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Operating Manual

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1. Connect the machine to the manoeuvring vehicle Brake the manoeuvring vehicle Remove the wheel chocks and release the parking brake azt sz E pneumatic braking system only 4 1 Press the actuator button on the release valve as far as it will go see page 62 The service brake system is released and the machine can be manoeuvred 4 2 Once the manoeuvring procedure is finished pull out the actuator button on the release valve as far as it will go a The pressure from the air reservoir brakes the trailed sprayer again 5 Actuate the brakes on the manoeuvring vehicle again once you have finished manoeuvring the machine 6 Tighten the parking brake again and secure the machine against rolling with wheel chocks 7 Uncouple the machine and manoeuvring vehicle UX 11200 BAGO101 5 03 15 127 Transportation 9 Transportation 128 During transportation follow the instructions given in the section Safety instructions for the operator page 28 Before moving off check o thatthe supply lines are connected correctly o the lighting system for damage proper operation and cleanliness the braking and hydraulic systems for obvious defects that the parking brake is completely released the function of the brake system WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through unintentional machine movements On fold
2. es ZS eg tr Prat w Ww A Sat cat cogs system Hat Ne 0001779 Quic P 159 109 50 IRA a A d ees pre i A i i Ss 900006004 A LITTE TIS ALET 1 calculated spread rate 290 l ha 2 calculated spray pressure 1 6 bar 2 Calculate individual nozzle output l ha d l min x 1200 JE Spread rate i ha e km h o d Nozzle output calculated average value l min o Operational speed km h 1 7 l min x 1200 2901 iha 7 km h 3 Read the individual nozzle output l ha from the spray table From the spray table see page 212 Spread rate 291 ba Spray pressure 1 6 bar If the calculated values for spread rate spray pressure do not agree with the set values Calibrate the flow meter see the operating manual for the oper ator control terminal Check all nozzles for wear and blockages 202 UX 11200 BAG0101 5 03 15 13 16 Nozzles Cleaning maintenance and repair From time to time check the seating of the slider Fig 158 7 e To do this insert the slider into the nozzle body Fig 158 2 as far as possible using moderate thumb pressure Do not insert the slider up to the stop when in a new condition under any circumstances 13 16 1 Fitting the nozzle 1 Insert the nozzle filter Fig 158 1 into the nozzle body Fig 158 2 from below 2 Insert the nozzle Fig 158 3 into the bayonet nut Fig 158 4 Differ
3. Fig 35 Correct the setting of the parking brake if the spindle s tension is no longer sufficient Ensure that the bowden cable is not lying or rubbing against other vehicle parts When the parking brake is off the bowden cable must be slightly slack 68 UX 11200 BAG0101 5 03 15 5 8 Foldable wheel chocks Each of the wheel chocks is attached with a thumb bolt on the right side of the implement Put the foldable wheel chocks into operating posi tion by pressing the button and apply directly on the wheels before uncoupling UX 11200 BAGO101 5 03 15 Construction and function of the basic machine Fig 36 69 Construction and function of the basic machine 5 9 Safety chain for implements without brake system Implements without a brake system or with a single line brake system must be eguipped with a safety chain in compliance with local country regulations The safety chain must be correctly fixed to a suitable position on the tractor before transporting Fig 38 5 10 Hitch drawbar If using automatic trailer couplings check that the connection is se cure after coupling If using non automatic trailer couplings secure the coupling pin positively after inserting it The hitch drawbar is fastened in the tractor hitch hook Fig 39 70 UX 11200 BAGO101 5 03 15 5 11 Tandem axle Construction and function of the basic machine Double Trail e d SingleTrail Fig 40
4. 118 UX 11200 BAGO101 5 03 15 Commissioning WARNING Risk of crushing from unintentional e rolling of the tractor and the connected machine e lowering of the raised machine Secure the tractor and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft The PTO shaft is at its shortest when it is horizontal The PTO shaft is at its longest when the machine is fully lifted 1 Couple the tractor to the machine do not connect the PTO shaft Apply the tractors parking brake Determine the clearance height of the machine with the shortest and longest operating position for the PTO shaft 3 1 To do s raise and lower the machine via the tractors three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the tractor and machine 6 When measuring the length and shortening the PTO shaft read and follow the operating manual from the PTO shaft manufactur er Put the shortened halves of the PT
5. 166 UX 11200 BAGO101 5 03 15 11 5 Tests and faults Double Trail 11 5 1 Startup test After the steering system has been switched on the steering system carries out a test of the lamps and buzzers All lamps and buzzers are actuated twice briefly The hydraulic valves are tested The machine has to be in standstill for the startup test Pay attention to this startup test to identify faults in the steering system and to be able to remedy them 11 5 2 Fault lamp and fault buzzer System incidents are indicated by a fault lamp Once incidents have occurred they generally remain permanently independently of whether the reason for the incident still exists If the vehicle is moving when the incident occurs the fault buzzer will also be sounded The fault buzzer is also sounded when driving off when a fault is present provided no complete failure of the steering computer has occurred If the cause of the incident has been remedied and or is no longer present the displays can be reset by switching the steering computer off and on 11 5 3 Fault memory The faults triggered are permanently saved in the EEPROM of the steering computer This storage can hold 32 incidents Each incident is saved with a fault code UX 11200 BAG0101 5 03 15 167 Faults 12 Faults WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of the machine raised using the t
6. 4 Place the running wheels on threaded bolts 5 Tighten wheel nuts Required tightening torque for wheel nuts 510 Nm 6 Lower machine and remove lifting belts 7 After 10 operating hours tighten wheel nuts 7 5 Initial operation of service brake system Perform a brake test while the trailed sprayer is empty and again when it is loaded to test the braking behaviour of the tractor with cou pled trailed sprayer We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order to attain optimum braking and minimum wear to brake linings see Maintenance sec tion page 181 UX 11200 BAGO101 5 03 15 121 Commissioning 7 6 Adjusting the system setting screw on the hydraulic block e Profi folding only Always adjust the system setting screw to the hydraulic system on your tractor Increased hydraulic fluid temperatures are the result of an incorrectly adjusted system setting screw caused by constant strain on the tractor hydraulics pressure relief valve Fig 104 1 System converting bolt 2 LS connection for load sensing control line Fig 105 1 Tractor connection for load sensing control line 2 Tractor connection for the load sensing pressure hose 3 Tractor connection for the pressure free return flow The tractor hydraulic system available deter mines the setting of the system setting screw on the hydraulic block Fig
7. Order number and explanation MD 078 Risk of crushing fingers or hands by acces sible moving machine parts This danger causes serious injuries including loss of body parts such as fingers or hand Never reach into the danger area while the trac tor engine is running and the PTO shaft hydrau lic system is connected MD 082 Danger of falling from treads and platforms when riding on the machine This danger causes serious or potentially fatal injuries anywhere on the body It is forbidden to ride on the machine and or climb the machine while it is running This also applies to machines with treads or platforms Make sure that nobody is riding on the machine MD 084 Risk of crushing the entire body due to standing in the swivel range when machine parts are being lowered This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand in the swivel range of the machine when machine parts are being lowered Instruct personnel to leave the swivel range of any machine parts which can be lowered before you lower the parts MD 094 Risk of electric shock or burns from accidentally touching overhead power lines or by coming within the prohibited distance of high voltage overhead power lines This danger causes serious or potentially fatal injuries anywhere on the body Maintain a sufficient distance from electrical overhead cables when swinging any parts of the mach
8. Direct people away from the danger area between the tractor and machine before you approach the machine with the tractor Couple the supply lines first before coupling the machine with the tractor 2 1 Drive the tractor up to the machine leaving a clearance of approximately 25 cm between tractor and machine 2 2 Secure the tractor against unintentional starting and unin tentional rolling 2 3 Check whether the universal joint shaft of the tractor is switched off 2 4 Couple the PTO shaft and supply lines with the tractor 2 5 Hydraulic brake fasten the parking brake pulling cable to the tractor Now reverse the tractor towards the machine so that the con nection fitting can be coupled Couple the connection fitting Lift the stand into transport position Remove wheel chocks release parking brake 125 Coupling and uncoupling the machine 8 2 Uncoupling the machine WARNING Risk of crushing cutting being caught or drawn in or impact through inadeguate stability and tipping over of the uncoupled machine Park the empty machine on a horizontal space with a hard surface When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if necessary 1 Park the empty machine on a horizontal space with a hard sur face 2 Uncouple the machine from the tractor 2 1 Secure the machine against unintentionally rolling See page
9. Fig 119 5 Close switch tap K again and move switch tap to position 0 Fig 120 156 UX 11200 BAG0101 5 03 15 10 5 3 Cleaning the suction filter when tank is empty Clean the suction filter Fig 121 on a daily basis after cleaning th field sprayer Using the machine 1 Unscrew the cover of the suction filter Fig 121 2 2 Remove the cover with suction filter Fig 121 3 and clean with water 3 Reassemble the suction filter in the reverse sequence 4 Check the filter housing for leaks UX 11200 BAGO101 5 03 15 157 Using the machine 10 5 4 Cleaning the suction filter when tank is full The filling menu has to be called up to clean the suction filter while the container is full are Operating terminal Call up Filling menu Activate the pump adjust pump speed to 300 rpm Place cap on the suction hose coupling Move switch tap A to position Press the suction port button G suc tion port in position Filter cup is emptied by suction 10 11 12 158 Unscrew the cover of the suction filter Activate the relief valve on the suction filter Remove the cover with suction filter and clean with water Reassemble the suction filter in the reverse sequence Check the filter cover for leaks Press the suction port button G suc tion port in position Move switch tap A to position S Neldegrenze fustand Fullstand 4266Li spritzen aktueller F
10. Operating Manual AMAZOUNIE UX 11200 Trailed field sprayer Please read this operating MG4495 manual before commissioning BAG0101 5 03 15 Keep it in a safe place Printed in Germany for future use en Reading the instruction Manual and following it should seem to be in convenient and superfluous as it is not enough to hear from others and to realize that a machine is good to buy it and to believe that now everything should work by itself The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to en sure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this instruction manual Ceipzig Plagwitz 1872 A Lock 2 UX 11200 BAGO101 5 03 15 identification data Manufacturer s address Spare part orders Identification data Manufacturer AMAZONEN WERKE H DREYER GmbH amp Co KG Machine ID no Type UX 11200 Permissible system pressure bar Maximum 10 bar Year of manufacture Factory Basic weight kg Permissible total weight kg Maximum load kg AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 E mail amazone amazone de Spare parts
11. 205 217 223 241 257 16 114 124 139 153 162 168 179 190 195 211 225 219 AMAZONE Spray table trate urea solution AUS ing ammonium NI Conversion table for spray 14 4 iquid fertiliser ogy owe vel oly ozse ze soy orse oe ouer osse szi oer oose oe very ore vz over oseese zz oer ose ozi ory oeze au erly beze au 0 VIZ 0 999 UO 0 969 0 LVS G6l 0 689 U Hoi SOL G LOV GOLE VIL C LGC OU OU CL L ZOL ves UE 6 Di BY BY N 10S N Oe N Oe N 10S N 10S N 10S N N Oe N Oe N G e Josi pinbij jo sem 00L 10 N By 9E Jo JOSIE pinbi jo Du OO 104 N 64 gz xojdde ei UD oC AusueOl voor vue zw vese ssoe ou oase oooe so esze zrez 901 size sesez vor zpos seez zor wise oos o oer ozz veve rog xX ac O xX O Xx Z Z UX 11200 BAG0101 5 03 15 220 Spray table UX 11200 BAGO101 5 03 15 221 AMAZORIERI WERKE H DREYER GmbH amp Co KG Postfach 51 Tel 49 0 5405 501 0 D 49202 Hasbergen Gaste e mail amazone amazone de Germany http www amazone de Plants D 27794 Hude e D 04249 Leipzig s F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayers seed drills soil cultivation machines and communal units
12. UX 11200 BAGO101 5 03 15 15 Note that there may be residual mechanical hydraulic pneumatic and electrical electronic energy on the machine General safety instructions 2 8 Danger from residual energy Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and repair work fault elimination Carry out prescribed setting maintenance and inspection work in good time Secure all media such as compressed air and the hydraulic sys tem against unintentional start up e Carefully fix and secure larger assemblies to lifting gear when carrying out replacement work e Check all the screw connections for firm seating On completion of the maintenance work check the function of the safety devic es 2 10 Design changes You may make no changes expansions or modifications to the ma chine without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any expansion or modification work shall require the written approval of AMAZONEN WERKE Only use modification and accessory parts approved by AMAZONEN WERKE so that the type approval for ex ample remains valid in accordance with national and international regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic re
13. h of lubri cation points Hydraulic cylinder for stand 100 2 Grease nipple EE Drawbar bearing 50 2 Grease nipple ae a BR hm C brake Grease the cables and guide rollers Grease the spindle using the grease nipple Zeen Lifting cylinder Fe Grease nipple Fig 137 137 Hydraulic cylinder EE the ect E E nipple Rest suspension SNE So mg Folowing staring axle Fig 136 Standardaxe S 1 Kingpin bearing upperandiower 40 Greasenippe a Steering cylinder heads on steering i Grease nipple axles E Brake shaft bearing outer and inner 200 Grease nipple A Linkage adjuster 1000 E Grease nipple E ECO Master automatic linkage adjuster 1000 Greasenipple Grease nipple nipple Renew wheel hub bearing grease 1000 Grease nipple check taper roller bearings for wear UX 11200 BAG0101 5 03 15 175 Cleaning maintenance and repair Fig 132 Fig 133 For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instructions from the PTO shaft manufacturer which are fas tened to the PTO shaft Steering cylinder heads on steering axles In addition to the lubrication work you must also make sure that the steering cylinder and the supply line are always bled 176 UX 11200 BAGO101 5 03 15 Cleaning maintenance and repair Brake shaft bearing outer and inner Caution no grease or oil should be allowed to get into
14. o Never use the supporting chain of the PTO shaft to sus pend the uncoupled PTO shaft UX 11200 BAGO101 5 03 15 55 Construction and function of the basic machine WARNING Risk of being caught and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine Work only when the drive between the tractor and driven machine is fully guarded 56 The unguarded parts of the PTO shaft must always be guarded by a shield on the tractor and a PTO shaft guard on the ma chine Check that the shield on the tractor or the PTO shaft guard on the machine and the safety devices and guards of the extended PTO shaft overlap by at least 50 mm If they do not you must not power the machine via the PTO shaft Use only the PTO shaft provided or one of the same type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft O refer to the operating manual provided for the PTO shaft o observe the permissible drive speed of the machine o observe the correct installation length of the PTO shaft Re fer to the section Adjusting the length of the PTO shaft to the tractor page 118 o Observe the correct installation position of the PTO shaft The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft Always mount the overl
15. 100 mesh inch for some crop protection agents can filter out active agents In individual cases enquire with crop protection agent manufacturers 5 20 1 Filling sieve The filling sieve prevents the spray liquid from becoming contaminated while filling the spray liquid tank via the filling dome Mesh size 1 00 mm 5 20 2 Suction filter The suction filter Fig 63 1 filters e the spray liquid during the spraying opera tion e the water when filling the spray liquid tank via the suction hose Mesh size 0 60 mm 82 UX 11200 BAGO101 5 03 15 5 20 3 Self cleaning pressure filter Construction and function of the basic machine The self cleaning pressure filter Fig 64 1 prevents the nozzle filter upstream of the spraying nozzle from becoming blocked has a greater mesh count inch than the suction filter With the additional agitator switched on the in side surface of the pressure filter insert is con stantly rinsed through and undissolved particles of spraying agent and dirt are conveyed back into the spray liquid tank Overview of the pressure filter inserts e 50 mesh inch standard for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm e 30 mesh inch for nozzle size 02 Filter area 216 mm Mesh size 0 20 mm e 100 mesh inch for nozzle size 015 and smaller Filter area 216 mm Mesh size 0 15 mm 5 20 4 Nozzle filters The nozzle filters Fig 65 1 preve
16. 15 47 Product description Load capacity for each pair of wheels 25 km h permitted load Tyres Load index capacity kg 4 wheels at air pressure b 2 7 i 7 WE ae Table 1 40 km h 50 km h permitted load capacity kg permitted load capacity kg 4 wheels 4 wheels at air pressure b at air pressure b 19000 2 4 14200 1 6 14200 1 6 19000 17500 1 6 1 6 13800 1 2 11600 11600 2 4 2 4 Driving with reduced tyre pressure Tyres 1 table 1 Air pressure b max load capacity in Tyres 2 4 table 1 Air pressure b max load capacity Tyres 5 6 table 1 Air pressure b max load capacity Table 2 48 The tyre pressure given in table 1 is required for achieving the permitted load capacity If the tyre pressure is lower the load capacity will also be lower as shown in table 2 If this is the case please also note the reduced payload of the machine Please additionally follow the specifications of the tyre manufac turer ce e e ce ce UX 11200 BAGO101 5 03 15 Product description WARNING Never select air pressure lower than the values given in table 2 Vehicle stability is no longer guaranteed Risk of accident 4 13 Noise emissions data The workplace related emissions value acoustic pressure level is 74 dB A measured during operation at the ear of the tractor driver with the cab closed Measuring un
17. 3 5 4 0 Nozzle output per dosing disc Water AUS l min 0 43 0 47 0 53 0 58 0 61 0 64 0 68 0 71 0 74 0 79 0 85 0 38 0 41 0 47 0 51 0 53 0 56 0 59 0 62 0 64 0 69 0 74 AUS spray rate l ha km h 10 AMAZONE Spray table for dosing disc 4916 45 dia 1 2 mm Pres sure bar 1 0 1 2 15 1 8 2 0 2 2 Nozzle output per dosing disc Water AUS l min 0 57 0 62 0 70 0 77 0 81 0 86 0 92 0 96 1 00 1 10 1 16 0 50 0 55 0 62 0 68 0 72 0 76 0 81 0 85 0 89 0 97 1 03 11 84 91 AUS spray rate l ha km h 10 AMAZONE Spray table for dosing disc 4916 55 dia 1 4 mm 11 Spray table Pres sure bar 1 0 1 2 1 5 1 8 2 0 2 2 2 0 2 8 3 0 3 9 4 0 Nozzle output per dosing disc Water AUS l min 0 86 0 93 1 05 1 15 1 22 1 27 1 35 1 43 1 47 1 59 1 69 0 76 0 82 0 93 1 02 1 08 1 12 1 19 1 27 1 30 1 41 1 50 304 329 372 407 432 450 478 506 520 563 598 UX 11200 BAG0101 5 03 15 261 282 319 349 370 385 410 434 446 482 913 228 247 2 8 305 324 337 358 380 390 422 449 AUS spray rate I ha km h 203 219 248 2 1 288 300 319 337 347 375 399 10 183 198 223 245 299 270 287 304 312 338 359 11 166 180 203 222 236 245 261 2 6 284 307 327 152 165 186 204 216 225 239 253 260 282 299 14 131 141 160 175 185 163
18. 4916 26 dia 0 65 mm Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 0 020 0 18 71 61 53 47 43 3 36 31 27 1 2 0 22 0 19 78 67 58 52 47 43 39 34 29 1 5 0 24 0 21 85 13 64 57 51 47 43 3 32 1 8 0 26 0 23 92 19 69 61 55 50 46 40 35 2 0 0 28 0 25 99 85 74 66 60 94 50 43 37 2 2 0 29 0 26 103 88 I 68 62 56 52 44 39 2 0 0 31 0 27 110 94 82 13 66 60 99 47 41 2 8 0 32 0 28 113 97 85 76 68 62 57 49 43 3 0 0 34 0 30 120 103 90 80 12 66 60 52 45 3 9 036 0 32 127 109 96 85 I 70 64 55 48 4 0 039 0 35 138 118 104 92 83 76 69 99 52 AMAZONE Spray table with dosing disc 4916 32 dia 0 8 mm Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 0 0 31 0 27 110 94 82 73 66 60 99 47 41 1 2 0 34 0 30 120 103 90 80 72 66 60 52 45 158 038 0 34 135 115 101 90 81 74 68 58 51 1 8 0 41 0 36 145 124 109 97 87 19 13 62 99 2 0 043 0 38 152 130 114 101 92 83 76 65 57 2 2 045 0 40 159 137 119 106 96 87 80 69 60 29 0 48 0 42 170 146 127 113 102 93 85 13 64 2 8 0 51 0 45 181 155 135 120 109 98 91 78 68 3 0 053 0 47 188 161 141 125 113 103 94 81 71 3 5 0 57 0 50 202 173 151 135 121 110 101 87 76 4 0 0 61 0 54 216 185 162 144 130 118 108 93 81 218 UX 11200 BAGO101 5 03 15 AMAZONE Spray table for dosing disc 4916 39 dia 1 0 mm standard Pres sure bar 1 0 1 2 1 5 1 8 2 0 2 2 2 5 2 8 3 0
19. 5 Open the induction bowl lid 6 Close switch tap L 7 Move the pressure gauge switch tap A to Io position 8 Open switch tap D i iti 9 Move switch tap E to position b 10 Move switch tap F to position While blending in the agent the supply of water and the suction speed can be adjusted using switch taps E and F 11 Pour the guantity of agent calculated and measured for filling the tank into the induc tion bowl The content of the induction bowl is evacu ated To increase the user s protection for example when handling powder agents first pour the agent into the induction bowl close the cover and then dissolve the compound and draw off the solution 140 UX 11200 BAGO101 5 03 15 Rinse the canister Using the machine 12 Wash the canister or other containers using the canister flushing iti 13 Move switch tap E to position 14 Press the canister down for at least 30 secs The canister is rinsed with water 15 Move switch tap E to position 0 and re move the canister 16 Move switch tap F to position 0 17 Close switch tap D 18 Move switch tap A to position UL Once the tank has reached the set filling lev el VY 19 Operating terminal EA value for the current filling level a After the filling the intake side is automati cally switched over to spraying 20 Decouple the suction hose from the filling connection The suction hose i
20. Check the oil level Only use 20W30 branded oil or 15W40 multi purpose oil Ensure the correct oil level Dam age may be caused both by the oil level being too low or too high The read off oil level can be av eraged from the non horizontal orientation of the pump in the hitch drawbar Foam generation and cloudy oil are signs of a faulty pump mem brane 1 Check whether the oil level is visible at the mark Fig 154 1 with the pump not running and standing on a flat surface 2 lfthe oil level is not visible at the mark Fig 154 1 remove the lid Fig 154 2 and top up with oil 13 12 2 Changing the oil sary e After a few operating hours check the oil level top up if neces 1 Remove the pump Remove the lid Fig 154 2 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive shaft by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains in the pump we therefore recommend the first approach Place the pump on an even surface Turn the drive shaft left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark Fig 154 1 13 12 3 Cleaning After each use thoroughly clean the pump by pumping clea fresh water for several minutes UX 11200 BAGO101 5 03 15 197 Cleaning maintena
21. I AHL ha e FDO6 230 360 I AHL ha e FDO8 300 480 I AHL ha e FD10 370 6001 AHL ha See the operating manual for the operating terminal 106 UX 11200 BAG0101 5 03 15 Construction and function of the sprayer boom The foam marker which can be retrofitted at any point makes it possible to drive the next bout precisely when spraying fields Marking involves the use of foam bubbles The foam bubbles are laid at adjustable intervals of approx 10 15 metres providing a clearly visible orientation line The foam bubbles dissolve after a certain time without leaving any residue behind Set the interval between the individual applications of bubbles o turn clockwise distance is increased o turn anti clockwise distance is decreased 6 10 Foam marker optional without marked out tramlines using the slotted screw as follows Fig 95 1 Tank 2 Slotted screw 3 Compressor Fig 96 1 Air and liquid agitator 2 Flexible plastic nozzle See separate operating manual for the implement software AMABUS ISO BL Ae UX 11200 BAG0101 5 03 15 Fig 96 107 Construction and function of the sprayer boom 6 11 Pressure circulating system DUS optional For normal spraying operation the pressure circulating system should usually be switched on When using drag hoses the pressure circulating system should usually be switched off The pressure circulating system enables
22. Name der Kontrollwerkst tte Amtlich anerkannte Kontrollwerkst tte Fig 17 Consequences of using certain crop protection agents We would like to draw attention to the fact that extended exposure 20 hours to crop protection agents with which we are familiar e g Las so Betanal and Tramat Stomp Iloxan Mudecan Elancolan and Ter idox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particular we warn against unauthorised mixtures of two or more different crop protection agents Substances which have a tendency to stick together or set must not be applied When using such aggressive crop protection agents it is recom mended that the spray liquid be applied immediately after preparation and then that the sprayer be thoroughly cleaned with water Viton membranes are available as replacements for pumps These are resistant to solvent containing crop protection agents However their service life is reduced by use at low temperatures e g AUS in frosty conditions The materials and components used for AMAZONE field sprayers are safe for liquid fertiliser UX 11200 BAG0101 5 03 15 43 Product description 4 9 Danger areas and danger points The danger area is the area around the machine in which people can be caught by e work movements made by the machine and its tools materials or foreign bodies thrown out of
23. UX 11200 BAG0101 5 03 15 5 14 2 Maintenance platform with ladder Construction and function of the basic machine Maintenance platform with swivel down ladder for reaching the filling dome DANGER e Risk of injury from poisonous vapours Never climb into the spray liquid tank e Riding on the machine creates a risk of falling Riding on the field sprayer is prohibited aD You MUST ensure that the ladder is locked in transport position Fig 46 1 Folded up ladder secured in transport posi tion 2 Automatic catch To unlock the automatic catch lift the lever up UX 11200 BAG0101 5 03 15 75 Construction and function of the basic machine 5 14 3 Suction port for filling the spray liquid tank optional Fig 47 1 Suction hose 8 m 3 2 Quick coupling 4 Ce H Z Ka Ta SCH Ze Z gt AA 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if the vacuum suddenly collapses during the filling process Filling stop When the required filling amount has been reached the filling process is stopped automati cally Fig 47 5 14 4 Filling connection for filling the spray liquid tank with pressure option Filling with free flow path and swivel spout Fig 48 e Return flow safe direct filling not approved for filling from a public water
24. by the drive shaft Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maximum load for the connected machine and the permissible axle and drawbar loads for the tractor If neces sary drive only with a partially filled tank It is forbidden to stand in the working area of the machine It is forbidden to stand in the turning and swivel range of the machine There are crushing and cutting points at externally actuated e g hydraulic machine points Only actuate externally actuated machine parts when you are sure that no one is standing within the prescribed safety dis tance Before leaving the tractor secure it against unintended starting and rolling To do this O lower the machine onto the ground o apply the parking brake o switch off the tractor engine o remove the ignition key 27 General safety instructions Machine transportation 28 When using public highways national road traffic regulations must be observed Before moving off check the correct connection of the supply lines the lighting system for damage function and cleanliness the brake and hydraulic system for visible damage that the parking brake is completely disengaged O O O O the function of the brake system Ensure that the tractor has sufficient steering and braking power Any machines and front rear weights connected to the tractor influence the driving
25. ceeded during filling When there will be exposure to crop protection agent wear the proper protective clothing i e gloves overalls safety glasses etc When using tractors with a cab with ventilation fans replace the fresh air filters with activated carbon filters Observe the information on the compatibility of crop protection agents and substances for the field sprayer Do not spray any crop protection agents which have a tendency to stick together or set Do not fill field sprayers with water from bodies of water which are open to the public for the protection of people animals and the environment Only fill field sprayers o using a free flow from the mains water supply o using genuine AMAZONE filling equipment 34 UX 11200 BAGO101 5 03 15 2 16 9 Cleaning maintenance and repairs General safety instructions e Due to toxic vapours in the spray liguid tank climbing into the spray liguid tank is always forbidden Repair work in the spray liquid tank must only be carried out by a specialist workshop e As a general rule only carry out maintenance or repair work or cleaning when o the drive is switched off o the tractor engine has come to a complete stop o the ignition key has been removed o the machine connector has been removed from the on board computer Regularly check the nuts and bolts for firm seating and retighten them as necessary Secure the raised machine and or raised machin
26. clean any electrical components o Do not clean any chromed components o Never aim the cleaning jet from the cleaning nozzle of the pressure washer steam jet directly on lubrication and bearing points o Always maintain a minimum jet distance of 300 mm be tween the pressure washer or steam jet cleaning nozzle and the machine o Comply with safety regulations when working with pressure washers Q e Always observe the following points when using a pressure UX 11200 BAG0101 5 03 15 171 Cleaning maintenance and repair 13 2 Winter storage and long periods out of operation 1 Thoroughly clean the machine prior to overwinter breaks o Cleaning the sprayer with the tank empty see Page 155 o Draining the final residual amount 2 Drive the spray pump at low speed and allow the air to be pumped once the flushing process has been completed and liq uids no longer run out of the spray nozzles 3 Open stop tap K drain the technical residues of the suction side switch several times between the different positions on the suc tion fitting G and then close the stop tap K again 4 Move the switch tap I in position M drain the technical resi due on the pressure side switch several times between the dif ferent positions on the pressure fitting switch tap A and then move switch tap I back to position 0 5 For each sprayer boom part width section remove a diaphragm valve from a nozzle body to allow the nozzle line to run em
27. e at b T eb F ec V tat b Enter the numeric value for the calculated actual front axle load and the approved tractor front axle load specified in the tractor operating manual in the table Section 7 1 1 7 Calculation of the actual total weight of the combined tractor and machine Be G T Fa Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table Section 7 1 1 7 Calculation of the actual rear axle load of the tractor Ty tat H tt tt E V tat Enter the numeric value for the calculated actual rear axle load and the approved tractor rear axle load specified in the tractor operating manual in the table Section 7 1 1 7 Tyre load capacity Enter the double value two tyres of the approved load capacity see for example tyre manufacturer s documentation in the table Section 7 1 1 7 UX 11200 BAGO101 5 03 15 Commissioning 7 1 1 7 Table Actual value according to Permissible value Double the permis calculation according to tractor sible load capacity operating manual two tyres Minimum ballast front kg rear Total weight P lt kg S Front axle load P lt kg lt kg Rear axle load kg lt kg lt kg e You can find the permissible values for the total tractor weight axle loads and load capacities in the tractor registration papers e The actually calculated values must be less than
28. eo E te as ise ein E E E matte ete E E E E E ERRTKENERT SEB 45 Toenni cO E 46 BE ES j S E P E E wet aba E EE O E N T EE ET 46 Weights basic machine and modules 47 Permissible total weight and tyres ken 47 Noise emissions GAC EE 49 Required tractor equipment cccccccesceceseecaeeceseecececeucecausesaeeeceeesaueesaeeeeaeeseaeecsueetsenenaaes 50 UX 11200 BAGO101 5 03 15 5 Table of Contents Construction and function of the basic machine ceeeeseeeeeeeeeeees 51 W lveilei We SE 51 Control terminal EE 52 aj SINAN EE 95 Baileed 57 Uncoupling The PTO shaft EEN 58 Hydraulic CONNSC GNS EEN 59 Coupling hydraulic NOSE lines 2 sssosssssssssssss s lezeeeeeeee ee eeee ee ee ete e t ete eeeee 60 Disconnecting hydraulic NOSE mes 61 Air pressure Drake SYS B V eege eege 62 Automatic load dependent braking force regulator ALR 63 Coupling the Drake Sy SIGN asia sete sessd te raasberiuesadarsacanedusaesdose saab A dap end E aT 64 Uncoupling the brake ovetem kA ENEE 65 Hydraulic service Drake Syste E 66 Coupling the hydraulic service brake system 66 Uncoupling the hydraulic service brake system 66 EWS IO CWGY er 66 PAKN DIORG sier nt ct lc bet tt eae su ho ina gts E EER 68 Foldable wheel COCK S EE 69 Safety chain for implements without brake system 70 UG GRAV AN EEN 70 Real I Hydropneumatic sprung suspension OPtiONal ccecceecseeeeeeeeeeeeeeeeeeeeeaeeeeeeaeeeeeese
29. field sprayer are exposed to the crop protection agent Clean the field sprayer thoroughly before applying a different crop protection agent Carry out the cleaning process on the field where you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank You can carry out the cleaning process in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations involved When spreading residues on areas already treated observe the maximum permissible spray rate of the agents 154 UX 11200 BAGO101 5 03 15 10 5 1 Cleaning the sprayer with the tank empty Using the machine Clean the spray liquid tank on a daily basis e The flushing water tank must be filled completely e The cleaning process should be carried out in a threefold reduc tion procedure Cleaning Condition container filling level lt 1 empty Zustand spulen container if possible Fullstand 23606 Liter 1 Start up pump and set pump speed 450 rom ver d nnen aus Behal ter innen A FEIHI gung ous 2 Operating terminal Ell Start cleaning R hrwerk automat i sch a Main and additional agitator are flushed the inside container cleaning process is switched on R hrdruck d OOF a Ata container filling level of 4 the clean ing process is terminated automatically a On machines with nozzle control the spray Fig 118 line is cleaned aut
30. for joining the connec tion fitting on the tractor and the towing eye on the machine in relation to the maximum permitted drawbar load You will find the maximum permitted drawbar load in the vehicle doc umentation or on the rating plate on the connection fitting of your trac tor Maximum permissible Connection fitting Towing eye drawbar load on the tractor on the fixed drawbar trailer 2000 kg Pin coupling Towing eye 40 for hydraulic high DIN 11028 ISO 6489 2 lift drawbar DIN 11043 Non automatic pin coupling DIN 11025 3000 kg lt 40 km h Trailer hook hitch hook Towing eye hitch ring ISO 5692 2000 kg gt 40 km h Ge l Trailer peg Piton fix ISO 6489 4 Ball coupling 80 Ball bracket 80 Fig 102 7 1 2 2 Calculating the actual Dc value for the combination to be coupled WARNING Risk of breakage of the connection fitting between tractor and machine due to improper use of the tractor Calculate the actual Dc value for your combination made up of trac tor and machine to check whether the connection fitting on your trac tor displays the required Dc value The actual calculated Dc value for the combination must be less than or equal to lt the given De value of the connection fitting of your tractor 116 UX 11200 BAG0101 5 03 15 Commissioning The actual Dc value of a combination to be coupled is calculated as follows Fig 103 T Permissible total weight of your tractor in t see tractor
31. hose line A1HF 2 Date of manufacture of the hydraulic hose lines 02 04 February 2004 3 Maximum approved operating pressure 210 BAR Fig 148 13 11 2 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all the components of the hydraulic system for tightness 2 If necessary tighten screw unions Before each start up 1 Check the hydraulic hose lines for visible damage 2 Repair any areas of chafing on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 13 11 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing criteria Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose materi al Deformations which do not match the natural shape of the hose Both in a depressurised and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Installation requirements not complied with UX 11200 BAG0101 5 03 15 191 The date of manufacture of the hydraulic hose line on the as sembly is decisive for determining these six years If the date of manufacture on the assembly is 2004 then the hose
32. liguid tank Line filter in the nozzle lines if present Clean and or flush Spraying nozzle Every week 50 operating hours Maintenance work Check for defects Check for leak tightness Chec k the air pressure 178 UX 11200 BAG0101 5 03 15 Every three months 200 operating hours page Dual circuit service brake Check for leak tightness 185 X SEN Check pressure in the air reser voir Check brake cylinder pressure Visual inspection of brake cylin der Joints on brake valves brake cylinders and brake linkages 183 X Linkage adjuster brake settings Brake pad check Wheels e Check play on wheel hub bear 182 ings Line filter Clean 204 Replace damaged filter inserts Cleaning maintenance and repair Hydropneumatic sprung Check if the screws are mechan 189 suspension ically secure Parking brake e Check the braking effect with the 187 brake on Annually 1 000 operating hours Component Maintenance work see Specialist workshop page Pumps e Oil change every 500 operating 197 hours e Check valves and if necessary 198 replace e Check the piston diaphragm and 199 if necessary replace O e Check the pressure membrane 20 replace if required Flow meter and return flow e Calibrate the flow meter N merer e Align the return flow meter Nozzles Calibrate the field sprayer and 203 check the lateral distribution if necessary replace worn nozzles Brak
33. long time 1 Uncouple the machine from the tractor Refer to the section Uncoupling the ma chine page 126 2 Drive the tractor up to the machine leaving a Clearance of approximately 25 cm be tween the tractor and the machine 3 Secure the tractor against unintentional starting and rolling see the section Secur ing the tractor against unintentional starting and rolling starting on page 120 4 Pull the latch of the PTO shaft off the uni versal joint shaft of the tractor Observe the operating manual supplied with the PTO shaft when uncoupling the PTO shaft Place the PTO shaft in the holder provided Fig 28 Clean and lubricate the PTO shaft if it is not going to be used for a longer period of time 98 UX 11200 BAGO101 5 03 15 5 4 Hydraulic connections Construction and function of the basic machine e All hydraulic hose lines are equipped with grips Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit Films are stuck on the implement for the markings that illustrate the respective hydraulic function e The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed bd Float position free oil flow in the control uni
34. machine clean and in a legible state Replace illegible warning symbols You can obtain the warning symbols from your dealer using the order number e g MD 078 Warning symbols structure Warning symbols indicate danger areas on the machine and warn against residual dangers At these points there are permanent or unexpected dangers A warning symbol consists of two fields JL eh J 3 Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Order number and explanation provides an explanation of the neighbouring warning symbol The description of the warning symbols is always the same and specifies in the following order 1 A description of the danger For example risk of cutting 2 The consequence of non compliance with the risk avoidance instructions For example causes serious injuries to fingers or hands 3 Risk avoidance instructions For example only touch machine parts when they have come to a complete standstill 18 UX 11200 BAGO101 5 03 15 General safety instructions 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine MD173 MD082 TD A D L ege IEN Se Sal 155 Fig 4 Fig 5 UX 11200 BAG0101 5 03 15 19 General safety instructions
35. off 2 Place a suitable tool in the groove of the cover and unscrew the cover Fig 157 3 3 Check the diaphragm Fig 157 4 and exchange the diaphragm if it is defective 4 If required clean the cover Re fit the cover washer and valve Recharge the pressure reservoir to 3 bar of air pressure If the pump does not run smoothly the air pressure in the pressure reservoir can vary The air pressure should be in the range of the spray pressure 13 14 Calibrate the flow meter For information on this observe the operarting terminal operating manual section Impulses per litre 200 UX 11200 BAGO101 5 03 15 Cleaning maintenance and repair 13 15 Field sprayer calibration Test the field sprayer by carrying out calibration before the start of the season each time a nozzle is changed to check the setting information in the spray tables in the case of deviations between the actual and reguired spray rate l ha Any deviations between the actual and required spray rate l ha may be caused by Calibration equipment 1 Quick check beaker 2 Stopwatch the difference between the actual operational speed and that indicated on the tractor meter and or natural wear to the spraying nozzles D 2 _ o_a 7 Determining the actual spray rate while stationary via the individual nozzle output Determine the nozzle output from at least 3 different nozzles To do this check one nozzle on the left bo
36. operat ing manual or registration papers C Axle load of the machine loaded with the permitted mass pay load in t without drawbar load g Acceleration due to gravity 9 81 m s Actual calculated Dc value given on the tractor for the connec Dc value for the combination tion fitting You can find the Dc value for the connection fitting on the connection fitting itself in the operating manual for your tractor 7 1 3 Machines without their own brake system WARNING Risk of crushing cutting being caught or drawn in or impact through inadeguate brake power of your tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected If the machine does not possess its own brake system e Then the actual tractor weight must be greater than or equal to 2 the actual weight of the connected machines In many countries other regulations apply In Russia for exam ple the weight of the tractor must be double that of the attached machine e The maximum operational speed is 25 km h UX 11200 BAGO101 5 03 15 117 Commissioning 7 2 Adjusting the length of the PTO shaft to the tractor WARNING Danger from e damaged and or destroyed flying parts for the operator third party if the PTO shaft is compressed or pulls apart while the machine coupled to the tractor is being raised lowered because the length of the PTO shaft has not been adjusted pro
37. or egual to the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insufficient tractor steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the permissi ble value e there is no front ballast if required attached to the tractor for the minimum front ballast Gy min e You must use a front weight which is egual to at least the re quired minimum front ballast Gy min UX 11200 BAGO101 5 03 15 115 Commissioning 7 1 2 Reguirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap proved combinations of connecting eguipment e Ensure o thatthe connection fitting on the tractor possesses a per missible drawbar load sufficient for the actual drawbar load that the axle loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them that the tractors actual static rear axle weight does not ex ceed the permissible rear axle weight that the permissible total weight of the tractor is observed that the approved load capacities of the tractor tyres are not exceeded 7 1 2 1 Combination options for connection fittings and towing eyes Fig 102 shows permitted combination options
38. or third parties e the machine other property Only use the machine e forthe purpose for which it was intended in a perfect state of repair Eliminate any faults immediately which could impair safety Our General conditions of sales and delivery are always applicable These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the machine e Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment or improperly attached or non functioning safety equipment e Non compliance with the instructions in the operating manual regarding commissioning operation and maintenance Unauthorised design changes to the machine Insufficient monitoring of machine parts which are subject to wear Improperly executed repairs Disasters through the impact of foreign bodies and Acts of God UX 11200 BAG0101 5 03 15 General safety instructions 2 2 Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word The signal word danger warning cau tion describes the severity of the risk and carries the following mean ing DANGER Indicates an immediate high r
39. plates Fig 139 1 on the inside of the brake drum 2 Remove any dirt and plant debris which may have entered the drum 3 Refit the cover plates CAUTION Dirt entering the drums may be deposited on the brake pads Fig 139 2 and thus die appreciably reduce brake performance Risk of accident If dirt is discovered in the brake drum the brake pads must be inspected by a specialist workshop For this to happen the wheel and brake drum must be removed Fig 139 Checking the play on wheel hub bearings To check the play on wheel hub bearings raise the axle until the wheels turn freely Release the brake Place a lever between the tyre and the ground and check the play If bearing play can be detected Adjust the bearing play e Remove the dust cup or hub cap Remove the split pin from the axle nut Tighten the wheel nut while turning the wheel at the same time until the wheel hub is lightly braked as it turns Turn axle nut back to the next available split Fig 140 pin hole To the next matching hole max 30 e Fit split pin and bend slightly open e Top up the dust cap with high melting point grease and drive it into or screw it onto the wheel hub Fig 141 182 UX 11200 BAGO101 5 03 15 Brake pad check Open the inspection hole Fig 142 1 by pulling out the rubber stopper if present At a residual thickness a for riveted pads 5 mm N 2504 3mm b for adhesi
40. provide for sufficient cleanliness to keep contamination risks as low as possible e g thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner The prescribed water and agent spray rate can be found in the directions for use of the crop protection agent Please read intently the directions for use of the agent and ob serve the specified precautions 133 Using the machine WARNING Danger for people and animals from accidental contact with the spray liguid while filling the spray liguid tank e Wear personal protective equipment when handling crop protec tion agents or dumping spray liquids from the spray liquid tank The type of personal protective equipment required is described in the manufacturer s instructions the product information the directions for use the safety data sheet or the user manual for the crop protection agent in question Never leave the field sprayer unattended while filling O Never fill the spray liquid tank beyond the nominal volume o When filling the spray liquid tank never exceed the permis sible load of the field sprayer Pay attention to the respec tive specific weight of the liquid in question While filling keep watch on the fill level indicator to avoid overfilling the spray liquid tank While filling the spray liquid tank pay particular attention to the sealed surfaces no spray liquid must be allowed to get into t
41. re per nozzle Water AUS bar l min 1 17 1 04 1 33 1 18 1 45 1 28 1 55 1 37 1 66 1 47 1 72 1 52 Pressu Nozzle output re per nozzle Water AUS bar l min 1 49 1 32 1 68 1 49 1 83 1 62 1 95 1 73 2 11 1 87 2 16 1 91 UX 11200 BAGO101 5 03 15 AUS spray rate I ha km h AUS spray rate I ha km h 10 11 AUS spray rate I ha km h 10 11 AUS spray rate l ha km h 10 11 215 Spray table AMAZONE spray table for 7 hole nozzle SJ7 06VP grey Pressu Nozzle output AUS spray rate I ha re km h per nozzle Water AUS 6 7 8 9 10 11 bar l min 1 5 1 77 1 57 314 269 236 209 188 171 2 0 2 01 1 78 356 305 267 237 214 194 2 9 2 19 1 94 388 333 291 259 233 212 3 0 2 35 2 08 416 357 312 2 7 250 227 4 0 2 61 2 31 062 396 347 308 2 7 252 AMAZONE spray table for 7 hole nozzle SJ7 08VP white Pressu Nozzle output AUS spray rate I ha re km h per nozzle Water AUS 6 7 8 9 10 11 bar l min 1 5 2 28 2 02 404 346 303 269 242 220 2 0 2 66 2 35 470 403 353 313 282 256 2 9 2 94 2 60 520 446 390 347 312 284 3 0 3 15 2 79 558 478 419 372 335 304 4 0 3 46 3 06 612 525 459 408 367 334 14 2 3 Spray table for FD nozzles AMAZONE spray table for FD 04 nozzle Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS 6 T 8 9 10 11 bar l min 1 5 1 13 1 00 200 171 150 133 120 109 2 0 1 31 1 15 230 197 173 153 138 125 ZS 1 46 1 29 258 221 194 172 155 141 3 0
42. should not be used beyond February 2010 See also Labelling of hy draulic hose lines Cleaning maintenance and repair Life span of 6 years has been exceeded Common causes for leaking hoses pipes and connection pieces include missing O rings or seals e damaged or badly fitting O rings brittle or deformed O rings or seals foreign bodies badly fitting hose clips 13 11 4 Installation and removal of hydraulic hose lines Use e only genuine AMAZONE replacement hoses These hoses stand up to chemical mechanical and thermal loads hose clips made from V2A for fitting hoses as a rule When installing and removing hydraulic hose lines always observe the following information e Ensure cleanliness e Always install the hydraulic hose lines to ensure the following in all operating positions o There is no tension apart from the hoses own weight o There is no possibility of jolting on short lengths o External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of
43. supply net work Fig 49 1 Pressure filling connection 2 Start stop button for filling 76 UX 11200 BAGO101 5 03 15 5 15 Flushing water tank Clear water is also fed into the flushing water tank The water serves to e thin the residue in the spray liguid tank at the end of spraying operation e clean flush the whole field sprayer in the field e clean the suction chest and the spray lines when the tank is full two connected flushing water tanks 900 total capacity Fig 50 1 Flushing water tank Fig 51 1 Fill level indicator Fig 52 1 Pressure filling connection 2 Switch tap filling flushing water tank Only fill the flushing water tank with clear fresh water Filling the flushing water tank 1 Connect filling hose 2 Switch tap in position 3 Fill the flushing water tank via the filling connection observe fill level display UX 11200 BAGO101 5 03 15 Construction and function of the basic machine Fig 52 7 Construction and function of the basic machine 5 16 Fig 53 1 Swivel out induction bowl for receiving dissolving and drawing in crop protection agents and urea 2 Hinged lid 3 Handle for swivelling the induction bowl 4 Spray gun 5 Hinged lid catch F Switch tap for ring line canister flushing Fig 54 Induction bowl with transport safety catch for preventing the induction bowl from being swiv el
44. switch tap o 0 Zero setting Ring line EHE O Canister flushing e F Evacuate switch tap for induction bowl Cut in injector o 0 Zero setting Evacuate induction bowl emt Draw in additionally from an ex ternal source via an injector e G Suction chest The suction port is electrically operated by the button on the control or operating terminal H O tank O Sucking from spray tank Sucking from flushing water o o Sucking via suction hose 7 V UX 11200 BAG0101 5 03 15 Construction and function of the basic machine Fig 21 Fig 22 Fig 23 Fig 24 53 Construction and function of the basic machine e H Switch tap filling flushing water tank d 1 U KH H H 7 N bh H O J Filling with flushing water o U Zero setting Fig 25 e Additional agitator switch tap O Release residue in the pressure filter Fig 26 e L Ecofill switch tap ECO FILL o Ecofill Filling through Ecofill filling Lis connection o U Zero setting 0 All stop taps are open when lever position is in direction of flow closed when lever position is transverse to direction of flow 54 UX 11200 BAG0101 5 03 15 9 3 PTO shaft Construction and function of the basic machine The wide angle PTO shaft takes on the power transmission between tractor and machine Fig 27 e Wide angle PTO shaft 860 mm for straigh
45. the brakes Depending on the model series the cam bearing for the brakes may not be sealed Only use lithium saponified grease with a dropping point greater than 190 C ECO Master automatic linkage adjuster Each time the brake linings are replaced 1 2 5 Remove the rubber stopper cap Apply grease 80 g until sufficient clean grease escapes at the adjusting screw Slacken the adjusting screw by approximately one turn with a ring spanner Actuate the brake lever several times by hand The automatic readjustment should function smoothly Repeat several times as necessary Refit the stopper cap Grease again Renewing the wheel hub bearing grease 1 2 3 4 Mixing lithium saponified grease with sodium saponified grease can result in damage caused by incompatibility UX 11200 BAGO101 5 03 15 The wheel hub bearing must only be greased with BPW special longlife grease with a dropping point greater than 190 C The wrong grease or too great a quantity can result in damage Jack up the vehicle securely and release the brakes Remove the wheels and dust caps Remove the lynch pin and unscrew the axle nut Use a suitable extraction device to remove the wheel hub and brake drum taper roller bearing and sealing elements from the axle stub Label the removed wheel hubs and bearing cages so that you do not confuse them when refitting Clean the brakes check for wear sound condition and function a
46. the constant circulation of liquid in the spray line For these purposes a suc tion port hose Fig 97 1 is assigned to each part width section e enables operation using spray liquid or flushing water as desired reduces the undiluted residue for all spray lines to 2 The constant circulation of liquid e enables production of an even spray pattern right from the start because spray liquid is available at every spraying nozzle immedi ately after the sprayer boom is switched on with no delay prevents damage to the spray line The principal components of the pressure circulating system are e one suction port hose Fig 97 1 per part width section e the DUS switch tap Fig 98 1 e the DUS pressure relief valve Fig 98 2 The DUS pressure relief valve is permanently set at the factory and reduces the pressure in the pressure circulating sys tem to 1 bar Ifthe DUS switch tap is in position Fig 98 A the pressure circulating system is switched ON Ifthe DUS switch tap is in position Fig 98 B the pressure circulating system is switched OFF If the DUS switch tap is in position Fig 98 C liquid can be drained from the field sprayer 108 UX 11200 BAGO101 5 03 15 Overview pressure circulating system DUS Construction and function of the sprayer boom Fig 99 1 Pressure circulating system DUS 2 DUS switch tap DUS pressure limiting valve NEN A
47. the intended eguipment to connect the tractor and the ma chine in the proper way When coupling the machine to the tractors three point hydraulic system ensure that the attachment categories of the tractor and the machine are the same Be absolutely certain to upgrade the machines category II lower link pin to category III using reducing sleeves if your tractor has a category III three point linkage Only use the upper and lower link pins provided to couple up the machine original pins Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin Perform a visual inspection to ensure that the upper and lower link hooks are correctly locked before reversing the tractor WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines When taking a corner with the machine hooked up for the first time please make sure that no attachment on the tractor collide with the machine UX 11200 BAGO101 5 03 15 must give slightly to all movement of the connected machine without tensioning kinking or rubbing must not chafe against other parts
48. the machine e tools rising or falling unintentionally e unintentional rolling of the tractor and the machine Within the machine danger area there are danger points with perma nent or unexpected risks Warning symbols indicate these danger points and warn against residual dangers which cannot be eliminated for practical reasons In such cases the special safety regulations in the appropriate section are valid No one may stand in the machine danger area e if the tractor engine is running with the PTO shaft hydraulic system connected if the tractor and machine are not protected against unintentional start up and rolling The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice versa when there is no one in the machine danger area Danger points exist between the tractor and field sprayer particularly when coupling and uncoupling e where there are moving components on the moving machine in the swivel range of the sprayer boom in the spray liquid tank due to poisonous vapours e under raised unsecured machines or machine parts e when unfolding folding the sprayer boom in the vicinity of over head electricity cables through contact with the cables 44 UX 11200 BAGO101 5 03 15 4 10 Rating plate and CE mark The rating plate shows 4 11 Machine ID no Type Basic weight kg Permissible axle load fro
49. the nozzle body Refer to the Nozzle filter section 7 Rubber seal 8 Nozzle 9 Bayonet connection 10 Coloured bayonet cap 11 Spring element housing 6 8 3 Multi nozzles optional When using multiple nozzle types it is beneficial to use multi nozzles Fig 87 In each case the nozzle pointing upwards is the one that is sup plied Turning the multi nozzles head Fig 87 1 anti clockwise brings a different nozzle into play The multi nozzles head is switched off in the intermediate positions This provides the possi bility of reducing the working width of the boom Rinse the spray lines before twisting the multi nozzles head onto another nozzle type UX 11200 BAGO101 5 03 15 Construction and function of the sprayer boom CL SE YO D i oy j 7 aa Pyle pr LU ech o CH vop gn WY i AE 0 is 1 GT l gt 7 AM E V H Fig 87 101 Construction and function of the sprayer boom 4 5 6 7 3 9 10 102 Nozzle carrier Triple nozzle head Diaphragm If the pressure in the nozzle line falls below approx 0 5 bar the spring element 4 presses the diaphragm onto the diaphragm seat 5 in the three way nozzle carrier This ensures that when the sprayer boom is switched off the nozzles are deac tivated without subsequent dripping Spring element Diaphragm seat Sleeve nut holds the entire diaphragm valve in the three way n
50. unintentional movement When carrying out such work there is a high risk of contact with unsecured components 1 Lower the raised unsecured machine raised unsecured parts of the machine This is how to prevent unintentional falling Shut down the tractor engine Remove the ignition key Apply the tractors parking brake aR won A Secure the machine against unintentional rolling only attached machine o On flat ground using the parking brake if present or wheel chocks o On uneven ground or slopes using the parking brake and wheel chocks 120 UX 11200 BAGO101 5 03 15 7 4 Fitting wheels i DANGER Use the attachment points marked for lifting belts Commissioning If the machine is fitted with inflatable spare tyres running wheels mus be fitted before putting into operation WARNING e Only one permitted set of tyres may be used as specified in the technical data see page 48 e Wheel rims that are suitable for the tyres used must have a rim that has been fully welded all the way round A hydraulic stand extension and ladder extension must be fitted in the case of tyres with a diameter greater than 1860 mm 1 Lift machine slightly using lifting crane See also Loading section page 36 2 Loosen wheel nuts on the inflatable spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place
51. unit for the sprayer boom automatically holds the sprayer boom parallel at the desired distance from the target surface Two ultrasound sensors Fig 84 1 detect the distance to the ground or the crop If the height deviates from the desired measurement on one side the distance control regulates the tilt ad justment in order to adjust the height If the ter rain rises on both sides the height adjustment raises the entire boom Switching off the sprayer boom on a headland will automatically raise the sprayer boom by ap prox 50 cm When switched back on again the sprayer boom is lowered back to the calibrated height See operating terminal operating manual Setting the ultrasound sensors see Fig 84 98 UX 11200 BAG0101 5 03 15 6 8 Spray lines and nozzles Construction and function of the sprayer boom The sprayer booms can be fitted with various spray lines In turn the spray lines can be fitted with single nozzles or multi nozzles depend ing on the predominant conditions of use EE EC EA LN ZEN ZN AN AINA a IER a e k a bd e kd e kend bd ke bh kd kb gt bd kd kb kaf tr e k oo mia SH FATI EB gga FEF Gase hg Let d m be ech Am e een JL ee ggg Fig 85 6 8 1 Technical data Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an untreated b area Th
52. with spray liquid To flush a number of canisters flush them with spray liquid immediately after they are emptied Then wash all canisters with flushing water one after another 14 Operating terminal suction flushing water Press the suction port button G suction port in position 15 Close switch taps D 16 Press the canister down for at least 30 secs The canister is washed with flushing water If spray liquid was previously being used it takes a little time before the flushing water reaches the nozzle 17 Move switch tap E to position 0 and re move the canister 18 Open switch tap D Due to the high consumption of flush Il ing water keep switch tap D open onl as long as necessary 144 UX 11200 BAGO101 5 03 15 19 Move switch tap F to position ee gt The content of the induction bowl is evac uated iti 20 Move switch tap E to position The induction bowl is cleaned 21 Move switch taps E and F to position 0 22 Close switch tap D again 23 Move the pressure gauge switch tap A to position UL Once the tank has reached the set filling lev el Ifthe filling level entered in the filling menu has been reached the filling process is terminated automatically 24 Close the external stop tap on the filling hose 25 For pressure relief in the filling hose press the button on the control terminal 26 Uncouple pressure line vA 2
53. 0 646 600 560 525 494 467 420 382 720 665 617 576 540 508 480 432 ze as oes 608 570 537 507 456 Hao gt anu 624 595 551 520 408 _640 600 565 533 480 BEBEBEBB BEE EE el slau alsett else cke BCEE ho D S i 3 8 8 2 8 SERIES RIESS BBH Fig 164 212 oO o AEE Uae a ee NEVE NEK EGEN LU XR 1 5 bar AD 1 5 6 bar ID Al 2 8 bar IDK Air Mix 1 TTI 1 7 bar Sesame J UX 11200 BAG0101 5 03 15 14 2 Spraying nozzles for liquid manure Spray table Nozzle type Permissible pres sure range bar ol in pressure pressure 14 2 1 Spray table for three ray nozzle spraying height 120 cm AMAZONE spray table for three ray nozzles yellow Nozzle output AUS spray rate l ha km h Water AUS 10 11 bar l min 1 0 0 36 0 32 39 35 1 2 0 39 0 35 42 38 1 5 0 44 0 39 47 43 1 8 0 48 0 42 51 47 2 0 0 50 0 44 93 48 2 2 0 52 0 46 55 50 2 5 0 55 0 49 97 54 2 8 0 58 0 52 62 56 0 60 0 53 64 58 AMAZONE spray table for three ray nozzles red Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 l min 0 61 0 54 72 65 59 0 67 0 59 78 70 64 0 75 0 66 88 19 72 0 79 0 69 92 83 76 0 81 0 71 95 85 78 0 84 0 74 98 88 80 0 89 0 78 93 84 0 93 0 82 98 8 0 96 0 84 92 UX 11200 BAGO101 5 03 15 213 Spray table AMAZONE spray table for three ray nozzles blue Pres No
54. 1 3 Field operation WARNING Danger of accident by travelling on roads in field mode Field mode with its steering programs is not allowed to be used on public roads This mode of operation is used only for keeping in the tracks crossing fields or for manoeuvring in the yard 11 3 1 Switching field mode on and off d EK e S 1 Press and release the Field mode button a The LED of the button starts flashing 2 Press the button for the requested steering program Ze m o doe KL i D Ai Hw AAS Ac H d KAKA All wheel steering on the field E d F F Fy L L o SZ Manual steering for manoeuvring a To highlight what you can choose from the LEDs of the buttons of the selectable steering programs are flashing a If after waiting for a short time no steering program has been selected the operating sequence is switched off again automati cally The LED of the field mode button goes off Field mode has not been activated Activated field mode is indicated by the continuously lit LED of the field mode button 164 UX 11200 BAGO101 5 03 15 Double Trail In the following situations the steering program button starts flashing e The axles are not located correctly for the steering program selected e At least one axle has reached its end stop and cannot be moved any further The driver has to watch out because the steering behaviour may change from n
55. 1 60 1 41 282 241 211 188 169 154 4 0 1 85 1 63 326 279 245 217 196 178 AMAZONE spray table for FD 05 nozzle Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS 6 7 8 9 10 11 bar l min 1 5 1 41 1 24 248 213 186 165 149 135 2 0 1 63 1 44 288 247 216 192 173 157 2 9 1 83 1 61 322 276 242 215 193 176 3 0 2 00 1 76 352 302 264 235 211 192 4 0 2 31 2 03 406 348 305 2 1 244 221 12 157 178 194 208 231 12 202 235 260 279 306 12 100 115 129 141 163 12 124 144 161 176 203 14 135 153 166 178 198 14 173 201 223 239 262 14 106 123 138 151 174 16 118 134 146 156 173 16 152 176 195 209 230 16 93 108 121 132 152 216 UX 11200 BAGO101 5 03 15 AMAZONE spray table for FD 06 nozzle Spray table Pressu Nozzle output AUS spray rate I ha re km h per nozzle Water AUS 10 11 bar l min 1 70 1 49 1 96 1 72 2 19 1 93 2 40 2 11 2 f 2 44 Pressu Nozzle output AUS spray rate I ha re km h per nozzle Water AUS 10 11 bar l min 2 26 1 99 2 61 2 30 2 92 2 5 7 3 20 2 82 3 0 3 25 AMAZONE spray table for FD 10 nozzle Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS 10 11 bar l min 2 83 2 49 3 27 2 88 3 65 3 21 4 00 3 52 462 4 07 UX 11200 BAGO101 5 03 15 217 Spray table 14 3 Spray table for drag hose unit AMAZONE Spray table with dosing disc
56. 104 1 Depending on the tractor hydraulic system the system setting screw must be e screwed out up to the stop factory setting on tractors with o open centre hydraulic system con stant flow system geared pump hy draulics o setting pump with adjustable oil extrac tion via the control unit screwed in up to the stop in contrast to the factory setting on tractors with o closed centre hydraulic system con stant pressure system pressure regu lated setting pump o load sensing hydraulic system pres sure and power controlled setting pump with direct load sensing pump connection Using the flow control valve on the tractor adjust the actual flow rate to the required flow rate e The hydraulic block can be found at the front on the right of the machine behind the cover plate dh e The machine must be depressurised before making adjustments 122 UX 11200 BAGO101 5 03 15 7 7 Rotation angle sensor DoubleTrail Commissioning To use DoubleTrail the tractor has to be fitted with a ball head cou pling 50 as specified in ISO 26402 for the steering unit Fig 106 UX 11200 BAGO101 5 03 15 123 Coupling and uncoupling the machine 8 Coupling and uncoupling the machine When coupling and decoupling the machine comply with the section Safety information for the user page 26 WARNING Risk of crushing from unintentional starting and rolling of the tractor and machine when coup
57. 120 2 1 Lower the stand to the parking position 2 2 Uncouple the connection fitting 2 3 Draw the tractor forwards by approximately 25 cm The space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 2 4 Secure the tractor and machine against unintentional start ing and unintentional rolling 2 5 Decouple the PTO shaft 2 6 Place the PTO shaft in the holder 2 7 Uncouple the supply lines 2 8 Fasten the supply lines in the corresponding parking sock ets 2 9 Hydraulic brake detach parking brake pulling cable from tractor 126 UX 11200 BAGO101 5 03 15 8 2 1 Manoeuvring the uncoupled machine Coupling and uncoupling the machine DANGER You must be particularly careful when shunting the machine with the service brake system released since only the manoeuvring vehicle is now braking the trailed sprayer The machine must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve The manoeuvring vehicle must be braked The service brake system cannot be released using the release valve if the air pressure in the air reservoir drops below 3 bar e g if the iat release valve has been actuated multiple times or if there are leaks in the brake system To release the service brake e fill the air reservoir Remove all air from the braking system at the drain valve on the air reservoir
58. 15 How many litres or kg of agent are needed to fill the tank Question 2 How large is the area to be treated in ha if a residue of 20 remains in the tank after spraying Formula and answer to Question 1 Refill amount of water I x concentration 90 100 1000 200 I x 0 15 100 UX 11200 BAGO101 5 03 15 Addition of agent I or kg 1 2 l or kg 137 Using the machine Formula and answer to Question 2 Quantity of liquid available I residue I Area to be treated hal Water consumption l ha 1000 I tank nominal volume 20 I residue 500 l ha water consumption 1 96 ha 10 2 2 Filling table for remaining spray area To calculate the required refill quantity for the final filling of the spray liquid tank use the Filling table for remaining spray area The specified refill quantities apply for a spray rate of 100 I ha For other spray rates the refill quantity increases by a multiple Working width m Dis tance m Refill quantity Swi an CRESESEIETESETE SEA SEARIEIE SES 96 108 112 500 75 80 90 100 105 120 135 140 150 160 165 180 190 200 Fig 107 138 UX 11200 BAGO101 5 03 15 10 2 3 Fill the spray liquid tank via the suction port and blend in the agent at the same time Using the machine Preferably perform the filling from a suitable container and not from an open water access point amp In the ope
59. 2 Slacken the adjusting screw arrow with a ring spanner approx Zo of a turn anti clockwise There must be a free travel of at least 50 mm for a lever length of 150 mm 3 Actuate the brake lever several times by hand This should cause a smooth automat ic readjustment it should be possible to hear the coupling engaging and on the back stroke the adjusting screw should turn clockwise slightly Refit the stopper cap Lubricate with BPW ECO_Li91 special high melting point grease Fig 144 Air reservoir cD Drain the air reservoir every day 1 Air reservoir 2 Drainage valve 3 Test connection for pressure gauge 1 Pull the drain valve in a sideways direction using the ring until no more water escapes from the air reservoir Water flows out of the drain valve 2 Unscrew the drain valve from the air reser voir and clean the reservoir if there are signs of dirt 184 UX 11200 BAGO101 5 03 15 Inspection instructions for the dual circuit service brake system Cleaning maintenance and repair 1 Leak tightness check 1 Check all connections pipe lines hose lines and screw connec tions for leak tightness Remedy leakages Repair any areas of chafing on pipes and hoses Replace porous and defective hoses ol a Se b The dual circuit service brake system may be considered leakproof if the drop in pressure is no more than 0 15 bar after 10 minutes 6 Seal any leaking areas or replace leak
60. 5 Cleaning maintenance and repair Fig 149 193 Cleaning maintenance and repair 13 11 7 Clean exchange the filter in the hydraulic plug Not with Profi folding The hydraulic plugs are equipped with a filter Fig 148 1 that may block and then have to be cleaned exchanged This is the case when the hydraulic functions run slower 1 Unscrew the hydraulic plug from the filter housing Remove the filter with compression spring Clean exchange the filter Re fit the filter and compression spring cor rectly 5 Screw back on the hydraulic plug In doing so observe the correct seating of the O ring seal CAUTION A Danger of injuries from escaping hydraulic oil at high pressure Work on the hydraulic system only in a depressurized state 194 as LA y RT TET ff fof Fig 151 UX 11200 BAGO101 5 03 15 13 11 8 Adjusting the hydraulic throttle valve Cleaning maintenance and repair The operating speeds for the individual hydraulic functions are set at the factory from the valve block using the respective hy draulic throttle valves fold unfold sprayer boom lock unlock the swing compensation etc However depending on the type of tractor it may be necessary to correct these speed settings The operating speed for a hydraulic function associated with a par ticular throttle pair can be adjusted by screwing the hexagon socket head screw on the corresp
61. 5 0 bar 08 Fig 163 Example Reguired spray rate 200 I ha Intended operational speed 8 km h Required atomisation characteristic for coarse dropped fine drift the crop protection measure ing Required nozzle type Reguired nozzle size Reguired spray pressure bar Required individual nozzle output for calibrating the field sprayer l min 210 UX 11200 BAGO101 5 03 15 Spray table Determining the nozzle type nozzle size spray pressure and individual nozzle output 1 Gu a att Determine the working point for the reguired spray rate 200 l ha and the intended operational speed 8 km h At the working point trace a line down the table Depending on the position of the working point this line will run through the cells for various nozzle types Select the best nozzle type for the crop protection measure in question with reference to the required atomisation characteris tic fine medium or coarse dropped Nozzle choice for the example given above Nozzle type Al or ID Go to the spray table Fig 164 In the column with the intended operational speed 8 km h find the required spray rate 200 I ha or a figure which is as close as possible to the required spray rate in this case for example 195 l ha In the line with the required spray rate 195 I ha o read the nozzle sizes in question Select a suitable nozzle size e g 03 o where the nozzle size column intersects with the s
62. 62 Remove a Spray line from a part width section valve Connect the pressure gauge connection Fig 160 3 to a part width section valve with the help of the turned socket Screw the check gauge 1 4 of an inch into the inside thread Switch on spraying 13 19 Electric lighting system Replacement of light bulbs 1 2 3 206 Unscrew the safety glass Remove the defective bulb Insert the replacement bulb note the correct voltage and watt age Insert and screw on the sight glass UX 11200 BAGO101 5 03 15 13 20 Screw tightening torques S 8 8 10 9 Ss 12 9 Cleaning maintenance and repair M M8 M 8x1 M 10 M 10x1 M 12 voa Le M 16 210 300 355 M 18x1 5 325 460 550 M 20 410 580 en M 20x1 5 460 640 770 UX 11200 BAGO101 5 03 15 207 Cleaning maintenance and repair 13 21 Disposing of the field sprayer Carefully clean the whole field sprayer inside and out before dispos ing of the field sprayer The following components are eligible for energy recovery spray liquid tank induction bowl flushing water tank fresh water tank hos es and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and c
63. 7 Accept the value for the current fill level UX 11200 BAGO101 5 03 15 Using the machine 145 Using the machine 10 3 Spraying operation minal Pay attention to the separate operating manual for the operating ter Special instructions for spraying operations Test the field sprayer by carrying out a calibration before the start of the season o when there are deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray table Before starting to spray determine the exact spray rate required referring to the instructions of the crop protection agent manufac turer Before starting to spray enter the required spray rate target rate in the AMATRON AMASPRAY During spraying operations adhere exactly to the required spray rate l ha o in order to achieve the best possible results from your measure to protect your crop o to avoid unnecessary pollution of the environment Select the required nozzle type from the spray table before start ing to spray taking into account o the prescribed operational speed the required spray rate and the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used in the crop protection measure Refer to the section Spray tables for flat fan anti drift in jector and air mix nozzles page Seite 158 e Select the required nozzle size from the spray tab
64. 94 Reduction joint on the outer DOOM optional ccceeccceeseeeeeeeeeeeeeeeeeeeeesaeeeeesaeeeeeeseeeeeeens 95 BOON width reduction ODUON EE 96 BOOM extension OPUON EE 97 Hydraulic tilt adjustment optional 97 UX 11200 BAGO101 5 03 15 7 1 2 L E Table of Contents Distance Control OPUOMAl said acitastie dy davistncesdainire ez r sz sake g se lszk m s ten sudneidxueluniss dedebinciedn 98 Spray lines and nozzles nnennnenennnnenneentnnnnnertnesrnrrnrrtrrsrnrrnrnrrrrrrrnsntrrsrnrrnrnrrrsrnrennnrrennn renn 99 E ervielle Re E 99 elei Ee 101 Multi nozzles optional 101 Electric boundary nozzles optional 103 Electric end nozzle switching optonal 103 Electric additional nozzle switching optional 103 Line filter for Spray lines optional 104 Special optional equipment for liquid fertiliser ce ccc ce eececeeeeeeeeeeeeseeeesaeeeeseeeeesaeeeeenes 105 Three ray nozzles optional 105 7 hole nozzles FD nozzles optonal 106 Foam marker optonal 107 Pressure circulating system DUS optonal 108 Lift module optional E 110 COMMISSIONING erossa 111 Checking the suitability Of the Irachor 112 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballaset cece ceeeeceeeeceeeeseeeeseeeeseeesseeseeeeseneesaees 112 Requirements for tractor operation with attached machines onnsennsennonnne
65. AR O DUS return valve UX 11200 BAGO101 5 03 15 109 AMAZONE Construction and function of the sprayer boom 6 12 Lift module optional The lift module allows the sprayer boom to be raised by an additional 70 cm to a nozzle height of 3 20 m Fig 100 The lift module is actuated using the tractor control unit Before raising the lift module unfold the booms completely The total height of the implement with lift module can be consid erably higher than 4 m Lower the lift module again before folding the sprayer boom Always lift or lower the lift module to the end position 110 UX 11200 BAGO101 5 03 15 7 Commissioning Commissioning This section contains information Do not block the operator controls on the tractor which are used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop auto matically when you release the appropriate control This does not apply to equipment movements that UX 11200 BAGO101 5 03 15 WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components on commissioning your machine on checking if it is possible to connect the machine to your trac tor Before operating the machine for the first time the operator must have read and understood the operating manual Comply with the section Safety information for t
66. Depending on the equipment the machine is fitted with the following tandem axle e a DoubleTrail tandem axle consisting of two steering axles e aSingleTrail tandem axle consisting of a fixed and a trailing axle DoubleTrail tandem axle With operating terminal for setting field road hillside location and manoeuvring modes Field mode both axles are hydraulically controlled and steered Road mode The front axle is hydraulically blocked by the operating terminal The rear axle is hydraulically controlled and steered SingleTrail tandem axle The front axle has been designed as a rigid axle The rear steering axle has been fitted with a connection to a tractor control unit Field mode The rear axle trails freely behind the tractor Operate the tractor control unit natural in a float position Road mode Lock rear axle in centre position Actuate and lock the tractor control unit natural For speeds of less than 15 km h the axle may trail freely DoubleTrail tandem axle The angle of the machine to the tractor is detect ed by the handlebar with ball coupling head 50 which is coupled to the tractor UX 11200 BAGO101 5 03 15 71 Construction and function of the basic machine 5 12 Hydropneumatic sprung suspension optional The hydropneumatic sprung suspension contains an automatic level regulation device independent of the load status In manual mode the machine can be lowered e to reduce the overhead c
67. O shaft back together Grease the universal joint shaft of the tractor and the gearbox input shaft before connecting the PTO shaft The tractor symbol on the protective tube of the PTO shaft identi fies the tractor side connection of the PTO shaft UX 11200 BAGO101 5 03 15 119 Commissioning 7 3 Securing tractor machine against accidental starting and rolling WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through e unintentional falling of the unsecured machine raised using the tractors three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before making any intervention in the machine It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning maintenance and repairs o when the machine is running o foras long as the tractor engine is running with a connect ed PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks when moving parts are not locked against
68. able machines check that the transport locks are correct ly locked Secure the machine against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank UX 11200 BAG0101 5 03 15 A A Transportation WARNING Risk of falling when riding on the machine contrary to instruc tions It is forbidden to ride on the machine and or climb the machine while it is running Instruct people to leave the loading site before approaching the ma chine CAUTION During transportation follow the instructions given in the section Safety instructions for the operator page 28 e Transportation while Trail Tron is switched on is prohibited Tran
69. aeeeeeas 72 w ll leie e WEE 72 NN eebe 73 A ele EE 14 Maintenance platform with ladder cccccccceecccceeeecceeeeeaeeceeeeeeeseeceeeeecesseecesseeeesaneeeseeeensaes 15 Suction port for filling the spray liquid tank optional a0nnnnnannnnennnennnnnnnnnnnnsnnnnnsnnnnsnnnenne 76 Filling connection for filling the spray liquid tank with pressure option 76 ROSARNO WAO COIN EE 7 Induction bowl with canister Tushung 78 Filling connection for Ecofill Optional sssrini aaa 79 Fresh water sets rein stn nee ont ae ic edd em tbe tc lan sheet a 80 PUMP equipment annnannnannennnnnennouresnrrrrrnrrnrrrnnrrrrrnrnrnnrronrrnninnrrnirenronrrsnrnnrrnirnnrnnunnnrnneennnn 81 Hydraulic pump drive 81 Bleu SR ae EEEa e 82 elei RTE 82 Self cleaning pressure filter ee cccceecceeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeseeeeeesseaseeeseeueeesaaeeeesaeeeeeesaess 83 Nozzle lu 83 Bottom sieve in the induction bDowl 84 Transport and secure container Optional cccccecccecseeeeeeeeeeeeeeeeeeeeseeeeeeeseaseeeseeeeeeenaeeees 84 Exterior wash down Kit optonal 85 Camera eet Le ET eaea e aa Henman a a Ea E A 85 MWY OPI NOOO lei 86 ORTON SCI ie OM E 87 Operating CNN EE 88 Construction and function of the sprayer DOOM csssesesseeeeeeeees 89 Super L boom REENEN ENEE RENE 92 Working with the sprayer boom folded out on one sde nn nnnnnnnnnnennnesnnnenrnnnnsnnnnnnnnnenennee
70. aged parts increases the lifespan of your machine Dear Reader We update our operating manuals regularly Your suggestions for improvement help us to create ever more user friendly manuals AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 E mail amazone amazone de UX 11200 BAG0101 5 03 15 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 12 1 4 12 2 4 12 3 4 13 4 14 Table of Contents User Ir te dr E de p Poe EEE E E E 10 Hielen E E 10 Locations in the operating manual 10 BI Let EE 10 General safety INStrUCTIONS cccccssseeceneeseeneeseeneesenseesenseeeensessensesoees 11 Obligations and Va DINGY EE 11 Kill Leila EE En le Le EE 13 ge Ela leie In LE 14 Safety and protection equipment cccccceececeeececeseececeeeeeceeceeseecesseesesseecesseeceseneeeseeeeesaaees 14 Informal Safety measures rrene 14 Re elen e E 15 Safety measures in normal operation cccccccseecceceeeeeeeaeeeeeeeeeeeeeeeeeeeesseeeeeseeeeesaeeeesaaeeees 15 Danger from residual NET e VE 16 Maintenance and repair work fault elimination sssssssssssssssssssss zzz ezeeezeeee eee eei 16 SSNS E 16 Spare and wear parts and ade cece cecsegeessaeeeeseeesseeeeessueeessueeeseneeesaees 17 Cleaning and disposal EE 17 Bee IS aU OMA WE 17 Warning symbols and other signs ON the machine n snnsnnenennnennesrrnnnrnnsnnrsrrrnrrrnsrrr
71. asic safety information and safety regulations is a basic reguirement for safe handling and fault free machine operation Obligations of the operator The operator is obliged only to let those people work with on the ma chine who e are aware of the basic workplace safety information and accident prevention regulations have been instructed in working with on the machine have read and understood this operating manual The operator is obliged e to keep all the warning symbols on the machine in a legible state e to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged e to comply with the basic workplace safety instructions and acci dent prevention regulations e to read and follow the General safety information section of this operating manual e to read the section Warning symbols and other labels on the machine page 18 of this operating manual and to follow the safety instructions represented by the warning symbols when operating the machine If you still have queries please contact the manufacturer UX 11200 BAG0101 5 03 15 11 General safety instructions Risks in handling the machine Guarantee and liability 12 The machine has been constructed to the state of the art and the recognised rules of safety However operating the machine may cause risks and restrictions to e the health and safety of the user
72. ation see page 91 3 Parallelogram frame for adjusting the height 9 Boom equipment see Fig 79 orne SPAA Doom 10 External cleaning device Fig 79 1 Pressure connection for the spraying pressure pressure gauge 2 Flow meter for determining the spray rate l ha 3 Return flow meter for determining the spray liquid that has been fed back into the spray liquid tank 4 Motor valves for switching the boom part width sections on and off 5 Bypass valve 6 Pressure relief 7 Pressure sensor 92 UX 11200 BAG0101 5 03 15 Unlocking and locking the transport safety catch WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Construction and function of the sprayer boom Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport The transport safety bows are for securing the folded sprayer boom against accidental unfolding while in transport position Unlocking the transport safety catch Before unfolding the sprayer boom swivel the transport safety bows upwards thereby unlock ing the sprayer boom Fig 80 A Locking the transport safety catch After folding the sprayer boom swivel the transport safety bows downwards thereby lock ing the sprayer boom Fig 80 B UX 11200 BAGO101 5 03 15 93 Construction and function of the spray
73. behaviour and the steering and braking power of the tractor If necessary use front weights The front tractor axle must always be loaded with at least 20 of the tractor empty weight in order to ensure sufficient steering power Always fix the front or rear weights to the intended fixing points according to regulations Comply with the maximum load for the connected machine and the approved axle and drawbar loads for the tractor The tractor must guarantee the prescribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account If the machine is fixed to the tractor s three point linkage or lower links before moving off ensure sufficient side locking of the trac tor lower links Before moving off move all the swivellable machine parts to the transport position Before moving off secure all swivellable machine parts in the transport position against dangerous position changes Use the transport safety catches intended for this Before transportation secure the operating lever of the three point hydraulic system against unintentional raising or lowering of the connected or coupled machine Check that the transport equipment e g lighting warning equipment and protective equipment is correctly mounted on the machine Before transporta
74. braking system has been run in fora suitable period arrange for the brakes to be balanced by a specialist workshop Have the balancing process carried out before these empirical values are reached if you discover excessive wear on the brake pads To avoid problems with the brakes adjust all vehicles in accordance with EC Directive 71 320 EEC WARNING e Repair and adjustment work on the service braking system should only be carried out by trained specialist personnel e Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines e Always carry out a braking test after any adjusting or repair work on the braking system General visual inspection WARNING A Carry out a general visual inspection of the brake system Ob serve and check the following criteria e Pipe lines hose lines and coupler heads must not be exter nally damaged or corroded e Hinges e g on fork heads must be properly secured easy to move and not worn out e Ropes and cables o must be properly run o may not have any visible cracks o may not be knotted e Check the piston stroke on the brake cylinders and adjust as necessary e The air reservoir must not o move around in the tensioning belts o be damaged o show any outward signs of corrosion damage UX 11200 BAGO101 5 03 15 181 Cleaning maintenance and repair Checking the brake drum for dirt 1 Unscrew the two cover
75. cabinet UX 11200 BAGO101 5 03 15 61 Construction and function of the basic machine 5 5 Air pressure brake system the dual circuit service brake system aD Keeping to the service interval is essential for proper functioning of Fig 29 1 Actuator button o press in until it stops and the service brake system releases e g for shunt ing the uncoupled trailed sprayer o pullit out as far as it will go and the trailed sprayer is braked again by the supply pressure coming from the air reservoir Fig 29 Fig 30 1 Air reservoir 2 Drainage valve for condensate 3 Test connection The brake drums are fitted with self regulating brake levers that make sure that the wear to the brake linings is compensated Fig 211 1 Hose coupling on brake line yellow 2 Hose coupling on supply line red Fig 31 62 UX 11200 BAGO101 5 03 15 5 5 1 Automatic load dependent braking force regulator ALB WARNING Risk of crushing cutting being caught or drawn in or impact through incorrectly functioning brake system Construction and function of the basic machine You must not change the adjustment measurement on the automatic load dependent braking force regulator The adjustment measure ment must match the value given on the Haldex ALB plate The brake drums are fitted with self regulating brake levers that make sure that the wear to the brake linings is compensated The ax
76. ctor and the machine e Only actuate the operator controls for the tractors three point hydraulic system O from the intended workstation beside the tractor o if you are outside of the danger area between the tractor and the machine UX 11200 BAGO101 5 03 15 21 General safety instructions MD 099 Risk of contact with hazardous materials due to improper handling This danger can cause extremely serious and potentially fatal injuries Before coming into contact with hazardous mate rials put on protective clothing Follow the manu facturers safety instructions for the materials to be processed MD101 This symbol indicates jacking points for lifting gear jack MD 102 Danger from intervention in the machine e g installation adjusting troubleshooting cleaning maintaining and repairing due to the tractor and the machine being started unintentionally and rolling These dangers can cause extremely serious and potentially fatal injuries Secure the tractor and the machine against unintentional start up and rolling before any intervention in the machine Depending on the type of intervention read and observe the instructions in the appro priate sections of the operating manual MD 108 Risk of explosion or danger from hydraulic fluid escaping under high pressure caused by the pressure accumulator which is under pressure from gas and oil These dangers can cause serious and potentially fata
77. d liquid fertilisers Never exceed the maximum permissi ble pump drive speed of 540 1 min i D W RB 5 cn di ac CH HAHN Wa Fig 61 Technical data pump eguipment l min speed at ane bar Power requirement Power requirement kW e Construction type 12 cylinder piston diaphragm pump Pulsation damping Pulsation damping Pressure reservoir Pressure reservoir The pumps are driven e directly by the PTO shaft Drive speed 540 rpm e directly from a hydraulic motor o Drive speed 540 rpm 5 19 1 Hydraulic pump drive H The maximum pump speed is hydraulically limited to 540 rpm e For low pump speeds reduce the oil flow from the tractor side e The pump speed is displayed on the operating terminal UX 11200 BAGO101 5 03 15 81 Construction and function of the basic machine 5 20 Filter eguipment Use all the filters provided with the filter eguipment Clean the filters regularly refer to the Cleaning section page 188 Fault free field sprayer operation can only be achieved by correct filter ing of the spray liguid Correct filtering has a significant effect on the success of the crop protection measures Pay attention to the permissible combinations of filters and mesh sizes The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle opening of the nozzles in question Ensure that the use of pressure filter inserts with 80 or
78. d to at least 20 of the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the Tractor empty weight Ballast weight and Total weight of the connected machine or drawbar load of the connected machine This information is only valid for the Federal Republic of Germa ny If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor vehicle traffic expert can with the approval of the tractor manufacturer be used as a basis for the au thority responsible to issue an exceptional approval according to 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to 29 paragraph 3 of the German Road Traffic Regulations 112 UX 11200 BAGO101 5 03 15 7 1 1 1 Data required for the calculation Commissioning Fig 101 kg Tractor empty weight Ty kg Front axle load of the empty tractor pce uae Operaung MANALO VEEE documentation kg Rear axle load of the empty tractor kg Front weight if available S
79. desired fill level is reached o Filling stopped manually Change from filling position Fig 73 C to spraying position Fig 73 A via op erating terminal or on control terminal Fig 73 1 To change over the suction chest using the button i e from spraying to flushing the operating terminal must be in the work menu e from filling to spraying the operating terminal must be in the filling menu UX 11200 BAGO101 5 03 15 87 Construction and function of the basic machine 5 26 Operating terminal The operating terminal permits e input of machine specific data entering the job related data e controlling the field sprayer to change the spray rate used in spraying operation e the operation of all functions on the sprayer boom e activating special functions e monitoring the field sprayer during the spraying operation The operating terminal actuates a machine computer The machine computer receives all necessary information and manages the sur face related control of the quantity l ha depending on the quantity set quantity entered and the current operational speed km h Please also refer to the operating instructions of the operating termi nal e Operating terminal ISOBUS e g CCI termi nal Operating terminal AMATRON 3 88 UX 11200 BAG0101 5 03 15 6 Construction and function of the sprayer boom Construction and function of the sprayer boom The proper condition of the spraye
80. e PTO shaft guard using the supporting chain s to prevent movement 6 1 Fasten the supporting chain s so that it as perpendicular to the PTO shaft as possible 6 2 Attach the supporting chain s in a way that ensures suffi cient swivel range of the PTO shaft in all operating posi tions CAUTION Supporting chains must not become caught on machine or tractor parts 7 Check that there is sufficient clearance around the PTO shaft in all operating conditions Insufficient clearance will result in dam age to the PTO shaft 8 Provide the necessary clearance if required UX 11200 BAGO101 5 03 15 57 Construction and function of the basic machine 5 3 2 Uncoupling the PTO shaft WARNING Risk of crushing or impact if there is insufficient clearance when uncoupling the PTO shaft First uncouple the machine from the tractor before uncoupling the PTO shaft from the tractor This will ensure the necessary clearance for safe uncoupling of the PTO shaft CAUTION Risk of burning on hot components of the PTO shaft This danger can cause minor to serious injuries to the hands Do not touch components of the PTO shaft that have become hot particularly clutches Store the uncoupled PTO shaft in the holder provided This pro tects the PTO shaft from damage and dirt Never use the supporting chain on the PTO shaft to hang up the uncoupled PTO shaft Clean and lubricate the PTO shaft if it is going to be out of use for a
81. e drum e XnexK bop d1pt Wheels e Wheel nut check Automatic linkage adjuster e Brake settings e Check for function a 00 OO co UX 11200 BAGO101 5 03 15 17 Cleaning maintenance and repair As necessary page Super L boom e Correct the settings Hydraulic throttle valve e Adjust the actuation speed Drawbar Replace worn parts r plug Rinse exchange the filter in the 194 hydraulic plug 13 5 Drawbars DANGER e Replace damaged drawbars immediately on road safety grounds Repairs may only be carried out by the manufacturing facto ry For reasons of safety performing welding and drilling work on the drawbar is prohibited Regularly lubricate the drawbar Yoke bar The pulling eye diameter of the yoke bar when new is 40 or 50 mm Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the wearing bushing on the pulling eye must be promptly replaced Hitch drawbar Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the ball point coupling on the eye must be promptly replaced 180 UX 11200 BAGO101 5 03 15 13 6 Axle and brake Cleaning maintenance and repair For optimum brake performance with a minimum of wear we recom mend that the brakes on the tractor are balanced with those on the trailed sprayer After the service
82. e parts against unintentional lowering before performing any cleaning mainte nance or repair work on the machine e When replacing work tools with blades use suitable tools and gloves e Dispose of oils greases and filters in the appropriate way e Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Only use genuine AMAZONE replacement hoses which stand up to chemical mechanical and thermal requirements Only use hose clamps made from V2A for installation Spare parts must meet at least the specified technical require ments of AMAZONEN WERKE This is ensured through the use of genuine AMAZONE spare parts e When repairing field sprayers which have been used for liquid fertiliser application with ammonium nitrate urea solution ob serve the following points Residues of ammonium nitrate urea solutions may form salts by the evaporation of the water on or in the spray liquid tank This produces pure ammonium nitrate and urea In its undiluted form ammonium nitrate is explosive when combined with organic sub stances e g urea and subjected to critical temperatures during repair work e g welding grinding filing This danger can be eliminated by thoroughly washing out the spray liquid tank or the parts intended for repair with water be cause the salt of the ammonium nitrate urea solution is water soluble For this rea
83. e pressure sensor of the boom fitting with the boom lowered by removing the hose from the pressure sensor Fig 129 17 Drain the pressure sensor on the main agitator by screwing off the pressure sensor Fig 130 Before starting up again Install all of the dismantled parts Close the suction port drainage tap At temperatures below freezing hand crank the piston diaphragm pumps before starting to prevent residual ice from damaging the piston and piston diaphragm Store the pressure gauge and any other electronic accessories in a place where they are safe from frost UX 11200 BAGO101 5 03 15 173 Cleaning maintenance and repair 13 3 Lubrication specifications d Lubricate all grease nipples keep gaskets clean Lubricate grease the machine at the specified intervals Lubrication points on the machine are indicated with the foil Fig 131 Carefully clean the lubrication points and grease gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease out of the bearings completely and replace it with new grease Lubricants Ee For lubrication use a lithium saponified multipurpose grease with EP 1 additives Lubricant designation Normal use conditions Extreme use conditions Aralub HLP 2 Marson EPL 2 Beacon EP 2 Tetinax AM 174 UX 11200 BAGO101 5 03 15 pat AMAZONE Cleaning maintenance and repair Interval Number Type of lubrication
84. e residue contained in the spray line is dependent on the sprayer boom working width Formula for calculating the required distance in m for spraying out the undiluted residue in the spray line Undiluted residue I x 10 000 m ha Required distance m Spray rate l ha x working width m UX 11200 BAGO101 5 03 15 99 AMAZONE E Construction and function of the sprayer boom Spray line Super L sprayer boom with single nozzles or multi nozzles nicht verd nn verd nnbar nicht verd nn e verd nnbar e Anzahl Dusen pro Teilbreite c b t si OD ZU zz g g oso D o D Q CC LI c a 3 27E SE KE o Exo N n gt o lt x c ory lt CC Oo le H See so as os De ressssssr Teo ms as oo zs 257 pe rerenser es iof as SES lees N N wo 100 UX 11200 BAGO101 5 03 15 6 8 2 Single nozzles Fig 86 1 Nozzle body with bayonet connection 2 standard Diaphragm If the pressure in the spray line falls below approx 0 5 bar the spring ele ment 3 presses the diaphragm onto the diaphragm seat 4 in the nozzle body This ensures that when the sprayer boom is switched off the nozzles are deactivated without subsequent dripping Spring element Diaphragm seat Slider holds the entire diaphragm valve in the nozzle body Nozzle filter fitted as standard on ma chines with 50 mesh inch is inserted from below into
85. ecccccseseeccseseeecsesseecseueeecsageeeceaaeeeeseaseeessaneeessageeesssags 193 Clean exchange the filter in the hydraulic plug cccceceeeceeceeeeeeeeeeeeeeeseeeeeaeeeeeeseeeeeens 194 Adjusting the hydraulic throttle valve 195 Bil EE 197 Check te oil Engen Gang deed Dee Eege 197 HANA ON Te M EE 197 NS ANNA ME EE 197 Checking and replacing the suction and Dressure sidevahves 198 Checking and replacing the piston dapbragm 199 Checking and exchanging the pressure reservoir diaphragm workshop task 200 Calibrate the TOW meter E 200 Meld Sprayer Call ON e EE 201 NOZI EE 203 Fit ng the OZ ZAG EE 203 Removing the diaphragm valve if the nozzle is drppimg 203 CME EE 204 Instructions on testing the field prayer 205 El C TIG MNOMMMG SyS lOM E 206 Screw tightening tOrQues E 207 UX 11200 BAGO101 5 03 15 13 21 14 14 1 14 2 UX 11200 BAGO101 5 03 15 Table of Contents Disposing of the field epraver AE 208 SO a CIE 209 Spray tables for flat fan anti drift injector and airmix nozzles spraying height 50 cm 209 Spraying NOZZIES for lIQUIG MANNE ssis ianiai daaa in di eia dii leuk 213 Spray table for three ray nozzle spraying height 720cem 213 Spray table tor Nole MOZZICS EE 215 Spray table for Rn Lee 216 Spray Table tor drag NOSE E 218 Conversion table for spraying ammonium nitrate urea solution AUS liquid fertiliser 220 User Information 1 User Information The User Inf
86. ed speed 94 UX 11200 BAGO101 5 03 15 6 3 Reduction joint on the outer boom optional Construction and function of the sprayer boom Using the reduction joint the outer element of the outer boom can be folded manually to reduce the working width Case 1 Number of nozzles _ Number of nozzles on the outer part width section foldable outer element When spraying with a reduced working width keep the outer part width sections switched off Case 2 Number of nozzles Number of nozzles on the outer part width section foldable outer element Close the outer nozzles manually triple nozzle head Perform changes on the control terminal o Enter the changed working width o Enter the changed number of nozzles on the outer part width sections Fig 81 2 bolts lock the folded and unfolded outer element in its respective end positions CAUTION Before road transport unfold the outer elements again so that the transport locking mechanism is active when the boom is folded UX 11200 BAGO101 5 03 15 95 Construction and function of the sprayer boom 6 4 Boom width reduction option With the boom width reduction one or two booms can remain folded in during operation depending on the version The boom damping has to be switched on as well The respective boom part width sections have to be activated in the on board computer Ma ze W a SAT lt 5 Fig 82 1 Boom widt
87. ed up correctly Monitor the steering system fault signals within the first few metres travelled 11 1 Operating terminal JI ir ir NS E Ss C mt ke e De ke We a amp mmm A ei amp sE al au i i ke F i 5 162 UX 11200 BAG0101 5 03 15 Buttons Double Trail The steering program selected is indicated by the corresponding but ton lighting Up SEN Ji LE Road steering mode rear axle steers Without function Field mode steering program Crab steering system Graphics display The real steering value of each steered axle is displayed by symbols in the graphics display System OK O N Fault messages are displayed as fault codes In addition the buzzer is sounded shortly for every new fault and when starting up while there is a fault condition Axle locked Axle steered Axle steered maximum UX 11200 BAG0101 5 03 15 163 Double Trail 11 2 Road use e After switching on the steering system this is in road steering mode as a matter of principle e If the steering system is in field steering mode pressing the IV J button will change it to road steering mode e When travelling faster than 20 km h the steering system is switched to road use automatically In road use the front axle is operated as a rigid axle and the rear axle is steered opposite depending on the ramp angle between the ma chine and the tractor 1
88. ee front weight in technical data or weigh Fa ikal Maximum drawbar load See technical data of machine m Distance between the centre of gravity of the See technical data of tractor and front ma front machine mounting or the front ballast chine mounting or front ballast or measure and the centre of the front axle total a a2 ment m Distance from the centre of the front axle to See tractor operating manual or measure the centre of the lower link connection ment Distance between the centre of the lower See technical data of front machine mount link connection point and the centre of gravi ing or front ballast or measurement ty of the front machine mount or front ballast centre of gravity distance m Tractor wheel base See tractor operating manual or vehicle documents or measurement m Distance between the centre of the rear axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement UX 11200 BAGO101 5 03 15 113 Commissioning 7 1 1 2 7 1 1 3 7 1 1 4 7 1 1 5 7 1 1 6 114 Calculation of the reguired minimum ballasting at the front Gy min Of the tractor for assurance of the steering capability _ FF ec T eb 0 2 T7 eb a b Enter the numeric value for the calculated minimum ballast Gy min required on the front side of the tractor in the table Section 7 1 1 7 Calculation of the actual front axle load of the tractor Ty tat _G
89. elected nozzle size read the required spray pressure e g 3 7 bar o read the required individual nozzle output 1 3 l min for cal ibrating the field sprayer Required nozzle type Al ID Required nozzle size 03 Required spray pressure 3 7 bar Required individual nozzle output for calibrating the field sprayer 1 3 I min UX 11200 BAG0101 5 03 15 211 Spray table km h 80 74 69 e4 eo sejss 100 92 a6 80 75 71 67 60 55 eS ee 140 129 120 112 105 99 93 84 76 70 zofia roz ar 09 fer Tao 160 166 164 148 105 127 120 100 98 00 7 200 185 a71 100 160 11 29 20 100 1001 ee ee ll ker eZ ER epee 8 BCEE IDE JABR JEBE NE eah D I 400 369 343 320 300 282 267 240 420 388 360 336 315 297 280 252 440 406 377 352 330 311 293 264 460 425 394 368 345 325 307 276 480 443 411 384 360 339 320 288 500 462 429 400 375 353 333 300 520 480 446 416 390 367 347 312 540 499 463 432 405 381 360 324 560 517 480 448 420 395 373 336 seo 595 497 464 405 409 587 aas 316 600 654 614 460 aso 426 400 360 327 620 572 531 496 465 438 413 372 338 640 591 549 512 480 452 427 384 349 680 609 566 528 495 466 440 396 360 680 628 583 544 510 480 453 408 371 70
90. em for other purposes Using the machine If only spray liguid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liguid tank or when diluting the residue from the last load Carefully wash out the empty agent tank e g using canister flushing and add the flushing water to the spray liquid To prevent limescale the degree of hardness of the water may not exceed 14 dH German degrees of hardness 136 UX 11200 BAGO101 5 03 15 10 2 1 Calculating the filling and refill quantity To calculate the required refill quantity for the final filling of the spray Example 1 liquid tank use the Filling table for remaining spray area page 99 Using the machine The following are given factors Tank nominal volume Residue in the tank Water consumption Agent required per ha Agent A Agent B Question 1000 I 0 400 I ha 1 5 kg 1 01 How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water Agent A Agent B Example 2 1 5 kg ha x 2 5ha 1000 x 2 5ha 3 75kg x 2 5ha 25l The following are given factors Tank nominal volume Residue in the tank Water consumption Recommended concentration Question 1 1000 200 500 I ha 0
91. ent coloured bayonet nuts are available for the different nozzles Insert the rubber seal Fig 158 5 above the nozzle 3 4 Press a rubber seal into the seat for the bayonet nut 5 Position a bayonet nut on the bayonet connection 6 Screw on the bayonet nut up to the stop 13 16 2 Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat Fig 158 6 can cause the nozzles to drip after the boom is shut off If this occurs clean the diaphragm in question as follows 1 Pull the slider Fig 158 7 out of the nozzle body Fig 158 2 towards the bayonet nut 2 Remove the spring element Fig 158 8 and the diaphragm Fig 158 9 Clean the diaphragm seat Fig 158 6 Reassembly occurs in the reverse sequence Note the correct orientation for installing the spring element For in stallation the stepped upwards sloping edges on the left and right of the housing of the spring element Fig 158 10 must slope up in the direction of the boom profile UX 11200 BAG0101 5 03 15 203 Cleaning maintenance and repair 13 17 Line filter 204 Clean the line filters Fig 159 1 3 4 months depending on op erating conditions Change damaged filter inserts Fig 159 UX 11200 BAGO101 5 03 15 13 18 Instructions on testing the field sprayer Cleaning maintenance and repair Only authorised centres are permitted to carry out spray tests Q e According to law a spray test
92. ent from Ecofill tanks Fig 58 1 Ecofill filling connection optional 2 Flushing port for Ecofill counter L Ecofill switch tap UX 11200 BAGO101 5 03 15 79 Construction and function of the basic machine 5 18 Fresh water tank Fig 59 1 Fresh water holdertank capacity 201 2 Hose WARNING Danger of poisoning from using unclean water in the fresh water tank Never use the water from the fresh water tank as drinking water The ma terials used to construct the fresh wa ter tank are not food safe Fig 60 1 Soap dispenser 2 Drain tap for clear fresh water o for cleaning hands or o for cleaning the spraying nozzles WARNING Inadmissible contamination of the clear water tank with crop protection agent or spray liquid Always fill the clear water tank with clear freshwater only and never with crop protection agent or spray liquid When using the field sprayer make sure that there is always an ade quate supply of clear freshwater Check and also fill the freshwater tank when you fill the spray liquid tank 80 UX 11200 BAGO101 5 03 15 5 19 Pump eguipment Construction and function of the basic machine All components that come into direct contact with crop protection agents are produced from die cast aluminium with a plastic coating or from plastic Based on the current state of knowledge these pumps are suitable for spreading standard crop protection agents an
93. er manual the safety datasheet or the operating manual for the crop protection agent to be used For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear A face mask Breathing apparatus Safety glasses O O O Skin protection agents etc 131 Using the machine WARNING Risk to health from accidental contact with crop protection agents or spray liquid Put on protective gloves before o using crop protection agent o carrying out work on a contaminated field sprayer or o cleaning the field sprayer Wash the gloves with clear fresh water from the fresh water tank o immediately after contact with crop protection agent o before removing the gloves To use Trail Tron open the stop tap on the hydraulic cylinder For load sensing operation open the stop tap on the load sensing control line 10 1 Preparing for spraying operation The field sprayer must be operating properly in order to guaran tee correct application of the crop protection agent Have the field sprayer tested regularly on a test rig Rectify any deficien cies immediately Make sure of using the correct filter equipment see page 82 Clean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line before o each time changing a nozzle o before rotating the multiple nozzle head to another nozzle See the section on Cleaning page 177 Fill t
94. er boom 6 2 Working with the sprayer boom folded out on one side Working with the sprayer boom only folded out on one side is only permissible e with the swing compensation locked e briefly for passing obstacles trees electricity pylons etc 1 Lock the swing compensation before folding unfolding the sprayer boom on one side If the swing compensation is not locked the sprayer boom may swing off to one side If the unfolded boom extension strikes the grouna this can cause damage to the sprayer boom Use a significantly reduced speed for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoothly even lateral distribution cannot be guaranteed The sprayer boom is fully unfolded 1 Lock the swing compensation 2 Using the height adjustment lift the sprayer boom to a medium height 3 Fold up the desired boom extension WARNING After folding the boom extension swivels forwards into the transport position Interrupt the folding process in good time for one sided spraying 4 Align the sprayer boom using tilt adjustment so it is parallel to the target surface 5 Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of 1 m off the ground Switch off the part width sections of the folded in boom During spraying operation drive at a significantly reduc
95. er boom There are currently two main types of liquid fertiliser available e Ammonium nitrate urea solution AUS with 28 kg N per 100 kg AUS e An NP solution 10 34 0 with 10 kg N and 34 kg P O per 100 kg NP solution If the liquid fertiliser is sprayed using flat fan nozzles multiply the corresponding values from the spray table for the spray rate l ha by 0 88 for AUS and by 0 85 for NP solutions as the spray rates listed in ha only apply for water As arule Use coarse dropped application for liquid fertiliser to avoid chemical burns to the plants Overly large drops roll off the leaf and drops which are too small cause a magnifying glass effect which burns the leaves Too much fertiliser may cause burns to appear on the leaves due to the salt concentration in the fertiliser As a rule do not spray more liquid fertiliser than for example 40 kg N see also Conversion table for spraying liquid fertiliser Always dis continue nozzle based AUS fertilisation at development stage EC 39 because chemical burns on ears have a particularly bad effect 6 9 1 Three ray nozzles optional The use of three ray nozzles for applying liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves Thanks to its three openings the dosing aperture which is integrated into the nozzle ensures a coarse dropped almost depressurised dis tribution of the liq
96. facturer EE P 2 Operating terminal sal Suction port to spraying Press the suction port button G suction port in position 3 Move the pressure gauge switch tap A to position WL 4 Switch on the operating terminal Unfold the sprayer boom Depending on the nozzles being used set the working height of the sprayer boom gap between the nozzles and the crop according to the spray table 7 Enter the value for the required spray rate into the operating terminal 8 Activate pump at the pump operating speed Fig 114 ES At low spray rates the pump speed can be reduced to save energy Switch on the sprayers via the operating terminal UX 11200 BAGO101 5 03 15 149 Using the machine Driving to the field with the agitator switched on 1 Switch off the operating terminal 2 Switch off the pump drive 3 Set the desired agitating intensity 10 3 2 Drift reduction measures e Reschedule treatment for the early morning or the evening hours there is generally less wind Choose larger nozzles and a higher water spray rate e Reduce spray pressure Precisely maintain the working height of the boom because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the di
97. g 69 5 23 Camera Optional The implement can be equipped with Fig 70 1 a camera Features e Viewing angle of 135 Heater and lotus coating Infrared night view technology e Automatic backlight compensation Fig 70 UX 11200 BAGO101 5 03 15 85 Construction and function of the basic machine 5 24 Work floodlights Work floodlights Fig 71 LED individual nozzle illumination Fig 72 Separate power supply from the tractor is required 86 UX 11200 BAGO101 5 03 15 5 25 Comfort equipment Construction and function of the basic machine Comfort equipment for machines with AMATRON Comfort eguipment functions e Cleaning remote controlled residue dilution and internal cleaning when inter rupting or stopping spraying without leaving the tractor o Remote controlled changing from Deg K spraying position Fig 73 A to flushing az e 71 Wf d CC Wes position Fig 73 B 25 b v c o Cut off of main and additional agitator Fig 73 o Remote controlled switching on and off of internal cleaning e Automatic agitator remote controlled operation and regulation of the agitating intensity o Automatic fill level dependent regula tion of the main agitator agitator tap missing from control terminal o Agitator shuts down automatically if the filling level falls below 5 e Filling stop when filling via suction port o Filling stopped automatically when the
98. g perfor mance of the main agitator can be adjusted infinitely using the main agitator setting tap H Fig 19 UX 11200 BAGO101 5 03 15 91 The relevant operation modes are set centrally on the control termi nal using the various control elements Construction and function of the basic machine 5 2 Control terminal Fig 20 1 Suction filter A Pressure equipment switch tap 2 Pressure filter B Quick emptying switch tap 3 Flushing water tank filling connection spray C External cleaning switch tap liquid tank through pressure hose D Injector switch tap 4 oe tank filling connection via suction E Ring line canister flushing switch tap E Steen F Switch tap drawing off through injector ie ee Eu G Suction port electrically actuated 7 Suction fitter spray liquid outlet H Switch tap filling flushing water tank 8 Rinsing pedestal Econ 1 Additional agitator drain residue switch tap Or Bullen actuation ecucionpott K Suction filter drain spray liquid switch tap 10 Ecofill connection EE 11 Filling level indicator 12 Storage box 13 Button filling spray liguid tank through pres sure hose 52 UX 11200 BAG0101 5 03 15 e A Pressure equipment switch tap O Spraying operation Se Cleaning O Injector mode O Fill spray liquid tank e B Quick emptying switch tap e C External cleaning switch tap e D injector switch tap e E Ring line canister flushing
99. ge disappears and the audible alarm signal stops There has been a deviation Deviation from the prescribed Wier your operational speed to from the permissible spray operational speed which has an return to the prescribed opera pressure range for the nozzle leffect on the spray pressure tional speed range set for spray fitted to the sprayer boom ing operation Spray liquid leaking leaks close the shut off valve under the tank and fix the leak 168 UX 11200 BAGO101 5 03 15 Cleaning maintenance and repair 13 Cleaning maintenance and repair WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through Secure the tractor and machine against unintentional start up and rolling before carrying out cleaning maintenance or repair work on the machine see page 120 A A Before each start up UX 11200 BAG0101 5 03 15 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points DANGER unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment When carrying out maintenance and repair observe the safety instruc
100. gulations must be in the state specified by the approval WARNING Risk of crushing cutting being trapped or drawn in or impact through the failure of support parts It is strictly forbidden to drill holes in the frame or on the running gear increase the size of existing holes on the frame or the running gear weld support parts 16 UX 11200 BAG0101 5 03 15 2 10 1 Spare and wear parts and aids General safety instructions Immediately replace any machine parts which are not in a perfect state Only use genuine AMAZONE spare and wear parts or those ap proved by AMAZONEN WERKE so that the type approval remains valid according to the national and international regulations The use of spare and wear parts from third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular e when carrying out work on lubrication systems and equipment and e when cleaning using solvents 2 12 User workstation The machine may only be operated by one person sitting in the driv er s seat of the tractor UX 11200 BAGO101 5 03 15 17 General safety instructions 2 13 Warning symbols and other signs on the machine Always keep all the warning symbols on the
101. h overhead cables may lead to fatal injuries WARNING Risk of crushing the entire body and impact due to personnel becoming trapped by laterally swivelling machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor engine is running Ensure that all personnel maintain an adequate safety distance from moving machine parts Instruct personnel to leave the swivel range of any moving machine parts before swivelling the parts WARNING Danger for third parties from crushing being drawn in and or caught by the moving parts of the boom or impact if they stand in the swivel range of the boom while it is folding out or in e Instruct personnel to leave the swivel range of the boom before you fold the boom out or in Release the control for folding the boom out and in immediately if someone enters the swivel range The hydraulic cylinders for boom folding maintain their respective end positions transport position and working position in both the folded in and folded out boom state 90 UX 11200 BAGO101 5 03 15 Swing compensation Construction and function of the sprayer boom The operating terminal shows when swing compensation Fig 76 1 is l locked Fig 76 1 Swing compensation unlocked 2 Swing compensation locked For illustration purposes in this image the pro tective device has bee
102. h reduction 2 Boom width damping A Stop tap opened B Stop tap closed Working with reduced working width 1 Reduce the boom width hydraulically 2 Close the stop taps for the boom width reduction 3 Open the stop tap for the boom damping 4 Deactivate the respective boom part width sections in the on board computer 5 Perform work with reduced working width Close the stop tap for the boom damping e For road transport For use with full working width 96 UX 11200 BAG0101 5 03 15 6 5 Boom extension option Construction and function of the sprayer boom The boom extension increases the working width infinitely up to 1 20 metres Fig 83 1 Boom extension in transport position 2 Boom extension in working position 3 Stop tap for the outer nozzle A Stop tap opened B Stop tap closed 4 Wing bolts for securing the boom extension in the transport or working position 6 6 Hydraulic tilt adjustment optional In unfavourable ground conditions e g when there are ruts of varia ble depth or when driving with one side of the vehicle in a furrow the sprayer boom can be aligned parallel to the ground or to the target surface using hydraulic tilt adjustment Adjust using operating terminal Ee See the operating manual for the operating terminal UX 11200 BAGO101 5 03 15 97 Construction and function of the sprayer boom 6 7 Distance control optional The Distance Control regulating
103. hat remains in the spray liquid tank the suc tion chest and the spray line after being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Make sure that the residue in the spray line continues to be sprayed in an undiluted concentration Always spray this residue on an untreated area The distance needed to use up this undi luted residue can be found in the section Technical Data spray lines page 99 The residue contained in the spray line is de pendent on the sprayer boom working width Switch on the agitator for spraying the spray liquid tank empty when the residue in the spray liquid tank is only 5 of the nomi nal volume With the agitator switched on the technical residue increases in comparison to the specified values Measures intended for the user s protection apply when empty ing residues Observe the instructions from the crop protection agent manufacturer and wear appropriate protective clothing 151 10 4 1 Diluting the excess residue in the spray liquid tank and spraying out the di luted residue remaining at the end of spraying operations Using the machine 1 Operating terminal L sprayer off on the on board computer 2 Activate pump at the pump operating speed 3 Operating terminal Start diluting Use ten times the volume of flushing water to dilute the surplus residue 4 Monitor the container filling level 5 Operati
104. he flushing water tank and the clear water tank 132 UX 11200 BAGO101 5 03 15 Using the machine 10 2 Preparing the spray liquid WARNING Risk of accidental contact with crop protection agent and or Gil E UX 11200 BAGO101 5 03 15 DANGER Risk of accident from instable driving conditions Secure the oil supply from the tractor so that the hydro pneumatic spring suspension can operate spray liquid Always introduce the crop protection agent into the spray liquid tank using the induction bowl Swivel the induction bowl into the filling position before pouring in the crop protection agent Observe all safety regulations concerning physical protective equipment and breathing apparatus to be used when handling crop protection agents and preparing the spray liquid described in the instructions for use of the crop protection agent Do not prepare the spray liquid in the vicinity of wells or surface water Avoid leaks and contaminations involving crop protection agents and or spray liquids by taking proper care and by wearing the appropriate physical protection equipment To avert risks to third parties do not leave any prepared spray liquid unused crop protection agent as well as used crop pro tection agent canisters and the used field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation During and after preparing the spray liquid
105. he interests of your safety e Before moving off and starting up the machine check the imme diate area of the machine children Ensure that you can see clearly e It is forbidden to ride on the machine or use it as a means of transport Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors suitable for the task e When coupling machines to the tractors three point linkage the linkages of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance with the specifications e When coupling machines to the front or the rear of the tractor the following may not be exceeded o The approved total tractor weight o The approved tractor axle loads o The approved load capacities of the tractor tyres Secure the tractor and the machine against rolling unintentionally before coupling or uncoupling the machine Do not stand between the machine and tractor to be coupled while the tractor is approaching the machine Any helpers may only act as guides standing next to the vehi cles and may only move between the vehicles when both are at a standsti
106. he pressure line to the filling con nection on the control terminal 2 Press the pressure filling button on the con trol terminal The tank is filled automatically up the signal limit 3 Start blending in the agent once 20 of the tank filling level has been reached Blending in the agents Blending in the agent via Ecofill see page 142 4 Activate the pump set the pump speed to 400 rpm 5 Press the suction port button G suction port in position ____ 6 Move the pressure gauge switch tap A to GO position Open switch tap D Open the induction bowl lid Fig 112 9 Move switch tap E to position 10 Move switch tap F to position While blending in the agent the supply l of water and the suction speed can be adjusted using switch taps E and F 11 Pour the calculated and measured quantity of agent for filling the tank into the induction bowl maximum 50 1 The content of the induction bowl is evacu ated UX 11200 BAG0101 5 03 15 143 Using the machine To increase the users protection for example when handling powder agents first pour the agent into the induction bowl close the cover and then dissolve the compound and draw off the solution Rinse the canister 12 Wash the canister or other containers using the canister flushing equipment i iti Move switch tap E to position 13 Press the canister down for at least 30 secs The canister is washed
107. he sewerage system Before each filling check the field sprayer for damage e g for leaking tanks and hoses as well as for the correct positioning of all control elements While filling pay attention to the permissible load capacity of your field sprayer Always take the differing specific weights kg l for the indi vidual liquids into account while filling your field sprayer Specific weights of different liquids Density kg l As it is difficult to dispose of residues in an environmentally friendly manner carefully calculate the required filling quantity or refill quantity to avoid leaving any residue at the end of the spraying operation o To calculate the required refill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area To do this subtract the technical undiluted residue in the sprayer boom from the calculated refill quantity Refer to the section Filling table for remaining areas 134 UX 11200 BAG0101 5 03 15 Procedure UX 11200 BAGO101 5 03 15 Using the machine Determine the reguired water and agent spray rate by consulting the directions for use of the crop protection agent Calculate the filling guantity or refill guantity for the area to be treated Fill the machine and blend in the agent Agitate the spray liquid before commencing spraying operations in accordance with the instructions of the spraying agent manu facturer F
108. he supply line hose coupling red in the red cou pling on the tractor as specified When coupling the supply line red the supply pressure coming from the tractor automatically presses out the actu ator button for the release valve on the trailer brake valve 3 Loosen the parking brake and or remove the wheel chocks 64 UX 11200 BAGO101 5 03 15 5 5 3 Uncoupling the brake system Construction and function of the basic machine WARNING Risk of crushing cutting being caught or drawn in or impact through from the accidentally rolling machine caused by unin tentionally releasing the service brake Dual circuit pneumatic braking system e Always uncouple the supply line hose coupling red first and then the brake line hose coupling yellow e The service brake of the machine only moves into the brake position when the red hose coupling has been uncoupled e Always keep to this order otherwise the service brake system will trip and may set the unbraked machine moving When the machine is uncoupled or pulled away from the trailer air is vented from the trailer brake valve supply line The trailer brake valve i is automatically switched and operates the service braking system independently of the automatic load dependent braking force regula tor 1 Secure the machine against unintentionally rolling To do this use the parking brake and or wheel chocks 2 Pneumatic braking system 2 1 Release the su
109. he user starting on page 26 when o coupling and uncoupling the machine o transporting the machine o using the machine Only couple and transport the machine to a tractor which is suit able for the task The tractor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations are continuous or are automatically locked or require a floating position or pressed position to function 111 Commissioning 7 1 Checking the suitability of the tractor WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Check the suitability of your tractor before connecting the ma chine to the tractor You may only connect the machine to tractors suitable for the purpose Carry out a brake test to check whether the tractor achieves the required braking rate with the machine connected Requirements for the suitability of a tractor are in particular Permissible total weight e Permissible approved axle loads Permissible drawbar load at the tractor coupling point Load capacity of the tyres fitted e The approved trailer load must be sufficient You can find this data on the rating plate or in the vehicle docu mentation and in the tractor operating manual The front axle of the tractor must always be subjecte
110. hydraulic sys tem of connected machines ensure that the hydraulic system is depressurised on both the drawing vehicle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in the correct way If you have problems with disposal contact your oil supplier Keep hydraulic fluid out of the reach of children Ensure that no hydraulic fluid enters the soil or waterways 190 UX 11200 BAG0101 5 03 15 13 11 1 Labelling hydraulic hose lines Cleaning maintenance and repair Valve chest identification provides the follow ing information Fig 1487 1 Manufacturer s marking on the hydraulic
111. igh pressure grease guns The following are prohibited o drilling the running gear o drilling through pre existing holes on the transport frame o welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations o during welding drilling and grinding work o when working with cut off wheels near plastic wires and electric wires Clean the field sprayer thoroughly with water before carrying out repair work Carry out repair work on the field sprayer with the pump switched off Thorough cleaning must be carried out before repair work can be carried out inside the spray liquid tank Keep out of the spray liq uid tank Disconnect the machine cable and power supply from the on board computer when carrying out any cleaning or maintenance work This applies especially to welding on the machine UX 11200 BAGO101 5 03 15 13 1 Cleaning Cleaning maintenance and repair Monitor brake air and hydraulic hose lines particularly carefully Never treat brake air or hydraulic hose lines with benzin ben zene petroleum or mineral oils Lubricate the trailed sprayer after cleaning particularly after cleaning with a pressure washer steam jet or fat soluble medi ums Observe the statutory reguirements for the handling and removal of cleaning agents Cleaning with a pressure washer steam jet washer steam jet for cleaning o Do not
112. ill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent once the tank filling level has reached more than 20 When using more than one agent o Clean the canister immediately after each induction of an agent o Flush the induction port after each induction of an agent When filling no foam must escape from the spray liquid tank The addition of a froth inhibiting agent also prevents the spray liquid tank from frothing over The machine has been fitted with an automatic filling stop which terminates the filling process when the requested filling quantity has been reached The agitators normally remain switched on from the initial filling to the end of the spraying operation The instructions of the agent manufac turer however have priority With the agitator running feed the water soluble plastic film bag directly into the spray liquid tank Before spraying fully dissolve the urea by circulating the liquid When dissolving large quantities of urea the temperature of the spray liquid falls more sharply the urea consequently dissolves more slowly The warmer the water the faster and more com pletely the urea can dissolve 135 Carefully wash the empty agent canisters render them unusa ble collect and dispose of them in a proper manner Do not re use th
113. induction bowl Add injector Suction port electrically actu ated Stop tap flush water filling Switch tap subsidiary agi tator pressure filter for draining UX 11200 BAGO101 5 03 15 4 4 Supply hoses between the tractor and the machine Product description Supply hoses in parking position Fig 15 1 Hydraulic hose lines depending on equip ment 2 Electric cable for lighting 3 Machine cable with machine connector for operating terminal 4 Brake line with coupling head for air brake not shown Brake line with connection to hydraulic brake 4 5 Transportation equipment 1 Rear lights brake lights turn indicators 2 2 warning signs square 3 2 red reflectors triangular 4 1 registration plate holder with lighting 5 Additional brake light and position light 6 2x3 reflectors yellow lateral view distance of max 3m Connect the lighting system via the connector to the 7 pin tractor socket Es For France additional lateral danger signs and warning beacon on the sprayer boom are required UX 11200 BAGO101 5 03 15 41 Product description 4 6 42 Intended use The field sprayer e is intended for the transportation and application of crop protection agents insecticides fungicides herbicides etc in the form of sus pensions emulsions and mixtures as well as of liquid fertilisers uses state of the art technology to ensure organic success
114. ine in and out Nominal voltage Safety distance from transmission lines up to 1 kV 1m over 1 up to 110 kV 2m over 110 up to 220 kV 3 m over 220 up to 380 kV 4m 20 Warning symbols Va d vera MD 078 MD 094 UX 11200 BAGO101 5 03 15 MD 095 f 8 Read and follow the operating manual and safety information before starting up the machine EMD 095 General safety instructions MD 096 Danger from escaping high pressure hydrau lic fluid due to leaking hydraulic hose lines This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the skin and into the body Z d e Never attempt to plug leaks in hydraulic hose lines with your hand or fingers Read and observe the information in the operating manual before carrying out maintenance work on the hydraulic hose lines i MD096 If you are injured by hydraulic fluid contact a doctor immediately MD 097 Danger from crushing and impacts between the rear of the tractor and the machine during coupling uncoupling These dangers can cause extremely serious and potentially fatal injuries It is prohibited to operate the tractor s 3 point hydraulic system while persons are present between the rear of the tra
115. ing valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set value 6 0 to 8 1 0 2 bar 3 Checking the brake cylinder pressure 1 Connect a pressure gauge to the test connection on the brake cylinder Set value with brake not applied 0 0 bar 4 Visual inspection of the brake cylinder 1 Check the dust sleeves or gaiters Fig 145 5 for damage 2 Replace damaged parts 5 Joints on brake valves brake cylinders and brake linkages Joints on brake valves brake cylinders and brake linkages must move freely Grease or lightly oil if necessary UX 11200 BAGO101 5 03 15 185 Cleaning maintenance and repair Adjustment values for the automatic load dependant braking force regulator ALB When replacing the breaking force regulator the adjustment values 1 2 3 must be set 1 Effective length of the compression spring 2 The free thread length between nut and cap 3 The free thread length between nut and bolt 186 UX 11200 BAGO101 5 03 15 13 7 Parking brake Cleaning maintenance and repair On new machines the brake cables of the parking brake may stretch Readjust the parking brake e if three quarters of the spindle tensioning distance is required to firmly apply the parking brake e if you have just fitted new brake pads Adjusting the parking brake However the brake cable must not rest or chafe against o
116. ion ccccssecccceessscecceeseeeceeueeeceeuseeessageeessageeeesenseeeeas 166 Axle SV MCI OMISAQUONT seu stk z s t a ERE E AERE AEE EEA ni 166 Tests and UE 167 SNUP TOS T aerer E a E S 167 Fault lamp and fault DUZZB T esiisa aa O AAA EO RARAN 167 Faul memo EE 167 E EE A OE E E A E KEN A E T 168 Cleaning maintenance and repair sssssusnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnne 169 ue E 171 Winter storage and long periods out of operation cccccccsecececeeeeeeeeeeeeeeseeeeeesaeeeeeeaeeeees 172 Lubrication SPECIFICATIONS sssssssssssssssssz lle ezeeeezeeezeeee eee ee ee te e ee ee ee ee etet eee eeee 174 Lubrication eege ET 175 Maintenance schedule overvieW sssssssseesrrrsrrrrrrtsrrrsrrrrrrrrsrrrnrrrtsnrrnrrrnrrrrsrtrnrren rrene 178 Ree 180 PONG Be 181 Parking Bak EE 187 Tyres wheels ase cent pester eagi San tesa Scena eed sep call sisi wsned age e ee ddice bd ee ee ee denned ess t delve danas 188 Tyre TOUS SUMS E 188 PUNO e 188 Hydropneumatic Sprung suspension 189 Biet 189 Fy CN UNG SYSTE EE 190 Labelling hydraulic NOSE lines 0 20 eeeecccseeeeeeeeeeeeeeeeseeeeeeeeeeesaeeeseaeeeseseeeseneesaeeeeseeeeeseeeeess 191 Maintenance INTC E 191 Inspection criteria for hydraulic NOSE mes 191 Installation and removal of hydraulic NOSE lines 2 0 0 cece ec eeeeeeeeeeeeeesaeeeeeeaeeeeeeseaeeeesseeeees 192 UO TIN EE 193 Cleaning the solenoid valves ccccc
117. isk which will result in death or serious physical injury loss of body parts or long term damage if not avoided If the instructions are not followed then this will result in imme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behaviour or an activity re quired for proper machine handling Non compliance with these instructions can cause faults on the machine or disturbance to the environment NOTE Indicates handling tips and particularly useful information These instructions will help you to use all the functions of your machine in the best way possible UX 11200 BAGO101 5 03 15 13 General safety instructions 2 3 Organisational measures The operator must provide the necessary personal protective eguip ment as per the information provided by the manufacturer of the crop protection agent to be used such as e Chemical resistant gloves e Chemical resistant overalls e Water resistant footwear e A face mask Breathing protection Safety glasses Skin protection agents etc The operating manual must always be kept at the
118. it OPTAC SLM 5 The noise level is primarily dependent on the vehicle used UX 11200 BAGO101 5 03 15 49 Product description 4 14 Reguired tractor eguipment To be used with the machine the tractor must fulfil the performance requirements and be equipped with the required electrical hydraulic and brake connections for the brake system Tractor engine power from 110 kW 150 bhp upwards Electrical system Battery voltage e 12 V volts Lighting socket 7 pin Hydraulic system Maximum operating pressure e 210 bar Tractor pump capacity e min 25 l min at 150 bar for hydraulic block for Profi folding optional e min 120 I min at 150 bar for hydraulic pump drive optional Implement hydraulic fluid e HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hydraulic fluid circuits of all standard tractor brands Tractor control units e Depending on the equipment see Seite 59 Brake system depending on equipment Dual circuit service brake sys 1 hose coupling red for the supply line tem e 1 hose coupling yellow for the brake line or Single circuit service brake e 1 service line hose coupling for the brake line system or Hydraulic brake system 1 hydraulic coupling conforms to ISO 5676 The hydraulic brake system is prohibited in Germany and several other EU countries Universal joint shaft depending on equipment Required speed 540 rpm Direction of
119. l hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Never attempt to plug leaks in hydraulic hose lines with the hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediately Danger of infection When searching for leakage points use suitable aids to avoid the serious risk of infection 29 General safety instructions 2 16 3 Electrical system 30 When working on the electrical system always disconnect the battery negative terminal Only use the prescribed fuses If fuses are used that are too highly rated the electrical system will be destroyed risk of fire Ensure that the battery is connected correctly firstly connect the positive terminal and then connect the negative terminal When disconnecting the battery disconnect the negative terminal first followed by the positive terminal A
120. l injuries if highly pressurised escaping hy draulic fluid penetrates the skin and passes into the body Read and observe the instructions in the operating manual before carrying out any maintenance or repair work If you are injured by hydraulic fluid contact a doctor immediately 22 G LJ MD102 UX 11200 BAG0101 5 03 15 MD 114 This symbol indicates a lubrication point MD 118 This symbol indicates the maximum drive speed 540 rpm and direction of rotation of the drive shaft on the machine side MD 127 The reguired tyre pressure is 2 5 bar MD 153 This pictogram indicates a hydraulic oil filter MD 155 This icon designates the restraint points for tieing the machine to a transport vehicle allowing the machine to be transported in a safe manner MD 172 Swing the ladder to the operation platform up wards into transport position when driving UX 11200 BAGO101 5 03 15 MD118 General safety instructions MD114 max 540 min MD155 tj V MD127 23 General safety instructions MD 174 Danger from unintended continued movement of the machine Causes serious potentially fatal injuries any where on the body Secure the machine against unintended contin ued movement before uncoupling the machine from the tractor To do this use the parking brake and or the wheel chock s MD 175 The torque of the screw connecti
121. le before start ing to spray taking into account the prescribed operational speed the reguired spray rate and o the targeted spray pressure Refer to the section Spray tables for flat fan anti drift in jector and air mix nozzles page Seite 158 e Select a low operational speed and a low spray pressure to pre vent wastage from windward drift Refer to the section Spray tables for flat fan anti drift injector and air mix nozzles Seite 158 e At wind speeds of 3 m s take additional drift reduction measures refer to the section Measures for drift reduction page 150 146 UX 11200 BAGO101 5 03 15 UX 11200 BAGO101 5 03 15 Using the machine Refrain from use if the average wind speed tops 5 m s leaves and thin twigs move To avoid overdosing switch the sprayer boom on and off only while travelling Avoid overdosing through overlapping caused by imprecise bout tracking from one spray path to the next and or when cornering on the headlands with the sprayer boom switched on When increasing operational speed make sure that the maxi mum permissible pump drive speed of 550 rpm is not exceeded During spraying operations constantly check the actual spray liquid consumption in relation to the area treated Calibrate the flow meter if there are any differences between the actual spray rate and displayed spray rate Calibrate the distance sensor impulses per 100 m if there are differences between the ac
122. learance e to switch off the sprung suspension WARNING Danger of accident due to instable handling Always operate the hydro pneumatic spring suspension in automatic operation Please refer to the operating instructions for the operating terminal 5 13 Hydraulic stand The hydraulically operated stand Fig 42 1 sup ports the uncoupled trailed sprayer It is operated via a double acting control valve Tractor control unit blue DANGER When resting the machine on the hydraulic stand it must not be more than 30 off the vertical Fig 42 When operating the stand step on the tractor clutch to release the pin from the yoke bar hitch The red mark Fig 43 1 on the stand control display is visible if the machine is resting on the hy draulic stand Fig 43 72 UX 11200 BAGO101 5 03 15 5 14 Spray liquid tank Construction and function of the basic machine The spray liquid tank is filled via e the filling opening e the suction hose optional on the suction port e the pressure filling connection optional 1 Spray liquid tank 2 Internal cleaning 3 Hinged screw lid for filling opening 4 External filling connection 5 Filling sieve 6 Ventilation 7 Float for determining the fill level 8 Agitator 9 Additional agitator 10 Shut off valve to prevent unintended liquid escape in the event of leaks Se When using the machine parts of the framework
123. led down while in transport position To swivel the induction bowl in filling position 1 Take hold of the handle on the induction bowl 2 Unlock transport safety catch Fig 54 1 3 Swivel the induction bowl down Fig 55 1 The bottom sieve in the induction bowl pre vents lumps and foreign objects from being drawn in Rotating canister flushing nozzle for wash ing out canisters or other containers 3 Pressure plate 4 Ring line to dissolve and induct crop protec tion agent and urea 5 Scale 2 Water escapes from the canister flush ing nozzle if the pressure plate is pressed downwards the closed hinged lid presses the canister flushing nozzle down wards WARNING Close the hinged lid before rinsing the induction bowl 78 Induction bowl with canister flushing Fig 53 p Wu Fig 56 UX 11200 BAGO101 5 03 15 AMAZONE Spray gun for flushing the induction bowl Construction and function of the basic machine The spray gun is used for flushing the induc tion bowl with flushing water during or after the flushing process n Secure the spray gun against unin tentional spraying using the locking mechanism Fig 57 1 e before each pause in spraying e before depositing the spray gun in its holder after cleaning work is complete Fig 57 5 17 Filling connection for Ecofill optional Ecofill connection for extracting spraying ag
124. les are fitted with an automatic load dependant braking force regulator ALB Input pressure 6 5 bar Setting data dependent on the axle load Axle load Bellows pressure Output pressure each axle bar bar kg UX 11200 BAGO101 5 03 15 63 Construction and function of the basic machine 5 5 2 Coupling the brake system WARNING Risk of crushing cutting being caught or drawn in or impact through incorrectly functioning brake system e When coupling the brake and supply line ensure that o the sealing rings on the hose couplings are clean o the sealing rings on the hose couplings seal properly Replace damaged sealing rings immediately Drain the air reservoir before the first transport of the day Only start up with the machine coupled if the pressure gauge on the tractor shows 5 0 bar WARNING Risk of crushing cutting being caught or drawn in or impact through the accidentally rolling machine if the service brake is released Dual circuit pneumatic braking system e Always couple the hose coupling on the brake line yellow first and then the hose coupling on the supply line red The service brake on the machine is immediately released from the brake setting if the red hose coupling is coupled 1 Open the cover on the hose coupling on the tractor 2 Pneumatic braking system 2 1 Fasten the brake line hose coupling yellow in the yellow coupling on the tractor as specified 2 3 Fasten t
125. ling or uncoupling the machine When coupling or decoupling the machine secure the tractor and machine against unintentional start up and rolling before entering the danger area between the tractor and machine refer to page 120 WARNING Risk of crushing between the rear of the tractor and the machine when coupling and uncoupling the machine Only actuate the operator controls for the tractors three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Refer to the section Checking the suitability of the tractor page 112 WARNING Risk of crushing when coupling the machine and standing be tween the tractor and the machine Instruct people to leave the danger area between the tractor and the machine before you approach the machine Any helpers may only act as guides standing next to the tractor and the machine and may only move between the vehicles when both are at a standstill 124 UX 11200 BAG0101 5 03 15 A WARNING Risk of crushing being caught or pulled in or impact when the machine is unexpectedly released from the tractor Coupling and uncoupling the machine Use
126. lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG4495 Compilation date 03 15 Copyright AMAZONEN WERKE H DREYER GmbH amp Co KG 2015 All rights reserved Reprinting even of extracts is only possible with the approval of AMAZONEN WERKE H DREYER GmbH amp Co KG UX 11200 BAGO101 5 03 15 3 Foreword Foreword User evaluation Dear Customer You have chosen one of the quality products from the wide product range of AMAZONEN WERKE H DREYER GmbH amp Co KG We thank you for your confidence in our products On receiving the machine check to see if it has been damaged during transport or if parts are missing Using the delivery note check that the machine has been delivered in full including any special equip ment ordered Damage can only be rectified if problems are signalled immediately Before commissioning read and understand this operating manual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before the machine is commissioned Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenance and timely replacement of worn or dam
127. ll Before connecting the machine to or disconnecting the machine from the tractor s three point linkage secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is prevented 26 UX 11200 BAG0101 5 03 15 Use of the machine UX 11200 BAGO101 5 03 15 General safety instructions When coupling and uncoupling machines move the support eguipment if available to the appropriate position stability When actuating the support eguipment there is a risk of injury from crushing and cutting points Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor There are crushing and cutting points in the area of the coupling point between the tractor and the machine It is forbidden to stand between the tractor and the machine when actuating the three point linkage Coupled supply lines o must give slightly to all movements while cornering without tensioning kinking or rubbing o must not chafe against other parts The release ropes for quick couplings must hang loosely and must not release themselves when lowered Also ensure that uncoupled machines are stable Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk of being caught
128. lushing water 150 FS SUM SS crates te ua luton E dace a en nicest anata id anew tddwaliatiods 151 Diluting the excess residue in the spray liquid tank and spraying out the diluted residue remaining at the end of Spraying OPEratiONS cccceeeccecseeeeeeeeeeeeeeeeeeeeeeeeeeesaeeeeeeseeseeeesaess 152 Emptying the spray liquid tank using the pump ce eccceeceseeeeeeeeeceeeeseeeeaeeeseeeesaueesaeeeaes 153 Cleaning ne TE 154 Cleaning the sprayer with the tank emptv 155 Draining the final residues EE 156 Cleaning the suction filter when tank is empiv 157 Cleaning the suction filter when tank is fUll cece ccc eeeceeceaeeeeeeeeeseeesaeeeesaeeeesaeeeeesaees 158 Cleaning the pressure filter when the tank is empty nnnnnnnnnnnnnnnnnnnnsnnnenrnnnnnnnnnnnnnnnsnnnnn 159 Cleaning the pressure filter when the tanken 159 UX 11200 BAGO101 5 03 15 7 Table of Contents 13 11 8 13 12 13 12 5 13 13 13 14 13 15 13 16 13 16 1 13 16 2 13 17 13 18 13 19 13 20 Exterior cleaning ttre dcr do sesh nyo te edi So cl Dan eben de ni eb ns 160 Cleaning the sprayer during a critical agent change 160 Cleaning the sprayer with a full tank Work mmierrupton 161 DOUDIS T TE 162 Operating terminal esris eiiie E a a t sa NANE ia 162 KOAA O EEE E EE sco te vee esse E se eyes date 164 NCIC OCF le EE 164 Switching Weld mode ON and Re EE 164 Steering program track following steering system 165 Steering program Manual operat
129. lways place the appropriate cover over the positive battery terminal If there is accidental earth contact there is a risk of ex plosion Risk of explosion Avoid sparking and naked flames in the area of the battery The machine may be equipped with electronic components whose function is influenced by electromagnetic interference from other units Such interference can pose risks to people if the following safety information is not followed o If retrofitting electrical units and or components on the ma chine with a connection to the on board power supply the user is responsible for checking whether the installation might cause faults on the vehicle electronics or other com ponents o Ensure that the retrofitted electrical and electronic compo nents comply with the EMC directive 2004 108 EC in the appropriate version and bear the CE mark UX 11200 BAGO101 5 03 15 General safety instructions 2 16 4 Universal joint shaft operation UX 11200 BAG0101 5 03 15 Use only the PTO shafts prescribed by the AMAZONEN WERKE factories equipped with the proper safety devices Also read and follow the operating manual from the PTO shaft manufacturer The protective tube and PTO shaft guard must be undamaged and the shield of the tractor and machine universal joint shaft must be attached and be in proper working condition Work is prohibited while the safety devices are damaged You may install or remove the PTO shaft only after yo
130. ly removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms even if only one piston diaphragm distorted punctured or porous Fig 156 Checking the piston diaphragm oY 5 Replacing the piston diaphragm 1 2 UX 11200 BAGO101 5 03 15 Remove the pump if necessary Slacken the screws Fig 156 1 Remove the valve cover Fig 156 2 Check the piston diaphragm Fig 156 4 and the wedge ring Fig 156 5 Replace any damaged parts Loosen bolt Fig 156 3 and remove the piston diaphragm Fig 156 4 together with the holding washer from the piston If the piston diaphragm is broken drain the oil spray liquid mix ture from the pump housing Thoroughly flush the pump housing to clean it using diesel or petrol Clean all seal surfaces Correctly insert the piston diaphragm and wedge ring and fit them Use thread lock for medium fixed connections Re fit the valve cover tighten the bolts to a torque of 70 Nm 199 13 13 Checking and exchanging the pressure reservoir diaphragm workshop task Cleaning maintenance and repair tion at least once a year by disassembling it Ch Check that the diaphragm in the pressure reservoir is in perfect condi Fig 157 1 Remove the valve Fig 157 1 and washer Fig 157 2 gt Air pressure bleeds
131. may chafe the spray 1 liquid tank This does not affect the durability of the spray liquid tank Hinged screw lid for the filling opening e To open the lid rotate to the left and swing open e Toclose the lid fold down and rotate to the right until tight UX 11200 BAGO101 5 03 15 73 Construction and function of the basic machine 5 14 1 Agitators When the agitators are switched on they mix the spray liquid in the spray liquid tank thereby providing a homogeneous spray liquid The field sprayer has been fitted with an auto matic main agitator Ruhrmatik and a manual additional agitator Both agitators are designed to be hydraulic agitators Ruhrmatik automatic agitator Remote control and regulation of the agita tion intensity e Manual control of the agitating intensity on the operating terminal e Automatic control of the main agitator de pending on the filling level e Agitator shuts down automatically if the filling level in the container falls below 5 Two agitator pumps supply the main agita tor Additional agitator The additional agitator is supplied by the operation pump e The agitation power can be adjusted con tinuously at the switch tap Fig 45 1 e The additional agitator is simultaneously combined with the pressure filter flushing system for the self cleaning pressure filter Lock for drainage function of the pressure filter Fig 45 2 74 Fig 45
132. movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There avoid hose clips which impair the natural movement and length changes of the hose The coating of hydraulic hose lines is not permitted 192 UX 11200 BAGO101 5 03 15 13 11 5 Fluid filter Oil filter for Profi folding e Oil filter for hydraulic pump drive Hydraulic fluid filter Fig 149 1 with contamina tion indicator Fig 149 2 e GreenFilter fully functional Red Replace filter To remove the filter twist off the filter cover and remove the filter CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pressure After replacing the filter press the contamination indicator back into place Green ring again visible 13 11 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solenoid valves they must be flushed through This may be nec essary if deposit prevent the slider fully opening or closing 1 Unscrew the magnetic cap Fig 150 1 2 Remove the solenoid Fig 150 2 3 Unscrew the valve rod Fig 150 3 with valve seats and clean with compressed air or hydraulic fluid VORSICHT Risk of injury from hydraulic fluid escaping at high pressure Beforehand depressurise the hydrau lic system UX 11200 BAG0101 5 03 1
133. must be carried out o 6 months after commissioning if not performed at time of purchase at the latest then o every two years thereafter Field sprayer test kit special equipment order no 935680 Fig 160 UX UG UF 1 Push on cap Order no 913 954 and WI connector Order no ZF195 2 Flow meter connection Order no 919967 3 Pressure gauge connection Order no 7107000 N O Ring Order no FC122 Hose connection Order no GE095 6 Sleeve nut Order no GE021 O1 7 Hose clip Order no KE006 8 Plug in socket Order no 919345 9 O Ring Order no FC112 w 40 41 10 Turned socket Order no 935679 a S J k 11 Securing plug Order no ZF195 UX 11200 BAGO101 5 03 15 205 Cleaning maintenance and repair Pump test testing pump performance delivery capacity pressure 1 Undo the sleeve nut Fig 161 1 2 Attach the hose connection 3 Tighten the sleeve nut Flow meter test 1 Remove all spray lines from the part width section valves Fig 162 1 2 Connect the flow meter connection Fig 160 2 to a part width section valve and connect to the tester 3 Block the connections for the remaining part width section valves using blanks Fig 160 1 4 Switch on spraying Pressure gauge test Fig 161 W l H A 7 h 4 cs ez A pe neg ek KK EK E cet EC E Fig 1
134. n removed from the swing compensation Unlocking the swing compensation Even lateral distribution can only be achieved with the swing compen sation unlocked After the sprayer boom is fully folded out actuate the operating lever for another 5 seconds The swing compensation Fig 76 1 unlocks and the unfolded sprayer boom can swing free opposite the boom frame Locking the swing compensation o For road transport o When folding the boom out and in Folding via the tractor control unit the swing compensation locks au l tomatically before the boom folds in Outer boom locking The outer boom locking mechanisms protect the boom from damage if the outer boom sections come into contact with solid obstructions The respective plastic clutch Fig 77 1 enables the outer boom section to avoid collision by moving around the articulated axle Fig 77 2 in and against the direction of travel it is then automati cally returned to its working position Fig 77 UX 11200 BAG0101 5 03 15 91 Construction and function of the sprayer boom 6 1 Super L boom Fig 78 Fig 78 4 Nozzle protection tube 1 Sprayer boom with spray lines 5 Spacer 2 Transport safety bow 6 Outer boom locking see Seite 91 The transport safety bow is used to lock the folded in sprayer boom in the transport po sition to prevent unintentional folding out 8 Valve and switch tap for DUS system 7 Swing compens
135. n too low when the tyres cool down Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert 188 UX 11200 BAG0101 5 03 15 13 9 Hydropneumatic sprung suspension Cleaning maintenance and repair Check if the screws are mechanically secure Note the specified tightening torque 13 10 Drawbar Check if the screws are mechanically secure Note the specified tightening torque UX 11200 BAGO101 5 03 15 189 Cleaning maintenance and repair 13 11 Hydraulic system WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body Only a specialist workshop may carry out work on the hydraulic system Depressurise the hydraulic system before carrying out work on the hydraulic system When searching for leak points always use suitable aids Never attempt to plug leaks in hydraulic hose lines with your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediate ly Risk of infection When connecting the hydraulic hose lines to the
136. nce and repair 13 12 4 Checking and replacing the suction and pressure side valves Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups When reassembling ensure that the valve guide is not dam aged Damage may cause the valves to jam Always tighten the nuts in a crosswise fashion using the speci fied torque Improper tightening of the screws causes warping which results in leaks Fig 155 1 Remove the pump if necessary 2 Loosen bolts Fig 155 1 3 Remove the valve cover Fig 155 2 4 Remove the valve groups Fig 155 3 5 Remove the valve sealing ring Fig 155 4 and O Ring Fig 155 5 6 Check the valve seat valve valve spring and valve guide for wear or damage 7 Replace defective parts 8 After testing and cleaning fit the valve groups 9 Insert new O rings 10 Re fit the valve cover tighten the bolts to a torque of 70 Nm 198 UX 11200 BAGO101 5 03 15 Cleaning maintenance and repair 13 12 5 Checking and replacing the piston diaphragm At least once a year check that the piston diaphragm is in per fect condition by removing it Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Check and replace the piston diaphragm for each piston individ ually Only remove the next piston in sequence after the current
137. nd replace worn parts The interior of the brake must be kept free from lubricants and dirt Thoroughly clean the interior and exterior of the wheel hubs Remove all traces of old grease Thoroughly clean the bearings and seals diesel oil and check for reusability Before refitting the bearings lightly grease the bearing carrier and then refit all parts in the reverse order Carefully fit parts with press fits and pipe bushings so that they are not twisted or dam aged The bearings the wheel hub cavity between the bearings and the dust cap must be smeared with grease before fitting The grease should fill approximately a quarter to a third of the space in the fitted hub Fit the axle nut and adjust the bearing and brake Finally carry out a function check and an appropriate test run and rectify any detected faults 177 Cleaning maintenance and repair 13 4 Maintenance schedule overview Carry out maintenance work when the first interval is reached The times continuous services or maintenance intervals of any third party documentation shall have priority After the first working run Component Maintenance work Specialist workshop X Wheels e Wheel nut check Hydropneumatic sprung e Check if the screws are mechan suspension ically secure Trailer hitch e Check if the screws are mechan ically secure Hydraulic hose lines e Check for leak tightness e Check the oil level On a daily basis Spray
138. ng cutting being trapped or drawn in or impact through faulty hydraulic functions when hydraulic hose lines are incorrectly connected When coupling the hydraulic hose lines please note the coloured markings on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the machine to the tractor hydraulic system Do not mix any mineral oils with biological oils Observe the maximum permissible hydraulic fluid pressure of 200 bars Only couple clean hydraulic connectors Plug the hydraulic plug s into the hydraulic sockets until you can feel the hydraulic plug s locking Check the coupling points on the hydraulic hose lines to see if they are sitting correctly and are sealed UX 11200 BAGO101 5 03 15 Construction and function of the basic machine 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic plugs on the hydraulic hose lines before coupling the hydraulic hose lines with the tractor 3 Connect the hydraulic hose line s to the tractor control unit s 5 4 2 Disconnecting hydraulic hose lines 1 Swivel the actuation lever on the tractor control unit on the trac tor to float position neutral position Unlock the hydraulic connectors from the hydraulic sockets Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 4 Store the hydraulic hose lines in the hose
139. ng symbols and other labels on the machine starting on page 18 and e Safety information for the user starting on page 26 ff Observing this information is important for your safety WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank WARNING Risk of crushing cutting being caught and or drawn in or im pact through insufficient stability and tipping of the tractor and or the attached machine Drive in such a way that you always have full control over the tractor whether the machine is attached or unattached In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris tics of the tractor and the connected machine WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 120 Wait for the machine to stop before entering the machine danger area WARNING Danger for the
140. ng terminal Terminate dilu tion 6 Switch on the sprayers on the on board computer a Where possible first spray the undiluted spray liquid out of the spray line onto a re maining untreated area Spray the excess residue onto the already treated area Keep spreading the diluted residues until only air comes out of the nozzles 7 Switch off the sprayers on the on board computer 8 Clean the field sprayer When spreading residues on already treated areas observe the max imum permissible spray rate of the agents 152 UX 11200 BAGO101 5 03 15 10 4 2 Emptying the spray liquid tank using the pump Using the machine 1 Connect a suitable drainage hose to the drainage connection on the machine side using a 2 inch Cam Lock Coupling 2 Move the pressure gauge switch tap A to position 3 Open switch tap B EE 4 Operating terminal to Suction port set to spraying Press the suction port button G suction port in position 5 Activate the pump 540 rpm Fig 117 UX 11200 BAGO101 5 03 15 153 Using the machine 10 5 Cleaning the field sprayer Keep the exposure time as short as possible for example by daily cleaning of the utensils after the spraying operation is com pleted Do not leave the spray liquid in the spray liquid tank for an excessively long period e g overnight The service life and reliability of the field sprayer mainly depend on how long the materials of the
141. nt draw bar load kg Permissible axle load axle 1 rear Permissible axle load axle 2 rear Permissible total weight kg Permissible system pressure bar Factory Model year Conformity Product description AMAZONE Amazonen Werke H Dreyer GmbH amp Co KG Am Amazonenwerk 9 13 D 49205 Hasbergen Typ Grundgewicht kg I Gosamtgowicht kg a zul Achslast vorne Stitzlast kg mi zul Systemdruck bar zul Achslast Achse 1 hinten kg o Work Lo zul Achslast Achse 2 hinten kg Medalljahr Ni Baujahr ann e de fabrication yoar of construction i Tog vareropneuug Fig 18 Directives Standards designation The implement complies e Implement directive 2006 42 EC with the UX 11200 BAGO101 5 03 15 e EMC directive 2004 108 EC EN ISO 16119 45 Product description 4 12 Technical Data 4 12 1 Data sheet Tye OO Spray liquid tank Actual volume Nominal volume Filling height of maintenance platform Technical residue incl pump e On the flat o Direction of travel 15 9 to left o Direction of travel 15 to right Along the gradient O 15 up the slope 63 15 down the slope Central switching mechanism Electric part width section valve coupling Spray pressure adjustment Eege Spray pressure display _ digital spray pressure display Pressure filter 50 80 100 mesh Agitator Infinitely adjustable Spray rate contro __ Ground speed related via job computer No
142. nt the spraying nozzle from becoming blocked Overview of the nozzle filters e 24 mesh inch for nozzle size 06 and larger Filter area 5 00 mm Mesh size 0 50mm e 50 mesh inch standard for nozzle size 02 to 05 Filter area 5 07 mm Mesh size 0 35mm e 100 mesh inch for nozzle size 015 and smaller Filter area 5 07 mm Mesh size 0 15 mm Fig 65 UX 11200 BAGO101 5 03 15 83 Construction and function of the basic machine 5 20 5 Bottom sieve in the induction bowl The bottom sieve Fig 66 1 in the induction bowl prevents lumps and foreign bodies from being drawn in Fig 66 5 21 Transport and secure container optional Transport and secure container Fig 67 1 for storing protective clothing and accessories Fig 67 84 UX 11200 BAGO101 5 03 15 5 22 Exterior wash down kit optional Fig 68 Exterior wash down kit for cleaning the field sprayer includes 1 Hose coiler 2 20m pressure hose 3 Spray gun Construction and function of the basic machine Operating pressure 10 bar Water output 18 I min WARNING Danger from liquids escaping under pressure and contamination with spray liquid if the spray gun is acti vated accidentally Fig 68 Secure the spray gun against uninten tional spraying using the locking mechanism Fig 69 1 e before each pause in spraying before depositing the spray gun in its holder after cleaning work is complete Fi
143. oad or freewheel clutch on the machine if the PTO shaft has an overload or freewheel clutch Before switching on the universal joint shaft read and follow the safety precautions for universal joint shaft operation in the sec tion Safety information for the user page 31 UX 11200 BAGO101 5 03 15 5 3 1 Coupling the PTO shaft WARNING Risk of crushing or impact if there is insufficient clearance when coupling the PTO shaft Construction and function of the basic machine Couple the PTO shaft with the tractor before coupling the machine with the tractor This will ensure the necessary clearance for safe coupling of the PTO shaft 1 Drive the tractor up to the machine leaving a clearance approx 25 cm between the tractor and the machine 2 Secure the tractor against unintentional starting and rolling see the section Securing the tractor against unintentional starting and rolling starting on page 120 Check whether the tractor universal joint shaft is switched off Clean and grease the tractor universal joint shaft Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the operating manual provided for the PTO shaft and observe the permissible universal joint shaft speed of the machine The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft 6 Secure th
144. om one on the right boom and one in the middle of the sprayer boom as described below UX 11200 BAGO101 5 03 15 1 ee ES Determine the precise spray rate l ha required for the crop pro tection measure Determine the required spray pressure Operating terminal 3 1 Enter the required spray rate into the operating terminal 3 2 Enter the permissible spray pressure range for the spraying nozzles fitted to the sprayer boom on the operating termi nal 3 3 Switch the operating terminal from AUTOMATIC mode over to the MANUAL mode Fill the spray liquid tank with water Switch on the agitator Manually set the required spray pressure Switch on spraying and check that all nozzles are functioning perfectly Calculate the individual nozzle output l min at several nozzles To do so hold the quick check beaker under a nozzle for pre cisely 30 seconds Switch off spraying Calculate the average individual nozzle output l ha Using the table on the quick check beaker By calculation Using the spray table 201 Cleaning maintenance and repair Example Nozzle size 06 Intended operational speed 7 km h Nozzle output on the left boom 0 85 1 30s Nozzle output in the centre 0 84 1 30s Nozzle output on the right boom 0 86 1 30s Calculated average value 0 85 1 30s gt 1 7 l min 1 Calculate the individual nozzle output l ha using the quick check beaker reer B SN E AMAZONE EI 5 36 28 23 i 33 2
145. omatically as well Emptying container 3 Operating terminal TI Switch on spray er 4 Spread the diluted residue on the surface already treated whilst travelling Switch the sprayer on and off at least ten times whilst travelling The valves and return flow hoses are flushed by switching on and off Spray out the diluted residue until air is ejected from the nozzles TS CEA 5 Operating terminal L sprayer Switch off Repeat steps 1 to 3 once or twice Drain final residue see page 156156 Clean suction filter and pressure filter see page 15 7 159 UX 11200 BAGO101 5 03 15 155 Using the machine 10 5 2 Draining the final residues On the field Spread the final residues over the field In the courtyard o Place a suitable collecting container under the drain open ing of the suction chest and the drain hose for the pressure filter and collect the final residues Dispose of the collected spray liquid residue in accordance with the corresponding legal guidelines Collect the spray liquid residues in suitable containers 1 Switch off the pump Zustand oe Fillstand 2300 2 Operating terminal ssal Suction port to spraying verdunnen Press the suction port button G suc tion Or ES Eocene reini gung port in position I R hruerk automat isch 3 Move switch tap I to position 73 K hrdrFuck gt A Open stop tap K Drain the final residue
146. on is 510 Nm MD 199 The maximum operating pressure of the hydrau lic system is 210 bars MD 225 Danger of crushing the entire body caused by remaining in the swivel range of the draw bar between tractor and attached machine This danger can cause extremely serious and potentially fatal injuries Do not remain in the danger area between tractor and machine while the tractor engine is running and the tractor is not secured against unintentional rolling Instruct anyone in the danger area between tractor and machine to leave the danger ar ea while the tractor engine is running and the tractor is not secured against uninten tional rolling 24 max 210 bar UX 11200 BAGO101 5 03 15 MD 226 General safety instructions Risk of crushing the entire body due to standing under suspended loads or raised machine parts This danger can cause extremely serious and potentially fatal injuries L MD226 J It is forbidden to stand under suspended loads or raised machine parts Maintain an adequate safety distance from any suspended loads or raised machine parts e Ensure that all personnel maintain an ade quate safety distance from suspended loads or raised machine parts 2 14 Potential risks from not observing the safety instructions Non compliance with the safety information e can pose both a danger to people and also to the environment and machine e can lead to the l
147. onding throttle in or out Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw ing the operating speed of a hydraulic function cD Always adjust the two throttles in a throttle pair equally when correct Profi folding Fig 152 Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom UX 11200 BAGO101 5 03 15 195 Cleaning maintenance and repair Profi folding II Fig 1 2 3 4 5 6 7 bh 8 9 Te e 153 Throttle lower the right hand boom Throttle raise the right hand boom Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom 10 Throttle lower the left hand boom 11 Throttle raise the left hand boom 196 UX 11200 BAGO101 5 03 15 13 12 Pump Cleaning maintenance and repair 13 12 1
148. ontaminated plastics in particular for any plastics which have come into contact with pollutants 208 UX 11200 BAGO101 5 03 15 14 Spray table Spray table 14 1 Spray tables for flat fan anti drift injector and airmix nozzles spraying height 50 cm e The spray rates l ha listed in the spray tables are only valid for ial water To convert the spray rates given into AUS multiply these by 0 88 and for NP solutions by 0 85 Fig 163 helps with the selection of the right nozzle type The nozzle type is determined by o the intended operational speed o the required spray rate and o the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure e Fig 164 is used to o determine the nozzle size o determine the required spray pressure o determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Nozzle type a Permissible pres sure range bar min max pressure pressure S 5 IDK IDKN 6 Lechler ID3 3 Al 8 TeeJet TTI D O For further information about the nozzle characteristics see the noz E zle manufacturer s website www agrotop com www lechler agri de www teejet com UX 11200 BAG0101 5 03 15 209 Spray table Selecting the nozzle type bal 0 100 200 300 400 500 2 0 bar 3 0 bar An ber
149. operator or third parties from damaged compo nents being ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft UX 11200 BAGO101 5 03 15 A WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driv en PTO shaft WARNING Risk of accidental contact with crop protection agents spray liquid UX 11200 BAGO101 5 03 15 Using the machine Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged safety devices and guards of the PTO shaft re placed immediately by a specialist workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient safety clearance between you and the driv en PTO shaft Direct people out of the danger area of the driven PTO shaft Shut down the tractor engine immediately in case of danger Wear personal protective equipment o when preparing the spray liquid o when cleaning replacing the spraying nozzles during spraying operation o Tor all cleaning work carried out on the field sprayer after spraying operation When wearing the required protective clothing always observe the manufacturer s instructions the product information the us
150. ormation section provides information on use of the oper ating manual 1 1 Purpose of the document This operating manual describes the operation and maintenance of the machine e provides important information on safe and efficient handling of the machine e is a component part of the machine and should always be kept with the machine or the towing vehicle Keep it in a safe place for future use 1 2 Locations in the operating manual 1 3 Diagrams Instructions and responses Lists Item numbers in diagrams 10 All the directions specified in the operating manual are always seen in the direction of travel Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the instructions The response to an instruction is given by an arrow Example 1 Instruction 1 Machine response to instruction 1 2 Instruction 2 Lists without an essential order are shown as a list with bullets Ex ample e Point 1 e Point 2 Numbers in round brackets refer to items in diagrams The first num ber refers to the diagram and the second number to the item Example Fig 3 6 Figure 3 e Item 6 UX 11200 BAGO101 5 03 15 2 General safety instructions General safety instructions This section contains important information on safe operation of the machine 2 1 Obligations and liability Comply with the instructions in the operating manual Knowledge of the b
151. oss of all warranty claims In particular non compliance with the safety information could pose the following risks e Danger to people through non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences e Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accident prevention regula tions are binding Comply with the accident prevention instructions on the warning sym bols When driving on public roads and routes comply with the appropriate statutory road traffic regulations UX 11200 BAGO101 5 03 15 25 General safety instructions 2 16 Safety information for users WARNING Risk of crushing cutting being trapped or drawn in or impact through inadequate roadworthiness and operational safety Before starting up the machine and the tractor always check their roadworthiness and operational safety 2 16 1 General safety and accident prevention information e Beside these instructions comply with the generally applicable national safety and accident prevention regulations e The warning symbols and other labels attached to the machine provide important information on safe machine operation Com pliance with this information is in t
152. ow on and steering behaviour may be greatly dis torted The vehicle speed has exceeded the warning threshold for field mode The vehicle is moving in the borderline region to the maximum vehicle speed permitted in field mode Field mode can be switched on only when the following conditions are met e The machine is at a standstill e The speed signals are fault free e There is no severe fault The operating sequence has been carried out correctly The field mode is switched off by actuating the road button e automatic switch off when the permissible travelling speed is exceeded e the steering system is switched on and off Switching between the steering programs Within the field mode up to a slow travelling speed you can switch between steering programs When switching over whilst travelling the axle system is synchro nised automatically 11 3 2 Steering program track following steering system 1 Press the field mode button e f F EH upd DAG w ee d J Press the track following steering mode button NO e c a This steering program is used to travel in a geometric shape where the machine follows the tractor in the same track as far as possible Caja If gt H ng W W d W i The additional buttons 17 ZA and can be used to provide an offset for the setpoint axle angle Thus the track following steering system can counteract
153. ozzle carrier Nozzle filter fitted as standard on machines with 50 mesh inch Rubber seal Bayonet cap O ring Fig 88 UX 11200 BAGO101 5 03 15 6 8 4 Electric boundary nozzles optional Construction and function of the sprayer boom Using boundary nozzle switching the last nozzle can be switched off from the tractor and a boundary nozzle can be electrically switched on 25 cm further out right at the edge of the field 6 8 5 Electric end nozzle switching optional Using end nozzle switching up to three of the outer nozzles at the edge of the field close to a water source can be electrically switched off from the tractor Fig 90 6 8 6 Electric additional nozzle switching optional With the additional nozzle switching another exterior nozzle is cut in increasing the working width by one metre f Dees Fig 91 UX 11200 BAGO101 5 03 15 103 Construction and function of the sprayer boom 6 8 7 Line filter for spray lines optional Line filters Fig 92 1 are e fitted in the spray lines in each part width section e an additional measure to avoid contamina tion of the spraying nozzles Overview of the filter inserts e Filter insert with 50 mesh inch blue e Filter insert with 80 mesh inch grey e Filter insert with 100 mesh inch red Fig 92 104 UX 11200 BAGO101 5 03 15 6 9 Special optional equipment for liquid fertiliser Construction and function of the spray
154. perly being caught and drawn in if the PTO shaft is installed in correctly or if unauthorised design changes are made Have the length of the PTO shaft checked in all operating positions by a specialist workshop and if necessary adjusted before coupling the PTO shaft to your tractor for the first time Always observe the operating manual supplied with the PTO shaft when adjusting the PTO shaft This adjustment of the PTO shaft applies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO shaft is permitted with consideration of the minimum profile overlap Design changes to the PTO shaft that are not described in the operat ing manual from the PTO shaft manufacturer are not permitted WARNING Risk of crushing between the rear of the tractor and the machine when raising and lowering the machine to determine the short est and longest operating position of the PTO shaft Only actuate the operator controls for the tractor s three point linkage e from the intended workstation e if you are outside of the danger area between the tractor and the machine
155. place at which the machine is oper ated must always be easily accessible for the user and maintenance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Before starting up the machine each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Informal safety measures As well as all the safety information in this operating manual comply with the general national regulations pertaining to accident prevention and environmental protection When driving on public roads and routes you should comply with the statutory road traffic regulations 14 UX 11200 BAGO101 5 03 15 2 6 User training General safety instructions Only those people who have been trained and instructed may work with on the machine The operator must clearly specify the responsi bilities of the people charged with operation and maintenance work People being trained may only work with on the machine under the supervision of an experienced person Person special Trained opera Persons with specialist SE ly trained for the tor training Activity activity specialist workshop Loading Transport A Commissioning EKET D Set up tool installation ie EI X Maintenance EE X X Troubleshooting and faul
156. pply line hose coupling red 2 2 Release the brake line hose coupling yellow 3 Close the hose coupling covers on the tractor UX 11200 BAGO101 5 03 15 65 Construction and function of the basic machine 5 6 Hydraulic service brake system To control the hydraulic service brake system the tractor requires hydraulic braking equipment 5 6 1 Coupling the hydraulic service brake system Oo Only couple clean hydraulic couplings 1 Remove the protective caps Clean the hydraulic plug and hydraulic socket if necessary Insert the tractors hydraulic plug into the machine s hydraulic socket 4 Tighten the hydraulic screw union if present hand tight 5 6 2 Uncoupling the hydraulic service brake system 1 Loosen the hydraulic screw union if present 2 Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 3 Store the hydraulic hose line in the hose cabinet 5 6 3 Emergency brake In event of the machine being released from the tractor during travel the emergency brake will brake the machine Fig 32 1 Pulling cable 2 Brake valve with pressure accumulator 3 Hand pump to relieve the brake A Brake released B Brake applied DANGER Before travel set the brake to the application position 66 UX 11200 BAGO101 5 03 15 For this purpose Construction and function of the basic machine 1 Secure the pulling cable to a fixed point on the trac
157. pro vided that all the correct adjustments are made and correct dos es applied Economical use of spraying agents and low rates of pollution are achieved e is intended exclusively for agricultural use for treating field crops Sloping terrain can be traversed as follows e Along the contours Direction of travel to left 15 Direction of travel to right 15 e Along the gradient Up the slope 15 Down the slope 15 Using the steering drawbar with Trail Tron control for precise tracking is prohibited if on sloping terrain See page 72 Intended use also covers Compliance with all the instructions in this operating manual e Execution of inspection and maintenance work Exclusive use of genuine AMAZONE spare parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use e the operator bears the sole responsibility e AMAZONEN WERKE accepts no liability UX 11200 BAG0101 5 03 15 4 7 Regular device inspections The implement underlies the European Union universally applicable regular device inspections Crop Protection Directive 2009 128 EC Have the device inspected at regular intervals by a recognised and certified inspection workshop The date for performing the next device inspec tion is written on the inspection plate on the im plement Product description Gepruftes Pflanzenschutzgerat Erstes L Halbjahr 201 T Zweites X
158. proach the machine too closely during this time You may work on the machine only after all machine parts have come to a complete stop Secure the tractor and machine against unintentional starting and unintentional rolling before you perform any cleaning servic ing or maintenance work on universal joint shaft driven machines or PTO shafts After decoupling the PTO shaft place it on the holder provided 31 General safety instructions 2 16 5 Coupled machines 2 16 6 Brake system 32 After removing the PTO shaft attach the protective sleeve to the universal joint shaft stub When using the travel dependent universal joint shaft note that the universal joint shaft soeed depends on the drive speed and that the direction of rotation reverses when you drive in reverse Observe the permitted combination options of the attachment equipment on the tractor and the machine drawbar Only couple permitted combinations of vehicles tractor and at tached machine On single axle machines observe the maximum permitted draw bar load of the tractor on the attachment equipment Ensure that the tractor has sufficient steering and braking power Machines attached or coupled to a tractor influence the driving behaviour and steering and braking power of the tractor and in particular single axle machines with drawbar loads on the tractor Only one specialist workshop can adjust the height of the draw bar if it is a straight drawbar wi
159. pty 6 Switch off the pump drive when liquid no longer runs out of any section of the nozzle line after changing the positions of the suc tion fitting and the pressure fitting several times 7 Dismantle and clean the suction filter and the pressure filter 8 Dismantle the pressure hose of the pump so that the remaining water can flow out of the pressure hose and pressure fitting 9 Change the positions of the pressure gauge at all positions once again 10 Actuate the sprayer pump for approx 72 minute until liquid no longer runs out of the connection on the pressure side of the pump d Residual amounts can be sprayed out of the pressure connec tion with high pressure 11 Cover the pump pressure connection to protect it from dirt 12 Lubricate the universal joint of the universal joint shaft and grease the profile tubes after longer periods out of operation 13 Perform an oil change on the pumps before storing for the win ter 14 Drain the hoses on the induction bowl and injector 15 Empty the flushing water tank by unscrewing the union nut on the outlet At temperatures below freezing hand crank the piston dia phragm pumps before starting to prevent residual ice from dam aging the piston and piston diaphragm Store the pressure gauge and any other electronic accessories in a place where they are safe from frost 172 UX 11200 BAGO101 5 03 15 Cleaning maintenance and repair 16 Super L boom drain th
160. r boom and how it is suspended have considerable influence on the distribution accuracy of the spray liquid With the spraying height of the sprayer boom to the crop set correctly a complete overlap is achieved Nozzles are attached to the boom at intervals of 50 cm Profi folding The boom is operated via the operating terminal During use locate tractor control unit red See the separate operating terminal operating manual Profi folding consists of the following functions e Folding the sprayer boom in and out e Hydraulic height adjustment e Hydraulic tilt adjustment Folding in one side of the sprayer boom One sided independent raising and lowering of the sprayer boom boom extension Profi folding II only Adjust spraying height the height of the sprayer boom is being raised or lowered Direct people out of the danger area of the machine before raising or lowering the sprayer boom using height adjustment Always align the sprayer boom parallel to the ground only then can the specified spraying height be achieved on all nozzles WARNING Risk of crushing and impact for personnel who are caught while UX 11200 BAG0101 5 03 15 89 Construction and function of the sprayer boom Folding out and in CAUTION It is prohibited to fold the sprayer boom in and out during travel DANGER Always maintain an adequate distance from overhead cables when folding the sprayer boom out and in Contact wit
161. r can be moved in the tensioning belts o the air reservoir is damaged o the rating plate on the air reservoir is rusty loose or miss ing Hydraulic brake system for export machines 2 16 7 Tyres UX 11200 BAGO101 5 03 15 Hydraulic brake systems are prohibited in Germany When filling up or replacing the brake fluid use the prescribed hydraulic fluids When replacing the hydraulic fluids comply with the appropriate regulations Repair work on tyres and wheels may only be carried out by specialists with suitable installation tools Check the air pressure at regular intervals Inflate tyres to the specified pressure If the air pressure in the tyres is too high then there is a risk of explosions Park the machine in a safe place and lock the machine against unintentional lowering and rolling parking brake wheel chocks before carrying out work on the tyres Tighten or retighten all the fixing screws and nuts in accordance with the specifications of AMAZONEN WERKE 33 General safety instructions 2 16 8 Field sprayer operation e Observe the recommendations of the crop protection agent manufacturer in respect of o protective clothing o warning information on exposure to crop protection agents o regulations on dosing applications and cleaning e Observe the information in the German Plant Protection Law e Never open lines which are under pressure e The nominal volume of the spray liquid tank must not be ex
162. r is cleaned with flushing water This is done using two litres of flushing wa ter per metre of working width observe the filling level 5 Operating terminal Switch on the sprayers for a short period a The nozzles are flushed 6 Switch the pump off immediately because the agent concentration drops Tank agitators are not clean The spray liquid concentration in the tank has changed Continuing the spraying operation Before continuing with the spraying operation activate the pump for five minutes at 540 min and switch on the agitators completely UX 11200 BAGO101 5 03 15 161 Double Trail 11 Double Trail DANGER Risk of accident Switch on the road steering mode when travelling on roads Angle sensor trailer hitch coupling DANGER Danger of injury caused by steering axles when the angle sen sor linkage is uncoupled and moved whilst the voltage and hy draulics supply is still plugged in and the tractor is running Always disconnect the power supply first before uncoupling the angle sensor DANGER Danger of injury when working in the area of the trailer coupling Do not put any load on the angle sensor linkage Before starting to move please check that the linkage is not bent in the wrong way Bent linkage causes incorrect straight travel and wrong steering angles DANGER Before starting to move please make sure that the angle sensor and also the voltage and hydraulics supply are connect
163. rac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 120 Wait for the machine to stop before entering the machine danger area There is no suction from the Blockage on the suction side Remove the blockage pump suction filter filter insert suction hose Pump is sucking in air Check the hose connection of the suction hose optional on the suction port for leak tightness The pump does not have any Suction filter and filter insert dirty Glean suction filter and filter in power sert The valves are jammed or dam Change the valves aged Pump is sucking in air recog Check the hose connections on nisable from the air bubbles in e suction hose for leak tight the spray liquid tank ness The spray cone vibrates Irregular delivery flow from the Check and if necessary replace pump the suction and pressure side valves see Seite 198 Oil spray liquid mixture in the Pump diaphragm defective Change all six piston diaphragms oil filler neck or clearly visible see 199 consumption of the oil The required spray rate en High operational speed low Reduce the operational speed tered is not achieved pump drive speed and increase the pump drive speed until the fault messa
164. rating terminal call up the filling display in the Work menu in order to enter the re filling quantity and make use of the automatic i filling stop 1 Connect the suction hose to the filling con nection and water access point Meldegrenze Fillstand 4266Li 2 Drive the pump at least 400 rpm and fill the container Fustand spritzen Gol aktueller F llstand 3 Operating terminal sol Set suction port to suction via suction coupling Press the suction port button G suction 7 1 onn poston O ter o Wie tank is filled automatically up the signal nachgef llt SZ4Liter imit Fig 108 Pressing the button again terminates the g filling process prematurely e The filling level report limit has to Fig 109 be entered correctly The filled container is indicated by an acoustic signal B Increasing the suction power by cutting in the injector Move switch tap F to position a Only switch the injector on as well once the pump has drawn in the water e The water being sucked via the injector does not flow through the suction filter Comfort equipment with filling stop The additional injector must not be switched on as the automati filling stop will not function otherwise 4 Start blending in the agent once 20 of the tank filling level has been reached UX 11200 BAG0101 5 03 15 139 Using the machine Blending in the agent Blending in the agent via Ecofill see page 142
165. rayer in three runs as always see page 155 Fill up the flushing water tank Clean the sprayer two runs see page 155 If the sprayer has been previously filled via the pressure con nector Clean the induction bowl using the spray pistol and extract the content of the induction bowl Drain the final residue see page 156 By all means clean the suction filter and pressure filter see page 15 7 157 Clean the sprayer one run see page 155 Drain the final residue see page 156 UX 11200 BAGO101 5 03 15 10 5 9 Cleaning the sprayer with a full tank work interruption Using the machine all means clean the suction chest suction filter pumps pressure controller and the spray line GD If soraying operations must be interrupted because of bad weather by 1 Activate the pump 2ustand sp len Fullstand 2306 Liter 2 Operating terminal suction flushing water Yerdunnen aus Press the suction port button G suc tion Beh lter innen i FEIN I gung aus port in position R hruecrk automat isch 3 The flushing water is sucked in close agita tors R hrdruck 3 5bar Without nozzle control 4 Bedienterminal Spritzen einschalten Fig 127 Spread at least 50 litres of flushing water over an untreated area while driving a The sprayer is cleaned with flushing water e Tank agitators are not clean e The spray liquid concentration in the tank is unchanged With nozzle control a The spraye
166. re starting to spray check the following machine data on the operating terminal o the values for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom o the value impulses per 100 m Take the appropriate measures if during spraying operations a fault message appears on the display Check the displayed spraying pressure during spraying opera tions Make sure that the spray pressure displayed does not under any circumstances deviate by more than 25 from the target spray pressure given in the spray table by changing for exam ple the spray rate using the plus minus buttons Larger devia tions than this from the target spray pressure make it impossible to achieve the best possible results from your crop protection measure and lead to pollution of the environment Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure 148 UX 11200 BAGO101 5 03 15 Using the machine Example Required spray rate 200 I ha Intended operational speed 8 km h Nozzle type LU XR Nozzle size 09 Permissible pressure range for the in min pressure 1 bar stalled spraying nozzles max pressure 5 bar Target spray pressure 3 7 bar Permissible spray pressure 3 7 bar 25 min 2 8 bar and max 4 6 bar Yo 1 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manu
167. resh water tank Maintenance platform with ladder Drawbar Hose cabinet 10 Wheels and tyres UX 11200 BAG0101 5 03 15 37 Product description Fig 10 1 Flushing water tank 2 2 Hydraulic stand 3 Parking brake Hydraulic block and and transport box behind the swivel mounted cover 4 Machine computer 5 Super L boom 38 UX 11200 BAGO101 5 03 15 4 2 Safety and protection eguipment Product description e Transport locking mechanism Fig 11 1 to prevent the Super L boom from folding out unintentionally e Fig 12 Handrail on the Maintenance platform e Fig 137 1 PTO shaft guard with supporting chains 2 Machine PTO shaft guard UX 11200 BAGO101 5 03 15 39 Product description 4 3 Fig ae le a 11 40 Liquid circuit 14 Spray liquid tank 12 Flushing water tank 13 Agitator 14 Agitator pump 15 Filling connection pressure 16 filling Filling connection suction 17 hose 18 Suction filter 19 Spraying pump 20 Induction device Induction device cleaning hose Cleaning nozzles Pressure filter Quick emptying via pump Flow rate Part width section valve DUS pressure circulating system Spray lines Injector Operating terminal DUS switch tap G H I D Pressure eguipment 4 way switch tap Quick emptying switch tap External cleaning switch tap Injector switch tap Ring line canister cleaning switch tap Evacuate
168. rnornreerrsrrrernn 116 Machines without their own brake system 117 Adjusting the length of the PTO shaft to the trachor 118 Securing tractor machine against accidental starting and rolling 120 EEG VFS E 121 Initial operation of Service brake system 121 Adjusting the system setting screw on the hydraulic bock 122 Rotation angle sensor DOUDIe Trail cccceccccseeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeaeueessaeeeeeneeeseeeeess 123 Coupling and uncoupling the machine cccseceeeseeeeeneeeeeneeeeeneeeeeeees 124 Coupling the mache 124 UncouplinNg ihe Ru E eu ln EE 126 Manoeuvring the uncoupled machine n nesnesnnsserenereesrrrnrrrrrrrrsrrrnrrrrsrrrsrrrerrrrsrrrnrrnenrrene 127 EES ceisiais EEE EEE EEEE EREE EEE 128 Using he Machine sssri 130 Preparing for spraying operation cccccccccseeeeeeseeeeeeseeeeeesaeeeeeeeeeseeeseeeeeeeseeeeeeseeeeeeseeeeenens 132 Preparing INE Spray igUl EE 133 Calculating the filling and refill ouanttv 0 cee cc ce eeeeeeeseeeeeeeaeeeeeeeeeseeeseaeeeesaeeeesaeeeeeesaaes 137 Filling table for remaining spray are 138 Fill the spray liquid tank via the suction port and blend in the agent at the same time 139 Adding the agent using Ne TEE 142 Filling the spray liquid tank via the filling connection and blending in the agent 143 OE Ay OS e EE 146 ADDING ne SM A e EI 148 Ried PEGUCHOM IMS AS DEE 150 Dilute the spray liquid with f
169. rotation e Clockwise viewed from rear toward the tractor 50 UX 11200 BAGO101 5 03 15 5 Construction and function of the basic machine Construction and function of the basic machine 5 1 Functionality Fig 19 Via the suction chest G suction line 2 and suction filter 3 the spraying pump 1 sucks e the spray liquid from the spray liquid tank 4 e flushing water from the flushing water tank 5 The flushing water serves to clean the spray system e fresh water via the external suction port 6 The liquid that has been drawn in is fed via the pressure hose 7 to the pressure equipment switch tap A and from there is fed e via the self cleaning pressure filter 8 to the part width section valves 9 The part width section valves then send the liquid to separate spray lines Via the additional agitator setting tap 1 on the pressure filter the stirring performance can be increased when stirring spray liquid e tothe injector and induction bowl To prepare the spray liquid pour the relevant quantity of agent required to fill the spray liquid tank into the induction bowl 10 and evacuate into the spray liquid tank e directly into the spray liquid tank 4 e tothe internal B or external cleaning switch tap C The agitator pump 11 supplies the main agitator 12 in the spray liquid tank In its switched on state the main agitator ensures a ho mogeneous spray liquid in the spray liquid tank The stirrin
170. s still filled with water DANGER A The additional injector must not be switched on at the end of the filling process as otherwise the automatic filling stop will not work Set switch tap F to position 0 Filling from open water access points Follow regulations closely when filling the spray liguid tank from an open water access point with a suction hose UX 11200 BAGO101 5 03 15 141 Using the machine 10 2 4 Adding the agent using Ecofill 1 2 gt SR B a4 Activate the pump Couple the Ecofill container with Ecofill connection Move the pressure gauge switch tap A to position 30 Move switch tap D to open Move switch tap E and F to position 0 Move switch tap L to position 1 Evacuate the Ecofill container Move switch tap L to position O when the desired quantity has been evacuated from the Ecofill container Rinsing the Ecofill counter 1 142 Decouple the hose from the Ecofill contain er and couple it to the flushing foot Move switch tap L to position 1 The counter is flushed Move switch tap L and D back to 0 and disconnect the counter Fig 111 UX 11200 BAGO101 5 03 15 10 2 5 Filling the spray liquid tank via the filling connection and blending in the Using the machine agent Ee In the operating terminal call up the filling display in the Work menu in order to enter the re filling guantity and make use of the automatic Del filling stop 1 Connect t
171. son clean the field sprayer thoroughly with water before carrying out repair work UX 11200 BAG0101 5 03 15 35 Loading and unloading 3 Loading and unloading Loading and unloading with a tractor WARNING There is a risk of accident if the tractor is unsuitable and the machine brake system is not connected to the tractor or filled Couple the machine to the tractor correctly before loading the machine onto a transport vehicle or unloading it from a transport vehicle You may only couple and transport the machine with a tractor for loading and unloading if the tractor meets the necessary power requirements Pneumatic braking system Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar DANGER The 5 lashing points marked must be used for securing the ma chine on a transport vehicle e Two lashing points to the left and right of the draw bar Fig 6 1 Wi e bh h T Fig 6 Lashing points on the right and left between the wheels Fig 7 1 K Fig 7 e One lashing point at the rear Fig 8 1 36 UX 11200 BAGO101 5 03 15 Product description 4 Product description 4 1 Overview of the assemblies Fig 9 1 2 3 4 5 6 7 8 9 Spray liquid tank Filling opening for spray liquid tank Control terminal and induction bowl behind the swivel mounted cover Flushing water tank 1 Spraying and agitator pumps F
172. sportation is prohibited with a locked tractor control unit As a general rule put the tractor control unit on the tractor into neu tral for transportation Use transport locking for locking the folded in sprayer boom in its transport position to prevent it from folding out unintentionally e Use the transport safety catch to secure the induction bowl when it has been swivelled up into its transport position to prevent It from swivelling down again accidentally e Use transport locking for locking the raised ladder to prevent it from folding down again accidentally Securing elements engage the catching hooks and secure the ladder in the transport position against unintentional lowering If a boom extension option is mounted move it into the transport position Switch the work lights off during transport to avoid blinding other motorists DANGER Risk of accident from instable driving conditions Secure the oil supply from the tractor so that the hydro pneumatic spring suspension can operate DoubleTrail Select the road steering mode on the DoubleTrail operating terminal SingleTrail For transportation journeys align the rear swivel axle parallel to the front axle To do this actuate the corresponding tractor control unit natural UX 11200 BAG0101 5 03 15 129 Using the machine 10 Using the machine 130 When using the machine observe the information in the following sections e Warni
173. srrrenne 18 Positions of warning symbols and other abels 19 Potential risks from not observing the Safety mmstruchons 25 Safety CONSCIOUS workimg sssnnsessrrnesrnrrssrrresrrrrerrrrrsrnrrnsrrrrrrrrnsnrersrnrrnnntrennnrrnenrnennn renn 25 Safety information for users EEN 26 General safety and accident prevention information cccceecceeeseeeeeceeeeeeeseeeeesaeeeeeeaaeees 26 EVEKEN SY E 29 Electrical system EE 30 Universal joint shaft operaton 31 elle Ee Maler ln EE 32 Brake system EE 32 CS EE 33 Field sprayer operation ccccecccceeccseeceeeeeeeeeeceeceseeeeaeeeeeeesseeeseeeesseeeseueeseueeseeeseeesaneeseeeeaaess 34 Cleaning maintenance and repairs ze eeeeeeeeeee ee ee ee ee ee et t eeees 39 Loading and unloading nc senesiceceweciescesescnasecestnecesecinesesesaessenesaeecusesenaseceesnecss 36 Product description sssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn 37 Overview of the ASSEMBIICS EE 37 Safety and protection equipment ze ezeeez eee eez e e ee ee ee ee ee ee et ee et eeee 39 Biet Ze GWG EE 40 Supply hoses between the tractor and the machine 41 TESTEN 41 MMOS ele RE 42 Regular device inspections E 43 Consequences of using certain Crop protection adents 43 Danger areas and danger points RENE 44 Rating plate and CE MarK s s iecnsinettcardanensarencewsiesmapscadeduterndcinswainedud sutesdiwiasenscatiasanuddvastadetumancsdavencnesd 45 MOAT OPN
174. stance requirements of the respective crop pro tection agent 10 3 3 Dilute the spray liquid with flushing water 1 Start up pump and set pump speed 450 rpm Zustand sp len Fullstand ZA Liter 2 Operating terminal Start diluting ver d nnen Beh lteri a The flushing water is fed to the container SC E eo through the additional agitator 3 Monitor the container filling level R hruerk automat isch R hrdruck 4 Operating terminal Terminate dilu tion Fig 115 In case of a machine with nozzle con trol the spray line is flushed If you start spraying again it will take two to five minutes before concentrated spray liquid is applied again 150 UX 11200 BAG0101 5 03 15 10 4 Residues Using the machine There are three types of residue Disposing of the residues UX 11200 BAGO101 5 03 15 excessive residue remaining in the spray liquid tank when the spraying operation is finished This excessive residue is discharged diluted or pumped out and disposed of the technical residue that remains in the spray liquid tank the suction chest and the spray line when the spray pressure drops off by 25 The suction chest is composed of the suction filter pump and pressure controller sub assemblies Observe the values for the technical residues given on page 99 This technical residue is discharged diluted onto the field while cleaning the field sprayer The final residue t
175. t Hose identification praise stand optional NN acting lower SingleTrail Single acting Q Hubmodul Option we 1 acting me Profi Folding PORT WEG Sete tol Hose identification control units P Permanent oil circulation Single acting T Pressure free return flow ILS Load Sensing control line UX 11200 BAG0101 5 03 15 59 Construction and function of the basic machine Profi folding WARNING Risk of infection from hydraulic fluid escaping at high pressure When coupling uncoupling the hydraulic hose line ensure that the hydraulic system is not under pressure on the tractor or machine side If you are injured by hydraulic fluid contact a doctor immediately Maximum permissible pressure in oil return 5 bar Therefore do not connect the oil return to the tractor control unit but to a pressure free oil return flow with a large plug coupling WARNING For the oil return use only DN16 lines and select short return paths Pressurise the hydraulic system only when the free return has been correctly coupled Profi folding LS Install the coupling union supplied on the pressure free oil return flow The Profi folding LS contains an accumulator and is provided for load sensing operation Using machines with Profi folding LS in load sensing operation to reduce hydraulic system energy loss see page 122 5 4 1 Coupling hydraulic hose lines 60 WARNING Risk of crushi
176. t drawbar and hitch draw bar Russia only Wide angle PTO shaft 860 mm for straight drawbar and hitch draw bar Wide angle PTO shaft W100E 810 mm for open straight drawbar hitched at the top Fig 27 WARNING Risk of crushing from the tractor and machine unintentionally starting up or rolling Only couple uncouple the wide angle PTO shaft from the tractor if the tractor and machine are secured against unintentional starting and rolling WARNING A Risk of being caught and drawn in by the unguarded PTO shaft or due to damaged safety devices e Never use the PTO shaft if the safety device is missing or dam aged or without correctly using the supporting chain e Before each use check that o all PTO shaft protective devices are installed and fully func tional o the clearance around the PTO shaft is sufficient in all oper ating positions Insufficient clearance will result in damage to the PTO shaft e Attach the supporting chains in a way that ensures a sufficient swivel range of the PTO shaft in all operating positions Support ing chains must not become caught on machine or tractor parts Have any damaged or missing parts of the PTO shaft replaced immediately with genuine parts from the PTO shaft manufactur er Note that only a specialist workshop may repair a PTO shaft e With the machine uncoupled place the PTO shaft in the holder provided This protects the PTO shaft from damage and dirt
177. t elimina a eae tion Legend X permitted not permitted A person who can assume a specific task and who can carry out this task for an appropriately qualified company Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can evaluate the work with which they have been charged and detect possible dangers Comment A qualification equivalent to specialist training can be obtained from several years experience in the relevant field If maintenance and repair work on the machine is additionally marked Workshop work only a specialist workshop may carry out such work The personnel of a specialist workshop shall possess the ap propriate knowledge and suitable aids tools lifting and support equipment for carrying out the maintenance and repair work on the machine in a way which is both appropriate and safe 2 7 Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional Check the machine at least once a day for visible damage and check the function of the safety and protection equipment
178. th drawbar load Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system Have the brake system thoroughly checked regularly If there are any malfunctions stop the tractor immediately using the brake system Have the malfunction rectified immediately Before performing any work on the braking system park the machine safely and secure the machine against unintentional lowering or rolling away wheel chocks Be particularly careful when carrying out any welding torch cut ting or drilling work in the area of the brake lines Always carry out a braking test after any adjusting or repair work on the braking system UX 11200 BAGO101 5 03 15 Pneumatic braking system General safety instructions Before coupling the machine clean the sealing rings on the hose couplings of the supply and brake line Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before driving without the machine lock the hose couplings on the tractor Hang the hose couplings of the machine supply and brake lines in the appropriate empty couplings When filling up or replacing the brake fluid use the prescribed fluid When replacing the brake fluid comply with the appropriate regulations Do not make any changes to the specified settings on the brake valves Replace the air reservoir if o the air reservoi
179. the drift on sloping ground e wi d ei F i Al A A VW d j By pressing the button again the offset is reset again UX 11200 BAGO101 5 03 15 165 Double Trail 11 3 3 Steering program manual operation e oo d eng Press the field mode button o al Press the manual operation button D ES l gt al Press the button to manually achieve the re quested steering angle a This steering program is used primarily for manoeuvring in the yard In the process the direction of the arrow corresponds to the steering direction of the tractor in the direction of travel For the driver this function appears as a direct control of the steered axles as he has specified WARNING Danger of accident caused by simultaneous and counter acting dependency of ramp angle and manual offset on the steering angle The offset should be used with the greatest of care 11 4 Axle synchronisation When the operating condition of the steering system is changed it is possible that the steered axles may not be in the geometrically cor rect position The initial steering of the axles to reach the correct posi tion is referred to as axle synchronisation Examples of changes in operating conditions o switching the steering system on and off o changing the steering program A lower travelling speed is required to carry out the synchronisation of the axles
180. ther parts of When the parking brake is off the brake cable must be slightly slack the vehicle 1 Release the cable clamps 2 Shorten the brake cable as appropriate and retighten the cable clamps 3 Check for the correct braking effect from the parking brake when applied UX 11200 BAGO101 5 03 15 187 Cleaning maintenance and repair 13 8 Tyres wheels 13 8 1 Tyre pressures 13 8 2 Fitting tyres Required tightening torque for wheel nuts or bolts 510 Nm Regularly check the o wheel nuts for firm seating o tyre pressure for information on this see section 13 8 1 Only use the tyres and wheels which we have specified see page 48 Repair work on tyres must only be carried out by specialists us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated The required tyre pressure is dependent on o tyre size o tyre loading capacity o speed The operational performance of the tyres is reduced o by overloading if tyre pressure is too low if tyre pressure is too high Check tyre pressures regularly when the tyres are cold i e be fore starting a run see page 48 The difference in pressure between the tyres on one axle must be no greater than 0 1 bar Tyre pressure can be raised by up to 1 bar after a fast run or in warm weather Tyre pressure should on no account be reduced as it is the
181. tion carry out a visual check that the upper and lower link pins are firmly fixed with the linchpin against uninten tional release Adjust your driving speed to the prevailing conditions Before driving downhill switch to a low gear Before moving off always switch off independent wheel braking lock the pedals UX 11200 BAG0101 5 03 15 2 16 2 Hydraulic system UX 11200 BAGO101 5 03 15 General safety instructions The hydraulic system is under a high pressure Ensure that the hydraulic hose lines are connected correctly When connecting the hydraulic hose lines ensure that the hy draulic system is depressurised on both the machine and tractor sides It is forbidden to lock the operator controls on the tractor used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop automatically when you release the appropriate control This does not apply to equipment movements that o are continuous o are automatically controlled o require a floating position or pressed position to function Before working on the hydraulic system lower the machine depressurise the hydraulic system shut off the tractor engine apply the parking brake remove the ignition key Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning O O O E Replace the hydraulic hose lines if they are damaged or worn Only use AMAZONE origina
182. tions particularly Field sprayer operation section Seite 34 You may only carry out maintenance or repair work under moving machine parts that are in a raised position if such parts are secured with suitable positive fit locking devices against accidental lowering Check hoses tubes and connection pieces for any visually obvi ous defects leaking connections Repair any areas of chafing on hoses and pipes Immediately replace worn or damaged hoses and pipes Immediately repair leaking connections 169 Cleaning maintenance and repair 170 Regular and proper maintenance will keep your trailed sprayer in good condition for a long time and will prevent early signs of wear Regular and proper maintenance is a reguirement of our warranty conditions Use only genuine AMAZONE spare parts see Spare and wear parts and aids section page 17 Use only genuine AMAZONE replacement hoses and hose clamps made of V2A for assembly Specialist knowledge is the reguirement for carrying out testing and maintenance operations This specialist knowledge is not given here in this operating manual Observe environmental protection measures when carrying out cleaning and maintenance work Observe legal reguirements when disposing of lubricants e g oils and grease Also affected by these legal reguirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with h
183. tor 2 Apply the tractor brake with the tractor en gine running and hydraulic brake connect ed Pressure accumulator of the emergency brake is being charged DANGER Risk of accident through brake malfunction After withdrawing the safety splint e g when activating the emergen cy brake it is essential to insert the safety splint into the brake valve from the same side Fig 32 Otherwise the brake will not function After reinserting the safety splint carry out a brake test for the service brake and the emergency brake When the implement is uncoupled the pressure accumulator presses l hydraulic oil into the brake and decelerates the implement or H into the hose line to the tractor and impedes the coupling of the brake line to the tractor In these cases relieve pressure using the hand pump on the brake valve UX 11200 BAGO101 5 03 15 67 Construction and function of the basic machine 5 7 Parking brake When the parking brake is on it secures the uncoupled machine against unintentional rolling The parking brake is operated by turning the crank which in turn operates the spindle and bowden cable e Crank locked in idle position Crank position for releasing applying in the end area the parking brake requires approx 20 kg manual force to be applied Crank position for quick releasing apply ing A Apply the tractor parking brake B Release parking brake
184. tual distance covered and the dis tance displayed See operating terminal operating manual If spraying operations must be interrupted because of bad weather by all means clean the suction filter the pump the valve chest and the spray lines See page 155 Spray pressure and nozzle size influence the droplet size and the volume of liquid sprayed The higher the spray pressure the smaller the droplet diameter of the spray liquid The smaller droplets are more easily subject to increased undesirable drift ing The pump delivery capacity is dependent on the pump drive speed Select a pump speed between 400 and 550 rpm that always allows for an adequate flow rate to the sprayer boom and the agitator When selecting always take into account that more spray liquid needs to be conveyed at higher operational speeds and higher spray rates The agitator normally remains switched on from the filling stage until the end of spraying operations The instructions of the agent manufacturer however have priority The spray liquid tank is empty when the spray pressure abruptly falls considerably Residues in the spray liquid tank can be applied correctly up to a pressure drop of 25 If the spray pressure drops off while conditions remain otherwise unaltered the suction or pressure filter are probably blocked 147 Using the machine 10 3 1 Applying the spray liquid Properly couple the field sprayer to the tractor Befo
185. u have done all of the following o Switched off the universal joint shaft o Switched off the tractor engine o Applied the parking brake o the ignition key has been removed Always ensure that the PTO shaft is installed and secured cor rectly When using wide angle PTO shafts always install the wide an gle joint at the pivot point between the tractor and machine Secure the PTO shaft guard by attaching the chain s to prevent movement Observe the prescribed pipe overlaps in transport and opera tional positions Read and follow the operating manual from the PTO shaft manufacturer When turning corners observe the permitted bending and dis placement of the PTO shaft Before switching on the universal joint shaft check that the se lected universal joint shaft speed of the tractor matches the per mitted drive speed of the machine Instruct people to leave the danger area of the machine before you switch on the universal joint shaft While work is being carried out with the universal joint shaft there must be no one in the area of the universal joint or PTO shaft while it is turning Never switch on the universal joint shaft while the tractor engine is shut off Always switch off the universal joint shaft whenever excessive bending occurs or it is not needed WARNING After the universal joint shaft is switched off there is a danger of injury from the continued rotation of freewheeling machine parts Do not ap
186. uid fertiliser This prevents an undesirable spray mist and the formation of smaller drops The coarse drops produced by the three ray nozzle hit the plants with little force and roll off their surface Although this avoids damage from burns to the greatest extent possible avoid the use of three ray nozzles for late top dressing and use drag hoses For all three ray nozzles listed in the following only use the black bayonet nut Different three ray nozzles and their operational areas at 8 km h e yellow 50 80I AUS ha e red 80 1261 AUS ha e blue 115 1801 AUS ha e white 155 2671 AUS ha UX 11200 BAGO101 5 03 15 105 Construction and function of the sprayer boom 6 9 2 7 hole nozzles FD nozzles optional The same conditions apply for using 7 hole noz zles FD nozzles as for the three ray nozzles In contrast to the three ray nozzle in the case of the 7 hole nozzle FD nozzles the outlets are not oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only slight impact forces Fig 93 o 7 hole nozzle Fig 94 gt FD nozzle Fig 93 Fig 94 The following 7 hole nozzles are available e SJ7 02 CE 74 120l AUS at 8 km h e SJ7 03 CE 110 1801 AUS e SJ7 04 CE 148 240l AUS e SJ7 05 CE 184 3001 AUS e SJ7 06 CE 222 411I AUS e SJ7 08 CE 295 4801 AUS The following FD nozzles are available e FD04 150 240 AHL ha at 8 km h e FDO5 190 300
187. ullstand 12 L1 nachgefullt Fig 122 S54 te o24Liter Fig 123 UX 11200 BAGO101 5 03 15 10 5 5 Cleaning the pressure filter when the tank is empty Using the machine 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 124 1 and clean with water Refill the pressure filter 4 Check the screw connection for leaks Fig 124 10 5 6 Cleaning the pressure filter when the tank is full 1 Press the suction port button G suc tion port in position 49 2 Move switch tap I to position 3 Drain the residue into the pressure filter 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 124 1 and clean with water Refill the pressure filter Check the screw connection for leaks 5 Move switch tap I to position 0 Fig 125 UX 11200 BAGO101 5 03 15 159 Using the machine 10 5 7 Exterior cleaning 1 Activate the pump 2 Press the suction port button G suc tion 4 port in position Pl 3 Move the pressure gauge switch tap A to HO D Kn BE SE position Open switch tap C Clean the field sprayer and the sprayer boom with the spray gun Following the external cleaning 6 Close switch tap C and 7 Move the pressure gauge switch tap A to position 8 Press the suction port button G suc tion Fig 126 port in position 10 5 8 Cleaning the sprayer during a critical agent change 1 2 9 4 160 Clean the sp
188. ve pads 2mm the brake pad must be replaced Reinsert the rubber tab Brake adjustment Depending on use the wear and function of the brakes must be constantly checked and if nec essary readjustment must be carried out Read justment is required after using approx 2 3 of the max cylinder stroke for emergency braking To do this jack up the axle and secure it against unintended movement Adjusting the linkage adjuster Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm the wheel brake must be readjusted Adjustments are made using the readjustment hexagon bolt on the linkage adjuster Set the free travel a to 10 12 of the connected brake lever length B e g lever length 150 mm free travel 15 18 mm Adjusting the automatic linkage adjuster Cleaning maintenance and repair Fig 142 T IG of NH 8 f i Fig 143 Basic settings are made in the same way as for the standard linkage adjuster Readjustment occurs automatically at a cam rotation of ap prox 15 The ideal lever position which cannot be altered owing to the attach ment of the cylinder is approx 15 before perpendicularity and the same in the actuation direction UX 11200 BAG0101 5 03 15 183 Cleaning maintenance and repair Checking the function of the automatic linkage adjuster 1 Remove the rubber stopper cap
189. zzle height mm 500 2500 Payload permissible total weight basic weight DANGER Exceeding the permitted payload is prohibited Risk of accident because of unstable driving conditions Carefully determine the payload and therefore the permitted filling amount for your machine Not all filling media can be used to fill the tank completely 46 UX 11200 BAGO101 5 03 15 4 12 2 Weights basic machine and modules Product description The basic weight empty weight is calculated from the total individual i weights of the modules Type kg Basic machine 5752 Tyres 4 units Sprayer boom weights Working wiath tm 21 24 27 ml 28 2815 sons weight wl 750 veo rea os2 ves oss 964 Weight tka 1008 1012 1082 1196 1196 mm 4 12 3 Permissible total weight and tyres The permissible total weight of the machine depends on the permitted drawbar load permitted axle load e permitted load capacity per pair of tyres The permissible total weight is the total of e the permitted drawbar load and e one of the following whichever is smaller O permitted axle load O permitted load capacity for each pair of wheels Please refer to the following tables for the values used for determining the permissible total weight Permitted drawbar and axle load Permitted drawbar load 3000 kg Permitted axle load each axle 10000 kg UX 11200 BAGO101 5 03
190. zzle output AUS spray rate l ha sure km h Water AUS 6 H 8 9 10 11 12 14 16 bar l min 1 0 0 86 0 76 152 130 114 101 91 83 76 65 57 1 2 0 94 0 83 166 142 124 110 99 91 83 71 62 1 5 brs OSS 186 159 140 124 112 102 93 80 70 1 8 1 11 0 98 196 167 147 131 117 107 98 84 74 2 0 1 15 1 01 202 173 152 135 121 110 101 87 76 2 2 1 20 1 06 212 182 159 141 127 116 106 91 80 2 9 1 26 1 12 224 192 168 149 135 122 112 96 84 2 8 1 32 1 17 234 201 176 156 141 128 117 101 88 3 0 1 36 1 20 240 206 180 160 144 131 120 103 90 AMAZONE spray table for three ray nozzles white Pres Nozzle output AUS spray rate l ha sure km h Water AUS 6 H 8 9 10 11 12 14 16 bar l min 1 0 1 16 1 03 206 177 155 137 124 213 103 89 78 1 2 1 27 1 12 224 192 168 149 134 222 112 96 84 1 5 1 42 1 26 252 217 190 168 151 138 126 109 95 1 8 1 56 1 38 2 7 237 207 184 166 151 139 119 104 2 0 1 64 1 45 290 249 217 193 174 158 145 125 109 2 2 1 73 1 54 307 263 230 204 185 168 154 132 115 2 9 1 84 1 62 325 279 244 216 195 178 163 140 122 2 8 1 93 1 71 342 293 256 228 205 187 171 147 128 3 0 2 01 1 78 356 305 267 237 214 194 178 153 134 214 UX 11200 BAGO101 5 03 15 14 2 2 Spray table for 7 hole nozzles Spray table AMAZONE spray table for 7 hole nozzle SJ7 02VP yellow Pressu Nozzle output re per nozzle Water AUS l min Pressu Nozzle output re per nozzle Water AUS bar l min 0 77 0 88 0 97 1 04 1 12 1 16 Pressu Nozzle output

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