New Machine Inspection and Installation PROCEDURE for
Contents
1. symbol indicates steps or information that are only for CE version of this machine The CE version is constructed to meet highest level of safety standards as required by the European Machinery Directive Required for European market this CE version is available for any customer The regular version of this machine is quite safe for any operator exercising a normal degree of caution associated with machine tool use The CE version provides an extra level of protection by minimizing risks of operator carelessness The SV410 Vertical Honing Machine is to be used for finishing bores in small workpieces In finishing bores this machine can achieve any or all of following results fast stock removal consistent final size a high degree of cylindrically fine surface finish To achieve best results and ensure safe operation ONLY Sunnen Tools and Abrasives are to be used in the SV490 NEW MACHINE INSPECTION amp INSTALLATION PROCEDURE FOR SUNNEN VERICAL HONING SYSTEM GENERAL Consult this section when unpacking inspecting and installing Sunnen Vertical Honing Machine see Figure Hereafter referred to as the machine TOOLS amp MATERIALS The following tools and materials are required for unpacking and installing of your Machine Knife Hex Wrenches Hammer Open End Wrenches Crow Bar Cleaning Solvent Tin Snips Screwdriver Std Slip Joint Pliers Forklift INSTALLATION Read the following instructions carefully and tho2. zooo 4164 168 2719 tane FORMULAS MULTIPLY TO GET MILLIMETERS mm METERS m MULTIPLY BY MILLIMETERS mm x 0 03937 METERS m x 3 281 SWITZERLAND SUNNEN AG Phone 41 71 649 33 33 Fax 41 71 649 34 34 www sunnen ch e mail info sunnen ch ITALY SUNNEN ITALIA S R L Phone 39 02 383 417 1 www sunnenitalia com FRANCE SUNNEN SAS Phone 33 01 69 30 0000 Fax 33 01 69 30 1111 www sunnen fr_ e mail info sunnen fr BELGIUM SUNNEN BENELUX BVBA Phone 32 38 80 28 00 Fax 32 38 44 39 01 e mail info sunnen be UK Sunnen PrRobucts LTD Phone 44 1442 39 39 39 Fax 44 1442 39 12 12 www sunnen co ul e mail hemel sunnen co u POLAND SUNNEN POLSKA SP Z 0 0 Phone 48 22 814 34 29 Fax 48 22 814 34 28 e mail sunnen sunnen pl TO GET INCHES in FEET ft INCHES in FEET ft SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY Fax 39 02 383 417 50 e mail sunnen sunnenitalia com Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or EAN SUNNEN SUNNEN PRODUCTS COMPANY 7910 Manchester Road St Louis MO 63143 U S A Phone 314 781 2100 Fax 314 781 2268 U S A Toll Free Sales and Service 1 8
3. ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER SPC s LIABILITY IF ANY FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREFORE SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buyer s destination shipments SPC will not be liable for any settlement claims for obvious and or concealed shipping damages The customer bears the responsibility to unpack all shipments immediately and inspect for damage When obvious and or concealed damage is found the customer must immediately notify the carrier s agent to make an inspection and file a claim The customer should retain the shipping container and packing material SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you as user and licensee Licensee and Sunnen Products Company SPC with respect to preprogrammed software Software provided by SPC for use on SPC Equipment By using the Software you as Licensee agree to become bound by the terms of this Agreement In consideration of payment of the license fee License Fee which is part of the price evidenced by your receipt Receipt SPC grants to you as Licensee a non exclusive right without right to sub lice
4. Table Base see Figure 3 Machine needs to leveled both from front to back and left to right FIGURE 2 Fork Lift NOTE Machine does not need to be bolted to floor but should be set on 1 2 thick steel pads e Begin by screwing ALL six 6 Adjustable Feet all the way into the Table Base until table base is resting on the floor e Then check to see if any of the feet are not touching the floor or touching the floor only loosely If so bring foot down to just touch floor e Place Level front to back on right side of table and adjusting Leveling Bolts in each of the right front amp rear feet as required until table base is within 0 0003 m m e Re check and adjust any feet that are loose or not touching until they just touch the floor e Repeat for left side of table e Re check and adjust any feet that are loose or not touching until they just touch the floor e Move to front of table and check front of table left to right for level Adjusting Leveling Bolt in which ever of the feet is lowest as required until table base is within 0 0003 m m e Adjust center Leveling Bolts at front of table until it just touches the floor e Move to rear of table and check rear of table left to right for level Adjusting Leveling Bolt in which ever of the feet is lowest as required un
5. apply Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement SAFETY INSTRUCTIONS READ FIRST This machine like any equipment may be dangerous if used improperly Please read all warnings and instructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine Always wear eye protection when operating this machine NEVER open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment DO NOT attempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions Due to the wide variety of machine configurations all possibilities cannot be described in these instructions Instructions for safe use and maintenance of optional equipment ordered through Sunnen will be provided through separate documentation and or training provided by your Sunnen Field Service Engineer or Technical Services Representative DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment If specially built automation components are added
6. mail sunnen sunnen com NOTE Sunnen reserves the nani to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation First in the three step plan 1 Always ground yourself when handling sensitive components or assemblies 2 Always use a conductive or shielded container during storage or transportation These materials create a Faraday cage which will isolate the contents from static charges 3 Open ESD safe containers only at a static safe work station At the static safe work station follow these procedures before beginning any work A Put on your wrist strap or foot grounding devices B Check all grounding cords to make sure they are properly connected to ground ensuring the effective dissipation of sta tic charges C Make sure that your work surface is clean and clear of unnecessary materials particularly common plastics D Anti static bubble wrap has been included
7. to this system be sure that safety is not compromised If necessary obtain special enlarged work area safety system from Sunnen Products Co Indicates CE version ONLY Important information to assist you with the unpacking and installation of your Sunnen Vertical Honing System 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished WARNING The capacitors are still charged and can be quite dangerous IMPORTANT NOTE The temperature requirements of the Sunnen SV490 Vertical Honing Machine have been established as 35 degrees C 95 degrees F Above this temperature an optional cooler will be available to handle temperatures from 35 to 46 C 95 to 115 F IT IS NOT recommended that the SV Machine be operated at temperatures above 46 C 115 F Sunnen Products Company warrants the SV Machine for operating environments up to 35 C 95 F For operating environments of 35 to 46 C 95 to 115 F the warranty only applies if the optional cooler is installed on the Machine No warranty coverage is offered for operating environments above 46 C 115 F INTRODUCTION This Instruction Manual provides information required to install operate and maintain Sunnen Vertical Honing Machine When ordering parts for or requesting information about your Machine include model and serial numbers located on Electrical Enclosure of your Machine In this book the
8. 00 325 3670 International Division Fax 314 781 6128 www sunnen be accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify discrepancy with Sunnen before proceeding www sunnen pl Russia SUNNEN RUS Phone 7 495 258 43 43 Fax 7 495 258 91 75 e mail sunnen sunnen russia ru CZECH REPUBLIC SUNNEN S R O Phone 420 383 376 317 Fax 420 383 376 316 www sunnen cz e mail sunnen sunnen cz CHINA SHANGHAI SUNNEN MECHANICAL Co LTD Phone 86 21 5813 3322 Fax 86 21 5813 2299 e mail shsunnen sunnensh com COPYRIGHT SUNNEN PRODUCTS COMPANY 2012 ALL RIGHTS RESERVED www sunnen ru http www sunnen com e mail sunnen sunnen com www sunnensh com PRINTED IN U S A 1205
9. HINE TO SKID FIGURE 8 Upper Shipping Bracket 14 Remove back panels from machine for column installation see Figure 7 Lay aside for reinstallation after Column is installed Install Column 15 Move Column to staging unpacking area 16 Remove plastic wrap 17 Unbolt Column from Skid see Figure 8 18 Run straps thru Lifting Sleeves provided on sides of Column refer to Figure 8 19 Block lower end of column to kept bottom from kicking out as top end of column is lifted 20 Using an overhead crane Hook straps and slowly lift top end of column until top shipping brackets are free of shipping pallet 21 With column now supported by overhead crane unbolt top shipping bracket and remove refer to Figure 8 22 Using an overhead crane Slowly lift top end of column until column is standing vertical see Figure 9 23 With column now supported by overhead crane unbolt lower shipping bracket from column see Figure 10 24 Using overhead crane lift Column and move into position at rear of machine see Figure 11 CAUTION When position Column Assembly ensuring assembly clears Guarding 25 Slowly lower Column Assembly onto Lower Riser Weldment see Figure 12 e Position and align Column Assembly into placed with holes in Lower Riser Weldment e With Column aligned with Lower Riser Weldment install using eight 8 Mounting Screws FIGURE 9 Lifting Column 26 Tighten Mounting Screws see Fig
10. I SV 495B gt i SUNNEN New Machine Inspection and installation PROCEDURE for SUNNEN VERTICAL HONING SYSTEM Model SV 490 Series READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING INSPECTING OR INSTALLING THE SUNNEN VERTICAL HONING SYSTEM SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD ST LOUIS MO 63143 U S A e PHONE 314 781 2100 GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment With proper care and maintenance this equipment will give years of service READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING INSPECTING OR INSTALLING THIS EQUIPMENT IMPORTANT Read any supplemental instructions BEFORE installing this equipment These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment Sunnen Technical Service Department is available to provide telephone assistance for installation programming amp troubleshooting of your Sunnen equipment All support is available during normal business hours 8 00 AM to 4 30 PM Central Time Review all literature provided with your Sunnen equipment This literature provides valuable information for proper installation operation and maintenance of your equip
11. M Section 3 9 After unpacking and installing Machine clean and lubricate refer to IOM Section 4 DOUOUUWUUUD NEW MACHINE INSPECTION amp INSTALLATION PROCEDURE CHECKLIST FOR SUNNEN MODULAR HONING SYSTEM MECHANICAL Move machine to staging area Remove shipping carton Remove all loose components Check components against list Inspect Machine and components Remove Bolts securing Machine to Skid Lift Machine and install Adjustable Feet Move machine to desired location Level machine Install Column Make Electrical connections Attach coolant system Visual check hoses Verify all guards are in place DOUOUWUUUD DOUOUL ELECTRICAL Open doors to enclosure Route cables and connect to enclosure Attach power cord Route and connect cord to power source Visual check cable connectors Close doors to enclosure Connect coolant system to power source GENERAL Fill grease lubricating system Connect coolant system supply hose Connect coolant system return hose Fill coolant system reservoir Perform operational check DECLARATION OF CONFORMITY CE MACHINES i SUNNEN EC declaration of conformity according to the EU Machinery Directive 2006 42 EG Annex Il 1 A Manufacturer Sunnen Products Co 7910 Manchester 63143 St Louis Missouri USA Person residing within the Community authorised to compile the relevant technical documentatio
12. VAC the taps on the control transformer 1T must be changed All wiring is to be performed by a competent licensed electrician in accordance with all local state and federal codes and regulations FAILURE TO COMPLY CAN RESULT IN PERSONAL INJURY AND DAMAGE TO THE MACHINE WARNING All wiring and electrical equipment service should be performed by authorized personnel ONLY CAUTION Do not attempt to connect machine if supply voltage 1s not within acceptable limits as noted on nameplate or electrical specification plate If supply voltage is not within these limits MACHINE WILL BE DAMAGED Verify supply voltage is same as voltage on Machine Nameplate or Electrical Specifications Plate NOTE A pre drilled hole has been provided in Electrical Enclosure for Electrical Supply Cord not supplied Connect Cord as follows refer fo Figure 20 WARNING Residual Voltage exists for 2 3 minutes afteraster ON OFF Switch is turned OFF Before working inside Enclosure wait for all fans to stop running to allow drives to discharge 1 Unlock Door to Electrical Control Enclosure Loosen Safety Latches on door s to enclosure using a screwdriver CAUTION Door is equipped with lockable Safety Door Latch Door should be closed and latched during operation to prevent accidental interruption of operation from doors being opened Door Latch should be Locked Out and Tagged during servicing to prevent machine from being powered up 2 Turn Mast
13. e Personal Protective Equipment Follow proper lockout tagout procedures Failure to comply can result in death or injury Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow operation of equipment 11 instructions for FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART Z a5 2 O T Z O MILLIMETER eRaction pecimaL MILLIMETER FRACTION DECIMAL 003987 01000 9 92 7 1438 21 32 007874 02000 19 64 7 5406 gt onsaen osoo f 5 6 7 9375 43 64 0 3969 8 0000 11 6 015748 o4oo0 2164 8 3344 45 64 019685 05000 11 32 8 7313 n 023622 0 6000 9 0000 23 32 027559 07000 23 4 9 1281 47 64 0 7938 3 8 9 5250 031496 08000 25 64 9 9219 3 4 n 035433 0 9000 10 0000 49 64 e 039370 1 0000 13 32 10 3188 25 32 11906 __27 64 107156 15875 11 0000 51 64 1 9844 7 16 111125 19 16 078740 20000 29 64 11 5094 2 3813 15 32 11 9063 59 64 27781 12 0000 27 32 tratto aooo f 31 64 12 3031 55 64 3 1750 12 12 7000 3 5719 13 0000 __ 7 8 3 9688 33 64 13 0969 57 64 n 157480 40000 f 17 32 134938 4 3656 36 64 13 8906 29 82 47625 14 0000 _59 64 196850 50000 916 14 2875 15 16 5 1594 37 64 14 6844 5 5563 15 0000 61 64 5 9531 19 32 15 0813 31 32 o 236220 60000 39 64 15 4781 6 3500 5 8 15 8750 63 64 6 7469 16 0000 o 27559
14. er ON OFF Switch to OFF position and open Door Door WILL NOT open unless Master ON OFF Switch is in OFF position 3 Open Door to enclosure WARNING You must use the hole provided Drilling any new holes in the electrical enclosure may void the warranty 4 Remove hole plug located on top left side of the enclosure Then install an oil tight fitting 5 Insert Electrical Supply Cord through Oil Tight Fitting and route to Electrical Disconnect Block 6 Strip 254 mm 10 in off cable s outer jacket 7 Strip 6 mm 1 4 in of insulation off each wire 8 Connect Green Wire GRN to Terminal PE on Electrical Disconnect Switch Earth Ground 9 Connect other three wires to Disconnect Block 1DISC as noted on Block L1 L2 L3 FIGURE 19 Electrical Connections MASTER ON OFF SWITCH NAMEPLATE rcs s pa ml mares ELECTRICAL al DISCONNECT FIGURE 22 Coolant System opt 10 Route and secure Cord inside of Enclosure 11 Tighten Oil Tight Fitting 12 Close and secure lock Door to Enclosure 13 Route and connect Electrical Supply Cord to factory main power source 14 Turn ON Master ON OFF Switch LUBRICATING SYSTEM The machine is equipped with an automatic grease lubricating system Grease Reservoir is filled at the factory with Sunnen 90123 Kluberplex BEM34 132 or its equivalent see Figure 21 System is equipped with a Pressure Switch which flashes a warning on the operator d
15. etc e Damages resulting from but not limited to gt Shipment to the customer for items delivered to customer or customer s agent F O B Shipping Point gt Incorrect installation including improper lifting dropping and or placement gt Incorrect electric power beyond 10 of rated voltage including intermittent or random voltage spikes or drops gt Incorrect air supply volume and or pressure and or contaminated air supply gt Electromagnetic or radio frequency interference from surrounding equipment EMI RFI gt Storm lightning flood or fire damage gt Failure to perform regular maintenance as outlined in SPC manuals gt Improper machine setup or operation causing a crash to occur gt Misapplication of the equipment gt Use of non SPC machines tooling abrasive fixturing coolant repair parts or filtration gt Incorrect software installation and or misuse gt Non authorized customer installed electronics and or software gt Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND EXPRESS OR IMPLIED WHETHER AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS SPC SHALL NOT BE LIABLE FOR DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE REVENUE OR PROFIT SPC
16. for use at the machine when an ESD safe workstation is not available You are now properly grounded and ready to begin work Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity When you are working with ESD sensi tive devices make sure you GROUND ISOLATE NEUTRALIZE SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries SPC warrant that all new SPC honing machines gaging equipment tooling and related equipment will be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC Upon prompt notification of a defect during the one year period SPC will repair replace or refund the purchase price with respect to parts that prove to be defective as defined above Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired if possible at customer s request Customer shall be charged current rates for all such repair Prior to returning any SPC product an authorization RMA and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer Warranty Limitations and Exclusions This Warranty does not apply to the following e Normal maintenance items subject to wear and tear belts fuses filters
17. ical Services for available options or before installing another manufacturer s system SPECIAL FIXTURE Optional Because of the numerous applications possibilities the machine is not supplied with any fixturing optional fixtures are available Check with your local Sunnen Field Service Engineer or Sunnen Products Company Technical Services OPERATIONAL CHECK Read Sections 1 2 and 3 thoroughly and carefully before performing the Operational Check NOTE Power up and start machine to check for proper operation 1 Release E STOP and press POWER ON Button NOTE When machine is powered up it should open the Sunnen software 2 Once machine is through initializing press F1 Setup Menu 3 Then press F2 Install Setup and follow directions on display screen 4 Once a setup is install at Main Menu press F2 Run Menu 5 In run settings you can toggle the coolants lines to check the rotation of the Sump Pump Motor Rotation of Shaft should be as shown on Motor Cover e x MAGNETIC SEPARATOR FIGURE 23 Magnetic Separator 6 If rotation is incorrect turn OFF power to Machine and reverse any two wires red white or black of electrical supply cord where they connect to Disconnect Block 7 Operate Machine and check rotation of optional equipment according to Installation Instruction package with optional equipment 8 Set up and test all machine functions refer to IO
18. isplay screen when the level pressure drops below minimum requirement COOLANT SYSTEM Optional The machine comes with a Sump Pump and a small Reservoir Because of the numerous application possibilities the machine is not supplied with a coolant system optional Coolant Systems are available Placement and system requirements will vary with coolant system used Sunnen provides several optional coolant systems Check with your local Sunnen Field Service Engineer or Sunnen Products Company Technical Services for available systems or before installing another manufacturer s system IMPORTANT Operating Instructions and Repair Parts Catalogs for the optional Coolant Systems are supplied by the systems manufacturer Fill Coolant Reservoir with either Sunnen Industrial Honing Oil or Sunnen Water Based Coolant Refer to Section 4 COOLANT SYSTEM CONNECTION The machine comes with a Sump Pump and a small Reservoir Intake and Outlet Hose Barbs are provided for connecting optional Coolant System see Figure 22 CAUTION Supply coolant pressure should not exceed 20 psi 0 14 MPa MAGNETIC SEPARATOR Optional Like the Coolant System the machine is not supplied with a magnetic separator see Figure 23 If your application produces large amounts of metal residue it is recommended that you employ either or both a magnetic separator and filter system Check with your local Sunnen Field Service Engineer or Sunnen Products Company Techn
19. ment Troubleshooting information can also be found within the Instructions If you cannot find what you need call for technical support Where applicable programming information for your Sunnen equipment is also included Most answers can be found in the literature packaged with your equipment Help us help you When ordering parts requesting information or technical assistance about your equipment please have the following information available e Have ALL MANUALS on hand The Customer Services Representative or Technician will refer to it e Have Model Number and Serial Number printed on your equipment Specification Nameplate e Where Applicable Have Drive model and all nameplate data Motor type brand and all nameplate data For Troubleshooting additional information may be required e Power distribution information type delta wye power factor correction other major switching devices used voltage fluctuations e Installation Wiring Separation of power amp control wire wire type class used distance between drive and motor grounding e Use of any optional devices equipment between the Drive amp motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Service toll free at 1 800 325 3670 Customers outside the USA contact your local authorized Sunnen Distributor Additional information available at htip www sunnen com or e
20. n Julian Hooper Sunnen Products Ltd Centro 1 Maxted Rd HP2BL Hemel Hempstead Hertfordshire Description and identification of the machinery Make SV 490 Vertical Honing Machine Serial no XXXX It is expressly declared that the machinery fulfils all relevant provisions of the following EU Directives 2006 42 EG 2006 05 17 EU Machinery Directive 2006 42 EG 2004 108 EG 2004 12 15 Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC Reference to the harmonised standards used as referred to in Article 7 2 EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements St Louis Missouri USA 2011 11 21 Place date Signature Michael C Haughey Chief Operating Officer 10 MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING 4 428 160 4 796 363 4 809 440 4 866 855 4 993 189 OTHER U S AND FOREIGN PATENTS PENDING UNITED STATES PATENTS 5 022 196 5 178 643 5 185 969 5 209 615 5 222 625 5 234 295 5 243 792 5 255 476 5 390 448 5 433 656 5 443 417 5 663 886 5 707 278 6 074 282 6 527 620 SUNNEN SUNNEN PRODUCTS COMPANY ST LOUIS MO U S A 6 780 084 7 371 149 7 575 502 7 727 051 LTATOVST ILO437T WARNING An Arc Flash Hazard Exists Follow safe work practices and wear appropriat
21. nse to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software SPC reserves all rights including rights not otherwise expressly granted and retain title and ownership to the Software including all subsequent copies or updates in any media The Software and all accompanying written materials are covered by copyrights owned by SPC If supplied on removable media floppy disk you as Licensee may copy the Software only for back up purposes or you may request that SPC copy the Software for you for the same purposes All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement The Software and accompanying written materials including the user s manual if any are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose even if SPC has been advised of this purpose SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct indirect consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use It is recognized that some states do not allow the exclu sion or limitation of liability for consequential or accidental damages and to the extent this is true the above limitations may not
22. roughly before unpacking inspecting and installing your Machine All references to right and left in these instructions are unless otherwise noted as seen by operator as one looks at Machine or assembly being described refer to Figure 1 NOTE When ordering parts for or requesting information about your Machine include Model and Serial Numbers printed on Nameplate FIGURE 1 Vertical Honing Machine 1 Move Machine to staging unpacking area 2 Remove plastic wrap 3 Remove top and sides from packing crate 4 Remove all loose components from crate 5 Check all components against packing list 6 Inspect Machine and components for dents scratches or damage resulting from improper han dling by carrier If damage is evident immediately file a claim with carrier CAUTION Machine Base may be forked from any side DO NOT support weight of machine on bottom of Electrical Enclosure when lifting or moving 7 Remove Bolts securing Machine to Skid 8 Using a forklift remove machine from skid and move to desired location and lower into place see Figure 2 While machine is up in the air screw in Four 4 Corner Feet and Two 2 Center Feet NOTE Machine should be located on a leveled concrete floor away from heavy traffic Allow at least Im 38in around enclosure to any adjacent equipment and walls Refer to Figure 1 A Floor Plan Layout 9 Level and stabilize Machine by placing a millwright s level on ground
23. surfaces 38 If applicable Position optional coolant system on right side of base COLUMN ELECTRICAL CONNECTIONS All wiring is to be performed by a competent Licensed Electrician in accordance with all local state and federal codes and regulations along with any special information provided on machine nameplate or electrical specification plate CAUTION All wiring is to be performed by a competent licensed electrician in accordance with all local state and federal codes and regulations FAILURE TO COMPLY CAN RESULT IN PERSONAL INJURY AND DAMAGE TO THE MACHINE WARNING All wiring and electrical equipment service should be performed by authorized personnel ONLY 1 Open Door to Column Electrical Enclosure 2 Remove any packing materials from inside of enclosure 3 Slide wire leads through side of Enclosure and secure Wiring Conduit by tightening Lock Ring on Conduit Connector see Figure 19 4 Attach numbered Wire Leads to corresponding numbered locations inside enclosure CAUTION After installation check positions of Dip Switches inside Column Enclosure MACHINE ELECTRICAL CONNECTION All wiring is to be performed by a competent Licensed Electrician in accordance with all local state and federal codes and regulations along with any special information provided on machine nameplate or electrical specification plate see Figure 20 CAUTION This machine was wired for 460VAC If it is to be run at 400
24. til table base is within 0 0003 m m NOTE In most cases the lowest foot should be on the same side in the rear as the one that was just adjusted on the front of the table e Adjust center Leveling Bolts at rear of table until it just touches the floor e Recheck table front to back and left to right e Tighten Jam Nuts on all the feet to lock bolts in place e After leveling Table Base using by adjusting the feet place shims under table base wherever the base is not in direct connect with the floor NOTE This is very important If Table Base is not supported it may bowl when the weight of the fixture and workpiece are installed 10 ATTENTION Remove steel Cross Bracket that supports machine during shipping see Figure 4 11 Adjust Leveling Bolts as required to level machine 12 Remove Operator Control Station from inside of Machine and attach to right front of Guarding as shown see Figure 5 13 Remove Hardware securing Wiring Conduit to rear of Machine and tie Wiring Conduit off to side of Machine see Figure 6 JAM NUT LEVELING MILLWRIGHT S LEVEL OPERATOR CONTROL STATION FIGURE 5 Operator Control Station q e SS FIGURE 6 Wiring Conduit BOLTS SECURING BRACKETS TO MACHINE SHIPPING BRACKETS BOLTS SECURING MAC
25. ure 13 27 Remove lifting straps see Figure 14 28 Remove lifting brackets from column 29 Reattach upper end of Cable Carrier to side of column see Figure 15 30 Then reattach Wiring Conduit to rear of Machine refer to Figure 5 31 Install Back Panels and Upper Stainless Panels see Figure 16 32 Remove Red shipping brackets from side walls and across door opening 33 If equipped reinstall Guide Pod Upper Rail Brackets see Figure 17 34 Install conduit hangers and position wiring conduit in hangers and secure 35 Reattach operator console to front of machine and reroute and secure conduit SHIPPING BRACKETS FIGURE 11 Position Column COLUMN RISER LOWER RISER WELDMENT rev Ti FIGURE 112 Positioning Column on Riser MOUNTING SCREW oe oe MOUNTING 7 SCREW LOWER RISER San WELDMENT We be Te ka ke at i i e Ta An ka Ai jahan akn Wat piit EEEE AA AAEE E aabaki ji Atti i TEELE j FIGURE 14 Lifting Sleeves CARRIAGE F N CABLE CARRIAGE ff j CABLE END P MOUNTING LOCATION STAINLESS STEEL PANELS SCREWS j SCREWS COLUMN THROAT PANEL FIGURE 18 Column Throat Panel 36 Reattached column throat panel to spindle housing with screws down both sides and across front see Figure 18 37 Wipe all protective shipping oil and grease from Machine Clean rust preservative from way bars and any other bright metal
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