient icon on the desktop or by using the Start button and navigating to All Programs and selecting DTSClient The Raychem Supervisor Master Raychem Supervisor Slave and Microsoft SQL Servers are Windows Services Unlike Windows applications Windows Services cannot be started just by clicking on an icon or using the Start button Windows Services are started and stopped automatically by the operating system when your PC starts up They can also be started or stopped manually through the use of the Component Services applet in the Control Panel All Raychem Supervisor EHT systems will have one Master Server and at least one Client These may be installed on the same PC or may be separate PCs depending on the topology of the system For larger systems one or more Slave Servers may be added to distribute computing resources throughout a facility Sl
192. operties GOCTESTIHTC12 GCCTESTWHTC 0C GCCTESTIHTC 23 GCCTESTAHTCAF GCCTESTAHTC 21 GCCTESTAHTCOT GCCTEST HTC O5 GCCTESTIHTC 14 GCCTESTAHTC05 GCCTESTAHTC 28 GCCTEST HTC 06 GCCTEST MTC 33 GCCTESTIHTC 32 GCCTESTAHTC 22 GCCTESTAHTC 19 GCCTESTAHTC 00 GCCTEST MTC 25 o oO o oo oo o oo oO o oo oO oO eo oO oO o e oO oO oO o e oO oO oO o GO Oo SES SS FS SS SES SSES SS SSES SFF SS SSES SFF von egoazeoge zg wg EHT System Server127 0 0 1 Uer schen E Figure 8 7 Notes Report Selection INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 91 172 SECTION 9 TRENDING AND DATA LOGGING 9 1 SETTING UP TREND GROUPS INDUSTRIAL HEAT TRACING SOLUTIONS Raychem Supervisor supports the trending and logging of HTC parameters Trend Groups are used to organize trend settings and trend data A Trend Group consists of one or more HTC s for which trend data Is to be logged It also contains other settings such as how often to scan the HTC s for data the types of data to read etc Raychem Supervisor supports multiple Trend Groups and trend data collected is stored in the database The Trend Data Viewer can be used to view the trended data For more information on use of the Trend Data Viewer refer to Section 9 3 Trend Data Viewer Ay Es IMPORTANT Before a user is allowed to setup Trend Groups the user must have user permission to set them up Refer to Section 7 Security for deta
193. orOperations AR H57576 08 15 43 172 Server window is displayed you can edit the fields for the new slave server Use the browse button to browse for the slave server computer or if you know the IP address of the slave server computer enter it in the IP Address field When you are done with the edits click OK to save and exit e F IMPORTANT When using IP addresses instead of a Slave Computer sname ensure that the IP address is a static IP and not a dynamic IP address Otherwise the system connections will have to be re configured every time the Slave computer establishes a network connection or is restarted e Ka IMPORTANT If a slave server is added in offline mode it must be running and connected to the network before you can place online and access It To start a slave server you can use the Start button in the Server Setup window 6 Edit This button is used to edit a server You can use it to edit the server name and description 7 Remove This button is used to remove a slave server When you remove a Slave server the slave server is removed from your Raychem Supervisor EHT system only The slave server software still exists in the slave server computer You can add the slave server back to your EHT system some time later if necessary 8 Exit This button exits the Server Setup window 4 3 ADD GCC ADD NGC UIT AND ADD NGC 40 BRIDGE WINDOWS 4 4 ADD HTC WINDOW INDUSTRIAL HEAT TRACING SOLUTIONS Refer to
194. oring or data trending for this HTC This section describes the various ways to make GCCs NGC UITs NGC 40 Bridges and HTCs Online 14 2 1 SETTING THE EHT SYSTEM ONLINE If you have selected the EHT system on the tree view and display the Set Devices s Online window a list of parent devices such as a GCC that are currently in Offline mode will be shown You must use the Select check box to select one or more devices s to set to Offline mode You can also select the option to Update selected devicelsl with Offline settings if you want Raychem Supervisor to update your field devices with the settings from the database After you ve completed your selections click the Start button to start the operation While operation is running you will see the status of each device on the Progress window If you choose you can stop the operation using the Stop button EN RaychemSupervisorOperations AR H57576 08 15 136 172 INDUSTRIAL HEAT TRACING SOLUTIONS BER Select ia Liedes Type Model Status O MODEMGCC GCC 780 Device is Offline a GCCTEST AC2000 Device is Offline IT Update selected device s with the offline settings Figure 14 5 Set EHT System Online d Z IMPORTANT Setting a parent device such as a GCC to Online will cause all of its children to be set to Online as well If the Update selected devicelsl with Offline settings is checked then each HTC device will be updated with the Raychem Supervisor database settings as well
195. orm any of these functions Test Trace Setpoint change Reports or Resets you must select a device After you have selected a device use the right mouse click to bring up the context menu Select the function to perform 4 8 DATABASE SYNCHRONIZATION INDUSTRIAL HEAT TRACING SOLUTIONS Since a controller may be added into the EHT System from the Raychem Supervisor program from the front panel of a GCC or by using an NGC UIT it is possible that a discrepancy can occur in Raychem Supervisor s list of installed devices Every time Raychem Supervisor starts up it compares its database to that of any installed GCCs or NGC UITs or NGC 40 Bridges Should a mismatch occur the system generates a Mismatch HTC list error To correct this problem select the Compare HIC Lists option under the Device gt GCC EN RaychemSupervisorOperations AR H57576 08 15 59 172 INDUSTRIAL HEAT TRACING SOLUTIONS or Device gt NGC UIT or Device gt NGC 40 menu top menu bar The program will then compare its installed HTC list with the GCC or NGC UIT or NGC 40 Bridge This action should also be selected periodically if you never shut down your program or run it for extended periods of time to ensure synchronization between Raychem Supervisor and any installed GCCs NGC UITs and NGC 40 Bridges If the software detects a difference between the lists it will automatically update its database Raychem Supervisor will notify you that it has performed an upda
196. orporating Slave Servers and or more than 900 to 1000 controllers use of Microsoft SQL Server instead of Microsoft SQL Express is highly recommended 3 1 3 ORGANIZATION OF FIELD DEVICES Gather device address tag model and installation location details of your field devices You can use this information to create plant groupings that will be used in your EHT system For large installations consider dividing your facility into groups by function or location This will allow you to limit users to viewing only devices that are relevant to their area s of responsibility 3 14 USER REQUIREMENTS Estimate the number of users that will be working with the system The Raychem Supervisor software license restricts the number of simultaneous users that can log in You can purchase a new license or a license upgrade should you need to increase the number of users 3 15 EQUIPMENT REQUIREMENTS Define how many Slave Servers i e computers will be required This may be determined by deciding where Slave PCs are best located Two primary factors will help you make this decision How many controllers need to be connected to any one PC A limit of 500 to 1000 controllers is recommended for best performance Additional Slave Server PCs should be installed if this limit will be exceeded Where are large groups of controllers concentrated The most cost effective installations will use a Slave Server PC ina location that minimizes separate communications f
197. ow includes a list of user defined drawing types in your EHT system When you run Raychem Supervisor for the first time you should create and define your own drawing types Drawing types are used in Raychem Supervisor to group and organize your drawings You can use the Add button to add a drawing type the Edit button to edit the drawing type and the Remove button to remove a drawing type l System preferences 4 General D I Alam Sounds 23 Alarm Email i Alarm Other Z History Log Drawing Type iIa 4 gt System Drawing Types Use Windows File Association au Edit Remove Figure 3 8 Drawing type settings EN RaychemSupervisorOperations AR H57576 08 15 27 172 INDUSTRIAL HEAT TRACING SOLUTIONS 3 5 6 DEVICE PRIORITY COLOR SETTINGS This window is used to set Device Priority Color Settings Each device added to the Raychem Supervisor is assigned a Device Priority A Device Priority is a number ranging from 0 to 7 where 0 is least important and 7 is most important The default value is set to 0 whenever a new device is added Several Raychem Supervisor features make use of the Device Priority Alarm and Alarm Email Notification You can assign a unique foreground and background color for each of the Device Priority values These combinations of foreground and background colors are used in the alarm list display to enhance the visibility of the alarms System Preferences E AER EENS EEN EENEEN gt
198. ow is displayed fill in the Controller Panel name and Controller Panel description The maximum length for the Controller Panel name is 50 characters The maximum length for the description is 50 characters 4 When you have completed your edits click Add to save and exit Add Controller Panel E Controller Panel Name Po Controller Panel Description Figure 13 15 Add Controller Panel 13 6 2 EDITING A CONTROLLER PANEL To edit a controller panel 1 In the Client s main window use the System drop down menu and select Plant Documentation then Controller Panel Once the Controller Panel window is displayed click the Edit button When the Edit Controller Panel window displays edit the Controller Panel name and description 4 When you have completed your edits click OK to save and exit EN RaychemSupervisorOperations AR H57576 08 15 127 172 13 7 VIEWING YOUR PLANT INDUSTRIAL HEAT TRACING SOLUTIONS Edit Controller Panel Controller Panel Name Controller Panel A Controller Panel Description Description for Controller Panel A UK Cancel Figure 13 16 Edit Controller Panel 13 6 3 REMOVING A CONTROLLER PANEL To remove a controller panel 1 In the Client s main window use the System drop down menu and select Plant Documentation then Controller Panel 2 From the Controller Panel window click the Remove button When prompted to confirm the remove click Yes to remove the Controller
199. ox unless you wish to erase all of the controllers already installed in the GCC Repeat the above steps for each GCC you wish to install 3 11 8 INSTALLING AN HTC DIRECT CONNECTION TO AN ETHERNET GATEWAY Modbus capable Raychem controllers with proper communication interfaces can connect directly to an RS 485 network Using a gateway device such as a Lantronix CoBox the connectivity of these devices can be extended to Ethernet TCP IP To install controllers through this type of connection you can use the same procedure as described in Section 3 11 5 Installing an HTC using a Direct Connection When you select the COM Port you will need to select TCP IP Once you select TCP IP the system enables the IP address field You must fill in the Modbus Address and IP Address fields The IP Address field is the IP address of the gateway The Modbus Address is the address of the controller or a mapped address in the gateway that is defined for a controller 3 11 9 INSTALLING AN NGC UIT To install an NGC UIT do the following 1 From the Device drop down menu select NGC UIT then Add UIT The window as shown in Figure 3 18 Figure 3 18 Add a New UIT allows you to enter the information for the UIT you wish to install EN RaychemSupervisorOperations AR H57576 08 15 37 172 INDUSTRIAL HEAT TRACING SOLUTIONS xl Server eng4 edm 10 133 5 58 Maste Tag SAMPLE COM Pot Tera IP Address 01 23 45 67 sis Modbus address La T Set Of
200. pecify a tag name for each contact by clicking on the tag and typing in the desired name For each input alarm you can toggle between enabled and disabled If you enable an input alarm you can select the contact for alarm or warning depending on the priority that you want to place on the event You can also specify the normal state of the contact either normally open or normally closed The Load Shedding tab allows you to select whether to enable or disable the load shedding feature EN RaychemSupervisorOperations AR H57576 08 15 46 172 INDUSTRIAL HEAT TRACING SOLUTIONS Click the Load Shed Control box to toggle Load Shedding Control between enable and disable If you disable the load shedding the setup for each contact is not available and you will not be able to program its parameters Each of the 780 Series GCC 9000 s contact inputs may be individually designated for use with load shedding control Click the Used For Load Shed box to toggle the status between enable and disable Once you enable the contact you can configure the alarm setup to either enable or disable If you enable the alarm it may be designated as either an alarm or a warning The Miscellaneous tab lets to configure the remaining parameters of the 780 Series GCC 9000 including speaker control the temperature units displayed on the local display and the printer port settings This tab also lets you set both the Alarm and Relay Return Times Once you hav
201. pervisor supports only Page mapping To use TCP IP with an AC 2000 refer to Section 3 11 6 Installing an AC 2000 Connected to an Ethernet LAN Es IMPORTANT The AC 2000 is similar in operation and functionality to a 780 Series GCC 9000 Group Communications Controller Therefore Raychem Supervisor will treat the AC 2000 as a GCC Throughout this manual and in the Raychem Supervisor software the AC 2000 is referenced as either a GCC or an AC 2000 All GCC related operations apply to both AC 2000 s and 780 Series GCC 9000s unless otherwise noted EN RaychemSupervisorOperations AR H57576 08 15 31 172 3 9 NGC UIT CONFIGURATION The NGC UIT communications configuration must match that of the Raychem Supervisor software or the two devices will not be able to communicate Refer to the NGC 30 Programming Guide H58186 and the NGC 30 Installation Manual H57878 for details on setting the NGC UIT port parameters To use TCP IP with an NGC UIT refer to Section 3 11 10 Installing an NGC UIT Connected to an Ethernet LAN 3 10 HTC DIRECT CONFIGURATION 3 11 PROGRAM CONFIGURATION INDUSTRIAL HEAT TRACING SOLUTIONS Communications between Raychem Supervisor and HTC direct controllers normally requires an RS 232 to RS 485 converter at the computer end Although a direct RS 232 connection to a single HTC direct controller is possible this is not a common configuration since the system would then be limited to communications with a
202. pervisorOperations AR H57576 08 15 47 172 INDUSTRIAL HEAT TRACING SOLUTIONS i Dere i pear eee alin P F Device Chitiren List Report Eanan Panga ba Tonal Pangea bigs Zone t D Figure 4 7 Installed HTC report 4 6 2 HTC CONFIGURATION Consult the appropriate HTC user s manual for details regarding a controller s specific features The HTC Tag name displays at the top of the window To change the tag click the Edit Tag button and type in the desired changes If you wish to switch to a different HTC on the system click the Down Arrow button and a drop box will display a list of all HTCs connected to that GCC Click the one you wish to configure Configure HTC HTC Configuration Tag Q0TEST ei Edit Tag GCC Tag Mu Print Report Model 320 PointA Active Alarms Firmware Version DN 8 Properties O Montor 920 Series HTC Temperature Alarm Settings Other Alarm Settings Electrical Settings Miscellaneous Setpoint Temperature 25 e TS Control Mode Ts 1 fail off D TempBus Mode Not Used D TS Fail Mode Won El Control Modes OK Cancel Apply Figure 4 8 HTC Configuration window GCC Connected Controllers The information on the top left section of the window shows you the GCC to which the HTC is connected the Model and the firmware version for that particular controller EN RaychemSupervisorOperations AR H57576 08 15 48 172 INDUSTRIAL HEAT TRACING SOLUTIONS HTC Direct Cont
203. r Server Configuration Utility can be used This utility can be run directly from the DTS Master Server installation folder or using the Start Program menu Follow the on screen instructions to restore your DTS database This utility will automatically stop your DTS Master Server then restart your DTS Master Server when the restore procedure is completed EN RaychemSupervisorOperations AR H57576 08 15 147 172 ie DTS Master Server Configuration Utility 7 5 1 0 DTS Master Server Configuration Utility Digifrace This utilility will guide you through the master server configuration process WARNING This computer program i protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Figure 15 6 DTS Master Server Configuration Utility 15 3 CONVERTING RAYCHEM SUPERVISOR DATABASES Users upgrading from Raychem Supervisor 1 3X referred to as DTSV1 can use the DTSConvert exe Database Conversion Utility to convert their DISV1 databases into an XML format data file The data file can be imported into the system using the Import function refer to Section 15 1 2 for use of the Import feature It is recommended that you set up plant documentation first on DISV1 before converting the DTSV1 database Please refer to the Raychem Supervisor Databa
204. re allows communications using multiple COM ports and you must configure every port for each Master Server and Slave Server being used in the system This may be accomplished using the Setup COM Ports window Typical settings for each COM port are shown in Figure 3 13 Figure 3 13 COM Port Settings The Baud Rate Parity Stop Bits and Protocol values must match the settings for all of the NGC UIT NGC 40 Bridge 780 Series GCC 9000s AC 2000 s and HTC direct controllers connected to the particular COM port being configured If the COM port selection is TCP IP Read Timeout Write Timeout Retry and Txdelay is used EN RaychemSupervisorOperations AR H57576 08 15 32 172 INDUSTRIAL HEAT TRACING SOLUTIONS Edit COM Port COM Port 1 Baud Hate Parity Data Bits Stop Bits Protocol Use DIR Use ATS Read Timeout Write Timeout Retry Tadelay UK Cancel Figure 3 13 COM Port Settings 3 11 1 RTS CONTROL You can set the Use RTS parameter to Yes or No If you select No then Raychem Supervisor will not use the RTS line when communicating to a device If you select Yes then Raychem Supervisor will turn the RTS signal On and Off while communicating with a device You must enable the RTS signal if you are using all of the following An RS 232 to RS 485 converter A 2 wire RS 485 connection to the controllers The converter is set to use RTS for communications handshaking If the converter is configured NOT
205. rms that have been detected EHT System Unacknowledged Alarms ns 102 Alarms 173 Warnings Silence _ lt Device Priority Figure 5 2 Detailed Alarm Warning window The alarms are displayed in reverse chronological order as they are received Clicking a column heading GCC Tag HTC Tag etc will sort the information alphanumerically To acknowledge or reset an alarm click the desired alarm and press the right mouse button This will pop up an action box that will allow you to acknowledge or reset the alarm or warning As in Windows if you click the top alarm hold the Shift key down and click the last alarm all the alarms will be highlighted Clicking the right mouse button will give you the option of resetting or acknowledging all of the selected alarms Once you have acknowledged an alarm it is removed from the list and placed in the alarm queue Refer to Section 4 5 View Alarms Window Once all of the alarms are either reset or acknowledged the window will disappear and reappear the next time a new alarm Is detected If the alarm is reset it is removed from both the unacknowledged alarm list as well as the alarm queue EN RaychemSupervisorOperations AR H57576 08 15 76 172 SECTION 6 HISTORY LOGGER 6 1 VIEWING HISTORY LOGS INDUSTRIAL HEAT TRACING SOLUTIONS The History Logger runs in the background while Raychem Supervisor servers are operating Alarm Warning Administrative and System activities
206. rocess may take a few minutes Once the process Is complete the Master Server Database will be restored fa IMPORTANT Once the Database has been restored the Raychem Master Server service must be restarted See Section 3 2 in the Raychem Supervisor User Manual for detailed instructions on how this can be done Restore database X General Options Restore as database Jehtplus Restore e Database Filegroups or files From device Parameters Show backups of database ehtplus First backup to restore RH reS 1 57 23 PM Pointin time restore ds Backup set Date Backup Set Name MA 7 17 2005 1 57 22 CA Se oan H Properties Figure C 19 Restore the Database EN RaychemSupervisorOperations AR H57576 08 15 171 172 ch PENTAIR WWW PENTAIRTHERMAL COM NORTH AMERICA EUROPE MIDDLE EAST AFRICA ASIA PACIFIC LATIN AMERICA Tel 1 800 545 6258 Tel 32 16 213 511 Tel 86 21 2412 1688 Tel 1 713 868 4800 Tel 1 800 527 5703 Fax 32 16 213 603 Fax 86 21 5426 2937 Fax 1 713 868 2333 Fax 1 650 216 1526 thermal info pentair com cn thermal info pentair com thermal info pentair com Fax 1 650 474 7711 thermal info pentair com Pentair PyroMaster and TraceMaster are owned by Pentair or its global affiliates All other trademarks are the property of their respective owners Pentair reserves the right to change specifications without prior notice 2005 2015 Pentair INDUSTRIA
207. rollers For HTC direct connected controllers the window displays the same information as the GCC Connected Controllers with the exception of the GCC Tag field The GCC tag field will show n a Various tabs allow you to access various setup parameters of the HTC These include temperature settings temperature alarm settings electrical settings other alarms settings miscellaneous and documentation parameters The Temperature Settings tab allows you to configure all of the parameters that relate to temperature i e Setpoint TS Control Mode Switch Control Mode etc The Temperature Alarm Settings tab allows you to configure all of the parameters that relate to temperature alarms You can enable the temperature alarms that are relevant to your particular application and toggle between alarm and warning settings The Electrical Settings tab allows you to configure the parameters that relate to the heater operation i e voltage and current You may enable the desired alarms and program an alarm value for each of these parameters The Other Alarm Settings tab allows you to enable the balance of the alarms that pertain to the operation of the controller The Miscellaneous tab allows you to access the auto cycle and load shedding features Once you have made the desired changes click the Apply button to write the changes to that particular controller There is no Undo button so make sure of the changes before you apply them
208. s These parameters include control setpoints alarm enables alarm setpoints etc You can create as many Recipes as desired A Batch is a collection of Recipes and each Recipe can be associated with one or more devicels In other words a Recipe is nothing more than a template and is not useful until it is defined in a Batch Once a recipe is defined in a Batch this Batch can be run manually by the user or automatically by the Scheduler When a Batch Is run the device configuration parameters defined in each Recipe will be written to the device s The use of Batching can be very useful for automating plant operation Normally the following steps are taken to use Batches and Recipes P Creation of the recipels 2 Creation of a batch 3 Assigning recipes and devices to the batch A Batch may have one or more Recipes and each Recipe can be assigned to one or more devices Before you can set up Recipes you must have the Setup Batches amp Recipes permission Refer to Section 7 Security for details on how to configure permissions From the main window use the Tools drop down menu and select Batches and Recipes The Batches and Recipes window is displayed Batches and Recipes Mame Group Description Global Add Remove Edit Run Figure 10 1 Batches and Recipes window 10 2 1 ADDING A NEW RECIPE To create a new Recipe click the Recipes tab then click the Add button The Choose Recipe Type window is displ
209. s particularly when using remote WAN connections use Option 1 3 6 4 USER DEVICE NOTES LIST VIEW SETTINGS The Device Notes List View window defines how Raychem Supervisor will display notes in the main window The available options are 1 Show notes for the selected node only This option displays a list of notes for the selected device only 2 Show notes for the selected node and its direct sub nodes This option displays a list of notes for the selected node and if the node has sub nodes the notes of the immediate sub nodes will display as well 3 Show notes for the selected node and all nodes in Its hierarchy This option displays a list of notes for the selected node and if the node has sub nodes the notes of all sub nodes will display as well Option 1 has the least effect on system performance since a limited amount of data is retrieved from the Master Server whenever the display is refreshed If you are encountering system performance problems particularly when using remote WAN connections use Option 1 EN RaychemSupervisorOperations AR H57576 08 15 30 172 3 7 780 SERIES GCC 9000 CONFIGURATION 3 8 AC 2000 CONFIGURATION INDUSTRIAL HEAT TRACING SOLUTIONS The GCC communications configuration must match that of the Raychem Supervisor software otherwise the two devices will not be able to communicate Configuration of the GCC is accomplished from the front panel of the GCC by selecting the options as shown in Fig
210. s scheduled However if an event to be cancelled is a recurring event such as an event that is triggered hourly then it will skip to the next scheduled time i e 2 hours later EN RaychemSupervisorOperations AR H57576 08 15 118 172 SECTION 13 DOCUMENTING YOUR PLANT Raychem Supervisor provides several types of documentation parameters to allow you to link additional information to your Plant or devices These include plant Group Location Line Equipment Number Breaker Panel and Controller Panel Among these documentation types Group is the most important since it is used in combination with the Users and Roles to provide security as mentioned in Section 7 Security Section 13 1 Definitions and Terminology describes in detail each type of documentation parameter For a user to configure the plant documentation the user must have Edit Roles Users Plant Documentation permission This is a user permission and by default is granted to the admin user It is important to plan ahead before implementing plant documentation for your EHT system The selection windows in the Client software use plant documentation to convey the plant information to the user If the documentation fields are clear concise and well organized the end users will benefit from the additional information provided 13 1 DEFINITIONS AND TERMINOLOGY INDUSTRIAL HEAT TRACING SOLUTIONS This section describes the definition and terminology for the dif
211. se Conversion Utility instructions in Appendix C of this document for more information 15 4 CONVERTING TRACEMASTER DATABASES INDUSTRIAL HEAT TRACING SOLUTIONS Users upgrading from TraceMaster must first use the TraceMaster DB Conversion Utility to convert their TraceMaster databases into the Raychem Supervisor 1 3X database format after which instructions in Section 15 3 can be followed to convert the database to the Raychem Supervisor XML format To start the TraceMaster DB Conversion Utility 1 Select the TraceMaster DB Conversion Utility from the Raychem Supervisor 1 3X Program file folder or use the Start button and navigate to the Raychem Supervisor program folder The TraceMaster DB Conversion Utility window is displayed A set of default paths are assigned to the TraceMaster and Raychem Supervisor Database Path fields 2 Ifthe paths are different for your computer use the Browse button to select the TraceMaster and or Raychem Supervisor databases 3 Click OK to start the operation F IMPORTANT Due to differences in functionality some information will not be converted These include Batches and Data Trend Setups After the conversion is complete you must use the Raychem Supervisor HTC Configuration Loader function to synchronize the database information with the field device EN RaychemSupervisorOperations AR H57576 08 15 148 172 15 5 CONVERTING PYROMASTER DATABASES Users upgrading from PyroMaster must first
212. se of this software package The software now includes support for the NGC 40 system including NGC 40 HTC NGC 40 HTC3 NGC 40 10 NGC 40 SLIM Remote Monitor Module RMM and NGC 40 Bridge Module In addition the software also includes support for remote alarm annunciation through the Common Alarm Output feature Fa IMPORTANT All information including illustrations is believed to be reliable Users however should independently evaluate the suitability of each product for their particular application Pentair Industrial Heat Tracing Solutions makes no warranties as to the accuracy or completeness of the information and disclaims any Liability regarding its use Pentair Industrial Heat Tracing Solutions only obligations are those in the Pentair Standard Terms and Conditions of Sale for this product and in no case will Pentair or its distributors be liable for any incidental indirect or consequential damages arising from the sale resale use or misuse of the product Specifications are subject to change without notice In addition Pentair Industrial Heat Tracing Solutions reserves the right to make changes without notification to Buyer to processing or materials that do not affect compliance with any applicable specification EN RaychemSupervisorOperations AR H57576 08 15 10 172 1 3 USER RESPONSIBILITIES 1 4 SAFETY WARNINGS INDUSTRIAL HEAT TRACING SOLUTIONS The performance reliability and safety of your heat tracing system dep
213. sed by Raychem Supervisor You do not have to set up a user account if your Raychem Supervisor is sending email within the company s intranet If Raychem Supervisor is required to send email outside the company s intranet then you will need a user account and password Contact your IT department for details To setup the SMTP Server settings in Raychem Supervisor bring up the System Preference window refer to Section 3 5 1 Setting System Preferences General Settings Enter the SMTP Server SMPT user and password fields that were given to you by your IT department Save the settings with the Apply or OK button To setup the Alarm Notification Email addresses bring up the Alarm Notification window refer to Section 3 5 2 Setting System Preferences Alarm Email Notification Settings Follow the instructions in Section 3 5 2 to add the appropriate email addresses 4 12 3 AUTO ALARM ACKNOWLEDGEMENT In some situations such as during Plant startup you may want to ignore alarm notifications from Raychem Supervisor until the system is commissioned You can have Raychem Supervisor automatically acknowledge alarms for you so that you will not be bothered with Alarm notifications Enable the Auto Alarm Acknowledgement feature and enter the duration for this EN RaychemSupervisorOperations AR H57576 08 15 66 172 INDUSTRIAL HEAT TRACING SOLUTIONS feature to remain active Refer to Section 3 5 3 Setting System Preferences
214. st Africa Pentair Industrial Heat Tracing Solutions Romeinse straat 14 3001 Leuven Belgium Belgi Belgique Tel 32 16 213 511 Fax 32 16 213 603 email thermal info pentair com Asia Pacific Pentair Industrial Heat Tracing Solutions 20F Innovation Building 1009 Yi Shan Rd Shanghai 200233 P R China Tel 86 21 2412 1688 Fax 86 21 5426 2937 email cn thermal info pentair com Latin America Pentair Industrial Heat Tracing Solutions R Capitao Francisco Teixeira Nogueira 233 Agua Branca Sao Paulo 05037 030 Brazil Tel 1 713 868 4800 Fax 1 713 868 2333 email thermal info pentair com EN RaychemSupervisorOperations AR H57576 08 15 12 172 SECTION 2 SYSTEM OVERVIEW 2 1 SYSTEM REQUIREMENTS INDUSTRIAL HEAT TRACING SOLUTIONS The Raychem Supervisor heat tracing controller configuration and monitoring software provides a graphic interface for the following products NGC 40 system including NGC 40 HTC NGC 40 HTC3 NGC 40 10 and NGC 40 Bridge modules m NGC 20 controllers connected directly NGC UIT User Interface Terminals with NGC 20 or NGC 30 controllers 780 Series GCC 9000 Group Communications Controllers Raychem T2000 AC 2000 alarm communications interface cards Raychem 910 915 920 Heat Trace Controllers and or legacy Raychem Controllers except the Raychem 200N using the Modbus protocol The software allows the user to configure and monitor any Raychem controller insta
215. st controller that you wish to install e F IMPORTANT From a DTS perspective an NGC 20 direct controller is very similar to an HTC direct controller Therefore throughout this manual references to HTC direct functionality can be assumed to apply to NGC 20 direct unless noted otherwise Add a New HTC with Direct Connection Server mastersvr sgl 10 1 4 47 Master hi HTC Tag E COM Part hoo H IF Address ISS Modbus Address li Sub Address fo Set Offline erer vin winepspel 192 168 710 171 OlMaster Tag COM Port TCP IP z IP Address Modbus Address l Set Offline Has Safety Limiter UK Cancel Figure 3 16 Add a New NGC 20 Device with Direct Connection window e F IMPORTANT Two controllers using direct connections may have the same Modbus address and Sub Address combination as long as they are connected to different COM ports EN RaychemSupervisorOperations AR H57576 08 15 35 172 INDUSTRIAL HEAT TRACING SOLUTIONS Enter a unique tag name for the controller you are installing to a maximum of 40 characters You may enter a unique tag name or have Raychem Supervisor use the tag name in the HTC you must enter at least one character in the tag name field to enable the OK button Select the server for this controller and then choose a COM port Modbus Address When you click OK to install Raychem Supervisor will check if the current tag name exists in the database
216. t s main window use the System drop down menu and select Plant Documentation then Breaker Panel 2 From the Breaker Panel window click the Assign Devices button When the Assign Devices to Breaker Panel window displays add and or remove devices A When you have completed your edits click OK to save and exit Assign devices to Breaker Panel Breaker Panel A Undssigned Device List Assigned Device List Breaker Bre 1104A 710HTC 25215 720HTC 11538 720HTC 12494 720HTC 16434 720HTC 1836 720HTC 960 790HTC 5935 790HTC 967 790HTC 970 793HTC 120 op 793HTC 1214BC Cancel Figure 13 13 Assigning Devices to a Breaker Panel 13 6 SETTING UP CONTROLLER PANELS Before you can set up Controller Panels you must have user permission to Setup Roles Users Plant Documentation INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 126 172 INDUSTRIAL HEAT TRACING SOLUTIONS Controller Panel ES Controller Panel List Default Controller Panel default Add Remove Edit Assign Devices Exit Figure 13 14 Controller Panels 13 6 1 ADDING A NEW CONTROLLER PANEL To add a new controller panel 1 In the Client s main window use the System drop down menu and select Plant Documentation then Controller Panel d Once the Controller Panel window Is displayed click the Add button 3 When the Add Controller Panel wind
217. t the Server is online Cannot receive new alarms If you have a firewall enabled verify that ports 8888 and 8889 are open to the DTS Client software Raychem Supervisor runs very slowly If your system includes more than 500 to 1000 controllers or you have multiple users running a number of data trending or batch jobs you may need to upgrade your database and Raychem Supervisor to use Microsoft SQL Server Communication Failures When Raychem Supervisor is connected to GCCs and HTC direct controllers using a 2 wire RS 485 configuration make sure that the Tx Delay setting for each GCC and HTC direct controller is set to at least 0 06 seconds This will ensure that the GCC or HTC direct devices do not start to transmit a reply until Raychem Supervisor has turned off its driver Some text does not display properly in the Help About window If you are using McAfee Virus Scan software you may have to disable the Buffer Overflow Protection option in the McAfee setup to eliminate this problem EN RaychemSupervisorOperations AR H57576 08 15 157 172 APPENDIX B RAYCHEM SUPERVISOR DATABASE CONVERSION UTILITY B 1 INTRODUCTION B 2 SYSTEM REQUIREMENTS The Raychem Supervisor database conversion utility was created to facilitate upgrading from Raychem Supervisor version 1 x referred to as DTSV1 to Raychem Supervisor version 2 x referred to as DTSV2 This conversion utility converts DISV1 system data into XML format which
218. te using a notification balloon file System Ghent Device Asm Secupty Joods Reports Yew Language Heft amp Bae Corhigue onho Diane Copy Contig Z Ca View Device Device P Dewce Tag NGC40 BRIDGE gt A NGC40 HTC E NGC40 H1C3 123 D NGC4040 12 RW NGCOSUM12 4 Device information hae changed Please click here to refresh the tree wiew Ss Sewer 127 001 Useradnin r Figure 4 21 Main window with Notification balloon The best way to prevent this condition from occurring is to make sure that all HTC additions and deletions are performed from the Raychem Supervisor program rather than from another device 4 8 1 DATABASE SYNCHRONIZATION FOR AN AC 2000 The AC 2000 alarm communications interface card keeps track of changes that occur on any individual port For example you make changes to an AC 2000 through the Local port the changes will be reflected at the AC 2000 Remote port If Raychem Supervisor is connected to the Remote port it will periodically poll the AC 2000 to get the status of any changes If changes are identified Raychem Supervisor will automatically perform a database synchronization sequence to ensure that all devices have the same information Automatic database synchronization manages synchronization due to the following events New HTC s added to the AC 2000 HTC s deleted from the AC 2000 Configuration change to a AC 2000 Configuration change to an HTC ina AC 2000 When
219. ter This is the first step to complete when transfering software license from one computer to another OF Cancel Figure 16 4 Create a Blank Software License 6 Insert the blank software license removable disk created in the previous step into the existing Master Server computer Again use the Help drop down menu and select Software License and Transfer Select the Transfer license from computer to a removable disk option and click the OK button to transfer the software license to the removable disk The old Master Server computer will be updated to DEMO mode EN RaychemSupervisorOperations AR H57576 08 15 154 172 Software License Transfer l x C Create a blank software license on to a removable disk Ce Transfer software license from computer to a removable disk Transfer software license from a removable dek to computer Removable Drive la This option transters the software license from the Master Server computer to the removable disk A removable disk with the blank software license must be inserted into the Master Server computer This is the second step to follow when transfering software license from one computer to another OF Cancel Figure 16 5 Software License Transfer to Disk 1 Finally install the removable disk from step 6 into the drive on the new computer and select Software License and Transfer using the Help drop down menu Select the Transfer license from a removable
220. the Client s main window use the Tools drop down menu and select the Current Steam Outs menu item Choose the steam out you want to reset and click on the Click to steam out reset checkbox Steam Out le Es Navigation Steam out devices E v Line Equipment Humber sl Iw Confirm before executing Close S EHT System Device Tag Figure 4 28 Steam Out 4 12 5 USER MESSAGES Raychem Supervisor supports a simple user messaging system that can send a warning message to all users when it is about to shut down A Raychem Supervisor user can also send and receive messages to other Raychem Supervisor users The user messaging system provides the foundation for the User Reminders which is described in Section 4 12 6 Operator Notes To send a message to another user use the View drop down menu and select Message Window Once the Message Window is displayed type your message in the Message box select a user with the Send to drop down box Finally click the Send button to send to the message Note that the Send to drop down box will display a list of users that are presently logged in EN RaychemSupervisorOperations AR H57576 08 15 67 172 INDUSTRIAL HEAT TRACING SOLUTIONS Message Window Source Message send to No other users D DN Send Hide Figure 4 29 User Message window 4 12 6 OPERATOR NOTES Raychem Supervisor allows you to create notes for each device such as a GCC or HIC Similar to alarms each note Is linked
221. these events occur Raychem Supervisor will reload its HTC installation list GCC configuration data or HTC configuration data and update its database Raychem Supervisor will notify the user when this occurs These synchronization events are recorded in the history log database To view history logs refer to Section 6 1 Viewing History Logs The following popup message will also display when the GCC Configuration window displays anda change to the AC 2000 was detected by Raychem Supervisor A similar message box displays for EN RaychemSupervisorOperations AR H57576 08 15 60 172 HTCs as well When this occurs select Use the current changes and overwrite the data in the device to have Raychem Supervisor resynchronize recommended Database Sync Detected i x The system has detected changes in the device The changes you ve made will overwrite these changes ou have several options fou can review the differences then decide whether to continue with the overwrite or reload the configuration or cancel and return to the previous screen Uptions Differences e Use the current changes and overwrite the data in the device Reload the configuration by reading from the device again For this option the device willbe updated with the changes you ve made Any previous changes to the device willbe overwritten Cancel Figure 4 22 Database Synchronization Prompt In cases where controllers have been del
222. tically If a device has no breaker panel information it will be imported to the default breaker panel otherwise the device will be imported to its specified breaker panel If the breaker panel does not exist in the system it will be created automatically If a device has line equipment numbers which do not exist in the system they will be created automatically 15 2 BACK UP AND RESTORE THE SYSTEM DATABASES INDUSTRIAL HEAT TRACING SOLUTIONS To back up a SQL Express system database use the DIS Database Backup function To restore from a SQL Express backup file use the DIS Master Server Configuration utility Refer to the Sections below for additional details Fa IMPORTANT The internal DTS Database Backup feature cannot be used with Multi User Server SQL Server based systems For these installations use the Database Maintenance Plan Wizard in the Microsoft SQL Server Enterprise Manager see Appendix D for more information 15 2 1 BACK UP THE SYSTEM DATABASE The user can use the Database Backup function to back up the system database The backup file is saved in the Backup folder under the master server installation folder The backup file is named as DISDB2012 11 23 12h04m55s bak with the date time information being the moment of the backup To use the Database Backup function use the System menu drop down list and choose Database Backup 15 2 2 RESTORE THE SYSTEM DATABASE To restore DTS backup database the DTS Maste
223. to a different UIT on the system click the Down Arrow button and a drop box will display a list of all installed UITs Click on the one you wish to configure UIT Configuration q Mel x Tag NGCUIT D Edit Tag Potae Gateway Tag Print Report Model NGC UIT Active Alarms Firmware Version fo 000 690 Properties Devices el Relay 1 Alarm Settings Relay 2 Alarm Settings Relay 3 Alarm Settings Other Settings Any Alarm Temperature Alarm Ground Fault Alarm Current Alarm Communications Alarm RTD Fail Alarm Digital Input Alarm Figure 4 9 NGC UIT Configuration window The parameter list on the left hand side of the window allows access to different setup parameters for the UIT These include configuration of the output relays the time date and various alarm filter time settings 4 6 4 NGC 30 CRM CRMS CONFIGURATION The UIT allows the user to create individual control circuits by connecting an output device NGC 30 or 5GF C output for example and temperature sensing devices RMMs NGC 30 RTD inputs etc together to form a control circuit This mechanism replaces the traditional hard wiring of EN RaychemSupervisorOperations AR H57576 08 15 50 172 INDUSTRIAL HEAT TRACING SOLUTIONS RTDs to controllers and allows the user to connect the inputs and outputs of various devices together using software configuration UIT Loop Configuration Ioj x Tag Ip 14 DI Edit Tag UIT Tag N
224. to use the RTS signal then you can set the Use RTS to No 3 11 2 TX DELAY The default for the Tx Delay setting is 50 milliseconds although it may be set from 0 to 500 milliseconds If you are using RTS control you would not normally use this parameter You can use the Tx Delay parameter to ensure that Raychem Supervisor inserts a delay between packets of data when communicating to an external device You will want to keep the Tx Delay value as low as possible to improve system performance If you encounter communication errors or slow responses during device communication try adding a Tx Delay of 50 100 milliseconds This will allow the external hardware some time to switch from sending to receiving mode operation Once each COM port is set up the NGC UIT 780 Series GCC 9000 s AC 2000 s and HTC direct controllers should be able to communicate with the Raychem Supervisor program You will now need to install each NGC UIT GCC and HTC direct controller you have connected to the computer 3 11 3 INSTALLING A 780 SERIES GCC 9000 OR AN AC 2000 To install a GCC use the Device drop down menu and select GCC then Add GCC The window shown in Figure 3 14 Figure 3 14 Add a New GCC displays and allows you to enter the information for the GCC you wish to install EN RaychemSupervisorOperations AR H57576 08 15 33 172 INDUSTRIAL HEAT TRACING SOLUTIONS Add a New GCC El x Server mastersyvr 2gl 10 1 4 47 Master GCC Tag C
225. ts Configuration window and edit the Load Shed Zone fields n Tacan Stino Dangio Load Teding netted re k Load Shedding Fad Sate lr core Lead edt Deve runden Lore Lood Shediieg Jore Lead ite Core Lead iech Core Lead Shedang ore Loed Shedding Ze 7 lel edi Sure 10 Load Seu Zune 1 Loni Peking Zog T2 Load Seeding Iwe 13 Load Pebiny Zone 14 Load L Zoe 15 Let Pedro J f E F F F F F F E F E 2 F E F Zore 16 Load Shedding Loud hening Coren Trens Maj 10 Figure 11 6 Load Shed zone settings EN RaychemSupervisorOperations AR H57576 08 15 110 172 It is important to note that some planning and a general strategy should be created before you begin configuring each controller The general strategy should include organizing and grouping the necessary controllers in your Heat Trace system to Load Shed Zones acquiring RMC devices and mapping the different digital inputs of each RMC device to Load Shed Zones If Slave Servers are used in your system you must take into consideration those Slave Servers as well Since there are only nine load shedding channels for each server it is important that you group your load shedding controllers properly so that they can be all connected to the available channels and use as few channels as possible 11 4 MONITORING LOAD SHEDDING STATUS INDUSTRIAL HEAT
226. ts all of the users and their permission settings Location Summary The Location Summary report prints all of the plant locations and their descriptions Location Devices The Location Devices report prints a list of all devices and their locations Communications Setup The Communications Setup report prints the setup for the serial ports COM ports that are used to communicate with field devices The report includes port configuration details for each Server computer Group Summary The Group Summary report prints all of the groups and their descriptions INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 87 172 8 2 PRINTING GCC REPORTS INDUSTRIAL HEAT TRACING SOLUTIONS Group Devices The Group Devices report prints a list of all of the groups and the devices that belong to them Group Users The Group Users report prints all of the groups along with the users and roles that have been assigned to them Line Equipment Number Summary The Line Equipment Number Summary report prints all of the Line Equipment numbers and their descriptions Line Equipment Number Devices The Line Equipment Number Devices report prints all of the Line Equipment numbers and the devices that have been assigned to them Controller Panel Summary The Controller Panel Summary report prints a list of all of the controller panels and their descriptions Controll
227. ty Manager Starts and Manual LocalSystem a Windows Installer Installs re Manual LocalSystem Sy Windows Internet Name Service WINS Provides a Started Automatic LocalSystem Ba indomie Mananement Inctrumentation Provides e Started Suittamatic LacalSvetem H Figure C 14 Starting the SQL Server Agent Service 2 Right click on SQLSERVERAGENT and go to Properties In the Startup type field select Automatic and click OK as displayed in the following example EN RaychemSupervisorOperations AR H57576 08 15 168 172 SOLSER ERAGENT Properties Local Computer x General Log On Recovery Dependencies Service name SHLSERWERAGENT Display name sals ERYERAGENT Description FO Path to executable CAPROGRA 1 SMICAOS 34M S55 OL binnssglagent exe Startup type Manual Automatic Manual Disabled Service status DOE Start Stop Pause Resume You can specify the start parameters that apply when you start the service from bere Start parameters set Je Figure C 15 SQL Server Agent Properties 3 Right click the SQLSERVERAGENT click Start and then click OK 4 The SQLSERVERAGENT service status should now be displayed as Started and the Startup Type should be displayed as Automatic as in the following example of an activated SQL Server Agent oe Component Services ll x IK Console Window Help l l xl Action view gt EIER ijj gt m u Tree
228. u can stop the operation using the Stop button GER Select ia Liedes Type Model L tze o a 7794 97588 CM2000 Device is Offline Update selected devices with the offline settings Figure 14 8 Set HTC Offline 14 3 WORKING WITH OFFLINE DEVICES INDUSTRIAL HEAT TRACING SOLUTIONS Raychem Supervisor manages all devices such as GCCs NGC UIT NGC 40 Bridges etc in Offline mode in the same way as when they are Online The only difference is that all communications to the devices are disabled Most of the functions that apply to a GCC NGC UIT NGC 40 Bridge etc will work in the same fashion Functions such as installing or configuring a GCC NGC UIT NGC 40 Bridge etc use the same display window for either mode To distinguish a device in Offline mode the color used to display the tag on the tree view Is grey The Offline icon is placed in the lower left hand corner of the configuration windows to identify offline devices EN RaychemSupervisorOperations AR H57576 08 15 138 172 INDUSTRIAL HEAT TRACING SOLUTIONS Y Offline Icon 14 3 1 INSTALLING A GCC OR NGC UIT OR NGC 40 BRIDGE OFFLINE To add a GCC or NGC UIT or NGC 40 Bridge Offline use the Device drop down menu and select GCC then Add GCC or select NGC UIT and then Add UIT or select NGC 40 then Add NGC 40 Bridge Direct Another way is to select the EHT System node on the tree view and use the right mouse click to bring up the context menu and then select
229. up of HTCs The Copy Device Configuration may also be used to backup an HTC configuration to a database template You can then copy the template back to the HTC in the future as required Once you create a template it can also be edited The template includes all of the configuration information such as Temperature Temperature Alarm Electrical Alarm Miscellaneous and Drawing settings d Z IMPORTANT You can only copy the configuration of an HTC to another if the destination HTC is the same model and its firmware version is the same or higher This applies to copying a template to an HTC as well Raychem Supervisor will only display a list of valid destination HTCs when using the copy configuration function Copy Device Configuration Copy Device To Template Device Selection Tag amen em metres eet am Template Selection k Enter a name for pour template M Figure 4 24 Copy device Configuration window INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 63 172 INDUSTRIAL HEAT TRACING SOLUTIONS The Device Copy Configuration window allows you to perform the following Copy HTC to HTC Copy HTC to Template Copy Template to HTC Edit Templates 4 11 1 COPYING DEVICE TO TEMPLATE Use this when you want to save a copy of an HTC configuration to a template file for future use 1 Select the Copy Device to Template operation 2 Select an HTC in the Device Selection box Use t
230. ure 3 12 Figure 3 12 GCC Communications This sets the GCC to communicate through the selected port at 9600 baud no parity 2 stop bits with 0 00 seconds of delay between receipt of a message and a transmitted response to it If you are using a two wire RS 485 configuration then set the delay to 0 06 seconds to allow time for the line signals to stabilize between transmissions and receptions Select RTU mode because it is a more efficient mode of transmission than ASCII Refer to the 780 Series GCC 9000 user s manual for more detailed information GCC MAIN MENU GCC CONFIGURATION GCC CONFIGURATION MASTER COMMUNICATIONS CONFIGURATION MASTER COMMUNICATIONS CONFIGURATION ADDRESS PORT PROTOCOL BAUD RATE 9600 PARITY NONE TRANSMIT DELAY 1 5 or 6 10 11 15 16 20 etc SIO 1 RS 485 or SIO 2 RS 232 RTU 0 00 SECONDS Figure 3 12 GCC Communications Setup Fa IMPORTANT The 780 Series GCC 9000 firmware version must be V2 18 or higher Upgrading to version V2 21 or higher is recommended to minimize any potential communication timing conflicts The AC 2000 communications configuration must match that of the Raychem Supervisor software or the two devices will not be able to communicate Refer to the Raychem T2000 HTC user s manual for details on setting the AC 2000 port parameters The AC 2000 supports both Page mapping and Linear mapping communication modes Ensure that Page mapping Is set in the AC 2000 since Raychem Su
231. ve a copy of the current settings for each field device stored in its database 4 9 1 LOAD HTC CONFIGURATIONS Use the System drop down menu in the Client s main window and select Load Device Configurations The Load HTC Configuration window will display On this window a list of Host EN RaychemSupervisorOperations AR H57576 08 15 61 172 Devices i e GCCs NGC UITs or NGC 40 Bridges display in the left window pane If you select a host device the right window pane shows any subordinate child devices belonging to the host device i e HTCs Circuits NGC 40 Modules If you check the Load Unloaded Device Only checkbox then only the child devices that are not loaded will display in the list If you check the All Devices in User s Group checkbox then all host devices displayed will be selected The device list on the right window pane will include all child devices for each of the host devices To start the configuration loader click the Start button A configuration loader task is created in the DTS EHT system and is assigned to run on the Master and Slave Servers At any time the user can view the running status of this configuration loader task using the View Device Configuration Loaders window If this task is completed then it is removed from the task list and will no longer display on the View Device Configuration Loaders window When a configuration loader task is running you can choose to cancel this task with the cancel butto
232. view the status of a batch that is running Run Batch Eidel Stop Close Start Time N A End Time NAA Session Status Not Started Device Address Message A 794HTC 107 test HTC 107 To be run amp 794HTC 113 test HTC 113 To be run Figure 10 7 Run Batch window 10 3 6 VIEWING RECENTLY RUN BATCHES You can view recently run Batches and or the status of Batches that are still running To view recently run Batches use the Tools drop down menu and select Recently Run Batches The Recently Run Batches window displays From here you can check the status of a Batch that is EN RaychemSupervisorOperations AR H57576 08 15 104 172 running stop a running Batch run the Batch again or retry the Batch for failed devices Click the Run button to fully run the selected Batch Click the Retry button to run the selected Batch but only process devices that failed during the last attempt S Recently Run Batches Batch Name Use StatTime 25 12 2004 10 54 09 PM Refresh Figure 10 8 Recently Run Batches INDUSTRIAL HEAT TRACING SOLUTIONS EN RaychemSupervisorOperations AR H57576 08 15 105 172 SECTION 11 LOAD SHEDDING Starting with version 2 2 Raychem Supervisor can act as a load shedding master when used with NGC 20 controllers either NGC 20 direct or NGC 20 with NGC UIT There are two ways to initiate load shedding One way is to manually direct DTS to start load shedding for specified zones
233. wing paths will also be converted If you want to copy the device drawings to a new folder such as a network shared folder to allow users to view the drawings from different client computers you can choose the Use new drawing path option to specify a new path The utility will replace all device drawing paths with the new path keeping the drawing file names only Note that the utility does not copy the actual drawing files for you You can also change the drawing paths after you have imported the data into DISV2 You can do so using the Raychem Supervisor Client s Batch Change Drawing Paths function B 4 5 Converting the Data When you click the Convert button the utility will prompt you for a file name to save the converted data as shown in the figure that follows EN RaychemSupervisorOperations AR H57576 08 15 159 172 INDUSTRIAL HEAT TRACING SOLUTIONS DTS Data Conversion Dave Im St Documents de Te o m DTSStatus Files Oe My eBooks Mu Recent My Music Documents My Pictures E Lads ds eskto D Mu Documents Mu Network File name Places Save as type DTS Data Files dts Figure B 2 Choose a File You can choose to save the file with the extension of DIS or XML either format may be imported into DTSV2 Conversion time will depend on how much data you have chosen to convert A progress bar will be shown to indicate conversion progress After the conversion has been completed if t

Raychem Operations Manual - Pentair Thermal Management

Contents

Download Pdf Manuals

Related Search

Related Contents