Hot Coils Owners Manual – English
Contents
1. death or injury to persons In order to use the equipment safetly always pay attention to these dangers WARNING Indicates a warning concerning operations that if not performed correctly could lead to death or injury to persons In order to use the equipment safetly always pay attention to these warnings CAUTION Indicates a caution concerning operations that if not performed correctly could lead to moderate to minor injuries or property damage In order to use the equipment safetly always pay attention to these cautions 4 Important Safety Rules IMPORTANT CAUTION Do NOT use the coil as a heating Read ALL instructions in the element for anything other than the perscribed user s manual before using purpose the heater coil 2 Unit will become hot on the outside 9 150 F 66 C when in use Always wear proper PPE when handling heater coil CAUTION Do NOT immerse in water or any other liquid or operate in wet conditions HOT SURFACE 4 A Contact with skin may cause burns Burn DO NOT TOUCH Hazard 3 Do not operate in gaseous or hazardous 6 Do not operate in gaseous or hazardous conditions conditions CAUTION The coil is not electrically explosion proof In gaseous or d A Do NOT plug coil in when in hazardous enviroments use wet conditions of electrical equipment could result in fire or explosion CAUTION The coil plug must be connected to a prop erly grounded power2. length of coil power cord Do not arc welding electrode on coil housing IMPORTANT Coils are controlled by thermostat only There is no ON OFF switch IMPORTANT When transporting or storing keep unit dry and safe from damage CAUTION Make sure the power cord does not touch the heater other than at the plug Secure power cord to something other than the coil or pipe to prevent burning of the cord Make sure the cord does not present a tripping hazard 12 CAUTION Make sure unit is secured properly on pipe priot to releasing it Use care in handling heater coil at elevation that you don t drop unit on someone or on equipment Do not drop hit or abuse the coil Do not operate coil if it is damaged or malfunctioning This includes but is not limited to damage or dents to the outer cover or inner diameter surface of the ceramics Report any damage to your safety representative and or supervisor for immediate removal from service Return the coil to an au thorized dealer for inspection prior to reusing WARNING Damage to internal diameter ceramics may expose bare wire and cause an electrical short WARNING Replace all safety decals that are not in place and or damaged Contact your authorized dealer for replacement decals 5 Operation Start Up 1 2 3 IMPORTANT Read ALL instructions in the user s manual before using the heater coil Inspect heater coil for damage before U
3. cord Ensure that the power cord is in good condition When using a power cord ensure it is heavy enough to carry the current the coil will draw An under sized cord will cause a drop in the line voltage A minimum 12 gauge or equivalent industrial power cord with hard plastic connectors is recommended To avoid damage or coil failure the welder must not arc the electrode on the coil An improper or poorly grounded ground cable connection that is further from the heater than the length of the power supply cord to the coil will cause the welder to ground through the heater coil This will cause the coils internal ground wir ing to burn out and result in a non warrantable failure of the heating coil POWER CORD RECOMMENDATIONS Type Of Power Cord Type Of Cord Plug Type Of Cord Plugs Material Minimum Wire Gauge AWG Maximum Cord Length Coil Voltage Hertz Watts Max Coil Amp 110 Volt 220 Volt Industrial Industrial NEMA 5 15 CEE 7 7 EUI 16P Hard Plastic Hard Plastic 12 Ga 12 Ga 100 ft 30 M 100 ft 30 M 110 120 220 230 50 60 50 60 1500 1500 15 6 5 Residential cords with soft rubber plugs can overheat and fuse to the coils N CAUTION Always disconnect from power source before removing coil or setting it in a new location Also disconnect from the power source prior to cleaning N CAUTION To prevent coil damage be sure ground cable is properly grounded and closer to coil than
4. 0 F 315 C z E j Use proper PPE when handling the coil Burn Hazard 11 After 15 minutes check the pipe temperature with temperature sticks or 3 other devices mentioned in section 8 Adjust thermostat up clockwise or down counter clockwise to achieve desired temperature using an insulated standard flat screw driver CAUTION To prevent coil damage be sure ground cable Remove pin from the latch and open the heater coil fig 8 is properly grounded and closer to coil than length of coil power cord Do not arc welding electrode on coil housing 4 Remove unit from pipe T Replacement Parts 5 Carefully relocate heater coil to next desired weld location and repeat the start up procedure Latch pins and decals are available from an authorized Dealer 6 When finished with the unit store in a dry protected location 6 Servicing Clean outside casing with dry cloth Note use anti splatter spray or paste on outside shell of coil to avoid splatter sticking to stainless Clean inside surface with dry cloth Inspect for any damage before and after each use Report any damage to your safety representative or supervisor for immediate removal from service Coils should be returned to an authorized servicing dealer WARNING Damage to internal diameter ceramics may expose bare wire and cause an electrical short 12 8 Specifications 110 120 Volt Coils Std Pipe Dia 4 6 8 10 12 Mod
5. BAIEKUR COILS Ltd BAIEKUR COILS PRE WELD HEATING COILS USER MANUAL 110 120 Volt MODELS 400 1200 220 230 Volt MODELS 400 1200E Feb 15 2014 Barclay Phelps CE MARKING SPECIALISTS Hoi Yuen Agad Kwun Tong Kowloon Hong Kong LLELITELECICLLECLELIELZLL ane i CERTIFICATE amp DECLARATION OF CONFORMITY FOR CE MARKING Company contact details Baiekur Coils Ltd Box 264 5312 52nd A Street Wabamun Alberta Canada TOE 2K0 Email info baiekurcoils com Baieker Coils Ltd declares that their Electrical Resistance Heaters listed as the following models 400 600 800 1000 1200 400F 600F 800F 1000F 1200E comply with the Essential Reguirements of the following EU Directives Low Voltage Directive 2006 85 EC Electromagnetic Compatibility Directive 2004 108 EC and further conform with the following EU Harmonized Standards EN 60519 10 2005 EN 61000 6 2 2005 EN 61000 5 4 2007 A1 201 1 Dated 05 April 2013 Position of signatory Director Name of Signatory Colin Regan Signed below on behalf of Baiekur Coils Ltd Original instructions The A weighted emission sound pressure level at work station does not exceed 70 dB A INDEX SECTION 1 Introduction 2 Limited Warranty 3 Quick Reference 4 Important Safety Rules 5 Operation 6 Service 7 Replacement Parts 8 Specifications PAGE 1 Introduction Thank you for your purchase of a Baiekur Coils Heater We know you wi
6. Coils User Guide 2 Contact your Baiekur Coils dealer with unanswered questions 9 Contact the Baiekur Coils customer service department at 1 866 942 6457 Baiekur Coils Ltd Telephone 1 866 942 8657 Box 264 Email info baiekurcoils com 5312 52 A Street Wabamum Alberta Web www baiekurcoils com Canada TOE 2KO 2 Limited Warranty Baiekur Coils warrants to the original purchaser that each new Baiekur Coils is free from defects in material and workmanship and agrees to repair or replace under this warranty any defective heater coil for 90 days from the original date of purchase as the exclusive remedy The essential purpose of this warranty is to provide the purchaser with a properly functioning coil Any action for breach of any terms of this product shall be commenced within one year from the date of breach This warranty is not transferable SECURING WARRANTY To secure warranty service the purchaser must 1 report the Equipment defect to an authorized dealer and request warranty service within the applicable 90 Day Warranty Period 2 present evidence of the warranty start date with valid proof of purchase and 3 make heater coil available to authorized dealer to repair or replace for a reasonable amount of time DISCLAIMER OF ALL IMPLIED WARRANTIES Baiekur Coils makes no implied warranties or statutory condition or warranties of merchantability or fitness for particular purpose whether pursuant to the S
7. SING WARNING Damage to internal diameter ceramics may expose bare wire and cause an electrical short Inspect area for combustibles gaseous or hazardous materials and ensure the work area is dry The coil is not electrically explosion proof In gaseous or hazardous enviroments use of electrical equipment could Fire result in fire or explosion Hazard Open coil by pulling the latch pin see figure 4 Latch Pin Fit coil over pipe Place units as shown in fig 5 with plugs at the 3 o clock position NOTE use proper heater coil for pipe diameter being worked on 5A For models 800 1000 and 1200 orientate coil so arrow located on outer shell by handle points towards joint to be heated 6 Secure unit in place by reattaching pin in latch DO NOT leave units at elevation until latched due to potential of heater being jarred and falling on Someone or equipment fig 6 Efficiency Note Installing coils on several joints at one time will reduce waiting time and maximize number of joints welded per day T oet thermostat setting prior to plugging in coils Dial on thermostat is for guidance only as desired temperature setting will vary with ambient temperature Adjust temperature by using a standard insulated screw driver Turn clockwise to increase temperature turn counter clockwise to reduce temperature see fig 7 Thermostat 8 Install all monitoring devices such as da
8. ale Goods Act the Uniform Commercial Code the commercial code of any Province state or territory or any other statute of any Province state or territory No Representation or Condition To the extent permitted by law Baiekur Coils nor any company affiliated with it makes any warranty representation condition or promise expressed or implied verbal or otherwise as to the quality performance or freedom from defect of the coil No Warranty Of Title Baiekur Coils does not warrant that the purchaser has any right to convey the title of purchased coils EXCLUSION OF REMEDIES In no event will an authorized dealer Baiekur Coils or any company affiliated with Baiekur Coils be liable for any consequential damages or injuries including but not limited to loss of profits rental or substitute equipment other commercial or personal loss personal injuries or property damages arising from a result of a fundamental breach breach of a fundamental term or any use any handling or any maintenance of the Baiekur Coils No Dealer Or Agent Warranty The seller has no authority to make any representation or promise on behalf of Baiekur Coils or to modify the terms of limitations of this warranty in any way 3 Quick References IMPORTANT This symbol alerts you to potential hazards that can kill or injure either you or others Indicates a danger concerning operations that if not performed properly will lead to
9. el No 400 600 800 1000 1200 Voltage 1 110 120 110 120 110 120 110 120 110 120 Hertz 50 60 Cycle 50 60 Cycle 50 60 Cycle 50 60 Cycle 50 60 Cycle Watts 1500 1500 1500 1500 1500 Amp 15 15 15 15 15 Plug Type NEMA 5 15 NEMA 5 15 NEMA 5 15 NEMA 5 15 NEMA 5 15 Max Inside Temp 600 F 315 C 600 F 315 C 600 F 315 C 600 F 315 C 600 F 315 C Time to Max Temp 1 20 min 20 min 20 min 20 min 20 min Adjustable Thermostat Standard Standard Standard Standard Standard Thermostat Accuracy 2 5 F 2 5 F 2 5 F 2 5 F 2 5 F Coil Wall Thickness 1 5 45 mm 1 75 45 mm 1 75 45 mm 1 75 45mm 1 75 45mm Outside Dia 7 5 191 mm 9 5 241mm 11 5 292 mm 13 5 343 mm 15 5 394mm Width 6 150 mm 6 150 mm 6 150 mm 6 150 mm 6 150 mm Weight Glbs 2 7 kg 6 5lbs 2 9 kg 7lbs 3 2 kg 7 5lbs 3 4 kg 8lbs 3 6 kg 220 230 Volt Coils Std Pipe Dia 4 6 8 10 12 Model No 400E 600E 800E 1000E 1200E Voltage 1 220 230 220 230 220 230 220 230 220 230 Hertz 50 60 Cycle 50 60 Cycle 50 60 Cycle 50 60 Cycle 50 60 Cycle Watts 1500 1500 1500 1500 1500 Amp 6 5 6 5 6 5 6 5 6 5 Plug Type CEE 7 7 EUI 16P CEE 7 7 EUI 16P CEE 7 7 EUI 16P CEE 7 7 EUI 16P CEE 7 7 EUI 16P Max Inside Temp 600 F 315 C 600 F 315 C 600 F 315 C 600 F 315 C 600 F 315 C Time to Max Temp 1 20 min 20 min 20 min 20 min 20 min Adjustable Thermostat Standard Standard Standard Standard Standa
10. ll find the Baiekur Coils Heater a valuable addition to your tool kit and you will benefit from the efficiency safety and enviromental advantages that are to be found over traditional pipe pre heating methods The coil heater is designed to preheat new piping to specified temperature prior to the welding sequence this is usuallyspecified by the owner welding procedure or the boilers branch or any other authority that has jurisdiction Also all insitu piping in a H2S service requires a hydrocarbon bake out prior to cutting or welding specified by authority in place The heater coil in this case expels the H2S molecules at 600 F 315 C so that cutting and or welding can commence without fractures to the parent metal Thermostat ili gt f 4 1 r v 4 T Baiekur Coils offer SAFTY ADVANTAGES over traditional pre heat techniques Baiekur Coils can be installed quickly and easily The coil provides even heat throughout the weld joint and provides better weld platform as heat is localized Baiekur Coils offers different models and may not be exactly as shown in Figures 1 and 2 below Plug Receptical Figure 2 1 Introduction con t Getting Quality Service Baiekur Coils provide a process for dealing with your questions or problems to ensure that product quality continues with your Baiekur Coils dealer support Follow these steps to get responses to questions regarding your product 1 Refer to Baiekur
11. rd Thermostat Accuracy 2 5 F 2 5 F 2 5 F 2 5 F 2 5 F Coil Wall Thickness 1 75 45mm 1 75 45 mm 1 75 45 mm 1 75 45 mm 1 75 45 mm Outside Dia 7 5 191 mm 9 5 241 mm 11 5 292 mm 13 5 343 mm 15 5 394mm Width 6 150mm 150 mm 6 150 mm 6 150 mm 6 150 mm Weight 6lbs 2 7 kg 6 5lbs 2 9 kg lbs 3 2 kg 7 5lbs 3 4 kg 8lbs 3 6 kg 1 Based on schedule 40 pipe at an ambient temperature of 70 F 21 C 13
12. ta loggers chart recorders or any other devices that may be required before plugging in power source CAUTION Use care when installing power cord Always install coil end connection first ensuring it is in the appropriate condition the right size see figure 3 does not present a tripping hazard nor does it touch the pipe being welded and is not in contact with the heater coil other than at the plug 10 110 Volt When conditions are met and 12 After desired temperature is achieved and your safety representative has reviewed all has been approved by Quality Assurance safety requirements plug in the power cord you can begin to weld The coil can easily to a properly grounded power source 110 be slid to give you the required access volts 15 amp service see fig 3 for proper room for welding cord sizing 230 Volt When conditions are met and Note use anti splatter spray or paste on your safety representative has reviewed outside shell of coil to avoid splatter sticking all safety requirements plug in the power to stainless cord to a properly grounded power source 220 230 volts 6 5 amp service see fig 3 When Required Work Is Complete for proper cord sizing 1 Unplug power cord from power source 2 Allow a cool off period until it is safe to remone the coll CAUTION CAUTION The heater is instantly on when plugged into a power source as there is no On Off switch Maximum internal temperature is 60
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