Home
View - Rice Lake Weighing Systems
Contents
1. NOTE For setups it may i necessary to jump pins 6 1 and 4 together and pins 7 and 8 together on the PC port connector The connection to a 25 pin PC communication port is PC 25 pin Ls Signal TXD F GND B 7 NOTE For some setups it may be necessary to jump pins 6 8 and 20 together and pins 4 and 5 together on the PC port connector Page 14 of 15 TL6000 Remote Users Rev G June 2009 How to reach Intercomp Service Things to know When did you purchase your remote What is your serial number Whom did you purchase the remote through For Intercomp Service call or fax FAX 763 476 2613 763 476 2531 1 800 328 3336 or fill out Service Support from at www intercompcompany com Copyright Intercomp Company 2009 All rights reserved Page 15 of 15
2. information To print ticket Press the MODE key until the display reads Pr int Press and hold the MODE key until the display reads Ed E The net weight will be printed and the remote returns to normal operating mode If multiple units are connected to the remote the ticket will print 1 line for each scale connected and a total weight Example with one scale 01 12500 Ib Example with two scales 01 12500 lb S02 20080 Ib TOT 32580 Ib AUTO OFF The TL6000 remote will automatically shut off if it does not experience any activity for a predetermined amount of time Adjusting Auto Off Press the MODE key until the display reads HoFF Press and hold the MODE key until the display reads Ed it Change the value the unit is minutes using the arrow keys To disable the auto off feature enter 0 To save your data press and hold the MODE key until the display reads SALE The system will return to measurement mode Default 60 SERIAL DATA OUT The TL6000 remote has a RS232 and a RS485 output so the scale may be connected to a computer or other external device This continuous output will transmit one weight message per second The weight transmitted will be whatever weight is currently on the display See Serial Output section for more information Note Serial data does not transmit during sleep mode Sleep mode is set on the TL6000 scale Page 7 of 15 TL6000 Remote Users Rev G June 20
3. periodic inspection will cover areas in the frequent service inspection above and the following 1 Inspect for loose bolts or fasteners 2 Inspect for cracked or worn gears pulleys sheaves sprockets bearings chains and belts 3 Inspect for excessive wear of linkages and other mechanical parts Page 10 of 15 TL6000 Remote Users Rev G June 2009 4 Inspect for excessive wear at hoist hooking points and load support clevices or pins 5 Inspect for any visible bends or twists of all used rigging devices 6 Inspect all latches and locks for proper operation if applicable Removal from Service Criteria Note Replacement parts of any device or parts of any device used in any aspect of rigging to lift a load shall be at least equal to the original manufacture s specifications Hooks Hooks shall be removed from service if damage such as the following is found and shall only be returned to service if a qualified person approves their continued use and initiates corrective action Hooks show cracks nicks or gouges Hook has wear exceeding 10 of the original sectional dimension Hook has any visible bend or twist from the plane of the unbent hook Hook has an increase in throat opening of 5 not to exceed of an inch If self locking hooks have the inability to lock A hook latch that is inoperable if applicable DOR ON Shackles Shackles shall be removed from service if damage such as the followi
4. 09 Enabling Disabling Serial data out Press the MODE key until the display reads 5 BUE Press and hold the MODE key until the display reads Ed it If the serial data out is disabled the user can still print on demand Disabled 40 7 Serial data out continuous To save your data press and hold the MODE key until the display reads SALE The system will return to measurement mode BAUD RATE The baud rate is the frequency at which the serial data output is sent Operational baud rates 300 600 1200 2400 4800 9600 19200 The default value for the baud rate is 9600 baud bits sec Changing the baud rate Press the MODE key until the display reads b rt Press and hold the MODE key until the display reads Ed it Change the value using the arrow keys To save your data press and hold the MODE key until the display reads SAuE The system will return to measurement mode SCALES Enter the total number of scales in your system This must be correct in order for the wireless link s to operate properly 2 Remote For most systems this parameter normally should be left at 0 Only set this parameter to 1 if there are two or more TL6000 active in your area and then only if communication problems arise Setting this parameter to 1 makes the remote a slave remote This can allow multiple remotes to operate on a system without interfering with each other Note that at least one
5. Intercom advanced weighing technology by any measure TL6000 Remote Users Manual Intercomp Co 3839 County Road 116 Medina MN 55340 U S A 763 476 2531 1 800 328 3336 Fax 763 476 2613 www intercompcompany com Manual 700173 G TL6000 Remote Users Rev G June 2009 Table of Contents TINE RODUCT ION vissssestscidecossselecsssccdesoessevssesescecescsecesntecncceseecbessuvsendsestesusssecesed e E E e s anae eosti eii 3 SPECTICATION Sa E T 3 E a AEAEE A 3 VALEAT AAE EN EEEE I AEE EEEE BEE EEE TI E E EAE a EE EEE 3 RANGE tii dls ins EE OES Error Bookmark not defined Environmental AA A A ied aes se ds as Sadan E a E ERE 3 Physical sees cen cance A Le gE VETS waa a MERA 3 Radio applies to wireless versions ONLY c ccccceccccccecscecseeeeeceesceeseeeseeeseeseeesecesecesecuaecsaecsaecseeeaeeeseeeseeeseeessenseneeeaes 3 OPERATIONS A RN 4 OPERATING PRACTICES acia 4 A O 5 IU NAS TAI AAA 5 ANNA RR 6 ONOEFE eee RCC AAR O PPE A Ea ele A OLI IAE ot a a RE O aa MODE it PRINT 3 cti AUTO OFF SERIAL DATA OUT BAUD RATE SCALES 2 Remote LEE RO certian E A AEA tite dts Oot aah cade Cabot dade ills tet baa batt E E tes aM Ae th ak Sanh eB thee Ms cot 9 LARES A lo Ia O decay St ities Se Mile te ANNs 1 sae mln a De hag NN es E Mon 0 lid tah ee e ECO tied 9 PER a aa Dd ene acct 9 POWER BATTERIES 4 0 5ss22cecsscdasu ds susehaaves vsdecude Ad iaa 9 SETPOINT OUTPUTS e aan ae london die auicetes 9 O A O case eSecsows ee co
6. e Crane scale is operated at 85 100 of it s capacity as part of normal usage Complete the frequent service inspection weekly to monthly and record the periodic service inspection semi annually Severe Service Crane scale is operated at 85 100 of it s capacity and used in environmental conditions that are unfavorable harmful or detrimental to the use of the crane scale Complete the frequent service inspection daily to weekly and record the periodic service inspection quarterly Inspection Requirements Frequent Service Inspection records not required A frequent visual inspection is completed at intervals indicated by the service category above by the operator or designated person of the following 1 Inspect for structural deformation cracks or excessive wear of any part of the crane scale or associated adaptive devices 2 Inspect for loose or missing guards fasteners covers stops or nameplates 3 Inspect all functional operating mechanisms and automatic hold and release mechanisms for improper adjustments interfering with operation of the crane scale or associated adaptive devices 4 Inspect for distortion such as bending twisting or increased throat opening if applicable Periodic Service Inspection records required A periodic visual inspection is completed at intervals indicated by the service category above by the operator or designated person and documented to provide the basis for continuing evaluation The
7. e maximum weight To turn on the peak mode press PEAK to turn off the peak mode press PEAK again To clear the peak weight press the ZERO key Note When you turn off the peak mode the current peak weight will still be remembered internally This will show up if you then turn the peak mode back on Press ZERO or turn the scale off to clear the peak weight Power Batteries Lift up and out on the battery receptacle located on each side of the remote Replace the battery with rechargeable Nickel Cadmium 9VDC cells or standard alkaline 9VDC Set point output The TL6000 remote can output a logic high when Set Point 1 or Set Point 2 are reached The set points are established on TL6000 scale Please refer to the TL6000 User Manual on how to set these points See the table on page 9 for the connector pin designations Page 9 of 15 TL6000 Remote Users Rev G June 2009 Maintenance Periodic Inspection The crane scale and all associated adaptive devices require periodic inspection and maintenance The frequency and recording of the inspection requirements are found in service categories below and are dependant on the type of service that the equipment is used in as described below Service Categories Normal Service Crane scale is operated at less than 85 of it s capacity except for isolated instances Complete the frequent service inspection monthly and record the periodic service inspection annually Heavy Servic
8. eeascvsseces ode asda dveceesoaceeessuseedees 10 PERIODIC INSPECTI N nn cnr ari ir Ea a eiii 10 DEVICE CALCD ONTOS it A EA E AOO E E A AREO EEE 10 Inspection Requirements den A dea pan da e ae 10 Removal from Service A iD 11 CALIBRATION A A a A A ae 11 ERROR MESSAGES icodidiisiocdnsin inciso a sicdecsasSesdcvase aea SONE O EOE aeaiia 12 SERIAL OUTPUT vivcsssccscstccecesedensceesssesessonsencencstacssuchuececesscsvesvsssatcveessseenesacesescsescsesuasevecsebscteusoecececsns onsveseeveensetsessossese 13 SCOREBOARD ee a et es 14 HOW TO REACH INTERCOMP SERVICE eeseessesoosseessesoocoesesesoeooseesesosoosoesesesoosoesesesoseosoeeesosoososeesesooeoesesesseeose 15 This document is the property of Intercomp Co It contains material and information that is confidential and protected under federal and or state trade secret unfair competition and copyright law Any reproduction use or disclosure without written permission from Intercomp Co is prohibited Page 2 of 15 TL6000 Remote Users Rev G June 2009 Introduction This manual contains specifications operation instructions and calibration instructions for Intercomp s model TL6000 tension link remote Specifications Controls General On Off Mode Zero Peak Tare 5 digit LCD 1 2 9 display icons Electrical Batteries 1 or 2 alkaline 9V cells Battery life Cabled version 300 hours on 2 batteries 150 hours battery Wireless version 50 hours on 2 batt
9. eight Ne 503 sed ors usos Poy Using the diagram above as an example If the total number of scales in the system is 4 then we have Total weight or displayed weight scale 01 scale 03 scale 04 ON OFF Press this key to turn the remote on The remote tests itself when these tests have completed successfully the system waits for the incoming signal Press this key to turn the remote off MODE Some of the internal parameters can be adjusted through the mode function All other internal parameters are adjusted with the TL6000 tension link itself see TL6000 tension link manual There are 5 modes that are accessible Print Auto off Serial data output Baud rate Mode Description__ Notes i Default Print ticket Hold MODE to print Ps ROFF Auto off 1 to 180 min 0 disable 60 5 QUE Serial data out 0 on demand print Lo 1 continuous 19000 our system remote Press the MODE key to sequentially toggle through the modes To edit a mode press and hold the MODE key until the display changes The value can be changed by using the arrow keys Please see the information on the following pages for specific instructions on editing each mode To save the information you edited press and hold the MODE key until the display reads SAuE Page 6 of 15 TL6000 Remote Users Rev G June 2009 PRINT This feature allows the net weight to be printed See Serial Data Out section for more
10. eries 25 hours batte Auto off Low battery or after adjustable time without use or motion Outputs RS232 RS485 2 Set Points 3 3V logic level Inputs Wireless up to 20 multiple channels Cabled 2 way connection to a TL6000 scale Environmental 10 to 95 Non Condensing Operating 14 F to 104 F 10 C to 40 C Storage 40 F to 170 F 40 C to 75 C Physical Dimensions 7 1 x 5 7 x 2 8 18x 14 5 x 7cm Weight 2 6 lb 1 2 kg without cable Radio applies to wireless versions only Radio frequency 902 928 MHz 100mW max output power FHSS US Canada Radio frequency Europe 869 7 870 MHz 5mW max output power FSK License requirements None Pre approved US FCC CAN IC EUR EN Range 200 60m indoor 400 120m line of sight the human body with the exception of hands wrists feet and ankles Operation at distances less than 20cm is strictly prohibited WARNING This equipment has been approved for mobile applications 3 where the equipment should be used at distances greater than 20cm from Page 3 of 15 TL6000 Remote Users Rev G June 2009 Operating Practices Warning The crane scale will be operated by qualified designated persons trainees under the direct supervision of designated persons maintenance and test personnel when in performance of their assigned duties or lifting device inspectors Warning Do not exceed the
11. ng Do not make alterations or modifications to the crane scale Warning Ensure all portions of the human body are kept clear of all device involved with the rigging during the lift Display naaa LI HAL A 0 lIbkgdaNtonx1000 N ye Ke Set Point 1 Peak Units Set Point 2 Low Battery Multiple Channel Display The TL6000 Remote can display and operate up to 20 scales The remote can display a specific scale or it can display the total weight of the scales that you have chosen to be actively displayed To control the multiple channel display simultaneously press the MODE and TARE keys The display will show 0 l Y or D l no D l Y means the weight of scale 01 is will be added to the total 0 I no means the weight of scale 01 will not be added to total Press the PEAK or ZERO keys to toggle between Y or no then press the MODE and TARE keys to complete the setting for scale 01 and scroll to the next scale The display will show Ge Y or Oe no if you have more than one scale in your system Repeat the procedure explained above until you are finished with the last scale in your system The TL6000 remote will return to displaying the total weight after you have scrolled through all of the scales in your system The following diagram shows what was explained in this paragraph Page 5 of 15 TL6000 Remote Users Rev G June 2009 total number of scales Displayed w
12. ng is visible and shall only be returned to service when approved by a qualified person 1 If the manufacturers name or trademark and or the rated load identification is missing or illegible 2 The device shows signs of heat damage including weld spatter or arc strikes 3 The device shows excessive pitting or corrosion 4 The device is bent twisted distorted stretched elongated cracked or has broken load bearing components The device has excessive nicks or gouges The device has a 10 reduction of the original or catalog dimension at any point around the body or pin The device has incomplete pin engagement The device has excessive thread damage The device shows evidence of unauthorized welding 0 Any other condition including visible damage that causes doubt to the continued use of the shackle an SLN Calibration The TL6000 cannot be calibrated through the remote Please see the TL6000 Users Manual to calibrate the scale Page 11 of 15 TL6000 Remote Users Rev G June 2009 Error Messages Communication error Check the connection from the remote to the scale If you have the wireless version you may be out of range Make sure the scales and 2 remote parameters are set correctly This error message could occasionally be displayed if the remote is close to being out of range The scale is over capacity Reduce the weight applied to the scale C Err DE The scale is outside the internal A D conve
13. rated load limit of the crane scale Warning The crane scale shall be applied to the load in accordance with the instruction manual Warning Prior to lifting the operator shall make sure that all ropes or chains are not kinked and if multiple lines are used they are not twisted around each other Warning Ensure that the load is correctly distributed for crane scale use Warning Ensure the temperature of the load does not exceed the maximum temperature limits of the crane scale Warning Ensure that swinging of the crane scale is minimized when positioning it over the load Warning Avoid any sudden acceleration of deceleration when moving the load Warning Do not allow the crane scale or the lifter to come into contact with any obstruction when moving the load Warning Do not operate the crane scale if it has damaged malfunctioning or missing parts Warning Do not lift people with the crane scale Warning Do not lift suspended loads over people Warning Do not use the crane scale to pull side loads or to slide loads unless specifically authorized by a qualified person Warning Do not leave suspended loads unattended Warning Do not remove or obscure warning labels Warning Do not operate the crane scale without having read and understood the operating manual Page 4 of 15 TL6000 Remote Users Rev G June 2009 Warning Stay clear of suspended loads Warning Do not lift loads higher than necessary Warni
14. remote must be set to 0 master and turned on for the wireless network to function Page 8 of 15 TL6000 Remote Users Rev G June 2009 ZERO Tells the scale to display a zero weight This key is used any time the scale shows a non zero value with no weight on the scale If you press ZERO with weight on the hook that weight becomes the zero condition for the scale This can be useful to cancel the weight of chains or cables When this weight is removed a negative weight shows until the system is zeroed again The scale contains a feature called Auto Zero Tracking AZT which corrects for slight zero changes during normal operation If small weights are added slowly the scale could zero them off TARE Pressing the TARE key will set the scale s tare equal to the current gross weight and switch the display to net weight The display will read nEE when the TARE button is released The net weight is equal to the gross weight minus the tare weight The tare weight will only be set if the current gross weight is positive Clearing the tare Pressing the ZERO and TARE key together will reset the tare to zero The display will read 9 055 when the keys are released This signifies that the scale will now display gross weight which is equal to the net weight when tare 0 PEAK The peak hold feature will remember the maximum weight applied to the scale While in peak mode it will not display any weight less than th
15. rter range Reduce the weight applied to the scale EEPE EEPROM error The internal settings may need to be reset EEPROM error The scale is unable to read the EEPROM EEPROM error The scale is unable to write to the EEPROM applied to the scale or try changing graduations zero the scale Page 12 of 15 TL6000 Remote Users Rev G June 2009 Serial Output The TL6000 remote can be set to output continuous to a scoreboard or other external devices using RS232 or RS485 formats See mode menu serial data out The TL6000 can also be set to output on demand to a printer The signal comes out of the 8 pin Serial I O connector located on the right side of the unit The connector has the following pinout RS485 A RS485 B Direct Power optional GND optional The transmitted signal has the following characteristics Fixed 8 Data bits no parity 1 stop bit Baud rate is configurable See Mode section The output swings from 6 VDC to 6 VDC Page 13 of 15 TL6000 Remote Users Rev G June 2009 Scoreboard The scoreboard output is an externally available signal designed to drive a numeric overhead display board or a computer s RS 232 input Transmitted data SXX xxxxxxx Ib T or current unit SXX where X is 01 20 or TOT The net weight field is seven characters long and could contain preceding spaces a decimal point and or a minus sign The connection to a 9 pin PC communication port is
Download Pdf Manuals
Related Search
Related Contents
TM-U675/U675P - Financial Equipment Supplies BENDIX BW2489S User's Manual none 92820 Use and Care Manual : Free Download, Borrow, and Streaming : Internet Archive PSC - Piano della sicurezza Grandstream Networks, Inc. GXV3611 User Manual Market LogiX User Manual 英国製コンサバトリー ハーティシリーズ 4312/B Troubleshooting Guide Testo 340 portable flue gas analyzer user manual Copyright © All rights reserved.
Failed to retrieve file