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APF2000
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1. W 8 _ D 8 B W1 8 e D1 al g i S g g B Tl I B Doo 20 0 E D 0 eg FT In EN ek Cc SY D W2 vi Ne e a GE pd E a i v Gu l 1QQQUQO e v SS O O lt gt e a e o e SE e 9 Li zi CoH Cc Unit mm inches CwIw w s w 9 9 9 v e e e o 630 0 588 4 496 0 2130 0 2000 0 680 4 645 6 37 4 546 0 656 0 18 0 61 0 28 0 34 0 2 0 3 24 80 23 16 19 53 83 86 78 74 26 79 25 42 1 47 21 50 25 83 0 71 2 40 1 10 1 34 2 26 Specifications Table 03 Specifications 3 1 Specifications Table APF200A43X 31 APF300A43X 31 Basic specifications Product model number APFO50A43X 31 APF100A43X 31 Rat
2. E i A Ni _ _ e sil Si Ch i53 ec DETAIL A DETAIL B Wu R Z uw e MOUNTING HOLE MOUNTING HOLE Unit mm inches W wil H Hn b p o2 os s 82 ot a2 370 0 320 0 590 0 561 0 536 0 345 0 311 0 73 0 20 0 13 0 180 44 0 33 5 12 60 23 23 22 09 21 10 13 58 12 24 2 87 0 79 0 51 0 71 1 73 1 32 14 57 2 20 Product Installation APF100A43A 31
3. A Power cable 90 120mm ned trench 3 94 47 24in S ole lt 400mm 15 75 N d 0000 Doorknob Figure 2 2 A Power cable Wiring board AT Z a Figure 2 3 m Cabinet installation 1 During installation the customer can decide whether the plates are needed based on their available equipment and 2 4 A keep the L shaped iron plates on the cabinet B the 2 base fixing iron plates L shaped iron the use requirements as shown in figure L shaped iron plates not needed Base fixing plate L shaped iron plate Figure 2 4 2 8 Product Installation 2 During installation please properly fix the positions and distances between each fixing holes as shown in figures 2 5 and 2 6 a b 3 Installation method As shown in figure 2 7 with the cabinet door opened the base fixing holes at the front of the cabinet OO and the base fixing holes at the back of the cabinet are Delta s cabinet installation fixing holes Note The board on the wiring hole must first be dismantled and fixing holes GO can only be used if there are enough room to work with Note 2 Note 1 The size of fixing hllesO 018 mm and fixing holes SO O14 mm Fixing with studs M12 or M16 is recommended Note 2 Before using the base fixing holes at the back of the cabinet the board on the wiring hole at the lower back must first
4. Figure 2 1a Side space IP31 IP54 Cable space IP31 IP54 2275mm 10 83 gt 326mm 12 83 lt At gt eOOOQ gt 96 0mm 3 78 Figure 2 1b 2 4 Cable space When cable trenches are used as shown cabinet is being installed The Cabinet cable in Figure 2 1b be careful of where the entry hole must be right above the cable trenches with a distance of no greater than 400 mm 15 75 inches as shown in Figure 2 2 A At the location where the cabinet is going to be placed some spaces must be reserved to support the cabinet Reserved supporting spaces are shown in figure 2 2 please keep the distances at 90 to 120 mm 3 54 to 4 72 inches to ensure the cabinet is installed securely B Cooling air must not be allowed to enter the cabinet through the base board via the cable trenches To ensure the cabinet s protection rating customer s own wiring board is used please make please select Delta s wiring board If the sure to check its protection rating and confirm that it complies with fire safety and EMC requirements If the cabinet is damaged due to customer s own wiring board the customer shall be responsible for any resulting service fees See figure 2 3
5. W i W1 EA e D2 SEE DETAIL A 3 D3 E B L ALI L HA f E ar I I I CD Y n A Jo ar SEE DETAIL B EE 21 2 ES Fo ET A S2 DETAIL A DETAIL B rae mm i ww Iw ve or oe oo si fe ss EN 400 1101 1033 1000 411 104 20 11 20 EN ER 17 32 15 75 43 35 40 67 39 37 16 18 4 09 0 79 0 43 0 87 0 79 0 87 1 97 2 21 APF100A43B 31 W D gt i SEE DETAIL A D3 ll El H 4 9 9 IHC IUDDUDOUOUOUOUUUDUDUUDDUDOD A IA i ERE Si H2 H1 LO CD EE Y In O Me a O om SEE DETAIL B N 1 2 Sla Sla DN S2 DETAIL A DETAIL B at mm CHE m e o o o o s EN E
6. 25 2 Min Ring lu Ring lug 012 Max eat Shrink Tube 9 Max le EOS a Figure 2 9 Figure 2 10 APF100A43X_XX 5 Product Installation R L1 S L2 T L3 Type Wire Diameter Torque 10 80 kg cm 69 4 Ib in 7 85 N m Nut M8 Screw M8 ARE TOORA
7. E om o B Control block C Power protection device A zs 1 1 A 1 E T SIE 1 La IC 1C _ gt p EM fe es e APF050A43X XX APF100A43X XX APF 200A43X XX APF300A43X XX M Thermal block APFO50AXXX XX APF100AXXX XX The thermal module is located behind the control block the air outlet is at area A in the figure The air inlet is located below area C in the figure Keeping the air flow unobstructed at the air inlet outlet increases the efficiency of the APF APF200AXXX XX APF300AXXX XX Area A in the figure is where the thermal module and the air outlet are located Keeping the air flow unobstructed at the air inlet outlet increases the efficiency of the APF M Control block G RC2 RB2 RA2 RC1 RB1 RA1 K1 K2 K3 gt MO1 MCM E24V MI1 COM O A dis SR j RS 485 i2 485 por A fe MO2 DCM MI2 SG SG IT L2 ES 1 For detailed descriptions of the control terminals please refer to 3 3 Control Terminal Descriptions 2 Type The lightning protection module for model APF050A43X XX is located in the control block in all other models it is located at the power protection module For detailed lightning protection module specs please refer to 3 4 Lightning Protection Module Wiring precautions Place the wires into the wiring hole and tighten the wirings with a flathea
8. Figure 1 1 Figure 1 2 APF100A43A 31 APF100A43B 31 APF100A43A 52 APF100A43B 52 1 With a flat head screwdriver pry open the 6 fasteners on both sides of the carton Refer to the figure below on how to do this 2 After removing the 6 fasteners lift and remove the carton and EPE foams upward see Figure 1 3 below Open the outer lid of the model by the handle and you will find the user manual and the keys for the outer lid attached to the inner side of the outer lid see Figure 1 4 Please keep the keys safe as only 2 keys are included in each model and the key cannot be replaced if lost MANUAL Figure 1 3 Figure 1 4 Product Overview 3 Remove the 7 M5 screws 3 metal washers 3 plastic washers 2 fixing wooden block fixed to the base Screw torque 4 Lift the Active Power Filter by the hoist rings and place into the designated position For more details on hoist ring devices please refer to 1 3 3 Hoist Ring Installation 1 3 2 Floor Cabinet Models APF300AXXX XX is shown in the figure below as an example APF200A43A 31 APF200A43B 31 APF300A43A 31 APF300A43B 31 1 With a flat head screwdriver pry open all 10 fasteners on both sides of the carton As shown in the figure below 1 5 Remove the carton and 4 EPE from both sides Note that the f
9. 5 Remote Settings Disable 4 16 Maintenance and Service 5 Maintenance and Service 5 1 Troubleshooting The following table shows errors that may appear on the Active Power Filter APF Through the display of the power quality management system a beeping sound can be set as an external warning Before the warning error dialogue boxes listed in the following table are cleared they will remain on the screen The error messages will be recorded in the power quality management system users can look them up in the Shut down History refer to 4 3 5 System Data for more details After the warning screen is cleared it will not be recorded in the Shut down History Boot mode Manual If a warning error dialogue box appears users have to manually remove the dialogue box and press the Disable warnings button to complete the removal action Boot mode Auto The Active Power Filter automatically restarts 6 seconds after the user presses the disable warnings button If the warning appears in 3 consecutive restarts default value the system will not restart and users will have to restart manually The power quality management system can record 200 sets of error messages and record the time and date of occurrence In the following irregular situations if there is a need to open the Active Power Filter please note 1 In such cases please turn off the Active Power Filter s power first 2 Before checkin
10. Unit mm inches Figure 2 6 a 2 11 616 6 24 28 _ 603 2 23 75 504 6 19 87 495 6 19 51 176 6 6 95 e Bo 107 6 4 24 Vor a n _ 1 886 211 P _ 134 0 53 Yt 00 0 0 i P 0 0 all i 3 oood see d 2l ug Saas x O 22328 eal Ss LO J de SH 1 1 E EE O o o o o o pe 28 1 1 11 48 1 1 89 SI I SE Ddo gt cb O gt a i ir A Figure 2 6 b including dimensions of the L shaped iron plates ZTT mm Erres tr 10009 ji RS 1 31 3 cooud Figure 2 7 e a J oz Q Figure 2 8 Product Installa
11. A NELTA Smarter Greener Together Industrial Automation Headquarters Delta Electronics Inc Taoyuan Technology Center No 18 Xinglong Rd Taoyuan City Taoyuan County 33068 Taiwan TEL 886 3 362 6301 FAX 886 3 371 6301 Asia Delta Electronics Jiangsu Ltd Wujiang Plant 3 1688 Jiangxing East Road Wujiang Economic Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 769 6340 7290 Delta Greentech China Co Ltd 238 Min Xia Road Pudong District ShangHai P R C Post code 201209 TEL 86 21 58635678 FAX 86 21 58630003 Delta Electronics Japan Inc Tokyo Office 2 1 14 Minato ku Shibadaimon Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 1511 Byucksan Digital Valley 6 cha Gasan dong Geumcheon gu Seoul Korea 153 704 TEL 82 2 515 5303 FAX 82 2 515 5302 Delta Electronics Int l S Pte Ltd 4 Kaki Bukit Ave 1 05 05 Singapore 417939 TEL 65 6747 5155 FAX 65 6744 9228 Delta Electronics India Pvt Ltd Plot No 43 Sector 35 HSIIDC Gurgaon PIN 122001 Haryana India TEL 91 124 4874900 FAX 91 124 4874945 Americas Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3800 FAX 1 919 767 8080 Delta Greentech Brasil S A Sao Paulo Office Rua Itapeva
12. wait for 10 minutes until the DC voltage of the Active Power Filter drops to OV before continuing on to ensure personnel safety Please read carefully and follow the installation procedures and take precautions during installation Study local electrical code and make sure the input power matches the rated voltage of the equipment being installed Check that the wirings are connected correctly on the power supply end and the control parts and tighten the wiring screws Refer to 2 4 Wiring Installation The models APF200A43X XX APF300A43X XX have floor cabinet structures The Active Power Filter APF must not be laid flat tilted or lifted from one side during installation to avoid damaging the Active Power Filter APF When installing the current transformer please note that the grid end of the current transformer should be connected to K S1 and the load end to L S2 For more details on the installation of the current transformer please refer to 3 2 Optional Accessories Regarding installation distances for wall mounted models APF50A43X 31 APF100A43X 31 please note that the model figures below are for illustrative purposes only and actual models may differ from the images displayed Blue arrow Air intake Red arrow Air outflow Single unit Standalone setup Horizontal linked setup MMM MM Y A Y A Yi a Y A A Distances between each point A to C are all required minimum distances any distances shorter
13. 26 3 andar Edificio Itapeva One Bela Vista 01332 000 S o Paulo SP Brazil TEL 55 11 3568 3855 FAX 55 11 3568 3865 Europe Deltronics The Netherlands B V Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 2592850 FAX 31 40 2592851 We reserve the right to change the information in this catalogue without prior notice 2013 03 01 5012624200 APQO ilenueW JAS enueu UOIJBIIB1SU J93 I4 JeMOd 9AIJIY Active Power Filter Installation manual APF2000 Series User Manual www delta com tw ia Smarter Greener Together Before You Start Please carefully read and be aware of the relevant safety information before operating this product for your and the product s safety DANGER A CAUTION T Please make sure that the power is off before configuring wires or installing the Active Power Filter APF Wait at least 10 minutes after turning off the AC power as high voltage still exists inside the Active Power Filter APF and is extremely dangerous Please make sure that the DC voltage drops to OV before configuring wires or installation The IC components on the Active Power Filter s internal circuit board are susceptible to damage from electrostatic discharge please do not touch the circuit board with bare hands Unauthorized alteration of components or circuits within the Active Power Filter APF should be avoided The Active Pow
14. 40 67 39 37 17 52 16 18 4 09 0 79 0 43 0 87 0 79 0 63 0 79 Available for market Q2 2013 2 24 Product Installation APF200A43A 31 APF300A43A 31 W1 D a S S i S Se 8 E A I i Qoo d Qoo 200 E el YE J S i I DOS A ae 1 1 SX ow x gt 3 Wi I oe Joe Vas A e i i SHA SUR OOOO e lt gt lt gt O e FO zs do LA XI J e e SH i CN a Unit mm inches 630 0 588 4 496 0 2130 0 2000 0 645 6 37 4 546 0 656 0 180 61 0 28 0 34 0 24 80 23 16 19 53 83 86 78 74 25 42 1 47 21 50 25 83 0 71 2 40 1 10 1 34 2 25 APF200A43B 31 APF300A43B 31
15. be dismantled by unscrewing the 8 M5 screws 15 8S as shown in figure 2 5 before can be fixed Afterward please screw the wiring hole board back into the original position Screw torque 24 to 26 kg cm 20 83 to 22 57lb in 2 35 to 2 55N m Note 3 If the wiring hole at the lower back is too hard to work with please also dismantle the back board by unscrewing the 16 M5 screws s1 s16 as shown in figure 2 5 Afterward please screw the back board and the wiring board back to their initial positions Screw torque 24 to 26 kg cm 20 83 to 22 57lb in 2 35 to 2 55N m 4 5 other installation methods are also provided please select a suitable installation method All other installation methods are not approved by Delta and Delta will not be responsible for damages dealt to the cabinet due to inappropriate installation methods In situations where the installation environment may cause the whole system to sway please use installation method 4 as the fixing method Installation 1 Refer to figure 2 7 fix the base fixing holes OO at the front of the cabinet as well as the top fixing holes at the back Installation 2 Refer to figure 2 8 fix the L shaped iron plates 09660 Installation 3 Refer to figure 2 6 a b 2 7 and 2 8 fix the L shaped iron plates 0 6 and the top fixing holes at the back Installation 4 Refer to figure 2 6 a b and 2 7 fix the base fixing holes at the front of the cabinet the base fixi
16. characteristics Lightning protection module specifications Maximum continuous operating voltage Uc See V 8 20 KA Maximum discharge current max 820 Voltage protection level L N Up Circuit breaker Internal Internal overcurrent circuit breaker Internal i KV Voltage protection level N PE Up KV 3 7 3 5 Fans Type Fans model number Number of fans Fans specifications Only suitable for models APF200A43X XX APF300A43X XX Rated voltage 48Vdc Operating voltage 38 0 56 0Vdc Input current 1 30A Max 1 46A Installation level Comply with UL CLASS A 3 8 Specifications Table 3 6 Transformer Primary side voltage frequency ratings 380 440 480Vac 10 50Hz 60Hz Secondary side voltage frequency ratings Circuit Description Rated Current PR 0 380 440 480V 3 63A 0250V Comply with EN61558 CLASS F 155 C Voltage ranges for adapters Output voltage Minimum voltage Maximum voltage 380Vac ar 440 Vac 480 Vac Table 3 2Voltage range Voltage adjustment steps 1 Only suitable for APF200A43X XX APF300A43X XX models 2 Verify the voltage of the input power before adjusting the APF s voltage 3 The Active Power Filter s factory setting is 380Vac as shown in figure 3 2 4 We provide 230V 380V 440V A480V voltages for selection users can select suitable voltages for their own equipment Please refer to table 3 2 Voltage range 5 Before adjusting voltage remove
17. is the phase locking same as the power supply frequency 9 3
18. point towards load the 3 CTs must all be in the same direction any fixed in the wrong direction will lead to errors in the detection of current values 2 The ratio of rated primary secondary current must be selected reasonably the recommended primary current is 1 2 x actual rated current 3 The isolation voltage between primary secondary current is 0 66KV Recommended secondary current is oA 3 2 Specifications Table VERET Current ratio Primary current Secondary UM Dimension Wy A Ouput power va ouree Outer frame 115 110 46 CT A0300 300A 5A 300 2 5VA 1 A Se Inner frame 51 50 32 CT A0600 600A 5A 5VA db A MM ME Inner frame 51 50 32 Outer frame 155 110 46 0 Outer frame 155 110 46 S 0 P Outer frame 155 110 46 CT B1000 1000A 5A 1000 5VA 0 50 Outer frame tow se Inner frame 51 50 32 Outer frame 186 110 46 CT C0500 500A 5A 500 5VA a pa ee SE E Inner frame 121 50 32 CT C0800 800A 5A 800 5VA 60 e IN Inner frame 121 50 32 CT C1000 1000A 5A 1000 5VA soe ee nner frame 121 50 32 CT C1200 1200A 5A 1200 5VA GO e e e a nner frame 121 50 32 CT C1500 1500A 5A 1500 5VA 0 50 c Putertame 1887 MOSS nner frame 121 50 32 CT C1800 1800A 5A 1800 5VA RER ce ae nner frame 121 50 32 CT C2500 2 2500A 5A 2500 5VA 0 a Inner frame 121 50 32 CT D1200 1200A 5A 1200 5VA 0 50 GE Inner frame 161 70 32 CT D1500 1500A 5A 1500 5VA 0 50 OO Re Inner frame 161 70 32 Outer frame 226 13
19. the Active Power Filter APF may still carry dangerously high voltage If unpacked and used for over 3 months the ambient temperature of the storage environment must not exceed 30 C as the capabilities of the electrolytic capacitors deteriorate easily when stored at a high ambient temperature without power Please do not leave the device powered off for a period longer than 1 year Notes for the disinfection and disinfestation of packaging materials for transportation and installation including wooden crates planks cardboard boxes etc 1 When disinfecting or disinfesting packaging materials such as crates or cartons please do not fumigate to avoid damaging internal components 2 Please use alternative environmental disinfection or disinfestation methods High temperature usage The packaging materials can be left at a temperature over 56 C for approximately 30 minutes or more 4 Fumigation should be avoided Any damage caused by fumigation will not be covered by the warranty ETE The pictures and corresponding descriptions in this manual will feature the product with the outer casing or safety shields removed or disassembled to better explain the product in detail As for the actual product in operation please be sure to correctly install the outer casing and wirings in accordance with the rules and regulations and operate the product following the instructions in the manual to ensure your safety The illustrations in th
20. the lifting hook d y EE 8 LI Paka eee l APF200A43X XX APF300A43X XX Set up the lifting hole position Note how hoist rings are installed Please avoid inappropriate installation that will cause the APF lifting holes to deform APF200AXXX XX Model weight 340kg 749 57 lbs 10 error value APF300AXXX XX Model weight 375kg 826 73 lbs 10 error value Please be aware of the lifting angle between the APF lifting holes and the lifting hook For the purpose of the base fixing iron plate please refer to 2 3 Cabinet Installation With base fixing iron plate without fixing iron plate 1 8 Product Installation 02 Product Installation 2 1 Installation 2 1 1 Installation precautions LU E In order to ensure the safety of wiring personnel please confirm that the system power is turned off on the input end of the Active Power Filter APF before installation When wiring the input end of the Active Power Filter APF please be aware of the positions and status of the switches for the Active Power Filter APF and the mains After switching off the Active Power Filter APF
21. the transparent top cover and start wiring After wiring is complete be sure to return the transparent top cover to its original position Screw M4 Torque 11 2 13 3kg cm 9 72 11 54lb in 1 1 1 3N m N 480 Factory 440 setting 7 Figure 3 2 Transformer adjustment 3 9 3 7 AC DC Power Source Only suitable for APF200A43X XX APF300A43X XX models Model SE 600 48 DC voltage 48V Rated current 12 5A Current range 0 12 5V Rated power 600W Ripple and noise 200mVp p Output Voltage adjustment range 43 56V Voltage precision 1 0 Line regulation 0 5 Load regulation 0 5 Power up rise time 1000ms 50ms 230Vac 1000m 50ms 115Vac at full load Hold time Typ 20ms 230Vac 16ms 115Vac at full load Voltage range 90 132Vac 180 264Vac switch on off or 254 370Vdc Frequency range 47 63Hz Efficiency Typ 88 Input AC current Typ 12A 115Vac 7 5A 230Vac Inrush current Typ 30A 115Vac 60A 230Vac Leakage current lt 2 0mA 240Vac 105 125 of rated output power Overloaded Protection mode Turn off output resume after restart 57 6 67 2V Overvoltage Protection mode Turn off output resume normal output after power Protection restart 85 C 5 C TSW1 heat sink that checks the power transistor Over temperature Protection mode Turn off output automatically resume after temperature returns normal 20 60 C 20 90 RH no condensation Operating temperatur
22. 0 46 CT D2000 2000A 5A 2000 5VA 0 50 CI nner frame 161 70 32 CT D3000 3000A 5A 3000 5VA 0 50 ee i ER Inner frame 161 70 32 When selecting CTs pick the model with current closest to the actual primary current value peak rms O current For example If the actual current is 280A models CT A0300 would be more appropriate and so on Model CT C2500 does not have UL certificate All other models are UL certified Table 3 1 CT selection table 3 3 4 Crimp terminal connectors must be used for CT s terminal lines and securely tightened K S1 L S2 terminal wirings Pin insulated terminal Blade insulated terminal ol w Applicable terminal T E block W 2 7mm W 2 8mm used with figure 3 1 Bei iti L 14mm L 10mm position A a 5 There is a limit on the length of CT cable cables that are too long will cause the CT to decrease in accuracy 6 When installing multiple parallel units the length of each CT cable must be identical CT cable selection wire gauge Cable length Minimum load 2 Impedance C Recommendation mm AWG meters feet required by CT VA For the maximum load on a fixed CT the formula is Cable length M VA 1 25 25 ohm M VA 25 ohm M M 1 25 ohm M Impedance Range of cable length wire gauge Cable length Minimum load Impedance Q mm AWG meters feet required by CT VA 3 4 Specifications Table
23. 3 3 Control Terminal Descriptions G RC2 RB2 RA2 RC1 RB1 RA1 K1 K2 K3 C MO1 MCM E24V MI1 COM G A j RS 485 port 2 DCM MI2 SG SG LT LZ L3 Figure 3 1 Control terminal positions Position Suitable wire size Torque A 24 10AWG 26 16AWG Wiring precautions 14 3Kg cm 12 41 Ib in 1 4N m 8Kg cm 6 94 Ib in 0 78N m 5Kg cm 4 3 Ib in 0 49N m Place the wires into the wiring hole and tighten the wirings with a flathead screwdriver note that it is best to leave 5mm spacing at the wiring end Note using wrings without terminal blocks and place the wires neatly into the wiring hole only applies to specific positions terminals B C in the figure above Terminal Description of Function E24V COM MI1 MI2 RA RB1 RB2 RC1 RC2 MO1 Common terminal for digital control signals Source Common terminal for digital control signals Sink Multi function input terminal Multi function input terminal Multi function output contact 1 Relay normally open a Multi function output contact 1 Relay normally closed b Multi function output contact 2 Relay normally open a Multi function output contact 2 Relay normally close b Multi function output contact 1 common terminal Relay 1 Multi function output contact 2 common terminal Relay 2 Multi function output terminal 1 Optic coupler Factory setting NPN mode E24V 5 100mA Factory setting E24V COM short circuit Common termina
24. 4 Harmonic Settings Fine Adjustment ON ed om ran gs rm sn T D Eat par ala IBS T1 T ae oa car aja T orni cala sl s To T aja lalo AA 5 HMI Settings To leave this screen touch the top right corner to return to the previous screen Up Download System Info HMI Doctor 4 3 6 System status Shut down History Diagnosic Module Status Repair Record Remote Setting 4 14 Power Quality Management System 1 Shut down History This function records failures during operation warnings are not included Records 200 sets of occurrence time hh mm ss date mm dd yyyy and details of the failure m a K Enter the default password 20120123 allows read only access to these settings as shown in the u ES so AN SE 2 Diagnostics figure below To configure these settings please contact Delta 3 Module Status Enter the default password 20120123 allows read only access to these settings as shown in the figure below To configure these settings please contact Delta 4 Repair Records Records 5 sets of repair records Enter the default password 20120123 allows read only access to these settings as shown in the 4 15 figure below To configure these settings please contact Delta Repair List Add Del foe ums ofe CT sees RR RR DESSERT ES L3 Shut down History Diagnosic Module Status pem E Repair Record Remote Setting
25. 5C 70 C Operation Max 90 Rated humidity Storage transportation Max 95 Operation Storage 86 to 106 kPa Atmospheric pressure Transportation 70 to 106 kPa IEC721 3 3 Operation Class 3C2 Class 382 Storage Class 2C2 Class 252 TransportationClass 1C2 Class 192 Pollution level 0 1000m Use rated capacity 1000 3000m Starting from 1000m Height Operation for every 200m increase in altitude decrease rated current by 2 or lower the operating ambient temperature by 0 5 C Corner Grounded systems can only be operated at altitudes below 2000m If the application environment is dusty sunlit filled with corrosive or flammable gases greasy damp dripping turbulent the salt concentration in the air is at least 0 01mg cm or for other harsh environments cabinets with higher IP level will need to be ordered 3 2 Optional Accessories 3 2 1 Current transformer Delta s Active Power filter requires 3 current transformers or CT which use the rated frequency for standard transformers of 400Hz precision better than 1 CT s rated output value must be 5A Users can select suitable CT from table 3 1 CT model selection to install Notes on CT model selection 1 Be aware of the installation direction when installing CTs The phase sequence of CT detection signals K L cannot be swapped the Active Power Filter must use 3 CTs in three phase three wire devices installed separately in R phase S phase and T phase The arrows
26. 9 37 16 18 4 09 0 79 0 43 0 87 0 79 0 63 0 79 Available for market Q2 2013 2 23 APF100A43B 52 rl D Wi 2 D2 SEE DETAIL A Ee D3 g B A o e MOO OOOO OOOO Oooo Oooo SI III JO JO JOON A i amm ro h i p CN E I I D AIN CD Goo Fi M L N Q OQ i DETAIL A DETAIL B Unit mm KSE mlnlmlmelplmlgwlmlswlwls EE 400 1101 1033 1000 445 411 104 20 11 20 ES E 17 32 15 75 43 35
27. D Cara Main Voltage Main Current Output Current CIE Export Power Quality Management System 4 3 3 Waveform 1 Waveform function Provides 4 items to monitor and has settings Save Waveform Harmonics Single Refresh and Refresh 2 Horizontal Scale Values 1 5 Vertical Scale Values 0 1 4 Main Voltage Input Current Output Current Load Current Save Waveform samen Single Refresh T00 1100 Horizontal Scale E 0 Vertical Scale a pl 4 3 4 System Settings Warning Setting External Terminal ma Com Setting Time Language To enter various function settings under system settings the screen will prompt for password entry the default password is 20120123 The various functions can only be displayed or set after successful password entry as shown in the figure below OE d Kay Pad Note 1 The default password is 20120123 This password can only access settings for basic functions After entering the password all functions can be accessed freely If the system is inactive for more than 10 4 9 minutes the password must be entered again before the functions can be used Note 2 As functions are divided into different levels and are controlled by different passwords the default password Is read only for advanced settings To access more functions please contact Delta 1 Operation Mode Full Compensation Compensate harm
28. EN LN 1000 445 411 104 20 11 ER ES r3 17 32 15 75 43 35 40 67 39 37 17 52 16 18 4 09 0 79 0 43 0 87 0 79 0 87 1 97 2 22 Product Installation APF100A43A 52 Wi 8 mg Ee SEE DETAIL A D3 El H e i O au L SS a o e ei o Y n UE giunti JA y SS OO at SEE DETAIL B Sl H S2 v DETAIL A DETAIL B rae mm i EN E EN LN 1000 411 104 20 11 ER EN ES 17 32 15 75 43 35 40 67 3
29. Installation Figure 1 8 a Active Power Filter L shaped iron plate Figure 1 8 b Active Power Filter For detailed method on installing floor cabinet models please refer to 2 3 Cabinet Installation Figure 1 7 a Figure 1 7 b Figure 1 8 a Figure 1 8 b 1 6 1 3 3 Hoist Ring Installation APFO50A43X XX Set up the lifting hole position Product Overview Note how hoist rings are installed Please avoid inappropriate installation that will cause the APF lifting holes to deform Model weight 50kg 105 82 lbs 10 error value Please be aware of the lifting angle between the APF lifting holes and the lifting hook gt 1 2 A MU O HELIA APF100A43X XX Set up the lifting hole position Note how hoist rings are installed Please avoid inappropriate installation that will cause the APF lifting holes to deform Model weight 85kg 187 39 lbs 10 error value 1 7 Please be aware of the lifting angle between the APF lifting holes and
30. T Waiting for Detection Detection Please refer to the CT spec to set the prim ary side current Operation Time Total Power On Time 0 D 0 H O Min Total Runing Time O D O H O Min Continued Runing Time Boot Mode Manual Auto Manual Manual 4 2 3 Function status area The factory default screen is as shown in 4 1 2 Main screen display displays detailed settings for the menu in use and changes as the menu in use changes 4 5 4 3 Detailed Descriptions of Function Settings 4 3 1 Quick start Function settings Quick start Main voltage setting Loop setting CT setting Operation mode setting Manual Auto setting Before using quick start the screen will prompt for password entry the default password is 20120123 Password has to be entered correctly before various function settings can be accessed 1 Main Voltage Settings Please enter the main voltage and frequency based on the actual input power if unsure check with your local dealer Step1 Main Voltage Setting Main Volt 3t V Main Freq H Hz 2 Loop Settings Customers can choose to set an open loop or close loop Currently only the open loop option is available Step2 Loop Setting 3 CT Settings CT Ratio Please follow the specifications of the CT CT Direction Positive P1 P2 Negative P2 P1 When installing 3 CTs their directions must be the same if
31. Wi SEE DETAIL A 03 mmm e a H2 H1 H H COR R AS E na m SAO e ND s2 SEE DETAIL B 1 02 2 2 rx DO aW T mm inches Cw or oe oe s sfo o 370 0 320 0 590 0 EN 536 0 311 0 73 0 20 0 13 0 18 0 EN 33 5 14 57 12 60 23 23 22 09 21 10 12 24 2 87 0 79 0 51 0 71 1 73 1 32 2 19 APFO50A43B 31 D D1 W D2 Wi SEE DETAIL A D3 O mmm OF _ fim 1 D gt C 2 TD a TEM ND se SEE DETAIL B 1 2 2
32. any one is installed incorrectly please turn off the power before changing Changing a CT with the power still on is not recommended as it will cause damage to the CT Total Power Capacity Enter the total power capacity of the CTs connected in parallel at most 6 can be connected in parallel 4 6 Power Quality Management System Step3 CT Ratio SCH EJ CT Direction Total Power cma 0 A Please refer to the CT spec to set the prim ary side current 4 Operation Mode Ful Compensation Compensate harmonics first After compensating harmonics compensate reactive power with any leftover power Harmonic Compensation Only compensates harmonics does not compensate reactive power Reactive Power Compensation Only compensates reactive power does not compensate harmonics Step4 Operation Mode A B C A Full Compensation Harmonic B Compensation Reactive Power C Compensation 5 Boot Mode The boot mode can be set to automatic or manual Steps Manual Auto Setting Manual Manual Auto 4 3 2 History 1 The lower tier selections are shown in the figure below users can select each function s history based on their needs 2 In addition to displaying each function s history the recording period can also be configured from the history screen 1 5 30 60 days 3 Exporting Displays the total range sampled users can select the storage method USB or S
33. d screwdriver note that it is best to leave 5 mm spacing at the wiring end Note For terminals at positions B and C place the wires neatly into the wiring hole when wiring without using terminal blocks For terminals at position A terminal blocks are required Position Suitable wire size Torque A 24 10AWG 14 3Kg cm 12 41 ID in 1 4N m 8Kg cm 6 94 ID in 0 78N m 5Kg cm 4 3 ID in 0 49N m 26 16AWG mM Power protection module 1 APFXXXA43A XX uses NFB protection device APFXXXA43B XX uses Switch Fuse protection device 2 APF200A 300A43X XX For specs on internal circulation fans please refer to 3 5 Fans 3 APF200A 300A43X XX Regarding the transformer specs voltage must be adjusted before powering on for more detailed descriptions please refer to 3 6 Transformer 4 APF200A 300A43X XX AC to DC power specs please refer to 3 7 AC DC Power Supply 5 All models listed above have current transformer CT installed externally CT is a necessary accessory for detailed CT specs please refer to 3 2 Optional Accessories 2 6 Product Installation 2 3 Cabinet Installation APF200AXXX XX APF300AXXX XX M Before beginning installation please check the appearance of the model and confirm there is no visible damage Please follow the installation instructions in the manual to ensure the safety of both the product and personnel When taking out the cabinet from the carton please note whether the base fixing iron plates L
34. djustments Press Save afterward to save To leave this screen simply press Quit Pressing the X on the top right corner will also close this dialogue box Pieke 01 17 17 04 35 Screen Saver The default setting is 10 minutes Users can configure the settings Value range 10 120 minutes Language Currently available Traditional Chinese Simplified Chinese English Pressing the Language settings changes the system language 6 System Specifications Provides the specifications sheets for the model in use to get specifications for other models refer to 03 Specifications 50A Spec Basic Spec Technical Spec Rated Compensation Current 50A 220V 480Vac lt 20ms 10 10 Grid Frequency 50Hz3 60Hz 5 arrier 15kHz Fan Cooling armonic 2nd to 50th harmonic CODE EU MUGEN 50 5 to 10 000 5 armonic Power Loss lt 1300W 95 Noise Level ISO 7779 esdBA BAA Cable Entry Bottom 2 6 units Installation Method Wall mounted Operation temperature 10 45 370x590x311 Da 370x590x345 48kg 110 Enclosure Rating IP31 NEMA1 Communication MODBUS MODBUS TCP Approvals CE UL cUL C Tick Protocol Optional DeviceNet PROFIBUS CANopen 1 A APFXXXA43A B APFXXXA43B 201301 To access these settings please contact Delta personnel Entering the default password 20120123 Denn PS 65535 Colors 7 Touchscreen lt EI S IS 38 jo a Ej EK 2 Te o Li ra ES 2 o
35. e Operating humidity Environment Storage temperature 40 85C 10 95 RH humidity Temperature coefficient 0 05 C 0 50 C Safety regulation UL60950 1 3 10 Power Quality Management System 04 Power Quality Management System After starting up the Active Power Filter the power quality management system will activate within 15 seconds it will complete initialization and display the startup screen within 15 seconds and then enter the main screen The power quality management system uses a 7 inch 800 600 TFT LCD full color touch screen that can continuously monitor and read three phase waveform data from the grid load and the output side of the Active Power Filter in real time has password protection supports multilingual display store as many as 100 sets of error logs export data history for management support SD card and Ethernet monitoring and management Before start using please note the following points The screen is touch sensitive when using the touch screen please do not use sharp tools to operate the screen While in use if the screen needs to be cleaned please wipe the screen with specialized cloth and cleaning fluid to keep the screen clear The power quality management system has a power saving feature in operation if the system is idle for more than the preset duration of 10 minutes it will automatically enter hibernation mode and turn off the screen The display will return when touching the scr
36. e allowed by the over current protection equipment C Activating protection equipment Provides a low impedance circuit for faulty current to flow through and activate over current protection equipment or leakage circuit breakers Wiring must be completed by a qualified electrician if you have any questions please contact your local dealer or Delta Industrial Automation Business Unit immediately Please tighten the screws securely to prevent loose screws from generating sparks The following contents are wiring specifications 2 13 APFO50A43A 31 R L1 S L2 T L3 mono O Screw Wire Diameter Torque 10 Spec o a OOOO OC 69 o LI LI LI O o00 o O O60 bd bd RILTISIL2TT L3 wan gt e 4AWG 21 2mm 35kg cm M5 5 30lb in 8AWG 8 4mm 2 3 43N m UL installation must use 600V 75 C or 90 C wire Use copper wire only If users requires the use of annular terminals
37. e manual may slightly differ from the actual product for demonstration purposes but will not affect the rights and interests of the customer When product documentation is updated or modified the latest edition can be downloaded from the industrial automation product page on the Delta Electronics website http www delta com tw industrialautomation II Installation checklist Verify the mechanical and electrical installation of the machine before start up Go through the checklist below together with another person ETE Only qualified electricians are allowed to commission the device Read and follow the safety instructions on the first pages of this manual Neglecting the safety instructions can cause injury or death Set up _ Is the APF stored in an indoor and well ventilated area with a relative humidity of lt 90 and without frost Is the operating temperature around APF kept between 10 45 C _ Is the APF installed in places that meet the following contamination level Level 2 suitable for factory LI LIL environments and air without contaminated substances or e waste contaminated dust particles Is the storage location qualified for fire safety dust free without crossive gases in the surrounding area Is there any heavy object stack on top of the APF Is APF placed on a flat ground surface If there is too much dust at the operating environment is an APF equipped with air filter chosen Electrical Insta
38. ed offset current 50A 100A 200A 300A Rated operating voltage 200 480Vac Voltage range 10 Grid frequency 50Hz or 60Hz 15 Cooling method Heat pipe air cooling speed controllable fans Current transformer specs 50 5 to 10000 5 Power dissipation lt 1500W lt 2800W lt 6000W lt 9000W Noise level ISO7779 63dBA 68dBA 70dBA 70dBA Cable entry method Lower cable entry Lower cable entry Lower upper cable entry Wall mount Wall mount Floor cabinet Installation method 10 C to 45 C Operating temperature Dimension A 370x590x311 440x1101x411 630x2130x656 mm WxHxD Be 370x590x345 440x1101x445 630x2130x680 Weight 50kg 10 85kg 10 340kg110 375kg 10 Protection level dt IP31 NEMA1 UL TYPE1 UL TYPE1 International certifications CE UL cUL C Tick A APFXXXA43A B APFXXX43B Technical specifications Step response time lt 300us Full response time lt 20ms Carrier frequency 15kHz Filter performance 2 50 harmonic waves Harmonic wave compensation efficiency SE Parallel processing ability 2 6 units Operating interface 65536 color full color 7 inch touch panel Data storage U disk SD card Communication method RJ45 Ethernet D Sub RS 232 RJ45 RS 485 MODBUS MODBUS TCP Communication protocol Optional DeviceNet PROFIBUS CANopen Environment characteristics Ambient temperature 10C 45 C IEC60364 1 IEC60664 1 Pollution degree 2 Indoor use only Installation location 3 1 Ambient temperature Storage transportation 2
39. een once and can be operated afterward The hibernation time can be adjusted the factory default is 10 minutes To adjust the hibernation time refer to Language Time function setting Delta power quality management system has password protect control users need to set the password before they can set various functions For more details on passwords please refer to 4 3 1 Quick start The power management system currently supports Traditional Chinese Simplified Chinese and English 4 1 Main Screen Introduction 4 1 1 Startup screen 4 1 2 Main screen description 1 System status bar Value 2 Setting icons Main Voltage oo V BEES ee 3 Function status area DeBus oo v R IG 0 00 a Main opt Temp oo Cl current s O KVAR 0 kVA wer cost ctor pr BT Temp Syste EME Output Power Q o war Current S oo A S o wa T oo A SC 4 1 Sall Item m Description Model Displays the model number of the model in use APFXXXA43X XX System Capacity Displays the capacity of the model in use A status bar Frequency Displays the frequency of the model in use Hz Usage Displays the output usage of the model in use 96 Displays various function settings for more details refer to 4 3 A Detailed Descriptions of Function Settings E When a warning message is displayed the warning message can be disabled using the screen Displays the current boot
40. ence otherwise the Active Power Filter may not function correctly Open circuit on the secondary side is strictly prohibited and the power cable for the main circuit must not exceed 200M M The number of Active Power Filters connected in parallel is limited to 6 M The current transformer may only be installed on the load side Pay attention to the direction of positions P1 P2 when installing MI Please use shielded twisted pair or shielded cable when wiring the current transformer For detailed cable specs please refer to 3 2 1 Current transformer 1 Single Active Power Filter APF Current Transformer CT T gt P1 P2 BS m b P1 P2 d e e e R L1 S L2 T L3 K1 gt L1 Delta io gt APF L2 K3 L3 2 Multiple Active Power Filters APF Current Transformer CT T 0 ZS P1 gt E e 0 ce p P1 P2 ipi I e e e e e e R L1 S L2 T L3 R L1 S L2 T L3 Delta APF Delta APF K1 L1 KAL2 K3L3 TK1L1 K2L2 K3 L3 y M p gt 2 18 Load side Load side Product Installation 2 5 Exterior Dimensions APF050A43A 31 D1 W l D2
41. ensation results An external harmonic current detection CT needs to be installed for the Active Power Filter to perform harmonic treatment To ensure the Active Power Filter performs with maximum efficiency please install the device in a well ventilated environment and do not block or cover the air vents Refer to Figure 2 1a 2 1b Please keep the ambient operating temperature around the Active Power Filter at 10 45 C Exceeding this temperature range will lead to abnormal behavior of the Active Power Filter Upon receiving the product please first examine the carton for any signs of abnormal damage during shipping In such cases please contact our local dealer or Delta sales immediately to help with relevant matters After making sure the Active Power Filter s carton does not have any defects please remove the manual stapled to the carton and have a professional technician install the Active Power Filter following the instructions in the manual After removing the carton please check and make sure the product nameplate matches the product model you purchased Refer to 2 1 1 Description of Nameplate Please keep the operating environment dust free Do not allow any fiber paper scraps sawdust metal scraps or other foreign objects to enter the Active Power Filter or attach to the cooling fans as this will cause the Active Power Filter to operate abnormally Please select models with or without the air filter depending on the actual opera
42. er Filter APF and its components should not be installed near heat sources and flammable objects If working under humid or live wire conditions is unavoidable please stand on dry rubber mats or wooden boards and wear insulated gloves All models come packaged with a user manual and 2 keys Please keep them safe as we are unable to provide replacements if the keys are lost or stolen If you need help unlocking the device please ask for assistance at a local dealer or contact Delta s Industrial Automation Business Unit Read and follow all instructions in this user manual before installing operating or servicing the product Please keep the user manual do not discard as it will be needed for further use Before installation or maintenance wear appropriate safety clothing follow safety operating procedures and use proper testing equipment as electric spark may damage the eyes burn skin damage equipment or ignite combustibles Only specialists from the manufacturer or authorized dealers may perform maintenance on the Active Power Filter APF Installation wiring and maintenance of the Active Power Filter APF may only be performed after the content of this manual is clearly understood Have certified electrical professionals confirm that the Active Power Filter APF has been properly grounded to prevent injuries caused by leakage current Even if the Active Power Filter APF is powered off the main circuit terminals inside
43. g fuses to see if they are intact please make sure the Active Power Filter s power is off and has been off for more than 10 minutes Before making contact please check with a voltmeter that the bus capacitors are discharged Panel display Description Solution Check whether the power supply voltage is normal diu Turn off the power and check whether the input contacts R phase voltage detection error R Phase Line was are loose tighten up if necessary Lost Restart the system If the problem persists send for repair Check whether the power supply voltage is normal acm Turn off the power and check whether the input contacts o phase voltage detection error m Phase Line was are tightened Tighten again if necessary Restart the system If the problem persists send for repair Check whether the power supply voltage is normal ee Turn off the power and check whether the input contacts T phase voltage detection error m T Phase Line was are tightened Tighten again if necessary Restart the system If the problem persists send for repair des Instantaneous large current Check whether the power supply voltage is normal i APF cul t nac don DIABY high sent through IGBT module Restart the system If the problem persists send for repair IGBT 9 1 Panel display Ai PF e rF amp Ht unaccceptably high Supply voltage unacceptably high Ai Debus voltage unaccep
44. heat shrink tubes that meet the UL standards 600V YDPU2 42 0 MAX INSULATION SHEATH ie o PO 42 0 MAX D 2 E E E Di Figure 2 13 Figure 2 14 Note 10 An external current transformer CT for short needs to be connected to the Active Power Filter to check the load current waveform The standard CT s rated frequency of 400Hz accuracy over 3 can be used the CT s rated output current is 5 amps Note 12 The phase sequence of CT detection sig
45. ie 67 4mm or Or AAW G 21 2mm 2 APF100A43A 52 PETER 35 kg em 30 ID in 3 43N m Screw M5 APF100A43A 31 APF100A43B 52 UL installation must use 600V 75 C or 90 C wire Use copper wire only If users requires the use of annular terminals the terminal specs are shown in figure 2 12 Please refer to Figure 2 10 for the specs of insulated heat shrink tubes that meet the UL standards 600V YDPU2 14 Max 28 Max 25 2 Min 28 2 Min Lg Be ON Ring lug i Vd 1 wi 028 Max _ 013 Max Ring lug Figure 2 12 Note Model APF100A43A 52 and APF100A43B 52 available for market Q2 2013 2 15 APF200 300 A43X XX 1 R L1 S L2 T L3 Type Wire Diameter Torque 10 APF200A43A 31 350Kcmil 177mm or 400 kg cm APF200A43B 31 2 0AWG 67 4mm 2 346 Ib in APF300A43A 31 y 39 2 N m 4 0AWG 107 2mm 2 APF300A43B 31 Nut M12 UL installation must use 600V 75 Cor90 Cwire Use copper wire only Maximum wire diameter for models above 500 Kemil 253 mm 2 If a user requires the use of annular terminals the terminal specs are shown in Figure 2 13 Figure 2 14 shows the specs of insulated
46. iring please check the position and status of the switches connecting the Active Power Filter and mains wirings Make sure the switches are turned off and attach warnings to the switches to prevent others from operating the switches For details on the maximum current range please refer to 3 1 Specifications Ground protection wiring When connecting the cabinet and the main grounding system the shortest wiring route must be used The cross sectional area of the ground wire should be decided based on the level of AC power fault the length of the power cable and the type of protection Please apply ground fault protection before wiring or turning on the power Grounding circuits is extremely important grounding has 3 main purposes A Lightning protection When the insulating equipment deteriorates and becomes damaged it causes power leakage rise in electric potential for non charged metallic parts or the accumulation of charges in electrical equipment Providing a low impedance circuit and directing the accumulated charges to the ground so that the electric potential for non charged metallic parts approaches the ground electric potential thus lowering the risk of personnel injuries due to electric shocks B Preventing fires and explosions Provides enough current carrying capacity so that faulty circuit wouldn t generate sparks causing fires or explosions due to high impedance leakage This current carrying capacity must be within the rang
47. l for multi function input None factory default RUN STOP EF1 RESET None factory default RUN STOP EF1 RESET Resistive load 5A N O 3A N C 250VAC 5A N O 3A N C 30VDC Inductive load COS 0 4 2 0A N O 1 2A N C 250VAC 2 0A N O 1 2A N C 30VDC Outputs various monitoring signals such as in operation Running in preparation PLL OK error display warning display and standby ready Factory default N A Outputs various monitoring signals via transistor open collector Such as in operation Running in preparation PLL 3 5 Terminal Description of Function MO2 MCM K1 L1 K2 L2 K3 L3 SG SG Multi function output terminal 2 Optic coupler Multi function output common terminal Optic coupler CT1 CT3 Output Input signal contacts Modbus RS 485 Factory setting NPN mode OK error display warning display standby ready factory default N A Max 48Vdc 50mA Can use 3 current transformers CT Current transformer is an accessory necessary accessory it can also be purchased and installed on your own Be aware of the installation direction when installing CTs models purchased elsewhere may have labelsS1 S2 K L Delta equivalent PIN 3 GND PIN 4 SG PIN 5 SG 3 6 Specifications Table 3 4 Lightning Protection Module Lightning protection modules used by the full range of Active Power Filters have the same specifications with the following
48. la gt A a o Interface Data Storage USB Drive SD Card Dimensions mm Width x Height x Depth RJ45 Ethernet D Sub RS 232 RJ45 RS 485 E allows the advanced settings to be read only as shown in the figure below Only some of the settings can be configured Advanced Setting Setting by Experts Reset Function Control Setting Derating Harmonic Setting Parameters HMI Setting Power Quality Management System 1 Reset Function In this function only System Reset and Password can be configured To configure other settings please contact Delta The default password is 20120123 which can be changed in Password After changing the password please remember and manage the password safely If forgotten please contact Delta for a og Error Clear Model Type Fan Speed Setting E System Reset assistance 2 Control Parameters Enter the default password 20120123 allows read only access to these settings as shown in the figure below To configure these settings please contact Delta Voltage Command 0 00 Phase Lock Freq 0 00 Slope DC Bus 0 0 DC Bus Command A Voltage Command Auto Setting 3 Derating Mode Enter the default password 20120123 allows read only access to these settings as shown in the figure below To configure these settings please contact Delta Rated Operation of ss PF Target H 4 13
49. llation EHA O O A L LJ LJ Is the equipment s grounding properly made Is the APF s input voltage the same as the power supply s voltage Is the wiring of input terminal properly distributed Are the power cables correctly chosen Refer to the user manual for details Is the input side connect to a fuse and switch connector Refer to user manual Is the voltage of the power transformer the same as the voltage of power supply Is the direction to install CT correct Connect the electric gird side to K S1 connect the loading side to L S2 Are the diameter and the length of power cables to install CT correct See user manual Are there any conductors or extra accessories in the APF Is the separator put back to its original place after the transformer s voltage is adjusted Before turning on the power LJ LJ Is the input side output sides of the power protection are uncharged before power on the APF Is the cabinet door properly closed after the wiring Is the warning sign Do NOT touch the power cable available to warn users after the wiring of power cables is done Is the warning sign Do NOT touch the power cable obvious enough for users to see when power cables are outside of the cabinet Turn on the power PLL yy L Is the line circuit breaker of the main power transformer turned on Are the breakers of APF switch connector and transformer turned on Does the fan function properl
50. method as Auto or Manual mode 2 Setting icons Return to main screen Startup ON OFF icon a green light means the system is running a red light means the system is off Displays the menu in use the factory default date and time the display changes as the menu in use changes EE Displays various operating instructions language switching function and quick browse function Function Displays detailed settings for the function in use and changes as the function in use status area changes em 4 2 Various Function Settings 4 2 1 System status bar System status bar in the main screen is preset in the factory settings it displays the system s model number capacity frequency and usage Users can see the system s current status from this display which will update as the status changes 4 2 2 Setting icons 4 2 2 1 Function settings After touching the function setting key r lE the display will show the screen below for details on Quick Start History Waveform Sys Setting Advanced and Sys Status of this screen please refer to 4 3 Detailed Descriptions of Function Settings Quick Start History Waveform ac Sys Setting Advanced Sys Status 4 2 Tree diagram Function settings Power Quality Management System gt P1 Quick start History Waveform System Set
51. nals K L cannot be swapped the Active Power Filter must use 3 CTs in three phase three wire devices installed separately in R phase S phase and T phase The arrows point towards load the 3 CTs must all be in the same direction any one in the wrong direction will lead to errors in the detection of current values Note 13 When installing CT on a single or on multiple parallel connected Active Power Filters it can only be installed on the load side as shown in figure 2 15 The number of Active Power Filters connected in parallel is limited to 6 Open circuit on the secondary side is strictly prohibited 2 16 Product Installation Delta APF Figure 2 15 Schematic diagram of CT position Note 14 If the customer is using phase advancing capacitor cabinets there are 3 ways to install the CT as shown in figures 2 16 a b Note the direction of P1 P2 only 1 CT is shown in the schematic diagram please refer to 2 4 1 Wiring diagram configuration Delta APF Power 4X supply side Pi P2 T Phase advance capacitor Figure 2 16 a To fis p Q Delta APF Wee Power supply side T Phase advance capacitor Figure 2 16 b 2 4 1 Wiring MI Before wiring the main circuit make sure the power grid and the Active Power Filter have the same phase sequ
52. ng holes at the back and the top fixing holes at the back Installation 5 Refer to figure 2 6 a b 2 7 and 2 8 fix the L shaped iron plates 06 8 O and the top fixing holes VO at the back 2 9 S131 Figure 2 5 Product Installation 525 0 20 67 491 0 19 33 481 0 18 94 119 0 4 69 8 109 0 4 29 75 0 2 95 VE i e e I La 1 d d i N SE kN YN Sie SS S CO co co o 3138 Cc Bl Tl J e e Ae E s z A i 1 1 1 k 03 2 23 75 mi 134 0 53 _ 610 0 24 02 8 B 616 6 24 28 B 603 2 23 75 aj 549 6 21 64 x B 504 6 19 87 B _ 178 6 7 03 _ 936 2 11 13 4 0 53 L gt E gt l EN i i j 0000 1 LN c 6 9i Si ow atc ao Son SU LO Seed Ra ogge mn it 7 E poro roy 37 0 1 46
53. not be laid flat tilted or lifted from one side while being transported or installed to avoid damaging the Active Power Filter APF E There are two types of carton packages 1 Wall mount models 2 Floor cabinet models These can be distinguished by their outer appearance The floor cabinet models must not be tilted laid flat or lifted from one side during transportation They must be transported upright Please be sure to adhere to the aforementioned guidelines to prevent the models from being damaged due to improper transportation 1 2 Product Overview Unpacking description 1 3 1 Wall mount Models APF050A43A 31 APF050A43B 31 1 With a flat head screwdriver pry open the 4 fasteners on both sides of the carton Refer to the figure below on how to do this 2 After removing the 4 fasteners lift and remove the carton and EPE foams upward see figure below The user manual and the keys for the outer lid are attached within Please keep the keys safe as only 2 keys are included with each model and the keys cannot be replaced if lost 3 Remove the 4 M5 screws 4 metal washers 4 plastic washers fixed to the base see Figure 1 1 below 4 Lift the Active Power Filter by the hoist rings and place into the designated position For more details on hoist ring devices please refer to 1 3 3 Hoist Ring Installation see Figure 1 2 below
54. ole d Power protection device e Fuse switch APF100A43A 31 APF100A43B 31 APF100A43A 52 APF100A43B 52 Install hoist ring a oon L N Air outlet Power Quality Management System b Model nameplate c Cabinet keyhole d Power protection device e Fuse switch Air inlet f 2 3 APF200A43X XX APF300A43X XX MEA E fee E 2 Air outlet aa RM Install hoist ring a e lt Air inlet Power Quality Inn a Management System b Model nameplate c Cabinet keyhole d T Power protection device e Fuse switch UL Air inlet outlet f 1 a For more details on hoist ring installation please refer to 1 3 3 Hoist ring installation b For more details on power quality management system please refer to 04 Power Quality Management oystem c For more details on nameplate descriptions please refer to 2 2 1 Nameplate descriptions d Two keys are attached inside the cabinet which can be used to open lock the cabinet Please keep the keys in a secure location and do not lose them e APFXXXA43A XX uses NFB protection device APFXXXA43B XX uses Switch Fuse protection device If the power protection device is Switch Fuse in the ON mode it means the power is still on To prevent inju
55. onics first After compensating harmonics compensate reactive power with any leftover power Harmonic Compensation Only compensates harmonics does not compensate reactive power Reactive Power Compensation Only compensates reactive power does not compensate harmonics Operation Mode Explanation Full A Compensation Harmonic E MSUSROon RS Beach ve Power as Compensation 2 Warning Settings Enter the default password 20120123 to access warning related parameters as shown in the figure below Setting by Experts Output Current Main Voltage 3 External Terminal Settings Enter the default password 20120123 to access various external terminal settings Positive the terminal contact operation is ON Negative the terminal contact operation is OFF External Terminal Setting Direction Setting Running contents Ready PLL Ok Error Indication Warning Indication Standby 4 10 Power Quality Management System 4 Communication Settings Enter the default password 20120123 to access various communication settings nm nc 5 Time Language ze Time Date ScreenSaver Language HMI Software Ver 1 04 HMI Firmware Ver 3 0044 MCU Firmware Ver 0 00 English This function setting can display various firmware versions and adjust 3 other settings as well Time Date As shown in the figure below use the function keys lt gt to make a
56. refer to 4 3 1 Quick start Situation 1 Normally the startup mode is set to Auto in cases of emergency touch the screen manually to force the system to a stop at this moment the screen will display Manual mode but it only means the current startup has been manually stopped the actual startup mode is still set to Auto mode Please be aware of these conditions 4 2 2 4 Return to the home screen Return to the home screen key m at any screen touch this key to immediately return to the home screen 4 2 2 5 Startup ON OFF otartup key TY 4 green light indicates ON red light indicates OFF ON running OFF shut off 4 2 2 6 Display the menu in use Displays the menu in use ewe only acts as a display of the menu currently in use users can clearly see which menu they are operating 4 2 2 7 HELP HELP key W 4 touching this key gives access to the following 6 menus that can be touched to access Shut Down Model Settings CT Settings Boot Mode Operation Time and x i P Model Setting CT Setting mme Al Manual Auto Operation Time Time Language Time Language Shut Down Ready to Shut Down System will begin to shut Manual At Model Settings mw 0 o CS CA 4 4 Power Quality Management System CT Settings CT Ratio A 5 o R 0 A CT Direction Total Power Capacity Direction
57. ront of the cabinet is facing the lid of the carton the direction as indicated by the elongated arrow see Figure 1 5 below Open the outer lid of the model by the handle and you will find the user manual and the keys for the outer lid attached to the inner side of the outer lid see Figure 1 6 below Please keep the keys safe as only 2 keys are included in each model and the key cannot be replaced if lost MANUAL KEY Figure 1 5 Figure 1 6 As shown in Figure 1 7 a below remove the 12 base fixing M5 screws As shown in Figure 1 7 b below remove the 8 base fixing M5 screws With hoist rings see Figure 1 8 a b below lift the Active Power Filter and place into the designated position For more details on hoist ring devices please refer to 1 3 3 Hoist Ring
58. ry do not force open the cabinet f Model numbers The following models all have a protection level of IP54 and contain an extra dust filter here APF100A43A 52 APF100A43B 52 APF200A43B 52 APF200A43A 52 APF300A43A 52 and APF300A43B 52 Please regularly replace the dust filter to prevent the Active Power Filter from overheating due to limited heat dissipation Available for market Q2 2013 2 4 Product Installation 2 2 Interior Introduction 2 2 1 Nameplate descriptions Model name MODEL APF100A43B 31 Voltage range POWER VOLTAGE 220 480V Frequency range POWER FREQUENCY 50 60HZ Wiring phase PHASE CONNECTION 3PH PE RATED COMPENSATION CURRENT 100A Rated offset current eran Du Firmware version Ee V WD LISTED Protection level 19XK IND CONT EL E E EE Se Serial number DELTA ELECTRONICS INC XXXXXXXXXXXXXXXX MADE IN XXXXXXX APF 100 A 43 B 31 e ke Protection level 31 IP31 amp NEMA1 8 ULTYPE1 Power protection 52 IP54 amp NEMA12 device NFB B Fuse Switch Wiring phase 43 3 phase 3 wire 4W 3 phase 4 wire Modeltype ASeries Current capacity 050 50 Amp 100 100Amp 200 200Amp 300 300Amp Product name Active Power Filter Active Power Filter 2 2 2 Parts locations mM The figures below are for illustrative purposes only Actual models may differ from the images displayed A Thermal module
59. shaped iron plates need to be used in conjunction If the base fixing iron plates are not needed they can be left on the carton s base when taken out as shown in figure 1 8 b When installing the cabinet make sure it is installed in a place that is well ventilated and dust free Do not let any fiber paper scraps sawdust metal scraps or other foreign objects enter the Active Power Filter or become attached to the cooling fans as this will cause the Active Power Filter to not operate properly When installing the cabinet the cooling distances are shown in figures 2 1a amp 2 1b 1 Top space To ensure that the model achieves an Ingress Protection rating of IP54 the shortest distance for the space reserved for the replacement of the fans must be at least 400 mm 15 75 inches 2 Back space If the user s installation requires wires coming in from the top enough space must be reserved behind the cabinet for the power cable to come in The shortest distance must be at least 200 mm 7 87 inches 3 Side space The cabinet door opens from left to right therefore the side of the cabinet cannot be placed directly against a wall some space must be left on the side for the doors to open The shortest distance from the side to the wall must be at least 275 mm 10 83 inches and the door must be able to open to at least 120 Top space Back space IP31 IP54 A A A A iy AE A db MP 2400mm 15 75 gt 200mm 7 87
60. tably high in RUN i Debus voltage unacceptably high In CR A Frequency variation unacceptably high AM es Debus voltage unacceptably low in RUN Ai Debus voltage unacceptably low in BEE STOP sue IGBT Temperture unacceptablly high Description Solution Check whether the power supply voltage is normal Check whether the system model number matches with the machine Output current exceeded safe Check whether the phase locked frequency matches the operating range during power supply frequency operation Check whether the CT wiring is correct and in the correct phase sequence Check whether the system temperature is within operating range The level of input voltage Check whether the input voltage is within the rated voltage exceeds the preset level range and monitor for voltage surges While in operation overvoltage l E Check whether the input voltage is within the rated voltage on the high voltage end of the l range and monitor for voltage surges internal DC voltage is detected Overvoltage while turned off Check whether the input voltage is within the rated voltage Voltage detection hardware range and monitor for voltage surges circuit error Check whether the power supply voltage is normal The voltage Turn off the power and check whether the input contacts unbalance exceeds the preset are tigh
61. tened Tighten again if necessary level of input level Restart the system If the problem persists send for repair The frequency beats of the input Turn off the power and check whether the input contacts level of phase locked Check whether the power supply voltage is normal voltage exceeds the preset are tightened Tighten again if necessary level Restart the system If the problem persists send for repair While in operation a voltage lower than the rated voltage on Check whether the power supply input voltage is normal the internal high DC end is Check whether there has been a sudden overload detected While turned off lower than the rated voltage on Check whether the power supply input voltage is normal a voltage the internal high DC end is Check whether there has been a sudden overload detected Check whether the ambient temperature is too high IGBT temperature exceeds the Check for foreign objects in the heat sink and whether the protection level fan is spinning Check whether there is enough room for ventilation 9 2 Panel display Mains board Temperture unacceptably high Ai Error in parameter ranges read from memory procedure was fail dA cs APF current unacc ceptably high HW E MC Error A Attention Power supply phase locking incomplete Maintenance and Service Description Solution Check whether the ambient temperat
62. than these values will affect the performance of the fans Model No A mm B mm C mm APFO050A43X 31 APF100A43X 31 100 50 450 2 1 Model No APFO50A43X 31 APF100A43X 31 APF200A43X 31 APF300A43X 31 Air flow rate for cooling Flow Rate cfm External Internal Total External 214 69 284 364 298 84 382 506 767 378 1145 1304 1282 378 1660 2179 single units in a closed space by the number of units installed Loss External Heat sink 1340 2800 9620 8300 APF Power Dissipation Power Dissipation watt Internal 229 324 420 704 Internal 118 144 642 642 Total 1569 3124 6040 9004 Flow Rate m hr Total 482 649 1946 2821 The table shows the required air flow rate for each model when installing For multiple units multiply the required air flow rate for single unit installation The table shows the required heat dissipation rate due to heat loss for each model when installing single units in a closed space For multiple units multiply the heat dissipation rate for single units by the number of units installed The heat dissipation data are calculated based on each model operating under rated voltage current and default carrier wave 2 2 Product Installation 2 1 2 Appearance descriptions APF050A43A 31 APF050A43B 31 aN Install hoist ring a gt Air outlet ZA Power Quality Management System b Model nameplate c Cabinet keyh
63. the terminal specs are shown in figure 2 9 18 Max 12 5 Max gt 25 2 Min i 05 2 Min Ring lu Fing lug APFO50A43B 31 O Figure 2 9 R L1 S L2 T L3 Screw Wire Diameter Torque 10 Spec 4AWG 21 2mm 35kg cm M5 30lb in 8AWG 8 4mm 2 3 43N m UL installation must use 600V 75 Cor90 C wire Use copper wire only If users requires the use of annular terminals the terminal specs are shown in figure 2 9 Figure 2 10 shows the specs of insulated heat shrink tubes that meet the UL standards 600V YDPU2 18 Max 05 2 Min 12 5 Max _
64. ting environment If there is too much dust in the area it may easily damage the Active Power Filter Please clean the air filter periodically to ensure proper ventilation and to prevent the Active Power Filter from malfunctioning due to poor ventilation The recommended cleaning frequency is once a month and once every 3 months at the very least When wiring the Current Transformer please note the wiring positions for the input terminals K1 K2 K3 and the output terminals L1 L2 L3 Please do not connect the wires to the wrong terminals because the machine will not work This product complies with the following safety and EMC standards International Standards Chinese National Standards IEEE519 1992 GB T14549 93 IEC EN61000 3 12 Quality of electric energy supply Harmonics in public supply networks IEC EN61000 3 4 IEC EN61000 3 2 SD 126 84 Provisional regulations on management of power system IEC EN61000 2 2 harmonics IEC EN61000 3 3 IEC EN61000 2 4 Regulations on the administration of electric power dispatch to networks and TOR D2 grids G5 4 D A CH CZ e 1 2 Storage LL If there is no immediate need to install the Active Power Filter it must be stored in an indoor and well ventilated area with a relative humidity of lt 90 and without frost The Active Power Filter should be installed in places that meet the following contamination level Level 2 suitable for factory environments with clean circulating air Clean circ
65. tings Advanced System status Settings Main voltage Mainspower Input Time Language 7 Reset Function Shut down history setting Mains voltage voltage Control Loop eettin mara Power System specs D parameter P2 Diagnostic P2 p H Mali power supply Operation I Derati p erating Modul Po CT setting factor current mode P1 mode P2 Module status Mains current Rated i Operation THD compensation Welt P4 OS Repair record P2 mode setting Output current current Current usage 08d current External Parameter Remote setting P 1 DC voltage Communication HMI setting 1 syst I stem rese IGBT Main board setting P1 2 Ener record P3 temperature 3 Password reset L tti 4 Model number P3 P1 Setpassword e EHI er 6 FanspecdPi Simplified Chinese English b Time setting c Screen setting P2 Notopenfor configuration please contact Delta P3 Notopenfor configuration please contact Delta D Display function only Figure 4 1Tree diagram 4 2 2 2 Disabling warnings A The warning disabling key ei is only for WARNING signals Touching the icon will disable this mode If an error signal appears instead touching this key will not disable it For details on how it can be disabled please refer to 05 Maintenance and Service 4 2 2 3 Manual Auto mode Manual Auto mode key ES 4 displays the current startup mode for detailed settings please
66. tion 2 4 Wiring Installation Note 1 Note 2 Note 3 Note 4 Note 5 Note 6 Note 7 Note 8 Note 9 Please follow local laws and regulations for the wiring electrical regulations of the Active Power Filter Delta s Active Power Filter will only take responsibility for those that comply with local laws and regulations for the wiring electrical regulations all others are not covered by our warranty For DC drives and loads a 3 phase AC reactor at least 3 or an isolated adapter must be installed between the Active Power Filter s connection points and the load s AC input Unless the load is a PWM type drive of the diode rectifier and integrated into a DC bus reactor then it can be connected directly with the load s AC input terminals Install appropriate over current protection device on top of the mains input distribution panel the current capacity of the power cable and the system s required overload capacity should be considered when installing IEC 60947 2 thermal magnetic circuit breaker is generally recommended when using a current of 125 For IT power grid systems a level 4 protection unit must be installed at the Active Power Filter s external input power distribution and external output power distribution When wiring the Active Power Filter please be aware that the length of the power cable must not exceed 200M for other specifications such as the diameter of the cables please refer to Note 9 Before w
67. ulating air is defined as air without contaminated substances or e waste contaminated dust particles LL This product is designed to maximize reliability If installed and used correctly this product should provide a lasting hassle free service life Visual inspections should be conducted at least every 6 months to ensure the cables are fastened and to avoid the accumulation of dust dirt or other unrelated particles as these will affect heat dissipation LL The storage location must be qualified for fire safety be dust free without corrosive gases in the Surrounding area and without vibration Please do no stack heavy objects on top of the Active Power Filter LL Please do not allow the Active Power Filter tilt or place it on uneven or sloped surfaces to prevent the Active Power Filter from being damaged LL Please do not let any fiber paper scraps sawdust metal scraps or other foreign objects enter the Active Power Filter or attach to the cooling fans The iron grate at the filter s air inlet can get clogged by foreign objects Please clean the iron mesh manually on a regular basis Before cleaning the iron grate the Active Power Filter must first be turned off to ensure personal safety Proper protective equipment such as insulating gloves or protective goggles must be worn before performing maintenance 1 3 Transportation The models APF200A43X 31 and APF300A43X 31 have floor cabinet structures The Active Power Filter APF must
68. ure is too high Main board temperature Check for foreign objects in the heat sink and whether the exceeds the protection level fan is spinning Check whether there is enough room for ventilation Main board temperature DE send for repair detection circuit error Press the RESET key to restore the parameters to factory Memory circuit error settings If this does not work send for repair Press the RESET key to restore the parameters to factory Errors in the parameter ranges settings read from memory If this does not work send for repair Voltage boost failure during l Check whether the power supply voltage is normal operation Check whether the power supply voltage is normal Check whether the system model number matches with the machine Output current exceeded safe Check whether the phase locked frequency correctly operating range during matches the power supply frequency operation Check whether the CT wiring is correct and in the correct phase sequence Check whether the system temperature is within operating range Check whether the power supply voltage is normal Cut off the power check whether the wirings between Electromagnetic contactor transformer and power supply comply with the power acting irregularly supply voltage level Check whether the mains voltage is the same as the power supply voltage in the HMI main screen Sanrio compel power dun Check whether the power supply voltage is normal Check whether the main wiring frequency setting
69. y after the power on Is the air outlet blocked after the power on Does the power management system function properly after the power on Does the touch panel of the power management system function properly after power on Table of Contents OProogucl Owenwiew a 1 1 US ORG E Rn eet Cd e d DEE 02 Product Installalio Vu DEEN 2 1 2 1 WPS Te LO Wits root Dia 2 1 1 Installation PFEGAUTONS ud ex da el 2 1 2 Description of Appearance ua AA lee e 2 2 metal IMtOdUCIO Na a a st 2 2 1 Description of Nameplate ege ed EES Zeng dd dE ENEE EE e 2 2 2 Part LOCAUOM EE 2 9 Cabinet e E In LEE a sb 2 4 Wiring Ae EN e Main Ee 259 EXenor Ri EE Ee LE IR e en CN 3 1 OF Specifications Tabla jog e tet E E 9 2 Optional ACCESS OFC Siar ves coe van oeasn eda ni isos tienes ida CN 3 2 1 Ee d MOER d LE elt on E EE a 9 9 Gonlrol Terminal Ee ee det at dal 3 1 3 4 Lightning Preteetiom MOoGdUule spere erede E put Ee S cM e RI TENERE a Ol 336 We ae ug Meridiana dio auteni icd dau dre ais Ce or ACIDO Power Source ices oh el od dm dedo Du e rod Uu dob ot d eed 04 Power Quality Management System ENEE EEN EE nennen nn ana 4 1 05 Maintenahnce 5 1 IV Product Overview 01 Product Overview 1 1 Usage LL The Active Power Filter is used for the compensation of harmonics but the amount of harmonics and the capacity of the Active Power Filter must be considered to avoid insufficient capacity affecting the comp
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