WT 500 EN
Contents
1. PRO PRO WORK N WT 500 LIFTER 12 USING amp INSTALLATION USER MANUAL WORK N WT 500 LIFTER 11 USING amp INSTALLATION USER MANUAL XF EQUIPSON S A Av del Saler n 14 Pol gono Industrial L Alter Silla 46460 Valencia Espa a Tel 34 96 121 63 01 Fax 34 96 120 02 42 equipson equipson es www equipson es CONFORMITY DECLARATION The described Truss Lifts meets all the requirements specified in the Directive 2006 42 EC of the European Parliament and the Council of 17 May 2006 on machinery and amending Directive 95 16 EC Applicant EQUIPSON S A Address Avda El Saler 14 Pol Industrial L Alterd 46460 SILLA Valencia Spain Representative EQUIPSON S A Address Avda El Saler 14 Pol Industrial L Alterd 46460 SILLA Valencia Spain Description Lifts for Truss Systems woRK LW 465 R worRK LW 480 R worRK WT 600 i ee 4 7 7 s A softs ho vat 2 ya KAIJ 1 Juan Jos Vila Product Manager October 22 2009 The test report was carried out from the submitted type samples of a product in conformity with the specification of the respective standards The certificate holder has the right to fix the CE mark on the product complying with the inspection samples WORK 4 WT 500 LIFTER 13 USING amp INSTALLATION U2. WORK 7 500 LIFTER 14 USING 8 INSTALLATION USER MANUAL BGV C1 TESTS amp CHECKS INITIAL CHECK First year Checked by Tested elements and conclusions FOUR YEARS TEST Checked by Tested elements and conclusions ANNUAL TEST passing the fourth year ecked by Signature Tested elements and conclusions ANNUAL TEST passing the fourth year hacked ecked by Tested elements and conclusions ANNUAL TEST passing the fourth year Checked ecked by Signature Tested elements and conclusions 272002196 VE 0 69 121 96 IAL uleds 09797 9494W 7 PUI WL Vales W S 2 539 09
3. WEIGHT Mt ROLL rene REDUCT mm N mm2 KN KP KG M RANGE Safety pins have been oversized both in diameter as the piston as the main safety part the lock unlock system is performed exerting a small flip and rotate allowing this operation so simple and complete security The pulley system which raised or lowered each profile is responsible for transmitting the stress generated in the winch fF and raise each section for this reason these pulleys have a proper design to handle the wire covering the entire system a compact assembly WORK T 4 WT 500 LIFTER USING amp INSTALLATION USER MANUAL VER 12 04 NEW BLOCKING SYSTEM INTRODUCTION New V 1204 blocking systerm applied to WT 500 amp LW 476 R incorporates two security blocking systems The first system marked as A allows to block the profiles to transport or block a profile individually The second system marked as B is and automatic trigger unblocking it allowing to deploy or undeploy the profile blocking it in the prefixed fixation position OPERATION 1 All triggers must be in block position for transport 2 When the lifter will be placed in position and secured with the legs block all triggers for automatic system marked as B and unblock the most external tri
4. for transportation A system 3 Unblock the most external safety pin marked 3 in B system 2 Now we have to descend the next profile Perform the same operation unblock the pin marked as 2 for the associated profile Once fully down the profile block again the pin marked as 2 3 Finally proceed with the first profile unblocking the pin marked as 1 and rotating the winch until the complete folding of the section Re block the pin marked as 1 4 Remove the load of the horizontal support 5 Place the horizontal support arms in the transport position 6 Block ALL transport pins A system 4 Turn the winch clockwise the profile that incorporates the support with the load begin to rise Be carefulcontrolling load in each moment to avoid oscillations When you consider that the profile is in the correct position block the pin marked 3 again and continue turning the winch The pin will be inserted into the next hole of the lane 7 Remove front and rear legs and insert them into their accommodation 8 Now the lifter is ready for transport
5. SER MANUAL BGV C1 REGULATION Explanation BGV C1 is a regulation for Staging and Production Facilities for the Entertainment Industry Lifting and rigging equipment is just part of this standard and cover structures and other technical matters Adopting BGV C1 is entirely voluntary except in Germany but its adoption is generally required by insurance companies and therefore it has effectively become an industry standard The application of this standard over lifting towers is vital due to in theatres stages etc are used to move loads over performers and in some cases above spectators representing a potential falling risk BGV C1 REGULATION Application fields This standard is orientated in two ways By one side the lifting towers adopt designs and materials in order to achieve a high security degree in magnitudes like load supported balance friction resistance etc So a WORK6 lifting tower C1 certified ensures the customer that has passed strict test during its design materials choice or load and effort verifications By other side in order to achieve an optimum operation with these units is recommended as much a responsible use of the unit complying basic rules like maximum load accepted or tower balance as maintenance periodic which must be carried by expert technicians checking the good state of the steel cable and winch operation of the safety bolts and folding unfolding of the entire profile system
6. WORK PRO LIFTING TOWERS Using amp installation user manual WT 500 9 Rev 12 6 1 8 WT 500 LIFTER 5 WT 500 LIFTER 7 WORK T USING amp INSTALLATION USER MANUAL USING amp INSTALLATION USER MANUAL INTRODUCTION 1 WT 5 0 0 FEATURES 2 SPECIFICATIONS 2 FASTENER SYSTEM 3 VER 12 04 NEW BLOCKING SYSTEM 3 SAFETY RULES 4 INSTALLING THE LIFTING TOWER 8 PLACING THE LOAD 9 WINCH OPERATION Special Care 10 LIFTING PROCESS 11 DESCENT FOLDING PROCESS 12 CONFORMITY DECLARATION 13 BGV C1 EXPLANATION amp TEST 14 INTRODUCTION WT 500 is a lifting tower for LINE ARRAY systems composed of 4 extensible aluminium reinforced sections This new profile system can elevate heavy loads 270 kg at high altitude 5 98 m Making it very suitable for all types of events The ground reinforcement system has been thoroughly studied giving the tower legs subjection of great length and stabilizing slopes The Line Array bracket system has been strengthened taking into account the force exerted and the thickness of metal walls and clamping rings have been increased by incorporating angled finish allows support equitable loads As usual in WORK products all components have been oversized with the goal of achieving a superior security Autoblocking system Strong se
7. curity cable made of steel under DIN Additional profile blocking system when standard transporting Exclusive blocking system with high resistance and Bubble level indicator vial able to ensure the whole firmness 2 iron braces placed in the back side for additional reinforcement FEATURES Double blocking system For transportation 2 Y Upper reinforcing piece gt in each section to upper pin bolt avoid deformations with a Folfing unfolding high loads lower pin bolt lron braces placed in the back side for additional reinforcement Soporte horizontal para elevar la carga acoplada WORK I 47 WT 500 LIFTER 1 USING amp INSTALLATION USER MANUAL SPECIFICATIONS MODEL STANDARDS amp REGULATIONS WT 500 DIN 15020 VGB 1 VGB 8 FASTENER SYSTEM This system uses a profile especially designed to heavy loads the width of these profiles and the wall thickness ensure a great firmness of the assembly They incorporate a lane with fixing holes introduced easily and quickly providing a fast deployment of the tower LOAD LOAD HEIGHT BASE HEIGHT BASE KG KG M M M M wrsoo 29 s s 1 ossxose 152 2 WEIGHT KG which houses safety pins these holes are large enough so that the pins 0 WINCH CABLE COMPOS RESIST LOAD
8. gger for the firtst system marked as 1 3 Using the winch we will ONLY deploy the first profile This profile will be blocked in the first prefixed position if we want to deploy more act over the winch and the profile will be deployed automatically until the next prefixed position During deploying process the automatic system marked as B wil be blocking unblocking in the inner holes placed in the profile becoming in an additional security system 4 Once reached the desired position of the first profile BLOCK again the trigger of the first system marked as 1 5 Now repeat the process with the next trigger of the first system marked as 2 unblocking it to deploy the associated profile 6 Repeat all process until deploying all profiles UNDEPLOYED 1 Repeat the process in inverse way Unblock the trigger marked as 3 the associated profile will descend until reaching the stand position In this moment BLOCK the trigger marked as 3 2 Now proceed in similar way with the next trigger marked as 2 3 Repeat this process untill reaching the stand position of the whole lifter 4 CHECK as all trigger of system A are blocked and BLOCK all trigger of system B to transport the lifter WORK 7 500 LIFTER 3 USING amp INSTALLATION USER MANUAL SAFETY RULES PRO WORK fy FRONT SIDE 4 500 LIFTER Do not elevate the tower without using the stabilize legs Place the
9. h the tower could take or crimp them Consider that the tower is not electrically isolated so it can be load with electricity and to constituate a serious electric shock risk The tower disposes of two sets of legs with different length in order to settle the tower Remove them for the transport support in order to insert them gt Do not catch the cable during the elevation or folding process Avoid the non desired tower manipulation by non qualified people Check periodically the good LZ winch conditions of the and cable security In order to guarantee the security cable integrity consult the section about the winch operation When you place them consider that the 2 longest legs must be placed in the frontal side of the tower and the shorter ones in both sides of the winch frontal side of the tower and the shorter ones in NOT TAKE INTO CONSIDERATION THESE RULES COULD CAUSE THE KNOCK OVER OF THE TOWER OR ITS LOAD PROVOCATING DAMAGES IN PEOPLE both sides of the winch AND PROPERTIES longest legs placed in the frontal side hi gt WORK Y WORK WT 500 LIFTER 7 USING amp INSTALLATION USER MANUAL wor WT 500 LIFTER 8 USING amp INSTALLATION USER MANUAL INSTALLING THE LIFTING TOWER In order to insert the legs use corresponding pin bolt and insert t
10. he leg to correct position triggering the bolt To ensure the set stability Pin bolt for leg insertion Rotate the crank of the stabilizer placed on each legs up to the wheels located in the base do not touch the ground During this process control the vial in order to act individually over each stabilizer up to obtain a perfect balance for level control Once the tower will be balanced and fixed to the ground you can proceed to place the load on the incorporate support Q Support in stand position for transport Extract the pin bolts and place it in horizontal position in order to locate the load Ww WORK 7 500 LIFTER 9 USING amp INSTALLATION USER MANUAL WINCH OPERATION Special Care During the tower elevation process pay attention to the cable rolling This cable must the coiled in parallel turns around the winch cylinder NEVER MUST BE PRODUCED CABLE CROSSES IN DIFFERENT DIRECTIONS In this way that cable can be dangered or got worn causing at the end the break of the cable If any spiral is rolled in this way turn the winch in opposite sense up to release of wrong turn Then proceed to coil again in an appropriated way CORRECT MODE WRONG MODE Coil direction during Turned in cross way the elevation process Th bl tb Try to avoid it in order to keep the cable integrity coiled in pa
11. he nearest possible gravity center of the tower in order to facilitate its balance Do not overload the tower beyond the max weight recommended in the manufacturer specifications In the moment you elevate the tower check that it does not take contact with elements or objects which with the tower could hit or come off Be aware specially with the electrical conductions due to the towers are not electrically isolated it can represent a serious electric shock danger Do not stay down to the tower after the tower elevation nor elevation or folding process This tower is not designed to elevate persons Do not use it for a different purpose that it has been designed USING amp INSTALLATION USER MANUAL SAFETY RULES INSTALLING THE LIFTING TOWER Place the tower over a flat and stable surface to install the tower discarding its use over rolling platforms or surfaces which would be able to bear as much its own weight as coupled Keep the hands and fingers load moved away to mobiles lubicie thebrake The installation area must be free of debris stone etc that reduce the firmness of the tower at elements of the towers round system of the winch the 9 i mechanism could lose Moreover the tower must no be placed near elemenst which can obstruct the vertical folding efficiency process like balconies cornices etc Be aware specially with the proximity of electric cables whic
12. rallel coil WORK I 4 500 LIFTER 10 USING amp INSTALLATION USER MANUAL LIFTING PROCESS LIFTING PROCESS PIN BOLT FOR TRANSPORTATION A System Blocked Unblocked 5 Continue deploying the profiles unblocking the pin security of the next ra segment marked as 2 proceeds equally with the winch Once you gt reach the approximate height required block the pin now rotating the winch a few more turns is inserted into one of the holes of the rail f y ZF 6 Finally deploy the last profile unblocking the last pin marked as 3 and es proceed in the same way as points 4 and 5 7 The lifter is fully deployed as shown in the drawing on the right SAFETY PIN BOLT B System 2 Blocked Unblocked Q DESCENT FOLDING PROCESS 1 When the lifter is in the required position secured with the legs and attached with the front support to attach the load horizontally is the time to raise the load coupled For the lifter descent folding process proceed in reverse way For this unblock the last pin marked as 3 and turn the winch counterclockwise carefully to avoid load oscillations which may be higher due to the height Once this section reachs the rest position re block this pin marked as 3 2 Block ALL the locking pins
13. tower over a flat and stable surface Do not install it in a place where the use over the stabilize leg would not be enough to reach a perfect balance The two largest legs must be placed in the frontal tower side and the shortest ones at both winch sides Act individually over the stabilize leg up to the wheels lose contact with the ground and enssuring a perfect balance of the tower This balance will be showed in the vial Do not move away the stabilizer legs after the load is elevated USING amp INSTALLATION USER MANUAL SAFETY RULES a WORK WT 500 LIFTER Do not move the tower after the load is elevated Do not lean elements like stairs platforms scaffoldings etc over the tower which can make pressure over it and to destabilize For outdoor installations ensure the tower with security tights to ground NEVER fix them to surfaces with oscillations like structures etc Do not use the tower like support for banners or decorates support With heavy wind these elements could act as sail and to knock over the tower Do not use the tower in heavy wind conditions Take into account that if the exposed height and surface is maximum the tower stability is reduced USING amp INSTALLATION USER MANUAL SAFETY RULES PRO WORK WT 500 LIFTER The load must be firmly placed over the support t
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