LB-100 thru LB-240 - Electro
Contents
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4. l 4 ELECTRO STEAM GENERATOR CORPORATION TERMS AND CONDITIONS OF SALE EXCLUSIVE AND ENTIRE The following Standard Terms and Conditions are intended by the parties to govern all the purchases of equipment parts or service from Seller and together with the specifications provided or embodied herewith represent the entire understanding of the parties without exception All other terms and conditions are specifically rejected and by proceeding with the transaction in any manner both Seller and Buyer agree that these Standard Terms and Conditions shall control The price charged by Seller is based on these Standard Terms and Conditions DOMESTIC TERMS TERMS Net 30 days A late payment in the form of interest at the rate of 296 per month or a service charge of like amount will be levied on all late payments the type of charge being consistent with the applicable local law Invoices will be submitted when the equipment part service is supplied Attention to these terms will eliminate delays in starting up any equipment or providing further service or parts NOTE Terms pending credit approval INTERNATIONAL TERMS TERMS Advanced payment wire transfer credit card or cash in advance or confirmed letter of credit TAXES No taxes of any kind are included All prices herein and or contracts shall be subject to increase without notice by the amo
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8. 30 5 4 2 LB 150 240KW THREE PHASE 208 240V 31 5 4 3 LB 100 120KW THREE PHASE 380 425V 32 544 LB 150 180KW THREE PHASE 380 425V 33 5 4 6 LB 100 120KW THREE PHASE 440 600V esses 34 5 4 8 LB 150 240KW THREE PHASE 440 600V 35 6 TERMS amp CONDITIONS 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 1 INSTALLATION INSTRUCTIONS LITTLE BOILER LB SERIES The Electro Steam Generator design consists essentially of a high pressure chamber filled with water that is heated by one or more submerged resistance type electric heating elements Automatic controls are provided to maintain the pre set operating pressure and water level Safety features include automatic low water cutoff manual low water reset optional dual pressure controls safety valve and visible water level gauge All of our generators are built in accordance with A S M E Miniature Boiler Code and are individually inspected and stamped by an Authorized National Board Insurance Inspector IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING Important Set unit perfectly level and as close as possible to the steam vessel or appliance it will operate For generator measurements refer to Installation Data Drawing attached For interpretation of numbered items refer to Parts Legend Drawing att
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13. Be 2 OPERATION amp SEQUENCE OF EVENTS IMPORTANT READ INSTALLATION INSTRUCTIONS BEFORE OPERATING Turn on water supply from the source to the Generator OPEN all valves on the Generator except for the Manual Drain 719 Place main disconnect switch in ON position Place ON OFF Switch 2 in ON position The Water Solenoid 7 and Pump 8 if high pressure will engage and the chamber will begin to fill with water As the water level rises it will make contact with the G OR D and A probes indicating the heaters are safely submerged At this time the contactor s will engage supplying power to the heaters causing steam pressure to accumulate The chamber will continue to fill with water until 1 second after the water makes contact with the C probe causing the Water Solenoid 77 and Pump 78 if high pressure to turn off If the contactor s still have not engaged at this time you may need to press the Safety Reset 13 on the Safety Pressure Control 12 If your generator is equipped with a Manual Low Water Reset MLWR 3 it must be pressed at this time to engage the contactor s If your generator is equipped with a Motorized Auto Flush amp Drain MAFD 20 you must wait until it closes before the contactor s will engage approximately 3 minutes Steam pressure will continue to rise until is reaches its set operating pressure This may take up to 25 minutes At this time
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16. 14 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 4 CALCULATIONS AND DATA SHEETS 4 1 HEATER POWER amp VOLTAGE RATINGS LB 100 thru 240 Model units use 4 or 6 heaters to meet the required KW POWER from the customer s specified INPUT VOLTAGE Each heater comes in 3 different KW POWER RATINGS and 4 different VOLTAGE RATINGS AVAILABLE HEATER RATINGS POWER RATINGS per MODEL KW VOLTAGES MODEL UNIT QUAN KW 25 208 230 480 600 LB 100 4 25 30 208 230 480 600 LB 120 4 30 40 208 230 480 600 LB 150 6 25 6 30 NOTE 380 425V heaters are not usually rated for 380 425 They are usually 208 240V heaters that have LB 240 6 40 been re stamped 380 425V and jumpered in series HEATER VOLTAGE RATINGS per INPUT VOLTAGE VOLTS Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LB 100 240 208 230 230 230 208 240 240 240 480 480 480 600 600 600 NOTE 380 425V heaters are not usually rated for 380 425V They are usually 208 240V heaters that have been re stamped 380 425V and jumpered in series LB 240 models are only available from 440 600V 4 2 TOTAL POWER RATING CALCULATIONS The HEATER POWER RATING and NUMBER OF HEATERS are used to calculate the TOTAL POWER RATING Since the HEATER POWER RATINGS
17. 180 132 138 144 LB 180 500 432 452 471 304 262 272 278 198 207 217 159 166 173 LB 240 Not available in this voltage 265 277 289 212 221 231 4 4 ACTUAL POWER RATING CALCULATIONS Because the HEATER VOLTAGE RATINGS only come in 4 different voltages and there are so many different voltages in the field the TOTAL POWER RATING is only completely accurate if the VOLTAGE IN is exactly equal to the HEATER VOLTAGE RATING This means in most cases the TOTAL POWER RATING is not completely accurate The AMERAGE and INPUT VOLTAGE can be used to calculate the ACTUAL POWER RATING 16 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 44 ACTUAL POWER RATING CALCULATIONS Continued THREE PHASE ACTUAL POWER RATINGS FORMULA V 3 Vi DEFINITIONS I Amperage Actual Power Rating Input Voltage ACTUAL POWER RATING CALCULATIONS KW Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LB 100 100 91 5 100 109 111 101 109 114 84 91 8 100 84 91 8 100 LB 120 120 110 120 131 134 121 130 137 101 110 120 101 110 120 LB 150 150 137 150 163 167 151 163 171 126 138 150 126 138 150 LB 180 180 165 180 196 200 182 195 205 151 165 180 151 165 180 LB 240 240 220 240 261
18. flood accident or any other contingency the non occurrence of which was a basic assumption of this contract including war embargo government regulation or any unforeseen shutdown of major supply sources or other like causes beyond the control of Seller such as cannot be circumvented by reasonable diligence and without unusual expense Seller shall be excused from such performance in whole or in part to the extent that it is prevented and for as long a period of time as these conditions render Seller s performance commercially impractical LAW This Agreement shall be governed by the internal laws of the State of New Jersey USA and any claims arising hereunder shall be prosecuted in the US District Court having jurisdiction of causes arising in the District in which Seller is located CISG the Convention for the International Sale of Goods is expressly rejected
19. repair or parts supplied by Seller Accordingly Buyer waives any claim against Seller for the foregoing and on behalf of its Insurance Company any right of subrogation in connection therewith U S EXPORT CONTROLS All items furnished by Seller to Buyer in connection herewith shall at all times be subject to the export control laws and regulations of the U S including but not limited to 10 CFR Part 810 and U S Export Administration Regulations Buyer agrees and give assurance that no items equipment materials service technical data technology software or other technical information or assistance furnished by Seller or any good or product resulting therefrom shall be exported or re exported by Buyer or its authorized transferees if any directly or indirectly unless in accordance with applicable U S export laws and regulations The aforesaid obligations shall survive any satisfaction expiration termination or discharge of any other contract obligations FREIGHT TERMS F O B Factory Unloading and transportation to job site are at the Buyers expense INSTALLATION No installation or job supervision charges are included RETURN OF MATERIAL No goods will be accepted for return without a return authorization number from the factory A 2596 restocking fee is charged on returns freight prepaid FORCE MAJEURE If the performance of any part of this contract by Seller is rendered commercially impracticable by reason of any strike fire
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22. The pressure should eventually begin to rise If it doesn t throttle the Steam Out 16 somewhere between closed and open until it does 7 Pay attention to what the pressure reads when the contactor s click off If the pressure stopped BELOW the SAFETY PRESSURE SETTING then INCREASE the pressure setting on the SAFETY If the pressure stopped ABOVE then DECREASE the pressure setting 8 Continue to watch the pressure go up and down while adjusting the SAFETY and pressing the SAFETY until the pressure stops at the proper SAFETY PRESSURE SETTING 9 Atthis point the SAFETY should be set to the proper SAFETY PRESSURE SETTING and the CONTROL should be set somewhere above the SAFETY 10 Let the pressure drop below the OPERATING PRESSURE SETTING and then press the SAFETY RESET so that the contactor s click on DECREASE the pressure setting on the CONTROL until the contactor s click off 11 Repeat Step 10 until you no longer need to press the SAFETY RESET for the contactor s to click on 12 Continue to watch the pressure go up and down while adjusting the CONTROL until the pressure stops at the proper OPERATING PRESSURE SETTING 13 The Pressure Controls are now set NOTE If at anytime the SAFETY RESET needs to be pressed after the pressure controls are set either one of the controls are bad the SAFETY is set too low or the CONTROL is set too high
23. as far as FITTING possible 7 Hand tighten both GLASS PACKING NUTS then tighten 1 2 turn more by wrench Tighten only enough to prevent leakage DO NOT OVER TIGHTEN If any leakage should occur tighten slightly a quarter turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 9 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Electric Steam Generator should be cleaned regularly The following is the least amount of times recommended to clean out your chamber NORMAL WATER AREAS Should be done ONCE A YEAR BAD WATER AREAS Should be done TWICE A YEAR equipped with Motorized Auto Flush amp Drain MAFD 20 locate the MAFD TIMER RELAY in the Control Panel 1 and do steps 1 3 before the chamber treatment and steps 4 5 after chamber treatment is done WARNING Before opening Control Panel 1 TO AVOID ELECTRICAL SHOCK place Main Disconnect Box and the Toggle Switch 2 in the OFF position BEFORE TIME 1 Dial TIME ADJUSTMENT on MAFD TIMER RELAY all the way down to 15 seconds ADJUSTMENT 2 Make sure MAFD 20 in the closed position MAFD 3 Disconnect the orange wire from the normally open TIMER RELAY NO terminal on the MAFD TIMER RELAY e 8 AFTER 4 Reconnect the orange wire to the normally open COM NO terminal on the MAFD TIMER RELAY 5 Dial TIME ADJUSTMENT on MAFD 120 TIMER RELAY
24. careful of fumes and venting while pouring NOTE Solution can be obtained from any industrial chemical dealer FOR FOOD APPLICATIONS Use FDA approved chemicals 7 Remove funnel reinstall Safety Valve 18 and verify Steam Out 16 is closed let solution set in generator for 1 HOUR 8 Turn on generator allowing pressure to climb to 5 PSI on Pressure Gauge 15 and then shut off 9 Allow the pressure to drop to 0 PSI on Pressure Gauge 715 naturally DO NOT open Steam Out 716 or Manual Drain 719 until pressure is down 10 Remove Safety Valve 718 11 Reinsert funnel and fill generator completely to the top with clean water let stand for an additional 1 2 HOUR NOTE Turning on the generator will not completely fill it to the top Filling must be done manually through the safety valve coupling 12 Open Manual Drain 719 to drain generator 13 Close Manual Drain 719 refill generator completely to the top with clean water and open Manual Drain 719 to flush out generator completely 14 Reinstall Safety Valve 718 and close Manual Drain 719 15 Turn on generator allowing pressure to climb to 10 to 20 PSI on Pressure Gauge 15 and then shut off 16 Blow Down Open Manual Drain 719 slowly allowing HOT WATER and STEAM to blow out into the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but hi
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26. 267 242 261 273 202 220 240 202 220 240 4 5 STEAM CAPACITY CALCULATIONS Steam Capacity Calculations are based on the impossible feed water temperature of 212 F WARNING Anything above 140 F will cause damage to water solenoid and pump NET STEAM CAPACITY CALCULATIONS Feed Water Feed Water Feed Water ME 140 F 90 100 F 80 2 60 F 75 of 212 F of 212 F of 212 F LB 100 345 0 LB hr 310 5 LB hr 276 0 LB hr 258 8 LB hr 156 5 Kg hr 140 8 Kg hr 125 2 Kg hr 117 4 Kg hr LB 120 414 0 LB hr 372 6 LB hr 331 2 LB hr 310 5 LB hr 187 8 Kg hr 169 0 Kg hr 150 2 Kg hr 140 8 Kg hr LB 150 518 0 LB hr 466 2 LB hr 414 4 LB hr 388 5 LB hr 235 0 Kg hr 211 5 Kg hr 188 0 Kg hr 176 2 Kg hr LB 180 621 0 LB hr 558 9 LB hr 496 8 LB hr 465 8 LB hr 281 7 Kg hr 253 5 Kg hr 225 3 Kg hr 211 3 Kg hr LB 240 828 0 LB hr 745 2 LB hr 662 4 LB hr 621 0 LB hr 375 6 K g hr 338 0 Kg hr 300 5 Kg hr 281 7 Kg hr 17 of 36 20 20 80 INIQHVd 1301 133 5 VIN 371 05 00 1000 02 00 a 20 20 90 vuvuuad u3HdOlSIHHO H33NION3 20 20 50 OHO3N VS 9 202 Ord ev OG 20 20 90 vuvud34 d3HdOlSIBHO NMVUG 480 30122830 eveoor en 1 ovz oot 87 9317 s1uvd
27. ECOMMENDED in order to keep your Steam Generator in the best operating condition at all times 31 MANUAL BLOW DOWN A Manual Blow Down is an easy way to GREATLY extend the life of your Steam Generator Using a Motorized Auto Flush amp Drain MAFD of course helps but is not a Cure all The following is the LEAST amount of times recommended to blow down your generator NORMAL WATER AREAS Should be done ONCE A WEEK BAD WATER AREAS Should be done ONCE A DAY NORMAL WATER AREAS WITH MAFD Should be done TWICE A MONTH BAD WATER AREAS WITH MAFD Should be done ONCE A WEEK NOTE The best time to Blow Down your generator is after it has been running for some time while it is still hot 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position 2 Allow pressure to drop between 10 and 20 PSI 3 Open Manual Drain 719 slowly allowing HOT WATER and STEAM to blow out into the drain cleaning out the generator NOTE Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 3 20 CLEANING WATER LEVEL PROBES Water Level Probes are the heart of your generator Almost all steam g
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29. OF LIABILITY AND EXCLUSION OF DAMAGES SET FORTH HEREIN SHALL REMAIN IN FULL FORCE AND EFFECT ALL SUCH PROVISIONS SHALL SURVIVE THE TERMINATION OF THIS AGREEMENT NO ACTION REGARDLESS OF FORM ARISING OUT OF THE TRANSACTIONS OF THIS AGREEMENT MAY BE BROUGHT BY BUYERMORE THAN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED WARRANTY Seller warrants that the equipment service software repair or parts supplied shall conform to the description In the event that any part or parts excepting expendable items such as but not limited to coil liners thermocouples refractories and other similar consumable items that fail due to defects in material or workmanship within the first twelve 12 months of startup of equipment or eighteen 18 months after shipment whichever occurs first or in the case of service repairs or parts within twelve 12 months of supplying such service repair or part Seller shall at its option repair or replace EXW Ex works such defective part or parts If the equipment service repair or part included software Seller warrants for a period of twelve 12 months of startup or eighteen 18 months after shipment whichever occurs first that the software supplied or serviced will meet its published functional specifications Should software fail to meet the specifications or be otherwise defective Seller shall promptly correct errors or non conformities If correction is not possible Seller shall replace defective softw
30. PACITY CALCULATIONS iii 17 5 DRAWINGS amp WIRING SCHEMATICS 77 see 18 35 5 PARIS LEGENDS Oats 18 21 511 100 240KW LOW PRESSURE 0 15PSI 18 5 1 2 LB 100 240KW LOW PRESSURE MAFD 0 15PSI eee 19 5 1 3 LB 100 240KW HIGH PRESSURE 0 30 0 100PSI eere 20 5 1 4 LB 100 240KW HIGH PRESSURE MAFD 0 30 0 100 81 21 5 2 INSTALLATION DATA SHEETS 22 25 52 1 LB 100 240KW LOW PRESSURE 0 15PSI 22 5 2 2 LB 100 240KW LOW PRESSURE MAFD 0 15PSI eee 23 5 2 3 LB 100 240KW HIGH PRESSURE 0 30 0 100 81 gt 24 5 2 4 100 240KW HIGH PRESSURE MAFD 0 30 0 100 81 25 5 3 CONTROL WIRING SCHEMATICS 26 29 5 3 1 LB LOW PRESSURE et e ER DA edes e su 26 5 3 2 LB LOW PRESSURE MAED 0 15PSI 27 5 3 3 LB HIGH PRESSURE 0 30 0 100PSI 28 5 3 4 LB HIGH PRESSURE MAFD 0 30 0 100PSI 29 5 4 HEATER WIRING SCHEMATICS eeeeeeeeeesceeee a atta cass 30 35 541 LB 100 120KW THREE PHASE 208 240V
31. SE ELECTRICAL TERMINALS ARE SUITABLE AMBIENT TEMPERATURE FOR COPPER WIRE ONLY AROUND UNIT NOT TO LB 100 thru LB 240 User Manual Electro Steam Generator Corp TABLE OF CONTENTS 1 INSTALLATION INSTRUCTIONS 7 1 eere 4 2 OPERATION amp SEQUENCE OF EVENTS 7 7 tees 5 3 CLEANING amp MAINTENANCE eene 6 14 3 1 MANUAL BLOW DOWN 6 3 2 CLEANING WATER LEVEL PROBES eccccsssscccceesecccesssecceessseeteseeseees 6 7 3 3 CLEANING OR REPLACING HEATERS ad anas 7 3 4 REPLACING GLASS GAUGE AND RUBBER WASHERS 8 9 341 BRASS SIGHT GLASS STANDARD eee ten tein innen 8 341 BRASS SIGHT GLASS SEISMIC 9 3 5 CHAMBER CLEANING amp CHEMICAL TREATMENT 10 11 3 6 PRESSURE CONTROL DATA SHEET 12 3 7 SETTING THE PRESSURE CONTROLS ce toto koe sas ceres 13 14 4 CALCULATIONS amp DATA SHEETS 1 eee 15 17 4 1 HEATER POWER amp VOLTAGE RATINGS 15 4 2 TOTAL POWER RATING CALCULATIONS eere 15 4 3 AMPERAGE CALCULATIONS pe dYed ed epa sese aes 16 4 4 ACTUAL POWER RATING CALCULATIONS eere 16 4 5 STEAM CA
32. SHER PACKING FRICTION GLASS PACKING NUT facing down NUT WASHER GLASS PACKING NUT facing up FRICTION WASHER RUBBER WASHER inch down from top GLASS GAUGE ZU RUBBER 4 Gently insert GLASS GAUGE into GAUGE FITTINGS WASHER You may need to rotate GAUGE FITTINGS until vertically aligned after GLASS GAUGE is in 5 Carefully raise GLASS GAUGE about 1 16 from bottom Ee _ and slide lower RUBBER WASHER down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any metal 6 Carefully slide upper RUBBER WASHER up as far as possible 7 Hand tighten both GLASS PACKING NUTS then tighten BOTTOM 1 2 turn more by wrench Tighten only enough to prevent GAUGE DRAIN VALVE leakage DO NOT OVER TIGHTEN If any leakage FITTING should occur tighten slightly a quarter turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 8 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 3 4 REPLACING GLASS GAUGE amp RUBBER WASHERS OR GLASS PACKINGS Continued The Sight Glass 710 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 10 gets clogged is no longer functional it can be very difficult to troubleshoot a problem 3 4 2 BRASS SIGHT GLASS SEISMIC GLASS GAUGE and GLASS PACKINGS MUST be GA
33. UGE replaced EVERY SIX MONTHS FITTING The Seismic Sight Glass is equipped with BALL DCE CHECKS in each GAUGE FITTING NEY INSTALLATION Only properly trained personnel should install and maintain water gauge glass and connections Remember PACKING to wear safety gloves and glasses during installation WASHER Before installing make sure all parts are free of chips N and debris GUARD N GLASS ROD GAUGE 1 Uninstall GUARD RODS GLASS GAUGE and GLASS S LN PACKINGS You may need to rotate one ofthe GAUGE FITTINGS to remove GLASS GAUGE 2 Slipanew GLASS PACKINGS on the new GLASS GLASS GAUGE about an inch from the bottom PACKING 3 Now slip the following items through the top of GLASS NUT GAUGE in the following order PN PACKING PACKING GLAND facing down GLAND GLASS PACKING NUT facing down GLASS PACKING NUT facing up GLASS PACKING GLAND facing up PACKING GLASS PACKINGS inch down from top PACKING WASHER 4 Gently insert GLASS GAUGE into GAUGE FITTINGS You may need to rotate GAUGE FITTINGS until vertically aligned after GLASS GAUGE is in 5 Carefully raise GLASS GAUGE about 1 16 from bottom and slide lower GLASS PACKINGS down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any N BOTTOM metal CI GAUGE 6 Carefully slide upper GLASS PACKINGS up
34. User Manual amp Installation Instructions LB 100 thru LB 240 IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING WW SAY 4 T gt 2 9 S steam boilers built in accordance with ASME miniature boiler code NOTE It is the responsibility of the installer to conform to any state or local codes If further inspection following modification by installer is required under state or local codes that is the responsibility of the local installer www electrosteam com rev 12072010 WARNING The following labels have been placed on this boiler for YOUR SAFETY Failure to observe these instructions could lead to PROPERTY DAMAGE SEVERE INJURY or even DEATH CAUTION HOT HIGH VOLTAGE AUTHORIZED PERSONNEL ONLY ALTO VOLTAJE SOLAMENTE PERSONAL AUTORIZADO CAUTION THROW OFF MAIN POWER SWITCH BEFORE WORKING ON ELECTRICAL CABINET A MANUAL WAS SHIPPED WITH THIS BOILER IT IS IMPORTANT THAT YOU READ UNDERSTAND AND OPERATE THIS STEAM GENERATOR IN ACCOR DANCE WITH THE OPERATING INSTRUCTIONS CONTAINED IN THE MANUAL IF FOR ANY REASON YOU DO NOT HAVE A MANUAL CALL ELECRTO STEAM AT 800 634 8177 REPLACE GLASS EVERY SIX MONTHS RETIGHTEN SIGHT GLASS BEFORE USE SUPPLY CONDUCTORS RATED FOR A MINIMUM OF 90 C U L 834 EXCEED 105 F PAR 4416 CAUTION U
35. ached NOTE Ambient temperature around this unit must not exceed 105 F CONNECTIONS Periodically check all plumbing and electrical connections for tightness this should also be done before initial start up ELECTRICAL This generator must be connected to a disconnect switch protected by fuses or circuit breakers with the proper size wire by a licensed electrician in accordance with N E C and your local codes Voltage KW and Phase requirement are marked on the nameplate WATER SUPPLY Connect city water line to Y Strainer 6 Purity NOT to exceed 26 000 OHMS per CM Temperature Range 32 F 140 F or 0 C 60 Pressure Range 20PSI 150PSI CAUTION The Pump 8 requires clean tap water If the water is not free of foreign matter a 5 micron cartridge filter should be installed in the water supply line STEAM OUTLET Connect Steam Outlet Valve 16 to piece of equipment vessel room or area to be operated by the Electro Steam Generator SAFETY VALVE amp DRAIN Separately route the Safety Valve 18 amp Drain 2223 to a high temperature drain NO PVC Discharging pipe of the Safety Valve 718 should never be smaller than the valve outlet and should be rigidly supported placing no weight on the safety valve itself If equipped with Motorized Auto Flush amp Drain MAFD 20 it should be routed with the Drain 23 4 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp
36. are or at Sellerzs option refund the purchase price paid for such software The warranty obligations of Seller with respect to equipment not manufactured by Seller shall conform to and be limited to the warranty actually extended to Seller by its suppliers Notice of a claim for alleged defective equipment must be given within fifteen 15 days after Buyer learns of the defect The defective part or parts shall be returned to Seller freight prepaid unless otherwise directed by Seller This warranty shall be exclusive and in lieu of any other warranties and Seller makes no warranty of merchantability or warranties of any other kind express or implied including any implied warranty of fitness for a particular purpose which extend beyond the warranty as set forth above Sellerzs liability for any and all losses and damages to Buyer resulting from defective parts of equipment shall in no event exceed the cost of repair or replacement EXW of defective parts or equipment IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER PATENT INDEMNITY Seller agrees to indemnify Buyer against any proven claim and assessed liability for infringement of any United States patent arising from the manufacture or sale of any apparatus furnished by Seller to Purchaser THE FOREGOING STATES SELLER S ENTIRE LIABILITY FOR CLAIMS OR PATENT INFRINGEMENT Seller shall have no liability whatsoever if the claim of infri
37. are in Kilowatts they must be multiplied by 1000 to convert them to Watts DEFINITIONS P P Pr Total Power Rating T FH Xu Heater Power Rating Number of Heaters MODEL UNIT LB 100 LB 120 LB 150 LB 180 LB 240 Heater Power Rating Watts 25 000 30 000 25 000 30 000 40 000 X Number of Heaters 4 4 6 6 6 Total Power Rating Watts 100 000 120 000 150 000 180 000 240 000 15 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 43 AMPERAGE CALCULATIONS The INPUT VOLTAGE PHASE TOTAL POWER RATING and HEATER VOLTAGE RATING are used to calculate the amperage NOTE 380 425V heaters are not usually rated for 380 425V They are usually 208 240V heaters that have been re stamped 380 425V and jumpered in series FORMULAS TO CALCULATE 3 PHASE AMPERAGE 208 240V amp 440 600V 380 415V using 208 240V heaters pe 3 7 DEFINITIONS I Amperage Vi Input Voltage Total Power Rating Vu Heater Voltage Rating THREE PHASE AMP DRAW CALCULATIONS AMPS Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LB 100 278 240 251 262 169 146 151 155 110 115 120 88 92 96 LB 120 333 288 301 314 203 175 181 186 132 138 144 106 111 115 LB 150 416 360 377 393 254 218 226 232 165 173
38. can lower the CONTROL to its correct setting To INCREASE the pressure setting when looking down on pressure control using your two index fingers turn the PRESSURE ADJUSTMENT DIAL CLOCKWISE BLACK INDICATOR LINE causing the BLACK INDICATOR LINE to PRESSURE move DOWN the scale ADJUSTMENT DIAL To DECREASE the pressure setting turn the dial COUNTER CLOCKWISE causing the indicator line to move UP the scale To INCREASE pressure setting turn dial CLOCKWISE causing dial and indicator line to move DOWN SETTING INSTRUCTIONS Open the pressure control covers as shown on previous page s 2 Adjust the PRESSURE ADJUSTMENT DIAL on Adjust the CONTROL so that the BLACK INDICATOR LINE is CONTROL 7 somewhere between and of the way down from the top _ 3 Adjust the PRESSURE ADJUSTMENT DIAL on the SAFETY so that the BLACK INDICATOR LINE is somewhere between 4 and of the way down from the top eU 4 Close the Steam Out 16 and turn on generator When the Wc contactor s click on the pressure will rise If contactor s do not Somewhere __ click on right away you may need to press SAFETY RESET ind Continue to watch the Pressure Gauge 715 until you hear the contactor s click off This may take up to 20 minutes WARNING DO NOT allow the pressure to exceed the rating on Safety Valve 18 If
39. contactor s do not turn off before the pressure limit is exceeded manually shut off generator open the Steam Out 16 and DECREASE the pressure setting on the SAFETY pressure control Repeat step 4 13 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 37 SETTING THE PRESSURE CONTROLS Continued 5 Atthis point the contactor s should be clicked off and you should be able to click them on and then off again by pressing the SAFETY RESET This is a way to test if the SAFETY is still controlling the pressure and not the CONTROL While setting the SAFETY and the contactor s are off if the SAFETY RESET does not cause the contactor s to click on and off again INCREASE the setting on the CONTROL WARNING DO NOT allow the pressure to P C 1 Setti exceed the rating on the Safety Valve 18 ressure Contro ettings If contactor s do not turn off before the Control Safety pressure limit is exceeded manually shut High Pressure off generator open the Steam Out 16 0 100 PSI 80 PSI 85 PSI and DECREASE the pressure setting on High Pressure the SAFETY pressure control If you 0 30 PSI 25 PSI 27 PSI cannot get the SAFETY to control the Low Pressure pressure it may need to be replaced 0 15 PSI 11 PSI 13 5 PSI 6 Open the Steam Out 16 to exhaust some pressure Continue pressing the SAFETY RESET until the contactor s click on and remain on
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42. enerator malfunctions are caused by dirty water level probes CLEANING your PROBES is by far the MOST IMPORTANT maintenance step to keep your generator running properly The following 15 the LEAST amount of times recommended to clean your probes NORMAL WATER AREAS Should be done TWICE A YEAR BAD WATER AREAS Should be done 3 4 TIMES A YEAR NOTE The best time to clean your probes is before you turn your generator on while it is still cool 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position 2 sure generator is cool and the Pressure Gauge 15 reads 0 PSI 3 Locate the blue box on top of generator and remove cover plate exposing the Water Level Probes 5 4 Use 5 16 Socket to remove wires from probes Use 13 16 Spark Plug Socket to remove probes from chamber 6 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 3 20 CLEANING WATER LEVEL PROBES Continued 6 Clean probes to remove rust and scaling NOTE To clean probes you may use wire wheel wire brush steal wool or Scotch Brite Wire wheel works the best You may also want to try some sort of chemical like CLR remover or LIME A WAY 7 Reinstall probes assuring each probe s length is assigned to its proper letter 8 Reconnect wires to probes assuring each color is also assigned to its proper letter NOTE DO NOT make wires too tight Just tighten enough to make contact Over tightening can cause probe plugs t
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44. gher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 17 Your generator is now ready for normal use and operation 11 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 3 6 PRESSURE CONTROL DATA SHEET QUE PRESSURE PRESSURE CONTROL CONTROL SAFETY E GAUGE RESET ejepsxyeg ejepsxyeg PRESSURE DIFFERENTIAL PRESSURE ADJUSTING ADJUSTING ADJUSTMENT DIAL DIAL DIAL 5 PSI FACTORY SET NC PRESSURE CONTROL ONLY USED WITH MAFD DEFINITIONS CONTROL PRESSURE CONTROL This pressure control should be the only one controlling the operating pressure of the generator SAFETY PRESSURE CONTROL This pressure control is only used if the Control fails It is always set higher than the Control if the operating pressure is passed The Safety will turn the heaters off SAFETY RESET This reset is tripped when the Safety turns the heaters off It must be manually pushed to turn the heaters back on This lets the user know there was a problem If it is tripped the Control most likely failed PRESSURE ADJUSTING DIAL These dials adjust the set pressure at which each pressure control will turn the heaters off DIFFERENTIAL ADJUSTING DIAL Th
45. is dial is only on the Control When the Control turns the heaters off the amount of pressure that is dropped before it turns the heaters back on the differential can be adjusted by this dial This dial should never have to be adjusted unless desired PRESSURE GAUGE This tells the user what pressure 15 in the chamber The pressure controls are set to this gauge 5 PSI PRESSURE CONTROL Only used with MAFD Motorized Auto Flush amp Drain this control prevents the MAFD from opening when there is more than 5 pounds off pressure in the generator 12 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 3 7 SETTING THE PRESSURE CONTROLS SETTING PRESSURE CONTROLS INSTUCTIONS WARNING The pressure controls must be set while all circuits are live TO AVOID ELECTRICAL SHOCK DO NOT TOUCH the wires or the terminals in which they connect while setting the pressure controls NOTES Setting the pressure controls greatly relies on your ability to tell whether the contactor s are turning the heaters on or off You should be able to hear the contactor s located inside the Control Box 71 click on and off Familiarize yourself with this sound The order in which the pressure controls must be set is the SAFETY and then the CONTROL In order to set the SAFETY you must keep the CONTROL at a higher pressure setting than the SAFETY Once the SAFETY is set then you
46. is given in no event shall the Buyer permit such data drawings or information to be 1 disclosed to any third party other than the Buyer s customer 2 used by the Buyer or the Buyer s customer for manufacture of like or similar goods 3 used for purposes of duplicating or reverse engineering Seller s proprietary designs or processes or 4 used by a party other than the Buyer or the Buyer s customer for any purpose LIMITATION OF LIABILITY SELLER S TOTAL AGGREGATE LIABILITY ARISING OUT OF OR IN CONNECTION WITH BUT NOT LIMITED TO ANY BREACH OF CONTRACT NEGLIGENCE TORT LIQUIDATED DAMAGES SPECIFIC PERFORMANCE TERMINATION CANCELLATION INCLUDING THE REPAYING OF THE CONTRACT PRICE OR PARTS THEREOF FUNDAMENTAL BREACH BREACH OF WARRANTIES MISREPRESENTATION NONPERFORMANCE NONPAYMENT OR ANY OTHER WHETHER BASED IN CONTRACT IN TORT IN EQUITY ON STATUE AT LAW OR ON ANY OTHER THEORY OF LAW SHALL NOT EXCEED THE PAID CONTRACT PRICE THE BUYERACKNOWLEDGES THAT THE REMEDIES PROVIDED IN THIS CONTRACT ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES AVAILABLE TO THE BUYERAT LAW IN CONTRACT IN TORT IN STATUTE OR IN EQUITY OR IN ANY OTHER THEORY OF LAWS INSURANCE Buyer represents that they have a program of Insurance which adequately protects their interest and that of their employees and agents including damage to plant property and equipment personal injury of any kind directly or indirectly related in any way to the equipment service
47. ngement arises out of Seller s compliance with Purchaser s specifications Seller shall have no liability whatsoever if a claim of infringement is based upon the Purchaser s use of the equipment as part of a patented combination where the other elements of the combination are not supplied by Seller or in the practice of a patented process Where the specifications process design are supplied by Purchaser then Buyer agrees to indemnify Seller in like manner PROPRIETARY RIGHTS Unless otherwise stated herein all design manufacturing processes manufacturing information vendor sources know how equipment tooling or other hardware software or information collectively referred to as resources acquired or utilized by the Seller to produce the finished goods and any intellectual property rights including but not limited to patents copyrights and trade secrets related in any way to the resources are and shall hereinafter remain the exclusive property of the Seller regardless of whether such resources are created solely by the Seller or by Buyer s collaboration with the Seller for example where Seller utilizes Buyer s specifications to create resources and the Buyer shall acquire or receive no rights or title therein or thereto as a result of this purchase whether or not the order provides for Seller s delivery of technical data drawings or other information to the Buyer in addition to the finished goods Unless Seller s prior written consent
48. o pull apart over time 9 Reinstall cover plate Water Level Probe Specifications Letter Assignment on Chamber A B C D G Water Level Probe Length S Not Used 3 3 Wire Color Assignment RED Not Used BLACK GREEN Assignment on Dual Function Board LLCO Not Used H G NOTE The B Probe is not used WARNING There MUST be NO PRESSURE the chamber when removing probes If you must change probes while chamber is HOT make sure the steam out and drain valves are open to assure chamber will remain depressurized DO NOT touch probes with your bare hands while HOT and be cautious of escaping steam from probe holes while probes are removed 3 3 CLEANING OR REPLACING HEATERS Heaters are located inside the control panel 1 below the insulation barrier bolted into the chamber If 3 5 Chamber Chemical Acid Treatments are not regularly done heaters must be taken out at least ONCE A YEAR cleaned with wire brush and reinstalled using a new gasket If you are replacing or cleaning your heater elements 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position 2 Make sure generator is cool and the Pressure Gauge 715 reads 0 PSI 3 Remove heater wires from heater s using a 3 8 Socket 4 Unbolt and remove heater s using a 1 1 16 Socket NOTE Heater s may be difficult to get out you may need to use some sort of pry bar to get them loose Clean heater s with wire brush If
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51. replacing dispose of old heater s Reinstall heater s with new gasket s Attach heater wires assuring proper wiring Refer to Heater Wiring Schematics attached NOTE If you are replacing a heater because of a heater failure you must also clean the probes and clean out the chamber or you may have another heater failure within 48 hours 7 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 34 REPLACING GLASS GAUGE amp RUBBER WASHERS OR GLASS PACKINGS The Sight Glass 710 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 710 gets clogged or is no longer functional it can be very difficult to troubleshoot a problem 3 4 1 BRASS SIGHT GLASS STANDARD GLASS GAUGE and RUBBER WASHERS TOP GAUGE MUST be replaced EVERY SIX MONTHS FITTING INSTALLATION Sw Only properly trained personnel should install and NL Ds maintain water gauge glass and connections Remember to wear safety gloves and glasses during installation Before installing make sure S all parts are free of chips and debris 1 Uninstall GUARD RODS GLASS GAUGE and RUBBER WASHERS You may need to rotate one of the GAUGE FITTINGS to remove GLASS GAUGE 2 Slipanew RUBBER WASHER on the new GLASS GUARD GAUGE about an inch from the bottom ROD 3 Now slip the following items through the top of GLASS GAUGE in the following order GLASS FRICTION WA
52. the Control Pressure Control 12 will cause the contactor s to disengage The pressure will drop approximately 2 8 PSI until the Control Pressure Control 12 causes the contactor s to reengage causing the pressure to rise again The contactor s will continue to cycle on and off during operation The Generator is now fully operational and will produce steam until it is turned off e As steam is exhausted the water level will drop until 3 seconds after it breaks contact with the C probe At this time the Water Solenoid 7 and Pump 8 if high pressure will engage and the chamber will again fill with water The chamber will continue filling until 1 second after the water makes contact with the C probe The Water Solenoid 7 and Pump 8 if high pressure will continue to cycle on and off during operation To shut off the Generator place ON OFF Switch 2 in OFF position Pressure will drop naturally as the chamber cools or the Generator may be drained manually through Manual Drain 19 See Manual Blow Down 3 1 WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC or outside 5 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 3 CLEANING amp MAINTENANCE The following cleaning procedures are HIGHLY R
53. unt of present or future sales or excise tax levied or charged either by Federal State or any other assessing agency CHANGES Changes made after fabrication has begun shall be submitted in writing signed by Buyer Buyer agrees to pay the cost of any changes The specifications and prices are subject to change without notice CLAIMS Title passes to the Buyer upon delivery to the carrier unless otherwise indicated Safe delivery is the responsibility of the carrier Damaged merchandise if accepted should be noted on the delivery receipt and on the freight bill before acceptance of shipment Make claim promptly LOCAL CODES All steam boilers are built in accordance with ASME miniature boiler codes NOTE It is the responsibility of the installer to conform to any state or local codes If further inspection following modifications by the installer is required under state and local codes it is the responsibility of the local installer SEVERABLE AND INDEPENDENT PROVISION WITHOUT LIMITING THE FOREGOING IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT EACH AND EVERY PROVISION OF THIS AGREEMENT THAT PROVIDES FOR A LIMITATION OF LIABILITY DISCLAIMER OF WARRANTIES OR EXCLUSION OF DAMAGES IS INTENDED BY THE PARTIES TO BE SEVERABLE AND INDEPENDENT OF ANY OTHER PROVISION AND TO BE ENFORCED AS SUCH FURTHER IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT IN THE EVENT ANY REMEDY HEREUNDER IS DETERMINED TO HAVE FAILED ITS ESSENTIAL PURPOSE ALL OTHER LIMITATIONS
54. up to the desired flush time Most commonly 3 minutes Chamber Treatment Instructions 1 Turn on generator allowing pressure to climb to 10 to 20 PSI on Pressure Gauge 15 and then shut off 2 Blow Down Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 3 Remove Safety Valve 718 WARNING There MUST be NO PRESSURE in the chamber when removing the Safety Valve 18 make sure the steam out and drain are open to assure chamber will remain depressurized Be cautious of escaping steam from chamber while Safety Valve 18 is removed 10 of 36 LB 100 thru LB 240 User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Continued 4 Close Manual Drain 19 and Steam Out 716 turn generator on until Sight Glass 10 shows that it 1s 1 2 full and then shut off 5 Insert funnel into coupling where Safety Valve 718 used to be 6 Pour 1 Gallon of hydrochloric acid inhibited solution NON FOOD APPLICATIONS into funnel very slowly being
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