Hybrid Manual - Reface Industries
Contents
1. COVER will automatically open 3 Have a small container or receptacle ready in order to catch the Buffing Solution and the Water that will come from the Tube Nozzles during the prep process 4 Located on the front of the VMI Hybrid is the User Keypad On the User Keypad located on the right hand side are two buttons labeled C for Buffing Solution and W for Water Located below these two buttons is the label entitled Prep Line 5 Toactivate the prepping process simply press either the C or the W button Note Both lines can be prepped at the same time but it is recommended that one line SECTION 3 Initial Setup be prepped at a time Once the Buffing Solution and the Water comes out of the designated Tube Nozzles and there is no more air left in the line press either the C button to stop the Buffing Solution flow or press the W button to stop the water flow Installing Center Hub The VMI Hybrid unit comes with two Center Hubs These hubs protect the inside diameter of the disc from collecting any residue during the repair process The Center Hub will need to be replaced after 250 minutes of use This will occur at the same time that the Buffing Solution bottle needs to be replaced The Center Hub should be installed after the Buffing Solution and the Water lines have been prepped Locate the metal Hex shaped post between the two Buffing Pad Holders Take one of the Center Hu2. H Chip No Once the C H Chip is depleted the unit will not allow for any more cycles to be run Once a new C H Chip has been installed the machine will continue with normal operation Why do I have to remove the Water and the Buffing Solution Bottles from the machine for shipping 11 SECTION 9 Since VenMill Industries can not control how your VMI Hybrid is handled when in transit we ask that you remove these bottles to ensure that no water or Buffing Solution is leaked into the machine during the shipping process which could cause damage to the unit What can I do if there is leftover Buffing Solution on my Blu ray disc Each machine has been supplied with a free gift a Cleaning Kit This Kit is intended to be used with your discs Because of the nature of Blu ray discs there may at times be left over Buffing Solution on the disc when coming out of the VMI Hybrid Spray the disc with the Cleaning Solution and then wipe it dry with the provided micro fiber cloth This will remove the left over residue and will render your discs with a mirror finish 22 SECTION 10 Specifications Disconnect unit from supply circuit before opening D connecter du circuit d limentation avant d uvrir WARNING AND CAUTIONS You are cautioned that any changes or modifications not expressly approved in this manual could void your warranty Operating room temperature is 72 F 22 C 12 F 7 C To prevent fi
3. HYBRID Hybrid Combo PACK ives cisetsssciectsecisennaere PN7001 6 sets of Pads 2 Bottles of Buffing Solution 2 Center Hubs 2 jet nozzle caps and 1 C H Chip Hybrid Platen Assembly u ccsscsssseee PN7015 HYBRIDM PNV7000 052212
4. Chip C H Chip The machine will notify the Operator to replace the C H Chip by displaying the RC message All other consumables must be replaced at this time 1 Pull down on the Back Panel Door to expose both the Buffing Solution and Water Bottles 2 Locate the C H Chip positioned between the Buffing Solution and Water Bottles 3 Grab the C H Chip with your Index Finger and Thumb by pulling out towards yourself and completely remove the depleted C H Chip Note For easier access remove either the Buffing Solution Bottle or the Water Bottle 4 Install a new C H Chip 5 After replacing all the other consumables proceed with normal operation 18 SECTION 8 Repacking REPACKING 1 Remove the Buffing Pads and the Center Hub from the inside of the VMI Hybrid 2 Remove the Water and the Buffing Solution Bottles from the inside of the VMI Hybrid 3 Wipe any excess Buffing Solution and or Water from the corresponding tubes with a paper towel 4 Drain both the Water and the Buffing Solution tubing Note For the Buffing Solution line fill the Water Bottle with hot water Place the Buffing Solution tubing into the hot water Press the C button on the front User Keypad Make sure to have a small container ready to catch the draining Buffing Solution Wait until all the Buffing Solution is drained from the tubing You will know when this happens since water will come out of the nozzl
5. Counter Chip C H Chip The VMI Hybrid unit comes with a Consumable Counter Chip which is good for 500 minutes of machine use This chip must be installed in the back of the unit in between the Buffing Solution and the 3 Initial Setup SECTION 3 Water bottles in order to operate the unit The amount of usage on this chip will be displayed on the front User Keypad The Supplies Fuel Gauge located on the front User Keypad will decrease the amount of supplies left on the C H Chip as you continue to use the machine Once this chip is depleted the machine will notify you and no more cycles will be allowed until a new C H Chip is installed NOTE THE VMI HYBRID WILL NOT OPERATE WITHOUT A C H CHIP Power Cord The VMI Hybrid unit comes with a power cord based on the region that the machine is designated for This power cord needs to be installed into the Power Inlet located on back of the unit Then proceed to take the other end of the power cord and plug it into a wall outlet Prepping Consumables Before any discs can be run in the VMI Hybrid it is essential to prep the Buffing Solution and the Water lines WARNING FAILURE TO PREP THE BUFFING SOLUTION amp WATER LINES WILL CAUSE DAMAGE TO BOTH THE DISC AND THE PADS The following is the step by step sequence for prepping the consumables 1 Turn on power to the unit by pressing the ON OFF switch located on the back of the unit to the ON position 2 Upon powering up the TOP
6. G SOLUTION BOTTLE MUST BE REMOVED TO ENSURE THAT THE COMPOUND DOES NOT CURE YOU WILL NEED TO MAKE SURE THAT THE BOTTLE IS SEALED AND CAPPED 5 Now that the Buffing Solution has been replaced proceed by closing the Back Panel Door 6 Press any button on the User Keypad to notify the unit that the Buffing Solution has been replaced 7 Resume normal operation D How to Replace the Center Hub The Center Hub must be replaced at the same time as the Buffing Solution 1 Make sure the Top Cover is in the Open position 2 Locate the Center Hub positioned between the two Buffing Pad Holders 3 Pull the worn Center Hub off the Hex shaped post with your Index Finger and Thumb 4 Take the new Center Hub and line up the Hex shaped opening on the hub to the Hex shaped post 5 Push the Center Hub in as far as it can go 6 Spin the Center Hub by hand to make sure the hub is centered 7 If needed make the proper adjustment Replacing Consumables SECTION 7 8 Ifyou are replacing the Center Hub before the Hybrid has indicated to do so then there are no other steps that need to be performed 9 If you are replacing the Center Hub due to the CC message make sure to replace the Buffing Solution and then press any button on the User Keypad to notify the unit that both the Buffing Solution and the Center Hub have been replaced 10 Resume normal operation E How to replace Consumable Counter
7. How long will a bottle of Buffing Solution last If used properly one bottle of Buffing Solution will last 250 minutes of machine operation You may order consumables through VenMill directly at www venmill com or through one of our current distributors located on our website under the Distributors tab If you have any questions please contact us at 800 928 0090 866 864 0210 Intl or email Sales venmill com How long will a set of Buffing Pads last If used properly one set of Buffing Pads will last 84 minutes of machine operation You may order consumables through VenMill directly at www venmill com or through our current distributors located on our website under the Distributors tab If you have any questions please contact us at 800 928 0090 866 864 0210 Intl or email Sales venmill com VMI HYBRID FAQs 8 10 When should I replace my Platen Pad There is no set life expectancy for the Platen Pad If you notice any imperfections such as rips tears nicks gouges worn spots and or missing material then the Platen Pad must be replaced You may order consumables through VenMill directly at www venmill com or through one of our current distributors located on our website under the Distributors tab If you have any questions please contact us at 800 928 0090 866 864 0210 Intl or email Sales venmill com Can I run my VMI Hybrid over 500 minutes without replacing the C
8. M 11 QUICK START SECTION 5 4 Place the DVD CD Blu Ray onto the platter with LABEL SIDE OF DISC FACING DOWN 5 Close the Top Cover and the cycle will start automatically 6 Once the cycle has completed the Top Cover will open automatically Remove your disc FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND DISC THEREBY VOIDING YOUR WARRANTY FOR AUTHORIZED DISTRIBUTORS VISIT WWW VENMILL COM 12 SECTION 6 Standard Maintenance Standard Maintenance How to clean the Catch Tray This tray must be cleaned out after every 50 minutes of machine use 1 Pull off Platen from Main Motor shaft 2 Locate the Removable Catch Tray 3 Pull up on the outer edges of the tray 4 Remove tray from machine 5 Rinse under warm water Wipe away any build up of Buffing Solution with a wet paper towel napkin or by hand 6 Clean tray until all visible signs of build up are removed 7 Make sure that the Removable Catch Tray is clean and dry before reinstalling into the machine 8 Install the Removable Catch Tray 9 Reinstall the Platen onto the Main Motor shaft 10 Press any button on the User Keypad 11 Resume normal operation What to do when the Hybrid will not be used for an extended period of time 1 Make sure to keep the Top Cover in the Open position This will ensure that the Buffing Pads will not become flat 2 Install the two Nozzle Plugs wh
9. ND DISC THEREBY VOIDING YOUR WARRANTY FOR AUTHORIZED DISTRIBUTORS VISIT WWW VENMILL COM Modes of Operation SECTION 4 Modes of Operation Regular This option encompasses any of the following types of discs CD ROMs Music CDs Data CDs DVDs HD DVDs Computer Discs Game Discs Books on Disc all recordable CDs and DVDs amp double sided discs Press the Regular button located on the User Keypad to activate this operation A Solid Green LED will appear next to this option The User Keypad will then prompt the User to select a length of time The User will have an option of time ranging from 30 seconds to 4 minutes depending on the severity of damage on the disc When the User Keypad prompts the Operator to select a repair time all the available time for this option will flash on the Time Fuel Gauge To select the desired time press the Regular button to the desired time option When this is done the lights will stop flashing and only a solid light will appear next to the time that has been selected Next close the Top Cover and the machine will start automatically Blu Ray HYBRID This option encompasses any of the following p types of discs Blu Ray and PS3 discs Press the Blu Ray button located on the User Keypad to activate this operation A Solid Green LED will appear next to this option The User Keypad will then prompt the User to select a length of time The User will have an option
10. VMI HYBRID Users Manual Covers setup getting to know your machine alerts amp warnings repairing an optical disc safety amp cleaning and FAQs iil AYER A 5 ri k d La k ral p j VenMill Industries Inc 670 Douglas Street Uxbridge MA 01569 USA USA 800 928 0090 No Am 866 864 0210 Intl 508 278 0091 Fax 508 278 0005 www venmill com THANK YOU For purchasing the VMI HYBRID This unit is intended to clean repair the following discs Blu Ray CD ROMs Music EDDI CEEDED DIA s DED DEAE a G Discs Game Discs Books on disc all recordable CDs and DVDs and double sided discs SAVE ALL PACKING MATERIALS FAILURE TO USE PACKAGING DESIGNED FOR THIS UNIT MAY CAUSE DAMAGE TO THE UNIT AND WILL VOID WARRANTY FOR MORE INFO CONTACT SUPPORT VENMILL COM 2012 VenMill Industries Inc All rights reserved Under the copyright laws this manual may not be copied in whole or in part without the written consent of VenMill Every effort has been made to ensure that the information in this manual is accurate VenMill is not responsible for printing or clerical errors Names and designs are trademarks of VenMill Industries Inc Artwork and Design 2012 VenMill Industries Inc All Rights Reserved The maximum amount of repairs per bottle may vary based on cleaning cycle usage See www venmill com for more information CAUTION Units and consumables are designed for use in specific regions Your warranty w
11. ange Buffing Solution amp Center Hub During every cycle Buffing Solution is applied to the disc s surface Due to this usage the Buffing Solution bottle will deplete sooner than the allotted 500 minutes on the C H Chip For this reason the VMI Hybrid has been designed to notify the Operator to refill replace the Buffing Solution Bottle After 250 minutes of machine operation the Main Screen on the User Keypad will display the CC message Modes of Operation SECTION 4 indicating that Buffing Solution must be added to the Buffing Solution Bottle Once the Buffing Solution Bottle has been refilled the Operator will need to press any button on the User Keypad to inform the unit that the refill has been performed At this point the CC message will disappear Upon completion the machine will reset back to the Main Function Mode and the User can now continue with operation WARNING FAILURE TO REFILL THE BUFFING SOLUTION BOTTLE WILL RESULT IN INFERIOR REPAIR QUALITY AND IN SOME EXTREME CONDITIONS CAUSE DAMAGE TO THE DISC AND TO THE MACHINE Over time the Center Hub will wear down and as a result the hub will loose its effectiveness To protect the inside diameter of the disc from collecting any residue during the repair process the Center Hub must be replaced The Center Hub should always be replaced at the same time as the Buffing Solution Replace Buffing Pads Over time the buffing pads will wear down Each se
12. ation Each configuration is accompanied by the C H Chip which informs the unit that the consumables have been replaced and installed The amount of consumable usage time is displayed on the Supplies Fuel Gauge located on the User Keypad As the consumables deplete over time the fuel gauge will expire down in percentage as follows 100 500 376 minutes 75 375 251 minutes 50 250 126 minutes 25 125 1 minutes 0 0 minutes Once the consumable level has reached 25 the Green LED will switch over to Yellow and the 0 Green LED will turn over to Red and will blink every two seconds At this point the Operator should make plans to obtain more consumables Once the C H Chip has reached 0 the flashing Red LED will stop and a solid Red LED will appear At this point the RC error message will appear on the Main Screen The machine will not allow for any other operations until a new C H Chip is installed To replace the C H Chip 1 Turn OFF power to the unit 2 Open the Back Cover by pulling down This will expose the Buffing Solution and Water Bottles 3 Locate the C H Chip located between the two bottles 4 Remove the empty C H Chip 5 Install a new C H Chip 6 In order for the reset to take place you must turn ON power to the unit Once a new C H Chip has been installed the RC error message on the Main Screen will disappear and the Supplies Fuel Gauge will display 100 The User can now
13. brid Inner Shipping Box Top KorrVu Holder Bottom KorrVu Holder Protective Plastic Bag Locking Cap for Buffing Solution Bottle There is a charge plus shipping for packing materials if they are discarded UNPACKING 1 Open the Outer and Inner Shipping Boxes 2 Remove the Support Documents Accessories package included inside Power Cord Warranty Information and User Manual and the Consumable package inluded inside 6 Sets of Buffing Pads 2 Center Hubs 2 Bottles of Buffing Solutions 2 Nozzle Plugs and 1 C H Chip 3 Pull out the first piece of KorrVu packaging 4 Remove the VMI Hybrid from the Inner shipping box 5 Take the VMI Hybrid out of the plastic bag 6 Plug in the power cord to the power inlet on the back of the machine Then proceed to take the other end of the power cord and plug it into a wall outlet 7 On the back side of the machine turn the ON OFF switch to the ON position 8 The machine will power ON and the Top Cover will automatically open 9 Proceed to the Initial Setup section of the User Manual VMI KARNI ME Ca mm D br ub ki SECTION 2 Getting to Know Your Unit SECTION 3 Initial Setup Initial Setup For shipping purposes the bottles of Buffing Solution the C H Chip the Center Hubs and the Buffing Pads have been separated from the unit Please find these items stored within the packing material Buffing Solut
14. bs and line up the Hex shaped opening on the hub to the Hex shaped post Push the Center Hub in as far as it can go Spin the Center Hub by hand to make sure the hub is centered If needed make the proper adjustment Installing Buffing Pads The VMI Hybrid unit comes with six sets of Buffing Pads which are good for a total of 500 minutes 84 minutes per set These Buffing Pads are not pre installed Note Installation of these Buffing Pads are recommended to be done after the prepping of the Buffing Solution and Water lines This will prevent any undue Buffing Solution or Water from contaminating the buffing pads Install each buffing pad onto the buffing pad holder Each Buffing Pad has been marked on the back side with an L or an R to indicate which Buffing Pad should go on which Buffing Pad holder NOTE THE R RIGHT BUFFING PAD IS LARGER IN SIZE THAN THE L LEFT BUFFING PAD Make sure that the Buffing Pad is centered and fully seated on the Buffing Pad Holder After every 84 minutes of machine use the VMI Hybrid will inform the Operator to replace the Buffing Pads CAUTION IT IS ESSENTIAL TO KEEP THE TOP COVER IN THE OPEN POSITION WHEN THE MACHINE IS INTHE STAND BY MODE amp WHEN THE MACHINE IS NOT IN USE THIS WILL ENSURE THAT THE BUFFING PADS WILL NOT BECOME FLAT Your VMI Hybrid unit is now ready to be used FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT A
15. es Press the C button on the front User Keypad to stop the drainage Remove the Buffing Solution tubing from the warm water Press the C button on the front User Keypad to drain out the remaining water from the Buffing Solution tubing Once the water is removed from the tubing press the C button on the User Keypad to stop the drainage For the Water line press the W button on the front User Keypad Have a small container ready to catch the draining water Once all the water has been drained press the W on the front User Keypad to stop the drainage FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND DISC THEREBY VOIDING YOUR WARRANTY FOR AUTHORIZED DISTRIBUTORS VISIT WWW VENMILL COM 19 Repacking SECTION 8 Place VMI Hybrid into the Inner Shipping Insert anything else that has been required Close and tape the Inner Shipping Box WARNING FAILURE TO REMOVE CONSUMABLES AND FAILURE TO DRAIN THE LINES FOR SHIPPING WILL RESULT IN POTENTIAL DAMAGE TO YOUR VMI HYBRID Turn off power to the machine Close the Top Cover Remove power cord Place VMI Hybrid into protective plastic bag Place bottom KorrVu holder into the Inner Shipping Box Box on top of the bottom KorrVu holder MAKE SURE THE VMI HYBRID IS PLACED ON ITS SIDE Slightly push down on the VMI Hybrid Place top KorrVu holder on top of the VMI Hybrid and slightly pu
16. ich have been sent with your unit to the tips of the Buffing Solution nozzles This will ensure that the buffing Solution within the tubes will not cure 13 Replacing Consumables SECTION 7 Replacing Consumables A How to replace the Buffing Pads The machine will notify the Operator to replace the Buffing Pads by displaying the CP message 1 Make sure the Top Cover is in the Open position 2 Locate the Buffing Pads 3 Pull back gently with your finger on any outside edge of the Buffing Pad Pull the Buffing Pad away from the Buffing Pad Holder until the pad is completely detached 4 Repeat step 3 for the second Buffing Pad 5 Each Buffing Pad has been marked on the back side with an L or an R to indicate which Buffing Pad should go on which Buffing Pad Holder NOTE THE R RIGHT BUFFING PAD IS LARGER IN SIZE THAN THE L LEFT BUFFING PAD Take your new Buffing Pad and line it up with the corresponding Buffing Pad Holder It is essential that the Buffing Pad is CENTERED on the Buffing Pad Holder Make sure that the new Buffing Pad is fully seated on the Buffing Pad Holder by pressing gently on the entire surface of the pad 6 Repeat step 5 for the second Buffing Pad 7 Ifthe Buffing Pads were replaced due to the RC error code no further action is required with the Buffing Pads 8 Ifthe Buffing Pads were replaced due to the CP error code pres
17. ill be voided if you purchase the equipment and or consumables outside of your designated region Purchase only through Authorized Distributors found on our website at www venmill com If uncertain please contact sales venmill com READ BEFORE OPERATING EQUIPMENT SECTION 1 MD ACHING scxaseserioiripaer dota ews ianteoees SECTION 2 Getting to Know Your Unit eeeeeeeee SECTION 3 Initial Setup acisssetctovecaccstasenitstolavesnratdaseaseccenenion SECTION 4 Modes of Operation cccccccesesseseseseseseeeeeeees SECTION 5 Quick Start cnuaic SECTION 6 Standard Maintenance cccccccccccsceseeseeceeseee SECTION 7 Replacing Consumables cccceseeseceseeeeees Buffing PAGS sj stcicsssscversssstdveconssucersarvsnucsanenains Water BOttIE lt a ener ee ee neem ner Buffing SOLUTION sssessssessssssssessssessssessssesss Center HUD sssesssecsssecsssececssccseeseseees Consumable Counter Chip C H Chip SECTION 8 Repacking ics sacscacenssesaznsupieeeedenenstnteessesnicoanasavegienecds SECTION 9 VMI HYBRID FAQS sccascncessndeceovccostetetesnesearcsatseet SECTION 10 SPECIFICATIONS cccecescsesessesesessesesesesseseeeeseseeseees SECTION 1 Unpacking SAVE ALL PACKING MATERIALS FAILURE TO USE PACKAGING DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO THE UNIT AND WILL VOID WARRANTY Parts that need to be saved are as follows VMI Hybrid Outer Shipping Box VMI Hy
18. ion Bottles The bottles of Buffing Solution that have been shipped with your VMI Hybrid machine are pre filled with enough solution to last 250 minutes 500 minutes in total These bottles have been sealed to ensure that no solution will escape NOTE BEFORE INSTALLATION IT IS ESSENTIAL TO SHAKE THE BUFFING SOLUTION BOTTLE WELL Once mixed remove the safety seal from the bottle by unscrewing the bottle cap Once safety seal has been removed reinstall bottle cap and then proceed to feed the designated Buffing Solution tubing through the cap NOTE ONLY ONE OF THE TWO BOTTLES OF BUFFING SOLUTION CONTAINS A CAP WITH AN OPENING FOR THE TUBING THIS CAP MUST BE SAVED FOR REUSE CAUTION MAKE SURE THE TUBING REACHES THE BOTTOM OF THE BOTTLE AND MAKE SURE NOT TO PINCH THE TUBING REMINDER PLEASE KEEP THE SHIPPING CAP amp SAFTEY SEAL SHOULD THE MACHINE NEED TO COME IN FOR SERVICING THE BUFFING SOLUTION BOTTLE MUST BE REMOVED TO ENSURE THAT THE COMPOUND DOES NOT CURE YOU WILL NEED TO MAKE SURE THAT THE BOTTLE IS SEALED AND CAPPED Water Bottle The bottle for Water that has been shipped within your VMI Hybrid machine must be filled with any potable water This bottle is rated for 250mL or 80z of water Please fill as shown in the corresponding picture Once filled proceed to feed the designated Water tubing through the cap CAUTION MAKE SURE THE TUBING REACHES THE BOTTOM OF THE BOTTLE AND MAKE SURE NOT TO PINCH THE TUBING Consumable
19. of time ranging from 1 minute to 4 minutes depending on the severity of damage on the disc When the User Keypad prompts the Operator to select a repair time all the available time for this option will flash on the Time Fuel Gauge To select the desired time press the Blu Ray button to the desired time option When this is done the lights will stop flashing and only a solid light will appear next to the time that has been selected Next close the Top Cover and the machine will start automatically Emergency Stop A situation may present itself in which an Operator may desire to stop a cycle prematurely At any time during the cycle the User may press any button on the User Keypad to stop the cycle Once the button is pressed the cycle will stop and the Top Cover will open automatically The Main Screen will then display the ER error message indicating that the Emergency Stop function has been successfully accomplished Once the unit has reset to the Main Function the ER error message will disappear and the User can now continue with operation 6 SECTION 4 Modes of Operation Clean Catch Tray During every cycle Buffing Solution and Water is applied to the disc s surface This collection of residue will drain down into the Catch Tray This residue must be cleaned out periodically For this reason the VMI Hybrid has been designed to notify the Operator to remove and clean the Catch Tray After 50 minute
20. placing Consumables SECTION 7 C How to replace Buffing Solution Bottle The machine will notify the Operator to replace the Buffing Solution by displaying the CC message 1 Pull down on the Back Panel Door to expose both the Buffing Solution and Water Bottles 2 Pull out the Buffing Solution bottle with your finger tips until you can tip the bottom of the bottle out towards yourself 3 Wipe down the Buffing Solution tubing with a paper towel to remove any excess solution left on the tubing 4 WARNING BEFORE INSTALLING THE NEW BOTTLE OF BUFFING SOLUTION IT IS ESSENTIAL TO SHAKE THE BUFFING SOLUTION BOTTLE WELL Once mixed remove the safety seal from the bottle by unscrewing the bottle cap Once the safety seal has been removed reattach the bottle cap and then proceed to feed the designated buffing solution tubing through the cap NOTE ONLY ONE OF THE TWO BOTTLES OF BUFFING SOLUTION CONTAINS A CAP WITH AN OPENING FOR THE TUBING THIS CAP MUST BE SAVED FOR REUSE CAUTION MAKE SURE THE TUBING REACHES THE BOTTOM OF THE BOTTLE AND MAKE SURE NOT TO PINCH THE TUBING NOTE PLEASE KEEP THE SHIPPING CAP AND SAFETY SEAL SHOULD THE FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND DISC THEREBY VOIDING YOUR WARRANTY FOR AUTHORIZED DISTRIBUTORS VISIT WWW VENMILL COM 16 SECTION 7 Replacing Consumables MACHINE NEED TO COME IN FOR SERVICING THE BUFFIN
21. re or shock hazard do not expose the unit to rain or moisture If you have any questions about this product you may call VenMill Industries Customer Service at 800 928 0090 USA or 866 864 0210 N Ameri Special Feature Emergency Quick Release If at any time you need to manually release the top cover you can use any object such as a pencil or pen to release the latch to the door G FC Opto Clear PATENT PENDING r iie Technology 23 Specifications SECTION 10 Safety features Removeable power cord ON OFF switch Process controlled to prevent operation when top cover is the opened position Fan operates when the unit is running Emergency stop with any buttons or opening of the top cover SPECIFICATIONS Unit operates on 24 Volt DC Power and maximum of 4 Amps Weight 15lbs Dimension 10 9 L x 8 42 W x 8 5 H Power Safe DC Power Part Number PNV7000 Supplies used with unit Buffing pads Buffing Solution Center Hub and Platen Pad Warranty 1 Year Limited Process Hydro Optic Polishing 24 FOR SUPPORT INFORMATION www venmill com 508 278 0091 866 864 002 1 0 TOLL FREE FOR NON NORTH AMERICAN SERVICE PLEASE CALL YOUR REGIONAL DISTRIBUTOR If you are not sure who your regional distributor is please contact sales venmill com MAILING ADDRESS VenMill Industries Inc 670 Douglas Street Uxbridge MA 01569 2001 RE ORDER INFORMATION FOR ONLY FOR THE NORTH AMERICA CONSUMABLES USED WITH THE VMI
22. resume operation Modes of Operation SECTION 4 wma VMI HYBRID 3 ia r r bmn s j ben z i B ba ln ques e aa j Ww i a Error Messages Ele T E Top Cover open switch is not deactivated PEEL EA EA Main Motor is not achieving enough current E A EN Main Motor is achieving too much current Earnie Buffing Solution Pump is not working ED EEEE A names Water Pump is not working E a TTO TETEE Emergency Stop e TE Clean Catch Tray A E A T Add Water Oe E N Replace Buffing Solution amp Center Hub E EAEE Replace Buffing Pads s E E E Replace All Consumables 10 SECTION 5 QUICK START QUICK START How to Use Your Machine 1 Turn ON power to the unit by pressing the ON OFF switch to the ON position located in the rear of the unit The Top Cover will open automatically after a few seconds 2 Select which type of disc you would like to repair by IMi HYBRID selecting either the Regular or i Blu Ray option located on the User Keypad 3 Select the amount of time that you would like to repair your disc for depending on the severity of damage To do this press either the Regular or the Blu Ray button depending on what option you chose in step 2 until the LED next to the desired amount of time is illuminated FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND DISC THEREBY VOIDING YOUR WARRANTY FOR AUTHORIZED DISTRIBUTORS VISIT WWW VENMILL CO
23. s any button on the User Keypad to inform the machine that the pads were replaced 9 Resume operation FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND DISC THEREBY VOIDING YOUR WARRANTY FOR AUTHORIZED DISTRIBUTORS VISIT WWW VENMILL COM 14 SECTION 7 Replacing Consumables B How to refill Water Bottle The machine will notify the Operator to replace the Water by displaying the AW message 1 Pull down on the Back Panel Door to expose both the Buffing Solution and Water Bottles 2 Pull out the Water Bottle with your finger tips until you can tip the bottom of the bottle out towards yourself 3 Wipe down the Water tubing with a paper towel to remove any excess water left on the tubing 4 Fill the Water Bottle with any potable water 5 Please fill the bottle as shown in the corresponding picture 6 Once filled proceed to feed the designated water tubing through the cap CAUTION MAKE SURE THE TUBING REACHES THE BOTTOM OF THE BOTTLE AND MAKE SURE NOT TO PINCH THE TUBING 7 Now that the water has been replaced proceed by closing the Back Panel Door 8 Press any button on the User Keypad to notify the unit that the Water has been replaced 9 Resume normal operation FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND DISC THEREBY VOIDING YOUR WARRANTY FOR AUTHORIZED DISTRIBUTORS VISIT WWW VENMILL COM 15 Re
24. s of machine operation the Main Screen on the User Keypad will display the C3 message indicating that the Catch Tray must be cleaned out Once the Catch Tray has been cleaned the Operator will need to press any button on the User Keypad to inform the unit that the cleaning has been performed At this point the C3 message will disappear Upon completion the machine will reset back to the Main Function Mode and the User can now continue with operation WARNING FAILURE TO CLEAN THE CATCH TRAY WILL RESULT IN AN OVERFLOW OF RESIDUE AND WILL CAUSE DAMAGE TO THE MACHINE Add Water During every cycle Water is applied to the disc s surface Due to this usage the Water bottle will deplete sooner than the allotted 500 minutes on the C H Chip For this reason the VMI Hybrid has been designed to notify the Operator to refill the Water Bottle After 150 minutes of machine operation the Main Screen on the User Keypad will display the AW message indicating that water must be added to the Water Bottle Once the Water Bottle has been refilled the Operator will need to press any button on the User Keypad to inform the unit that the refill has been performed At this point the AW message will disappear Upon completion the machine will reset back to the Main Function Mode and the User can now continue with operation WARNING FAILURE TO REFILL THE WATER BOTTLE WILL RESULT IN DAMAGE TO THE DISCS AND TO THE MACHINE Ch
25. sh down on the top KorrVu holder by the Technical Support Department Place Inner Shipping Box into the Outer Shipping Box Close and tape the Outer Shipping Box Write provided RMA number on the outside of the Shipping Box Note In order to send a machine in for servicing a customer must call Technical Support first 866 864 0210 to troubleshoot the unit If an authorized technician deems that the machine is in need of servicing they will provide the customer with an RMA form to fill out Any machine sent in without authorization may be denied delivery and will be returned to the customer at their expense 20 SECTION 9 For further assistance with questions not included please refer to our website www venmill com 1 21 Why do I have to keep the Top Cover in the open position when my VMI Hybrid is not in use Leaving the Top Cover in the closed position for a prolonged period of time without running the machine will cause the Buffing Pads to become flat When this happens the Buffing Pads will not be able to repair the discs properly If you would like to keep the Top Cover closed when the machine is not in use remove the Buffing Pads from the Buffing Pad Holders and then close the Top Cover Can I repair a 3 inch disc No Can repair a Blu ray disc Yes Can I repair a Double Sided disc Yes VMI HYBRID FAQs Can I repair a disc that is warped or cracked No
26. t of Buffing Pads is rated for 84 minutes of operation It will take six sets of Buffing Pads to equal the 500 minute rating on the C H Chip Note Buffing pads used past the rated life expectancy will affect the repair quality of the discs and in some extreme circumstances may cause damage to the discs themselves For this reason the VMI Hybrid has been designed to notify the Operator to replace the Buffing Pads After 84 minutes of machine operation the Main Screen on the User Keypad will display the CP message indicating that the Buffing Pads must be replaced Once the new Buffing Pads have been installed the Operator will need to press any button on the User Keypad to inform the unit that the replacing has been performed At this point the CP error message will disappear Upon completion the machine will reset back to the Main Function Mode and the User can now continue with operation WARNING FAILURE TO REPLACE THE BUFFING PADS WILL RESULT IN INFERIOR REPAIR QUALITY AND MAY CAUSE DAMAGE TO THE OPTICAL MEDIA Replace All Consumables The C H Chip has been designed to monitor the consumables used within your VMI Hybrid to ensure that each disc is repaired to the same standard and to decrease any downtime that may result from not having replacement consumables on hand The 8 SECTION 4 Modes of Operation consumables originally provided with the VMI Hybrid andtheVMI Hybrid Combo Packs areall rated for 500 minutes of oper
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