ControlLogix Controller and Memory Board Installation Instructions
Contents
1. of the memory board 3 Line up the connectors 4 Place your hands on the boards over the connectors and gently squeeze them together 5 Make sure that the tabs on the memory board extend through the slots on the plastic housing of the controller Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 21 Replace the Side Plate F SS S 40019 1 Line up the hinge tabs on the side plate with the s housing of the controller 2 Gently press the side plate against the controller 3 Replace the screws Attach Labels ots in the plastic To identify which memory board is installed place the memory board label on the side of the controller SSS msi 40019 Publication 1756 IN101L EN P June 2008 22 ControlLogix Controller and Memory Board Installing a CompactFlash Card in a Controller 1784 CF64 or 1784 CF128 Industrial CompactFlash Card provides nonvolatile memory for a ControlLogix5561 ControlLogix5562 ControlLogix5563 ControlLogix5564 or a ControlLogix5565 controller Install a CompactFlash Card in a Series A Controller 1 Lay the controller on its side with the front facing to the left 2 Raise the locking clip all the way up 3 Insert the CompactFlash card into the socket at the bottom of the contr2. 1 If the OK status indicator is flashing green wait until it turns solid green roo cS cy D L D Z AS D E D Open the door of the controller Push and hold the CompactFlash latch to the left Push the eject button and remove the card Release the latch Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 25 Connecting a Battery When you connect or disconnect the battery an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding For Safety information on the handling of lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 NOV04 ATTENTION A To prevent possible battery leakage even if the BAT status indicator is off replace a 1756 BA1 or 1756 BA2 battery according to the following schedule If the temperature 1 in Replace the battery within below the chassis is 0 35 C 32 95 F No required replacement 36 40 C 96 8 104 F 3 years 41 45 C 105 8 113 F 2 years 46 50 C 114 8 122 F 16 months 51 55 C 123 8 131 F 11 months 56 60 C 132 8 140 F 8 months ATTENTION gt f Store batteries in a cool
3. ControlLogix5561 Not available for this ControlLogix5562 controller ControlLogix5563 ControlLogix5564 ControlLogix5565 Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 13 Optional Components Description Add nonvolatile memory Controller Component ControlLogix5550 Not available for this controller ControlLogix5555 Memory board NK _ So ne ControlLogix5561 ControlLogix5562 ControlLogix5563 ControlLogix5564 ControlLogix5565 1784 CF64 Industrial CompactFlash Card 31376 M Maintain memory longer than is available with the battery ControlLogix5550 Not available for this controller ControlLogix5555 ControlLogix5561 Series A ControlLogix5562 Series A ControlLogix5563 Series A ControlLogix5561 Seri ControlLogix5562 Seri ControlLogix5563 Seri ControlLogix5564 Seri ControlLogix5565 Seri es B es B es B es B es B 1756 BATM ControlLogix battery module 31298 Not available for this controller 1 Series B controllers use the battery differently than previous controllers Battery life depends on chassis temperature project size and how oft ten you cycle power Battery life no longer depends on whether or not the controller has power Publication 1756 IN101L EN P June 2008 14 ControlLogix Controller and Memory Board Memory Board Controller Memory Board Co
4. 28 ControlLogix Controller and Memory Board Installing the Controller into the Chassis When you install a ControlLogix controller you can e place the controller in any slot e use multiple controllers in the same chassis You can install or remove a ControlLogix controller while chassis power is on and the system is operating When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location A installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation 1 Insert the key into the controller penne 2 Turn the key to the PROG position OK lt 3 Align the circuit board with the top and bottom guides in the chassis 4 Slide the module into the chassis making sure it is flush with the power supply or other modules and the top and bottom latches are engaged Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 29 Check the BAT Status Indicator 1 Turn on the chassis powet RUN EN E 1 0 FORCE MEE DEN RS232 BAT EEE MEE 0K RUN REM PROG 42525 2 Ifthe BAT status indicator is on see the following step if the BAT s
5. tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to sl is equipment by using screws tl iding latches threaded connectors or other means provided with this product ubstitution of components may mpair suitability for Class Division 2 e If this product contains batteries they must only be changed in an area known to be nonhazardous e ERZ Publication 1756 IN101L EN P June 2008 RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe Division 2 e S assurer que l env
6. 2000 MHz e 10V m with 200 Hz 50 Pulse 100 AM at 900 Mhz e 10V m with 200 Hz 50 Pulse 100 AM at 1890 Mhz e 1V m with 1 kHz line wave 80 AM from 2 0 2 7 GHz Publication 1756 IN101L EN P June 2008 46 ControlLogix Controller and Memory Board Certifications ControlLogix Controller Certifications Cat No Certification Description 1756 L1 1756 L55 UL UL Listed Industrial Control Equipment See UL File E65584 CSA Certified Process Control Equipment See CSA File LR54689C CSA CSA Certified Process Control Equipment for Class 1 Division 2 Group A B C D Hazardous Locations See CSA File LR69960C European Union 2004 108 IEC EMC Directive compliant with e EN 61326 1 Meas Control Lab Industrial Requirements e EN 61000 6 2 Industrial Immunity vs e EN 61000 6 4 Industrial Emissions e EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions European Union 94 9 EC ATEX Directive compliant with EEx EN 60079 15 Potentially Explosive Atmospheres Protection n Zone 2 Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 47 Certifications ControlLogix Controller Certifications 1 Cat No 1756 L61 1756 L62 1756 L63 1756 L64 1756 L65 Certification c UL us Description UL Listed Industrial Control Equipment certifie
7. dry environment We recommend 25 C 77 F with 40 60 relative humidity You may store batteries for up to 30 days between 45 85 C 49 185 F such as during transportation To avoid leakage or other hazards do not store batteries above 60 C 140 F for more than 30 days Publication 1756 IN101L EN P June 2008 26 ControlLogix Controller and Memory Board Install a Battery in a Series A Controller For a series A controller connect only a 1756 BA1 battery or a 1756 BATM i battery module Other batteries may damage the controller 1 Insert and connect the battery as shown 2 Write the date on the battery label 3 Attach the label to the inside of the controller door Top No Connection Middle Black Lead Bottom Red Lead Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 27 Install a Battery in a Series B Controller For a series B controller connect only a 1756 BA2 battery Other batteries may damage the controller 1 Insert the battery with the arrow pointing up as shown 2 Connect the battery Red Black 3 Write the date on the battery label 4 Attach the label to the inside of the controller door ay O 1 0c0 psr 6 O of mes oo fem CTS8 O O a om i o 1 nie Publication 1756 IN101L EN P June 2008
8. he Product Certification link at http www ab com for Declarations of her certification details Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 49 Add itional Resources These documents contain additional information concerning related Rockwell Automation http www ab com products Con Star ource rolFLASH Firmware Upgrade Kit Quick t publication 1756 0S105 Description Contains information on how to upgrade and manage module firmware Con pub rolLogix Controllers User Manual ication 1756 UM001 Contains information on how to insta configure program and operate a ControlLogix system Con rolLogix Redundancy System User anual publication 1756 UM523 Contains information about ControlLogix redundancy systems and media ControlLogix Chassis Series B Installation Contains information on how to install a Instructions publication 1756 IN080 ControlLogix chassis ControlLogix Power Supplies Installation Contains information on how to install the Instructions publication 1756 IN596 1756 PA75 and 1756 PB75 ControlLogix power supplies Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http ab com Provides declarations of conformity certificates and other cer
9. 2 CSA Certified Process Control Equipment See CSA File LR54689C 756 M CSA CSA Certified Process Control Equipment for Class Division 2 756 M13 Group A B C D Hazardous Locations See CSA File LR69960C 1756 M14 1756 M16 European Union 2004 108 IEC EMC Directive compliant with 756 M22 e EN 61326 1 Meas Control Lab Industrial Requirements 756 M23 CE e EN 61000 6 2 Industrial Immunity 1756 M24 e EN 61000 6 4 Industrial Emissions e EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions European Union 94 9 EC ATEX Directive compliant with EEx EN 60079 15 Potentially Explosive Atmospheres 1 Protection n Zone 2 When product is marked See the Product Certification link at http www ab com for Declarations of Conformity Certificates and other certification details Certifications 1784 CF64 and 1784 CF128 Industrial CompactFlash Card Certification CE Description European Union 2004 108 IEC EMC Directive compliant with e EN 61326 1 Meas Control Lab Industrial Requirements e EN 61000 6 2 Industrial Immunity e EN 61000 6 4 Industrial Emissions e EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick 1 When product is marked See Conformity Certificates and o Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions
10. 2006 Copyright 2008 Rockwell Automation Inc All rights reserved Printed in the U S A
11. Installation Instructions ControlLogix Controller and Memory Board Catalog Numbers 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 1756 L55 1756 L55M12 1756 L55M13 1756 L55M14 1756 L55M16 1756 L55M22 1756 L55M23 1756 L55M24 1756 L61 1756 L62 1756 L63 1756 L64 1756 L65 1756 M1 1756 M7 1756 M3 1756 M12 1756 M13 1756 M14 1756 M16 1756 M22 1756 M23 1756 M24 1784 CF64 1784 CF128 Topic Page Important User Information Explosion Hazards Preventing Electrostatic Discharge Removing Module While Under Power RIUP Environment and Enclosure North American Hazardous Location Approval European Hazardous Location Approval Before You Begin o o N oy A A FP w Replace a Suspected Failed Controller Resolving Common Errors Rockwell ALLEN BRADLEY ROCKWELL SOFTWARE Automation 2 ControlLogix Controller and Memory Board Topic Page Required System Components 12 Firmware Revisions 14 Preparing the Chassis 16 Remove the Controller from the Chassis 16 Installing a Memory Board on a ControlLogix5550 or ControlLogix5555 Controller 17 Installing a CompactFlash Card in a Controller 22 Connecting a Battery 25 Installing the Controller into the Chassis 28 Check the BAT Status Indicator 29 Checking the OK Status Indicator 30 Update the Controller 32 Connecting a Serial Cable 34 Interpreting the Status Indicators 36 Clear a Maj
12. Mode of the Controllers Solid The controller is in Run mode See Choosing the Operating Mode green of the Controllers 1 0 Off elf no devices are in the 1 0 configuration of the controller add the required devices to the 1 0 configuration of the controller elf the controller does not contain a project controller memory is empty download the project to the controller Solid The controller is communicating with all the devices in its 1 0 green configuration Flashing One or more devices in the 1 0 configuration of the controller are green not responding Go online with RSLogix 5000 software and check the 1 0 configuration of the controller Flashing The chassis is bad Replace the chassis red FORCE Off e No tags contain 0 force values e 1 0 forces are inactive disabled Solid e 0 forces are active enabled amber e 1 0 force values may or may not exist e Use caution if you install add a force If you install add a force it immediately takes effect Flashing One or more input or output addresses have been forced to an amber On or Off state but the forces have not been enabled Use caution if you enable 1 0 forces If you enable 1 0 forces all existing 1 0 forces also take effect Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 37 Indicator Status Description RS232 Off There is no activity Solid Data is being received or transmitted green BAT Off Fo
13. c can occur A This could cause an explosion in hazardous location installations Make sure that power is removed or the area is nonhazardous before proceeding Use the serial port for RS 232 communication Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 35 To connect a workstation to the serial port use one of these cables e 1756 CP3 serial cable e 1747 CP3 cable from the SLC product family If you use this cable the controller door may not close Item Description 1 Workstation end 2 Controller end 42576 If you make your own serial cable limit the length to 15 2 m 50 ft wire the connectors as follows and attach the shield to both connectors 2 1 CD 1 CD as Item Description 2 RDX 2 RDX 1 Workstation 3 TXD e 3 TXD 2 Controller 4 DTR 4 DTR COMMON COMMON 6 DSR 6 DSR 7 RTS 7 RTS 8 CTS 8 CTS 9 9 42231 Publication 1756 IN101L EN P June 2008 36 ControlLogix Controller and Memory Board Interpreting the Status Indicators The following table describes the status indicators Indicator Status Description RUN Off The controller is in Program or Test mode See Choosing the Operating
14. connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable This could cause an explosion in hazardous location installations Make sure that power is removed or the area is nonhazardous before proceeding Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when A you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e Use a static safe workstation if available e Store the equipment in appropriate static safe packaging when not in use Removing Module While Under Power RIUP When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation gt i Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 5 Environment and Enclosure ATTENTION A This equipment is i
15. d a network one level do Z Workstation one of the following Linx Gateways Ethernet e Double click the network driver e Select the network and press the gt key communication module e Click the sign backplane controller Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 33 6 Select the controller and click OK Current Revision 1 Con trol Select the new revision for this update FLASH Revision Restrictions Restictions gt 42900 7 Select the revision level to which you want to update the controller and click Next If the Revision list is empty download a new upgrade kit Some older upgrade kits do not work with new controllers For more information refer to the ControlFlash Firmware Upgrade Kit Quick Start publication 1756 05105 8 To start the update of the controller click Finish and then click Yes After the controller is updated the status box displays Update complete 9 Click OK 10 To close ControlFLASH software click Cancel and OK Publication 1756 IN101L EN P June 2008 34 ControlLogix Controller and Memory Board Connecting a Serial Cable WARNING If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable an electrical ar
16. d for US and Canada See UL File E65584 c UL us UL Listed for Class Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E194810 CSA CSA Certified Process Control Equipment See CSA File LR54689C CSA Certified Process Control Equipment for Class Division 2 Group A B C D Hazardous Locations See CSA File LR69960C FM FM Approved Equipment for use in Class Division 2 Group A B C D Hazardous Locations CE European Union 2004 108 IEC EMC Directive compliant with e EN 61326 1 Meas Control Lab Industrial Requirements e EN 61000 6 2 Industrial Immunity e EN 61000 6 4 Industrial Emissions e EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick EEx Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions European Union 94 9 EC ATEX Directive compliant with EN 60079 15 Potentially Explosive Atmospheres Protection n Zone 2 When the product is marked See the Product Certification link at http www ab com for Declarations of Conformity Certificates and other certification details Publication 1756 IN101L EN P June 2008 48 ControlLogix Controller and Memory Board Certifications ControlLogix Memory Board Cat No Certification Description 756 M1 UR UL Recognized Component Industrial Control Equipment See UL 1756 M2 File E65584 1756 M3 ae 6 M1
17. d receive data in response to a message from another controller e All modes produce and consume tags Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 41 Specifications Specifications ControlLogix Controllers Cat No Memory Non Backplane Power Ther Weight volatile Current Dissi mal approx Memory pation Dissi Dataand yesl2 pation Logic 5 1V 24V DC DC 1756 L55M22 750 KB 208 Yes 123 0 014 5 6 W 19 1 0 35 kg KB A A BTU hr 12 5 oz 756 L55M23 1 5MB 0 35 kg 12 5 oz 756 L55M24 3 5MB 1 25 5 7W 19 4 0 36 kg A BTU hr 12 8 oz 756 L61 A 2 MB 478 Yes 120 14 3 5 W 11 9 0 32 kg KB A mA BTU hr 11 3 oz 756 L62 A 4MB 756 L63 A 8 MB 756 L61 B 2 MB 0 35 kg 12 4 oz 756 L62 B 4MB 756 L63 B 8 MB 756 L64 B 16 MB 756 L65 B 32MB Data and logic memory stores tags other than 1 0 produced or consumed tags logic routines and communication with OPC DDE tags that use RSLinx software also uses 1 0 memory 10 memory stores 1 0 tags produced tags consumed tags communication via Message MSG instructions communication with workstations and communication with OPC DDE tags that use RSLinx software also uses data and logic memory 3 Requires a 1784 CF64 Industrial CompactFlash card Publication 1756 IN101L EN P June 2008 42 ControlLogix Controller and Mem
18. ey Publication 1756 IN101L EN P June 2008 8 ControlLogix Controller and Memory Board Before You Begin Read this section for important information about using these products noting that this publication covers the products shown in the table Product Cat No Series ControlLogix5550 controller 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 A ControlLogix5555 controller 1756 L55 1756 L55M12 1756 L55M13 A 1756 L55M14 1756 L55M16 1756 L55M22 1756 L55M23 1756 L55M24 ControlLogix5561 controller 1756 L61 A B ControlLogix5562 controller 1756 L62 A B ControlLogix5563 controller 1756 L63 A B ControllLogix5564 controller 1756 L64 B ControlLogix5565 controller 1756 L65 B ControlLogix5550 memory 1756 M1 1756 M2 1756 M3 A board ControlLogix5555 memory 1756 M12 1756 M13 1756 M14 1756 M16 A board 1756 M22 1756 M23 1756 M24 Industrial CompactFlash 1784 CF64 1784 CF128 A Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 9 Replace a Suspected Failed Controller To replace a failed controller do the following 1 Cycle power to the chassis 2 Make sure the OK status indicator is solid red noting that if the OK status indicator is not solid ted the controller does not require replacement 3 Match the catalog numbers of the controllers and memory boards noting that 1756 Mxxx is the catalog number of the
19. ications ports Surge transient immunity IEC 61000 4 5 e 2 kV line earth CM on communications ports Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 43 ControlLogix Controller Common Specifications 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 1756 L55 1756 L55M12 1756 L55M13 1756 L55M14 1756 L55M16 1756 L55M22 1756 L55M23 1756 L55M24 1756 L61 1756 L62 1756 L63 1756 L64 and 1756 L65 Attribute Conducted RF immunity Value IEC 61000 4 6 e 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MH Z Enclosure type rating None open style Isolation voltage 30V conti e Con inuous Basic Insulation Type RS232 to system trollers type tested to withstand 707V DC for 60 s Wiring category 2 on communications ports Programming cable 1756 CP3 or 1747 CP3 serial cable North American temperature 4A code IEC temperature code 4 Intrinsically safe No Replacement battery 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 756 BA1 0 59 g lithium 756 L55 1756 L55M12 1756 L55M13 1756 L55M14 756 L55M16 1756 L55M22 1756 L55M23 1756 L55M24 756 BA1 0 59 g lithium 756 BA 756 L61 A 1756 L62 A 1756 L63 A 0 59 g lithium 756 L61 B 1756 L62 B 1756 L63 B 1756 L64 B 1756 L65 B 756 BA2 0 50 g lithium 756 BA M battery module 756 BATA 10 g lithium 1 Use this Conductor Category information fo
20. ions section Common Errors Controller Be sure that you All Update the firmware of the controller to the revision that is compatible with your RSLogix 5000 software Controllers ship with firmware that lets you only update them ControlLogix5550 Use the correct memory board one per controller ControlLogix5555 e f you purchased a ControlLogix5555 controller without a memory board you must install a memory board e Use the correct memory board one per controller e Use the correct firmware revision ControlLogix5561 e Do not install a memory board o e Make sure you use the correct firmware ontrolLogixs563 vision ControlLogix5564 ControlLogix5565 Publication 1756 IN101L EN P June 2008 12 ControlLogix Controller and Memory Board Required System Components These components ship with the controller Component Description 7 Series A controllers 1756 BA1 battery LA Series B controllers 1756 BA2 battery J sey You can use these components with the controller To maintain memory longer than is available with the battery this option maintains memory only while the controller is in the chassis Optional Components Description Controller Component Connect a device to the 1756 CP3 serial cable serial port of the controller R for example connect a computer to the controller Increase the memory of the ControlLogix5550 controller ControlLogix5555
21. ironnement est class non dangereux avant de changer les piles ControlLogix Controller and Memory Board 7 European Hazardous Location Approval European Zone 2 Certification The following applies when the product bears the Ex or EEx Marking This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94 9 EC The LCIE Laboratoire Central des Industries Electriques certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres given in Annex II to this Directive Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 15 ee his equipment is not resistant to sunlight or other sources of UV radiation gt i e This equipment must be used only with ATEX certified backplanes e Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with his product gt i e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Equipment must be installed in an enclosure providing at least IP54 protection when applied in Class I Zone 2 environments e This equipment shall be used within its specified ratings defined by Allen Bradl
22. ith 1 kHz line wave 80 AM from 2 0 2 7 GHz Enclosure type rating None open style North American temperature T4A code IEC temperature code T4 Intrinsically safe No Publication 1756 IN101L EN P June 2008 Industrial CompactFlash Card Specifications Industrial CompactFlash ControlLogix Controller and Memory Board 45 Card 1784 CF64 1784 CF128 Attribute Value User available memory 64 MB 128 MB Nonvolatile memory Yes Weight approx 14 2 g 0 5 oz Temperature operating EC 60068 2 1 Test Ad Operating Cold EC 60068 2 2 Test Bd Operating Dry Heat EC 60068 2 14 Test Nb Operating Thermal Shock e 0 60 C 32 140 F Temperature storage EC 60068 2 1 Test Ab Unpackaged Nonoperating Cold EC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat EC 60068 2 14 Shock Test Na Unpackaged Nonoperating Thermal e 40 85 C 40 185 F Relative humidity EC 60068 2 30 Test Db Unpackaged Damp Heat e 5 95 noncondensing Vibration EC 60068 2 6 Test Fc Operating e 2g 10 500 Hz Shock operating EC 60068 2 27 Test Ea Unpackaged Shock e 30g Shock nonoperating EC 60068 2 27 Test Ea Unpackaged Shock e 50g Emissions CISPR 11 e Group 1 Class A ESD immunity IEC 61000 4 2 e 4kV contact discharges e 8kVair discharges Radiated RF immunity IEC 61000 4 3 e 10V m with 1 kHz sine wave 80 AM from 80
23. memory board if one is installed and 1756 Lxxx is the catalog number of the controller as shown in the figure Allen Bradley ControlLogix CAT NO SERIES 1756 M 1756 M Allen Bradley 1756 L ControlLogix CAT NO SERIES 1756 L Publication 1756 IN101L EN P June 2008 10 ControlLogix Controller and Memory Board 4 Insert the battery woo ot Series A Bat 0K Series B RUN REM PROG ET ey 5 Insert the key and turn it to the PROG position 6 Insert the controller into the chassis O _ 5 7 Use ControlFlash software to update the firmware of the controller 8 Download the RSLogix 5000 project to the controller Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 11 Resolving Common Errors Before you change a memory board update the controller to a revision that is compatible with the memory board that you intend to install Make sure you use the correct firmware revision To resolve common errors see the following table For more information on how to avoid these common errors refer to the Memory Board table or Firmware Revis
24. mple did you replace a 1756 M13 memory board with a 1756 M23 memory board The controller is not operational Contact your Rockwell Automation representative or local distributor Yes Go to the next step Reinstall the previous memory board Update the firmware of the controller to a revision that is compatible with the memory board that you intend to install See Firmware Revisions Install the new memory board Determine the color of the OK status indicator If Then Solid green No further actions are required However the revision of firmware must be compatible with your version of RSLogix 5000 software Solid red The controller is not operational Contact your Rockwell Automation representative or local distributor Publication 1756 IN101L EN P June 2008 32 ControlLogix Controller and Memory Board Update the Controller RSLogix 5000 software version 10 0 or later lets you update the firmware of a controller as part of the download sequence To update the controller download your project and follow the prompts of the software 1 Connect the controller or chassis to the same network as your workstation 2 Start ControlFLASH software 3 Click Next 4 Select the catalog number of the controller and click Next 5 Expand the network until you see the controller If the required network is not shown first configure a driver for the network in RSLinx software To expan
25. n A Clear the fault B Download the project to the controller C Return the controller to the Run Remote Run mode Follow these steps if the problem persists A Before you cycle power to the controller record the state of the OK and RS232 status indicators B Contact Rockwell Automation support 61 A To get diagnostic information about the fault see Knowledgebase document A92558072 To get the document see the back of this publication Clear the fault Download the project to the controller Return the controller to the Run Remote Run mode None of the above None of the above Clear the fault Correct the reason for the fault OO gt Q ww Return the controller to the Run Remote Run mode To use the keyswitch of the controller to clear a major fault turn the keyswitch in the following sequence 1 PROG 2 RUN 3 PROG Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 39 Clear a Nonrecoverable Fault 1 Cycle power to the chassis 2 Determine what to do next If the OK status indicator is Then Solid green A Download the project to the controller B Return the controller to the Run Remote Run mode Flashing red A Go online with RSLogix 5000 software and clear the major fault B Download the project to the controller C Return the controller to the Run Remote Run mode Solid red Contact your Rockwell A
26. ntended for use in a Pollution Degree 2 industrial environment in overvoltage Category II applications as defined in IEC publication 60664 1 at altitudes up to 2000 m 6561 ft without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA V2 V1 VO or equivalent if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see e Industrial Automation Wiring and Grounding Guidelines for additional installation requirements Allen Bradley publication 1770 4 1 e NEMA Standards publication 250 and IEC publication 60529 as a
27. ntrolLogix5550 1756 M1 1756 M2 1756 M3 ControlLogix5555 No nonvolatile memory 1756 M12 1756 M13 1756 M14 1756 M16 Nonvolatile memory 1756 M22 1756 M23 1756 M24 ControlLogix5561 Do not install a memory board ControlLogix5562 ControlLogix5563 ControlLogix5564 ControlLogix5565 Firmware Revisions To update the firmware of a controller install a firmware upgrade kit An upgrade kit ships on a supplemental CD along with RSLogix 5000 software To download an upgrade kit go to http www ab com and select Product Support and Firmware Updates Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 15 Use the following table to determine which firmware revisions to use with your controller and memory board combination Controller and Memory Board Combinations Controller and Series Use this revision or later Memory Board 1756 L1 None Any 1756 LIMI 1756 L1M2 1756 L1M3 1756 15512 10 x or later 1756 15513 6 x or later 1756 155M14 756 L55M16 1756 5522 10 x or later 1756 15523 8 x or later 1756 55M24 756 L61 A 12 x or later B 13 40 or later 756 L62 A 12 x or later B 13 40 or later 756 L63 A No CompactFlash card 10 x or later CompactFlash card 11 x or later B 13 40 or later 1756 L64 B 16 or later 1756 L65 B 17 or later Make sure that the firmware re
28. oller 4 Pull the clip forward and then downward until it snaps into place over the card Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 23 Install a CompactFlash Card in a Series B Controller When you insert or remove the CompactFlash card an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding gt i If you are not sure of the contents of the CompactFlash card before you install the card turn the keyswitch of the controller to the PROG position A Depending on the contents of the card a power cycle or fault could cause the card to load a different project into the controller 1 Turn the keyswitch to the PROG position Open the door of the controller Push the CompactFlash latch to the left Insert the CompactFlash card with the A B ISogo pointing left ge ee D Release the latch and make sure it slides over the CompactFlash card Publication 1756 IN101L EN P June 2008 24 ControlLogix Controller and Memory Board Remove a CompactFlash Card from a Series B Controller When you insert or remove the CompactFlash card an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding
29. or Fault 38 Clear a Nonrecoverable Fault 39 Choosing the Operating Mode of the Controllers 40 Specifications 41 Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 3 Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of info
30. ory Board ControlLogix Controller Common Specifications 1756 L1 1756 L1M1 1756 L1M2 1756 L1M3 1756 L55 1756 L55M12 1756 L55M13 1756 L55M14 1756 L55M16 1756 L55M22 1756 L55M23 1756 L55M24 1756 L61 1756 L62 1756 L63 1756 L64 and 1756 L65 Attribute Value Temperature operating EC 60068 2 1 Test Ad Operating Cold EC 60068 2 2 Test Bd Operating Dry Heat EC 60068 2 14 Test Nb Operating Thermal Shock e 0 60 C 32 140 F an gt Temperature storage EC 60068 2 1 Test Ab Unpackaged Nonoperating Cold EC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat EC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock e 40 85 C 40 185 F a Relative humidity EC 60068 2 30 Test Db Unpackaged Damp Heat e 5 95 noncondensing Vibration EC60068 2 6 Test Fc Operating e 2g 10 500 Hz Shock operating EC60068 2 27 Test Ea Unpackaged Shock e 30g Shock nonoperating EC60068 2 27 Test Ea Unpackaged Shock e 50g Emissions CISPR 11 e Group 1 Class A ESD immunity IEC 61000 4 2 e 6kV contact discharges e 8kVair discharges Radiated RF immunity IEC 61000 4 3 e 10V M with 1 kHz sine wave 80 AM from 80 2000 MHz e 10V M with 200 Hz 50 Pulse 100 AM at 900 Mhz e 10V M with 200 Hz 50 Pulse 100 AM at 1890 Mhz e 1V m with 1 kHz line wave 80 AM from 2 0 2 7 GHz EFT B immunity IEC 61000 4 4 e 4 KV at 5 kHz on commun
31. ou may damage the memory board gt f When you connect or disconnect the battery an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding For Safety information on the handling of lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 NOV04 a If your ControlLogix5550 or ControlLogix5555 controller requires a different memory board install or replace the board as described The tools required are e 2 Philips screwdriver e grounding wriststrap Before you replace the memory board determine if you must update the controller firmware Update the Controller Firmware Controller Replacing Memory Board Action with ControlLogix5550 o update is required at this time ControlLogix5555 Same catalog number of o update is required at this time memory board Different catalog number of Before you replace the board memory board pdate the firmware of the For example you are replacing a controller to a revision that is 1756 M13 memory board with a compatible with the memory board 1756 M23 memory board hat you will install Publication 1756 IN101L EN P June 2008 18 ControlLogix Controller and Memory Board Remove the Side Plate of the Controller 1 Lay the controller on its side with the label facing u
32. p 2 Remove the two screws that attach the side plate to the controller while wearing a grounding wriststrap 3 Rotate the side plate A up and unhook it from the controller as shown in the figure 1 y Item Description 1 Side plate J 2 Front of controller 4 2 40017 Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 19 Remove the Existing Memory Board If the controller does not already have a memory board as shown in the figure refer to the Install the Memory Board section 42527 1 Pull the plastic back edge of the controller out slightly to clear the tabs on the memory board 42526 2 Gently separate and remove the memory board from the controller Publication 1756 IN101L EN P June 2008 20 ControlLogix Controller and Memory Board Install the Memory Board 1 Place the memory board over the connector and slide the memory board into the controller 3 S 3 Item Description 1 Tab TT 2 Memory board 40018 2 Pull the plastic back edge of the controller out slightly to clear the tabs
33. pplicable for explanations of the degrees of protection provided by different types of enclosure Publication 1756 IN101L EN P June 2008 6 ControlLogix Controller and Memory Board North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Informations sur l utilisation de cet quipement en environnements dangereux Les produits marqu s CL 1 DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut
34. r a Series A controller the controller does not show this indication Solid For a Series B controller during power down the controller is green saving the project to its internal nonvolatile memory If the BAT status indicator is solid red before you turn off the power the BAT status indicator remains solid red even during the save Solid red If the battery is not installed install a battery If the battery is 95 or more discharged replace the battery OK Off No power is applied When ready turn on power to the controller Flashing If a new controller just out of the box the controller requires a red firmware update See Update the Controller If the controller is not a new controller previously in operation a major fault occurred See Clear a Major Fault Solid red The controller detected a nonrecoverable fault so it cleared the project from memory See Clear a Nonrecoverable Fault Solid The controller is ok green Flashing The controller is storing or loading a project to or from green nonvolatile memory If the controller has a CompactFlash card leave the card in the controller until the OK status indicator turns solid green Publication 1756 IN101L EN P June 2008 38 ControlLogix Controller and Memory Board Clear a Major Fault 1 Go online with RSLogix 5000 software and get the fault code 2 Determine what Fault Type 1 Fault Code 60 o do next Actio
35. r planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Publication 1756 IN101L EN P June 2008 44 ControlLogix Controller and Memory Board ControlLogix Memory Board Specifications 1756 M1 1756 M2 1756 M3 1756 M12 1756 M13 1756 M14 1756 M16 1756 M22 1756 M23 and 1756 M24 Attribute Temperature operating Value EC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock e 0 60 C 32 140 F Temperature storage IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Relative humidity EC 60068 2 30 Test Db Unpackaged Damp Heat e 5 95 noncondensing Vibration IEC 60068 2 6 Test Fc Operating e 2g 10 500 Hz Shock operating IEC60068 2 27 Test Ea Unpackaged Shock e 30g Shock nonoperating IEC60068 2 27 Test Ea Unpackaged Shock e 50g Emissions CISPR 11 e Group 1 Class A ESD immunity IEC 61000 4 2 e 6 kV indirect contact discharge e 8kVair discharge Radiated RF immunity IEC 61000 4 3 e 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz e 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz e 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz e 1V m w
36. rmation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING dentifies information about practices or circumstances that can cause an explosion in N a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT us that is critical for successful application and understanding of ATTENTION dentifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD a Labels may be on or inside the equipment for example a drive or motor to alert A people that dangerous voltage may be present BURN HAZARD PRSS 2 Labels may be on or inside the equipment for example a drive or motor to alert A people that surfaces may reach dangerous temperatures Publication 1756 IN101L EN P June 2008 4 ControlLogix Controller and Memory Board Explosion Hazards An electrical arc can occur if you e insert or remove the CompactFlash card gt i e insert or remove the controller while backplane power is on e connect or disconnect the battery e
37. s 1 440 646 3434 Monday Friday 8 a m 5 p m EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor in order to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Allen Bradley ControlLogix Rockwell Automation RSLogix 5000 TechConnect ControlFlash and RSLinx are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Earope Maddle East Afnca Rockwell Automanon Vorstiaan Boulevard du Souverain 6 11 0 Brussels Belgrum Tel 2 2 665 USUV Fax 52 1 663 EAU Publication 1756 IN101L EN P June 2008 PN 27699 Supersedes Publication 1756 IN101K EN P August
38. tatus indicator is off see Firmware Revisions 3 Check that the battery or battery module is correctly connected to the controller 4 Ifthe BAT status indicator remains on install another battery 5 Ifthe BAT status indicator remains on after you complete the previous step contact your Rockwell Automation representative or local distributor Publication 1756 IN101L EN P June 2008 30 ControlLogix Controller and Memory Board Checking the OK Status Indicator RUN EN 1 0 FORCE Ml MMM RS232 BAT EEE DE OK RUN REM PROG 42525 1 Check the color of the OK status indicator If Then Actions Solid green The controller is OK and its No further actions are required firmware has been updated However the revision of firmware must be compatible with your version of RSLogix 5000 software Flashing red The controller is OK but it requires a Go to Firmware Revisions firmware update Solid red The memory board of the controller Go to the next step may not be compatible with the revision of firmware 2 Determine if this is a ControlLogix5555 controller The controller is not operational Contact your Rockwell Automation representative or local distributor Yes Go to the next step Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 31 Determine if the memory board has been replaced with a memory board with a different catalog number For exa
39. tification details You can view or download publications at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Publication 1756 IN101L EN P June 2008 50 ControlLogix Controller and Memory Board Notes Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 51 Notes Publication 1756 IN101L EN P June 2008 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit bttp support rockwellautomation com Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United State
40. utomation representative or local distributor Follow these steps if the problem persists 1 Before you cycle power to the controller record the state of the OK and RS232 status indicators 2 Contact Rockwell Automation support See the back of this publication Publication 1756 IN101L EN P June 2008 40 ControlLogix Controller and Memory Board Choosing the Operating Mode of the Controllers Do you need to schedule a ControlNet network Yes gt RSLogix 5000 software from No y Do you want to execute the logic in the controller Yes y Do you want the logic to control the output devices No 1 Turn the keyswitch to REM 2 Go online with RSLogix 5000 software and choose Test mode Outputs revert to their configured state for Program mode Do you want to prevent changing the mode Pp y No Turn the keyswitch to PROG Program mode A Turn the keyswitch to A PROG and then to REM Remote Program mode Do you want to prevent RSLogix 5000 software from Yes e changing the mode a e downloading a project No e performing online edits Yes Turn the keyswitch to RUN Run mode y This includes Message MSG instructions IMPORTANT Turn the keyswitch to RUN and then to REM A Remote Run mode e All modes send an
41. vision is compatible with your version of RSLogix 5000 software Publication 1756 IN101L EN P June 2008 16 ControlLogix Controller and Memory Board Preparing the Chassis Before you install a controller e install a ControlLogix chassis e install a ControlLogix power supply Remove the Controller from the Chassis You can install or remove a controller while chassis power is on and the system is operating If you remove the controller all the devices owned by the controller go to their configured fault state When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation 1 Press the locking tabs on the top and bottom of the controller 2 Slide the controller out of the chassis EF 20880 Publication 1756 IN101L EN P June 2008 ControlLogix Controller and Memory Board 17 Installing a Memory Board on a ControlLogix5550 or ControlLogix5555 Controller ATTENTION Before you install or replace the memory board disconnect the battery from the controller Otherwise y
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