T3FC-11-10K Manual
Contents
1. Ifthe external optional battery is the vented lead acid type the electrolyte should be inspected every three months If liquid level is below the low limit pure water must be added to the battery cells 19 8 COMPUTER INTERFACE The communication interface DB9 port on the back of the Converter may be connected to a host computer The port provides two different modes for communicating with the computer Mode 1 Supply RUPS monitoring and management software Mode 2 Supply UPSilon2000 monitoring and management software 8 1 DB9 PIN Assignment Change to Mode I or Mode 2 of Method Mode 1 Supply RUPS Monitoring And Management software The port simulates relays closing to communicate with the computer Its major functions are as follows 1 To broadcast a warning when power fails 2 To close any open files before the battery exhausted out 3 To turn off the Converter Mode 2 Supply UPSilon2000 Monitoring And Management software The Converter communicates with the computer by sending out RS 232 data streams to one of the serial ports By this method the user is able to monitor the following parameters er ee the present input voltage to the Input Voltage Converter system when AC power is present Indicates the present output voltage of the Output Voltage Converter Indicates the actual output frequency of the AC Frequency Converter Indicates the actual DC voltage of the Optional Battery Voltage Converter battery In2. Triathlon III Frequency Converter Optional UPS Battery Backup Available T3FC 11 10K 1 Phase Input 1 Phase Output 10 KVA USER S MANUAL GEORATOR Corporation 9617 Center Street Manassas Virginia 20110 USA 800 523 9938 703 368 2101 fax 703 368 1078 WWW Georator com Section 1 2 CONTENTS Title INTRODUCTION FUNCTIONS LOCATION OF THE FREQUENCY CONVERTER CABLE CONNECTION OPERATION TROUBLE SHOOTING GUIDE OPERATION MODES OF THE FREQUENCY CONVERTER COMPUTER INTERFACE SPECIFICATIONS Page 11 13 18 20 22 1 INTRODUCTION 1 1 General Description The continuity of electrical power with the exact frequency is an essential requirement for critical load operations This Frequency Converter is a solid state electronic type designed to meet the needs of computer and other sensitive equipment The unit is inherently quiet and thus well suited for applications where noise is a concern 1 2 Features Compact size light weight easy to transport and place Special airflow design to avoid dust accumulation Front door installation repairing and user friendly design No environmental pollution BRWN Re 1 3 Important Notices To be sure that the Converter is operated correctly the following items should be checked 1 Read these instructions carefully before operating the Converter 2 Converter power connection instructions should be followed 3 Do not open the case while the unit
3. is operating correctly The Converter power is from its inverter to the load i AC OK BATOK i a INVERTER OUTPUT 5 Disconnect AC input of Converter for blackout simulation If there is an optional battery the Input LED will extinguish and Converter will beep every 4 seconds to remind user of an AC failure This means Converter is in the condition of battery operation The beep will stop automatically after 90 seconds When approaching battery low level Converter will beep every second for warning purposes AC LOSS BATOK J rs INVERTER OUTPUT 6 Re supply AC utility power Input LED will light up again then first installation is completed You can connect your equipping load into output terminal of Converter 5 3 Normal Operation Daily operation procedure Press PUSH ON OFF Switch SW4 to turn on or off the Converter 5 4 Storage Instructions 1 Turn off the Converter and Main Breaker if you will not use it for long period 2 If you do not use the Converter over 3 months please follow initial start up procedure and keep supplying power to the Converter for at least 24 hours to ensure optional battery is fully recharged 12 6 TROUBLE SHOOTING GUIDE 6 1 Symbol References ma 6LIGHTS UP CI EXTINGUISH BUZZER BUZZER BUZZER BUZZER SOUNDS SOUNDS SOUNDS NO SOUND CONTINUOUSLY EVERY 4 SECONDS EVERY SECOND 6 2 Converter Status and Action The description of the following guideline may be help
4. is being operated 4 If the Converter is stored for long period the optional battery if installed must be charged every 90 days 5 Maintain the load within the rating of the Converter to prevent faults 6 Handle unusual events according to the trouble shooting guide 7 Keep the Converter clean and dry 2 FUNCTIONS 1 Input LED EA This indicates the incoming AC line is normal Output LED EX This means the Converter output power is to the load N 3 Optional Battery Capacity LED B Battery charge is almost exhausted 4 Overload LED 3 This indicates the Converter is overloaded 5 Fault LED 25 This indicates a Converter fault condition 6 LCD Display The following displays can be viewed 1 CONVERTER STATUS AC LOSS OK BAT OK LOW NO OUTPUT INVERTER OUTPUT 2 INPUT VOLTAGE 3 OUTPUT VOLTAGE 4 INPUT FREQUENCY 5 OUTPUT FREQUENCY 6 BATTERY VOLTAGE T OUTPUT POWER 7 LCD Switch S This switch is pressed to select the various LCD displays MRE ou GE 8 PUSH ON OFF Switch SW4 To turn the Converter on or off 9 VOLTAGE ADJUST Trimmer option To adjust output voltage by 20 If no voltage adjustment required there is no need of this switch 10 FREQUENCY Switch option To choose 50 Hz or 60 Hz output In case of fix frequency 400 Hz there is no need of this switch 11 VOLTAGE Switch option LCD display choice for 120V or 220V output If no voltage adj
5. dicates the actual temperature inside the Temperature Converter 20 8 2 DB9 Pin Assignments PIN 1 Converter Fault PIN 2 AC POWER Failure PIN 3 Inverter Power ON PIN 4 Common Ground of Pin 1 2 3 5 8 PIN 5 Converter Battery Low PIN 6 Turn off Converter PIN 7 Ground of Pin 6 PIN 8 inverter Output PIN 9 RS232 TXD DB9 INTERFACE CONNECTOR 8 3 Method for Changing into Mode I or Mode 2 Change JP1 Short Jump according to your requirement mM ox det Mode2 AHA LOD O3 PCB 21 The Frequency Converter People Since 1950 800 523 9938 703 368 2101 GEORATOR Corporation Voltage select one Fax 703 368 1078 9617 Center Street Manassas VA 20110 E Mail sales georator com Triathlon Ill Frequency Converter Specifications 1 Phase Input to 1 Phase Output Model 10 KVA T3FC 11 10K Capacity Voltage 1 Phase 100 110 115 120 200 208 220 230 or 240V 20 100 110 115 120 200 208 220 230 or 240V select one individual vellage 15 adjustable from nominal 1 from Set Point 50 or 60Hz 0 1Hz Optional 400Hz Frequency select one Optional Switch Selectable 50 60Hz Optional Frequency Adjustable 10 from nominal 1 Phase 2W G Optional 3W 07 1 ag Distortion THD lt 3 0 Linear Load CrestFactor Factor a aa 110 continuous 120 150 for 30 sec gt 150 auto shutdown auto restart when normal I P amp O P Voltage I P amp O P Frequency Loading His
6. e connecting lines Ensure the connected load doesn t exceed the capacity of the Converter Please provide good grounding system Please use the nearest point of earth bar or switch box for GROUND line Please follow applicable NEC provisions and state local electrical codes Improper use of the grounding plug can result in a risk of electric shock Consult a qualified electrician or serviceman if the grounding instructions are not completely understood 10 5 OPERATION 5 1 Check the Following Items Prior to Start Up 1 Make sure the Main Breaker and PUSH ON OFF switch are in the OFF position 2 Insure the Converter is in a suitable location 3 Check input cord is secured 4 Make sure the load is disconnected or in the OFF position 5 Check if input voltage meets the Converter requirement 5 2 Initial Start Up Procedure Please follow the instructions below to start the Converter 1 Be sure Main Breaker SWI SW3 and PUSH ON OFF switch SW4 are turned OFF and that no load is connected to the output terminals of Converter 2 Pull Main Breaker up to ON position LED of Input should light up simultaneously a E OE 3 Press PUSH ON OFF switch to the position ON LCD Display shall light up immediately to indicate the AC utility power and optional batteries are normal a AG OK BATOK 4 L 11 4 About 20 seconds later Output LED will also illuminate indicating Converter
7. ful in problem solving 1 LED STATUS as below ta OUTPUT POWER 100 6 Converter Status AC utility power is normal Converter is running normally with full load ACTION None required 2 LED STATUS as below if there is optional battery BATTERY VOLTAGE 220 Vdc Converter Status AC utility power is normal Converter is running normally Optional batteries have been charged to 90 or more ACTION None required 13 3 LED STATUS as below INPUT VOLTAGE 7 N 220Vac 1 Converter Status AC utility power is 220V Converter is running normally ACTION None required 4 LED STATUS as below uN O T Converter Status AC utility power is normal Converter is running normally but optional battery capacity is low after several hours charging ACTION Charger has failed Please replace charger board 14 5 LED STATUS as below fal OUTPUT POWER 125 6 Converter Status AC utility power is normal but Converter is overloaded Overload LED lights up and buzzer beeps continuously ACTION Please reduce the critical load to lower the POWER to less than 100 If the situation continues please contact the factory 6 LED STATUS as below Ol la OUTPUT POWER O mmmn 100 6 Converter Status The input LED extinguishes and load is supplied by optional battery power The Converter is connected with full load Buzzer alarm sounds every 4 seco
8. nds ACTION If AC utility power fails reduce the less critical load in order to extend backup time If it is not abnormal power failure refer to flowchart 7 LED STATUS as below if there is optional battery ACLOSS BATLOW a m INVERTER OUTPUT 15 Converter Status AC utility power fails The load is supplied by Converter and battery power is running out Buzzer alarm beeps every second ACTION Converter will shut down automatically Please save data soon 8 LED STATUS as below L J Converter Status AC utility power fails and optional battery runs out Converter has shut down automatically ACTION Converter will restart when AC utility power is restored If AC utility power failure is more than 6 hours please follow storage instructions 16 YES TURN ON INPUT BREAKER YES RATED INPUT VOLTAGE NO CHECK INPUT POWER CORDS YES CHECK THE CONNECTED LINES NO RE CONNECT LINES YES CONTACT THE NEAREST AGENT UPS NORMAL OPERATION FOR SERVICE Trouble Shooting Guide 17 7 OPERATION MODES OF THE FREQUENCY CONVERTER 7 1 Converter System Block and Operation AC DC RECTIFIER AC DC CHARGER BATTERY AC OUTPUT AC INPUT DC AC INVERTER Please refer to the above topology There are two main loops when AC utility is normal the AC loop and the battery charging loop if there is optional battery The AC output power comes from AG
9. ton and its contents for damage Please inform the transport agency immediately should you find signs of damage Please keep the packaging in a safe place for future use 4 Please ensure that the incoming feeder is isolated and secured to prevent it from being switched back on again 4 2 Caution 1 Do not use household outlet only 15 20A because the outlet hasn t sufficient capacity to support the Converter 2 Please connect the power of nearest circuit breaker panel to the Converter input terminal block 4 3 Cable Connection 1 First detach 4 screws on the cover panel with a screwdriver to find the terminal block The hole to insert input output power cords is on below of the front panel Please connect power cords from the hole 3 Because the converter is always made to order once power cords are connected please make sure all connectors are correct as per each label instruction stuck beneath the terminal block and all screws are tightened properly Fig 13 10 11 ouTPuT BATTERY INPUT P w Ee NIL Fig 13 Please follow load current design for output power cord and use rated power cables to connect the LINE L NEUTRAL N and GROUND G lines to the connector terminals Once the power cords are fixed please check to confirm that the conductors are unable to contact with the case or other conductive material to avoid short circuit Please turn off AC supply to prevent short circuit whil
10. tory Record Utility LED green Inverter LED green Fault LED red Overload yellow 150 30seconds cut off Current Limited e SS e aa interface Comac oise RS 252 Support MEGATEC RUPS et ware UPSilon 2000 UPS monitoring Environment 0 90 Non condensing BOATS 18 9 33 3 13 4 Weights based on 220V IN and OUT Weights may vary based on input output frequency voltage
11. ustment required there is no need of this switch Front View of Outer Construction e Rear View of Outer Construction 12 INPUT BREAKER SW1 To control the AC input power 13 OPTIONAL BATTERY BANK Breaker SW3 To control external batteries If there is optional battery 14 DB 9 Communication Interface Communication port between the converter and computer 15 Power Cords Holes For Input output power cords and batteries power cords channel 3 LOCATION OF THE FREQUENCY CONVERTER 3 1 Transporting 1 Disconnect all power cables if necessary 2 Be careful not to damage the Converter while transporting 3 Don t transport the Converter upside down 3 2 Positioning 1 Do not put the Converter on uneven or inclined surface 2 Allow a minimum distance of 4 inches in the rear and two sides of the Converter for ventilation 3 Do not expose the Converter to direct sunlight or rain 4 Keep the Converter far away from heat emitting sources 5 Do not leave objects on the top of the Converter 6 Do not expose the Converter to corrosive gas 7 Maintain the ambient temperature at 0 40 C 4 CABLE CONNECTION 4 1 Inspection 1 The system should be installed and wired only by qualified electricians in accordance with applicable safety regulations 2 When installing the electrical wiring please note the nominal amperage of your incoming feeder 3 Inspect the packaging car
12. utility input and passes through AC DC rectifier DC DC booster and DC AC inverter to supply power to load The optional battery charging voltage comes from AC utility input and converted by AC DC charger to support battery charging power In case of AC utility failure the AC output comes from optional battery passing through DC DC converter and DC AC inverter within the battery backup time 7 2 Optional Battery and Recharge 1 Converter is ON or Input breaker SWI and Battery breaker SW3 are ON batteries can be recharged automatically and about 8 10 hours to 90 capacity 2 Please contact the factory if the external optional battery set is needed to extend the backup time 1 Please keep the batteries fully recharged to extend the battery life 2 There are no customer serviceable components inside do not open the cover or attempt to serve the unit High voltage may remain when the unit shuts down 3 Please follow all operational instructions 7 3 Daily Maintenance 1 The environment in which the Converter is located must be kept dry and relatively dust free 18 The exterior panels can be cleaned with a mild cleaning solution All power connections at the input optional battery output terminals and circuit breaker must be periodically checked every month The battery cells used are the sealed maintenance free type The factory adjusts both charging voltage and current according to the battery specifications
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