Portable Gas Barbecue Grill
Contents
1. Clean grill Trim fat from meat before grilling Adjust lower temperature accordingly Turn knob OFF Disconnect propane cylinder Leave lid in closed position and let fire burn out After grill cools remove and clean all parts Clean burner and or burner tube Inside of lid is peeling like paint peeling Carbon build up Baked on grease buildup has turned to carbon and is flaking off Clean thoroughly Burner accidentally extinguished Tank empty Obstruction of gas flow Check to see if tank is empty If empty replace If tank is not empty refer to section Excess flow safety valve reset procedure Clear burner tube MODEL No 085 3605 2 Owner s Manual 15 BEFORE YOU CALL FOR SERVICE have the following information available 1 Serial number The serial number is located either on the cart side panel the upper rear panel of your BBQ or on the rating plate You can also find the serial number on the front cover of the user manual 2 Model number The model number is located on the front cover of the user manual the bottom right corner of the rating label and also on your cash register receipt 3 Proof of purchase by the original owner Call our Customer Care Hotline at 1 866 771 2663 HOURS 8AM 4 30PM Pacific Standard Time Mon Fri Closed Sat and Sun IF YOUR PRODUCT IS DAMAGED 1 Call our Customer Care Hotline at 1 866 771 2663 2 Do not return to the store2. MODEL No 085 3605 2 Owner s Manual 14 Troubleshooting Problem Possible Cause Prevention Cure Burner will not light using a match No gas flow Obstruction of gas flow Disengagement of burner to valve Spider webs or insect nest in venturi Burner ports clogged or blocked Check if propane tank is empty If empty replace If propane tank is not empty refer to Excess flow safety valve reset procedure Clear burner tube Reengage burner and valve Clean venturi Clean burner ports Irregular heat pattern Burner ports are clogged or blocked New burner may have residual manufacturing oils Spider webs or insect nest in venturi Food residue grease or seasoning salt on burner Poor alignment of valve to burner venturi Clean burner ports Burn grill for 15 minutes with the lid closed Clean venturi Clean burner Ensure burner venturi is properly engaged with valve Sudden drop in gas flow or heat High or gusting winds Low on propane gas Excess flow valve tripped Flare up Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Persistent grease fire Burner and or burner tubes are blocked Flashback fire in burner tubes Turn front of grill to face wind or increase flame height Replace or refill propane tank Refer to the Excess flow safety valve reset procedure
3. MODEL No 085 3605 2 Owner s Manual 11 Operating the Grill AN CAUTION Use only the regulator provided The use of unauthorized parts can create an unsafe condition and environment Connect gas cylinder The propane gas supply cylinder to be used must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U S Department of Transportation DOT Canadian regulation Transport Canada CVSB Only cylinders marked propane must be used Use only 1 pound 16 4 oz cylinders Dia 3 86 x H 7 87 equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances The propane cylinder must be arranged for vapor withdrawal If the appliance is not in use the gas cylinder must be disconnected Storage of an appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Your cylinder must never be stored where temperatures can reach over 125 F 51 6 C Before connection be sure that there is no debris caught in the head of the gas cylinder head of the regulator valve or in the head of the burner and burner ports Connect regulator valve and hand tighten firmly Disconnect the propane cylinder from the regulator valve when the grill is not in use DO NOT obstruct the flow of combustion air and ve
4. 12 Excess Flow Safety Valve Reset Procedure ccccscceeeeeeeeeeeseseneeeeseeees 14 Care and ANIC IAIN GC sree EE EE 14 Troubleshooting cccccceeeeeeceeeeeeeeeeceeeeneeneeeeeeneseesenseesensenseensonseeeseneonesensogs 15 Warranty Program sssrinin enamni Ena EAE EEE EENEN EEE 16 MODEL No 085 3605 2 Owner s Manual 3 For Your Safety NOTE The use and installation of this product must conform to local codes In the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Storage and Handling of Liquefied Petroleum Gases ANSI NFPA 58 Propane Storage and Handling or the Standard for Recreational Vehicles ANSI A119 2 NFPA 1192 as applicable Canadian regulations Natural Gas and Propane Installation Code CSA B149 1 Propane Storage and Handling CSA B149 2 CSA Z240 RV series as applicable IMPORTANT NOTICE READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE Safety First Read and understand all warnings and precautions prior to operating your grill AN WARNING 1 Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area 2 The use of alcohol prescription or non prescription drugs may impair an individual s ability to properly assemble or safely operate this appliance 3 Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns 4 Always place you
5. for replacement of damaged or defective parts Call our Customer Care Hotline at 866 771 2663 3 Concealed Loss or Damage If damage is unnoticed until merchandise is unpacked resolve the issue by contacting our Customer Care Hotline immediately Missing or damaged parts should be claimed within 30 days of purchase To ensure your satisfaction and for follow up service register your BBQ online at www masterchefbbqs com LIMITED Warranty Trileaf Distributions hereby warrants to the ORIGINAL PURCHASER of this Master Chef Barbecue that it will be free of defects in workmanship for a Limited 1 year from the date of purchase as follows Please see Limitations and Exclusions section below Limited 1 Year All parts LIMITATION AND EXCLUSIONS Trileaf Distributions has the following limitations to its warranty 1 This limited warranty is non transferable and becomes void if used for commercial or rental purposes 2 This warranty applies only when barbecue is used in Canada 3 Warranty is in lieu of all warranties expressed or implied and all other obligations or liabilities related to the sale or use of its grill products 4 Trileaf Distributions shall not be liable for incidental consequential special or contingent damages resulting from its breach of this written warranty or any implied warranty 5 Trileaf Distributions will repair or replace parts at its option proven defective under normal use and service an
6. fuel supply turned off at the control dial and the propane cylinder disconnected DONOT clean any grill part in a self cleaning oven The extreme heat will damage the finish Cleaning the Burner Assembly Burning off the grill after every use approx 15 minutes will keep excessive food residue from building up Recommended cleaning materials Mild dishwashing liquid detergent Hot water Nylon cleaning pad Heat Resistant Acrylic brush Paper clip Putty knife scraper Compressed air DO NOT use cleaners that contain acid mineral spirits or xylene Outside surfaces Use a mild dishwashing detergent and hot water solution to clean Rinse thoroughly with water Inside surfaces If the inside surface of the grill lid has the appearance of peeling paint baked on grease has turned to carbon and is flaking off Clean thoroughly with a strong solution of detergent and hot water Rinse with water and allow it to completely dry Interior of grill bottom Remove residue using brush scraper and or cleaning pad Wash with a dishwashing detergent and hot water solution Rinse with water and let dry Cooking Grids The stainless steel plate grates have a glass like composition that should be handled with care Use a mild dishwashing detergent or baking soda and hot water solution Non abrasive scouring powder can be used on stubborn stains Rinse with water Heat Plates Clean residue with wire brush and wash with soapy water Rinse with water
7. one knob on at a time when lighting up the grill Step 3 This appliance will be hot during and after use Use insulated oven mitts or gloves for protection from hot surface or splatter from cooking liquids After Grilling Step 1 Always burn grill for 10 15 minutes to burn off food residues after use Step 2 Wait until the grill is completely cooled before closing lid Step 3 Clean up grease build up to avoid grease fire and cover your grill to prevent rust Please refer to the owner s manual for details N WARNING A N DANGER J DANGER If you smell gas 1 Do not store or use gasoline Shut off gas to the appliance 1 or other flammable liquids Extinguish any open flame or vapor in the vicinity of this Open lid or any other appliance If odor continues keep away An LP cylinder not from the appliance and connected for use shall not immediately call your gas be stored in the vicinity of supplier or your fire this or any other appliance department Do not fillthe gas cylinder Never operate this appliance unattended 2 If a fire should occur keep away from the appliance and immediately call your fire department Do not attempt to extinguish an oil or grease fire with water Failure to follow these Failure to follow these beyond maximum fill line Never allow oil or grease to get hotter than 400 F or 204 C If the temperature exceeds 400 F 204 C or if oil begins to smoke Immediately
8. turn the burner control knob to the OFF position Wait five minutes with lid open for the gas to clear and repeat the lighting procedure Adjust valve knob to desired cooking temperature If the flame is extinguished when using the grill close the valve on the unit by pressing and turning control knob fully clockwise Wait five minutes with the lid open to allow gas to emerge and repeat the lighting procedure Confirm that the burner is properly lit by agreeing with description below If the flame pattern appears abnormal consult the troubleshooting guide on page 15 for corrective action Observe flame height when lit Flame should be a blue yellow color between 1 to 2 inches high FIG B FIG C Normal Soft blue flames with yellow tips Out of adjustment Noisy hard blue Poor combustion Wavy yellow between 1 inch 2 inches high flames too much air flames too little air Flare ups Flare ups sometimes occur when food drippings fall onto the hot heat plate or burner and ignite Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods Controlling the intensity of the flare ups is necessary however in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire MODEL No 085 3605 2 Owner s Manual 13 irene Always monitor the grill closely when cooking and turn the flame level down LOW or OFF if flareups intensify Shu
9. MODEL No 085 3605 2 MASTER Portable Gas Barbecue Grill WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment DANGER Failure to follow these instructions could result in fire or explosion that could cause property damage personal injury or death DANGER DO NOT use gas grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation DO NOT use in or on boats or recreational vehicles PROP 65 WARNING SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Chemicals known to the state of IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE California to cause cancer birth defects or other reproductive ELSE GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR harm are created by the FUTURE REFERENCE combustion of propane l WARNING FOR YOUR SAFETY For Outdoor Use Only outside any enclosure CERTIFIED MODEL No 085 3605 2 Owner s Manual Grill Operation 1 2 3 Before Grilling Step 1 Step 2 Step 3 Keep your grill a safe distance away from your property Always perform a Leak Test on all connections Keep children away from the grill During Grilling To avoid tripping safety valves please follow these instructions carefully Step 1 First open lid and turn gas tank on slowly Step 2 Turn only
10. d which on examination during the applicable warranty period See exclusions to warranty coverage below 6 Shipping and handling charges are the responsibility of the original consumer purchaser for all in out of warranty part orders 7 This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage 8 Trileaf Distributions does not authorize any person or company to assume for it any other obligation or liability in con nection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Trileaf Distributions 9 Visit www masterchefbbqs com to register your product on line The purchaser shall retain a copy of the purchase invoice for future claims Trileaf Distributions excludes from its warranty the following a Accidental damage abuse tampering or misuse misapplication vandalism careless handling b Damages caused by improper assembly or installation alteration failure to follow proper usage safety and maintenance instructions presented throughout this manual including improper clearance to combustible materials c Failure to perform regular maintenance safety checks and service including but not limited to removal of insects from venturi tubes resulting in a flash fire damage caused by grease fires flare up fires or fires resulting from improper connection of hose to gas source d Part failur
11. e due to lack of cleaning and maintenance use of improper cleaning products such as indoor stainless steel cleaners abrasive and chemical cleaners porcelain oven cleaner and other chemical cleaners which can cause damage to surfaces e Normal wear and tear chipping and scratching on painted or porcelain enamel surfaces dents discoloration caused by environment or heat surface corrosion rust or rust perforation chemical exposure in the atmosphere and other damages which result with normal use and are otherwise uncontrollable by the manufacturer There are no other express warranties except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty Made in China Imported by Trileaf Distribution Trifeuil Toronto Canada M4S 2B8 MODEL No 085 3605 2 Owner s Manual 16
12. e sure the connection is secured 7 Retest with solution 8 If you continue to see bubbles replace the cylinder Lighting Your Grill DANGER Failure to open lid while igniting the grill s burners or not waiting five minutes to allow gas to clear if the grill does not light may result in an explosion which could cause serious bodily injury or death AN WARNING To prevent possible bodily injury never stand with your head directly over the grill when preparing to light the main burners MODEL No 085 3605 2 Owner s Manual 12 Main Burner 1 Open lid while lighting burners A WARNING Attempting to light the burner with the lid closed may cause an explosion Make sure there are no obstructions of airflow to the gas unit Spiders and insects can nest and clog the burner venturi tube at the orifice A clogged burner tube can lead to a fire beneath the appliance 1 Push down All valves must be in the OFF position 2 Turn counterclockwise to on Turn gas supply ON by connecting propane cylinder to regulator inlet fitting LUNN IOCKWISE o oi Press and turn the control knob to HIGH then press the igniter button immediately After lighting observe the burner flame make sure all burner ports are lit a blue yellow flame of one to two inches from the burner ports should appear 1 If ignition does not take place press the igniter button two to three times 2 If ignition still does not take place
13. h the side hole on firebox Q then put the firebox Q on bracket assembly M and align with center hole b Put the burner fixed tube H under the head of burner assembly G and align with the center hole of firebox Q c Attach them through the bracket assembly M with one washer GG and one screw FF with screwdriver Step 4 a Insert the electrode wire on the end of piezo ignition in piezo ignition assembly O c Align the fixing hole on piezo ignition assembly with the holes on bracket assembly M and attach them with two screws HH two washers DD and two nuts CC MODEL No 085 3605 2 Owner s Manual 9 Step 5 a Load the heat plate E into firebox J align the bolts EE on step 2 with the holes on heat plate b Lock the vent cover 1 onto burner tube then install the regulator K on burner assembly G MODEL No 085 3605 2 Owner s Manual Step 6 a Insert the handle F into another end of the chain N then insert the handle end into the holes on firebox Q b Put the cooking grid into firebox O c Put the lid assembly onto firebox Q Step 7 a Screw the gas cylinder counterclockwise into the thread underneath the regulator valve until it is in place b Make sure the connection is secure and conduct the leak test on page 12 Left Side Right Side
14. hain 1 PC Cooking grid Heat plate Hande 1PC MODEL No 085 3605 2 Owner s Manual 6 Hardware List AA 2 PCS BB 4 PCS CC 6 PCS i lm J 6X18 Mica M6 DD 6 PCS EE 4 PCS FF 1PCS O6X12 06X18 Hardware listed above is not scaled to exact size A screwdriver is required on assembly MODEL No 085 3605 2 Owner s Manual 7 Assembly Instructions Remove all contents from the carton packaging Make sure all parts are present before attempting assembly Once the grill is fully assembled go back and check to make sure all the bolts are secure Tighten again using screwdriver if necessary Estimated Assembly Time 20 minutes Step 1 a Align the holes on lid B with the holes on the lid heat shield b Put one end of the chain N on one bolt on the lid handle A then put two mica washers BB on the two bolts seperately c Insert the two bolts on lid handle A into the holes on lid B attach with one mica washer BB and one wing nut AA seperately BB 6x18 Mica Step 2 a Align the holes on the firebox with the holes on the bracket assembly M b Insert one bolt EE into one pre drilled hole attach it with one flat washer DD and one nut CC c Repeat the procedure for three other holes assembly oo aoa ae MODEL No 085 3605 2 Owner s Manual 8 Step 3 a Insert the tube end of the burner assembly throug
15. ials gasoline and other flammable vapors and liquids 17 Do not attempt to use or assemble with missing or damaged parts Contact customer service for replacement parts 18 Storage of an appliance indoor is permissible only if the cylinder is disconnected and removed from the appliance 19 This appliance is not intended for and should never be used as a heater 20 Do not place empty cooking vessel on the appliance while in operation Use caution when placing anything in cooking vessel while the appliance is in operation Safe Locations For Use Of This Outdoor Grill A DANGER Never use this outdoor grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation MODEL No 085 3605 2 Owner s Manual 4 AN WARNINGS Do not use this appliance under overhead combustible surfaces or covered areas e g awnings umbrellas porches or gazeboes A 50 inches Always confirm that this grill is not positioned under the overhang of a house a garage or other structure before lighting it An overhang will serve to deflect flare ups and radiated heat into the structure itself which could result in a fire Always confirm that this grill is positioned more than 50 inches 127 cm away 50 inches from any combustible materials or surface before lighting it and that no gasoline or other volatile subs
16. ntilation air to the grill A DANGER A fire causing death or serious injury may occur if the following is not followed exactly Never store or use gasoline or other volatile substances in the vicinity of this grill Ce Sh Never store a spare propane cylinder in the vicinity of this grill or in the vicinity of another potential heat source Never refill a disposable cylinder A DANGER o To prevent fire or explosion hazard when testing for a leak 1 Always perform the leak test on this page before lighting the grill and each time the cylinder is connected for use 2 Do not smoke or allow other sources of ignition in the area while conducting a leak test 3 Conduct the leak test outdoors in a well ventilated area 4 Do not use matches lighters or a flame to check for leaks 5 Do not use grill until all leaks have been stopped If you are unable to stop a leak disconnect the propane supply call for gas appliance service or your local propane gas supplier Checking for Leaks 1 Make two to three oz of leak solution by mixing one part liquid dishwashing soap with three parts water 2 Make sure control knobs are in the OFF position 3 Spray some solution on the tank valve up to the regulator connection 4 Inspect the solution at the connections for bubbles If no bubbles appear the connection is secure 5 If bubbles appear you have a leak Go to step 6 6 Disconnect the regulator from the tank and reconnect Mak
17. perly Become aware of its characteristics before using any propane product e Propane Characteristics Flammable explosive under pressure heavier than air and settles in pools in low areas e In its natural state propane has no odor For your safety an odorant has been added e Contact with propane could cause freeze burns to the skin e This grill is shipped from the factory for propane gas use only e Never use a propane cylinder with a damaged body valve collar or footing e Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier J CAUTION It is essential to keep the grill s valve compartment burners and circulating air passages clean Inspect the grill before each use Step 1 Inspect all connections and make certain they are secure Step 2 Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear A clogged tube can lead to a fire beneath the grill Step 3 Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube GENERAL INFORMATION 1 A propane gas cylinder is required for operation 2 This gas grill is NOT intended for commercial use MODEL No 085 3605 2 Owner s Manual 5 Illustrated Parts List SS Lid handle Burner assembly 1 PC M Bracket assembly 1 PC Burner fixed tube 1 PC N C
18. r grill on a hard and level surface far away from combustible materials and structures An asphalt or blacktop surface may not be acceptable for this purpose 5 Donotleave a lit grill unattended 6 Keep children and pets away from the grill at all times 7 Donot use the grill in high winds 8 This grill must be used with propane gas only propane gas cylinder not included 9 Do not attempt to attach this grill to the self contained propane system of a camper trailer motor home or house 10 Do not use charcoal or lighter fluid 11 Do not use gasoline kerosene or alcohol for lighting The LP gas supply cylinder must be constructed and marked in accordance with the specifications for LP gas cylinder of the US Department of Transportation DOT or the Canadian Regulations Standard for Cylinders Spheres and Tubes for the Transportation of Dangerous Goods CAN CSA B339 12 This outdoor gas appliance is not intended to be installed in or on recreational vehicles and or boats 13 Do not attempt to move the grill while it is lit 14 Do not use the grill unless itis COMPLETELY assembled and all parts are securely fastened and tightened 15 Keep combustible items and surfaces at least 50 inches 127 cm away from the grill at all times DO NOT use this gas grill or any gas product under any overhead enclosure or near any unprotected combustible constructions 16 Do not use in an explosive atmosphere Keep grill area clear and free from combustible mater
19. tances are stored in the vicinity of this grill See diagram to right The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustible or volatile substances Always locate this grill where there will be ample combustion and ventilation air Do not obstruct the flow of combustion and ventilation air but never position it in the direct path of strong wind Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other heat generating appliance because of the danger of starting a fire Always confirm that the installation of this grill conforms with the requirements of all local codes or in the absence of applicable local codes with either the National Fuel Gas Code ANSI Z2223 1 NFPA 54 Storage and Handling of Liquefied Petroleum Gases ANSI NFPA 58 or the Standard for Recreational Vehicles ANSI A119 2 NFPA 1192 and the Canadian regulations Natural Gas and Propane Installation Code CSA B149 1 Propane Storage and Handling CSA B149 2 and the Recreational Vehicle Code CSA Z240 RV series as applicable VAN DANGER Gas Safety Liquid propane LP gas is flammable and hazardous if handled impro
20. tting off the burner Always turn the valve knob clockwise all the way to the LOCK OFF position Promptly disconnect the propane cylinder Excess flow safety valve reset procedure A sudden shut off of the gas flow typically occurs if you open the LP tank valve rapidly This procedure is effective with all LP tank sizes To ensure the procedure is performed safely and successfully please carefully follow the instructions below Turn the regulator valve to the LOCK OFF position Disconnect the LP tank from the regulator valve Open the lid of the grill Turn regulator valve to HIGH Wait at least one minute Turn the regulator valve to the LOCK OFF position Wait for at least five minutes Re connect the LP tank to the regulator valve With the lid open turn the regulator valve to the high position and light the grill Observe stainless steel plate when lit It should feel warm after five to ten seconds and the color of the stainless steel plate should turn red in two to three minutes If the grill does not light turn the regulator valve to the LOCK OFF position and disconnect the LP tank Then contact the customer service center for further assistance oO MANOARWN gt _ Care and Maintenance IMPORTANT Always allow to completely cool off before covering your grill to prevent corrosion from condensation CAUTION All cleaning and maintenance should be done when the grill is cool with the
21. turn the burner or gas supply off instructions could result in fire or explosion which could cause property damage personal injury or death instructions could result in fire or explosion which could Cause property damage personal injury or death Failure to follow the instructions above could result in fire explosion or burn hazard which could cause property damage personal injury or death This instruction manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all warnings and instructions when using the appliance Always keep this manual for convenient future reference MODEL No 085 3605 2 Owner s Manual Table of Contents OP YOUN SONU sxccrec cs siete ceceseee E EE 4 illustrated Part UES Caisse once concen ese eonrenseniewcuanercanannwackusccsanancsstesaaaniaseceenes 6 Hardware CIS peiora iE bem E E A EEE EEE 7 Assembly INStructions cccccecceecceeeeeeneeeeeeneesesenseeeseeseeseesenseessensenesensones 8 11 Operating Your Grill ssveseiccecenencstccanecentovecntansasstnconaorcecqursesviuecesausicorteuexessscucs 12 Connecting Gas Cylinder ccccceeeeeeeeseeeeeeceeeeneeeeeseneceneceeseneseneseneeenseeenees 12 CNEGKING TOP LG OMS sieran EE 12 Lighting Your Grill dessin asec cece nsece ee esc wuct eer seshoneinaudntteeteneouuestsucteossmteeateendencaues
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