RapidStill II User`s Manual
Contents
1. 30 CORRECTIVE ACTION Reduce the water flow rate slightly Drain hose must flow unrestricted to a drain below the drain pipe Do not let flask go dry Do not add water to the boiler when it is hot and dry or low on water Clean replace the Viton seal The receiving tube must be completely submerged in the receiving vessel Increase distillation time Connect to a different water source install Optional Water Inlet Kit 465442 and feed purified water to the boiler REFERENCES Rapid Kjeldahl Methodology for the Determination of Nitrogen in Paper Products 1993 Labconco Corporation Kansas City MO Rapid Kjeldahl Methodology for the Determination of Total Kjeldahl Nitrogen in Water 1993 Labconco Corporation Kansas City MO Methodology for the Determination of Alcohol in a Mixture by Direct Distillation 1993 Labconco Corporation Kansas City MO Methodology for the Determination of Ammonia in Water by Direct Distillation 1993 Labconco Corporation Kansas City MO Rapid Kjeldahl Methodology for the Determination of Nitrogen in Meat Products 1993 Labconco Corporation Kansas City MO Rapid Kjeldahl Methodology for the Determination of Nitrogen in Feeds Foods Grains Cereals and Grasses 1993 Labconco Corporation Kansas City MO Rapid Kjeldahl Methodology for the Determination of Protein Content in Milk 1993 Labconco Corporation Kansas City MO 3l WARRANTY We are committed to prov2. NaOH Addition switch g When the water in the boiler is at a rolling boil turn the distillation timer to approximately 10 minutes h At the end of the distillation cycle turn the boiler heater and the cooling water off Remove the digestion tube wearing appropriate heat and chemically resistant gloves Dispose of the liquid appropriately Clean the exterior surfaces of the RapidStill II using a soft cloth and a solution of mild soap and water to remove any spilled chemicals or deposits Examine the boiler for any build up of deposits Accumulate deposits in the boiler may be removed by dilute solution of hydrochloric acid or by using commercially available descaling solutions that are compatible with glass USE APPROPRIATE PROTECTIVE SAFETY EQUIPMENT WHEN HANDLING CLEANING SOLUTIONS ALWAYS FOLLOW THE CLEANING SOLUTION INSTRUCTIONS REGARDING THEIR USE SAFETY PRECAUTIONS TO BE FOLLOWED AND DISPOSAL For instructions on how to remove the boiler refer to Removing the Boiler in the Service section of this manual on page 20 Examine all plumbing and steam lines ensuring that the tubing is intact Examine all tubing connections Examine the connection stopper for deterioration or cracking 17 EXPENDABLES The following is a brief list of replacement parts PART NO DESCRIPTION 13444 Fuse 15 Amp 65230 Boiler Flask 65394 Heating Element 65436 Condenser Extension 13594 Plastic Check Valve 13022 Switch Roc
3. Part Number Description 65200 RapidStill II 65441 Instruction Manual Installation Kit Contains hoses and fittings INTRODUCTION General Description The Labconco RapidStill is designed specifically for the determination of macro concentrations of nitrogen The RapidStill II performs rapid steam distillation from sulfuric acid digest prepared from nitrogen bearing materials such as food products feeds grains soils plant tissue wastewater effluent organic wastes etc Sample digestions are accomplished using Labconco s Rapid Digestor systems described in the Accessories section of this manual EEE EEG LABCONC Figure 1 INTRODUCTION Performance The RapidStill II produces steam by heating a 1 liter flask boiler with a 1200 watt heating element Activation of the heater the addition of water to the boiler and the addition of NaOH to the sample are all controlled by switches on the front control panel of the unit An electric timer on the control panel allows the distillation time to be set from 0 to 15 minutes Typical distillation times range from 5 to 10 minutes INTRODUCTION Component Identification Figure 2 1 2 3 4 5 6 7 8 9 Boiler Water Switch This momentary contact switch fills the boiler with water It is interlocked to prevent its operation during the heating of the boiler Water should never be added to the boiler when it is hot and low on wa
4. out Replace the fuse with a proper replacement part only DO NOT attempt to replace the fuse with one of a higher amperage rating To reinstall the fuse reverse the above steps Removing the Boiler 1 2 3 4 5 Unplug the RapidStill II from electrical service Turn the unit around to gain access to the boiler flask Remove the head of the boiler by pulling it straight up If the head is stuck onto the boiler apply water to the joint to loosen it Pull the ring that secures the boiler straight up until it clears the neck of the boiler flask The boiler can now be removed To reinstall the boiler reverse the above steps 20 SERVICING THE RAPIDSTILL II Heating Element Replacement 1 2 3 4 5 6 7 8 9 Unplug RapidStill II Remove the boiler as described on page 20 Remove the perforated screen surrounding the heating element by removing the three screws that secure it Disconnect the two heating element wires from the wiring harness by pulling the electrical connectors straight apart Remove the ground wire from the bottom of the heater cup by pulling the wire straight down Remove the four nuts and lockwashers that secure the heating element cup and its platform to the frame of the RapidStill II Pull the heating element cup and its platform straight away from the frame Remove the heating element cup from its platform by removing the three screws on the
5. underside of the cup Remove the heating element from the cup by removing the two heating element bulkhead nuts located on the bottom of the cup Pull the element and its wires straight out of the cup Install the new element by reversing the above steps Condenser Extension Replacement 1 2 3 4 5 6 Rotate the safety screen assembly up until it is fully open Loosen the knurled nut that secures the condenser extension to the distribution head Remove the plastic clamp that connects the extension to the condenser While supporting the condenser use a Phillips screwdriver to remove the screws that secure the condenser bracket straps to the condenser bracket Rotating the condenser out of the way pull the extension straight out of the distribution head Remove the knurled nut and its sealing ring from the old extension tube and install it on the new tube noting the correct orientation of the nut and washer Install the new extension tube orienting the drip point of the tube to the bottom Reverse steps 1 4 to complete the installation 21 SERVICING THE RAPIDSTILL II Timer Replacement 1 Unplug the RapidStill II from electrical service 2 Remove the four screws that secure the front panel on the base of the unit and pull the panel straight out 3 Using an allen wrench loosen the two set screws that secure the timer knob on its shaft Pull the knob straight off 4 Disconnect the elec
6. RapidStill II 65200 INSTRUCTION MANUAL Product designs are subject to change without notice 2002 Labconco Corporation 65441 REV B ECO A631 Printed in U S A TABLE OF CONTENTS Preface Introduction Components Shipped 1 General Description 2 Performance 3 Component Identification 4 Installation 4 Location 10 Electrical Connection 10 Water Connection 10 Drain Connection 11 NaOH Pump Connection 11 Optional Water Inlet Kit 12 Rear View of Standard RapidStill II 13 Rear View of RapidStill II w Optional Water Inlet Kit Installed 14 Safety Precautions 15 Normal Operation Standard Operating Procedure 16 Routine Maintenance 17 Expendables 18 Cleaning 19 Servicing the RapidStill II Fuse Replacement 20 Removing the Boiler 20 Heating Element Replacement 21 Condenser Extension Replacement 21 Timer Replacement 22 NaOH System Service 22 Replacement Parts 24 Dimensions 26 TABLE OF CONTENTS Specifications Wiring Diagram Troubleshooting References Warranty Shipping Claims Accessories Contacting Labconco 27 28 29 31 32 33 34 35 INTRODUCTION Components Shipped Carefully check the contents of the carton for damage that might have occurred in transit Do not discard the carton or packaging material until all components have been checked against the following component list and the equipment has been installed and tested As shipped the carton should contain the following
7. ain connected to an appropriate supply of feed water tap water 12 INSTALLATION Rear View of Standard RapidStill II CONDENSER INLET FITTING RIGID PLASTIC TUBING FLOW RESTRICTOR ASSEMBLY OPTIONAL WATER INLET HOLE Tess C WATER INLET FITTING Figure 6 INSTALLATION Rear View of RapidStill II with Optional Water Inlet Kit Installed PLUG BRAIDED TUBE ASSEMBLY CONDENSER INLET FITTING UPPER BULKHEAD PURIFIED WATER LOWER BULKHEAD TAP WATER Figure 7 SAFETY PRECAUTIONS The disposal of substances used in connection with this equipment may be governed by various federal state or local regulations users of this equipment are urged to become familiar with any regulations that apply in the user s area concerning the dumping of waste materials in or upon water land or air and to comply with such regulations The RapidStill II should not be operated in damp conditions or those suspect of an explosion and should be situated to allow adequate room and ventilation during its normal usage The RapidStill II employs the following electrical devices heating element hot water steam pressurized water and steam lines Care should be taken when installing operating or servicing the unit Ensure that the RapidStill II is connected to electrical service in accordance to local and national electrical codes Failure to do so may create a fire or electrical hazard T
8. d built in construction for maximum refluxing and digestion speed Made of borosilicate glass with heavy retention lip and round bottom Volumetric Digestion Tube Package of 25 Has an easy to read calibration mark at 250 ml and built in constriction for maximum refluxing and digestion speed Made of borosilicate glass with heavy retention lip and round bottom Optional Water Inlet Kit Allows the user to connect the condenser and the boiler to separate water supplies 34 CONTACTING LABCONCO If you have any questions that are not addressed in this manual or if you need technical assistance please contact Labconco s Customer Service Department at 1 800 821 5525 Labconco s Product Service Department at 1 800 522 7658 or either department at 1 816 333 8811 between the hours of 7 00 a m and 6 00 p m Central Standard Time Labconco s mailing address is Labconco Corporation 8811 Prospect Avenue Kansas City Missouri 64132 2696 Visit Labconco through the Internet at http www labconco com or e mail labconco labconco com 35
9. er Fill Valve Tubing Silicone 1 2 x 5 16 inch Tubing Silicone 9 32 x 5 32 inch Flow Restrictor Assembly Peristaltic Pump Tube Fuse 15 Amp Figure 9 REPLACEMENT PARTS ITEM 13 14 15 16 17 18 19 20 21 22 23 24 QTY e e e e e e e uM N PART NO 13033 13022 65229 65206 65207 65203 65212 65436 65410 65213 2128801 65434 DESCRIPTION Switch Momentary Contact Switch DPDT Connection Stopper Cap GL 18 with gasket Dispensing Tube NaOH Distribution Head Cap GL 32 with gasket Condenser Extension Condenser Ventilation Valve Distillation Outlet Tube Timer Assembly Figure 10 25 DIMENSIONS ne 12 1 2 29 3 4 A FRONT SIDE Figure 11 26 SPECIFICATIONS Electrical Requirements Heating Element Boiler Capacity Condenser Flow Rate Timer 115 VAC 15 Amps 60 Hz single phase 1200 Watt 115 VAC liter total volume 750 ml operating volume 1 gallon per minute 3 8 liters per minute 0 15 minutes infinitely adjustable 27 WIRING DIAGRAM 2 m gt x Q lt a Figure 12 28 TROUBLESHOOTING PROBLEM Unit will not operate at all Boiler doesn t fill Heating element doesn t work NaOH pump doesn t run NaOH pump runs but doesn t pump CAUSES Tripped circuit breaker Blown fuse Power cord not plugged in Boiler Heater switch is on Coolin
10. ewing slot fill the boiler approximately 2 3 full or to the top line of the flask If the boiler fills too slowly slightly increase the flow rate of the cooling water supply If the Optional Water Inlet Kit is installed and the boiler fills too slowly increase the pressure or flow rate of the purified water supply When the proper water level is obtained release the switch Turn the Boiler Heater switch to the position After approximately 10 minutes or when the water in the boiler is at a steady boil the unit is ready for operation Place the digestion tube with a digested sample in the RapidStill IL giving the tube a slight twist to assure a complete seal Place a receiver flask under the Distillate Outlet Tube Make sure that the outlet tube is fully submerged Add NaOH solution to the digestions tube by depressing the NaOH Addition switch For each 5 ml of concentrated sulfuric acid used in the digestion process add approximately 15 ml of 50 NaOH solution to make the distillation solution strongly alkaline Use the graduated decal on the front panel of the RapidStill II as an approximate gauge of the volume in the digestion tube Turn the distillation Time switch to the desired time setting Be sure to allow enough time for the distillation solution to reach boiling When the distillation is completed the unit will return to a standby position with the boiler heater still in operation Remove the digest
11. g water off or flow rate insufficient Water fill valve plugged or defective Boiler Water switch defective Heating element is defective Boiler Heater switch is defective Boiler Heater switch is off Distillation Timer is set in the timing mode NaOH pump is defective NaOH tube is kinked or restricted Peristaltic pump tube damaged Peristaltic pump is damaged 29 CORRECTIVE ACTION Check facility s circuit breaker Replace fuse Plug in cord Turn off boiler heater before filling Check flow rate of condenser cooling water Clean inlet screen of filter replace valve Replace switch Replace heating element Replace switch The boiler heater must be on for the NaOH pump to operate The Distillation timer must be set to 0 for the NaOH pump to work Replace the NaOH pump Check all lines for kinks or blockage Replace peristaltic pump tube Replace peristaltic pump TROUBLESHOOTING PROBLEM Water is noisy when flowing through the unit Steam drains erratically steam valve is noisy during standby Boiling flask breaks Recoveries are low Recoveries are too high CAUSES Excessive water flow rate Drain hose is kinked or elevated above the drain pipe Flask has gone dry Water added when boiler is dry or low on water and hot Viton seal is leaking Receiving tube is not completely submerged Not collecting enough distillate Excessive NH in feed water
12. he RapidStill II is designed to be connected to a cold potable water supply purified by municipal water treatment facilities The installation of the optional water inlet kit allows for the use of purified water to supply the boiler Never connect the RapidStill II to non potable unprocessed surface or well water systems The use of inadequate water supplies may damage the unit Always wear appropriate eye protection protective gloves and clothing when using the RapidStill II Never operate the RapidStill II without the Safety Screen and Safety Door in their proper position Never turn on the boiler heater when the boiler flask is dry or low on water Do not let the boiler run dry Do not attempt to refill the boiler when it is dry or low on water and hot Failure to ensure proper water level in the boiler or attempting to fill it when hot may result in the breakage of the boiler flask and or damage to the heating element At then end of the day rinse the caustic delivery system with purified water Remove any accumulated spillage or deposits from the surfaces of the unit to prevent corrosion or damage 15 NORMAL OPERATION Standard Procedure 1 2 3 4 5 6 7 8 9 10 11 Turn on the cooling water allowing it to flow through the condenser The flow rate will be regulated to 1 gallon per minute 3 8 liters per minute Depress the Boiler Water switch Looking through the Boiler vi
13. he infinitely adjustable 0 15 minute timer controls the dispensing of steam into the digestion tube It is interlocked to function only when the boiler heater is on As an additional safety measure NaOH cannot be dispensed into the digestion tube when the timer is in operation Spillage Tray The spillage tray is designed to collect spilled reagents and overflow The tray is removable and may be cleaned with ordinary soap and water INTRODUCTION Component Identification INTRODUCTION Component Identification Figure 4 18 19 20 21 22 23 24 25 26 27 28 Heater Cup Assembly The heater cup assembly consists of the heater cup to support the boiler and the heating element itself Boiler The 1 liter boiler contains the boiling water that is the source of steam for the distillation Water Fill Valve The valve dispenses water into the boiler when it is energized The inlet of the valve is equipped with a filter screen to prevent fouling with particulate matter Plastic Check Valves These valves function as vacuum breaks preventing negative pressurization of the system after it is shut off Steam Control Valve The steam control valve directs steam from the boiler to the drain pipe during standby or the steam delivery tube during distillation The valve is controlled by the timer switch Drain Pipe The drain pipe acts as a condenser for the steam not used in the distilla
14. iding our customers with quality equipment and service after the sale Part of this objective involves keeping you informed of changes and new product additions We therefore request that you take a moment to fill out the product registration card so we many know your location as well as some of the reasons that prompted you to purchase our product Labconco provides a warranty on all parts and factory workmanship The warranty includes areas of defective material and workmanship provided such defect results from normal and proper use of the equipment The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco whichever is sooner except the following e Purifier Delta Series Biological Safety Cabinets carry a three year warranty from date of installation or four years from date of shipment from Labconco whichever is sooner e Carts carry a lifetime warranty e Glassware is not warranted from breakage when dropped or mishandled This limited warranty covers parts and labor but not transportation and insurance charges In the event of a warranty claim contact Labconco Corporation or the dealer who sold you the product If the cause is determined to be a manufacturing fault the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation Under no circumstances shall Labconco Corporation be liable for indirect consequen
15. ion tube using appropriate heat and chemically resistant gloves If there are to be additional distillations and the boiler water level is low turn the Boiler Heater switch off and depress the Boiler Water switch on Allow the boiler to refill with water release the Boiler Water switch and turn the Boiler Heater switch on When the water in the boiler resumes boiling the RapidStill II is ready for another distillation Titrate the distillate in the receiving flask If the temperature of the solution exceeds 120 F 50 C check the flow rate of the condenser cooling water 16 ROUTINE MAINTENANCE Under normal operation your RapidStill II will require little routine maintenance The following maintenance schedule is recommended After Every Day 1 2 Weekly 1 2 Rinse the caustic pump its delivery system and the distribution head as follows a Install a clean empty digestion tube in place Remove the caustic supply tubing from the caustic vessel and place it in a vessel of purified water b Turn on the cooling water and fill the boiler as described on page 16 c Turn on the boiler heater d Depress NaOH Addition switch and hold it on until all of the caustic has been purged out of the system and into the distillation tube e Remove the digestion tube and dispose of the liquid appropriately f Replace the digestion tube and fill it approximately half full by depressing the
16. ker DPDT 13033 Switch Rocker Momentary Contact 16240 Tubing Silicone 1 2 x 5 16 inch ordered by the foot 16241 Tubing Silicone 9 32 x 5 32 inch ordered by the foot 65448 Peristaltic Pump Tube 65206 Cap GL 18 with gasket 65212 Cap GL 32 with gasket 18 CLEANING Every day the caustic pump delivery system and distribution head should be cleaned as described in the ROUTINE MAINTENANCE section of this manual Accumulated deposits or scale in the boiler may be removed by removing the boiler and washing it with a dilute solution of hydrochloric acid or a commercially available scale remover that is compatible with glass USE APPROPRIATE PROTECTIVE SAFETY EQUIPMENT WHEN HANDLING CLEANING SOLUTIONS ALWAYS FOLLOW THE CLEANING SOLUTION INSTRUCTIONS REGARDING THEIR USE SAFETY PRECAUTIONS TO BE FOLLOWED AND DISPOSAL For instruction on how to remove the boiler refer to the Removing the Boiler in the SERVICE section of this manual The exterior of the unit should also be cleaned after each work session using a soft cloth and a solution of mild soap and water to prevent the accumulation of deposits 19 SERVICING THE RAPIDSTILL II Fuse Replacement 1 2 3 4 Unplug the unit from electrical service Using a small screwdriver or coin turn the slotted fuse holder turn counterclockwise Pull the fuse and holder straight out Remove the fuse from its holder by pulling the fuse straight
17. let The drain hose connection to the drain system must meet all applicable local standards for drain connections DO NOT restrict the drain hose or its connections Restrictions of the drain line may produce a pressure buildup in the RapidStill II resulting in damage to the unit and water leakage NaOH Pump Connections Using either the silicone tubing supplied in the installation Kit or another acceptable type of tubing connect the NaOH pump inlet quick connector to the tubing Connect the connector to the pump inlet by pressing it straight in until the connector clicks and locks in place The connector can be removed by depressing the metal button on the body of the connector and pulling the connector straight out Place the other end of the tubing into the user supplied caustic container Provisions should be made for the easy removal of the tube from the caustic container and its placement into a container of purified water for rinsing of the system at the end of each work session 11 INSTALLATION Optional Water Inlet Kit With the purchase and installation of the Optional Water Inlet Kit part 65442 two separate water supplies may be used to feed the RapidStill ordinary tap water may be used to supply the condenser while purified water is fed to the boiler To function properly the purified water source must be capable of delivering 1 gallon 3 8 liters per minute at a minimum of 5 PSI The purified water supply press
18. on and dispenses steam directly into the digestion tube Viton is a registered trademark of E I Du Pont de Nemours amp Co Teflon is a registered trademark of E I Du Pont de Nemours amp Co INTRODUCTION Component Identification INTRODUCTION Component Identification Figure 3 10 11 12 13 14 15 16 17 Condenser Extension The condenser extension is a replaceable glassware fitting that connects the condenser and distribution head Condenser The RapidStill II is equipped with a combined Allihn and spiral condenser for efficient recovery of the distillate Ventilation Valve The ventilation valve prevents the distillate from being aspirated back into the condenser after the distillation is completed If the valve sticks closed remove it and wash out any material accumulated inside the valve Safety Screen The plastic safety screen is designed to protect the operator The screen should always be in the closed position during operation of the RapidStill II Boiler Viewing Slot Looking through this slot the operator can easily inspect the water level in the boiler Low and high water level marks are on the boiler flask to ease the inspection and addition operations Distillate Outlet Tube This tube carries distillate from the condenser to the solution in the receiving flask The bulb of the tube must be totally immersed in the receiving solution Distillation Timer Switch T
19. ps and dedicated to the RapidStill II Water Connection The feed water should be municipal drinking water grade and of sufficient quality to prevent or minimize scaling of the boiler The feed water should have a minimum supply volume of 1 gallon 3 8 liters per minute at 10 PSI Using the supplied braided water line connect the tube to the water inlet fitting on the rear of the RapidStill II as shown in Figure 4 To connect or disconnect the fittings follow the instructions in Figure 5 below If your feed water promotes excessive scaling of the boiler or has high NH3 levels you may wish to install the Optional Water Inlet Kit part 65442 described on page 12 1 Tubing should have tube support inserted if flexible 2 Moisten the end of the tubing with water and insert straight into the fitting until the tube bottoms on the fitting shoulder 3 Toremove the tube from the fitting press the gray collar in and pull the tubing straight out z Figure 5 10 INSTALLATION Drain Connection Using the supplied molded drain hose connect and clamp the hose to the drain outlet located at the bottom of the drain pipe The drain hose should be routed to an appropriate drain system rated for a minimum capacity of 2 gallons 7 6 liters per minute The RapidStill II s drain pipe is designed for gravity drainage The drain hose and all connections must be below the level of the drain pipe out
20. rn this product by accepting this approval the user assumes all responsibility and liability for biological and chemical decontamination and cleansing Labconco reserves the right to refuse delivery of any products which do not appear to have been properly cleaned and or decontaminated prior to return 33 ACCESSORIES Accessory Part 23080 23012 23540 2350025 2304005 2304025 2303005 2303025 65442 Description Rapid Digestor 4 Temperature control unit with indicator light adjustable from ambient to 450 C and 4 place digestion unit designed for 250 ml digestion tubes not included Rapid Digestor 25 Temperature control unit with light adjustable from ambient to 450 and 25 place digestion unit designed for 250 ml digestion tubes not included 4 Place Fume Removal System Borosilicate glass manifold with 4 eductors designed to rest atop the digestion tubes A water aspirator not included is required 25 Place Fume Removal System Borosilicate glass manifold with 25 eductors designed to rest atop the digestion tubes A water aspirator for 40 PSI water pressure is included Straight Digestion Tube Package of 5 Made of borosilicate glass with heavy retention lip and round bottom Straight Digestion Tube Package of 25 Made of borosilicate glass with heavy retention lip and round bottom Volumetric Digestion Tube Package of 5 Has an easy to read calibration mark at 250 ml an
21. ter less than full or dry Allow the boiler to cool before adding water Boiler Heater Switch The boiler heater switch activates the boiler heating element The Boiler Heater should never be turned on when the boiler is dry or low on water NaOH Addition Switch This momentary contact switch activates the NaOH pump to pump caustic from a user supplied vessel into the digestion tube The switch is interlocked to operate only when the boiler heater is on At the end of every day the NaOH pump lines must be rinsed with purified water Digestion Tube Clamping Device The clamping device quickly and securely locates the digestion tube against the connection stopper Safety Door The safety door surrounds the digestion tube and is designed to protect the operator The door should always be in the closed position during operation of the RapidStill II NaOH Delivery Tube This tube is used to dispense the user supplied caustic directly into the digestion tube Connection Stopper The Viton stopper located on the bottom of the distribution head seals the digestion tube to the head The connection stopper should be inspected and cleaned after every operating session of the unit Distribution Head This distribution head acts as a junction for the steam and NaOH delivery tubes The central part of the distribution head acts as a trap by preventing the NaOH from entering the receiving flask Steam Inlet Tube The steam inlet tube is PTFE Tefl
22. tial or special damages of any kind This statement may be altered by a specific published amendment No individual has authorization to alter the provisions of this warranty policy or its amendments Lamps and filters are not covered by this warranty Damage due to corrosion or accidental breakage is also not covered WARNING The disposal and or emission of substances used in connection with this equipment may be governed by various federal state or local regulations All users of this equipment are urged to become familiar with any regulations that apply in the user s area concerning the dumping of waste materials in or upon water land or air and to comply with such regulations 32 SHIPPING CLAIMS If shipment is received in visibly damaged condition be certain to make a notation on the delivering carrier s receipt and have his agent confirm the damage on your receipt Otherwise the damage claim may be refused If concealed damage or pilferage is discovered notify the carrier immediately and retain the entire shipment intact for inspection Interstate Commerce Commission rules require that the claim be filed with the carrier within 15 days after delivery NOTE Do not return goods Goods returned without prior authorization will not be accepted Labconco Corporation and its dealers are not responsible for shipping damage Claims must be filed directly with the freight carrier by the recipient If authorization has been received to retu
23. tion and as a drain for the condenser cooling water DO NOT restrict the discharge from the drain pipe or its hose The RapidStill II may be damaged by high water pressure Flow Restrictor The flow restrictor prevents the cooling water flow rate from exceeding 1 0 gallon per minute This minimizes water usage and prevents damage to the unit NaOH Pump The peristaltic pump dispenses a user supplied caustic solution from its container directly into the digestion tube The pump inlet and outlet are equipped with quick connects to reduce the possibility of spillage during maintenance The pump must be rinsed with purified water at the end of every work day to prevent damage to the pump or its fittings Water Inlet Fitting The water inlet fitting is a push on style fitting designed to connect tot the feed water line supplied in the installation Electrical Connector The electrical connector mates with the power cord supplied in the installation kit Fuse The 15 amp fuse protects the RapidStill II from an electrical overload Replace this fuse with the appropriate replacement part NEVER attempt to install a fuse with a higher amperage rating INTRODUCTION Component Identification INSTALLATION Location The RapidStill II should be located on a level work surface adjacent to appropriate electrical water and drain connections Electrical Connection The electrical outlet should be rated for 115 VAC 60 Hz 15 Am
24. trical connections on the timer noting the terminals orientation 5 Using the proper wrench loosen the hex nut that secures the timer to the front panel and pull the timer out of the panel 6 Install the new timer by reversing the above steps NaOH System Service The tubing in the NaOH delivery system should not require replacement if properly rinsed after each work session To replace the peristaltic pump tube proceed as follows 1 2 3 4 5 6 7 8 If possible purge the NaOH delivery system and peristaltic pump with purified water as described in the Routine Maintenance section on page 17 Unplug the RapidStill II from electrical service Turn the unit around to gain access to the peristaltic pump Remove the four small Phillips screws as shown in Figure 8 Remove the pump cover exposing the pump tube Pull the pump tube straight out of the pump housing Thoroughly rinse the tube and remove the pump fittings and clamps Retain the fittings and clamps for use on the new tube Install the new tube by reversing the above steps 22 SERVICING THE RAPIDSTILL II Figure 8 REPLACEMENT PARTS ITEM QTY ee ON PART NO 65394 65230 65416 65435 13594 13635 44115 16240 16241 65388 65448 13444 DESCRIPTION Heating Element Boiling Flask Boiler Head Balance Tee Plastic Check Valve Steam Control Valve Wat
25. ure should not exceed 20 PSI The kit is installed as follows 1 2 3 4 5 6 7 8 9 10 Unplug the RapidStill II and disconnect the feed water and drain lines so the unit can be turned around Turn the unit around and locate the water inlet fitting as shown in Figure 6 Locate the optional water inlet hole just above the water inlet fitting as shown in Figure 6 Install the supplied bulkhead union in a manner similar to the water inlet fitting below it DO NOT overtighten the nut on the bulkhead union it may damage the fitting Remove the flow restrictor assembly from the T shaped fitting Discard the short length of rigid plastic tubing that runs from the outlet of the flow restrictor to the T shaped fitting Disconnect the condenser inlet fitting from the T shaped fitting as shown in Figure 6 Plug the flow restrictor outlet into the condenser inlet fitting as shown in Figure 7 Install the braided tube assembly supplied with the kit from the bulkhead union installed in Step 4 to the T shaped fitting Install the supplied plug into the open port of the T shaped fitting When completed the installation should appear as shown in Figure 7 The upper bulkhead fitting that was just installed supplies the boiler with water and may be connected to a purified water source The lower bulkhead fitting the original fitting will now supply only the condenser with cooling water and should rem
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