Rhino-Rack - Fitting Instructions - Roof Racks - RSP502
Contents
1. Sa jA RIA IR IRI IH HA IA HR A ao Tools Required Marking pen Phillips Head Screwdriver 5mm Security Allen key Measuring tape provided in kit EN With the foam facing downward place two M6 rec E2 Position the M6 Rectangular Nuts so they are NOT tangular nuts into each track with the short side of lying in a cutout on the track the nut parallel to the side of the vehicle as shown Push down on the nut and slide along the track S xX SS Place the Bottom and Top RSP pads on the track at the measurements shown this will ensure the M6 Rectangular Nut is fully located in the track and NOT under a cutout per TOP Pad BOTTOM Pad D lt S7ID 9Vd gt ELIW Page 3 of 4 IN Sm RSP502 Yi 4 Insert the RSP leg fully into the crossbars a rubber 5 From the underside of the crossbar insert the mallet may be required to knock the leg in place phillips head screw 4 EFI Insert the Vortex rubber into the top of each Place the M6 Security Screw and washer assembly crossbar Trim Vortex rubber to suit each through the hole in the Leg as shown crossbar length M6 x 40mm Button Security Screw M6 Spring Washer lt M6 x 12 5mm Flat Washer 8 Crossbars are labeled Front2. and Rear Place each crossbar onto the Top Pad Assemble the washers onto the security screws Insert the screw assembly through the RSP leg mounting hole Before final tightening re check the distance between the crossbar assembly as described in Step 3 Tighten using the Torque key provided Recommended tightening torque 3 4Nm 2 3lb ft DO NOT OVER TIGHTEN Rear Crossbar 927mm M6 Security Screw M6 Spring Washer M6 Flat Washer Front Crossbar 965mm Page 4 of 4
3. may not be used or changed for any other purpose than intended Page of 4 When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer maximum ae 75kg 165lbs roof load rating to be found in the N Urban Road vehicles User Manual should be E B 50kg 110lbs Off Road divided by 1 5 Do not forget to subtract the complete crossbar system weight from your maximum carrying capacity Wa WARNING Important Load Carrying Instructions With utility vehicles the cabin and the canopy move independently Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy Instead rigidly fix to either the cabin roofracks or the canopy roofracks Paddle Surfboards should be fixed to the front of the vehicle Page 2 of 4 RSP502 Parts List Part No M626 A155 A155 B085 W004 W003 M561 M173 M172 N0O35A M126 B045 TORKEY S RS86 Component Name Vortex Buffer Strip Crossbar 965mm FRONT Crossbar 927mm REAR M6 x 40mm Button Security Screw M6 Spring Washer M6 x 12 5mm Flat Washer RSP Leg RSP Top Pad RSP Bottom Pad M6 Rectangular Nut Mounting Pad Cover Plate 10G x 1 2 Pan Head Phillips Screw 5mm Torque Security Key Fitting Instruction Q lt
4. CONTROLLED RSP502 Land Rover Discovery 3 amp 4 Land Rover LR3 LR4 Important Please read these instructions carefully prior to installation Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations Check the contents of kit before commencing fitment and report any discrepancies Place these instructions in the vehicle s glove box after installation is complete Care Instruction Clean vehicle roof prior to fitting Rhino Crossbars Important Information Maximum carrying capacity evenly distributed over all crossbars 75kg 165lbs Please refer to your vehicle manufacturers handbook for maximum carrying capacity of your roof racks Always use the lower of the two figures Load must be evenly distributed over the crossbars Maximum permissible load is 75kg 165lbs including the weight of the crossbars 5kg 11lbs When roof racks are to be used in off road conditions please build a safety factor of 1 5 into this load limit 50kg 110lbs for off road conditions Although the roof racks are tested and approved to AS1235 2000 road conditions can be much more rigorous However increasing the number of crossbars does not increase the vehicles maximum permissible roof loading Do not attempt to fit the crossbars to your vehicle unless you fully understand this fitting instructions Please direct any questions regarding fitting to the dealer from where the ki
5. t was purchased Use only non stretch fastening ropes or straps Recommendations It is essential that all bolt connections be checked after driving a short distance when you first install your roof racks Bolt connections should be checked again at regular intervals once a fortnight is enough depending on road conditions usage loads and distances travelled You should also check the roof racks each time they are re fitted Always make sure to fasten your load securely Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible Long loads e g canoes and kayaks must be secured front and rear with non stretch fastening ropes or straps Roof racks must be removed when putting vehicle through an automatic car wash Caution The handling characteristics of the vehicle changes when you transport a load on the roof For safety reasons we recommend you exercise extreme care when transporting wind resistant loads Special consideration must be taken into account when cornering and braking Note for Dealers and Fitters It is your responsibility to ensure these fitting instructions are given to the end user or client Rhino Rack 3 Pike Street Rydalmere NSW 2116 Australia Document No RS86 Ph 02 9638 4744 Prepared By Craig Jones Issue No 02 Fax 02 9638 4822 Authorised By Chris Murty Issue Date 27 07 2015 These instructions remain the property of Rhino Rack Australia Pty Ltd and
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