Operating Manual: - Spechtenhauser Pumpen GmbH
Contents
1. 3 EC Type Examination Certificate Number EPS 11 ATEX 1 382 X 4 Equipment Pump motor Chiemsee EX 5 Manufacturer Spechtenhauser Pumpen GmbH 6 Address Gewerbestra e 3 D 86875 Waal Germany 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 Bureau Veritas Consumer Products Services Germany GmbH Notified Body No 2004 in accord ance with Article 9 of the Council Directive 94 9 EC of March 23 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive at mospheres given in Annex II of the Directive The examination and test results are recorded in the confidential report 11TH0490 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2009 EN 60079 1 2007 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC Type Examination Certificate relates only to the design and the construction of the speci fied equipment in accordance with Directive 94 9 EC Further requirements of this Directive apply to the manufacture and supply of this equipment The marking of2. 5 Attach the O ring which is available as a spare part to the motor flange 6 Place the spiral housing over the impeller mounted on the motor flange 7 Screw the spiral housing to the motor using four cylindrical screws with hexagon socket M12 To fasten the screws medium strength bolts are to be used Please refer to Table 6 3 1 Screw Tightening Torque for the correct screw tightening torque SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 21 Operating manual Mobile speciality pump WOODY 8 Position the basket above the pump and screw it to the pump using the six cylindrical screws with hexagon socket M12 see im age To fasten the screws medium strength bolts are to be used Please refer to Table 6 4 1 Screw Tightening Torque for the correct screw tightening torque 6 4 1 Screw tightening torque Screw Screweonnection Tightening torque 6 5 Mains cable and motor protection plug Caution with WOODY EX If there is a defective mains cable the repair may only be carried out by Spechtenhauser Customer Service or at the factory Any opening of the cable inlet on the pump and of the motor protection plug is not permitted In case of infringement the explosion permit be comes void and all claims for warranty and damages are lost With the WOODY
3. 34L N _woopya 842 oe HE EEE EEE EEE ee ae Ma EN HE d WOODY B ME KP mh OOO I RS a a a na u ae a a ee ee a3 YN me 1 1 1 1 1 1 EEE BEE EEE Mi oa EEE HE a E me BE EEE EEE EEE eh ee ee 0 4 I OO ee ee a4 Sf Br be ME es ee EEE a A r r at 1 o E N 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 Capacity l min 3 5 Versions Three versions of WOODY pumps are available WOODY Standard version WOODY H Hot water version for hot sewage and waste water up to a maxi mum temperature of 90 C SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY WOODY EX Explosion proof version approved for Ex zones 1 and 2 according directive 94 9 EC 3 6 Construction and materials e All housing parts made of saltwater proof aluminium alloy e All screw connections made of stainless steel e Impeller made of wear resistant and self cleaning aluminium bronze e Sealing with dry run and endurance run suitable double mechanical seal e Carrying frame made of stainless steel e Intake nozzle for WOODY PE Intake nozzle for WOODY H and EX Stainless steel e Flat intake nozzle for WOODY PE Flat intake nozzle for WOODY H and EX Stainless steel 3 7 Wiring diagram Projekt SPECHTENHAUSER une karas hlus
4. e 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY protection plug into the socket again The red light wrong phase position should no longer be lit Green push button To start the pump the green push button on the motor protection switch is to be pressed Red push button To switch off the pump the red push button on the motor protection plug is to be pressed 4 2 Operating the pump For safe working on and with the pump the wearing of safety shoes and safety gloves is recommended in order to prevent injury from crushing or cutting Each time when using the pump also ensure the following points 1 Transport the pump to the place of use Caution AAN Always transport the pump with the handles pro vided for this purpose only 2 Mount the intake nozzle handle protection with the opening upwards on the coupling on the inlet side of the pump see Image 2 This avoids the suction of stones or other hard objects from the ground On the other hand a sufficient water level remains in this way in order to carry out low level pumping after shutting off the pump without addi E tional filling of the pump Image 2 WOODY with mounted intake nozzle Caution Before operating the pump check that the impeller can move freely only when the pump is switched off and the power supply disconnec
5. 10 minutes in a basin with clean water The pump is to then be completely emptied 4 3 Series connection of WOODY pumps To achieve pumping heights of over 15 m series connection of WOODY pumps is possi ble With this the pressure side of the first WOODY is connected to the next WOODY over a dimensionally flexible hose 4 4 Low level pumping In normal operation the liquid is pumped to the top of the intake nozzle The pump then PN intakes air and the pumping flow breaks off To pump fluids up to a residual water level of a few millimetres the flat intake nozzle has to be mounted to the suction side fixed cou pling see Image 2a Caution WOODY H In case of high fluid temperatures of gt 80 C cavitation might arise during low level pump ing In this case the fluid has to be cooled with cold water If low level pumping is to be carried out the following points are to be observed 1 Pump the medium according to section 4 2 of this user manual without flat intake noz zle with the intake nozzle facing upwards until the pump intakes air Now switch the pump off and remove the motor protection plug Secure the pump against restarting Danger from electric shock Only carry out work on the pump when the pump is disconnected from the network by removing the motor protection plug from the power supply Prevent accidental restart of the pump by taking appropriate measures SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSC
6. 2013 t Page 2 2 Certificates without signature are void This certificate is allowed to be distributed only if not modified Extracts or modifications must be authorized by Bureau Veritas Consumer Products Services Germany GmbH This certificate is internally administrated under the following number 12 077 SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 25 Operating manual Mobile speciality pump WOODY TUV TUEV and TUV are registered trademarks Utilisation and application requires prior approval 10 201 408 EAS Certificate Standard Directive 94 9 EC Certificate Registr No 01 220 061761 Certificate Holder Scope Validity www tuv com The Certification Body for Explosion Protection of TUV Rheinland Industrie Service GmbH Reported under no 0035 certifies Spechtenhauser Pumpen GmbH Gewerbestra e 3 86875 Waal Germany Production final equipment inspection and testing of explosion protected pumps Types of protection d An audit was performed Report No 061761 Proof has been furnished that the requirements according to Directive 94 9 EC Annex IV are fulfilled The due date for all future audits is 15th of November The certificate is valid from 19 12 2012 until 18 12 2015 First certification July 2006 R Wuppertal 03 12 2
7. at the factory In case of infringement the explosion permit becomes void and all claims for warranty and damages are lost SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 17 Operating manual Mobile speciality pump WOODY 5 Accessories The following accessories are available for the mobile sewage pump WOODY e Transport cart e PVC spiral hose CEE power plug with float switch e 5kVA emergency power generator with frequency converter Non return flap wit 5m transparent PVC spiral hose In case of further questions please contact your local retailer SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 18 Operating manual Mobile speciality pump WOODY G Service and Maintenance It shall be the users responsibility to ensure that all maintenance inspection and assembly work is per formed by authorized and qualified personnel who have adequately familiarized themselves with the subject matter by studying this manual in detail Any work on the machine shall only be performed when it is at stand still it is being imperative that the pro cedure for shutting down the machine described in this manual is be followed Pumps a
8. in the potentially explosive area The float switch may only be used if the pump is run outside the potentially explosive area If the pump on the rocker switch 2 of the motor protection plug is set to the position au tom it can switched on by setting the rocker switch 1 to ON and operated by using the float switch When operating the pump with float switches also note points listed under section 4 2 The following is also to be observed 1 Mount the float switch on the cable lug in such a way that it cannot be sucked by the pump 2 The float switch must only hang in the medium to the extent that it switches off short ly before the pump sucks air at the latest 3 The position of the float weight on the network cable of the float switch may not be changed 4 10 5 Using the WOODY EX gt Pe gt When using EX pumps in explosion areas the provisions from BGR 132 are to be com plied with Caution In the explosion area the pump must only be operated with EX spiral hoses which meet the requirements of the EC Directive 94 9 EG ATEX According to this EC Directive the hose lines can be used in the areas of equipment group II category 2 The electrical con ductivity meets the requirements of EN 12115 VG 95955 and TRbF 50 Appendix B TRbF 131 2 Caution The use of metal objects in explosion areas is critical as impact or friction sparks could arise For this reason pulling the pump along the ground in explos
9. into the area of the pump intake suction side or pump outlet pressure side Note Under no circumstances should the pump be lowered to the mains cable or the connect ed hoses Note If kept dry the pump can be stored down to a minimum temperature of 20 C The flood ed pump must not freeze 4 1 Explanation of the standard motor protection plug With the exception of pumps with the optional integrated float switches and WOODY EX all versions of the WOODY are fitted with the standard motor protection plug see Image 1 Point 4 7 of this operating manual is to be observed with pumps which are fitted with float switches Point 4 10 of this operating manual is to be observed with WOODY EX Before the standard motor protection plug is inserted into an Fl secured safety socket for operation of the pump it is to be ensured that the red push button on the motor pro tection plug is pressed in order to rule out accidental starting of the pump Red control lamp If the red control lamp Falsche Phasenlage wrong amp phase position lights up when inserting the motor protec tion plug the rotating field has to be changed Remove the plug from the socket and turn the reversing contact on the motor protection switch using an appropriate screwdriver Never modify the socket for this purpose Insert the motor Image 1 400 V Standard motor protection plug SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestra
10. the equipment shall include the following T rkheim April 04 2013 Page 1 2 Certificates without signature are void This certificate is allowed to be distributed only if not modified Extracts or modifications must be authorized by Bureau Veritas Consumer Products Services Germany GmbH This certificate is internally administrated under the following number 12 077 SHG SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestra e 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 24 Operating manual Mobile speciality pump WOODY VERITAS Annexe EC Type Examination Certificate EPS 11 ATEX 1 382 X 15 Description of equipment The pump motor Chiemsee Ex is constructed by an aluminium enclosure in type of protection Ex d for use in hazardous location zone 1 Electrical data Type CHIEMSEE A CHIEMSEE B Voltage 400 V 400 V Frequency 50 Hz 50 Hz IP protection IP 68 IP 68 Current rating 7 3A 69A Power rating P1 3 2 kW 3 2 kW 16 Test report 11TH0490 17 Special conditions for safe use The repair of flameproof joints is only allowed according to the manufacturers specifications A repair according to the values of table 1 and 2 of EN 60079 1 is not allowed 18 Essential health and safet uirements Met by standards Certification department of explosion protection T rkheim April 04
11. 012 T V Rheinland Industrie Service GmbH Am Grauen Stein D 51105 Cologne Dipl Ing Ralf Biegalla A TUVRheinland Precisely Right SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany 49 0 8246 9695 20 49 0 8246 9695 25 Tel Fax www spechtenhauser de shg spechtenhauser de 11 10 13 20 26
12. 246 9695 25 11 10 13 20 14 Operating manual Mobile speciality pump WOODY 4 10 2 Motor protection plug of WOODY EX Caution All WOODY EX pumps are fitted with a motor protection plug which is different to a standard motor protection plug see image 4 However the WOODY EX motor protection plug is not explosion protected For this reason the plug may only be operated on FI secured CEE sockets outside the explosion zone Caution AAN The float switch which can be mounted on the motor protection switch must not be used in potentially explosive areas The float switch may only be used if the pump is operated outside the potentially explosive area The rocker switch 2 must be set to manual if the pump is used in the potentially explosive area The float switch itself must not be placed in the potentially explosive area As the float switch may not be used in the potentially ex plosive area the pump must be continuously monitored by operating staff if this is run in the potentially explosive area so that the pump does not run dry 4 10 3 Description of the motor protection plug WOODY EX Before the WOODY EX motor protection plug is inserted in an FI protective CEE socket for operating the pump ensure that the rocker switch 1 on the motor protection plug is set to OFF in order to rule out the possibility of accidental starting of the pump Should the pump be run with the optional float switch the float switch is to first
13. HUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY 3 Now mount the flat intake nozzle to the suction side fixed coupling Use a coupling spanner for this Turn the curve clockwise until it is vertical and facing downwards i e up to the limit stop Ensure that no stones or other hard objects such as pond foils can be taken in 4 Now plug the motor protection plug into the socket again and switch the pump on again 5 If the flat intake nozzle gets stuck on solids first turn off the pump then pull the motor protection plug and remove the solids from the intake nozzle 6 Pump the liquid until the pump intakes air Switch the pump off again As the intake nozzle reach until about 1 cm above the ground it is possible that there are still floating solids in this gap For this reason only use the low level pumping device of the pump for draining residual wa Image 2a WOODY with ter flat intake nozzle 4 5 Low level pumping at low water level With help of the glove trick the pump can also be started at a low water level lt 20 cm For this pull a disposable glove AIDS glove latex glove over the flat intake nozzle of the pump and mount the flat intake nozzle to the suction side fixed coupling as described under 4 4 Fill the pump with water The disposable glove is us
14. NHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 13 Operating manual Mobile speciality pump WOODY Risk of burns Please ensure that all parts which come into contact with hot water are able to show the corresponding temperature This also applies to the hoses which are used Lay the hoses so that no persons or objects are endangered from hot spraying water Heat resistant hoses must also be used Moreover when decoupling the hoses after the pump procedure ensure that there is no more hot water in the hoses as there is also an increased risk of burning for the operat ing personnel Caution AN The discharge of hot liquids into the sewer system has to be clarified in advance with the relevant authorities 4 10 Operating the WOODY EX explosion protected pump 4 10 1 Explosion protection WOODY EX has the explosion designation amp 112G Ex d IIB T4 Broken down this desig nation means Symbol for explosion protected equipment Equipment group Il means that the equipment may only be used above ground 2 Equipment category Equipment category 2 enables the use of the pump in explo sion zones 1 and 2 but not in explosion zone 0 G Type of hazard here G is for gas Ex Designation for explosion protected equipment d Type of ignition protection in this case for pressure tight
15. Operating Manual Mobile speciality pump WOODY SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH Gewerbestra e 3 D 86875 Waal Germany Operating manual Mobile speciality pump WOODY Table of contents 1 General Information 1 1 Versions 1 2 Marking of the pumps 1 3 Application 2 Safety instructions 2 1 Markings and symbols in this operating instructions 2 2 Qualifications of personnel 2 3 Hazards in the event of non compliance with the safety instructions 2 4 Safety regulations for owner operator 2 5 Safety instructions relevant for operation 2 6 Safety instructions relevant for maintenance inspection and assembly work 2 7 Unauthorized modifications and manufacturing of spare parts 2 8 Unauthorised modes of operation 3 Technical data 3 1 Equipment and weight 3 2 Electrical data 3 3 Performance 3 4 Capacity head table 3 5 Versions 3 6 Construction and materials 3 7 Wiring diagram 3 8 Dimensions 4 Operation of the pump 4 1 Explanation of the standard motor protection plug 4 2 Operating the pump 4 3 Series connection of WOODY pumps 4 4 Low level pumping 4 5 Low level pumping at low water level 4 6 WOODY in suction operation 4 7 Use of the pump with float switch 4 8 Operation with emergency power generator 4 9 Operating the WOODY H hot water pump 4 10 Operating the WOODY EX explosion protected pump 5 Accessories 6 Service and Maintenance 6 1 Pump cleaning and maintenance 6 2 Maintenance intervals 6 3 Dismantling the
16. SPECHTENHAUSER HOCHWASSER UND GEW SSERSCHUTZ GMBH Gewerbestra e 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 12 Operating manual Mobile speciality pump WOODY Important The non return valve must be loaded with at least 1 5 m water column so that it is completely watertight 5 Lay the suction hose in the medium to be pumped Ensure that the flap valve is not on the ground but is about 20 cm above the ground This prevents stones from being pumped 6 Lay the pressure hose properly see section 4 2 7 Switch on the pump 4 7 Use of the pump with float switch 4 7 1 Operation with pluggable float switch Caution Pumps which are operated with float switches must not be used in potentially explosive areas The float switch itself must not be placed in the potentially explosive areas When operating the pump with float switches also note points listed under section 4 2 The following is also to be observed 1 Mount the float switch on the cable lug in such a way that it cannot be sucked by the pump 2 The float switch must only hang in the medium to the extent that it switches off shortly before the pump sucks air at the latest 3 The position of the float weight on the network cable of the float switch may not be changed To operate the pump with a pluggable float circuit see Image 3a first insert the pluggable circuit int
17. UTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY 2 4 Safety regulations for owner operator All safety instructions contained in this manual all relevant national and local health and safety codes and any other service and safety instructions issued by the owner shall be complied with 2 5 Safety instructions relevant for operation Always follow these safety instructions before using the pump Danger from electric shock e Protect plug and socket connections against moisture and increasing water levels in flood areas e When using the pump in swimming pools or ponds and the surrounding area DIN VDE 0100 must be complied with e Hazards resulting from electricity are to be prevented see for example the national specifications or the regulations of your local electricity supply company General danger e In dry well installation suction mode the motor housing heats up after a lengthy op erating period You must therefore only use the hinged handles provided on the pump transport cage to transport the pump and avoid direct contact with the motor housing Always wear protective gloves too e When pumping hot fluids the pump always becomes as hot as the pumped fluid In this case you must only touch the pump if you are wearing suitable protective gloves e In pumping mode stron
18. and WOODY H if a cable is defective the damaged cable can be replaced by a new Spechtenhauser mains cable in just a few steps 6 5 1 Dismantling the mains cable Take the following steps for this 1 Remove the three cylindrical screws with the hexagon sockets M5 from the housing 2 Unplug the cable screw and plugs and the coupling from the housing Open the connection cable plug and unplug the cable from the coupling 6 5 2 Assembling the network cable Assembly of the network cable is carried out in the reverse order of disassembly 6 6 Motor With all pumps opening of the motor is not permitted Repairs and maintenance on the motor may only be carried out by Spechtenhauser Customer Service or at the plant In case of infringement all claims for warranty and damages are lost With EX pumps the explosion permit also becomes void SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 22 Operating manual Mobile speciality pump WOODY 7 Malfunctions causes and remedy Motor does not run No power supply Check the fuses replace if neces Sary Check the power cable for dam age Blown fuses Replace fuses and locate the reason for their failure Pump runs but gives no water Air in the pump Vent the pump and the pressure line Vent the suction hose and the non return
19. be fitted to the motor protection switch see arrow The switch 2 is to then be set to position autom Should the pump be run without the float switch switch 2 must be pressed to position manual 3 Pilot light Phase control If the pilot light 3 Phase con trol lights up when the motor protection plug is inserted the Image 4 Float switch motor pump is rotating in the wrong proreoton piug direction To set the correct rotational direction the mains plug must be removed from the socket and the reversing contact on the mains plug turned with a suitable screwdriver Never tamper with the socket for this purpose Now insert the network plug back into the socet The pilot light 3 Phase control should now no longer be lit 4 Pilot light Operating indicator A lit pilot light 4 Operating indicator shows that the pump is running 5 Pilot light Error message If the pilot light on the mains plug 5 Error message light up the motor protection has been triggered and the pump was automatically shut down The motor protection can be initiated due to the following reasons e Excess current e Excess motor temperature e Leakage 6 Reset button To start the pump after the motor protection has been initiated press the reset button 6 on the mains plug with a pen or similar object If the pump does not start after pressing the reset button 6 the pump is either blocked for this see point 7 Prob
20. e from the spiral casing 3 Remove the spiral casing With stubborn blockages it may be necessary to remove the spiral casing with the help of two screwdrivers To do so place the screwdriver on the two des ignated slots on the spiral casing and lift the spiral casing out 4 Remove the countersunk screw with Torx M8 from the impel ler 5 For this use the extraction tool which is available as a special ac cessory to remove the impeller from the shaft If the impeller is removed from the shaft the poly gon connection has to be cleaned and checked for damage 6 Remove the pulled impeller 6 4 Assembling the impeller When assembling the impeller the following steps are to be taken 1 Ensure that the polygon connection impeller and shaft have been cleaned SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 20 Operating manual Mobile speciality pump WOODY 2 Evenly place the impeller on the motor shaft and push it down until it stops 3 The impeller has to be pressed until it stops impression depth 27 mm 4 Screw the impeller with the motor shaft using the countersunk screw with torx M8 To fasten the screws medium strength bolts are to be used Please refer to Table 6 3 1 Screw Tightening Torque for the cor rect screw tightening torque
21. ed as a flap valve and keeps the water in the pump When starting the pump the disposable glove tears and the pump starts its low level pumping operation 4 6 WOODY in suction operation By using the non return valve which is available as a Spechten hauser accessory with a transparent hose length up to 5 m suc tion operation of the pump is also possible All couplings used on the suction side must be clean and leak proof As soon as air is able to enter the system on the suction side pumping is no longer possible Basically suction operation can only be carried out up to a maximum fluid temperature of 40 C Image 2b Non return Important flap AN The non return valve may only be supported in an upright position as a horizontal bear ing can result in leaking at the non return valve If the pump is to be used in suction mode the following points are to be observed 1 Mount the non return flap to the transparent suction hose a non return flap from Spechtenhauser is to be used Suction operation with ball flap valves is not possible Only use a transparent suction hose as a suction hose 2 Connect the suction hose to the suction side of the pump 3 Fasten a spiral hose to the outlet side of the pump 4 Pour water into this pressure hose only until the suction hose the pump and the pres sure hose are filled with water If necessary the flap of the non return flap valve will also have to be opened for ventilation SHG
22. enclosure i e if sparks or explosions arise inside the motor the pressure tight enclosure prevents these from penetrating to the outside IIB Explosion group here IIB through this the pump is suitable for applications which need the explosion group IIB and IIA However the equipment must not be used in applications which require the explosion group IIC T4 Temperature class T4 means that the surface of the pump or pump parts never reach a temperature of 130 C In this way the pump can be used in all areas where the ignition temperature of ambient gas or liquid is above 130 C i e in the temperature categories T1 to T4 Also see the following table Temperature classes Acetone Ethyl alcohol Benzines Acetaldehyde Acetane i Amyl acetate Diesel fuels Ethyl acetate n butane Fuel oil Ethyl chloride n butyl alcohol n Hexane Ammonia Cyclohexanone Benzene 1 2 Dichloro Acetic acid ethane Kohlenoxid Acetic anhydride Methanol Naphtaline Phenol Propane Toluene Ethyl alcohol Hydrogen sulfide Town gas Ethylene Ethyl ester Ethylen oxide lic Hydrogen Acetylene a a Carbon disulfide This table describes the operating limits and or explosion approval The chemical resistance of the pump to the sub stances listed here is not always given SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8
23. factory customer service is to be carried out on explosion protected pumps after every 2 000 hours of operation or no later than 5 years after the date of purchase whereby all explosion relevant parts are checked If the permitted operating time of 2 000 hours is exceeded the pump s explosion permit be comes void The pump can however still be used in non explosion areas Also check the seals of the Storz couplings for wear If the handle protection intake ports and the flat suction manifold can be undone without a coupling spanner the seals on the handle pro tection flat suction manifold and intake side of the pump must be replaced If the handle protection and flat suction manifold can still be undone easily the fixed couplings con cerned must be completely replaced 6 3 Dismantling the impeller If stubborn blockages form in the spiral housing the spiral housing and the impeller can be dismantled via the following steps 1 Unscrew the six M12 cylindrical screws with hexagon socket see adjacent picture with which the pump is mounted in the basket Now remove the pump from the basket SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 19 Operating manual Mobile speciality pump WOODY 2 Remove the four cylindrical screws with the hexagon socket M12 on the motor flang
24. flap if a non return flap is used Pump gives insufficient water system too high ful pump Use a more powerful pump if too high necessary Incorrect direction of rotation Reverse the direction of rotation see section 4 1 Pressure line blocked Clean the pressure line Motor protection trips out Power input too high Check motor protection switch is correctly adjusted check against type plate Pumped medium too dense Dilute medium if possible other wise cease operation and use another pump Viscosity of pumped medium too Lower viscosity of medium by high heating if possible otherwise cease operation and use another pump Motor running on two phases Replace defective fuse or have motor repaired if coil defective Pump blocked by impurities Clean the pump Motor temperature is too high Cool down the motor If the motor protection is still tripping out the motor has to be checked by the Spechtenhauser service In all further questions please contact our customer service department SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 23 Operating manual Mobile speciality pump WOODY VERITAS EC Type Examination Certificate 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC
25. g suction is produced at the intake area of the pump It is therefore necessary to ensure that while the pump is running you never allow your hands feet loose clothing e g ties or jewellery e g chains to get into the area of the pump intake suction side or pump discharge pressure side There is risk of shearing injuries or getting tangled e The protection against contact intake ports for moving parts impeller may not be removed if the machines are in operation The pump itself may not be operated with out the appropriate protection against contact e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statu tory regulations are to be complied with Damage of the pump due to inappropriate use e Store the pump in dry rooms only If kept dry and clean the pump can be stored down to a minimum temperature of 20 C Highly supercooled pumps must be allowed to thaw to above 0 C before being used to prevent the formation of ice on immersion in the fluid to be pumped e Ensure that the place in which the pump is used is protected against frost e Always use the carry handles provided or the trolley available as an accessory to transport the pump e Only use the lug provided at the pump s centre of gravity to lower the pump using ropes Never lower the pump by its power cable or a hose connected to the pump 2 6 Safet
26. immersion depth Field 10 Protection class SHG SPECHTENHAUSER HOCHWASSER Gewerbestra e 3 D 86875 Waal Germany Tel 49 0 8246 9695 20 Fax 49 0 8246 9695 25 UND GEW SSERSCHUTZ GMBH www spechtenhauser de shg spechtenhauser de 11 10 13 20 Operating manual Mobile speciality pump WOODY The nameplate of WOODY EX gives information about Feld 1 Feld 13 Feld 3 Feld 10 Feld 6 Feld 4 PUMPEN GmBH 3 Tel 08246 9695 0 Feld 2 yp Nr Feld 14 Feld 5 O Inenn AW iP 68f Uf 400V 50Hz Feld 7 Feld 8 EPS 11 ATEX 1 382 X MT amb 0 C bis 40 C Feld 12 Feld 15 x 2G Ex db IIB TA a Nee Feld 11 Field 1 Manufacturer Field 2 Type designation Field 3 Serial number Field 4 Year of manufacture Feld 9 Field 6 Operating voltage frequency Field 11 Ex marking Field 7 Nominal rotation speed Field 12 Max delivery height Field 8 Certificate identification number Field 13 Rated current consumption Field 9 Ambient temperature Field 5 Electrical input Field 10 Protection class 1 3 Application Field 14 Max delivery rate Field 15 Max immersion depth The submersible pump WOODY is designed for strongly soiled waste water or sewage including solids or long fibres in case of flood control flooding pipe bursts or water level reduction It is blockage free for solids up to 70 mm in size The pumps are designed for mobile use For permanent fixed installation the use of sewage pumps made of cast iron
27. impeller 6 4 Assembling the impeller 6 5 Mains cable and motor protection plug 6 6 Motor 7 Malfunctions causes and remedy SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany Tel 49 0 8246 9695 20 Fax 49 0 8246 9695 25 OO OO WON NN NNN 9 AF OA Oo RA A FP R W NY ND ND N NO N NO A a FF FF FF FSF SF SF Ss N DO Oo 9 HO fF WOW WS WO ND NYO a O www spechtenhauser de shg spechtenhauser de 11 10 13 20 Operating manual Mobile speciality pump WOODY 1 General Information Dear Customer Thank you for your decision to purchase and install this top quality product Please follow these operating instructions especially those concerning safety They are there for your safety will save you trouble and guard from loss of guarantee One important point first If the failure of this submersible pump power failure technical defect can lead to major material or non material damage you may have to take precautions by installing a sec ond pump with dual pump control alarm systems independent of the mains emergency generators and other equipment For information please contact our customer service department 1 1 Versions The following versions of WOODY pumps are available e WOODY e WOODY H e WOODY EX 1 2 Marking of the pumps Pump including carrying frame CEE motor protection plug with phase converter 20 m HO7BQ F cable B Storz coupl
28. ing on inlet and outlet side intake nozzle made of PE with B Storz coupling and flat intake nozzle made of PE with B Storz coupling Like standard WOODY additionally suitable for hot liquids up to a maximum temperature of 90 C with high temperature mechanical seals high temperature bearings heat resistant motor windings up to a maximum temperature of 170 C B Storz couplings suitable for liq uids up to 90 C intake and flat intake nozzle made of stainless steel Like standard WOODY additionally explosion proof explosion protec tion class II2G Ex d IIB T4 applicable in EX zones 1 and 2 and for fluids with an ignition temperature of more than 135 C temperature class 14 Each WOODY pump is marked by a nameplate The nameplate of WOODY and WOODY H gives information about SHG Spechtenhauser Hochwasser und Gewasserschutz GmbH Field 1 Dy Gewerbestra e 3 D 86875 Waal Germany Field 2 Pumpe Typ CHIEMSEE B Seriennr C 3024 Field 7 _U 400 V P1 3 2 kW f 50 Hz Field 10 IP68 T n 1450 1 min 1 6 9 A Bj 2013 Field 9 Hmax 14 m Qmax 2200 I min 10m Field6 Field 11 Field 13 Field 4 Field 5 Field 12 Field8 Field 3 Field 1 Manufacturer Field 6 Electrical input Field 11 Nominal rotation speed Field 2 Type designation Field 7 Operating voltage Field 12 Rated current consumption Field 3 Year of manufacture Field 8 Frequency Field 13 Max delivery rate Field 4 Serial number Field 9 Max delivery height Field 5 Max
29. ion areas for example is to be avoided Caution The WOODY EX is generally dry running If the pump is used in explosion areas howev er the pump must be monitored by operating personnel to ensure that the pump never runs dry in the explosion area Caution Before operating the pump check that the impeller can move freely in order to avoid igni tion sparks from forming when starting the pump Only check this when the pump is switched off and the power supply disconnected Also secure the pump against acci dental restart SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY Caution However the WOODY EX motor protection plug is not explosion protected For this rea son the plug may only be operated on Fl secured CEE sockets outside the explosion zone Caution In explosion areas the pump must not be operated with a float switch Caution When pumping chemically aggressive substances the chemical resistance of the pump to the pump media is to be checked prior to operation 4 10 6 Maintenance and repair of the WOODY EX Caution Repairs and maintenance which influence the explosion protection and special mainte nance and repairs on the motor and mains cable may only be carried out by Spechten hauser Customer Service or
30. is recommended Only the explosion proof version WOODY EX can be used in explosive zones see section 4 10 SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany Tel 49 0 8246 9695 20 Fax 49 0 8246 9695 25 www spechtenhauser de shg spechtenhauser de 11 10 13 20 Operating manual Mobile speciality pump WOODY 2 Safety instructions General safety instructions as per VDMA 24292 This operation manual gives basic instructions that should be followed carefully during in stallation operation and maintenance It is essential that this manual is carefully read by the responsible personnel operator before assembly and commissioning It is always to be kept available at the installation usage site of the pump 2 1 Markings and symbols in this operating instructions Safety instructions given in the operating manual the non observance of which could cause danger to life have been specifically highlighted with the general danger symbol The presence of dangerous voltage is identified with the safety symbol Other safety points in these instructions the non observance of which may endanger machinery or its operation are marked as follows Symbols directly on the pump itself e g e Direction of rotation e Type plate must be carefully observed and must be maintained in legible condition 2 2 Qualifications of personnel An authorized certified electrician and mechanic shall carry
31. lems Faults in the SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 15 Operating manual Mobile speciality pump WOODY operating manual or the motor protection has initiated due to excess motor temperature or leakage In this case the motor is to first be cooled down After cooling down the elec tronics can be reset by pressing the on off rocker switch and the pump can be restarted The pilot light 5 should go out and the pump should resume its operations If the motor protection is initiated again following restart please refer to section 7 Problems Faults in the user manual and if necessary contact Spechtenhauser Customer Service 7 Operating hours counter The operating hours counter 7 displays the total operating time of the pump To guaran tee explosion protection a factory service is to be carried out on Ex pumps following ei ther 2 000 operating hours or no later than 5 years after date of purchase in which all ex plosion relevant components are checked Should the permissible operating time of 2 000 hours be exceeded the Ex approval of the pump becomes void The pump can however still be used in non potentially explosive areas 4 10 4 Operation with the float switch AN Caution The float switch which can be fitted to the motor protection switch may not be used
32. manual Mobile speciality pump WOODY PN 10 11 Danger from suspended loads When lowering the pump ensure that no one is under the pump in the shaft Make sure that the pump is standing safely Ensure that the pump is switched off To do this the red push button on the motor protection plug has to be pressed Insert the motor protection plug into an Fl secured residual current circuit breaker CEE socket Danger from electric shock Ensure that the network socket at the network socket connection is dry Never carry out changes on the plug The plug must be Fl secured residual current circuit breaker Now check the phase position If the red light phase control on the motor protection plug is lit the rotating field has to be changed Remove the plug from the socket and turn the reversing contact on the motor protection switch using an appropriate screwdriver Never modify the socket for this purpose Insert the motor protection plug into the socket again The red light wrong phase position should no longer be lit Switch the pump on by pressing the green power button on the motor protection plug The pump should now pump with the defined pumping performance Switch the pump off again by pressing the red button as soon as the water level has sunk so far that the pump is taking in air Clean the pump with clear water after each use particularly after using it with muddy liquid In addition let the pump run for about
33. mpt the manufacturer from any warranty or compensation claims 2 8 Unauthorised modes of operation The reliability of the pump delivered will be only guaranteed if it is used in the manner in tended in accordance with this manual The limit values specified in the data sheet must under no circumstances be exceeded These installation and operation instructions do not supersede or exclude generally valid regulation and standards SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY 3 Technical data 3 1 Equipment and weight Type WOODY A WOODY B Inlet A Storz B Storz Outlet A Storz B Storz Max solid passage 80 mm 70 mm Max liquid temperature 0 60 C submersed WOODY H 0 90 C 0 40 C in suction operation Weight 53 kg Length of cable 20 m i Cable type HO7BQ F WOODY EX NSSHOU J Sound emission in 1 m lt 70 dB A 3 2 Electrical data Type WOODY A WOODY B Voltage 400 V Frequency 50 Hz Protection class IP 68 Rated current LSA 6 9 A Electrical power input P1 3 2 kW 3 3 Performance Head bar 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 WOODY A Capacity 2200 2040 1810 1480 1095 765 390 90 WOODY B l min 1640 1425 1230 1040 870 680 365 53 3 4 Capacity head table 1 Ja LP PT 7 7
34. nd pump units which convey hazardous media must be decontaminated All waste emissions such as used oil must be appropriately disposed of oil spills must be cleaned up and emissions to the environ ment must be reported On completion of work all safety and protective facilities must be reinstalled and made operative again 6 1 Pump cleaning and maintenance Clean the pump with clear water after each use particularly after using it with muddy liquid In addition let the pump run for about 10 minutes in a basin with clean water The pump is to then be completely emptied 6 2 Maintenance intervals WOODY and WOODY H Both pumps are completely maintenance free All components requiring lubrication are lifetime lubricated During the annual electrical test in accordance with DIN VDE 0701 0702 a trial run must also be performed to check the functional capability of the pump In case of vibrations eccentric pump running or grinding noises a customer service must be carried out in the factory Also check the seals of the Storz couplings for wear If the han dle protection intake ports and the flat suction manifold can be undone without a cou pling spanner the seals on the handle protection flat suction manifold and intake side of the pump must be replaced If the handle protection and flat suction manifold can still be undone easily the fixed couplings concerned must be completely replaced WOODY EX To be able to guarantee explosion protection
35. o an FI secured socket and then connect the motor protection plug to the circuit intermateable float circuit When oper ating the pump with pluggable float circuits also note the points listed under section 4 2 Image 3a Pluggable float switch 4 8 Operation with emergency power generator All WOODY pumps can be operated with 5kVA emergency power generators In the case of 5 kVA units wherever possible the pump should be connected to the unit directly i e without an extension cable as otherwise there is a risk of the unit stalling on switch ing on the pump Extension cables can be used for units with a larger output The extension cables used must have a conductor cross section of at least 2 5 mm or larger in order to keep the voltage drop in the cable as low as possible 4 9 Operating the WOODY H hot water pump Danger due to hot water With hot water pumps there is always the risk of endangering involved persons due to hot spraying water WOODY H is therefore fitted with a lockable Storz coupling on the pressure side to prevent accidental opening of the coupling during pumping Always en sure therefore that the pressure hose is properly locked Danger due to hot pump components When pumping hot media the pump also becomes very hot In this case only touch the pump with suitable protective gloves Never cool a hot pump with cold water This causes high tension in the material and can also damage the pump SHG SPECHTE
36. out all work Scope of re sponsibility and supervision of the personnel must be exactly defined by the operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the manufacturer or supplier on behalf of the operator more over the operator is to make sure that the contents of the operating manual are fully un derstood by the personnel Minimum requirements for the operating personnel e Legal age e Firefigher training in accordance with the fire service regulation 2 and additional instruction of the trained machinist or Technical Assistance course in accord ance with fire service regulation 2 or e basic training Level German THW as a rescue worker Minimum requirements for the maintenance and inspection personnel e Legal age e Qualified electrician 2 3 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damag es or compensation For example non compliance may involve the following hazards e Failure of important functions of the pump e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment owing to hazardous substances being released SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCH
37. sa alt uses mar er ast MA GMBH iain n und a aga 87 5 aal EE e ome e E _spechtenhauser de 3 8 Dimensions SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY 4 Operation of the pump Aa gt Beeps Caution The pump may only be operated in compliance with the instructions and information of this operating manual Note Before starting the pump check that the supplied voltage and frequency matches the in formation on the nameplate Danger from electric shock Bring electrical plug connections to a flood proof area to protect them from water Watch out for rising water levels in flood areas Caution For outdoor use the provisions of EN 60335 2 41 must be observed Danger from electric shock No one should be present inside the pumping medium when the pump is in operation The pump may only be operated over Fl secured residual current circuit breaker CEE sockets Important The operating personnel must ensure that no third parties e g spectators during demon strations residents affected by floods voluntary helpers curious onlookers etc can stand in the pumped fluid and can never get
38. ted Danger The PE intake nozzles WOODY H WOODY EX stainless steel nozzle on the inlet side are used to protect the impeller from contact The pumps themselves may not be operated without the appropriate contact protection 3 Mount a dimensionally stable spiral pressure hose with matching coupling A or B Storz to the outlet side of the pump A suitable fire hose can now be connected to this spiral hose Lay this at a suitable drain or collection tank The end of the pres sure hose must be adequately secured against impact The fire hose should be laid without kinks where possible to achieve an optimum pumping power It is strongly recommended that you use the optional dimensionally stable spiral pressure hose for the first 3 m Danger Ensure that the pressure hose end is adequately secured and fixed Otherwise there is the risk of the hose end being hit when switching on the pump 4 Ifthe pump is to be lowered into a shaft attach a suitable length of rope to the eyelet provided for this purpose Caution To lower the pump only the designated abseiling eyelet is used Under no circum stances should the pump be lowered to the mains cable or the connected hoses 5 Lower the pump on this rope into the liquid SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating
39. y instructions relevant for maintenance inspection and assembly work lt shall be the user s responsibility to ensure that all maintenance inspection and assem bly work is performed by authorized and qualified personnel who have adequately famil larized themselves with the subject matter by studying this manual in detail Any work on the machine shall only be performed when it is at stand still it is being im perative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminat ed All waste emissions such as used oil must be appropriately disposed of oil spills must be cleaned up and emissions to the environment must be reported On completion of work all safety and protective facilities must be reinstalled and made operative again Before restarting the points listed in section 4 Operating the Pump must be noted and followed SHG SPECHTENHAUSER HOCHWASSER UND GEWASSERSCHUTZ GMBH GewerbestraBe 3 D 86875 Waal Germany www spechtenhauser de Tel 49 0 8246 9695 20 shg spechtenhauser de Fax 49 0 8246 9695 25 11 10 13 20 Operating manual Mobile speciality pump WOODY 2 Unauthorized modifications and manufacturing of spare parts Any modification may be made to the pump only after consultation with the manufacturer Using spare parts and accessories authorised by the manufacturer is in interest of safety Use of other parts may exe
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