HMPRO50 USER MANUAL.ai - Industrial Tool and Machinery Sales
Contents
1. SPPRO5007 TEM SPPRO5008 SPPRO5009 SPPRO5010 SPPRO5011 SPPRO5012 SPPRO5013 A SPPRO501304 SPPRO5015 SPPRO5016 SPPRO5017 SPPRO5018 SPPRO5019 SPPRO5020 SPPRO5021 SPPRO5022 SPPRO5023 SPPRO5024 SPPRO5025 2 6 B CN 95 25 SPPRO5001 TEM PART NUMBER SPPRO500101 FRAME ASSEMBLY DESCRIPTION MAIN BODY ASSY EN 1 SPPRO500102 D RING STRAP 1 3 SPPRO500103 1 4 SPPRO500104 5 SPPRO500105 1 ELECTROMAGNETIC BASE SPRING WASHER 6 1 HEX SOCKET BOLT M6x25 14 SPPRO500101 MAIN BODY ASSEMBLY ITEM PARTNUMBER DESCRIPTION SPPRO50010101 MAIN BODY SPPRO50010102 PRESSURE PLATE SPPRO50010103 SLIDE INSERT LEFT 1 1 5 SPPRO50010105 SPRING WASHER 4 1 1 6 SPPROS0010106 DISC SPRING 4 2x10x0 5 o 82 1 1 7 SPPRO50010107 HEX SOCKETBOLTM5X20 B 1 1 8 SPPRO50010108 ROUND WASHER 5 800 B 1 1 9 SPPRO50010109 HEX SET SCREW M5X10 sa 15 SPPRO5002 MOTOR COMPLETE 230V PART NUMBER DESCRIPTION SPPRO500201 SPPRO500202 SPPRO500203 SPPRO500205 SPPRO500207 8 89 TEM ND INP ie pe Z N O1 PO N N O SPPRO500209 10 SPPRO500210 SPPRO500211 SPPRO500212 N SPPRO500213 SPPRO500214 SPPRO500215 SPPRO500216 SPPRO500217 SPPRO500218 19 9 SPPRO500220 21 21 SPPRO500222 SPPRO500223 SPPRO500224 SPPRO500225 SPPRO500226 SPPRO500227 SPPRO500228 SCREW M4X12 PHCRMS SPPRO500229 SPRING WASHER 4 3 2 30 SPPRO500230 SPRING WASHE2. hereinafter refered to as ITMS will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This warranty is void if the item has been damaged by accident neglect improper service or other causes not arising out of defects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to overloading or use beyond recommended capacities and specifications Worn componentry due to normal wear and tear is not a warranty claim Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITH
3. on the cutter shank are positioned opposite to the grub screws 3 Both grub screws 3 should be used to fasten the cutter The Pilot Pin 5 is located inside the cutter to easily position the annular cutter over centre of a planned hole During drilling as the cutter goes into the material the pilot pin moves back into the arbour body and pressurizes the discharge spring 4 That spring ejects the slug which is a by product of drilling the hole with a centre free cutter The machine is supplied in a metal box Some components of the drilling machine are coated with grease film for protection during transit and storage Prior to use of the machine this should be wiped clean UAM CONTROL PANEL Control elements include Magnet Switch 1 Start Stop Switch 2 a In order to start the machine press the magnet switch 1 on I Now you can start the motor by pressing Start Stop Switch 2 green button I b Stopping the motor is executed with red button O the motor is switched OFF but the electromagnetic base is still ON c To move machine into next drilling spot stop the motor as described above and push the magnet switch 1 to the position O NOTE As a power saving function Switching the Magnet Switch 1 to I will supply the electromagnet with 50 power Switching the Start Stop Switch 2 to I will increase the electromagnet to 100 power Before you cut Before positioning the machine on work piece alwa
4. E SAFETY CHAIN WITH CLIP for lefthand operation by simply removing the fastener and hub from frame SAFETY GUARD Remove hub pinion shaft from right side of frame and insert it into left side of HEX WRENCH 4 HEX WRENCH 5 frame Replace hub and fastener into frame and tighten securely Install the SPOKE HANDLE WITH KNOBS arbor into the drill motor by inserting the arbor body into the spindle By turning 2MT ARBOR ASSEMBLY the arbor while inserting the arbor tang will properly line up in the spindle COOLANT BOTTLE ASSEMBLY DRILL DRIET Turn the arbor until it bottoms out in the spindle and then tap lightly with a aa a0 0Oda a a OPERATORS MANUAL plastic hammer to secure WHAT YOU SHOULD KNOW BEFORE YOU DRILL 1 Type of material to be drilled Brinnell or Rockwell hardness material thickness and position should all be determined to ensure proper selection of cutting tools Remove any excessive mill scale or rust from surface to be drilled When drilling thin materials it is recommended that you place a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force Material that has been flame cut may become heat treated and therefore difficult to drill Avoid drilling near such areas whenever possible Special cutter lubricant is available for using the Holemaker and annular cutters in the horizontal position C
5. HOLEMAKER PRO 50 Holemaker Portable Magnetic Drilling Machine OPERATOR S MANUAL N WARNING BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL j EVE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR mr Serial f Date of Purchase Holemaker PRO 50 Portable Magnetic Drilling Machine Congratulations on the purchase of your Holemaker Pro 50 portable magnetic drilling machine Holemaker drilling machines are designed to deliver fast efficient hole drilling performance in portable applications TABLE OF CONTENTS Important Safety Instructions 3 4 Power Supply Reguirement 5 TECHNICAL Ale ec ache cameos ise jii en ia oe es 6 Special Instructions 3 4 54 dada at os dedos qoe Do obla Ve do mae da 7 Contents OF Package mente nenne eae ee had eee ae 7 Machine Operation aaa 8 10 Maintenance and Service 11 Basic Troubleshooting 24 u un xi Os GEA Res rn EROR here 12 Machine Parts Breakdown lt casio au aa a e gda aka WW u 13 20 EJ CUICALBIAGIA eae ione ici red E RC CE a ER 21 LIMITED WARRANTY Industrial Tool amp Machinery Sales
6. OUT PRIOR NOTICE Imported And Distributed By INDUSTRIAL TOOL amp MACHINERY SALES 18 BUSINESS ST YATALA QLD AUSTRALIA 4207 PHONE 07 3287 1114 FAX 07 3287 1115 sales industrialtool com au www industrialtool com au 10 Ti IMPORTANT SAFETY INSTRUCTIONS N WARNING WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE Keep Work Area Clean e Cluttered areas and benches increase risk of injuries Consider Work Area Environment e Do not expose power tools to rain e Do not use power tools in damp or wet locations Keep work area well lit e Do not use tool in presence of flammable liquids or gases Guard Against Electric Shock e Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures Keep Children Away e Do not let visitors contact tool or extension cord All visitors should be kept away from work area Store Idle Tools e When not in use tools should be stored in a dry high and locked up place out of reach of children Do Not Force Tool elt will do the job better and safer at the rate for which it was intended Use Right Tool e Do not force a small tool or attachment to do the job of a heavy duty tool e Do not use tool for unintended purpose For example Do not use a circular saw for cutting tree limbs or log
7. R 4 1 N ID ID PM IN N Po e eo e COIN IO 0 A U N N N N O N N IN IN ID N IN IN IN Gi JB G N 2 2 N O N N NO PO NIN CO CO NO SPPRO500201 MOTOR ASSEMBLY TEM PARTNUMBER DESCRIPTION 1 12 GUDEFAN fa 13 ARMATURE 8858923006 OO O O o T 1 ARMATURETOOTHENDzIB FIELD 2300 fa 1 UPPER HOUSING EM i CROSS RECESSED PAN HEAD TAPPING SCREW 4x16 EA 1 8 SPRING WASHER NE ai BRUSH 230V mA 1 10 SPRING BRUSH 2 1 11 SPPRO50020111 HEXAGON BOLT M4x73 SPPRO500202 GEARBOX ASSEMBLY PART NUMBER DESCRIPTION SPPRO50020201 SPPRO50020202 SPINDLE y y O SPPRO50020203 GEARRACK 4 SPPROS0020204 UPPER SPINDLE BEARING 6206 22 P6 S 30x62x16 1 SPPRO50020205 UPPER SPINDLE BEARING 6005 25x47x12 1 6 SPPRO50020206 BEARING NEEDLE RHNA 101610 4 SPPRO50020207 BEARING NEEDLE RHNA 081210 1 SPPRO50020208 EXTERNAL RETAINING RING 30z EW SPPRO50020209 EXTERNALE RETAINING RING 25z EM SPPRO50020211 INTERNAL RETAINING RING 62W EM SPPRO50020213 PIN 6x14 Em SPPRO50020214 SPRING WASHER 5 1 SPPRO50020215 HEX SOCKET BOLT M5X20 TEM ND ID I MININ IN NO N N N O1 N N 2 11 2 13 2 14 2 15 SPPRO500217 PINION SHAFT z12 z20 ASSEMBLY ITEM PART NUMBER DESCRIPTION GTY 217 SPPROB0021701 _ GEARSHAFT 121 207 x lT 2172 SPP
8. RO50021702 HELICAL INPUT GEAR z46 21731 SPPROS0021703 WOODRUFFKEYS337 2174 SPPROS0021704 BEARING BALL SX92X7 1 SPPRO500218 PINION SHAFT Z 12 ASSY ITEM PART NUMBER DESCRIPTION 2 18 1 SPPRO50021801 GEARSHAFT 12T 2x2 2 18 21 SPPRO50021802 CLUSTER GEAR z52 z44 m 1mm 2 18 3 SPPRO50021803 SQUARE KEY 3x3x36 19 SPPRO5003 NEN CONTROL PANEL ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 3 1 SPPROS500301 PANELPLATEASSW 1 3 2 SPPRO500302 ELECTRONIC CONTROLLER SW 30M 1 3 3 SPPRO500303 SWITCH START STOP 230V 1 3 4 8 8 0500304 SWITCH MAGNET 1 3 5 SPPRO500305 METALLOCK 4 3 6 SPPRO50006 INTERFERENCE ELIMINATOR 1 20 WOE MS 21
9. ch as Type AVM with minimum power of 2000 VA and with second class protection GROUNDING INSTRUCTIONS ZA WARNING Improperly connecting the grounding wire can result in the risk of electrical shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with tool Never remove the grounding prong from the plug If the cord or plug is damaged have it Cover of NEP repaired before using If the plug will not fit the outlet have a proper outlet rati EE A I installed by a gualified electrician The Holemaker must be plugged into an IR 1 appropriate outlet properly installed and grounded in accordance with all codes 567 and ordinances The plug and outlet should look similar to those in Figure A x en v Ground If in doubt of proper grounding call a qualified electrician 3 l C A WARNING DO NOT USE HOLEMAKER DRILLING MACHINES ON SURFACES OR MATERIALS BEING WELDED DOING SO CAN RESULT IN DAMAGE TO THE DRILLING MACHINE EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheati
10. et for visible wear Replace any worn parts and tighten any fasteners that may have come loose during daily usage CANCELLING CLEARANCE 1 the screws 2 fixing the strip to the drill body visible through the openings in the slider 5 To loosen screws 2 the slider should be placed in such a position using feed handles so that the openings make the screws visible After loosening the screws slide the slider up and down several times so that the pressure strip aligns itself and cancels clearance After carrying out these steps and canceling clearance tighten screws 2 starting from the middle screw The slider should be located symmetrically relative to the middle screw Next tighten the neighboring screws 2 moving the slider in the degree necessary for making them visible Then tighten screws 3 until any noticeable resistance is felt When the screw in this position and blocked with a hexagonal key tighten counter nut 4 The screws 3 counteract the machining force and protect the pressure strip from shifting during operation 11 BASIC TROUBLESHOOTING Magnetic base not holding securely Material is too thin e Surface of material being drilled must be free of chips debris rust and mill scale Does size of cutter exceed machine s rated capacity e Check magnet face for unevenness nicks and burrs Drill motor running arbor and spindle not turning e Possible sheared drive train component Motor slow
11. m power source before moving Be sure switches are off before connecting to a power source Outdoor Use Of Extension Cords e When tool is used outdoors use only extension cords intended for use outdoors and so marked Stay Alert e Watch what you are doing Use common sense Do not operate tool when you are tired e Do not use when taking medications that may cause drowsiness Check Damaged Parts Before further use of the tool any damaged parts should be repaired and performance verified prior to operation e Check alignment of moving parts binding of parts breakage of parts mounting and any other conditions that may affect its operation Any part that is damaged should be properly repaired or replaced by an authorized service center e Do not use this tool if switches do not turn it on and off Have defective switches replaced by authorized service center Use Cutter Guard e Always use cutter guard supplied with machine to reduce the risk of injury refer fig 1 Fig 1 POWER SUPPLY REQUIREMENTS Prior to use check condition of the power cord which has to be free of any cuts or similar damages Attention This unit has a class one of insulation and absolutely requires the power source to be equipped with a protection circuit Power source should be protected with the difference current circuit cut out and protected with a 10A fuse for 230V At building sites power should be supplied from a separation transformer su
12. ng See table for the correct size to use depending on cord length and nameplate amperage rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord DRIP LOOP To help prevent cutting fluids from traveling along power cord and contacting power source tie a drip mar aan mae C VOLTS TOTAL LENGTH OF CORD IN METRES l oop In power cor g l 240V 0 15 15 30 30 60 60 90 AMPERAGE M 0 6 18 16 16 14 6 10 18 16 14 12 ye 10 12 16 16 14 12 f y 12 16 14 12 NOT RECOMMENDED Nisi RECOMMENDED WIRE GAUGE im 426 mm 16 12 16 Hmax 579 mm 22 12 16 Hmin 83 153 3 1 4 6 8 153 5 16 6 TECHNICAL DATA 271 10 11 16 73 2 7 8 90 3 9 16 Supply voltage 220 240V 50 60 Hz Motor power pp 1260 W Total power pp 1300 W Machine speeds under load Gear 1 200rpm Gear 2 400rpm nS lalon CASS aes toaster A A Mm First ATDOL DOO tai a i a a ditties MT 2 Tool holder Weldon 19 05 mm Capacities max Holemaker cutter diameter 52mm max drilling depth with standard arbor 52mm max drilling depth with optional arbor 75mm Magnet Dead Lift on 25 mm plate 12000 N Dime
13. nsions electromagnetic base pp 90x180x48 mm Length of the power cord pp OM OA WEINE bdoti e Ai 16 5 kg Noise level eee 85 dB BN BS z 9 10 11 12 13 SPECIAL INSTRUCTIONS Read and follow operator s manual thoroughly DO NOT touch rotating cutter or parts Always stop machine completely and unplug from power source before changing cutters clearing swarf refilling lubrication or performing adjustments Never wear loose clothing or gloves when working near cutting area or machine arbor Always wear eye protection Any tool can shatter Always use safety chain or strap provided with machine Always use proper tooling Keep cutters securely fastened DO NOT use dull or broken cutters Beware of ejected slugs at end of cut They become HOT during the cut Keep all safety features functioning and working properly Keep bottom of magnet burr free and clear of chips and debris To reduce the risk of electrical shock DO NOT remove or alter electrical panels or use machine in damp areas Use only authorized service centers for repairs Remove all contents from packaging and inspect to ensure no damage was incurred during shipping Your Holemaker package should include the following Assemble three spoke handles to feed hub NOTE Feed hub assembly HOLEMAKER PRO50 MACHINE is mounted on right side of machine frame if necessary it can be reversed METAL CARRY CAS
14. onsult you distributor for more information Caution Do not drill on material where welding is also simultaneously being performed Drilling machine will be damaged Caution Powering drilling machine from generator without proper surge protection device between generator and drilling machine may cause damage to the Printed Circuit Board in machine The Holemaker Pro 50 is not designed for use on steel thinner than 3 8 or 10mm as the magnet s adhesive power would be significantly reduced which can cause machines failure or individuals injury The machines built in Smart Magnet Technology will detect insufficient magnetic adhesion and will 7 cause the machines motor on off button to not engage Although it is not recommended this feature can be bvpassed by following the attached Smart Magnet Technologv Bvpass instruction leaflet START UP AND OPERATION CAUTION READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP m Principle of Annular cutter s work This drilling machine s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters Annular cutter 1 is located inside arbor body 2 and is fastened with grub screws 3 When fastening the cutter in the arbour ensure that the grub screws are firmly tightened to avoid them coming loose during operation It is important to position the cutter in relation to the arbour in such a way that fixing flats
15. or cooling liquid to fill the whole system Select a suitable rpm speed for the machine to run at using the table below as a guide Once a suitable speed has been decided upon select that speed using the gear switch on the side of the gearbox The cutter diameter Rotary speed nen ma hm Turn the motor on Bring the cutter gently into contact with the work piece and slowly start to apply pressure on the cutter Making a hole with an annular cutter should ideally be done in one pass Do not peck drill WARNING When the annular cutter goes through the material the slug can be pushed out often with considerable strength Pay attention to avoid injury After a hole is made the cutter should be retracted and both the motor and the electromagnet should be switched OFF When work with the machine is finished the power cord should be disconnected from the power source the machine should be cleaned up from swarf coolant etc and the cutter should be removed and cleaned 10 MAINTENANCE AND SERVICE Every 250 hours of work check condition of carbon brushes If their length is less than 5 mm they should be replaced with new genuine brushes After replacement new brushes should be run in without load for about 20 min Repair and service work is to be performed by authorized service agents only Keep the magnet clean and free of chips oil or other contaminants Inspect arbor sleeve and support brack
16. s Dress Properly e Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair e Always wear safety glasses e Use face or dust mask if necessary e Use hearing protection Do Not Abuse Electrical Cord e Never carry tool by cord or yank it to disconnect from receptacle Keep cord away from heat oil and sharp edges Secure Work e Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool Do Not Overreach Keep proper footing and balance at all times 12 13 14 19 16 17 18 19 IMPORTANT SAFETY INSTRUCTIONS Maintain Tools With Care e Keep tools sharp and clean for better and safer performance e Follow instructions for lubricating and changing accessories e Inspect tool cords periodically and if damaged have repaired by authorized service facility e Inspect extension cords periodically and replace if damaged e Keep handles dry clean and free from oil and grease Disconnect Tools e Unplug when not in use before servicing and when changing accessories such as cutters Hemove Adjusting Keys And Wrenches e Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid Unintentional Starting e Do not carry a plugged in tool Always disconnect fro
17. s when drilling els an extension cord being used If so see page 5 for recommended wire gages and cord lengths e Excessive downfeed pressure during drilling cycle will cause motor to slow and overheat e Does cutting tool need to be resharpened Coolant system not working e Coolant system is gravity dependent machine must be in a upright position to operate properly Dirt or debris in coolant tank e Consistency of coolant mixture too thick els correct pilot pin being used e Vent hole in coolant tank lid blocked Slugs not ejecting from cutter e Lack of coolant causing slugs to expand in cutter bore els correct pilot pin being used e Possible broken internal arbor parts Breaking cutters e How is coolant being applied Coolant must be supplied to interior of cutter e Excessive feed pressure being applied when cutter initially contacts work surface e Confirm material hardness e Drilling stacked materials with incorrect cutter e Dull cutters dull or chipped cutting edges require excessive feed pressure resulting in breakage e Movement of machine on material See 1 Magnetic base not holding securely e nconsistent hardness in material can cause cutter breakage Oversized or rough holes e Insufficient coolant e Excessive feed pressure e Dull cutter 12 HMPRO50 MAGNETIC DRILLING MACHINE HOLEMAKER PRO 50 PART NUMBER DESCRIPTION SPPRO5001 SPPRO5002 SPPRO5003 SPPRO5004 SPPRO5005 SPPRO5006
18. ys make sure that work piece is made of ferrous material thickness of work piece is adequate for secure magnetic adhesion mild steel 10mm is recommended Ensure no part of magnet overhangs the steel workpiece surface of steel under the magnet is flat wipe brush or sand down clean surface where you intended to place the drilling machine so that you remove rust paint dirt etc which would reduce adhesive power of the electromagnetic base Install annular cutter in the machine before plugging it into mains Place the machine so that the tool is over the centre of the hole you intend to make and turn the magnetic base ON Always make sure prior to use that the machine is secured from falling down with a chain strap An example of a safety chain strap use Cutting Choose a suitable lubricating fluid and fill the coolant tank The cooling system is an integral part of the machine and should always be used Warning The cooling system works gravitationally therefore it can be used only when in vertical position of the drilling machine In other positions a cutting paste should be used Check workings of cooling system Open the coolant tank s tap and apply pressure on the pilot by turning spokes counter clockwise As the pilot starts to sink into the cutter cooling liquid should start to run down the groove in pilot pin If there is no liquid flowing down check if the tap is fully opened It may take a few seconds f
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