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SmartASS Mk2 Air Speed Speaker Installation and User Manual
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1. Absolute 2 In the temperature Accuracy range 0 C 85 C linearity amp Assumes unit has offset been recently zeroed continued on next page 1 3 SPECIFICATIONS 5 Table 1 1 Specifications cont Repeatability 0 1 At 25 C For speeds pressure between 25 and 250 hysteresis Knots Supply Voltage 6 18V Reverse polarity ee peter Supply Current 50m Audio Output 1 Volt Peak With 200 Ohm load Voltage Minimum Load 50 Ohms impedance O S o Electrical 15W Female D Type connector o O Air Connectors 6 mm OD push fit 1 8 BSP fittings e sataieoneques_ Enclosure 150 x 120 x 40 mm Includes mounting Weight 310 grams Enclosure 230 AT penetre s0 The SmartASS is supplied with a pre wired D type connector so you should not need to wire your own In case you do want to wire your own connector Table 1 2 lists the connections Table 1 2 D type connector wiring Connect to radio intercom ground To radio intercom audio input 3 Volume A Connect 10K log pot between Volume A amp B RS4B5 A 5 12V Supply A small fuse is needed to protect the wiring Undercarriage down switch Ground when U C down and locked Analog output airspeed 10mV per speed unit kt mph kph AAA No connection 9 Ground Internally connected to pin 1 continued on next page 6 CHAPTER 1 INTRODUCTION Table 1 2 D type connector wiring cont 10 Mode Switch Connect normally open switch to MESSE gina EI
2. of the target speed and the SmartASS automatically wakes up in speed director mode e The general alert is triggered 3 2 The controls The SmartASS has been designed to be very easy to use Just two controls are provided 1 Volume control on off switch 2 Mode button The combined on off switch and volume control works in the conventional manner turning the volume control clockwise increases the volume of the speech Turning the volume control anti clockwise reduces the volume and when turned fully anti clockwise switches off the power to the SmartASS When the SmartASS is switched on it says Airspeed in Knots and then if the unit auto zeros itself it will say Zeroed Section 3 3 on page 20 has more information about zeroing If the unit has not yet been orientated it will also say G disabled Page 19 describes how the unit is orientated AN Important If when the SmartASS is switched on the airspeed is at least 25 Knots 30 MPH 50 KPH the voice will say Compare to ASP after the speed is first reported This is to remind the pilot to check that the spoken speed is consistent with the speed 2Or MPH or KPH depending on the units selected during installation 18 CHAPTER 3 USING THE SMARTASS indicated on the ASI If the speeds tally the SmartASS can be considered trustworthy If there is a significant difference between the spoken speed and the speed shown on the ASI the SmartASS should not
3. 2 THE CONTROLS 19 Until an airspeed has been captured the SmartASS will not select speed director mode Capturing the target airspeed Pressing the mode button for more than 1 2 second captures the current airspeed and switches to speed director mode if that mode is not already active An audio beep sounds after the button has been pressed for enough time to capture the airspeed The new target airspeed will be announced as Target speed is and will be stored until another speed is captured The target airspeed is remembered even when the power is off The mode button also has these secondary functions Selecting the airspeed repeat rate By default the airspeed is repeated every 6 seconds in talking ASI mode This period can be altered by holding the mode button until two beeps are heard This will cycle the airspeed repeat period between the values of 3 6 and 12 seconds When the button is released you should hear the message Repeat period is The selected value is remembered when the power is off Orientating the accelerometer Once the SmartASS has been installed the unit must be orientated so that it knows which way is up With the aircraft positioned in the flying attitude hold the mode button until three beeps are heard When the button is released you should hear the message Orientation set The orientation is remembered when the power is off and this operation only needs to be repeated if
4. 7 8 CHAPTER 2 INSTALLING THE SMARTASS pencil to move the switch and make sure that the other switches are not moved also it s rather easy to do that Figure 2 1 shows the layout of the switches in their default positions Figure 2 1 Configuration Switches Configuring the speed units By default the SmartASS reports the airspeed in Knots If desired the airspeed can be reported in either MPH or KPH by closing the appropriate switch If you look at the circuit board you will see that the first switch is labelled MPH and the second switch is labelled KPH Slide either switch to the on position to select the speed unit you desire Configuring the undercarriage alert If you want to use the undercarriage alert feature move the third switch labelled UCA to the on position If you have a retractable undercarriage you can enable this alert even if you don t have a switch that signals when the undercarriage is down and locked In that case whenever speed director mode is entered the undercarriage alert will be triggered to remind you to check that the wheels are down Once the alert has sounded briefly press the mode button to cancel the alert If you do have the undercarriage down switch the alert will be sup pressed if the undercarriage is down when speed director mode is entered 2 2 MOUNTING THE ENCLOSURE 9 Reducing the audio volume The single switch that is nearer to the edge of the board selects the maxi
5. The controls would then be attached to the SmartASS panel using their fixing nuts 4 The SmartASS control panel could be discarded altogether and the con trols mounted in some other way of your own devising However the controls are mounted take care to ensure that the wires are not subject to excessive strain and that they cannot vibrate enough to fracture the terminals If the cables are too long coil them up and secure with cable ties 2 4 Pitot and static connections Depending on the model purchased the enclosure is equipped with either push fit pneumatic connectors suitable for hose with an outside diameter of 6 mm or 1 8 BSP female connectors 2 5 ELECTRICAL CONNECTIONS 11 If using the push fit connector version the hose must be of the correct outside diameter 6mm and have a smooth surface Ensure that the hose ends are cleanly cut and that the hoses are inserted fully into the connectors To remove a hose from the connector you must push the blue plastic part of the connector towards the threaded body while pulling the hose out Exactly how the pitot and static connections are plumbed into the air craft s pitot and static lines will be different for each aircraft but generally speaking tee connectors can be inserted into the existing lines so that the SmartASS is connected in parallel with the existing ASI Take care to ensure that all the connections are sound and that no leaks are present AN Important Once th
6. of the target speed In speed director mode the volume of the voice will automatically reduce the longer you stay within a given speed band So if the air is smooth and you are flying accurately the Speed Good messages will become quieter and quieter as you progress towards the runway threshold If the speed strays into another speed band the volume immediately increases back to the original level Note e Always trim the aircraft accurately for the chosen approach speed e Try not to chase the airspeed especially when the air is rough e Unless the airspeed is wildly wrong don t make large ad justments to the airspeed e Aim to smoothly increase or decrease the speed to keep the speed good e The airspeed cannot change instantly it takes a few mo ments for a change in attitude or power to have an effect on the airspeed and a bit longer for the SmartASS and your mechanical ASI to measure that speed 1The SmartASS ignores reduced G less than 1 so it will not be fooled into telling you that you are fast if you move the stick forward rapidly 3 2 THE CONTROLS 17 Sleep Mode In this mode the SmartASS doesn t say anything at all It doesn t even snore Sleep mode continues until e The pilot briefly presses the mode button to enable talking ASI mode Typically this could occur downwind in the circuit as the pilot prepares for the approach and landing e The airspeed reduces to within 5
7. the SmartASS is re positioned This orientation operation can be carried out in flight just take care to ensure that the aircraft is flying straight and level and that you are not subject to any vertical accelerations at the time This table summarises the operation of the mode button Table 3 1 Mode button functions Button Interaction Effect continued on next page 20 CHAPTER 3 USING THE SMARTASS Table 3 1 Mode button functions cont Button Interaction 1 short press Toggle between talking ASI and speed director or sleep modes Enter sleep mode Hold for 1 beep Capture current airspeed and enter TONE speed direeror mode o o o 3 3 Zeroing the SmartASS To ensure the airspeed reported by the SmartASS is as accurate as possible the unit requires zeroing occasionally This will remove any offset error introduced as the pressure sensor and the electronic components age Whenever the SmartASS is turned on as long as the current differential pressure is small it will be zeroed automatically to remove the offset error If the differential pressure is not small when the unit is turned on this auto zeroing will not occur It is possible to manually zero the SmartASS at any time by turning the unit on while pressing the mode button When the voice says Zeroed take your finger off the mode button A Important To ensure that the reported speed is accurate do not manu ally zero the SmartASS if any of
8. 11 Volume B Connect 10K log pot between OO ounce PT RS485 B 13 Analog input Do not connect reserved for future use General alert input Switch to ground to activate alert 15 Analog output speed director Do not connect reserved for future use Chapter 2 Installing the SmartASS Installation of the SmartASS consists of the following steps EH Setting the configuration switches if necessary Mounting the enclosure within the instrument panel Mounting the control panel on the instrument panel Connecting the pitot and static connections on A WwW N Connecting the power supply and audio output wires and optionally the undercarriage and general alert wires 6 Carry out a one time initialisation procedure that orientates the ac celerometer 2 1 Setting the configuration switches If you wish to change the speed units from the default setting of Knots or enable the undercarriage alert you will need to access the configuration switches on the circuit board To gain access to the board remove the four M4 screws and the top cover Four switches are located together in one block under the flat cable that connects the circuit board to the D type connector One other switch is located about 2cm away 4 o clock position from the block of 4 All the switches have yellow tops and a small arrow that shows the direction the switch must be moved to turn it on Use the end of a small screwdriver or
9. LLATION 3 1 2 Overview of installation Chapter 2 Installing the SmartASS covers the installation of the SmartASS in detail here we just give an overview The SmartASS electronics are contained in a lightweight aluminium enclo sure Figure 1 1 that may be mounted in any convenient position within the instrument panel The enclosure is equipped with two air connectors for plumbing the unit into the aircraft s pitot and static lines The SmartASS s electrical connections are via a D type connector A wiring harness is provided that connects to a small control panel Figure 1 2 on the next page on to which is mounted a combined volume control on off switch and a push button that selects the mode of operation talking ASI or speed director This panel should be mounted in any suitable location such that it can be easily accessed while flying The wiring harness also provides the connections to the aircraft s power supply and the audio system that will deliver the audio to the pilot s headset Figure 1 1 Enclosure 4 CHAPTER 1 INTRODUCTION Figure 1 2 Control Panel ON OFF 1 3 Specifications All temperature specifications refer to the temperature of the SmartASS enclosure not the outside air temperature Table 1 1 Specifications Operating 40 C 85 C Temperature Range Minimum Speed 25 Knots 30 MPH 50 KPH Silent below this speed 250 Knots 287 MPH 462 KPH Not an absolute limit Speed
10. SMART AVIONICS SmartASS Mk2 Air Speed Speaker Installation and User Manual Document Revision 185 Copyright 2005 2007 Smart Avionics Limited All rights reserved Smart Avionics Limited reserves the right to change or improve its products at any time without obligation to upgrade or modify existing products Unless indicated otherwise the contents of this document apply to any revision of the product s software Document Revision History March 2007 Initial version created from Mk1 manual Contents 1 Introduction 1 LL Why speakspeed 4 04 san ara 1 1 2 Overview of installation lt 4 4404468045464 4 3 1 3 SPSCINCAMONG sosa 4 een 4 2 Installing the SmartASS 7 2 1 Setting the configuration switches 7 2 2 Mounting the enclosure aoaaa 9 2 3 Mounting the control panel 44 64 aaa 9 2 4 Pitot and static connections sooo a 10 2 5 Electrical connections ooa 11 2 6 Installation approval us a oh kee 4b eae es Gare aS 13 3 Using the SmartASS 15 31 The operating modes sete a vob eae Sar eh ee KA 15 3 2 Thecontrols E 17 3 3 Zeroing the SmartASS 4 2 uw G RARO 20 3 4 Self Test Failure 2 20 asia sondere Se Ow ke 21 List of Figures 1 1 Enclosure 1 2 Control Panel 2 1 Configuration Switches 2 2 Connections 111 List of Tables 1 1 Specifications 1 2 D type connector wiring e a a EY ER GH 3 1 Mode button functions Chapter 1 Introd
11. age ding fail being repeated it means some other problem has occurred In either case please switch off the SmartASS and contact Smart Avionics to resolve the problem 5Sounds a bit like the radio when a very weak transmission is received Index A accelerometer orientation 19 airspeed capturing 19 repeat rate 19 alert 12 undercarriage 8 C capturing airspeed 19 check wheels down 12 configuring speed units 8 undercarriage alert 8 connections electical 11 pitot and static 10 control panel mounting 9 E electrical connections 11 enclosure mounting 9 F Fail message 21 G G disabled 17 general alert wiring 12 23 installation approval 13 K Knots 8 KPH 8 M mode button 18 modes of operation 15 MPH 8 mute audio input 12 O on off switch 17 operating modes 15 orientation 19 P pitot connnection 10 S self test failure 21 specifications 4 speed director mode 2 15 static connection 10 static electricity warning 9 switch configuration 7 T talking ASI mode 15 U 24 INDEX undercarriage warning wiring 12 V volume reduction switch 9 volume control 17 Z zeroing 20
12. artASS apart from a conventional ASI In speed director mode instead of simply reporting the current airspeed the SmartASS will actively monitor the airspeed compare it to the target airspeed and then report deviations from the target speed The more the airspeed deviates from the target speed the more the SmartASS will talk Using the SmartASS once the aircraft has been configured for final ap proach and the checks have been carried out the pilot can concentrate on eyeballing the approach without having to visually check the airspeed every few seconds The Mk2 SmartASS also features e A 3 axis accelerometer for measuring the acceleration in the vertical axis so that the wing loading can be determined by taking the wing loading into account the speed director becomes a stall margin preserver i e it assists the pilot in maintaining a speed margin above the stall e An optional audible undercarriage alert that will be triggered when the speed reduces to the approach speed but the undercarriage is not down and locked e An optional audible general alert that can be triggered by any external system A Important Although the SmartASS is accurate and reliable it must not be the only means of determining airspeed installed in the air craft A conventional mechanical ASI must also be installed A Important The SmartASS is not a stall warning system and it does not provide a stall warning function 1 2 OVERVIEW OF INSTA
13. ay When the speed is less than 25 Knots 30 MPH 50 KPH the voice is muted When the SmartASS is turned on it always starts in talking ASI mode Speed Director Mode In this mode the airspeed is continuously measured and compared to a target speed The SmartASS reports as follows e If the speed is within 5 of the target speed it says Speed Good every 8 seconds e If the speed is between 5 and 10 too fast it says Fast every 4 seconds e If the speed is between 5 and 10 too slow it says Slow every 4 seconds e If the speed is between 10 and 15 too fast it says Very Fast every 2 seconds 15 16 CHAPTER 3 USING THE SMARTASS e If the speed is between 10 and 15 too slow it says Very Slow every 2 seconds e Ifthe speed is more than 15 too slow or too fast the appropriate message is prefixed with a chime As the wing loading increases the SmartASS estimates how much this will increase the stall speed and it subtracts that amount from the current airspeed If the pilot pulls G the SmartASS will immediately report that the aircraft is slow even though the actual airspeed has not yet changed Unloading the wing will immediately make the SmartASS report a speed increase If the speed drops to below 80 of the target speed or is above 125 of the target speed the SmartASS reverts to talking ASI mode Speed director mode is entered automatically when the speed falls to within 5
14. be used until the discrepancy has been investigated The mode button has three primary functions Silencing an alert message If either of the undercarriage or general alerts sound they can be silenced by pressing the mode button briefly Selecting the operating mode Pressing the mode button briefly toggles the mode of operation be tween talking ASI mode and either speed director or sleep modes When in talking ASI mode if the airspeed is no more than 125 of the target speed pressing the mode button briefly will change to speed director mode otherwise sleep mode is entered Irrespective of the current airspeed pressing the mode button briefly twice in quick succession will always enter sleep mode Pressing the mode button briefly when in either speed director or sleep modes will change to talking ASI mode The mode change is announced as follows Talking ASI mode is selected The SmartASS says Airspeed and then starts to speak the air speed Speed director mode is selected The SmartASS announces the previously captured target air speed by saying Target speed is Listen to the number it says and confirm that is the speed you want If the number it says is not what you want you will need to capture a new airspeed as described below Sleep mode is selected The SmartASS says Goodbye and then goes silent Note 3When you press the button briefly you don t hear any audio feedback no beep 3
15. e installation is completed carry out a leak test on the pitot and static lines to ensure that no leaks have been introduced 2 5 Electrical connections For basic audio output just three wires need to be connected Black wire ground This is connected to the main ground busbar or a ground associated with the radio or audio system Red wire power This is connected to 12V via a fuse or circuit breaker The current requirement of the SmartASS is very small so the fuse rating need not be more than 1A White wire audio output This is connected to an auxiliary or music input of the aircraft s existing radio intercom audio panel installation Exactly where this should be connected obviously depends on the specific equipment being con nected to Development of the SmartASS was carried out in conjunction with a Flightcom 403mc intercom unit and the output was simply connected to the Aux input of that unit 12 CHAPTER 2 INSTALLING THE SMARTASS In most installations the audio output wire probably doesn t need to be shielded unless it is very long or it runs near to a source of electrical noise If you wish to shield the wire the easiest way of doing that is to remove the braded shield intact from a piece of shielded cable and slip that over the audio output wire connecting one end of the shield to ground Heatshrink sleeving can be used to stop the ends of the shield from fraying If you wish to use the audio alert
16. h that the mode button can easily be operated while flying How exactly this panel is mounted depends on the thickness of the surrounding instrument panel 10 CHAPTER 2 INSTALLING THE SMARTASS If the instrument panel is no more than 4mm thick the SmartASS control panel can simply be mounted by drilling two holes one for the potentiome ter and the other for the push switch and then mounting those controls through the instrument panel The SmartASS control panel will be held in place by the nuts that fasten the controls to the instrument panel The hole required for the potentiometer is 9 5mm diameter and the hole for the mode switch is 6 5mm diameter The distance between the hole centres is 23mm If the instrument panel is more than 4mm thick several alternatives are possible 1 Mount the SmartASS control panel on a sub panel which is not more than 4mm thick as described above and then mount the sub panel somewhere 2 If it is possible to locally reduce the thickness of the instrument panel to 4mm or less by removing material behind where the SmartASS panel is to be located then that would allow the controls to be mounted as described above 3 The instrument panel could be cut away sufficiently to allow the bodies of the controls to pass through it The control panel can then either be bonded to the front of the instrument panel or it could be drilled near the corners to accept small screws to hold it to the instrument panel
17. mum audio volume By default this switch will be on and that gives the maximum audio output volume If you find that the audio output is very loud this switch can be moved to the off position to reduce the audio volume A Important The circuit board contains components that may be damaged by static electricity Try to avoid touching the components on the board and if possible remove any static charge that you may be carrying by touching something that is earthed before handling the unit After the switches have been configured check that the flat cable connector is still securely plugged into the socket on the circuit board and replace the cover and screws 2 2 Mounting the enclosure The enclosure can be mounted in any convenient position within the instru ment panel area Four M5 mounting holes are provided If possible mount close to the centreline of the aircraft to minimise the effect of roll on the accelerometer readings Remember to leave adequate space for the D type conector and the wiring harness a minimum of 65 mm should be allowed The length of the wires between the enclosure and the control panel is 1 metre The enclosure can be mounted in any orientation Although the SmartASS is robust avoid subjecting it to excessive vibration or extremes of temperature 2 3 Mounting the control panel The control panel holds the combined on off switch volume control and the mode button It should be mounted in a position suc
18. s two more wires can be connected Purple wire undercarriage warning If you want to use the undercarriage warning facility provide a switch that connects the short purple wire to ground when the undercarriage is down and locked When the undercarriage alert is activated you will hear ding check wheels down Pressing the mode button briefly will silence the alert Remember to enable this feature by setting the appropriate configuration switch as described on Page 8 If you don t want to use it just leave the purple wire unconnected Yellow wire general alert Switching this wire to ground will trigger the general audible alert When the general alert is activated you will hear ding alert Pressing the mode button will silence the alert If you don t want to use it just leave the yellow wire unconnected All of the long wires should be trimmed to length rather than coiled up if they are longer than you require Ensure that the screws that fasten the D type connector to the SmartASS are reasonably tight so that the connector will not come adrift Figure 2 2 on the facing page shows the connections to the SmartASS enclo sure Note Intercoms and radios often have the ability to mute the auxiliary input when radio transmissions are being received It is up to you to decide whether to mute the output from the SmartASS or not During development it was found that muting the SmartASS when radio message
19. s were received was distracting because its spoken messages were broken up It was better to not mute the SmartASS 2 6 INSTALLATION APPROVAL 13 but instead to keep its volume fairly quiet so you can still easily hear radio transmissions Note If the volume of the SmartASS s output is not well matched to the sensitivity of the existing equipment s input and that equipment has no means of adjusting its sensitivity please contact Smart Avionics for advice PITOT STATIC Figure 2 2 Connections Smart Avionics SmartASS Serial No Date PITOT STATIC Yellow General Alert Purple Undercarriage Alert Black Ground Red 12V Fused Supply White Auxiliary Input Intercom radio 2 6 Installation approval Before the aircraft can be flown with the SmartASS installed the installation has to be approved Exactly how this is achieved differs from country to country 14 CHAPTER 2 INSTALLING THE SMARTASS In the UK the installation must be inspected and approved by your PFA inspector and an entry made in the airframe log book The PFA will need to be informed that the SmartASS has been fitted Chapter 3 Using the SmartASS 3 1 The operating modes The SmartASS has three modes of operation Talking ASI Mode This mode simply speaks the current airspeed every few seconds The repeat period can be 3 6 or 12 seconds Also if the speed changes very rapidly the new speed is spoken straight aw
20. the following are true e The aircraft is moving at more than walking pace e The wind is blowing into the pitot and it is more than a very gentle breeze e The pitot cover is in position 4Due to the fact that airspeed is proportional to the square root of the dynamic pressure the effect of a small offset error in the pressure measurement is only really significant at very low airspeeds It s still worth removing the error to get the best possible result 3 4 SELF TEST FAILURE 21 It is expected that in normal use auto zeroing will occur from time to time and so it should not normally be necessary to manually zero the SmartASS unless you believe the reported airspeed is incorrect 3 4 Self Test Failure When the SmartASS is turned on it carries out a sequence of tests to check that it is functioning correctly If any of the tests fail the SmartASS goes into a loop continuously reporting the failure through the audio interface For all of the tests except one the failure is reported as ding fail number where number is the error code for the particular test that has failed However if the Flash Memory that holds the voice data cannot be accessed the failure message can t be played and so instead the error is signaled by bursts of random noise So to summarise if you turn the SmartASS on and you hear regular bursts of random sound then it means that it has a problem with the Flash Memory Otherwise if you hear a mess
21. uction This manual describes how to install and use the Smart Avionics Air Speed Speaker Mk2 hereafter referred to as the SmartASS Please read all of this manual before installing and using the SmartASS If you have any questions please send email to support smartavionics com 1 1 Why speak speed The SmartASS has been developed to provide the pilot of a home built experimental aircraft with a means of accurately determining their airspeed without having to look at the airspeed indicator It does this by speaking the speed in either knots MPH or KPH through the inter com radio system and hence into the pilot s headset It can be used during any phase of flight but it has been specifically devel oped for use during the approach phase when both airspeed and flight path need to be accurately controlled During the approach to a short field or if the conditions are challenging both speed and flight path are critical The SmartASS is helpful because 1 It reduces the amount of time the pilot has to be looking inside the cockpit so more attention can be paid to getting the flight path right 2 It supplies the pilot with airspeed information in a form that is easier to assimilate than by looking at an ASI 2 CHAPTER 1 INTRODUCTION 3 It warns the pilot when the speed has deviated significantly from a nominated target speed This last capability referred to as speed director mode really sets the Sm
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