KISS 1U Short
Contents
1. 8 G d tud or 1x PCIe x 16 for configuration with KTQM77 poten ii a 9 2xserialinterfaces RS232 only available in 4 Slide bracket with fixing screws configuration with KTOM77 7 2 1 Interfaces of the Motherboard on the Rear Side gt Information and technical data can be found in the corresponding motherboard manual You can download the relevant motherboard manual for your system configuration from our web site at www kontron com by selecting the product name 7 2 2 Power Supply Unit The power supply unit PSU is placed on the rear side of the KISS 1U Short platform Fig 10 and Fig 11 pos 6 For information about the integrated power supply unit PSU and the rated voltage of your system refer to the type label attached on the right side of the unit www kontron com 7 Product Description KISS 1U Short User s Guide V1 10 7 3 Side View The four M4 metric tapped holes Fig 12 pos 3 are available at the left and right side of the unit These can be used in order to attach slide rails not included in the scope of delivery to the KISS 1U Short platform for system installation into a 19 industrial cabinet Refer to the chapter 11 Slide Rails Option Fig 12 Side view with tapped M4 metric holes to attach a telescope rail 1 Side view of the KISS 1U Short platform 3 Cover with captive knurled screws to secure 2 4x tapped M4 metric holes on both sides the cover to the unit 7 4 C2. cecccecccccceccccccccccscceccceccescceccesccesccescescceccesccecccesceeacs 19 Fig 20 Detail with opened slide brackets for 2x PCI card slots Config with KTGM45 ccccecceccsccsccsccsccsccscees 20 Fig 21 Detail closed slide brackets 1x PCIe x16 card slot Config with KTQM77 cscssccscssccsccsccsccsccsccscccccscces 20 www kontron com 3 2 Introduction KISS 1U Short User s Guide V1 10 2 Introduction Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron Europe products The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron Europe does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Europe This
3. 8 Assembly Disassembly KISS 1U Short User s Guide V1 10 8 3 Instruction for Installation in a 19 Cabinet In order to setting up installing removing the KISS 1U Short platform into from a 19 industrial cabinet please observe the instructions described in this manual The system has to be mounted and installed only by the service person for this area familiar with the associated dangers Ensure there is sufficient air circulation around the device when installing the KISS 1U Short platform The openings for air intake and exhaust on the device must not be obstructed by objects Leave at least 5 cm 1 969 of free space in front and behind the unit to prevent the device from possibly overheating The KISS 1U Short platform should be installed into a 19 industrial cabinet with slide rails The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label The type label is located on right side of the unit www kontron com 9 Starting Up KISS 1U Short User s Guide V1 10 9 Starting Up ILS The rat
4. Harmonized Standards Generic emission standard for industrial environments Emission EN 61000 6 4 2007 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 FCC 47 CFR Part 15 Class A KANADA ICES 003 Class A www kontron com 13 Standard Interfaces Pin Assignments 73 Standard Interfaces Pin Assignments Low active signals are indicated by a minus sign 13 1 1 Serial Interface COM RS232 Pin Signal Name Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator 13 1 2 VGA Port Pin Signal Name Analog red output Analog green output Analog blue output N C GND 5 V DDC GND N C SDA DDC TTL HSync TTL VSync SCL DDC 9 pin D SUB Connector 15 pin D SUB Connector female KISS 1U Short User s Guide V1 10 www kontron com 13 Standard Interfaces Pin Assignments 13 1 3 PS 2 Mouse Connector Mouse data N C GND 5V SB5V Mouse clock N C 13 1 4 PS 2 Keyboard Connector Keyboard data N C GND 5V SB5V Keyboard clock V C 13 1 5 USB Port Pin Signal Name 4 pin USB Connector Type A Version 2 0 www kontron com KISS 1U Short User s Guide V1 10 13 Standard Interfaces Pin Assignments 13 1 6 USB Port 3 0 KISS 1U Short User s Guide V1 10 Pin Signal Name 9
5. 12 2 Mechanical Specifications KISS 1U Short Height 1U 44 mm 1 73 Width Front 19 Geh use 430 mm 16 9 Depth Chassis 350 mm 13 779 Weight Approx 6 kg 13 228 lbs Chassis Chassis steel sheet black RAL 7021 Access door steel sheet blue RAL 5017 12 3 Environmental Specifications Operating temperature 0 45 C 20 90 not condensing relative humidity 32 113 F 20 90 not condensing Storage transit temp 20 70 C 10 90 not condensing relative humidity 4 158 F 10 90 not condensing Operating altitude Storage transit altitude 10 000 m 32 810 ft O o i i euse suona C ae ee E e A Operating Shock Horizontal 10 G 45 ms duration half sine Operating Vibration 10 500 Hz 0 5 G 5 500 Hz 1 0 G Storage Transit Vibration 10 500 Hz 2 0 G 5 500 Hz 2 0 G www kontron com 12 Main Specifications KISS 1U Short User s Guide V1 10 12 4 CE Directives and Standards CE Directives Electrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC ElectroMagnetic EMC Directive 2004 108 EC Compatibility EMC RoHS II Directives 2011 65 EU Electrical Safety Harmonized Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 U S A KANADA to meet UL60950 1 2007 CSA C22 2 No 60950 1 7 2007 CB Scheme CB Certification for KISS 1U Short KTQM77 only
6. Guide V1 10 3 Important Instructions This chapter contains instructions which must be observed when using your KISS 1U Short platform The manufacturer s instructions provide useful information on your KISS 1U Short platform 3 1 Note on the Warranty Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies to batteries for example 3 2 Exclusion of Accident Liability Obligation Kontron Embedded Computers shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device 3 3 Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device Kontron Embedded Computers shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation 6 www kontron com 4 General Safety Instructions for IT Equipment KISS 1U Short User s Guide V1 10 4 General Safety Instructions for IT Equipment Please consider the included G
7. When switching on the system make sure that the air intake and exhaust openings are not obstructed by objects www kontron com 7 Product Description KISS 1U Short User s Guide V1 10 _ oe i a i a i 4 EF LE eRe Fig 5 KISS 1U Short platform rackmount version opened 1 Power Supply Unit AC 6 Fixing brackets for the cover on the front side 2 Card holder position adjustable 7 2x Fan slide in module each equipped with two fans 3 D1 and D2 drive front accessible D1 and a D2 are located one upon the other in one 8 Drive holder fort the internal 2 5 HDD D3 drive cage 9 Motherboard 4 19 bracket with handle 10 Fixing brackets for the cover on the rear side 2 POWs access GO Uiias mung screw 11 2x PCI slots for expansion cards half size www kontron com 7 Product Description KISS 1U Short User s Guide V1 10 7 1 Front Side The system is available as rackmount version Fig 6 Front side rackmount version with closed front access door 1 19 rack mountable bracket with handle 3 Light diffusors for HDD and Power LED indicators 2 Air grilles 4 Front access door with fastening screws You can adapt your system to a desktop unit by removing the two 19 rack mountable brackets with handle one off on each side 19 rack mountable bracket with handle Chassis and cover of the KISS 1U Short Holes for mounting in rack cabinets KR WW PO Fe Screws for fastening the
8. pin USB Socket USB 2 0 contact pins USB 3 0 contact pins Type A Version 3 0 2 0 VCC StdA_SSRX fused 900 mA max StdA SSRX Data GND_DRAIN Data StdA_SSTX 13 1 7 DVI I Single Link Interface Ca e pusa oaao e uws moe o mos Diferentat THOS baa eam oS waw oS Note The 5V supply is fused N NO A oe EERE EEE oTr 0 0 00 00O EERE EE ES O al oo ole www kontron com 14 Technical Support KISS 1U Short User s Guide V1 10 14 Technical Support For technical support please contact our Technical Support department Tel 49 0 8165 77 112 e mail support keu kontron com Web http www kontron com support Make sure you have the following information on hand when you call e the unit partid number PN e the serial number SN of the unit the serial number can be found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron Europe or our products and services you can reach us by the above mentioned telephone number and on e mail address or at www kontron com 14 1 Returning Defective Merchandise Please follow these steps before you return any merchandise to Kontron Europe 1 Download the corresponding form for returning a device with an RMA No RMA Return of Material Authorization from our website www kontron com Support RMA Informati
9. 19 rack mountable bracket OX Fig 7 19 rack mountable bracket with fastening screws The power button the power and HDD LED 4x USB interfaces 2x Filter mat holder and the equipped drives are located on the front panel of the KISS 1U Short platform behind the front access door Fig 8 Front side rackmount version with opened front access door 1 Buffer for the front access door 5 Power button 2 D1 5 25 external accessible Slim line drive bay shown with LED indicators Power LED and HDD LED 6 one DVD drive installed 7 2x Filter mat holder with captive knurled screws 8 3 D2 3 5 external accessible drive bay shown without drive Front access door with fastening screws installed 4 2x2 USB 2 0 www kontron com 7 Product Description KISS 1U Short User s Guide V1 10 7 1 1 Interfaces on the Front Side 7 1 1 1 USB Interfaces KISS 1U Short is equipped with four USB interfaces at the front side These connectors allow you to connect different USB devices to the KISS 1U Short platform gt When USB devices are connected to the USB ports on the front of the device the front access panel cannot be closed and locked 7 1 2 Controls and LED Indicators 1 Power button 2 Power LED 3 HDDLED Fig 9 Power button and LED indicators Power Button Press this button to turn the system on or off Please observe the setting options for the power button in the BIOS Setup Power LED Lights u
10. For assembling refer to Fig 30 KISS 1U Short User s Guide V1 10 Fig 30 Assembling the Telescopic Rail set Short brackets are usually used at the front of the chassis and long brackets at the rear www kontron com 12 Main Specifications KISS 1U Short User s Guide V1 10 72 Main Specifications Installed Board refer to Configuration Guide Interfaces Interfaces of the board slot refer to the manual of the installed board Drive Bays Optional configuration depending on the system configuration ordered refer also to Configuration Guide Free Expansion Card Slots 2x PCI or 1x PCIe x16 depending on the installed motherboard Power Consumption per max 25 W Expansion Slot PCI Lithium Batterie CR2032 3 0 V 0 22Ah Rated Voltage Range 230V AC KISS 1U Short System type t The xxxxxxxx Group is replaced by figures 100 through 999 representing the built in CPU board ows y is replaced by a single letter A through Z representing the power supply installed in the system The corresponding Configuration Guide and the manual of the installed board can be downloaded from our web site at www kontron com by selecting the product name 12 1 Electrical Specifications The electrical specification you can read off on the type label of your KISS 1U Short platform www kontron com 12 Main Specifications KISS 1U Short User s Guide V1 10
11. G kontron KISS 1U Short User s Guide Version V1 10 0 0096 4515 www kontron com This page is intentionally left blank www kontron com 1 Table of Contents KISS 1U Short User s Guide V1 10 1 Table of Contents 1 Table OF Contents scscccccscocsorcevuccacessaccuscacascuostien lt oeudasuaewesasscoucenscsss sien seus soesesse vee ses dee anesseuseneetedseseeessseneneseaenss 1 Tex Wet OW NCIS areca access E tis cane E EE O iouse staaio anaes of isla dealt E RS 2 Z MER OG UCUION cs vaccsies EETA EEE EAEN E EEEE E EEA EAEN 4 2 1 Symbols used in this Manual ccceccsccscccccscccccssccscescesccscesccscesccecsssssssscescescescessescesacscescsessscsscsessecseacess 5 r a E E EE E E 13 7 1 1 Interfaces on the Front IAC raster arate Gate neta nrac ciara sete ota acct n ereenn senenin a enen Ee 14 7 1 2 Controls and LED INdicators cccececsccececscecececccecececececececececscecetececesscsecesesecscecescecetessceseesesesscsees 14 Talis PICO Mat HOC noenee AEE EEE 14 10 Maintenance and Prevention cccccccccsccccccscccccccccccccccccscccccccccccccccccccccccccccccccccccccccccccccccccccccsccccccccccscess 24 Ole Dalla the Othum Ba eN eei a a 24 www kontron com 1 1 Table of Contents KISS 1U Short User s Guide V1 10 10 3 Cleaning the Filter Mat ssonssnssssicusussainecssrisiactediestnoisoinaissiaisainsiosion dais selndie bas aare esis ieil
12. axeadeaieonsepensnssccdbeasdielasamaistceccadeameedeadcwuiavediowemedeeasedsedeeancace 34 12 Technical SUNDO E ccasewssacccacesontecoondenacniasesecoesnievousceasswuseensacesontsssoncesesnie E EE 35 14 1 Returning Defective Merchandise eeeessssoeeeeessssooeesesssesooeesessooooeesessoosoeesessooooosessssosoosesessoooeesssssooeeseee 35 1 1 Table of Figures Fg 12 Laser radiation warming ld DCU snc cvsn eccwssscwssacusedccwaetuncacuaneedaduanandonswaondswonsewaenweeeedawansoussumeseeewansantiuiesendsendues 7 Fig 2 Rackmount version with closed ACCESS door cssccccccccccccccccccccccecccsccencceccecceecceecteccecaseccesccscceeccecacecceeacs 11 Fig 3 Desktop version with closed access COOK cescceccccccccccccceccceccescccccecccsccecasencescceccseccescseccesccssceecsecscescecacs 11 Foca Ks gt WU SOU ONIN seeesctccesaccea cs accesesesnuc ERE E E EE E AAA OEE 11 Fig 5 KISS 1U Short platform rackmount version opened cccccecccsccccceccceccecccecccsccecceeccescceccessceccceccesscecceess 12 Fig 6 Front side rackmount version with Closed front access door sccccscccecccccccnccccceccceccecccenccscceccceccecscescesecs 13 Fig 7 19 rack mountable bracket with fastening Screws sccsccccccccccccccccsccccccecccscceccteccecccencescceccescceccseccesccecacs 13 Fig 8 Front side rackmount version with opened front ACCESS door ccesceccccccsccccccsccccccecccccc
13. e positioning holes Fig 24 pos 6 at the front side of the chassis 7 Tighten the knurled screws to secure the filter mat holders to the chassis IS When inserting the filter mat ensure that the denser side of the mat is facing the fans Defective components may be replaced only by Kontron original spare parts Part number of the filter mat 1017 2544 www kontron com 11 Slide Rails Option KISS 1U Short User s Guide V1 10 11 Slide Rails Option Kontron offers slide rails for installing the KISS 1U Short platform into a 19 industrial cabinet These can be ordered under Slide rails Set No 3 A260 0244 comme A Em C r Fig 29 KISS 1U Short with slide rails Legend for figures Fig 27 Fig 28 and Fig 29 1 Side view of the KISS 1U Short 4 Locking unlocking lever 2 4x M4x6 rounded head screw per each side 5 Slide railin pulled out position of the unit 6 Slide railin pushed in position 3 Slide railinner part IS Only the specified M4x6 screws should be used to attach telescope rails to the KISS 1U Short platform www kontron com 11 Slide Rails Option 11 1 1 Slide Rails Accessories and Assembling The Slide Rails set consists of following elements Q One pair of slide rails Q One pair of short front brackets with screws and washers Q One pair of long rear brackets with screws and washers Q 2x bar nut kits LI 8x M4x6 flathead screws
14. ecccscceccescceccceccecacs 13 Fig 9 Power button and LED indicators ccccsccsccscccscccscceccescescccccesccescesccessceccesscescseccesscescesscesscescesseescesscs 14 Fig 10 Rear side of the KISS 1U Short with KTGM45 mITX motherboard cccscssccsccsccsccsccsccscccscsscescescescescessees 15 Fig 11 Rear side of the KISS 1U Short with KTQM77 mITX motherboard ccccccecccccccccccccecccccccccceccescceccceccecccs 15 Fig 12 Side view with tapped M4 metric holes to attach a telescope rail ccccscccccccccccccccceccceccesccecceeccescceccecccs 16 Fg 13 Inside of the cover with fixing brackets cvisveecdcecwwas seve sdnwnsennneevsnindwnesie gan awoovad EAEE 16 Fs Fe Fan modile aera EE E A 17 Fig 15 Loosening the three fastening screws on the rear side of the KISS 1U Short system cccceccescceccccccecceccs 18 Fig 16 Sliding the cover back will pull out the cover fixing brackets from the retaining brackets of the chassis 19 Ag 17 REMOVING the Covel siswincccusieadediaeunetveleccosormadecueeevsalowsecdvusvescredasdacentoawnrddawsdwanteesvaelausacuenmwaneadduweneewnes 19 Fig 18 Detail Rear side with slide bracket closed for fixing the expansion cards slot brackets csscescesccssceeecs 19 2 www kontron com 1 Table of Contents KISS 1U Short User s Guide V1 10 Fig 19 Detail Rear side with slide bracket opened
15. ed voltage of the mains AC must agree with the voltage value on the type label 9 1 AC Power Cord Connection The AC power plug of the PSU is located on the rear side of the KISS 1U Short platform Use the power cord suitable for the mains in your country AN Do not remove or alter the grounding prong on the power cord In situations where a two slot receptacle is present have it replaced with a properly grounded three prong grounding type receptacle AC power plug Fig 22 KISS 1U Short shown as system with AC power connection 1 Fig 22 2 Connect the other end of the AC power cord into a corresponding mains outlet for Class I equipment www kontron com 9 Starting Up KISS 1U Short User s Guide V1 10 9 2 Operating System and Hardware Components Drivers The KISS 1U Short system can optionally be supplied with or without a pre installed operating system If you have ordered your system with a pre installed operating system all drivers are installed corresponding to the ordered computer configuration optional hardware components Your computer is fully operational when you switch it on for the first time Please observe the information below e Important information for using the pre installed WINDOWS 7 ULTIMATE FOR EMBEDDED SYSTEMS or WINDOWS 7 PROFESSIONAL FOR EMBEDDED SYSTEMS operating systems The terms and condition for using the pre installed operating systems are defined in the docum
16. eneral Safety Instructions for IT Equipment 4 1 Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Laser radiation warning label The optional DVD drive contain light emitting diodes classified in accordance with IEC 60825 1 2007 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21 CFR 1040 for the USA and the Canadian Radiation Emitting Devices Act REDR C 1370 www kontron com 7 4 General Safety Instructions for IT Equipment KISS 1U Short User s Guide V1 10 A 4 2 Electrostatic Discharge ESD Ates A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Therefore proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 Transport boards in ESD safe containers such as boxes or bags 2 Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace 3 Always be properly grounded when touching a sensitive board component or assembly 4 Store electrostatic sensitive boards in protective packaging or on antistatic mats 4 2 1 Grounding Methods The following measures help to avoid electrostatic damages to the device 1 Cover workstations wi
17. ent MICROSOFT SOFTWARE LICENSE TERMS This document can be downloaded from our web site www kontron com by selecting the product name tab Downloads Windows If you have ordered your system without a pre installed operating system you have to install the operating system and the corresponding drivers for the ordered computer configuration optional hardware components The needed drivers for the hardware configuration of your system can be downloaded from the web page www kontron com by selecting the product name Consider the manufacturer s specifications for the operating system and the integrated hardware components www kontron com 10 Maintenance and Prevention KISS 1U Short User s Guide V1 10 10 Maintenance and Prevention Kontron Embedded Computers systems require minimal maintenance and care to keep them operating correctly LI Occasionally wipe the system with a soft dry cloth Q You should only remove persistent dirt by use of a soft slightly damp cloth use only a mild detergent LI Clean the air filter mats regularly refer to the Cleaning the Filter Mat section 1 0 1 Replacing the Lithium Battery The integrated motherboard of your system is equipped with a lithium battery To replace the battery please proceed as follows 1 A N Open the unit as described in the chapter 8 2 1 Installing Removing the Expansion Cards step 1 4 Remove the old battery by pres
18. he Configuration Guide on our web site The flexible hardware system configuration and robust design with excellent mechanical stability provides the KISS 1U Short platform with the necessary characteristics for a computer which is suitable for use in harsh industrial environments The KISS 1U Short platform is designed to be installed in 19 racks Itis also offered as desktop version Versions of the KISS 1U Short platform Fig 2 Rackmount version with closed access door Fig 3 Desktop version with closed access door Fig 2a Rackmount version with opened access door Fig 3a Desktop version with opened access door The system can be equipped with up to two front accessible drive bays 1x 5 25 Slim line 1x 3 5 and one internal drive bay 1x 2 5 The operating controls and LED indicators of the KISS 1U Short platform are located behind the front access door and include the power button the reset button the power LED and the hard disk activity LED The fans 2x2 fans are built into the system by means of a fan slide in module The washable filter mats which protect your system against dust and dirt are located behind the air grilles of the front access door The filter mats are changeable while the KISS 1U Short platform is powered up The type label is attached to the right side of the unit Fig 4 KISS 1U Short platform IS The horizontal position is the proper operating position for the KISS 1U Short system
19. hort User s Guide V1 10 JA lt 0 ec ec eooo Prin aie a m i ie D f Fig 20 Detail with opened slide brackets for Fig 21 Detail closed slide brackets 2x PCI card slots Config with KTGM45 1x PCIe x16 card slot Config with KTQM77 Legend for Fig 20 and Fig 22 1 Free expansion slots for 2x PCI cards or with 5 Card holder i ls en pe ph aI EX palloyonvcels 6 Free expansion slots for 1x PCIe x16 card Config cong ws with KTOM77 E Obey aision cae 7 2x COM RS232 available only in config with 3 Fastening screws of the slide brackets KTQM77 4 slide bracket opened 8 Slide bracket closed 7 Insert remove the expansion card into out of the PCI PCIe slot 8 Position the bracket of the expansion card or the slot bracket at the rear side of the chassis 9 Move the slide bracket Fig 20 pos 4 to the right until it rests firmly on the brackets of the expansion cards and the slot bracket respectively 10 Lock the slide bracket in this position by fastening retained the screws Fig 18 pos 2 firmly 11 Secure the slide bracket position with the fastening screws Fig 20 pos 3 12 Close the device and secure the cover with the fastening screws Fig 10 Fig 13 pos 1 on the rear side IEY When closing the cover make sure that the cover fixing brackets Fig 13 pos 3 slide into the corresponding retaining brackets Fig 5 pos 6 of the chassis www kontron com
20. ish This Class A digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la class A est conforme a la norme NMB 003 du Canada www kontron com 9 6 Scope of Delivery KISS 1U Short User s Guide V1 10 6 Scope of Delivery LI KISS 1U Short platform configured as ordered LI Power cord for AC power supply units only Q General Safety Instruction for IT Equipment LI Rubber feet self adhesive Optional Parts L Slide rails 6 1 Type Label and Product Identification The type label Product Designation Serial Number and the inspection status label of the KISS 1U Short platform is placed on the right side of the unit System Type Product Designation Product Identification KISS 1U Short KISS 1U short xxxxxxxx y KISS 1U short System type The xxxxxxxx Group is replaced by numbers 100 through 999 representing the installed CPU board ws y is replaced by a single letter A through Z representing the power supply installed in the system Note for the equipped PSU Power Supply Unit A corresponds to the systems with a wide range AC power supply 100 240 V 270 W www kontron com 7 Product Description KISS 1U Short User s Guide V1 10 7 Product Description KISS 1U Short extends the range of Kontron s product family KISS Itis a 1U 19 platform equipped with a motherboard and can be equipped with up to three drive bays refer to t
21. manual is protected by copyright All rights are reserved by Kontron Europe Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing 2014 by Kontron Europe GmbH Printing and duplication even of sections is only permissible with the express approval of Kontron Europe GmbH Site Eching Oskar von Miller Str 1 85386 Eching Germany vA www kontron com 2 Introduction KISS 1U Short User s Guide V1 10 2 1 Symbols used in this Manual Symbol Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail information about the specific product configuration This symbol precedes helpful hints and tips for daily use www kontron com 5 3 Important Instructions KISS 1U Short User s
22. o attach the rubber feet to the bottom side of the chassis 1 Turn your system off and disconnect it from the mains supply Make sure that all cards are secured into unit and that the system cover is installed and secured Turn the system upside down 2 3 4 5 Remove the protect foil from the delivered self adhesive rubber feet Attach the self adhesive rubber feet to the bottom side of the chassis 8 2 Accessing Internal Components This section contains important information that you should read before accessing the internal components You should follow these procedures when handling any expansion cardboards 8 2 1 Installing Removing the Expansion Cards When you install or remove expansion cards please consider the corresponding safety instruction of the included General Safety Instruction for IT Equipment Activities such as working inside the system or handling the expansion cards have to be carried out by Ates the service person for this area or a Suitably instructed user Please observe the safety instruction for handling assemblies with static sensitive device Failure to take heed of this warning instruction can result in damage to the device y IZ Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install remove an expansion card into from the KISS 1U Short platform To install or remove an expansion card pe
23. ompatibility Class A Device KISS 1U Short User s Guide V1 10 5 Electromagnetic Compatibility Class A Device 5 1 Electromagnetic Compatibility EU This product is intended only for use in industrial areas The most recent version of the EMC guidelines EMC Directive 2004 108 EC and or the German EMC laws apply If the user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply Warning This is a class A product In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 5 2 FCC Statement USA This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 5 3 EMC Compliance Canada The method of compliance is self declaration to Canadian standard ICES 003 Engl
24. on contact our Customer Service department to obtain an RMA No e Mail service kontron com 2 Ensure that you have received an RMA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package 3 Describe the fault that has occurred 4 Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices 5 When returning a device e Pack it securely in its original box e Enclose a copy of the RMA form with the consignment Corporate Offices Europe Middle East amp Africa North America Asia Pacific Oskar von Miller Str 1 14118 Stowe Drive 17 Building Block 1 ABP 85386 Eching Munich Poway CA 92064 7147 188 Southern West 4th Ring Germany USA Beijing 100070 P R China Tel 49 0 8165 77 777 Tel 1 888 294 4558 Tel 86 10 63751188 Fax 49 0 8165 77 219 Fax 1 858 677 0898 Fax 86 10 83682438 info kontron com info us kontron com info kontron cn www kontron com
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26. over The cover will be fixed to the chassis using three fixing brackets Fig 13 pos 3 and three captive knurled screws Fig 13 pos 1 The fixing brackets are located on the inside of the cover at the front edge When closing the cover make sure that the fixing brackets Fig 13 pos 3 will be inserted properly into the corresponding retaining brackets for the cover _ Fig 5 pos 10 on the rear side of the chassis Fig 13 Inside of the cover with fixing brackets 1 Captive knurled screws 3 3x front fixing brackets 2 Insulation foil Makrolon 4 Inside of the cover www kontron com 7 Product Description KISS 1U Short User s Guide V1 10 7 4 1 Fan Modules The four front fans are firmly mounted in two fan modules Thus a reliable air circulation for an optimal active cooling of the system is provided Each fan slide in module is installed in a fan compartment on the front side of the system Fig 14 Fan modules Fan modules Captive knurled screws of the fan module Two fans per fan module KR WW PO Ff Fan connection The KISS 1U Short platform should only be operated with a functioning fan module Defective components should only be replaced by Kontron www kontron com 8 Assembly Disassembly KISS 1U Short User s Guide V1 10 8 Assembly Disassembly 8 1 Attaching the Rubber Feet The rubber feet can be used for the desktop version of the system Please follow these steps t
27. p green if the system switched on by pressing the Power button green Prerequisite The system must be attached by means of the power cord to an appropriate mains AC HDD Activity Indicates hard disk activity LED orange Do not press the eject button while the drive LED is lit or flashing 7 1 3 Filter Mat Holder The filter mat holders Fig 8 pos 7 are located behind the air grilles of the front access door inserted into the air filter holder The filter mat protects your system against dust and dirt It can be changed while the system is powered up refer to the section 10 3 Cleaning the Filter Mat 7 1 4 External Accessible Drive Bays Depending on the configuration ordered your KISS 1U Short can be equipped with up to two externally accessible drives D1 1x 5 25 Slim line drive bay and D2 1x 3 5 drive bay refer to Fig 8 pos 2 and pos 3 www kontron com 7 Product Description KISS 1U Short User s Guide V1 10 7 2 Rear Side K ja E a Mie 1 j 7 1 ih e s W Pi f 1 i q J _ e i hed f E leh f 1 s j S N 7 7 ii Fig 11 Rear side of the KISS 1U Short with KTQM77 mITX motherboard Legend for Fig 10 and Fig 11 1 Fastening screws to secure the cover 5 Air exhaust openings 2 Interfaces of the installed motherboard 6 Fans of the PSU AC 3 2x PCI PCle free expansion card slots for 7 AC power plug configuration with KTGM45
28. r mat may be changed while the system is powered up Fig 24 Detail front side without filter mat and filter mat holder Fig 25 Filter mat Fig 26 Filter mat holder Legend for Fig 23 Fig 24 and Fig 26 1 Frontside of the KISS 1U Short Tapped hole for knurled screw 2 Filter mat Air intake openings 3 Filter mat holder with knurled screws Positioning holes for the filter mat holder N DD Ww A Positioning lugs of the filter mat holder To replace or clean the air filter mat proceed as follows 1 Open the front access door Fig 6 pos 4 2 Loosen the knurled screw Fig 23 pos 3 that secure the filter mat holder with the air filter mat to the chassis 3 Pull out the filter mat holder Fig 23 pos 3 into the marked direction www kontron com 10 Maintenance and Prevention KISS 1U Short User s Guide V1 10 4 Remove the dirty filter mat Fig 23 pos 2 or Fig 25 5 To clean the filter mat LI Rinse in water up to approx 40 C you may add mild duty commercial detergent LI Itis also possible to beat it out vacuum it or blast it with warm compressed air Q Ifthe filter is soiled with greasy dust you should rinse it with warm water with degreaser added Do not clean the filter mat with a piercing jet of water or wring it out 6 After cleaning and drying the filter mat replace it into the filter mat holder Insert the positioning lugs of the filter mat holder Fig 26 pos 7 into th
29. rform the following steps 1 Turn off your system and disconnect the power cord from the mains 2 Loosen the fastening screws on the rear side of the unit that secure the cover Fig 15 Loosening the three fastening screws on the rear side of the KISS 1U Short system www kontron com 8 Assembly Disassembly KISS 1U Short User s Guide V1 10 3 Pull the cover back to remove the cover fixing brackets see Fig 13 pos 3 from the retaining brackets Fig 5 pos 6 Fig 16 Sliding the cover back will pull out the cover fixing brackets from the retaining brackets of the chassis 4 Lift the cover on the rear edge and remove it Fig 17 Fig 17 Removing the cover 5 In order to remove the slot or card brackets remove the screws Fig 18 pos 2 Retain these screws for later use Loosen turn 1 2 to the left the fastening screws Fig 18 pos 4 to unlock the slide bracket Fig 18 pos 3 OHO e _ _ I Only loosen the fastening screws Fig 18 Detail Rear side with slide bracket closed for fixing the expansion cards slot brackets 1 Slot bracket 3 Slide bracket 2 Fastening screws for the slot bracket 4 Fastening screw for the slide bracket card slot bracket 6 Move the slide bracket to the left The slot brackets are disengaged now and can be removed from the system Fig 19 Detail Rear side with slide bracket opened 8 Assembly Disassembly KISS 1U S
30. sing outwards on the ejector spring Place the new battery into the socket Make sure that you insert the battery the right way around The plus pole must be on the top The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Embedded Computers The Lithium battery type must be UL listed Close the unit as described in chapter 8 2 1 Installing Removing the Expansion Cards step 12 Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognized 1 Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries yn Z O 0 2 Replacing the System s Fans A The operation of the KISS 1U Short is permitted only with functional fan modules Defective components should only be replaced only by Kontron www kontron com 10 Maintenance and Prevention KISS 1U Short User s Guide V1 10 10 3 Cleaning the Filter Mat The filter mat is inserted in the filter mat holder at the front side of the system Cleaning frequency of the filter mat will depend on the operating environment If the environment is extremely dusty clean the filter mat more often The filte
31. th approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use antistatic mats heel straps or air ionizers for more protection Always handle electrostatically sensitive components by their edge or by their casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and vacuum cleaners which are conductive S ND GH KF amp O ND Always place drives and boards PCB assembly side down on the foam 4 3 Instructions for the Lithium Battery The implemented motherboard or SBC board is equipped with a Lithium battery For the replacing of this battery please observe the instructions described in the chapter Replacing the Lithium Battery Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries 8 www kontron com 5 Electromagnetic C
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