Installation and operation manual
Contents
1. Installation and operation manual Drying cabinet TS 62 v PODAB Thank you choosing this drying cabinet TS 62 from We hope that it will be of great use for you and ask you kindly to read the instructions carefully IMPORTANT FOR YOUR SAFETY the information in this manual must be followed to prevent property damage and personal injury NOTE The paragraphs marked WARNING and CAUTION appearing in this manual not meant to cover all possible conditions and situations that may occur It is very important that water and electricity are handled with great care and respect by both installation technicians and end users PODAB 2011 2 Contents Safety regulations Important safety instructions Specification Dimensions Technical information Assembly instructions Installation of the cabinet Step 1 Put the cabinet in place Step 2 Fasten the cabinet to the wall Step 3 Connect the cabinet to the ventilation channel Step 4 Connect the drying cabinet to the main switch Step 5 Control that the heating relay is working Turn the hanging frame Requirements for ventilation Ventilation channel choice of material Requirements for incoming air Ventilation channel design Evacuated amount of air and pressure fall User manual Manual programme mode Automatic programme mode Maintenance Notes 20 20 21 21 22 22 23 25 22. 6 PODAB 2011 14 PODAB 2011 15 21 Connect the cables Keypad The side with hole pattern to the left 7777777777 OMEL 845 205 PODAB 2011 16 17 PODAB 201 1 26 Note Only for cabinets with hanging frame 7 PODAB 2011 18 29 Note Only for cabinets with single rack bar 19 PODAB 2011 Installation of the cabinet Step 1 Put the cabinet in place 3 Disconnect the cables connected to the LCD and maneuver panel from the mother board Loosen the bulb s connection plinth marked Light From the inside of the cabinet loosen the protection plate 8 screws Place the cabinet with enough space in front of the cabinet and 4 on the sides to be able to open the doors The feet of the cabinet can be adjusted from the inside with the help of a Hex key The feet must stand free on the floor and have an even weight distribution Use a leveler and control that the cabinet is leveled horizontally and vertically NOTE We recommend that the cabinet is installed on a firm and leveled floor Please observe that the front panel on the top must have at least 175 mm free space above in order to take off the top to perform service Narrow spaces If the cabinet must be transported through narrow spaces we recommend that you take off the doors first It will simplify the handling an
3. 5 25 25 26 27 27 27 29 30 PODAB 2011 Safety regulations Throughout this manual you will find text warnings in text box es WARNING and CAUTION In these boxes you ll find the safety measurements you ll have to take end user service staff or installation staff CAUTION Indicates hazardous situation that if not avoided could cause minor personal injury or property damage Indicates hazardous situation that if not avoided could cause severe personal injury You will also find precautions marked IMPORTANT and NOTE These are followed by information of what should be consid ered IMPORTANT to inform the reader of special steps that must be taken in order to prevent injuries on the cabinet NOTE to inform what is important to know but it cannot cause personal injuries or injury on the cabinet PODAB 201 1 Important safety instructions To minimize the risk of fire electrical shock personal injuries or death when the cabinet is in use the following precautions must be followed 10 11 12 13 14 19 16 17 18 Read the instruction before using the drying cabinet Follow the instructions in step 4 for proper grounding Never dry textiles that have been washed dipped or ex posed to fire dangerous substances fluids Never add fire dangerous or explosives substances in the cabinet The cabinet is not a toy Look after the children who are around the
4. automatic programme mode Choose automatic programme mode by pushing button 2 i auto ey The cabinet has two automatic programmes wardrobe dry and iron dry By choosing either of those programmes the drying time is adjusted automatically PODAB 2011 Programme wardrobe dry When automatic mode is activated the programme wardrobe dry is set as first choice Wardrobe dry means that the clothes are completely dry when the programme is finished Programme iron dry To change automatic programme push button no 2 once more Programme iron dry dries the clothes until about 15 residu al moisture is left in the textiles Use this programme when you have clothes that shall be ironed or mangled directly after the drying Automatic programmes temperature Automatic programme uses the maximum temperature of 80 C Use manual programme mode for clothes that shall be dried in lower temperatures Start programme Push button 5 to start the cabinet Pause programme To pause a working programme open the doors The drying time is paused The cabinet will start again when the doors are closed and the start button is pushed If the doors are left open longer than 10 minutes the programme is interrupted Interrupt a programme To interrupt a working programme push the START STOP button 0 Cool down All programmes both manual and automatic ones have a cool down phase of 15 minutes This time is in the chosen t
5. cabinet Never connect the cabinet with an extension cable Only use the cabinet for what it is designed for drying clothes Always turn off the main switch before performing any ser vice on the cabinet Only authorized service technicians should perform service Always follow the installation manual The electrical con nections must be done by authorized personnel Keep after the cabinet If it is exposed for violence there is a risk that certain security functions will stop working Please contact your nearest service partner if you are un sure of the cabinet s status the electrical cable is damaged it must immediately be changed by a person with electrical authorization The doors shall always be shut when the cabinet is in use Don t try to manipulate the lock of the doors It can lead to personal injuries If the cabinet doesn t stop when the doors are opened during the drying phase call for service The cabinet shall not be used if the drying program is ac tive when the doors are open Look after the area around the evacuating pipe so it is clean from dust and dirt To get the best drying result follow the garments washing amp drying advice Never use the cabinet if any panel is broken or removed Never use the cabinet if any parts are broken or if the inside is broken Never try to manipulate or connect past any safety func tions the cabinet isn t assembled after the manufacturer s i
6. d reduces the risk for damages on the doors 5 Loosen both service hatches which cover the fans 1 screw on each service hatch Demounting of the top To simplify the transport of the cabinet the top can be de mounted see the instructions below 1 Loosen the two screws which hold the front panel of the top 6 Lift the top off CAUTION There must be two persons to lift the top in a safe way Don t try to do it on your own the weight is 30 kg 2 Push the panel upwards PODAB 2011 20 Step 2 Fasten the cabinet to the wall Use the stoppers screws and washers to secure the cabinet through the back plates Fastening holes are pre drilled in the back plates NOTE Please control that the cabinet is leveled and cannot be tilted 21 Step 3 Connect the cabinet to the venti lation channel For further instructions se page 25 Requirements for ventila tion Do not use ventilation channels made of plastic or foil Place the cabinet so that the ventilation channel is as short as possible Make sure that the ventilation channel is cleaned when a new cabinet is installed Use 125 mm rigid or flexible metal duct to the evacuation connection If you use rigid ducts it is important that the male connec tor of the ventilation tube on each section follows the air direction The construction shall be as straight as possible Always isolate ducts that go through non isolated areas The co
7. frame back in and put the pole on the up per tap Lower the pole so that it fits to the lower stearing tap Fasten the Hex Key bolt on the upper hanging level Control that the frame can be turned and that the stop function works properly also in the outer positions PODAB 2011 24 Requirements for ventilation drying cabinet produces inflammable dust To minimize the risk for fire the evacuation of the cabinet must be connected to a ventilation channel that evacuates the air Never let the evacuated air into a room or a surrounding where there is a risk for ignition Do not use ventilation channels in plastic or fire dangerous material Ventilation channel choice of material Ventilation channel ducts connections etc are not included The ventilation channels shall be at least 125 mm in diameter and should not have channels or similar on the inside We recommend that the ventilation system is built with rigid metal ducts for best result Flexible evacuating ducts for drying cabinets can also be used NOTE Never use flexible ducts through walls or other cov ered areas NOTE Do not screw or nit the ventilation channel so that the screws will come through the inside of the pipe This construction will gather dust and impaire cabinet s per formance The channel shall always be separated from the other ventiltion in the house Requirements for incoming air In order to make the cabinet work properly
8. ime when you chose the manual programmes During cool down the clothes are reconditioned and the drying cabinet is cooled downed CAUTION If a program is interrupted before the cool down has finished the ceiling of the cabinet could be very hot PODAB 201 1 Maintenance Take good care of the cabinet Only use a damp cloth with a mild detergent when cleaning the cabinet Never use solvent to clean the display Ventilation system Loosen the ventilation pipe on the cabinet every year and clean if necessary around the evacuating channel IMPORTANT Always switch off the electricity before start ing to work with the cabinet Inspect with set intervals the complete ventilation channel don t forget the outer wall There can easily be leafs and other rubbish that chokes We recommend that you once a year take down the service doors and vacuum clean around the fans and elements Keep your cabinet efficient and economical e The ventilation channels shall be as short as possible f possible dry the same type of textiles at the same time e Do not dry with maximum temperature if you do not need to 29 PODAB 2011 Notes PODAB 2011 30 31 PODAB 2011 SERVICE SUPPORT Phone 46 31 752 01 00 Fax 46 31 752 01 50 E mail parts podab se www podab com PODAB AB PODAB Ekonomivagen 9 436 33 Askim SWEDEN Tel 46 0 31 752 01 00 Fax 46 0 31 752 01 50 E mail sales podab se www podab co
9. is preset on average temperature 60 C and 45 minutes drying time vc Set the temperature Increase or reduce the temperature with the arrow buttons 3 and 4 SE lt gt 27 There are three levels Minimum MIN 40 C Medium MED 60 C Maximum MAX 80 C The degrees stated above show the maximum temperature of the warm air stream Set time Increase or reduce the drying time with the arrow buttons 6 and 7 The drying time can be increased to maximum 3 h Lower temperature requires longer drying time lt gt OBE Start Push button 5 to start the cabinet To pause working programme open doors The drying time is paused Close the doors and push start button to con tinue drying If the doors are left open longer than 10 minutes the programme is interrupted Change temperature or time during drying Temperature and time can be adjusted during the drying pro cess and the programme is in the heating phase When the cabinet switches to cool down neither time nor temperature can be changed Interrupt a programme To interrupt a working programme push the START STOP button Automatic programme mode The drying cabinet is equipped with the function HTS Humidity Tracking System This function is activated in the au tomatic programme mode The drying time adjusts to the laun dry in the cabinet and is controlled by a humidity sensor To choose
10. it is very important that there is enough incoming air in the room If he cabinet is installed according to this manual the air flow from the exhaust will be about 230 m h Incoming air must be at least equal to the outgoing flow We recomend the incoming air flow to the room to be greater than the evacuated amount If the cabinet is placed in a room where the incoming air is not enough we recommend that you install an air exchanger Ventilation channel design IMPORTANT Always make the channels as short as pos sible NOTE If a drying cabinet is installed in an old ventilation channel please clean the channel properly In order to make the cabinet work properly the incoming air flow must be enough The amount of evacuated air per hour is depending on how high the pressure fall in the ventilation channel is 25 Material the design and the length of the channel have a large impact on the air flow In order to get the best possible perfor mance the pressure fall shall be as low as possible When the air is transported through the channel it is exposed to different kind of resistance Factors that give a low pressure fall Smooth inner walls on the pipe diameter on the pipe e Short length on the pipe Few curves Few angels 90 degrees OPODAB 2011 Evacuated amount of air and pressure fall In order to get the cabinet to work properly the ventilation channel shall be designed to get a
11. m PODAB 2011 01 21
12. me can be turned Follow the steps below 2 3 Loosen the upper Hex Key bolt which holds the upper level Lift up the hanging frame and hook it off the tap below Put aside Loosen and push the panel on the top Loosen the three bolts the upper stearing tap and nut and the five torx screws which hold the plate and which support the stop plate The drawings below shows where these parts are Stop plate Stearing tap 10 11 12 Unconnect the two cables which go from the keypad LCD to the main control board Lift up the plate and remove the cables Connect the ca bles to the board again Before the support plate is assembled on the other side of the cabinet loosen the five torx screws on the left hand side Put the support plate on the side to which the hanging frame will be moved Re assemble the torx screws Thereafter fasten the bolts upper stearing tap and the stop plate Put the front panel back on again Loosen and move also the lower tap to the opposite side To get the arms on the frame on the same level each hang ing level must be turned upside down Loosen the upper hanging level from the frame PODAB 2011 13 Rotate the hanging level 180 and fasten it again Leave the upper bolt on the pole unmounted 14 16 17 Repeat the same moment with the three remaining hang ing levels Fasten both bolts Put the hanging
13. n structions there is a risk that the cabinet can cause per sonal injuries or injuries on property PODAB 2011 Specification Dimensions Electrical connection B Exhaust PODAB 2011 200 640 1453 Technical information Loading capacity kg Ib up to 8 17 6 Drying capacity g min oz min 91 3 2 Hanging length m ft 16 52 5 Drying time min Evacuated air max m3 h ft3 h 340 12007 Exhaust 2 mm in 125 4 92 Energy consumption KWh kg KWh 1b 0 55 0 48 Drying of 6 kg 13 2 Ib cotton dry weight washed and high spinned to 5396 residual moisture The cabinet works another 15 minutes with cool down after the textiles are dry 7 PODAB 2011 Assembly instructions Tools You need the following tools to easily install the drying cabinet If the cabinet is already assembled please to page 20 e Cordless screwdriver e Wrench e Hex key and 5 mm e Level e Torx screwdriver bit no 25 PODAB 2011 PODAB 2011 N V SN y Y Only for cabinets with hang Note ing frame OSS OS E 0 O gt O 6 4 2 T PODAB 2011 PODAB 2011 1 4 Note Only cabinets with hanging frame 13 PODAB 2011
14. n out coming air flow from the cabinet of about 230 m h When the cabinet is installed to an existing channel system the cabinet can be calibrated to optimize the air flow In order to gain this air flow the pressure fall must not exceed 70 By an airflow of 230 m h and a diameter of the pipe of 125 mm this corresponds to a straight smooth ventilation channel of 23 m Pressure fall estimation The counter pressure in the ventilation channel can be mea sured with a pressure meter The measuring point shall be placed by the cabinets evacuating outlet In order to estimate the pressure fall without meter equipment we recommend the following dentify the ventilation channel s incoming components in the air flow direction e Check the part pressure fall for each component in the ta ble Calculate the total amount of pressure fall by adding each parts pressure fall The table shows the most common components in a ventilation system The information shall be considered as approximate data For more information contact the manufacturer of the parts of the system Please note that the data in the table is for an air flow of 230 m h Component Circular channel Pipe bends 90 ED 125 160 160 till 125 5 95 Example 10 m long 125 mm channel with 3 pipe curves which gives an estimated pressure fall of 10 x 3 1 3 x 6 5 50 5 Pa 160 2 5 Reduction NOTE If the highest allowed level of air
15. ndensation makes dust and dirt get stuck in the channel NOTE If the cabinet is not connected according to these recommendations the warranty is no longer valid PODAB 2011 Step 4 Connect the drying cabinet to the main switch To prevent that fire and electric shock appear the cabinet MUST be connected according to the color codes on the cables Only an authorized electrician is allowed to install the electrical con nection The cabinet is prepared for one of the following electri cal connections depending on specification e 400 V 3 N 50 Hz standard e 208 240 V 3 N 60 Hz e 220 V 3 N 50 Hz It is always the buyer that has the responsibility to check that an authorized electrician makes the electrical connections of the cabinet To prevent personal injuries the cabinet shall always be con nected permanently through an all pole main switch Always ground the cabinet Also check that the connecting cable has a strain relief bush ing not there is a risk that the cabinet will be live PODAB 2011 22 Step 5 Control that the heating relay is working Shut the doors and start the cabinet after about 3 seconds you can hear when the heat relays hit Wait a couple of minutes and control that the outgoing air channel becomes warm If the outgoing air channel does not get warm go back to step 4 and control that the electrical connection is installed correctly Turn the hanging frame The hanging fra
16. pressure is exceed ed an external fan could be needed Otherwise the drying result is effected negatively TS 62 is prepared for an ex ternal fan Contact your local dealer or PODAB for more information PODAB 2011 26 Decrease the outgoing air flow The cabinets function and automatic programmes are optimi zed for the recommended air flow of 230 m 3 h If the design of the ventilation is made so that evacuated air flow exceeds 230 m3 h the evacuation can be throttled with help of a damper Contact a ventilation expert in order to find a proper solution for your ventilation User manual Fill the cabinet To get the best drying result try to dry the same type of mate rial with the same thickness at the same time Distribute the clothing evenly in the cabinet Never fill the cabinet with more than 8 kg laundry dry weight The most heat sensitive garment decides how high temperature that can be chosen Close the doors The drying cabinet won t start until the doors are completely closed Keypad Manual programme mode Automatic programme mode Reduce the temperature Increase the temperature Start stop the programme Reduce the time Increase the time LCD display Will also change programme when you re in the automatic pro gramme mode PO p RO Manual programme mode In order to set the time and temperature push key no 1 LCD shows the settings for manual programmes The cabinet
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