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1. Available in US version with 110 V AC 60 Hz SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432
2. 1 Place the sign material at the centre of the table and pull 2 Cut the graphic film to the appropriate length the graphic film over the substrate A 3 Press the roller against the substrate to fix the graphic film into place 4 Fold half of the graphic film over the roller SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 6 Cut the liner leaving a surplus border of about 10 cm 7 Fold the liner back underneath the roller 8 so that it forms an even pleat SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 E a 9 Apply one half of the graphic film using the roller Always 10 Press the roller down at the point where you cut and fold make sure that the graphic is pressed against the roller the other half of the foil over the roller before starting application KS 11 Take hold of the part of the liner that you folded under 12 and peel off the liner neath the roller SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 13 Apply the other half of the graph
3. SIGN LIGHTING GRAPHICS DISPLAY COLE SICOLECIK FLATBED APPLICATOR 1080 let signs be made easy Table of contents General information Summary Warning symbols Safety Installation assembly and dismantling Handling Application on detached materials Application of colour on smooth sign surfaces How to mount application tape How to apply graphics to flexible materials Adjustment of the roller speed Maintenance Troubleshooting Repairs Spare parts Technical specifications Congratulations You have just invested in a flat applicator that will make your work significantly more efficient The ROLLSROL LER Flatbed Applicator is easy to operate However you should still take the time to read through this manual carefully This will help you to get the best out of your ROLLSROLLER Flatbed Applicator and minimise risk of injury to the operator and damage to the machine Good luck with your ROLLSROLLER SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 General information The ROLLSROLLER Flatbed Applicator is specially designed for Before first use of the ROLLSROLLER Flat applying foil and all types of self adhesive vinyl e g computer bed Applicator you should carefully read cut lettering and digitally printed designs to a wide variety this manual which
4. contains important of materials including sheet metal plastic glass Kapa board instructions indications and safety infor and banners ROLLSROLLER is designed for dry application of mation Failure to read the manual may foil and transfer film and produces a result completely free of result in serious injury to operators and bubbles and creases The machine consists of a table flatbed damage to the machine and a gliding beam with a pneumatically activated roller that is moved manually over the flatbed ROLUSROLI E LA men at RE SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com mmerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Summary Control lever Roller Glide beam Manometer Control lever Stop function Regulator od stop function Media holder NE i Ex WM Dm button Cutting mat Flatbed Power switch Side pocket SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Warning symbols To use your ROLLSROLLER safely you need to be familiar with the warning symbols in this manual Risk of crushing between roller Electrical risks and glass panel Risk of crushing between floor and legs Read the manual Height adjustable roller Contact a technician SIGN LIG
5. must wait 60 seconds before using the height adjustment function again If a problem occurs the height adjustment function can be reset by pressing and holding the down button until a click is heard SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com Handling No specific training is required to use the ROLLSROLLER Flatbed Applicator This user manual contains all the necessary instructions for use Application on detached materials 1 For application on thick materials for instance bent metal iti al i 2 PI he metal sheet on a section of polystyrene or similar sheets position the material in the centre of the table ace the meta polysty material to stabilise the sign and distribute the pressure F oc h dE SET m EL es g Fe AA OE IA n 3 Place the graphic on the substrate and measure to the exact 4 Using the control lever on the top of the machine press the size roller against the substrate to fix the graphic into place SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 6 Peel off the liner from the half that is above the roller 7 Cut the liner leaving a surplus border of about 10 cm 8 Fold the liner back underneath the roller to form an even pleat as shown in picture SIGN LIGHTING
6. C 225 5432 10 Push the glide beam back press the roller down and apply the last piece of tape in the opposite direction 9 Trim before applying the last piece of tape If you are apply ing tape to several graphics simultaneously raise the roller and repeat the first steps in the same way as for the first graphics SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 How to apply graphics to flexible materials 2 Place the graphic on the substrate and measure to the exact size 3 Press the roller down to fix the graphic into place BEES on 4 Fold half of the graphic over the roller SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 gt 5 Peel off the liner 6 Cut the liner leaving a surplus border of about 10 cm 8 Apply half of the graphic using the roller Press the roller down against the substrate 7 Fold the liner underneath the roller Make sure it forms an even pleat SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 9 Fold the other half over the roller 10 Take hold of t
7. CDelivers com Positioning The ROLLSROLLER Flatbed Applicator should be placed on an even moisture free vibration free surface Before use Clean and lubricate the sliding bars After use Place the roller in the idle position raised 5 mm above the flatbed ROLLSROLLER Flatbed Applicator with unmounted glide beam Assembly may only be performed by the supplier or staff authorised by the supplier ROLLSROLLER Flatbed Applicator with mounted glide beam 1 Remove the protective film packaging 2 Remove the strips holding the glide beam in place SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 Fax 323 803 2019 800 CALL IEC 225 5432 Lifting instructions The ROLLSROLLER should be lifted with a pallet lift or a forklift fitted with long forks with a minimum fork length of 1 700 mm and minimum lifting capacity of 1 000 kg 2 200 mm for ROLLS ROLLER models 540 220 The forks must be positioned within the specified lifting area see picture below Oil To lubricate the sliding bars use oil WD 40 or CRC 5 56 or an equivalent oil For the compressor P30 6 use oil SINCOM 32E or equivalent 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Height adjustable table If your ROLLSROLLER is height adjustable use the buttons on the long side of the table to achieve the optimum ergonomic working height After adjusting the table s height you
8. GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 9 Apply one half of the graphic to the substrate When you get right to the edge raise the roller slightly so that it does not roll onto the table Always make sure that the graphic is pres sed against the roller before starting application 10 Place the glide beam at the point where the liner was cut Pressurise the roller 12 Take hold of the liner that you folded in from the other side Move the glide beam over the surface Always make sure that the graphic is pressed against the roller before starting 11 Fold the other half of the graphic over the roller application SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 13 Apply the remaining part of the design to the substrate using the roller Always remember to raise the roller slightly when it gets to the edge 16 The result a smooth sign without creases or bubbles 15 Trim to size if the graphic is larger than the substrate SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Application of graphic film on flat sign surfaces
9. HTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Safety When the roller is pneumatically pressed against the flatbed there is a risk of crushing and catching Take care when opera ting the ROLLSROLLER especially if more than one operator is using it Personal safety equipment No personal safety equipment is required Testing of safety functions The safety functions should be tested in connection with instal lation servicing maintenance etc These include the emergency stop function and the mechanical stop function for the glide beam Remaining risks Certain risks cannot be eliminated through technical safety me asures alone There is a risk of crushing and catching when the roller is pneumatically pressed against the flatbed A warning symbol is displayed on or immediately beside the glide beam There is a risk of severe crushing and catching when the roller is pneumatically pressed against the supporting bars Never pressurise the roller without first ensuring that the sign material is positioned underneath the roller Unauthorised use The machine may only be used for its intended purpose as specified in this ma nual All other use may result in damage or injury and is at the user s own risk 2240 Yates Ave Commerce CA 90040 www lECDelivers com Emergency situations In the event of
10. LER has a compressor see enclosed ma nual for maintenance instructions As necessary e Check the bearing play in the glide beam contact a techni cian Dustthe cutting mat with talcum powder The cutting mat is dusted with talcum powder at the fac tory but should be dusted again when it is turned to prevent vinyl or other materials from fastening on the mat Spread talcum powder on the mat and distribute it with a window scraper Vacuum or sweep off any surplus talcum powder and wipe the mat with a dry cloth Troubleshooting The rubber roller won t move up and down Reset the emergency stop function Reset the controls Activate the reset button Check the air connections If none of this helps contact a technician 2240 Yates Ave Commerce CA 90040 www lECDelivers com The machine pulls unevenly during application Contact a technician The table height adjustment function doesn t work If there are problems with the height adjustment function you can reset the function by pressing and holding the down button until a click is heard If this doesn t help contact a technician Repairs You should first try contacting a technician through the dealer where you bought your ROLLSROLLER If this is not possible contact ROLLSROLLER Technical Service phone 46 54 770 70 70 The equipment may only be used for its intended purpose as specified in this ma nual All other use may result in damage o
11. an emergency use the available emergency stop functions When the emergency stop is activated the pneuma tic cylinders are depressurised and return to the idle position this means that the roller moves upwards Before the equip ment can be used again after an emergency stop you must switch the control levers to the neutral position turn the emer gency stop knob anti clockwise and press in the reset button A red emergency stop button is located at either end of the glide beam ROLLSROLLER models 280 and 340 have only one emergency stop button located at the centre of the glide beam SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 Fax 323 803 2019 800 CALL IEC 225 5432 Installation assembly and dismantling The ROLLSROLLER Flatbed Applicator should be assembled and used at normal room temperature with normal humidity levels This minimises the occurrence of static electricity Delivery inspection The following units are included when the machine is delivered Manual Scissors ROLLSROLLER Flatbed Applicator Connections Voltage 230 V AC 50 Hz available in US version 110 V AC 60 Hz max 8 bar filtered moisture free air 3 4 bar used during operation Air connection Electrical connectors may only be connec ted to sockets with the correct voltage All other operations may only be performed by authorised staff 2240 Yates Ave Commerce CA 90040 www lE
12. he piece of liner you folded underneath the roller uu 12 Remove the application tape using the roller to hold the material in place 11 Apply the other half of the graphic using the pressurised roller SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Adjustment of the roller speed If you want the roller to move faster or slower you can adjust the speed Please note that this is normally not necessary since the roller speed is preset at the factory Contact a technician 1 Use the two adjustment screws on either side of the glide beam Unfasten the grooved lock nut The lower screw reduces the speed and the upper screw increases the speed Adjust the screws to the desired speed on one side Change sides and adjust on the other side so that the roller can be lowered flat against the table Lock with the lock nut SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Maintenance Every day e Make sure that the roller is not damaged and has nothing stuck to it e Check the emergency stop function and controls Once a week Wipe any dust off the glide beam s sliding bar Once a month e Lubricate the sliding bar s slide surfaces e If your ROLLSROL
13. ic film using the roller Always make sure that the graphic is pressed against the roller before starting application 15 You have now finished applying the graphic film SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 How to mount application tape 4 z E ri wmr A 2 Pull out a length of application tape and fold it over the roller 1 Place a roll of application tape in the media holder Choose whether or not you want to use a core holder 4 and align it with the edge of the roll to ensure even appli 3 Take hold of the application tape underneath the roller cation SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 y 8 Raise the roller and pull it forwards slightly until the roller is 7 Place the graphic film beside the application tape positioned above the graphic Make sure that the graphic is lying flat when you press the roller down Now apply the tape over the graphic Stop about 10 cm before reaching the end of the graphic SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IE
14. r injury and is at the user s own risk Spare parts You can download a list of spare parts at www rollsroller se Alternatively contact the dealer where you bought your ROLLS ROLLER SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 Fax 323 803 2019 800 CALL IEC 225 5432 Technical specifications ROLLSROLLER o REM 280 145 MDF ROLLSROLLER 280 145 ROLLSROLLER 340 145 Dro I DW O o2eewsoMrm movotisoi Fiona T o The roller height is adjusted pneumatically max 60 mm and moved manually across the working area The operator can stand on either side of the table Rollers that can be adjusted to handle materials thicker than 60 mm max 100 mm can be supplied on request does not apply to ROLLSROLLER 280 and 340 Available in US version with 110 V AC 60 Hz SIGN LIGHTING GRAPHICS DISPLAY Excellence in Distribution Since 1946 www lECDelivers com 2240 Yates Ave Commerce CA 90040 Fax 323 803 2019 800 CALL IEC 225 5432 Technical specifications BENI ROLLSROLLER 400 150 ROLLSROLLER 400 170 ROLLSROLLER 540 170 The roller height is adjusted pneumatically max 60 mm and moved manually across the working area The operator can stand on either side of the table Rollers that can be adjusted to handle materials thicker than 60 mm max 100 mm can be supplied on request does not apply to ROLLSROLLER 280 and 340

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