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KeTop T40 User`s Manual V2.00

1. 8 4 6 Use of Connection Box Control cabinet Connection box KeTop CB211 IK LE IB IA E ooeseocaa s Ec c y KeTop e emme c Ig d Power supply E stop VA a enabling switch A n Data line f e Dust cover max wall thickness Hf KeTop TTxxx 45 mm 0 1969 in x QUEE ki ium E MI i E aeter E KeTop 10240 or Opening for jack pr KeTopIC220 poc c P dl E E HY N 25 mm 0 1 mm Server 0 984 in 0 00394 in Fig 8 18 Connection box KeTop CB211 in control cabinet 8 4 7 Minimum Bending Radius of Cable min 130 mm 5 118 in min 100 mm 3 937 in p K1 K1 Fig 8 19 Required minimum distance outside and inside the control cabinet 8 4 8 Technical Data of Connection Box KeTop CB211 8 4 8 1 General data Nominal supply voltage 24 V DC Safety extra low voltage Supply voltage range 18 V DC to 32 V DC 68 User s Manual V2 00 KEBI 0 OKEBA200 Maximum interruption time of supply voltage Power consumption Inrush current Safety class 8 4 8 2 Environmental conditions Operating temperature Storage temperature Relative humidity non condensing Vibration resistance operation Shock resistance
2. Fig 8 12 Shield connection in the control cabinet 8 3 5 Mounting Instructions ilia j pls aan RS 232 C RS 422 A WoW RSS K1 control cabinet wall K1 FAY ra ALL OLI Mounting hole ra S2 puer di 7 54 CAN ef E E ay E E pedes IISI IFI EEIT 77 E f max 5mm y Yi UU pall thickness f H 7 f LAL POA iL LLL V 25mm 0 1mm Fig 8 13 User s Manual V2 00 KEBA 2009 Dimensioned drawing for the opening for the S1 jack of the junction box 61 K E nDIm Accessories KeTop T40 8 3 6 Technical data of Junction Box JB 001 8 3 6 1 General data Nominal supply voltage KeTop 24V DC Supply voltage range KeTop 18 V DC to 32 V DC Max interruption time of the supply KeTop s 10 ms acc to EN 61131 Power consumption without KeTop with KeTop see corresponding KeTop User Manual Inrush current KeTop see corresponding KeTop User Manual Safety class IIl in accordance with EN 61131 2 and y EN 50178 8 3 6 2 Environmental conditions Operating temperature 5 C to 55 41 F to 131 F Storage temperature 25 C to 70 C 13 F to 158 F Relative humidity non condensing 5 96 to 95 Vibration resistance operation IEC 60068 2 6 5 Hz lt f lt 9 Hz at 7 mm 0 276 in 9 Hz lt f lt 150 Hz at 2 g 0 0044 pound Shock resistance operation 15g 11 ms IEC 60
3. Fig 4 3 Cable outlet on left and right side with data and control lines 4 3 Power Supply WARNING The device meets the safety class lll in accordance with EN61131 2 The 24V power supply for the equipment must be guaranteed through safe isolation of the low voltage circuits from dangerous contact voltage circuits e g by safety transformers or similar facilities WARNING The power supply circuit must be protected with a 3 15 A fuse Information When planning the power supply take into account the voltage drop on the KeTop TTxxx connection cable Specification of power supply lines in the KeTop TTxxx connection cable e Cross section AWG24 0 24mm e Material zinc coated copper strand e Line resistance lt 90 Ohm km lt 145 Ohm mile The nominal supply voltage directly on the handheld terminal without KeTop TTxxx connection cable is 24 V DC fully operational in the range 18 V DC 32 V DC Maximum interruption time of supply voltage lt 10 ms according to IEC 61131 Power consumption 4 32 W 240 mA at 18 V DC 180 mAat 24 V DC User s Manual V2 00 23 OKEBAZQ9 EB Connection KeTop T40 4 4 Emergency Stop Button and grey Stop Button The emergency stop button respectively the grey stop button used on the Ke Top features two circuits The contacts are normally closed The red yellow emergency stop button of the handheld terminal mee
4. 51 8 1 1 10 11 Dimensions MIT Sects qae aara ri Ge Irv ai 52 8 2 Wall Bracket with Height Adjustment plate KeTop WB 110 53 8 2 1 Height adjustment plate esee eee 53 8 3 Junction Box JB DOT epe rto an copia eee eased NND NUR EFE ees 54 8 3 1 Device descriptio oic se iue iiie Ure eue hal made er ee eee 55 8 3 2 nie 56 8 3 3 Connection Cad Bi asc aosa c cosa pid tnb t rne idum s Tapsco tus Ro co ausd radi dus bn deae 56 8 3 4 Shielding inside the Control Cabinet eeeeesseeesss 60 8 3 5 Mounting BR Cri dU ei e RICE NE OS Om 61 8 3 6 Technical data of Junction Box JB 001 ssssseeee 62 8 4 KeTop CB211 Connection BOx eesssessseeeeeessseeeeee enne nnne 62 8 4 1 rer riglloirs QC M 63 8 4 2 Iri er m 64 8 4 8 Technical data of the connection terminals ssessssssss 64 8 4 4 Drilling template for wall mounting eeese 66 8 4 5 DIN Rail Holder Mounting Set KeTop DR200 ssesssssss 67 8 4 6 Use of Connection BOX scaduta qe Cus euin ee remo uada 68 8 4 7 Minimum Bending Radius of Cable ssseeeees 68 8 4 8 Technical Data of Connection Box KeTop CB211 68 8 amp 5 Connection Cable KeTop T DXXxx iucissxse
5. n 6 56 or 13 12 ft a 17 pin jack female Fig 8 23 Intermediate cable KeTop IC2xx Download Cable KeTop XD040 K2 17 pin jack male The download cable XD040 is available with a length of 4 m 13 12 ft and plugged into the serial port connector in the cable entrance area of the KeTop or into the X6 of the KeTop CB23x Gatewaybox The cable is used for downloading software and for debugging Handheld Termi Gateway box Ke Download cable KeTop PC nal KeTop xxxx Top CB23x XD040 De S2 9 pin Serial X6 Serial S1 male scrip DSUB port port tion Signals Signals Signals connec female connec connec COMx tor connec tor tor sig tor nals Active 1 n c 1 1 lt gt 1 Sync Active 2 n c 2 2 lt gt 6 Sync TXD 3 TXD 3 3 lt gt 2 RXD CTS 4 n c 4 lt gt RXD RXD 5 5 lt gt 3 TXD User s Manual V2 00 KEBA 2009 Accessories RTS 6 n c 6 6 lt gt Active Sync D not used 5 3 hot used nicht verw The pins 1 2 and 7 of the serial port connector S2 are short circuited directly on the CPU board of the KeTop If you produce the serial download cable yourself you will need these three wires in the cable for the ActiveSync signal ili One pin has been removed from the male connector prevents from incorrect plugging in Tab 8 24 Pin assignment of download cable KeTop XD040 1 S52 VIEW PIN SIDE 9 pin DSUB female con
6. Connection diagram The connection diagramm shows the connection of power supply control lines emergency stop switch and enabling switch and data lines via the junction box User s Manual V2 00 KEB 0 OKEBA200 Accessories WARNING Danger to persons by electric shock e Only supply the device with power from voltage sources having protective extra low voltage e g SELV or PELV acc to IEC 61131 2 e Only connect voltages and circuits which are safely separated from danger ous voltages e g by means of sufficient insulation to connections termi nals or interfaces up to a rated voltage of 50 V Information e Only one connector S3 RJ45 Telplug for Ethernet or S4 DSSUB plug for CAN with active signals from the PLC is allowed to be connected Oth erwise conflicts between the CAN signals will occur e Due to the CAN specific wiring on the SUB D S4 connector the connec tion of RS232 C or RS 422 A to this connector is not possible 8 3 3 1 Ethernet KeTop Junction Box JB 001 19 K3 KeTop TTxxx K2 K1 2 i 1 1 6 pink 24 V DC UE 24VDC u black 2 2 GND 2 GND IN 8 brown green 3 2b 3 ESIOESESIR 3 donee stop circuit 1 9 white green um 4 E STOP_ES1 4 emergency stop circuit 1
7. Enabling pressed The enabling function is also described in EN 60204 1 2006 and corresponds to the state of the art The panic position on 3 stage enabling switches was introduced because limbs often become cramped when a person is in a state of shock and as a result is not able to release the enabling switch For this reason firmly pushing down on the enabling switch also leads to switch off The controller must be designed in such a way that machine movement is not initiated directly when the enabling device is activated but only as a result of the additional activation of a control button This may be via the handheld ter minal s membrane keyboard or graphical software buttons on the touch screen An optionally available joystick can also be used to trigger the machine move ment signal User s Manual V2 00 KEBA 2009 CE Conformity Directives and Standards According to EN 60204 only stop categories 0 or 1 are allowed for the enabling function i e stopping the machine with the enabling device must always be combined with switching off the power supply to the drive mechanisms In order to prevent incorrect permanent activation of the enabling switch by mechanical fixing devices it is recommended to limit the maximum duration of an accepted enablement This must be achieved by means of a controller lo cated downstream to the handheld terminal An enabling device is not a replacement for a two hand control device
8. will be displayed for 2 s if an error has been recognized in the program or if the program is not available in the KeTop Then the device changes to the loading mode the display indicates Program Loader ready See also chapter 6 3 Data Transmission from and to the KeTop on page 34 The following messages are only displayed in case of errors e The ROM contents are checked The message will be displayed if a ROM error has been recognized The device remains in this error condition A new start is only possible after turning off and on the device The FLASH type is checked The message 43 KEBA Basic Functions KeTop T40 NM 1or2 will be displayed if an unkown FLASH type is entered in the configuration data The device remains in this error condition A new start is only possible after turning off and on the device e The configuration data checksum is checked The message NM 1or2 will be displayed for approx 2 s if the checksum is not correct The device changes to the Configuration Loader mode A new start is only possible after turning off and on the device e The keypad matrix for pressed keys is checked The message will be displayed if one or more pressed keys have been found during test ing The device remains in this condition as long as the keys remain pressed After the keys are released the KeTop continues performing the self test e After the flash memory test the system program
9. 9 10 12 4 2 2 Examination of the conformity regarding the directive of EMC EN 61131 2 2003 chap 8 9 Programmable Controllers Part 2 Equipment require ments and test So the accordance to following standards is also given Electromagnetic compatibility EMC Generic standards Emission standard for industrial environments Electromagnetic compatibility EMC Generic standards Immunity for industrial environments EN 61000 6 2 2001 EN 61000 6 4 2001 12 4 2 3 Other standards For the design of the safety concept some parts of the following legally not bounded european standards has been used General procedure and safety principles Safety of machinery Basic concepts general priciples for design Part 1 Basic terminology methodology Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN ISO 12100 1 2003 EN ISO 12100 2 2003 Enabling switch Safety of machinery Safety related parts of control sys tems Part 1 General principles for design Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 10218 1 2006 Manipulating Industrial Robots Safety EN ISO 13849 1 2008 EN 60204 1 2006 100 User s Manual V2 00 KEB 0 OKEBA2009 Stop switch and ermergency stop switch EN ISO 13850 2006 EN 60204 1 2006 chap 9 10 Ergonomics EN 614 1 2006 EN 894 1 1997 EN 894 2 1997 EN 894 3 2000 Stability and impermeability of c
10. A 34 B 4 Interface test COM 2 RS 422 A KETOP S6 1 TxD 3 RxD Interface test COM 2 RS 232 C 47 KEBE Basic Functions KeTop T40 The interface test is performed on the basis of the interface parameters set during programming Factory set interface parameters the interface parame ters can also be checked in the menu Info gt COM Parameter 9600 Baud no parity 8 databits 1 stopbit During the interface test the selected interface appears on the display COMx y Transmit 2 Receive b ESEC interface 1 or 2 Mi interface type RS232 or RSxx2 for RS232 RS422 e Transmit The KeTop sends the ASCII characters 0 30H to z 7AH one after the other at intervals of one second The characters sent are displayed at the position a e Receive The characters just sent are received one after the other and displayed at the position b If the send receive line or the interface is defective nothing will be displayed 7 2 2 5 LED Test The LEDs are flashing at one second intervals The corresponding status is displayed 7 2 2 6 Display Display of all characters which can be displayed 7 2 2 7 Software Certain warnings are logged for diagnostic purposes and assist KEBA s service engineer in analysing errors Normally the display indicates the message No warnings The entries in this message storage are only for information Most warnings refer
11. Alt Lock is pressed Alt Selects a character of the 4 keypad layout level pressing Alt and the cor responding key simultaneously Alt Lock Switches over to the 4 keypad layout level and remains activated until the Lock key is pressed once again or another Lock key Shift Lock Ctrl Lock Enter Takes over a variable entered following that the cursor jumps to the next input field The value is sent to the PLC User s Manual V2 00 KEBA 2009 Configuration of KeTop e ESC Deletes the current input The old contents of the field before the input are displayed again cursor remains in current input field e Delete Deletes a character e gt T5 l Cursor control in case several input fields are available 6 4 4 2 Examples of Function of Variable Editor in the KeTop Example 1 T 3 ENTER 2 8 8 18 128 18 12B 123 Example 2 T g g ESC Lj S a a a Example 3 i ESC p ENTER 357 357 T 358 2 2 Example 4 DEL 8 ENTER 456789 _45678 45060788 456788 Example 5 Password entry data type STRING format INVISIBLE E 2 wx 3 gay ENTER 6 4 4 3 Display Character Set The following list shows the ASCII characters which can be displayed on the handheld terminal User s Manual V2 00 41 eksa O O O KEBA Configuration of KeTop KeTop T40 20 g
12. cordance with EN ISO 13849 1 eie eic bra ere reprints 82 12 2 7 Application of Handheld Terminals in Special Operating Modes 83 12 2 8 Information about the Emergency Stop Button ssssss 84 12 2 9 Application of Emergency Stop Button and Stop Button on the Handhelg Termifidlossss i oiseau attese uta ceni aded ccu ete 85 12 2 10 Information about Enabling Devices seeeeeee 87 12 3 Electromagnetic Compatibility 89 12 8 1 The electromagnetic environment interference sources in terference sinks and coupling paths eeeeeeeessesssses 89 12 3 2 JEMGImedSulBe sacas tacite urs eatasuques ed tutdes Spam Ecsv ete dcetans BUS 92 12 3 3 EMC measures on KeTop ssesssseeeeeeeeneenenrn nnn 96 12 4 List of the appropriate EC directives and applied standaras 100 1221 EC UNECUUBS Re ee eee ierit M eer ee 100 124 2 SAAS RETIRER 100 13 Conformity and Type Examination ssssssssseeem e 102 13 1 EC Conformity DSCIArallBll cca rrt tei puta esatta dette astra e tet itc aud 102 13 2 EC Type Examination Certificate ssseeeseseeeeeeeeeeeeneenn 103 User s Manual V2 00 7 KEBA 2009 KEB Introduction 1 Introduction 1 1 Purpose of the document This document describes the hand held terminal KeTop T40 This document contains all specifications required by machinery
13. grey pink Sah ESSIOBIESZR 5 emergency stop circuit 2 m 11 red blue Oum ESTOR ES2 6 Z emergency stop circuit 2 1 brown Tum ENABLE ED1 T enabling switch circuit 1 pos m 2 yellow Sam 8 ENABLE ED1 aa enabling switch circuit 1 neg 3 green v 12 ENABLE ED2 on enabling switch circuit 2 pos 4 grey 17 17 ENABLE ED2 10 c enabling switch circuit 2 neg i 11 mi violet liam not used not used C gt not used 9i 9 notused 10h10 not used se K2 s3 TDHICAN cha li blue 1313 __ 1 me pt 7D TD CAN le willie a d e m gt RD cmd orange 15 p15 D 3 em me pe n 16 16 4 4 Ethernet interface m 5 c i 1 D RJ45 female connector cm ei D RD cow a gt 3 be RD m m me D 8 8 om gt nime l S4 CAN cas Sam 4 o 5 GND Sun CAN z 8 m p L Fig 8 8 Connection diagram for Ethernet KeTop via junction box JB 001 User s Manual V2 00 57 KEBA 2009 KEBI Accessories KeTop T40 Information Point to point connections between KeTop and PLC require a crossed cable 8 3 3 2 CAN KeTop Junction Box JB 001 19 K3 KeTop TTxxx K2 K1 2 me pink UB 1 24 V DC UM 24VDC m 7 black 2n 2 GND Pan GND IN mL b
14. m 10 grey pink Sum 2 E STOP_ES2 EIN emergency stop circuit 2 11 red blue NE E STOP ES2 LEN emergency stop circuit 2 ui 4 brown LIE ENABLE ED1 m enabling switch circuit 1 pos 2 yellow Smh ENABLE_ED1 EE enabling switch circuit 1 neg mi green 12m 12 ENABLE ED2 Ens enabling switch circuit 2 pos 4 sey LAND 17 ENABLE ED2 LUN enabling switch circuit 2 neg ui Violet 11h11 not used notused 11 not used 9 9 not used 10d 0 not used T30 T40 T5O T100 S6 T41 TSOVGA S11 K2 3 13 TxD chm my ue 2 RxD 2 i d RTS me white LN 14 2 External device 3 18 m 9 pin DSUB RxD p rangs 4 ia xD female connector m 16 g8 k i 5 5 p a ND CTS km red Y 4 6 7 m M um 8 s e Fig 8 10 Connection diagram for RS 232 C KeTop via junction box JB 001 User s Manual V2 00 59 KEBA 2009 Accessories 8 3 3 4 RS 422 A KeTop T40 KeTop Junction box JB 001 19 K3 KeTop TTxxx K2 K1 S2 6 pink UI 1 24 V DC UN g24 VDC m 7 black 2 GND a GND_IN 8 brown green 3 3 E STOP ES1 3 ae Wi emergency stop circuit 1 white green H E A 2 E 4 Seal emergency stop circuit 1 10 grey pink 5 5 E STOP ES2 5 m mu ut emergency stop circuit 2 m CEBIT O 6 SSUES MN emergency stop circuit 2 brown Taah 7 E
15. DSUB and RJ 45 connectors Metallised or metallic housing Connect the shield to a large surface area e The use of pig tails for contacting the cable shield via plug pins is unsuitable The inductivity of such pig tails represents high impedance resistance for higher frequency interference this means an apparent break in the cable shield Interference is then no longer diverted and works directly on the inner lines User s Manual V2 00 97 OKEAZQ9 EB CE Conformity Directives and Standards KeTop T40 12 3 3 2 98 KEBI Fig 12 12 Insufficient contacting of a cable shield No pig tails Shielding inside the control cabinet In many cases a range of interference sources such as servo drive modules transformers contactors and relays is present in the control cabinet It is therefore necessary to run the cable shield from the connector housing control cabinet to the control continuous connection from the handheld terminal to the control When using the appropriate connection box and a shielded cable for the data line from the connection box to the control the continuous high frequency compatible connection of the shield from the KeTop to the control is guaran teed KEBA Gatewaybox CB 211 Le 1211 data line without shielding minimal length SHIE a 68 6 g KeTop Control line Enabling switch emergency stop E power supply Control unit N ESCORT WAX P
16. V2 00 51 KEB KEBA 2009 Accessories KeTop T40 8 1 1 10 1 1 Dimensions mm Fig 8 2 Wall bracket KeTop WBO090 front view 118 39 6 Fig 8 3 Wall brackets KeTop WB095 WB120 rear and side view Solenoids only valid for KeTop WB120 52 User s Manual V2 00 KEBA EBA 20089 Accessories 8 2 Wall Bracket with Height Adjustment plate KeTop WB 110 The powder coated black wall bracket is used for stationary operation or stor age of the KeTop The carrier is adjustable in 8 positions over a height of 320 mm 12 6 in Take care to hang up the carrier in all 4 points in the height adjustment plate The cable suspension must be mounted on the carrier using the screws delivered with the device KeTop WB 110 Wall bracket with cable suspension Fig 8 4 Wall bracket KeTop WB 110 with and without KeTop Height adjustment plate Cable suspension oe 8 2 1 Height adjustment plate For mounting the height adjustment plate use suitable screws not part of de livery User s Manual V2 00 53 KEBA 2009 KEB Accessories KeTop T40 120 mm 4 724 in ze Gis ES Eg oe BA BR gs E o 29 Ne N z 150 mm E ER 5 906 in a at oO 22 mm 0 866 in H e E or No Fig 8 5 Height adjustment plate for wall bracket WB 110 8 3 Junction Box JB 001 This chapter describes the junction box JB 001 which is used to
17. X H 4 DCDC Evaluation electronics converter Circuit 1 Circuit 2 az a S22 96 F Oi Ce2 k F N 1 9 amp y Yey 1 2 5 4 p NX __ Connection cable KeTop TTxxx K1 41 2 7 8 12 7 17 pin QonWelcabinet a aa ce teal es T 1 4 TD 2 12 17 _ Intermediate cable KeTop ICxxx 3 ED2 TED2 Terminal block socket K3 on connection box Male connector X1 on connection box p Connection box Male connector X2 on conncection box I Terminal block socket K4 ND ED1 JEDI ED2 lED2 on connection box 2 2 e Y i Feedback i control loop I KB i i i i Ad L1 L2 L3 i i t i 1 Ki 4 KA Enabling of PILZ dangerous movement i PNOZ s6 1 xa VM Ka i i i P i i AX 14 24 S23 S24 M y ed i y C7 ra i GND GND GND i i Note Normally closed contacts for feedback control loop of KA and KB must be forced guided Fig 4 7 Suggested wiring of enabling swithches to fulfill safety category 3 PL d for the enabling switch with PILZ control relay Also follow the instructions described in the PILZ operating manual about the device PNOZ s6 1 For calculation of the whole safety function enabling the control relay and all subsequent components have to be considered 4 5 2 1 Functional procedure e Only if both channel
18. brown green lt a Emergency stop circuit 1 GND 4 white green lt 4 Emergency stop circuit 2 5 grey pink lt 5 Emergency stop circuit 2 GND 6 red blue ele GND_IN le black lt TD transmit 13 blue lt 13 TD transmit 14 white lt 14 RD receive 15 orange lt 15 71 KEBA Accessories 8 7 72 KEBI K1 17 pin fe E male con Intermediate Description of signal cable ICxxx nector pin color of wires No RD receive 16 red GND 11 violet KeTop T40 K2 17 pin male connec tor pin No 16 11 Shielded signals Tab 8 22 Pin assignment of intermediate cable KeTop IC2xx K1 17 pin jack female view from connector side Am ps ZU o OIN Vi o NE ON Crimp contacts Q0 N 1 3 o O8 4x female contacts DSUB 0 08 0 22 mm o 17 Og AMP 5 166052 1 Crimp contacts AMP 5 166054 1 i pin 13 to 16 according to the table pin 13 to 16 according to the table 0 4 Ge el G 13x male contacts DSUB 0 2 0 56 mm AMP 5 166053 1 other pins according to the table D 13x female contacts DSUB 0 2 0 56 mm F AMP 66504 3 AN 5 7 other pins according to the table NO eu ze Dust cover 4x male contacts DSUB 0 08 0 22 mm l g o o K2 17 pin jack male view from connector side P 5 NN E M 17 15 14 s O9 O 4j N N o WAA SY 20r4m
19. instructions re garding safety and use as described in this manual see chapter 1 3 Intended Use of the Handheld Terminal on page 9 the product will in the normal case neither cause personal injury nor damage to machinery and equipment The instructions contained in this manual must be precisely followed in all cir cumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety features integrated in the handheld terminal 14 User s Manual V2 00 KEBS 0 OKEBA200 Safety notes Apart from the safety instructions given in this manual the safety precautions and accident prevention measures appropriate to the situation in question must also be observed Handling of KeTop You have chosen a high quality KeTop that is equipped with highly sensitive state of the art electronics To avoid malfunctions or damage through improp er handling follow these instructions during operation WARNING The following application areas are expressly excluded for the KeTop e Use in areas prone to explosion or fire e Use in mining e Outdoor use Other products must be used for these applications The KeTop housing must not be opened acception cable entrance area as the KeTop is sensitive to electrostatic discharge User s Manual V2 00 15 OKEBAZQ9 BN Safety notes KeTop T40 CAUTION Turn off the power supply before opening the cable entrance area of the KeTop Otherwise th
20. is invoked What will be displayed further depends on the program 7 2 Menu To access the main menu press the keys 1 and 2 after turning on the KeTop and the application MAIN MENU appears in the first line of the display After you release the keys the menu itself will be displayed 44 User s Manual V2 00 KEB WW KEBA 2009 Basic Functions Fig 7 1 Key combination when application is already running for access to Main Menu Information The access to the main menu can also be deactivated if required For details about the deactivation please refer to the manual dealing with the specific coupling For the following menus the keys of the first row are available as softkeys The last line of the display shows what functions are assigned to the keys of the first row Fig 7 2 Assignment of softkeys to keys In all menus the key 11 is the ESC key Apart from few exceptions the keys 12 13 are used to move up and down the brackets gt lt that identify the func tion to be selected The key 14 OK is used to confirm the selection 7 2 1 Main Menu The main menu provides the following functions Diagnosis Setup Info System Reset User s Manual V2 00 45 KILEnBIau KEBA 2009 Basic Functions KeTop T40 7 2 2 Diagnosis Menu The diagnosis menu is a submenu of the main menu and provides different test functions DIAGNOSIS MENU Keyboard Test Buzzer Test Enabling Swi Test COM Test L
21. lines cannot affect the internal electronics of the KeTop User s Manual V2 00 KEBA 2009 CE Conformity Directives and Standards e Itis not necessary to lay the KeTop cable separately 12 3 3 1 Shield connections The cable shield of the KeTop cable can be considered to be an extension of the KeTop shielded housing printed circuit board to the shielded housing of the communication partner e g PLC From this it can be deduced that the shielded connections from the cable shield to the device shields make a fun damental contribution to the interference immunity of the KeTop It is not necessary to wire shielded connections to earth The shielding connection in the KeTop is made via the RJ 45 connector in the connection slot Connecting the KeTop via the connection box e g CB211 guarantees safe shielding protection right through to the communication partner It is therefore urgently recommended to use a suitable KEBA connection box All connection cables available from KEBA KeTop TTxxx KeTop ICxxx Ke Top XD040 and KeTop CD040 guarantee correct shielding connection For self made cables the following conditions must be met for shielding data lines e Onevery connector design DSUB or RJ 45 the cable shield must be con nected to as large a surface area of the connector housing as possible m g D IG 2 H 1 DSUB ave Fig 12 11 Correct shield connection for
22. selecting the corresponding cable length for the handheld terminal s It is not possible for the working range of radio operated handheld terminal s to be limited by means of the cable therefore additional technical solutions are required for these handheld terminal s If the machine or equipment is operated with the handheld terminal care must be taken at this time to ensure that operation can only be controlled by the handheld terminal and cannot be operated from any other point on the equip ment The hazard zone may only be entered by the person who is operating the handheld terminal If it should be necessary for more than one person to work in the hazard zone at the same time each person present requires an enabling device and machinery movement may only be allowed after all the enabling devices have been activated 12 2 8 Information about the Emergency Stop Button In theory a perfectly designed machine should not require an emergency stop button since the Machinery Directive demands that a machine must be safe throughout its lifetime and in all operating modes In practice however one is aware that unforeseen situations arise in spite of all precautions In order to enable fast shutdown of the machine in these cases or to avert danger an emergency stop button is provided on most machines As can be seen from the following illustration a machine is permanently in the hazard state from the viewpoint of the emergency stop bu
23. the case of functional interference EMC problems first arise at interference sinks The following interference sinks can be identified dependent on the de gree of immunity to electromagnetic influences Immunity Interference sinks Transformers max Circuit breakers contactors Relays Power transistors min Transistor circuits Integrated switching circuits Tab 12 5 Examples for technical systems as interference sinks Control systems without integrated switching circuits are unthinkable and would therefore not be sufficiently immune without suitable EMC measures User s Manual V2 00 91 OKEBAZQ9 EB CE Conformity Directives and Standards KeTop T40 12 3 1 5 Coupling paths The transfer of interference signals from an interference source to an interfer ence sink can take place via various coupling paths Coupling paths very often consist of two or more parallel lines running closely together The coupling is a field coupling that takes place at low frequencies either via the electrical field capacitive coupling or via the magnetic field in ductive coupling At high frequencies and with corresponding expansion of the parallel running lines one speaks about an electromagnetic coupling due to close linking of both field types Direct coupling can occur when electrical circuits from the interference source and electrical circuits from the interference sink have common line compo nents If there is a large distance bet
24. to handling errors caused by the user 7 2 3 Setup Menu The setup menu is a submenu of the main menu and provides the following functions SETUP MENU Program Loader Parameter 48 User s Manual V2 00 KEBS 0 KEBA 2009 Basic Functions 7 2 3 1 Program Loader This function is used to set the parameters of the interface via which the pro gram is loaded from the PC into the KeTop These parameters are only relevant during the loading process This menu item does not start the loading process To switch the KeTop over to the loading mode press and hold the keys 1 and 2 simultaneously when turning on the KeTop until the message Program loader ready appears on the display 7 2 3 2 Parameter No setting values at present 7 2 4 Info Menu The info menu is a submenu of the main menu and provides the following functions INFO MENU Hardware Software COM Parameter 7 2 4 1 Hardware Important data of the device hardware are displayed 7 2 4 2 Software Version of software is displayed 7 2 4 3 COM Parameter Set interface parameters 7 2 5 System Reset The menu item System Reset included in the main menu restarts the Ke Top This process corresponds to a turning on and off of the device Pressing the two keys 1 and 2 switches the device to the loading mode 7 3 System Errors Fatal system errors can be caused by a defective hardware or an error in the system software no handling error In case a fat
25. which is specified for some machines e g presses and must therefore not be con fused In contrast to the enabling device the two hand control device forces the en dangered limbs of the operator into a safe position whilst the machine is in motion 12 3 Electromagnetic Compatibility The European Union obligates its member states to harmonise their statutory provisions in respect of electromagnetic compatibility by means of Directive 2004 108 EC In the following text this Directive is abbreviated to the EMC Directive All electrical and electronic device that is put into circulation in Europe must therefore conform to the fundamental safety requirements of the EMC Direc tive According to this Directive electromagnetic compatibility is the ability of a device plant or system to work satisfactorily in the electromagnetic environ ment without itself causing electromagnetic interference that would be unac ceptable to all devices plant and systems present in this environment In addition to the legal requirements described above the reliable functioning of an electrical device is also a fundamental quality characteristic of such a device As well as basic information concerning electromagnetic compatibility the fol lowing pages describe the implementation of the EMC requirements in respect of the KeTop product range of handheld terminal devices 12 3 1 The electromagnetic environment interference sources interference s
26. 068 2 27 8 3 6 3 Housing Construction Steel panel housing blue zinc coated Withstands grease oil lubricants alcohol etc Flammability class UL94 VO Dimensions Width 67 2 mm 2 6457 in Height 76 1 mm 2 9961 in Depth 26 mm 1 0236 in Protection degree IP20 Weight 220 g 0 485 Ib 8 4 KeTop CB211 Connection Box The KeTop CB211 connection box is used for integration of the KeTop in the machine system It is suitable for wall mounting and can also be mounted on a mounting rail through the use of the mounting rail assembly kit KeTop DR200 The KeTop CB21 1 connection box has the following connec tions 62 User s Manual V2 00 KEBA 2009 KEBI Accessories 8 4 1 Construction Fig 8 14 View and device description of the Gateway box Status and error LEDs PG gland M20 for voltage supply en abling switch and emergency stop PG gland M16 for separate functional Coninvers female connector for KeTop ground status as supplied with dummy connection cable plugs PG glands M16 for data lines B PG glands M16 for data lines status as supplied with dummy plugs h WARNING Danger to persons by electric shock e Only supply the device with power from voltage sources having protective extra low voltage e g SELV or PELV acc to IEC 61131 2 e Only connect voltages and circuits which are safely separated from danger ous voltages e g by means of suffici
27. 3 1 ropa 18 3 2 Ergonomic Feat Bg odora i ee ee ox Ub b Neq ee eee ERES nodu 19 3 3 0 1 9 M ee 19 3 4 Operating and Display Panel esses enne 19 3 5 Hardware cocos sa UR EU POR cakes SUID UNE Re UU ExR DA EGO IU NIA I M np KM ULM PLI N 19 SR OMMENIRU 8 22 ec cc enm 20 A COnMCCHON Mec 21 4 1 Gable Entrance AT oueossestusade deed vupib reri Dresd aid etic bata blu Coin salta ts 21 4 2 Cable Routing in Cable Entrance Area ssssseeee 21 4 2 1 Cable outlet left right sese 23 4 3 Power SUPPLY M 23 4 4 Emergency Stop Button and grey Stop Bultton seeeesssses 24 4 5 Enabling WIDE uan soit ct oaa aestas hbta a ipaq caue Pep ai ub ipu ensc ta op R NN LE 25 4 5 1 FUNCUONINO meer EE Ea 25 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Relay 28 4 6 Foreseeable Misuse of Enabling Switch seesesesssseees 29 4T oo Em 29 4 7 1 Connection diagram unen inni tn rk niennean i ne auta read cRk aaa 30 4 7 2 General information about the RS 422 A interface 30 48 RO 232 o ser E T eee 30 4 8 1 Connection digualTisas a aua asaguax tnana ata cxtat saisaa asas ets ensuite 31 4 9 Serial port female connector S2 f
28. 38 KEBI KeTop T40 Data words must only be specified at Siemens and NAIS couplings The data word contains the PLC variable and corresponds to the input field Variable number at other couplings Selection possibilities Data type UINT8 SINT8 UINT16 SINT16 UINT32 SINT32 FLOAT32 STRING Selection possibilities Format DEC HEX BIN BCD INVISIBLE TEXT 1 O type 1 byte 1 byte 2 bytes 2 bytes 4 bytes 4 bytes 4 bytes n bytes Length Value range 0 255 128 4127 0 65535 32768 32767 0 4294967295 2147483648 2147483647 8 4 10338 3 4 1038 Description decimal 0 9 hexadecimal 0 9 A F binary 0 1 Binary Coded Decimal 0 9 Entry of passwords Each character entered is displayed as possible with I O type IN and data type STRING only The variable format TEXT enables calling a text from the internal text memory via variables Depending on the text number the data type The variable format TEXT enables calling a text from the internal text memory via variables Depending on the text number the data type UINT8 UINT16 or UINT32 must be used only allowed with I O type OUT If the data type STRING is used the contents of the variable will be displayed read in on the KeTop as ASCII character string and transmit ted to the control after pressing the Enter key Output The variable is read from the PLC or written by the PLC and displaye
29. 4 Emergency stop circuit 1 10 grey pink m grey pink E STOP ES2 54 Emergency stop circuit 2 ptt red blue l red blue xL E STOP ES2 6 Emergency stop circuit 2 1 brown Xx brown ENABLE ED1 7 Enabling switch circuit 1 pos mp2 yellow MEI yellow x ENABLE ED1 8 j Enabling switch circuit 1 neg AS green i2 green zi ENABLE ED2 9l Enabling switch circuit 2 pos m 4 grey ubi grey RI ENABLE ED2 10 1 Enabling switch circuit 2 neg me violet 1 violet 7 X RS232 C T 10 1 External device RO 2e TD 6 K2 3 TxD Geel i blue hi blue HIS TxD 4 p DRXD nm d white m4 i white amk 14 5 RD um H orange h 15 orange i ly 15 I 6 GND m r Gm j p zi an 16 SHIELD mf Om l i red am 1 a i Ji Dip switches for RS 232 C B1 B2 Fig 4 9 AConnection diagram KeTop with RS 232 C via connection box CB211 Serial port female connector S2 for Debug Interface RS 232 C This interface will be used for programming the KeTop T40by the programming software KeTop PS040 For that purpose the download cable KeTop XD040 is available The following interface parameters are defined and cannot be changed 8 data bits 1 stop bit no parity no handshake The debug interface is assigned to the COM 1 interface port in the software KEBA 2009 81 KE BI Labelling of Keys KeTop T40 5 Labelling of Keys Since different functions can be as
30. AS Fig 12 13 Example of a correct shield connection in a KEBA connection box If for some reason a connection box cannot be used the continuous connection of the shielding on less critical interface types such as RS 232 C takes place by contacting the connector housing with the control cabinet and inside the control cabinet by contacting the shielding with the control cabinet using User s Manual V2 00 KEBA 2009 CE Conformity Directives and Standards shielding clips The smaller the distance between the contacting of the con nector housing on the control cabinet to the cable clip in the control cabinet the better the shield damping i Data lines to from the control KeTop Y EE i ai To the terminals for a power supply enabling switch emergency stop Control cabinet wall The interference immunity of the device with the connection type presented above is also decisively influenced by the satisfactory separation of the control signals and the data line signals The better the separation of the two signal types and the shorter the shielding connection the higher will be the interfer ence immunity of the complete system If the Ethernet is used as the communications interface KeTop T100 only one of the two connection cables provided for the purpose of connecting to a control system must be used IC020 or IC040 Both cables carry the Ethernet signals to a suitable connector RJ 45 a
31. BA 2009 CE Conformity Directives and Standards 12 CE Conformity Directives and Standards 12 4 European Union Directives It is a fundamental goal of the European Union to create an internal market within Europe and linked to this the dismantling of trade barriers In order to achieve this goal the European Treaties guarantee four freedoms e Free trade in goods e Right of establishment e Free exchange of goods and services e Free movement of capital Free trade in goods means that quantitative import restrictions on goods are prohibited between the member states Goods that are hazardous to the safety of people or the environment are ex cluded Such products can be disallowed by member states in their sovereign territory In order that free trade may also be guaranteed for these products the national safety regulations of the member states are harmonised by means of European Union Directives These Directives exist for a range of product classes such as machinery medical products and toys However Directives have also been compiled for further common product safety aspects such as protection from electricity and explosion and electromagnetic compatibility The Directives are aimed at the member states whose task is to convert them into national law The Directives therefore have legal character CE marking certifies that the manufacturer fulfils all obligations in relation to the product on the basis of the E
32. C Directives The CE mark is the passport within the EC and is defined on behalf of the supervisory authorities Additionally independent accredited notified bodies can be commissioned to carry out an EC type examination and draw up a certificate It is not however a safety mark or mark of conformity which can only be awarded by independent testing agencies Both the Electromagnetic Compatibility Directive EMC 89 336 EC and the Machinery Directive MD 2006 42 EC are applicable to the handheld termi nals 12 2 Machinery Safety Additional measures must be taken wherever faults arising in the machinery may Cause personal injury or significant material damage These measures User s Manual V2 00 79 OKEBAZQ9 EB CE Conformity Directives and Standards KeTop T40 must also guarantee a safe operating condition for the whole system in the event of a fault Although the handheld terminal is not strictly speaking a machine it does however perform important tasks to guarantee the safety functions of a ma chinery to which it is attached The handheld unit has for example the Emergency Stop safety function and an enabling device for use in special operating modes It is as a result a Safety Component in the sense of the Machinery Directive Safety components or parts whose failure or faulty operation put the safety of people within the hazard area of the machine in danger fall expressly within the range of appl
33. ED Test Display Software 7 2 2 1 Keyboard Test Tests the keypad of the KeTop All keys pressed from 2 to 32 are displayed one after the other in the line Pressed Key The key 11 is the ESC key 7 2 2 2 Buzzer Test The buzzer remains turned on until you quit the menu by pressing ESC 7 2 2 3 Enabling Switch Test The state of the enabling switch will be displayed If the enabling switch is in the home position or enabling position the fol lowing message appears on the display Switch is now in UNPRESSED or ENABLED position If the enabling switch is in the panic position enabling switch completely pressed the following message appears on the display Switch is now in PANIC position 7 2 2 4 COM Test All interfaces available in the KeTop can be selected for testing They can be tested without being connected to the PLC 46 User s Manual V2 00 KEB KEBA 2009 Basic Functions COM Test COM1 RS232 COM2 RS232 RS422 At the interface to be tested the transmitter and the receiver must be linked together e g directly at the connectors in the cable entrance area or onsite at the end of the signal lines The terminal and signal designations of the following drawings refer to the connectors in the cable entrance area Fig 7 3 Fig 7 4 Fig 7 5 User s Manual V2 00 KEBA 2009 KETOP S2 Interface test COM 1 RS 232 C debug interface KETOP S6 A 2
34. ETOP C30 KETOP T40 KETOP C40 KETOP C35E Safety specifications ode control are only ts the request Applicant s Valid until The examined type con 17 may 2006 on machiner The validity of this certificate is provisions outlined on the reve Date of issue 29 September 2009 Certification Body SIBE Schweiz Valid from P O Box 3518 29 December 2009 CH 6002 Lucerne Switzerland Safety Engineer Head of Certification Body H teatro f Lus M Luzzatto P Keller User s Manual V2 00 1038 KEBA 2009 KEB
35. KEMRO KeTop T40 User s Manual V2 00 Translation of the original instructions KEBA Automation by innovation Document V2 00 article no 61137 Filename t40 bhen pdf Pages 103 KEBA 2009 Specifications are subject to change due to further technical developments Details presented may be subject to correction All rights reserved A KEBA AG Gewerbepark Urfahr A 4041 Linz Tel 43 732 7090 0 Fax 43 732 7309 10 E Mail keba keba com D KEBA GmbH Automation Leonard Weiss StraBe 40 D 73037 G ppingen Tel 49 7161 9741 0 Fax 49 7161 9741 40 E Mail keba keba com US KEBA Corp 100 West Big Beaver Road Troy MI 48084 US Tel 1 248 526 0561 Fax 1 248 526 0562 E Mail usa keba com Beijing Austrian KEBA Science and Technology Development Ltd Room B516 Nan Xin Cang Tower A22 Dong Si Shi CN Tiao Dong Cheng District Beijing 100027 P R China Tel 86 10 6409 6592 Fax 86 10 6409 6312 E Mail chi na keba com www keba com KeTop T40 Record of Revision Record of Revision Version Date Change in chapter Description changed by V1 70 07 2009 all Insert or adapt requirements 2006 42 EC EN ISO Ib 13849 1 ZT 05 V2 00 08 2009 all Release Ib kreu mahr User s Manual V2 00 3 OKEBAZQ9 BN Table of Contents Table of Contents 1 WUE GUON uiro taser idenccterestuastotassatenntedsiindawisdtesdncniatunlivanldoldehanndaridututbalstetatarheiad 9 1 1 Purpose of t
36. NABLE_ED1 Ta g enabling switch circuit 1 pos yellow 8 8 ENABLE_ED1 MN enabling switch circuit 1 neg green 12 i 12 ENABLE ED2 NN g enabling switch circuit 2 pos met grey LANE 17 ENABLE_ED2 ab enabling switch circuit 2 neg L5 violet 11 11 notused 11 not used be not used 4 9 9 not used pr jo not used T30 T40 T50 T100 S6 T41 TSOVGA S11 K2 3 A TXD ant blue 15 b 13 1 B TXD Che white 14 14 2 A RXD Om orange 15m 15 3 m 16 mgh 18 4 5 if l B RXD mf ted B 7 8 ma Sula Oy Fig 8 11 Connection diagram for RS 422 A KeTop via junction box JB 001 8 3 4 Shielding inside the Control Cabinet In many cases several interference sources exist in the control cabinet such as servo drive modules transformers contactors and relays Therefore it is necessary to continue the cable shield from the connector shell control cabi net up to the PLC continuous connection from handheld terminal up to PLC 60 KEBI User s Manual V2 00 KEBA 2009 control cabinet max 5 mm Accessories wall thickness La CAP IOBIESS N Ethernet RS 232 C R power supply emergency stop enabling switch CAN lem ce a S 422 A x
37. UB 0 08 0 22 mm AMP 5 166054 1 pin 13 to 16 according to the table 11xSt contacts DSUB 0 2 mm AMP 5 166053 1 other pins according to the table 150 mm 5 91 in ka K3 11 pin female connector Glued cable bushing 17 pin circular connector mus ee K2 8 pin RJ 45 jack Ethernet Connect shield 8 6 User s Manual V2 00 KEBA 2009 130 mm 5 12 in 2 5 5 10 15 or 20 m 8 2 16 4 32 8 49 2 65 6 ft Fig 8 21 Connection cable KeTop TTxxx Intermediate Cable KeTop IC2xx The KeTop intermediate cable is used to connect the connection box and the jack in the wall of the control cabinet Cables with the following lengths are available e KeTop IC240 4 m 13 1238 ft e KeTop IC220 2 m 6 5619 ft The KeTop connection cable withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants K1 17 pin fe intermediate K2 17 pin Description of signal male con cable ICxxx male connec liia color of wires tor pin No Enabling switch circuit 1 pos 7 brown 7 Enabling switch circuit 1 neg 8 yellow lt 8 Enabling switch circuit 2 pos 12 green lt 12 Enabling switch circuit 2 neg 17 grey lt 17 n c 10 n c lt 10 24V DC 1 pink lt 1 n c 9 n c lt 9 Emergency stop circuit 1 3
38. a L 224 amp g 21 i l 23 E1 P 8 22 b g 6 T 1226 r v 23 C a E227 T 4 24 d 4 228 X 3 25 e a N 229 Es 26 f i F 230 E6 P 27 g 6 1232 T o 28 h z i t 232 E8 9 0 29 i e r ht 233 9 0 2A J e 4 u 1234 ti d 2B k I V T 1235 6 9 ic l 1 A l 236 EC e F 2D M 1 i 237 ED A 2E 1 n A 238 EE 3 47 2F 0 239 EF fl 30 8 p E Pa u 240 FO 4 331 q Z 3 T 241 p1 t t1 5032 2 r fi v 242 F2 2 I 51 33 3 S W j243 F3 f qll 52 34 4 t 3 E 44 F4 f 1 53ps 5 u i F 2 J 2 a 54 36 6 V Jl m2 7 2 l 55137 7 W 4 t 56 8 X d 1 d 25 19 57139 9 y 9 il l 26 1A 9 58 Z l r 27 18 59 1 c 1 28 L i amp 4 u 29 1D 8 Y u l 30 R d l y f a E Fig 6 6 Character set that can be displayed on KeTop T40 42 User s Manual V2 00 KEBI SKFBA200 Basic Functions 7 Basic Functions 7 1 Power On Self Test User s Manual V2 00 KEBA 2009 The KeTop performs a power on self test The safety functions are not tested in this case If no error occurs the test steps marked by bullets will be carried out one after the other in brief sequences e The internal signal buzzer of the KeTop triggers a short audible signal e The program is checked Normally the following message is displayed Version of boot software The message
39. al error occurs the following will be displayed User s Manual V2 00 49 OKEBAZQ9 EB Basic Functions KeTop T40 As component number E error number module name B line number in source code task name E additional information WAE time between turning on of device and occurrence of error in days hours minutes seconds and milliseconds Information e Since fatal errors are not stored in the device please note the complete text displayed and contact a service engineer from KEBA e lfa system error occurs in the KeTop the KeTop will no longer respond to incoming packets To correct this error turn the KeTop off and then on again 50 User s Manual V2 00 KILEnDIA KEBA 2009 Accessories 8 Accessories Wall Bracket without Height Adjustment plate KeTop WBO090 WB095 WB120 The powder coated black wall bracket is used for stationary operation or stor age of the KeTop Three types of wall brackets without height adjustment plate are available 8 1 KeTop WB090 KeTop WB095 KeTop WB120 Wall bracket without cable Wall bracket with cable sus Wall bracket with cable suspen suspension pension sion and solenoids G J Ca 6 Fig 8 1 Wall brackets KeTop WB090 WB095 and WB120 Carrier Cable suspension solenoids User s Manual
40. ansport Conditions e Disposal e Technical Data e CE Conformity Directives and Standards 1 4 2 Not contained in this document e Mask description of the application 1 5 Further documentation Doc Nr Document name Target group 62010 Serial Gateway Coupling 61867 Serial MMI COM Coupling 61871 Siemens S5 Coupling 61869 KEBA Standard Protocol 61907 Serial T Flex Coupling 1 6 Definition of terms This user s manual corresponds to machinery directive 2006 42 EC The terms used in this manual that come from the machinery directive are the same as in the preceding MD 98 37 EC Within standard EN 60204 1 the following term has changed EN 60204 1 1997 EN 60204 1 2006 Enabling device Enabling control device chapter 10 9 In order to avoid ambiguity for users this manual still uses the term of EN 60204 1 1997 1 7 Information about MD 2006 42 EC The machine directive MD 2006 42 EC will be valid from 2009 12 29 without any transition period This means that all machines and safety components that will be brought to market after this date have to confirm this new MD and its harmonised standards For handheld terminals from KEBA this means that besides the new machine directive also the standard EN ISO 13849 1 2008 will be used EN ISO 13849 1 demands for the safety relevant component enabling switch the specification of category and Performance Level PL and for emergency stop buttons and grey stop buttons the specification
41. asing EN 60529 1991 EN 61131 2 2003 chap 12 Electrical safeness and fire protection EN 61131 2 2003 chap 11 EN 50178 1997 Environmental Conditions EN 61131 2 2003 chap 4 EN 50178 CE Conformity Directives and Standards Safety of machinery emergency stop equipment func tional aspects principles for design Safety of machinery Electrical equipment of machines Part 1 General requirements Safety of machinery Ergonomic design principles Part 1 Terminology and general principles Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 1 General principles for human interactions with displays Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2 Displays Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3 Control actuators Protection degree of casing Programmable controllers Part 2 Equipment require ments and tests Programmable controllers Part 2 Equipment require ments and tests Electronic equipment for use in power installations Programmable controllers Part 2 Equipment require ments and tests Electronic equipment for use in power installations For the US market these standards had been used furthermore UL examination for industrial control equipment UL 508 17th edition ZCSA C22 2 No 14 UL examination for robotic applicatio
42. ation Instructions for opening the cable entrance area e Lay the KeTop with the display facing down onto a plane and clean table preferable on ESD pad and take care not to damage the KeTop and its operating elements e For opening and closing the cable entrance area use the following type of screwariver Phillips size 2 Instructions for modifications in the cable entrance area e Unplug the main connector S19 by pulling on its wires with your fingers Do not use any sharp objects e Forunplugging the RJ 45 jack S6 actuate the locking lever f C Fig 4 2 Uplugging main connector S19 and RJ 45 jack S6 main connector RJ 45 jack WARNING e Make shure that the main connectors S19 and the RJ 45 jack S6 correctly snap in when you plug them in Otherwise the emergency stop functionality S19 or the correct shielding S6 might not be given any more e Validate the emergency stop functionality before re starting the KeTop Information Instructions for closing the cable entrance area Make sure that e the sealing is clean not damaged and correctly positioned in the cable entrance area e nocables are squeezed in e the cover of the cable entrance area is attached again with all 6 screws torque 0 4 bis 0 5 Nm Otherwise the protection degree cannot be guar anteed User s Manual V2 00 KEBA 2009 Connection 4 2 1 Cable outlet left right
43. aximum current Utilization category EAO BR 84 Boa IDEC XA series Bios 11 6 Enabling device Output type Rated voltage Rated current Max current up to output cut off circuit 1 circuit 2 Max inductive load Reverse polarity protection Short circuit and overload protection Operating cycle 29 position 3 position Actuating force from 15 position to 2 position from 2 position to 3 position Data according to EN ISO 13849 1 2008 Enabling Category Performance Level Proof Test Interval PFHg Panic Category Performance Level Technical Data Hitachi H8 2144 1 MB flash 128 kB SRAM RS 422 A or RS 232 C RS 232 C debug interface in the device 24 V DC 10 mA each contact 1000 mA each contact DC 13 in accordance with IEC 60947 5 1 100 000 100 000 Solid state output 24 V DC voltage tolerance 19 2 V DC to 30 V DC according to EN 61131 2 500 mA max 1 5A 0 8A 145mJ 1 16 H 24 V DC 500 mA compare able with DC13 according to EN 60947 5 1 Yes Yes 105 5x 104 5 N typically 20 N typically 3 d 20 years 8 1497 xx 30077 77 KEBE Technical Data Proof Test Interval PFHg KeTop T40 20 years 1 35 x 107 The monitoring device was not taken into consideration when calculating the MTTF values You can also refer to chapter 4 5 1 2 Panic on page 26 and chapter 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Rela
44. bed in the user s manual The safety advices in the following chapters must be considered absolutely Further informations to safety and EMC are included in chapt CE Con formity Directives and Standards They must be considered absolutely 17 KEBE General product description KeTop T40 3 General product description The handheld terminal KeTop T40 is a portable operating and display device made for industrial use With its rugged design and its optimised ergonomics itis ideal for a great variety of applications e Operator panel for machines and plants e Teach and programming panel for robots Start up device for drives e Handheld operating device for machine tools The configuration of the KeTop T40 is performed by means of the configuration software included in the KeTop Startkit T40 available at KEBA 3 1 Construction Fig 3 1 Construction of KeTop T40 cal protection columns 8 lines Detachable cover for insertable labels 8 insertable labels for individual label ing below label cover g Strain relief for connection cable deliv ered with the connection cable Run LED green 18 User s Manual V2 00 KEB KEBA 2009 General product description E Two 3 position enabling switches left Multigrip handle and right twin circuit Wl Cable entrance area lid Blind plug for cable outlet not used to guarantee the degree of protection IP65 3 2 Ergonomic Featur
45. capacitors which are connected to the metal hous ing on one side and X capacitors connected between the phases or between phase and neutral 93 KEBE CE Conformity Directives and Standards KeTop T40 N N g PEO T OPE B J l1 e P ed P Fig 12 6 Line filter The desired filter effect is basically governed by the correct contact between the filter housing and the shielded housing of the device The line filters must therefore be placed directly at the inlet to the shielded housing of the device and a very good connection must be made between the metal housing of the filter and the shielded housing of the device If placement at the inlet is not possible for reasons of space partly shielded connection lines must be used In doing so the following procedure is to be followed If the filter is placed inside the shielded housing of the device the line cable must be shielded from the inlet through to the line filter and the cable shield contacted on both ends This prevents the propagation of interference on the line cable inside the device It also prevents any electromagnetic fields that may be present inside the device from penetrating the line cable Device Clips for screen contacting connected to the housing ra P N uu Line filter Line filter well t 1 A Line cable outside N and E as sho
46. cause the power supply to the machine or set of machines in a plant to be switched off stop category 0 or 1 in accordance with EN 60204 1 Radio controlled handheld terminals Stop button Wireless handheld terminal s present a different case These devices are not normally assigned to a specific machine but can be frequently logged on and off whilst the machine is in operation and can also be switched between dif ferent machines For this reason the stop button is not always operational and the operating status is not clear to everyone Therefore for stop functions in wireless controllers EN 60204 1 2006 Safety of Machinery Electrical Equipment of Machines Chapter 9 2 7 3 demands The operating means to initiate this stop function shall not be marked or labelled as an emergency stop device even though the stop function initiated on the machine can be an emergency stop function For this reason for radio controlled handheld terminal s KEBA uses a stop button that features all the mechanical characteristics of a normal emergency stop button but is of a neutral grey colour In contrast to the red yellow emergency stop button there is no need to switch the stop output signals of the radio receiver into the machine s normal emer gency stop circuit It can also be used to stop individual safety zones of a machine or plant where functions such as Safe operational stop can be trig gered This means that the drive components are saf
47. chi nery Safety related parts of control systems which defines Performance Levels PL a to e for control parts that are relevant to safety The PL depends on the safety category the MTTF value and the degree of coverage of diag nosis DC of the corresponding safety circuit As in the preceding standard EN 954 1 the safety category describes the structure of the safety function The Performance Level PL which describes the conditional probability of failure and the defect discernability of the safety function has been added The selection of the PL has to be done by the manufacturer of a machine depending on the real risk potential The risk potential will be be determined from a hazard and risk analysis In case of hazards that can cause irrevisible injury or death usually a Performance Level not less than PL d is required User s Manual V2 00 KEBA 2009 CE Conformity Directives and Standards The category of the Performance Level determines if e the system has been built in single circuit technology which means that a failure will lead to a loss of safety although the availability of components and parts is high category 1 e the system has been built in single circuit technology which means that a failure will lead to a loss of safety but the failure will be detected by the system and will be displayed somehow or other category 2 e the system has been built in multiple 2 circuit technology and that a fault wil
48. circuits beginning from the actuating elements up to the connecting terminals For the evaluation circuits different technologies and circuits are used Due to the electronic switching contacts their lifetime does not depend on the load provided the nominal values of the load ohmic inductive and ca pacitive are not exceeded The switching elements of the enabling switches are protected against re versed polarity The outputs of both circuits are protected against short circuits and overload Circuit 1 thermal protective circuit Circuit 2 fold back line 4 5 1 Functioning The actuating element consists of two symmetrically arranged slides The po sition of these slides is detected by electrical switches and transmitted to the evaluation electronics Positions of enabling switch Position Function Enabling switch Contacts 1 home position is not pressed enabling outputs are open 2 enabling is pressed Bra DUK outputs ar closed 3 panic is pressed strong Saving oulputs are open Tab 4 4 Positions of the enabling switch WARNING The enabling switch must be tested cyclic 6 monthly by pressing the panic position Watch the machine performing the panic function after pressing the enabling switch User s Manual V2 00 25 OKEBAZQ9 EB Connection KeTop T40 4 5 1 1 Enabling hk EN home position x 7 enabling Y home position y y 1 2 3 zT x Circuit 1 OFF ON isla Enabling Evaluation Circu
49. connect a KeTop to a Kemro PLC via Ethernet CAN RS 422 A and RS 232 C User s Manual V2 00 KEBA 2009 54 KEBAB Accessories 8 3 1 Device description dy o M ej Fig 8 6 View of the junction box JB 001 Mounting nut User s Manual V2 00 55 KEBA 2009 KEB Accessories KeTop T40 8 3 2 8 3 2 1 8 3 3 56 Connection R S3 Ethernet RS 232 C RS 422 A a efelele oja ajelee 12 34567 89 1011 8 Fig 8 7 Connectors of the junction box JB 001 S 17 pin Coninverse female connector for SEl 11 pin terminal block for power supply the KeTop connection cable emergency stop switch and enabling Switch for this terminal block a plug will be needed see below EK RJ 45 female connector for Ether SZ 9 pin DSUB male connector for CAN net RS 232 C or RS 422 A connection connection Order data of the plug for the terminal block S2 For the terminal block S2 a separate plug is required This plug with material number FMC 1 5 11 ST 3 5 can be orderd at Phoenix
50. ction This means that a fault will lead to loss of safety although components with category 4 PL e are integrated into the safety function as one of the components being used has category 2 When chaining several PLs the overall PL can decrease For more information read EN 13849 1 chapter 6 3 The proof of attainment of a safety category can take place with the aid of an FMEA Failure Mode and Effects Analysis in which all the faults that could possibly arise are simulated either theoretically or in practice and it is dem onstrated that the requirements of the category are fulfilled 12 2 7 A Application of Handheld Terminals in Special Operating Modes For the manual control of machines in special operating modes where safety depends on the timely reaction of the operating staff it is absolutely essential that the operator can overlook the operating area The handheld terminal has the advantage that the operator can get very close to the control panel User s Manual V2 00 83 OKEBAZQ9 BN CE Conformity Directives and Standards KeTop T40 At the same time the danger of misuse increases with mobility since in remote locations where it is not possible to observe the operating area machine movements can also be set in motion with the handheld terminal knowingly or unknowingly The machine operator therefore has to find the right compromise between necessary flexibility and a reasonable limitation of the working range when
51. curring interference e Ignition impulses of combustion engines e Sparking of commutator motors e Electromagnetic fields of induction furnaces arc welding device micro wave device etc e Pulse currents from frequency converters and switching power supplies e Electromagnetic fields of radio and telecommunications device Randomly occurring interference User s Manual V2 00 KEBA 2009 CE Conformity Directives and Standards e Ignition impulses of fluorescent lamps e Switching procedures on inductive electrical circuits e Contact bounces when closing or opening make and break contacts e Voltage fluctuations on heavy load switching procedures There is a series of test standards for the above listed sources of interference intentionally or unintentionally caused by technical systems which simulate this interference e IEC 61000 4 3 High Frequency Electromagnetic Field Immunity Test e IEC 61000 4 4 Electrical Fast Transient Burst Immunity Test e IEC 61000 4 6 Test of Immunity to Conducted Disturbances Induced by High Frequency Fields e IEC 61000 4 8 Power Frequency Magnetic Field Immunity Test e IEC 61000 4 11 Voltage Dips Short Interruptions and Voltage Variations Immunity Test All the international Standards listed here are also available as European Standards The Product Standard IEC 61131 2 demands testing to these Standards and also defines the severity level 12 3 1 4 Technical systems as interference sinks In
52. d in the corresponding variable format The output field must be identified by the character User s Manual V2 00 KEBA 2009 IN OUT Configuration of KeTop IN input An empty input field is displayed Pressed keys appear on the dis play one after the other After pressing Enter the key string entered is evaluated and transmitted to the PLC Pressing the Esc key cancels the editing process and the value in the PLC remains unchanged The input field must be identified by the character combination of input and output The variable can be written by the PLC but also entered on the KeTop and transmitted to the PLC Pressing Enter completes the editing process and the value entered is trans mitted to the PLC Pressing the Esc key cancels the editing process and the value in the PLC remains unchanged The field for the I O type IN OUT must be identified by the character Text memory Configurationsoftware Nr Text Var Nr 4711 data type UINT8 10 valve LIII format TEXT l O type OUT 100 open 101 closed SPS KETOP Display valve Text Nr 10 Fee Open Var Nr 4711 with value 100 gt valve Closed Examples of output fields for variables User s Manual V2 00 KEBA 2009 Var Nr 4711 with value 101 gt Fig 6 5 Display of text in an output field for variables Output field Value of var for varia Data type Format I O type iable deci Displa
53. directive 2006 42 EC 1 2 Target groups pre conditions This document is intended for the following persons with corresponding pre conditions Target group Prerequisite knowledge and ability Technical basic education advanced technical education engineering degree or corresponding professional experience Knowledge about Project engineer e the method of operation of a PLC e safety regulations e the application Technical basic education advanced technical education engineering degree or corresponding professional experience Knowledge about e safety regulations Start up technician e the method of operation of the machine or system e fundamental functions of the application e system analysis and troubleshooting e the setting options at the operating devices Technical basic education advanced technical education engineering degree or corresponding professional experience Knowledge about e the method of operation of a PLC Service technician e safety regulations e the method of operation of the machine or system e diagnosis possibilities e systematic error analysis and troubleshooting 1 3 Intended Use of the Handheld Terminal The intended use of the Handheld Terminal covers tasks like watching and parametrizing up to operating of machines e g e Injection moulding machine e Robots User s Manual V2 00 9 OKEBAZQ9 EB Introduction KeTop T40 e Machine tools e Textile machi
54. e components could be destroyed or undefined signals could occur Make sure that nobody can fall over the cable to avoid that the device falls to ground Take care not to squeeze and thus damage the cable with any object Do not lay the cable over sharp edges to avoid damaging the cable sheath If you do not use the device hang it into the wall bracket KeTop WBxxx provided for storage Do not lay down the device with the operating side facing down to avoid damaging the operating elements Never lay the device onto unstable surfaces It could fall to ground and thus be damaged Never lay the device close to heat sources or into direct sunlight Avoid exposing the device to mechanical vibrations excessive dust hu midity or to strong magnetic fields Never clean the device operating panel and operating elements with sol vents scouring agent or scrubbing sponges For cleaning the device use a soft cloth and a bit of water or a mild cleaning agent Make sure that no foreign objects or liquids can penetrate into the device Check at regular intervals the protective covers of the device if all housing screws are firmly tightened and if the housing or the cable entry is damaged If the device shows any defect please send it including a detailed error de scription to your supplier or the relevant after sales service office If the KeTop is equipped with a touch screen then operate the touch screen with fingers or use a touch
55. ection to Siemens S5 communication processors See User s Manual KeTop T40 Siemens S5 Coupling Serial S7 CP RK512 For the connection to Siemens S7 communication processors and for the connection via Gatewaybox KeTop CB236 See User s Manual KeTop T40 Siemens S5 Coupling Serial S5 PG AS511 For the connection to Siemens S5 central processors via the programmer port See User s Manual KeTop T40 Siemens S5 Coupling Serial NAIS FP1 PG Matsushita Serial T Flex See User s Manual KeTop T40 T Flex Coupling 6 4 2 Bitmap Memory 36 KEBI Up to 1000 bitmaps can be stored in the bitmap memory of the KeTop These bitmaps can displayed by a simple PLC command For displaying the bitmaps take into account the following points Maximum memory for the 1000 bitmaps 320 kB Bitmaps filling the entire display 128 x 64 pixels require a memory of approx 1 kB If only bitmaps of this size are used it will not be possible to store 1000 bitmaps in the memory since the maximum storage capacity of 320 kB is exceeded Only uncompressed 2 color b w Windows bitmaps may be used User s Manual V2 00 KEBA 2009 Configuration of KeTop 6 4 3 Texts Depending on the number of configured variable fields up to 8143 texts with a length of one line each can be defined These texts are stored in the KeTop and can later be displayed by means of a simple PLC command Text memory Configurationsoftware Nr Text 0 Var N
56. ed Fig 6 2 Mask in loading mode Program loader ready number of interface port 1 or 2 I baudrate M data bits The KeTop is in the loading mode now and the data transmission can be ac tivated via the configuration software Depending on the transmission direction the following data are displayed Fig 6 3 Mask during data transmission Version of boot software down load PC gt KeTop or up load PC KeTop rotating bar during transmission or OK when the transmission has been com pleted successfully Once the data have been transmitted successfully to the KeTop the device performs a reset and starts the cyclic execution of the user program User s Manual V2 00 35 OKEBAB09 gt KEBA Configuration of KeTop KeTop T40 6 4 Functions of Configuration Software 6 4 1 Selection of Protocol Before starting the configuration the requested coupling must be selected The following protocols are available Serial KEBA standard protocol This protocol is used for serial communication See User s Manual KeTop T40 KEBA Standard Protocol Serial Gateway MMI COM This protocol is used for the connection to serveral bus systems via the gateway boxes KeTop CB23x See User s Manual KeTop T40 Serial Gateway MMI COM Coupling Serial MMI COM This protocol is used for serial communication See User s Manual KeTop T40 Serial MMI COM Coupling Serial S5 CP RK512 For the conn
57. egory and PL value can be determined e Enabling control device KEBA specifies category and PL in accordance to EN ISO 13849 1 De rived from this value KEBA also specifies a PFH and MTTF value in accordance to EN ISO 13849 1 SIL in accordance to EN 62061 or EN 61508 cannot be specified by KEBA Explanation The enabling control devices has been evaluated in accord ance to EN ISO 13849 1 A B494 value is not available for the enabling control device as this device consists of the mechanic element and the electronic evaluation This means that KEBA specifies MTTF and DC values and derived from these values also Category PL and PFH for the enabling control device as a whole starting from the pushbutton up to the clamps within the junction box 1 7 3 Relationship between Performance Level and Safety Integrity Level When evaluating safety functions by IEC EN 62601 the PL can be transformed into SIL by following the equivalence table of EN ISO 13849 1 12 User s Manual V2 00 KEBS KEBA 2009 Introduction Table 4 EN ISO 13849 1 Relationship between Performance Level PL and Safety Integrity Level SIL Performance Level PL by Safety Integrity Level SIL by EN ISO 13849 1 IEC 61508 1 ae a ee ae Table 3 EN ISO 13849 1 Performance Level PL r o RW 000 8 xx ee s 00000004 0 28 940 a 99 8 1 7 4 Abbreviations Abbreviation Bos MTTF Mean Time to Dangerous Failure Us
58. ely maintained in con trolled shutdown by means of active powered drives stop category 2 in accordance with EN 60204 1 This can prevent the loss of reference data and facilitates fast restart of the machines The trained handheld terminal or machine operator is aware of the function assigned to the button and knows the current operating mode in each case as well as the current assignment of the machine For this reason the colouring is not disadvantageous to the machine operator User s Manual V2 00 KEBA 2009 CE Conformity Directives and Standards The safety gain is that in the case of inactive or unassigned equipment no danger of confusion is presented to third parties in respect of functional emer gency stop buttons 12 2 9 3 Temporary plug in handheld terminals Stop button Some cabled equipment is provided with a quick release connector e g bay onet that makes it possible to plug in and unplug the handheld terminal quickly and ergonomically whilst the machine is in operation Such handheld terminal s are provided for frequent alternation of operation between one or more ma chines and are needed there on a temporary basis for commissioning or setting up purposes By means of several measures such as bridging connectors or relay circuits the emergency stop circuits of the machine are bridged when the handheld terminal is unplugged so that the machine can also continue to run in normal operation without the handheld t
59. emro K2 control systems and also the products of the KeTop range are suitable for application in Zone B The product standard requires the testing of surge immunity in accordance with IEC 61000 4 5 Electrostatic discharge ESD Materials can be charged by contact followed by subsequent separation This effect only arises when at least one of the two materials is a non conductor As aresult discharge may take place if a charged conductor or one that is changed by the influence of an electronic field comes near a metallic object After charging the possible voltages between the charged bodies can reach over 10 kV The most frequent occurrence of electrostatic discharge takes place between people and metallic objects Since one is practically unnoticed of discharges below 3500 V and yet electronic components are destroyed by low voltages ESD damage to electronic components often goes unnoticed The international Standard IEC 61000 4 2 EN 61000 4 2 for Europe is used to simulate the measurement of electrostatic discharge The international product standard IEC 61131 2 EN 61131 2 in Europe for programmable con trols demands testing to IEC 61000 4 2 and also defines the severity level Technical systems as interference sources Technical systems can act as sources of interference In doing so the inter ference may be intentional or unintentional Electromechanical energy is often also used for material processing Periodically oc
60. ent insulation to connections termi nals or interfaces up to a rated voltage of 50 V User s Manual V2 00 63 KEBA 2009 KEB Accessories KeTop T40 8 4 2 Interior view Fig 8 15 Interior view of connection box S 17 pin female connector Coninvers Terminal block for power and control for KeTop connection cable lines enabling switch and emergency stop W amp Terminal block for data lines SMED Cable shield clamp with connection surface for cable shield of data lines not used for strain relief of the cable Details about connecting the connection box KeTop CB 211 to the KeTop see subchapter Wiring diagram of the main chapters Ethernet and RS 422 A 8 4 3 Technical data of the connection terminals The following technical data apply to the X1 and X3 connector terminal blocks already available in the Junction box Connection capacity rigid flexible wire gages mm mm AWG 0 14 1 5 0 14 1 5 28 16 flexible with wire end ferrules without with i 2 0 25 1 5 0 25 0 5 plastic sleeve mm4 Grid dimension 3 81 Insulation length mm 7 Tightening torque Nm 0 22 0 25 PHOENIX order data 64 User s Manual V2 00 KEB 0 KEBA 2009 Accessories M EL Type Pam 3 MCVR 1 5 7 ST 3 81 1827172 MCVR 1 5 6 ST 3 81 1827169 X4 X4B MCV 1 5 10 ST 3 81 1827208 Information e Consider the connection capacity of the terminal blocks when selecting t
61. er s Manual V2 00 13 KEBA2009 22 2 2 0 020 20 202 20 OOOO O KEBA Safety notes KeTop T40 2 Safety notes 2 1 Representation At various points in this manual you will see notes and precautionary warnings regarding possible hazards The symbols used have the following meaning h DANGER e indicates an imminently hazardous situation which will result in death or serious bodily injury if the corresponding precautions are not taken WARNING e indicates a potentially hazardous situation which can result in death or se rious bodily injury if the corresponding precautions are not taken CAUTION e means that if the corresponding safety measures are not taken a potentially hazardous situation can occur that may result in property injury or slight bodily injury CAUTION e CAUTION used without the safety alert symbol indicates a potentially haz ardous situation which if not avoided may result in damage to property e This symbol reminds you of the possible consequences of touching elec trostatically sensitive components Information Useful practical tips and information on the use of equipment are identified by the Information symbol They do not contain any information that warns about potentially dangerous or harmful functions 2 2 2 2 General safety instructions The device was developed manufactured tested and documented in ac cord ance with the applicable safety standards If you follow the
62. erminal Start up and operation of the machine can then take place using an independent operating device These handheld terminals share the same problems as the radio terminals since due to frequent plugging and unplugging it cannot be ruled out that dis connected handheld terminal s with ineffective stop buttons may be left lying or hanging temporarily in a machine shop or factory in the neighbourhood of working machines and may be mistaken for functional units in an emergency situation This special case is not clearly treated in the corresponding Standards How ever in the Product Standards for presses EN 692 2004 EN 693 2001 EN 12622 2001 EN 13736 2003 one finds the following clear statement Any disconnectable control station shall not incorporate an emergency stop button if the press can be operated while this controls station is disconnected Further Product Standards are currently under review In several discussions with external notified bodies and technical committees it was also determined that temporary plug in handheld terminals should be treated as radio handheld terminal s The approach to constructively eliminate hazards by using clear colour coding in preference to any organisational measures also corresponds to the Prin ciples for the Integration of Safety of the Machinery Directive and is therefore legally binding For this reason temporary plug in handheld terminals may likewise only be equ
63. ery safety component These are for example e Acomplete drawing of the machinery or safety component including control circuit diagrams e Hazard and risk analysis e Calculations e Research and test results e Alistofthe basic safety requirements of the Machinery Directive applicable to the machine and a description of the solutions e Applied Standards e Operating instructions e Alist of the quality assurance measures in the procedure The technical construction file must be retained for a minimum of 10 years after the supply of the last product and must be presented within a period of a few days in the event of a claim for damages User s Manual V2 00 81 OKEBAZQ9 BN CE Conformity Directives and Standards KeTop T40 12 2 4 State of the Art This means technical possibilities at a certain point of time that are based on certain scientific and technical knowledge The state of the art also means something that is commercially viable that is it can be realised by the majority in the industrial sector concerned The state of the art is defined as the state of development of advanced pro cedures equipment or operating methods that makes the practical applica bility of the measure appear assured overall in respect of the targeted goals e g the goals of protection of work protection of the environment safety of third parties and operating efficiency namely to achieve a generally high level overall in relation to the aspec
64. es e Multigrip handle e Round housing e Different holding positions e Operation by right handed and left handed people e Desktop operation e Operation in wall bracket e The cable outlet can be on the left or right side of the housing e Easy to read display 3 3 Housing e Vibration and shock resistance e Housing made of non flammable material UL 94 VO impact resistant withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants e Twin shell extremely sturdy housing Drop tested on industrial flooring from a height of 1 5 m 59 in 3 4 Operating and Display Panel e Membrane keys with tactile feedback e 2status LEDs e Buzzer in upper part of housing e one LED per key for user guidance e Backlit STN LC display with 128x64 pixels 20 columns 8 lines 3 5 Hardware e CPU Hitachi H8 2144 e Memory 1 MB Flash 128 kB SRAM e Interface RS 422 A and RS 232 C Debug User s Manual V2 00 19 OKEBAZQ9 EB General product description KeTop T40 3 6 Type Plate Sample of a KEBA type plate of the KeTop product family UE BI oc E at 4041 us E KeTop 100 D CE 59718 12 QA uu FI 9 1234567890 Met E 9 110 wa asso 60 HZ 230 V 2 APO 60 HZ a O mae Gmi D EE Fig 3 2 Sample type plate of the KeTop product family Manufacturer s address Further information optional Bar code SIBE marking opti
65. exteset putida xta Fe ERXN NEN EHE DAE In nanan KERN EBEEARRIR 69 8 6 Intermediate Cable KeTop IGPXX ssi eec E Re pret toot p rata oet ev na aol s ugue debe 71 8 7 Download Cable KeTop XD040 ssssesseeeenennnmnenennn nnne nenne 72 Transport Condlllolis a erre rri ertt rtt to aetas a E ek Ec aS cr rand cA 74 12 Disposal of the KeTop eterne tari Rer R retene ie inR 75 Technical Data es c 76 11 1 RING comen 76 User s Manual V2 00 KEB 0 OKEBA200 Table of Contents EAE i ced gqicipesaoji c 76 lis HOUSING oie ERR DIR UEM Ger Erden bip pu EN NM M UN M ee E B MINE 76 11 4 Vier E inni i e cO eee en eee 77 11 5 ESS TAU OS aacsciotsn cage ttastra ae pb ia Reti bcthadas entitas Mcd der dv ana dtd disun 77 INFE TH opo uocem 77 11 7 AGCOSSO TIGS iiie v pi RU Hc en a ING M IMS E RU DUM E ARR IDE 78 12 CE Conformity Directives and Standards sssssssse 79 12 1 European Union BIFBCIIVBS s ocio iuo i Pea E Do Dto pei doses enirn Eri ped DRE 79 12 2 EVERTI 79 12 2 1 Hazard and Risk Analysis eee tene tbc ttt tE Fer tbR tre EE entis h pE tru ik i cE 80 12 2 2 Principles for the Integration of Safety 80 12 2 3 Technical Construction Ped oes ettari Ecieoeider auae iiutes 81 pu NEL Cio Tom 82 12 2 5 Recognition of Conformity by means of Harmonised Standards 82 12 2 6 Selection of Performance Level and Safety Categories in ac
66. f frequency selective filtering with the aid of low pass filtering Low pass filters must be sized in such a way that the lower frequency wanted signals can pass through and the higher frequency interference signals are filtered Multi stage filters are often necessary for filtering Nearly all filter combinations contain Y capacitors i e capacitors that are connected to the filter housing for the dissipation of interference currents In order for these filters to function correctly the housing must be connected to a stable reference potential Since the interference signals must not enter into the shielded area the po tential of the shielded housing must also be the reference potential for the filter circuits Filter circuits or filter components must therefore be placed precisely where the lines enter the shielded area If the filters are placed inside or outside the shield wall this can lead to a field coupling between the filtered and unfiltered lines The connection to the reference potential must be as low impedance as pos sible and therefore it is necessary for there to be contact over a large surface area between the filter housing which is usually metallic and the shield wall of the device Pig tails may not be used to make such a contact Typical line filters have a metal housing that has to be connected to the earth wire PE for safety reasons and consist of a current compensated choke see illustration consisting of Y
67. for the Integration of Safety In Appendix I Chapter 1 1 2 of the Machinery Directive 2006 42 EC there is a clear procedure and sequence for the selection of protective measures 80 User s Manual V2 00 KEB KEBA 2009 CE Conformity Directives and Standards 12 2 2 1 Eliminating or minimising the hazards This takes place at the design stage of the machine These measures include for example e Areduction in the use of energy power revolutions voltages etc as far as this is possible e The avoidance of unnecessary sharp points or edges e The avoidance of human errors by means of the ergonomic and logical design of operating devices e The avoidance of hazardous materials and commodities 12 2 2 2 Taking protective measures against hazards that cannot be eliminated These measures include for example e Guards railings housings e Protective devices light barrier for hazard elimination e Protective control equipment enabling devices two hand controls speed monitoring etc 12 2 2 3 User information about residual hazards This last of the three options is used if residual hazards remain after the first two options have been applied These measures include for example e Warning notices e Training and organisational measures e The use of personal protective equipment 12 2 3 Technical Construction File The technical construction file contains all the documents that are required to prove the safety of the machin
68. g text lines and the keyboard layout and loading the program The operation of the software is menu driven 6 1 Hardware Required For creating the device configuration the following hardware components are required e KeTop T40 e Configuration PC with KeTop configuration software KeTop PS 040 e 24V DC power supply unit for the KeTop e Download cable KeTop XD 040 connection cable between the serial port connector S2 in the cable entrance area of the KeTop and a free serial interface COM1 COMe on the configuration PC For connecting the KeTop the connection box KeTop CB 211 can be used alternately 6 2 KeTop Configuration Software KeTop PS 040 The configuration software under Windows is supplied on a CD Installation e Insert the CD into your configuration PC and invoke the automatic instal lation program SETUP EXE under Windows 6 3 Data Transmission from and to the KeTop The configuration software provides several functions for transmitting data from or to the KeTop Data transmission from or to the KeTop is only possible in the loading mode Program loader ready For that purpose hold the following keys pressed when turning on the KeTop until Program loader ready appears on the dis play 34 User s Manual V2 00 KEBI 0 OKEBA200 Configuration of KeTop Fig 6 1 Key combination when turning on the KeTop for the access to the loading mode Program loader ready The following mask is display
69. he COCUING IM m 9 1 2 Target groups pre conditlons cec eo pert ttr SR ERR EX a Euh Ext eR Ra SEU EO EPA PUE 9 1 3 Intended Use of the Handheld Terminal eseeeseeeeeeeeee 9 1 4 Notes on this dOGUITIBDE usine rris ederent prd db P addas 10 1 4 1 Contents of document eeessssssssseseeeeeeee eene nnn 10 1 4 2 Not contained in this document ket tns et d npe e SUR ced 11 1 5 Further documentation eeessssssssssssssssssseeeeeenenenene enne nnne 11 1 6 DENNOM E etf IBusce ccce bE Di bii a3 92 RRURRS Pera eure tbid ua deca kr up Debt pad td raa Ri din adu 11 1 7 Information about MD 2006 42 EC ssssseeeeeeeneeeenemeeeen nennen 11 1 7 1 Which devices have to comply with the new machine directive 12 1 7 2 Quantitative safety relevant specifications for emergency stop button and enabling control device seeeseeeeeeee 12 1 7 3 Relationship between Performance Level and Safety Integrity Level PM pm 12 1 7 4 Abbreviations cierre rer alee Weve Ne eatin Are sl V pu ER 13 2 Safety HBIBS cocus cdunE dL DIODORUS ee ee eee 14 2 1 Emizod izi gpiis iie MEM c m 14 2 2 2 2 General safety instructions seessssssseeeeseeeennneeenn nen 14 2 3 Personnel safety instructions sssssssseseseeeeeeeeeennneenn nnne 16 3 General product description ssssssssseseeen nennen 18
70. he connection cable e Use the following screwdriver to connect the wires to the terminal blocks Blade 0 4 x 2 5 x 80 mm Length 160 mm e Multi line connections 2 wires in one terminal are not allowed Use the X4B terminal block for continuing the field bus User s Manual V2 00 KEBA 2009 65 KEBA Accessories KeTop T40 8 4 4 Drilling template for wall mounting 165 140 64 8 10 2 40 155 Fig 8 16 Drilling template for the Gateway box For wall mounting we recommend the following screws and materials e Chipboard screw 4 x 40mm Head form flat head Max head diameter 9 mm e Recommended rawlplug C 6 x 30mm 66 User s Manual V2 00 KEBI KEBA 2009 Accessories 8 4 5 DIN Rail Holder Mounting Set KeTop DR200 The DIN rail holder KeTop DR200 is available as accessory and will be moun ted on the rearside of a KeTop CB2xx gatewaybox So the gatewaybox can be easily snapped onto a DIN rail DIN Rail Holder Mounting Set DIN Rail Holder fixed on the rear side of the gateway box Tab 8 17 DIN Rail Holder Mounting Set for gatewaybox User s Manual V2 00 67 KEBA 2009 KEB Accessories KeTop T40
71. he machine in the manual mode are recommended e Inquiry of the enabling switch when turning on the machine plant and in quiry of the enabling switch when changing the operating mode from automatic to manual The enabling switch must not be in the enabling po sition e The enabling switch must be released within a defined period and pushed into the enabling position again The length of the period must be defined according to the activity WARNING e The enabling switch is only suitable as safety function if the operator acti vating the enabling switch recognizes the dangerous situation in time so that he can immediately take the necessary measures to avoid such situa tions As additional measure reduced speed of the movement can be nec essary The allowed speed must be determined by means of a risk assessment e The enabling switch is only used to enable commands for performing dan gerous movements The commands themselves must be activated by a separate operating element key on handheld terminal e Only the person who operates the enabling switch is allowed to work in the dangerous area e For further informations regarding the enabling switch please pay attention to chapter 12 CE Conformity Directives and Standards on page 79 4 7 RS 422 A The communication takes place via the COM module connector S6 in the cable entrance area of the KeTop User s Manual V2 00 29 OKEBA2ZQ9 BN Connection KeTop T40 The RS 422 A i
72. ication of the Machinery Directive The fundamental requirements that the Machinery Directive places on the manufacturer are as follows e To carry out a hazard and risk analysis e To comply with the integration of safety principles e To compile and keep a technical construction file e To provide solutions in accordance with the latest state of the art e Torecognise conformity by means of harmonised Standards e Toapply CE marking The same basic requirements apply to safety components In their particular case it must be proven that failure or malfunction are not possible or that malfunction does not lead to a hazardous situation 12 2 1 Hazard and Risk Analysis The manufacturer of a machine is required to analyse its machine throughout its operating life and in all modes of operation and to document all hazards that may possibly arise This has to be done without taking into account pos sible protection devices The next step is to formulate a goal for protection against each identified hazard and subsequently to define one or more protective measures to achieve the protection goal Further details about the procedure for carrying out the hazard and risk anal ysis and lists of commonly occurring hazards can be found in the following Standards e EN 12100 1 and EN 12100 2 Safety for machinery Basic concepts gen eral principles for design e EN 14121 1 Safety of machinery Risk assessment 12 2 2 Principles
73. inks and coupling paths There are a number of artificial and also natural sources of interference in the electromagnetic environment that can affect electrical and electronic device The most well known natural interference phenomenon is atmospheric dis charge lightning discharge Artificial sources of interference are on the one hand intentional such as mo bile radio amateur radio TV and radio transmitters and on the other hand unintentional such as microwave ovens arc welding ignition systems high voltage device electric motors electronic device and also electrostatic dis charge User s Manual V2 00 89 OKEBAZQ9 EB CE Conformity Directives and Standards KeTop T40 12 3 1 1 12 3 1 2 12 3 1 3 90 KEBI Atmospheric discharge lightning Atmospheric discharge can take place directly or indirectly on power and com munication lines The consequence of such an impact if there is insufficient protection is the destruction of the electrical device Atmospheric discharge is simulated in accordance with the international test standard IEC 61000 4 5 EN 61000 4 5 for Europe Electromagnetic com patibility EMC Testing and measurement techniques Surge immunity test The relevant international product standard for control systems IEC61131 2 EN61131 2 for Europe divides the areas of application into zones Higher or lower levels of interference can be expected depending on the zone in ques tion All K
74. ipped with a grey stop button Since handheld terminals made by several other manufacturers are on the market with a grey stop button and have been certified by nominated test cen tres the state of the art requirement is also met 12 2 10 Information about Enabling Devices Many machines have both a normal and special operating modes User s Manual V2 00 87 OKEBAZQ9 BN CE Conformity Directives and Standards KeTop T40 88 KEBI The machine fulfils its primary mission in normal automatic operation In this mode of operation safety is guaranteed by closed guards and or with protec tive devices A machine s special operating modes serve to maintain normal operation In doing so safety must be guaranteed in a way that is different to normal oper ation since hazardous areas of the machine can now be entered and targeted machine movements have to be possible The enabling device plays a primary role here This application requires the enabling device to eliminate the hazards that are to be controlled in a timely manner before any personal injury occurs Addi tional safety measures may be necessary for this purpose such as safely reducing the speed of drive mechanisms In contrast to the emergency stop button respectively the stop button a ma chine in special operating mode with an enabling button is in a safe state as long as this enabling button is not activated see illustration Fig 12 4 Enabling functions
75. it 2 OFF ON Switch electronics Zr zu ZT ol eX B Circuit 1 ZT y x Circuit4 OFF ON Circuit2 OFF 7 ON Circuit 2 Fig 4 5 Contact travel diagram for enabling 4 5 1 2 Panic The pushing of the actuating elements into the panic position is evaluated in a way that the enabling position is skipped when the actuating elements are re leased N m N qu home position X enabling u gt panic V home position f 1 2 3 ZT x gt u gt Circuit 1 OFF OFF Enabling Evaluation Circuit 2 OFF OFF Switch electronics 42 8 ZT Peps X gt ZI M a RD Cicut OFF OFF OFF yak B Cirouit 2 OFF OFF OFF Fig 4 6 Contact travel diagram for panic Information At the KeTop the enabling switches always feature two circuits To meet the safety category 3 PL d in accordance with EN ISO 13849 1 the enabling switch must be realized with 2 circuits and these circuits have to be monitored on short circuits The safety category 3 PL d means that one failure must not lead to the loss of the safety function and whenever possible the single failure is detected 26 User s Manual V2 00 KEB 0 QKEBA200 User s Manual V2 00 KEBA 2009 Connection The example of connection in chapter 4 5 2 Exa
76. l not lead to loss of safety category 3 or e the system has been built in multiple 2 circuit technology and a build up of multiple faults will not lead to loss of safety category 4 Starting from category 3 it is also important in this context that individual faults are detected in time to avoid a build up of faults which may finally lead to loss of safety Faults that have to be detected in electric and electronic systems are for ex ample short circuits between multiple circuits interrupts short circuits or contacts that are stuck together Special certified safety control devices are often used to detect faults in the individual safety circuits The PL quoted for these devices is only attained however if also the whole machine circuit under review lies within the scope of the respective PL The PL must always be con sidered in relation to a complete safety function and not as applied to individual components or parts A guide for easily calculating the PL for a safety function consisting of several individual components can be found in standard EN ISO 13849 1 chapter 6 3 and appendix H and l If safety components are being connected in series the individual component with the least PL determines the PL of the whole safety function For example a safety function consisting of 3 components one with category 4 PL e another one with category 3 PL d and a third component with category 2 PL c will have a PL c for the whole safety fun
77. lable and enabling switches are part of the safety control circuits of a machine Therefore the fundamental safety requirements in accordance with Appendix 1 of the Directive for machines can only be met with all safety control circuits Any modification on the product s that is performed without KEBA s consent will render this declaration invalid This declaration certifies the conformity with the directives mentioned but does not imply any warranty of the features of the product s gt The safety instructions contained in the documentation supplied with the product s must implicitly be followed Authorised person to compile the technical file is Wolfgang Mahr Keba AG Gwerbepark Urfahr A 4041 Linz 10 3 Linz 29 9 2009 Dipl Ing Gerhard Ensingef Head of Development Center ketop T40 engl1 doc User s Manual V2 00 KEB 0 OKEBA2009 Conformity and Type Examination 13 2 EC Type Examination Certificate BMS S SCHWEIZERISCHER ZERTIFIZIERUNGSDIENST oz SERVICE SUISSE DE CERTIFICATION Certifyi 3 83 CE SERVIZIO SVIZZERO DI CERTIFICAZIONE ertifying Bady SY S SWISS CERTIFICATION SERVICE SIBE Schweiz SCESp 046 Accredited Certification Body SIBE Schweiz in accordance with EN 45011 Designated European Conformity Assessment Body Notified Body EC Identification No 1247 Type Examination Certificate No 1035 1 Product Command device Hand Held Terminal with 3 position enabling switch Brand KEBA Type KETOP T30 K
78. low emergency stop switch Such devices must be equipped with a grey stop switch e Resetting an activated emergency stop facility must not result in uncontrol led start up of machines or installations e The emergency stop button does not replace other safety facilities e The emergency stop button on the handheld terminal does not replace the emergency stop buttones to be mounted directly on the machine e Some mechanical errors in emergency stop switches can be recognized at operation only Test the function of the emergency stop switch when the device had been exposed to mechanical shock e g it had been fallen on the ground Additionally the emergency stop switch must be tested cyclic 6 monthly Watch the machine stopping after the emergency stop switch had been pushed e Forfurther informations to emergency stop switch observe chapter 12 CE Conformity Directives and Standards on page 79 24 User s Manual V2 00 KEBS OKEBA2009 Connection 4 5 Enabling Switch The KeTop is equipped with two enabling switches one at the left and one at the right side of the device This allows a left and right hand operation of the enabling switch Both enabling switches are equivalent and parallel switched So for enabling only one of both enabling switches must be activated The enabling switch consists of a 3 position operating element and an sepa rated evaluation electronics An essential feature are the continuous two channel
79. m 32 8095 ft e KeTop TT150 15 m 49 2142 ft e KeTop TT200 20 m 65 6190 ft The KeTop connection cable withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants KeTop T40 u K3 11 pin fe K2 8 pin Connection K1 17 pin Description male connec cable KeTop RJ 45 jack male connec of signal tor to S19 on TTxxx color S4 Ethernet tor pin No the KeTop of wires 24 V DC 6 pink gt GND IN 7 black gt 2 E stop circuit 1 8 brown green gt 3 E stop circuit 1 9 white green gt 4 E stop circuit 2 10 grey pinki gt 5 E stop circuit 2 11 red blue gt 6 enabling switch b bi wn 7 circuit 1 pos enabling switch yellow gt l8 circuit 1 neg enabling switch E green gt 12 circuit 2 pos enabling switch y circuit 2 neg 4 grey a not used n c 9 not used n c 10 GND 5 violet gt 11 TD CAN 1 blue gt 13 TD CAN 2 white gt 14 RD SGND 3 orange gt 15 RD not used 6 red gt 16 Bridge at jack K1 between pin 910 Tab 8 20 Pin assignment at connection cable KeTop TTxxx User s Manual V2 00 KEBA 2009 Accessories K1 17 pin circular connector view from connector side Crimp contacts 4xSt contacts DS
80. mple of Connection with PILZ PNOZ s6 1 Control Relay on page 28 shows how the safety category 3 PL d can be fulfilled by the enabling switch up to the output terminal K4 within the connection box The entire concept of the machine must be laid out according to the principles of safety category 3 PL d The monitoring of the simultaneity by the control relay is necessary because otherwise maybe a failure culmination would not be recognised and this would cause the loss of safeness Example If one circuit of the enabling device switches to the enabled state as a result of a failure and after some time the second circuit also switches to the enabled state as a result of an failure then no de energisation by the enabling device would be possible Further the EN 60204 1 prescribes that the enabling switches shall be con nected to a category 0 stop or a category 1 stop that means the energy must be switched off For calculation of the PL for the safety function enabling the PL and Biog values of all involved components have to be included For details for calcu lating the PL for the whole safety function see EN ISO 13849 1 chapter 6 3 appendix H and appendix I 27 KEBE Connection KeTop T40 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Relay p _KeTop adi 2 enabling switches with CUN e 3 positions and 2 circuits each CN p
81. nd thereby produce a continuous shielding connection and also the required characteristic impedance of the cable P gm Control cabinet j yp Dust protection cap max 5 mm KeTop IC240 or KeTop TTxxx wall thickness KeTop IC220 Data lines 24mm Power supply emergency stop switch enabling switch 25mm 0 1mm I Fig 12 14 Connection cable IC020 or IC040 in the control cabinet User s Manual V2 00 99 OKEBA2ZQ9 BN CE Conformity Directives and Standards KeTop T40 12 4 List of the appropriate EC directives and applied standards 12 4 1 EC directives 98 37 EC and 2006 42 EC valid from Directive for the safety of machinery with the application 2009 12 29 98 79 EC and MD 2006 42 EC 2004 108 EC EMC directive 12 4 2 Standards For examination of the conformity of the KeTop regarding the directives the following legally not bounded european standards has been used 12 4 2 1 Examination of the conformity regarding the directive of machinery Safety of machinery emergency stop equipment func tional aspects principles for design Safety of machinery Safety related parts of control sys tems Part 1 General principles for design Safety of machinery Electrical equipment of machines general requirements EN ISO 13850 2006 EN ISO 13849 1 2008 EN 60204 1 2006 chap
82. nector For serial serial port connector to female connector on KeTop m Uj 4m 13 12 ft Fig 8 25 Download cable XD040 User s Manual V2 00 73 KEBA 2009 KEB Transport Conditions KeTop T40 9 Transport Conditions To avoid damaging the KeTop during further or return transport the following transport conditions must be fulfilled e Always use the original packaging for the transport e The environmental conditions for the KeTop see chapter Technical Data must also be fulfilled during transport 74 KEBI User s Manual V2 00 KEBA 2009 12 Disposal of the KeTop 10 12 Disposal of the KeTop CAUTION Please take care of regulations for disposal of electric and electronic devices e The symbol with the crossed out garbage can point out that electrical and electronic devices inluding their accessories should not be disposed in the household garbage e Depending on their coding the raw materials are recyclable By disposing of such used devices correctly you can ensure that they can be reused their raw materials recycled or put to another use and you will be making m an important contribution to the protection of our environment User s Manual V2 00 75 OKEBAZQ9 EB Technical Data 11 Technical Data 11 1 General data Nominal supply voltage Supply voltage range Maximum interruption time of supply voltage Power consumption Inrush curre
83. nes e Printing machines e Theater backdrops e and similar in normal operating modes e Automatic as well as Setting Teaching Testing e and similar in half automatic or manual mode Enabling switches and an emergency stop button or halt button are the safety elements of the device The Handheld Terminal is intended for fixed connection to a robot Handheld Terminals for temporary connection must not have a red yellow emergency stop button In this case a handheld terminal with grey halt button is available To meet the safety category 3 PL d in accordance with EN ISO 13849 1 the safety functions are realized with 2 circuits The selection of the Handheld Terminal which is suitable for the machine and the projecting of the additional functions must obey the necessary hazard analyses and risk assessment bounded by law For intended use of the Handheld Terminal also please pay attention to chapter 12 CE Conformity Directives and Standards on page 79 1 4 Notes on this document This manual is integral part of the product It is to be retained over the entire life cycle of the product and should be forwarded to any subsequent owners or users of the product 1 4 1 Contents of document 10 KEBI e Safety Precautions e General Instructions e Connection e Membran Keypad e Display e Software e Specific Operating Instructions User s Manual V2 00 KEBA 2009 Introduction e Options e Accessories e Tr
84. ng elements for emergency stop The require ment states The device must have clearly identifiable clearly visible and quickly accessible controls Emergency stop buttons are usually identified by red yellow The specific de sign should have a signalling function whose effect is that any person and especially untrained people can quickly recognise the control as the device to eliminate a hazard in the case of an emergency One imperative requirement for equipment identified in this way is therefore that it must be possible to trigger a safe state at any time and in any operating mode without further knowledge of the machine see also EN ISO 13850 It is not acceptable for an emergency stop button to be enabled temporarily since this can lead to faulty operation and life threatening loss of time in panic situations If one considers handheld terminals in relation to these requirements it is evi dent that a differentiation must be made as to whether an emergency stop button on the handheld terminal may be used or not depending on specific criteria and applications 12 2 9 1 Permanently installed handheld terminals Emergency stop button Permanently installed handheld terminals are provided with a cable by means of which the handheld terminal is connected to the designated machine The handheld terminal is usually connected to or disconnected from the machine with the machine switched off This takes place during the installation
85. ngs Coupling between interference sensitive signals e g analogue signals and the lines that carry the interference signals e g motor lines can be reduced by laying cables separately 12 3 3 EMC measures on KeTop 96 KEBI The KeTop is designed for industrial applications Considerable electromag netic and electrostatic interference can occur in this environment For this reason special emphasis was placed on interference immunity and data se curity in the design of the device The EMC design implemented and described below considers all the above named sources of interference and the possible coupling paths e All shielding and filter measures filtered power supply in the KeTop are carried out directly on the printed circuit board e The special design of the KeTop cable guarantees interference immunity even for greater connection lengths i e the data lines communication sig nals are shielded and so they are separated from the control lines power supply enabling button emergency off key operated switch etc inside the KeTop cable e Power supply lines in the control cabinet are usually unshielded They are therefore laid outside the KeTop cable shield in order to prevent a coupling with the sensitive data lines e Theunshielded control and power supply lines are either filtered on entry into the shielded housing of the KeTop or separated from the electronics in such a way that any interference signals carried by these
86. ns UL 1740 1998 User s Manual V2 00 KEBA 2009 Industrial Control Equipment NRAQ NRAQ7 Industrial Robots and Robotic Equipment E216950 TETZ2 TETZ8 101 K E nBIm Conformity and Type Examination KeTop T40 13 Conformity and Type Examination 13 1 102 EC Conformity Declaration KEBA EC Declaration of Conformity KEBA AG Gewerbepark Urfahr 4041 Linz AUSTRIA Document No 58599 CE 1 We declare that the following products Name of product KeTop T40 KeTop C40 Variants all variants are in conformity with the essential requirements of the following European Council Directives e EC Directive relating to machinery 2006 42 EC e EC Directive relating to electromagnetic compatibility 2004 108 EC Conformity to the directive 2006 42 EC is assured by the compliance with the applicable parts of the following harmonized european standards for the emergency stop switch respectively stopp switch if available as well as the enabling device e EN ISO 13849 1 2008 e EN ISO 13850 2006 e EN 60204 1 2006 A type certificate was issued by the certification body NSBIV AG SIBE Switzerland Inseliquai 8 6005 Luzern Switzerland Type Examination Certificate No 1035 1 Conformity to the directive 2004 108 EC is assured by the compliance with the applicable parts of the following harmonized european standard e EN 61131 2 2003 Important notes The emergency stop switch respectively stop switch if avai
87. nt Safety class 11 2 Environmental conditions Operating temperature Storage temperature Relative humidity non condensing Vibration resistance operation Shock resistance operation 11 3 Housing 76 KEBIA Construction Flammability class Dimensions Diameter Total height incl handle Protection degree Weight Display Type Background lighting Resolution Keypad Operating elements KeTop T40 24 V DC 18 V DC to 32 V DC 10 ms acc to EN 61131 4 32 W 240 mA at 18 V DC 180 mA at 24 V DC max 5 6 A with limitation of current Ill in accordance with EN 61131 2 and EN 50178 0 C to 50 C 32 F to 122 F 20 C to 70 C 4 F to 158 F 5 96 to 95 IEC 60068 2 6 5 Hz lt f lt 9 Hz with 7 mm 0 276 in 9 Hz lt f lt 150 Hz with 2 g 0 0044 pound 25 g 0 055 pound 11 ms IEC 60068 2 27 Twin shell ABS housing Withstands grease oil lubricants alcohol etc UL94 VO 250 mm 9 84 in 125 mm 4 92 in IP65 approx 1000 g STN LC display LED 128x64 pixels 20 columns 8 lines membrane keypad 32 keys with tactile feed back Left right hand operation Customer specific keypad possible 2 status LEDs Two 3 position enabling switches twin circuit User s Manual V2 00 KEBA 2009 User s Manual V2 00 11 4 Processor and interfaces Processor Memory Interfaces 11 5 E Stop ratings Rated voltage Minimum current M
88. nterface assigned to the COM 5 interface port is in the software The interface parameters are set via the WIN32API in the Windows operating system 4 7 1 Connection diagram KeTop Connection box KeTop CB211 Connection cable Intermediate cable 519 K3 KeTop TTxxx K1 K1 KeTop IC2xx K2 K1 X1 pink T 1 pink UNS 1 424VDC 14 24 VDC 7 black 2112 black 2 l2 GND 24 GND IN mai brown green Sah h3 brown green 32253 E STOP_ES1 31 Emergency stop circuit 1 29 white green aA white green Amn 4 E STOP ES1 41 Emergency stop circuit 1 m 10 grey pink BS grey pink 5 a5 E STOP_ES2 5 j Emergency stop circuit 2 mi red blue 6a h red blue 6a 6 E STOP_ES2 6 Emergency stop circuit 2 m1 brown Tela brown 7287 ENABLE ED1 741 Enabling switch circuit 1 pos i 2 yellow 81 8 yellow 8 ma h ENABLE_ED1 8 Enabling switch are 1 neg S green 12 ahh green 12 a 512 ENABLE ED2 941 Enabling switch circuit 2 pos grey 17 ma h17 grey 17 ai ENABLE ED2 101 Enabling switch circuit 2 neg violet Mab violet 1144 11 notused 9 ae 9S9 notused X3 RS422A External oL 0 1044 10 notused 1 device A RXD 2j 4 A TxD S6 K2 B RXD9 3j lt B TxD A TXD ee blue 13513 blue 13 13 A TXD 4 5 A RXD B TXDH d
89. of the B o4 value User s Manual V2 00 11 OKEBAZQ9 EB Introduction KeTop T40 These values can be found within the manuals in chapter 11 5 E Stop rat ings on page 77 and chapter Technical data Enabling device 1 7 1 Which devices have to comply with the new machine directive This rule is valid for KEBA and its customers Depending on the date the product has been put into circulation the new ma chine directive has to be applied or not If the KeTop will be delivered in its end use after 2009 12 29 it will be put into circulation newly even if it has been sold by KEBA at an earlier date e Devices complying with the old MD and that will be sent to KEBA for repair can be repaired and delivered in compliance with the old MD e Customer sends old device for repair and will receive the same or another equal device e Devices complying with the new MD and that will be sent to KEBA for repair must be repaired and delivered in compliance with the new MD 1 7 2 Quantitative safety relevant specifications for emergency stop button and enabling control device e Emergency stop button KEBA specifies a B o4 value Other values e g SIL PL Category can not be specified by KEBA Explanation KEBA solely delivers the control element but no evaluation of the element The customer has to connect the emergency stop to his application on his own Depending on the connection of the emergency stop to the machine the SIL or cat
90. onal Ambient temperature ROHS marking VE marking optional E Material number 20 User s Manual V2 00 KEBS gt OKEBA2009 Connection 4 Connection 4 1 Cable Entrance Area Adhesive label with Dip switch settings for the data interface S6 Dip switches to select the RS 422 A or RS 232 C interface on the S6 factory setting RS 422 A Dip Switches Serial Port Rs 422 Ea Ea LES Rs 232 MIEJ B1 82 RS 422 A RS 232 C connector S6 for communication Adhesive label for product identification XOUXXOOCXXDOCXX 00000200 Main connector S19 male for power supply and control lines Reset button for rebooting Blind plug Serial port female connector S2 must be used for debug interface RS 232 C to ensure for downloading software impermeability and locating errors Strain relief for connecting cable on left or right side ATTENTION Use blind plug on cable outlet not used Fig 4 1 Cable entrance area of KeTop T40 4 2 Cable Routing in Cable Entrance Area After opening the cable entrance area the connecting lines can be routed as described in the following chapters Before opening the KeTop please pay at tention to the following safety instructions User s Manual V2 00 KEBA 2009 21 KEBIA Connection 22 KEBI KeTop T40 Inform
91. operation 8 4 8 3 Housing Construction Flammability class Dimensions Width Height Depth Protection degree Weight Display 8 4 8 4 Accessories Intermediate cable KeTop IC220 KeTop IC240 Download cable KeTop XD040 DIN Rail Holder Mounting Set KeTop DR200 Strapping plug KeTop BCO001 8 5 Connection Cable KeTop TTxxx Accessories lt 10 ms following EN 61131 10 8 W 600 mA at 18 V DC 450 mA at 24 V DC max 5 6 A with limitation of current Ill in accordance with EN 61131 2 and EN 50178 0 C to 50 C 32 F to 122 F 20 C to 70 4 F to 158 F 5 to 95 IEC 60068 2 6 5 Hz lt f lt 9 Hz with 7 mm 0 276 in 9 Hz lt f lt 150 Hz with 2 g 0 0044 pound 15 g 0 033 pound 11 ms IEC 60068 2 27 ABS housing Withstands grease oil lubricants alcohol etc UL94 VO 160 mm 6 299 in 140 mm 5 512 in 70 mm 2 756 in IP65 500 g 1 1 pound Status LEDs Connection box to connection cable 2m 6 56 ft 4 m 13 12 ft 4 m 13 12 ft For downloading software and for debugging via S2 For mounting on the rearside of a KeTop CB2xx gatewaybox Serves for bridging the emergency stop circuits if the KeTop is unplugged The standard KeTop handheld terminals are available with the following ca bles e KeTop TT025 2 5 m 8 2023 ft User s Manual V2 00 KEBA 2009 69 KEBE Accessories 70 KEBI e KeTop TT050 5 m 16 4047 ft e KeTop TT100 10
92. or Debug Interface RS 232 C 31 User s Manual V2 00 5 KEBA 2009 KEB Table of Contents KeTop T40 5 6 10 11 6 Labelling of YS cc se ee ce ees ques eee eee ses ee eee eee este 32 Configuration of KeTop ssssssssssseeseseeene eene nnne nennen nennen 34 6 1 Hardware Required xia t tet etti trat A S Eua XR ENEE RE RUM MEN S UM RN A MS 34 6 2 X KeTop Configuration Software KeTop PS 040 seseeeeeenee 34 6 3 Data Transmission from and to the KeTop ssssee 34 6 4 Functions of Configuration Software ssssssssseeeeenns 36 6 4 1 Selection of eere Mr 36 6 4 2 Bitmap Memo y ai ei poco do dise xdv uui E Da Ode See 36 6 4 3 jim E 37 6 4 4 Keypad ASSIQUITISII citius distentattesciase Gocsacaessendacascextventocsendmcnioecesaeeree 40 crib fee 43 7 1 3071 19 6c I OSE D 43 7 2 unu n 44 7 2 1 Man 2190 eet rr Lm 45 7 2 2 Diagnosis MP ucc aano saecu tarte dear etri dott dun etas apes mid au ama 46 7 2 3 Sel MISI as ocicsedo satt ps apr sitae dbi da QS sui mesi Mica EEE 48 7 2 4 medi M M 49 7 2 5 System ata Sac ae iba i etree ee Leone edu 49 7 MEME ccm 49 iee IQ DI eem TM 51 8 1 Wall Bracket without Height Adjustment plate KeTop WB090 WB095 ign p
93. or de installation process The handheld terminal s are not designed to be connected or disconnected whilst the machine is operating User s Manual V2 00 85 OKEBAZQ9 EB CE Conformity Directives and Standards KeTop T40 12 2 9 2 86 KEBI On many simple machines the handheld terminal is also the only operating option so that without the handheld terminal the machine cannot be put into operation at all Nonetheless if the connector is unplugged from the machine during operation the emergency stop circuit is broken and the emergency stop function of the machine is activated causing the machine to stop If a handheld terminal is uninstalled from a machine and is not reinstalled im mediately the equipment must be locked out in order to avoid confusion with a functioning handheld terminal The machine can only be put back into oper ation again after a new handheld terminal has been installed This procedure must be described in the operating instructions for the machine and is the responsibility of the operator Due to the fact that plugging and unplugging takes place only rarely and that the machine is out of operation when unplugged the risk of an accident as the result of a non operational emergency stop button is considered to be very low and the use of red yellow identification is therefore permissible The red yellow emergency stop button must be connected into the emergency stop circuit of the machine in any case and must
94. pen Never use sharp objects e g screwdriver for operating the touch screen This could damage the touch screen 2 3 Personnel safety instructions A A 16 KEBE WARNING Danger to persons by electric shock Only supply the device with power from voltage sources having protective extra low voltage e g SELV or PELV acc to IEC 61131 2 Only connect voltages and circuits which are safely separated from danger ous voltages e g by means of sufficient insulation to connections termi nals or interfaces up to a rated voltage of 50 V CAUTION Danger of fire in case of component failure In final application make sure the 24 V DC power supply to the operator panel is adequately fused Max permissible fuse is 3 15 A User s Manual V2 00 KEBA 2009 User s Manual V2 00 KEBA 2009 Safety notes WARNING For the right projecting of the Handheld Terminal the manufactorer must enforce a hazard and risk analysis The following safety aspects must be considered Right cable length for limitation of workspace Is an emergency stop button necessary and permissible Is the safety category for the application sufficient From the operating place the operator must have a good view at the hazard area The device may be operated in faultless condition only and the operating instructions must be observed The operator must have a sufficient educational level and must know details of intended use descri
95. r 100 1 Datatype UINT8 2 Format DEC 3 l O Type OUT 4 Height in Height 1999 Fig 6 4 Text call from text memory 6 4 3 1 Configuring Variables in a Text It is possible to configure several variables in a text line The positions of the variables must be identified by specific characters for input or output fields Representation on Field type I O type of variable bois de Tidi Al value Output field OUT wt Blank Input output field IN OUT Mud ms During operation the numerical values are displayed in the variable fields If the value of the variable is too long so that it cannot be displayed in the pro grammed field characters will be displayed e g 2 digit output field value to be displayed 100 gt output Variables may be configured with a maximum of 7 decimal places 6 4 3 2 Defining Variables For input and output fields in a text line the corresponding variable must be defined by a variable number a data type the format and the I O type Variable number The value range depends on the type of coupling and is described in the cor responding user s manual For the KEBA Standard Protocol and for the Serial MMI COM Coupling the value to be entered must range between 100 65535 exception STRING variable 0 255 User s Manual V2 00 37 KEBA 2009 KEBA Configuration of KeTop Data word Data type Format 6 4 3 3 OUT
96. rown green 3m E STOP ES1 m ohm stop circuit 1 m 9 white green Eun 4 E STOP ES1 nt emergency stop circuit 1 m2 grey pink Seat 5 E STOP_ES2 a emergency stop circuit 2 m 11 red blue Guts 36 E STOP_ES2 ou emergency stop circuit 2 m T brown T v ENABLE ED1 Lan enabling switch circuit 1 pos m 2 yellow MIR 8 ENABLE ED1 Lu enabling switch circuit 1 neg e 3 green 12h 12 ENABLE ED2 FEN enabling switch circuit 2 pos 4 grey 17 17 ENABLE_ED2 LEER enabling switch circuit 2 neg m violet iim notused not used 4 not used 9m 9 notused 10m 10 notused s6 K2 3 TD CAN dm 13 a 3 ES 1 TD CAN Om 14mm 4 e D 2 RD Ch orange 15 mah P2 3 cha 16 a 16 4 I RD c MARS e C T c S4 a cae CANE 21 a CAN Fa mr GND a cet CAN interface pu 5 5 9 pin DSUB male connector end amp ig CAN a m CAN hi d m P 2 s le Fig 8 9 Connection diagram for CAN KeTop via junction box JB 001 58 User s Manual V2 00 KEBA 2009 Accessories 8 3 3 3 RS 232 C KeTop Junction box JB 001 19 K3 KeTop TTxxx K2 K1 2 ink m Pi 1 1 24 V DC aS fap black m 22 2 GND 2 GND IN ui 8 DroST greem 3mh E STOP_ES1 eas emergency stop circuit 1 9 Sieger i 4 E STOP_ES1 ji emergency stop circuit 1
97. rt as possible the equipment shielded or unshielded Shield is required in this section Fig 12 7 Correct connection of a compact line filter If the line filter is placed outside the shielded housing the device connection line must be shielded from the line filter through to the shielded housing of the device and the cable shield must be contacted on both ends This prevents interference produced by the device from being transmitted externally where it could penetrate other systems It also prevents the penetration of interfer ence signals back into connection wires that have already been filtered 94 User s Manual V2 00 KEBS 0 OKEBA2009 CE Conformity Directives and Standards Device Clips for screen contacting Line filter Line cable N unshielded a _ rd A well connected L N and PE Shield is required Shielded housing network filter as short as possible in this section of the device Fig 12 8 Correct connection of a compact line filter When connecting line filters attention should first be paid to the frequency ranges to be filtered If frequencies in the MHz range are also to be filtered such a line filter should have a metal housing Line filters with plastic housings are normally not suitable for this purpose Current compensating chokes Device manufacturers sometimes specify the use of current compensating chokes or the installa
98. s are activated simultaneously lt 0 5s by pressing one of the enabling switches both output relays K1 and K2 will energize and the output contacts 13 14 and 23 24 will close e The output relays K1 and K2 will not energize if e only one enabling channel is activated in case of a defect 28 User s Manual V2 00 KEB 0 QOKEBA200 Connection e the tolerance value for the simultaneity period is exceeded e the feedback control loop S34 is open e f one enabling channel is deactivated after being simultaneously activated by releasing the enabling switch or in case of a defect the output relays K1 and K2 will return to their initial position again The forced guided output contacts 13 14 and 23 24 will open The output relays will energize again only after both enabling channels have been deactivated and simultane ously activated once again In this way the enabling switches avoid that one single error makes the safety function inoperational A single error will be recognized at the next cycle at the latest identifying that re enabling is no longer possible In case of short circuit the control relay switches to ERROR and has to be turned OFF and ON again after resolving the error 4 6 Foreseeable Misuse of Enabling Switch Foreseeable misuse means the not allowed fixing of the enabling switch in the enabling position The foreseeable misuse of the enabling switch must be re stricted The following measures causing the stop of t
99. signed to the keys of the KETOP you have the possibility to label the operator panel according to your specific require ments Drawing foils or paper strips are suitable for that purpose The desired symbols are drawn onto the visible fields Information e Paper labels We recommend using paper with a size of 115 g m2 e Foil labels We recommend using the following products by Folex X 350 wo white opaque suitable for color copier 100 um X 360 wo white opaque suitable for color copier 125 um BG 32 wo white opaque suitable for ink jet printer 100 um Fig 5 1 Inserting of a paper label TIP To facilitate the inserting of the label insert also a foil e g company logo below the label step by step Once the label is completely inserted remove the foil When removing the foil press on the membrane keyboard to avoid that the label is removed as well 32 User s Manual V2 00 KEB KEBA 2009 QOH 50 X 000 e OOOO J ARN f N SZ X X Be eR oO Se im s Au SZ aw X X OC X X QO y m 33 KEBIA Configuration of KeTop KeTop T40 6 Configuration of KeTop For setting the configuration of the device and for generating texts and the keypad layout a configuration software executable under MS Windows 95 NT 2000 XP is supplied This software provides functions for creating configuration data editin
100. tion of ferrite loops in the power supply line Many exam ples of this can be found in motor lines that are fed by frequency inverters Such chokes see the following illustrations suppress common mode inter ference currents l and allow the operating currents lg to pass unhindered It should be noted that the operating currents in the core produce self cancel ling magnetic fields so that the operating current does not saturate the ferrite cores Such throttles must also be placed at the inlet to the shielded housing of the device Fig 12 9 Current flow of a current compensating choke B Operating current Ferrite hoop Interference current Power supply lines User s Manual V2 00 95 OKEBBAZQ9 EB CE Conformity Directives and Standards KeTop T40 12 3 2 3 12 3 2 4 Ferrites Ferrites operating via data lines work in a similar way to current compensating chokes The wanted signals see illustration can pass unhindered and the interference signals are damped A fundamental difference from current com pensating chokes is that in the case of ferrites the application range takes place at higher frequencies and therefore the material losses are responsible for the damping and the interference is not reflected as in the case of inductance but is converted into heat Fig 12 10 Current flow for ferrites Interference current E Operating current Ferrite Data lines Prevention of coupli
101. ts the re quirements of the EN ISO 13850 It must be designed as an emergency stop of category 0 or category 1 see EN 60204 1 chapter 9 2 5 4 2 on the basis of the risk assessment for the machine The connection of the positive break contacts to an appropriate monitoring system must meet the safety category in accordance with EN ISO 13849 1 which is defined by means of the risk assessment in accordance with EN ISO 14121 1 of the machine Optionally the KeTop is also available with a grey stop button instead of the red yellow emergency stop button In principal the grey stop button has the same functionality as the red yellow emergency stop button If the handheld terminal is not plugged in the grey color of the stop button should avoid the usage of the non effective emergency stop button in dangerous situations The grey stop button fulfils also all mechanical aspects of the EN ISO 13850 and differs from the emergency stop button only by its color h WARNING e Not fully functional emergency stop devices may have fatal consequences Emergency stop switches which are red yellow marked must be effective under all circumstances in all operating modes of a machine or plant Store handheld terminals with not operational red yellow emergency stop switches on a place where the operator cannot see it so that he can not mistake the device Handheld terminals which are plugged in and out frequently for temporarely use must not have a red yel
102. ts two shielded housings together and must therefore be connected directly to the shielded housings of the sensitive elec tronics connection points Particular attention should be paid to the connection between the cable shield and the shielded housings of the device In order that the shield effect is main tained even at higher frequencies care must be taken to ensure that the cable shield connects to the largest possible surface area and thereby acts as a User s Manual V2 00 KEBA 2009 CE Conformity Directives and Standards continuation of the device s shielded housing Pig tail connections are not suit able It may be necessary to earth cable shields and shielded housings for safety reasons but this is not an effective EMC measure 12 3 2 2 Interference suppressors filter components Line filters User s Manual V2 00 KEBA 2009 Filtering is always necessary when unshielded signal and power supply lines are brought into shielded areas Alongside the wanted signals these lines of ten also carry interference signals that must not enter into shielded areas Filters should therefore guarantee the interference immunity of the device but should also prevent the emission of interference from the device via unshielded lines Unshielded lines are usually used when the wanted signals that are carried are of a very low frequency The normally high frequency interference signals are separated from the wanted signals by means o
103. ts under consideration The state of the art can develop further irrespective of the Standards 12 2 5 Recognition of Conformity by means of Harmonised Standards The European Directives mainly contain general requirements for the safety of products however they do not contain details of how to carry them out The European Standards Institutes are responsible for this They provide im plementation proposals for real safety problems or specific product classes Standards that are assumed to meet and correctly interpret the requirements of the Directives are known as Harmonised Standards Most of the available Standards however are not harmonised By applying and implementing harmonised Standards a manufacturer can claim conformity for the respective product However the Standards in con trast to the Directives are not legally binding This means that the manufacturer may also take into consideration other solutions that are not described in the Standards but these solutions must attain at least the same safety level as the relevant Standards and satisfy the requirements of the appropriate Directives 12 2 6 Selection of Performance Level and Safety Categories in accordance with EN ISO 13849 1 82 KEBA The Machinery Directive demands that a fault in control circuit logic or inter ference or damage thereto shall not lead to a hazardous situation This general approach is substantiated in EN ISO 13849 1 Safety of ma
104. tton for as long as this is not activated lel Iz Teal Fig 12 1 Neutral position not activated Fig 12 2 Emergency stop button pressed Tab 12 3 Emergency stop button functions 84 User s Manual V2 00 KEB 0 OKEBA200 CE Conformity Directives and Standards The emergency stop button may not therefore serve as the primary safety device but is provided exclusively to cover any residual risks Instead of this and depending on the mode of operation other methods should be employed as the primary safety device for example guards light barriers and two hand control devices or enabling switches When the emergency stop button is activated the entire machine or all of the machines that are switched together in a plant must be lead to a safe state e g by stopping and switching off the power to the endangering drive mechanisms stop categories O or 1 in accordance with EN 60204 1 The release of the emergency stop button must not cause any uncontrolled restart of the machine Irrespective of whether a handheld terminal has an emergency stop button or not permanently installed universally identifiable and easily accessible emer gency stop buttons must be provided at selected points around the machine in every case 12 2 9 Application of Emergency Stop Button and Stop Button on the Handheld Terminal The Machinery Directive does not specify any detailed requirements in respect to the colouring of the operati
105. w2 i white 14 114 white 14 14 B TXD 5 p 8 RxD A RXD dm orange i 15 15 orange i 15 ab 15 6 La 16 mah 16 red f6 ue 16 SHIELD B RXD ee red pam A 1 fo a6 Dip switches for RS 422 A 1 1 2 EIA B1 B2 Fig 4 8 Connection diagram KeTop with RS 422 A via connection box CB211 4 7 2 General information about the RS 422 A interface e The A terminal of the generator shall be negative with respect to the B terminal for a binary 1 MARK or OFF state e The A terminal of the generator shall be positive with respect to the B ter minal for a binary 0 SPACE or ON state To identify the lines the voltage between the lines A and B can be measured by means of a voltameter 4 8 RS 232 C The communication takes place via the COM module connector S6 in the cable entrance area of the KeTop The RS 422 A interface assigned to the COM 2 interface portis in the software 30 User s Manual V2 00 KEB KEBA 2009 Connection 4 8 1 4 9 User s Manual V2 00 Connection diagram KeTop Connection box KeTop CB211 Connection cable Intermediate cable S19 K3 KeTop TTxxx K1 K KeToplC2xx K2 K1 xi pink pa 1 pink i 424VDC 1 gt 24 VDC z black 2 black GND 24 GND_IN gt Jie brown green Je brown green a E STOP_ES1 3 Emergency stop circuit 1 me white green mA white green ah E STOP_ES1
106. ween an interference source and an interference sink then one speaks of a radiation coupling 12 3 2 EMC measures 12 3 2 1 92 KEBI In principle all devices should be designed in such a way as to function reliably in the planned environment and in doing so should not interfere with other systems All products of the Kemro product range K2 control systems and KeTop meet these requirements and it is not necessary to use any of the EMC measures described below when the specified additional units cables and wiring are used However additional EMC measures may be necessary for various reasons The following text is designed to help the user to correctly implement any ad ditional EMC measures Shielding Electromagnetic emission problems and immunity problems often occur in products at the same time Likewise EMC measures are mostly effective in the case of both emission problems and immunity problems Shielding fulfils two main tasks On the one hand the penetration of electro magnetic fields into sensitive electronic parts is prevented and on the other hand the radiation of electromagnetic fields is also prevented A complete EMC shield consists of a shielded housing which protects the sensitive electronics and prevents them from transmitting interference and cable shields that shield the sensitive interface signals and prevent the device from transmitting interference via its interfaces The cable shield basically connec
107. y on page 28 11 7 Accessories 78 KEBI Wall bracket Connection cable Intermediate cable Download cable Connection Gateway boxes Start Kit KeTop WB 090 KeTop WB 095 KeTop WB 110 KeTop WB 120 KeTop TT025 KeTop TT050 KeTop TT100 KeTop TT150 KeTop TT200 KeTop IC220 KeTop IC240 For stationary operation or storage of the Ke Top Wall bracket without cable suspension Wall bracket with cable suspension Wall bracket with cable suspension Wall bracket with cable suspension and sole noids Resistent to twisting bending and foot traf fic with 20 pin push pull connector or 17 pin circular connector 2 5 m 8 2 ft 5 m 16 4 ft 10 m 32 8 ft 15 m 49 2 ft 20 m 65 6 ft Connection box to connection cable 2m 6 56 ft 4 m 13 12 ft 4m 13 12 ft For downloading software and KeTop XD040 for debugging via S2 KeTop or via X6 KeTop KeTop CB211 KeTop CB230 KeTop CB234 KeTop CB235 KeTop SK001 CB23x KeTop CB23x not for KeTop T30 Connection box for separating the data and control lines Gateway box for connecting to CAN via the RS 422 A interface Gateway box for connecting to InterBus via the RS 422 A interface Gateway box for connecting to PROFIBUS DP via the RS 422 A interface Manuals English German on CD SDK for Windows CE Programming tool KeTop PS040 Demo application zenOn 5 50 Demo application for PLCs User s Manual V2 00 KE
108. y bles mal UINT8 DEC OUT 99 99 100 1 00 UINT16 DEC OUT THE HE 5 0 05 SINT16 DEC OUT 1 0 01 39 KEBE Configuration of KeTop KeTop T40 1 234 1 23 FLOAT32 DEC OUT 100 1 pu 1 5 1 5 THHHEE FLOAT32 DEC OUT 43 78 43 78 32 00100000 THHHHHHHE UINT8 BIN OUT 85 01010101 31548 7B3C HHHH UINT16 HEX OUT 45054 AFFE 6 4 4 Keypad Assignment 6 4 4 1 40 KEB One two three or four codes may be assigned to each key Following the functionality of a PC keyboard one of the 32 keys must be assigned as Shift key in case of a double assignment In case of a triple assignment an additional Ctrl key must be defined If 4 codes are assigned to one key an additional Alt key is required Configurable Keys The keys with characters specified in chapter 6 4 4 3 Display Character Set on page 41 and the following special keys can be configured Shift Selects a character of the 2 keypad layout level pressing Shift and the corresponding key simultaneously Shift Lock Switches over to the 2 keypad layout level and remains activated until the Lock key is pressed once again or another Lock key Ctrl Lock Alt Lock is pressed Control Selects a character of the 3 keypad layout level pressing Ctrl and the corresponding key simultaneously Control Lock Switches over to the 3 keypad layout level and remains activated until the Lock key is pressed once again or another Lock key Shift Lock

KeTop T40 User`s Manual V2.00

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