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1.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
2.                                                                                                                                                                                                                                                                                                                                                                                                            DT4BF 024KA MSH4BF 024KA FT4BF 024KA PSH4BF 024KA  43 43 45 45  30 1 2 30 3 4 31 1 4 31 1 4  30 1 2 30 3 4 31 1 4 31 1 4  DTABF 036KA MSH4BF 036KA FT4BF 036KA PSH4BF 036KA  43 43 45 45  30 1 2 30 3 4 31 1 4 31 1 4  30 1 2 30 3 4 31 1 4 31 1 4  DTABF 048KA MSH4BF 048KA FT4BF 048KA PSH4BF 048KA  43 43 45 45  30 1 2 30 3 4 31 1 4 31 1 4  30 1 2 30 3 4 31 1 4 31 1 4  DT4BF 060KA MSH4BF 060KA FT4BF 060KA PSH4BF 060KA  43 43 45 45  30 1 2 30 3 4 31 1 4 31 1 4  30 1 2 30 3 4 31 1 4 31 1 4                                                          Figure 6  Unit Dimensions       COOLING CHARGING CHARTS                   refrigerant when above curve                Co                                 D                 A  5  D                        5                       Add refrigerant when bel                                           70 75 80 85 90 95 100 105 110 115  Liquid Temperature     F           Figure 7  Charging Chart for 2 Ton Units             Remove refrigerant when above curv                   A  e               HE                         4                      50 4    Liquid Pressure
3.                                 104                        SHOA 0G                zey  suiejs  s uo             5 JON  2          5                   1eddoo asn suonoeuuoo Ajddns 104  2        BuldIAJas                                           25      L     SALON    JOJO ue4                  pue 1soJjeg                     duing              15 6 yids                                                    for 3        Premium   Ultra Premium Models   036KA  PSH4BF 036KA     iagram   FT4BF    Figure 16  Wiring D       20    COMFORT ALERT TROUBLESHOOTING    Status LED Status LED Description Status LED Troubleshooting Information         Module has power Supply voltage is present at module terminals        Compressor protector is open       Check for high head pressure       Check compressor supply voltage     Outdoor unit power disconnect is open       Compressor circuit breaker or fuse s  is open      Broken wire or connector is not making contact    Low pressure switch open if present in system      Compressor contactor has failed open    Thermostat demand signal Y  is present  but compressor is  not running    TRIP   Red LED       Low refrigerant charge      Evaporator blower is not running      Check blower relay coil and contacts      Check blower motor capacitor      Check blower motor for failure or blockage      Check evaporator blower wiring and connectors      Check indoor blower control board      Check thermostat wiring for open circuit      Evaporator coil is frozen  
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5.                        11   Anti Short Cycle Timer                                               11  Realno Modan ssassn 11  Cooling                        11   Optional                                2  44    4       00000  11   Component FUNCIONS                                               11   Component Functions                                                             11  Replacement Parts                                                                   11  Unit Dimensions                            nnne 12   Figure 6  Unit Dimensions                                         12   Cooling Charging                                                       13   Figure 7  Cooling Chart for 2 Ton Units                     13   Figure 8  Cooling Chart for    Ton Units                     13   Figure 9  Cooling Chart for 4 Ton Units                     14   Figure 10  Cooling Chart for 5 Ton Units                   14   Heating Charging                                                       15   Figure 11  Heating                                                     15   Wiring Diagrams                           eer 16   Figure 12  Standard Models  2 Ton                           16   Figure 13  Standard Models  3 Ton                           17   Figure 14  Standard Models  4  amp  5                           18   Figure 15  Premium   Ultra Models  2 4 5 Ton          19   Figure 16  Premium   Ultra Models  3 Ton                20   Comfort Alert Troubleshooting Charts          
6.                 s10jonpuoo                                        104      s  p                    ze  ojdui3    2                            061              yey  suiejs  s uo a qeiins JON  2                                       s1ojonpuoo              esn suonoeuuoo Ajddns 104 2             jueJnoo                   71                                                1                         SALON                    paeds      pue 1soJ4jeg                                             5     yids abels                                             iagram for 3        Standard Models   DT4BF 036KA  ET4BF 036KA  JT4BF 036KA  MSH4BF 036KA     ing D    Ir            igure 13          17    0170    0210114                   VZLOLEZ                                     51           SAY  youmg eunsseid UBIH   SdH                                                     piouejog                        959               eseoxuelo   HOO          201024000  99    YOLOW                          MOTT3A       ZH 09                  5  6             80                                                     HOSN3S  HOSN3S      ONIHIM 01315              ION3931                            Qquvoa 1S0843G                            3LIHM                  NNOH8          ams                   ovig            3ONVHO                                     JVISOWH3HI OL                                                   HOLOVLNOO                   2 802       syy                                  jeuondo pue         
7.            21   Table 4  LED Diagnostics                                          21   Table 5  Module Wiring Troubleshooting                    23    IMPORTANT SAFETY INFORMATION  INSTALLER  Please read all instructions before servicing  this equipment  Pay attention to all safety warnings and  any other special notes highlighted in the manual  Safety  markings are used frequently throughout this manual to  designate a degree or level of seriousness and should not  be ignored  WARNING indicates a potentially hazardous  situation that if not avoided  could result in personal injury  or death  CAUTION indicates a potentially hazardous  situation that if not avoided  may result in minor or moderate  injury or property damage     A WARNING     Shut off all electrical power to the unit before  performing any maintenance or service on the  system  Failure to comply may result in personal  injury or death     A WARNING     Unless noted otherwise in these instructions   only factory authorized parts or accessory  kits may be used with this product  Improper  installation  service  adjustment  or maintenance  may cause explosion  fire  electrical shock or  other hazardous conditions which may result in  personal injury or property damage    A WARNING     Split System Heat Pumps leave the factory with  a nitrogen holding charge  Follow all charging  instructions for maximum unit performance and  efficiency  Some local codes require licensed  installation service personnel to service t
8.           10                                        OA 0        snid                        J9 pueuJre o2euJnj BAS             Z Sse 9 eAQp 28A pz 01129    025 79                       xne sed 1                N        eyejd                   ees  uonoojojd                        pue                                                                            0 901 20              5 s10jonpuoo                                        104  t  sep juawanbiun 2              72  punojB      SHOA 081              yey  suiejs  s      ejqeins JON  2   uanaJe                       sJojonpuoo 1eddoo esn suonoeuuoo   jddns 104  2             jueJnoo                5  L                                               12euuoosiq 71      SALON    JOJO               pue 1s04jeg                      uonoes                                       15 6 1195                    INVHSVIG                    Figure 14  Wiring Diagram for 4  amp  5        Standard Models      4        Models    048KA   060KA      DT4BF 048KA  ET4BF 048KA  JT4BF 048KA  MSHABF       5 Ton Models     060KA  ET4BF 060KA  JT4BF 060KA  MSH4BF      DT4BF       18       6080  OWA 21  gt              01002                  MOT   6            52 4  1H31V               suni                                     HOLOV LNOO                8          5214   LHAT                                           quan             NR            Z            5814  1H3 IV                         uni       juo uan    LINDUIO LHYVLS           9 epoo yse
9.     Check for low suction pressure      Check for excessively low thermostat setting      Check evaporator airflow  coil blockages or return airfilter       Check ductwork or registers for blockage      Faulty metering device      Check TXV bulb installation  size  location and contact       Check if TXV fixed orifice is stuck closed or defective  e Condenser coil is dirty      Liquid line restriction  filter drier blocked if present in system       Thermostat is malfunctioning      Solenoid plug not connected      Y2 not wired at Comfort Alert      Check thermostat sub base or wiring for short circuit      Check thermostat installation  location  level       Comfort Alert failure    ALERT Long Run Time Compressor  Flash Code 1   is running extremely long run     Yellow LED    cycles        High head pressure      Check high pressure switch if present in system      Check if system is overcharged with refrigerant      Check for non condensable in system    Discharge or suction     Condenser coil poor air circulation  dirty  blocked  damaged         Condenser fan is not running      Check fan capacitor      Check fan wiring and connectors      Check fan motor for failure or blockage        Return air duct has substantial leakage    compressor overloaded   If low pressure switch present in system  check Flash Code 1  information    System Pressure Trip    ALERT  Flash Code 2     Yellow LED    pressure out of limits       Table 4  LED Diagnostics    21    COMFORT ALERT TROUBLESH
10.    applicable local codes   and the instructions provided with the equipment     Grounding    A WARNING     The unit cabinet must have an uninterrupted or  unbroken electrical ground to minimize personal  injury if an electrical fault should occur  Do not  use gas piping as an electrical ground              This unit must be electrically grounded in accordance  with local codes or  in the absence of local codes  with  the National Electrical Code  ANSI NFPA 70  or the CSA  C22 1 Electrical Code  Use the grounding lug provided in  the control box for grounding the unit     Thermostat Connections     Thermostat connections should be made in  accordance with the instructions supplied with the  thermostat and the indoor equipment      The outdoor unit is designed to operate from a 24  VAC Class II control circuit  The control circuit wiring  must comply with the current provisions of the NEC   ANSI NFPA 70  and with applicable local codes  having jurisdiction      The low voltage wires must be properly connected  to the units low voltage terminal block  Figure 4    Recommended wire gauge and wire lengths for  typical thermostat connections are listed in Table 2      The thermostat should be mounted about 5 feet  above the floor on an inside wall  DO NOT install the  thermostat on an outside wall or any other location  where its operation may be adversely affected by  radiant heat from fireplaces  sunlight  or lighting  fixtures  and convective heat from warm air registers  or ele
11.   psig                         Cc  e                           Add refrigerant when below curve m                                            70 75 80 85 90 95 100 105 110 115 120 125  Liquid Temperature     F        Figure 8  Charging Chart for 3 Ton Units    COOLING CHARGING CHARTS  CONTINUED              refrigerant when above curve                         e                               D                      D          3                                                                      e                 refrigerant when bel                                              70 75 80 85 90 95 100 105 110 115 120  Liquid Temperature     F     Figure 9  Charging Chart for 4 Ton Units       125                   Remove refrigerant when above curve             A                                       i       Liquid Pressure  psig   C2  N                                             i             Add refrigerant when below curve                                              Liquid Temperature     F     Figure 10  Charging Chart for 5 Ton Units    70 75 80 85 90 95 100 105 110 115 120 125          HEATING CHARGING CHART                            Remove refrigerant when above curve                                             x  3                       e  3  itg                      Add refrigerant when below curve                               50 55 60 65 70 75 80 85 90  Liquid Temperature     F        Figure 11  Heating Charging Chart    WIRING DIAGRAMS       01 0  ASVLIOA           
12.  ALERT Flash Code 8 displayed incorrectly       Verify 24VAC is present across     amp     when thermostat demand   Welded Contactor  signal is present  If not  R and C are reversed wired      Verify voltage at contactor coil falls below 0 5VAC when off        Review Thermostat Demand Wiring  page 10  for     amp     wiring     Table 5  Module Wiring Troubleshooting       23    INSTALLER  PLEASE LEAVE THESE  INSTALLATION INSTRUCTIONS WITH    THE HOMEOWNER           We Encourage  Professionalism   5           4 3 ASE CERTIFIED                          4 Unitary Small HP  210 240   ENERGY STAR Liste o Througl ician ir ien the                         Certification by             NORDYNE    COMPLETE COMFORT  GENUINE VALUE        Specifications  amp  illustrations subject to change without notice or incurring obligations   O  Fallon  MO   Printed in U S A   09 10      088680    708868    Replaces 708868       
13.  Continuously  The continuous indoor blower operation is typically used to  circulate the indoor airto equalize a temperature unbalance  due to a sun load  cooking  or fireplace operation     Set the thermostat fan mode to ON  Figure 1   The indoor  blower starts immediately  and will run continually until the  fan mode is reset to AUTO     The continuous indoor blower operation can be obtained  with the thermostat system mode set in any position   including OFF     Shutting the Heat Pump Off   Change the thermostat   s system mode to OFF and the fan  mode to AUTO  See Figure 1  NOTE  The system will not  operate  regardless of the temperature selector setting     Temperature  Selector    Figure 1  Digital Thermostat       INSTALLER INFORMATION ONLY    Important Safety Information                                       Pressures Within the System                                       Labels  Tags  and Precautions                                     Brazing                               Heat Pump Installation                                    eere  General Information                       sse  Before You Install this                                                    Locating the Heat                                                       Packaging                           Gro  tid  Eevel                                        Connecting Refrigerant Tubing between the  Indoor  amp  Outdoor                                    Electrical Wiring                             eere  
14.  P6 connector on the board     This 2 stage unit will defrost in second stage regardless  of the stage called for by the thermostat     NOTE  All units are shipped from the factory with the  default termination temperature set at 70   F     Defrost Test Procedure   1  Terminals R   C must have 18 30VAC present between  them in order for defrost sequences to be initiated    2 With heat mode thermostat demand  Y connected to  R   short and hold the TEST pins together  This will  energize reversing valve to initiate a forced defrost   NOTE  This will bypass the ASCD and allow the high  stage compressor to come on immediately  if the  REMOVE FOR NO DELAY jumper at P6 is removed   If  the REMOVE FOR NO DELAY jumper at P6 is installed   the compressor will energize immediately following a  30 second delay    3  Remove the short on the TEST pins       f the Coil temperature is above the Terminate  Temperature selection setting  the defrost cycle will  be terminated  reversing valve will de energized        f the coil temperature is below the Terminate  Temperature election setting  the defrost cycle will  continue for 14 minutes or until the coil temperature  rises above the Terminate Temperature selection  setting  NOTE  Short the TEST pins for 1 second  or more to force the control out of defrost and back  to heating mode  reversing valve de energized    Compressor will turn on immediately  if the REMOVE  FOR NO DELAY jumper is                    e Ifthe REMOVE FOR NO DELAY jumper
15.  be routed directly  from the indoor unit or thermostat     Ifthe constant 24 VAC     wire  is not presentin the outdoor  unit  use one of the spare wires in the thermostat cable to  bring power to the module  Connect the other end of the  spare wire to R at the indoor unit or thermostat     Thermostat Demand Wiring    The Comfort Alert    module requires a thermostat demand  signal to operate properly  The thermostat demand  signal input  labeled Y on the module   should always be  connected to the compressor contactor coil  NOTE  When  the coil is energized  the demand signal input is 24 VAC   When the coil is not energized  the demand signal input  should be less than 0 5 VAC     NOTES      Factory installed modules have different thermostat  demand signal wiring  Always follow manufacturer  wiring instructions when replacing the module      After the thermostat demand signal is connected   verify that 24 VAC across Y  amp  C when demand is  present     Interpreting the Diagnostic LED s    When an abnormal system condition occurs  the Comfort  Alert    module displays the appropriate ALERT and or  TRIP LED will flash a number of times consecutively   pause and then repeat the process  To identify a Flash  Code number  count the number of consecutive flashes        Each time the module powers up  the last ALERT Flash  Code that occurred prior to shut down is displayed for  one minute  The module will continue to display the LED  until the condition returns to normal or if 2
16.  develop a coating of snow and ice on the heat transfer  coil  This is normal and the unit will defrost itself  This unit  features Adaptive Demand Defrost that monitors ambient  and coil temperatures to regulate the defrost function  accordingly     At the beginning of the defrost cycle  both the outdoor  condenser fan and compressor will turn off  After  approximately 30 seconds  the compressor will turn on       and begin to heat the outdoor coil causing the ice and  snow to melt  NOTE  While the ice and snow is melting   some steam may rise from the outdoor unit as the warm  coil causes the melting frost to evaporate  When defrost  is completed  the outdoor fan motor will start  and the  compressor will turn off again  In approximately 30 seconds  the compressor will start up again and continue normal  operation     Operating the Heat Pump for Automatic  Cooling  amp  Heating    1 Set the thermostat system switch to AUTO and the  thermostat fan switch to AUTO  See Figure 1     NOTE  Thermostats will vary  Some models will not  include the AUTO mode  and others will have the  AUTO in place of the HEAT and COOL  and some  will include all three     2  Set the thermostat temperature to the desired heating  and cooling temperature level s   The outdoor unit and  the indoor blower will then cycle on and off in either  the heating or cooling mode of operation as required  to automatically maintain the indoor temperature within  the desired limits     Operating the Indoor Blower
17.  is installed   the compressor will energize immediately following  a 30 second delay     NOTE  If the Y2 thermostat input is energized  2   stage  system   the second stage will turn on    If the above steps will not initiate a defrost  replace the  defrost board     Anti Short Cycle Timer Test  The 3 minute time delay feature can be bypassed by  shorting the TEST pins together     Heating Mode  When the TEST pins are shorted together for more than    1 second  the control will switch between defrost mode  and heating mode  as described in the Defrost Test  Procedure section      Cooling Mode  When the TEST pins are shorted together for more than  1 second  the Anti Short Cycle Timer will be bypassed        Optional Equipment  A functional checkout should be performed in accordance  with the checkout procedures supplied with the equipment     COMPONENT FUNCTIONS    Comfort Alert   Diagnostics   The Comfort Alert diagnostics module troubleshoots  heat pump and air conditioning system failures and  accurately detects the cause of electrical and system  related failures without any sensors  A flashing LED  indicator communicates the ALERT code to quickly direct  the technician to the root cause of a problem     Low Pressure Switch   A low pressure switch is factory installed and located  internally on the suction line of the outdoor unit  The  switch is designed to protect the compressor from a loss  of charge by interrupting the thermostat inputs to the unit     If the suction
18.  location for  mounting the outdoor unit  See Figure 6  page 12  for  unit dimensions      Overhead obstructions  poorly ventilated areas  and  areas subject to accumulation of debris should be  avoided        Sufficient clearance for unobstructed airflow through  the outdoor coil must be maintained in order to  achieve rated performance  See Figure 2 for minimum  clearances to obstructions    e Consideration should be given to availability of  electric power  service access  noise  and shade     Packaging Removal   To prevent damage to the tubing connections  carefully  remove the carton and user s manual from the equipment   Discard the shipping carton     Ground Level   Ground level installations must be located according to   local building codes or ordinances and these requirements        Clearances must be in accordance with those shown  in Figure 2        A suitable mounting pad  Figure 3  must be provided  and separate from the building foundation  The pad  must be level and strong enough to support the  weight of the unit  The slab height must be a minimum  of 2   5 cm  above grade and with adequate drainage     DO NOT  OBSTRUCT  TOP OF UNIT                            18  18                       Figure 3  Ground Level Installation    Connecting Refrigerant Tubing Between  the Indoor  amp  Outdoor Unit    A CAUTION     This system uses R 410A refrigerant with POE  oil  When servicing  cover or seal openings to  minimize the exposure of the refrigerant system  to air 
19.  pressure falls below 5 psig  the switch will  open and                      the outdoor unit  The switch will close  again whenthe suction pressure increases above 20 psig   NOTE  When the switch opens and then closes  there is  a 3 minute short cycling delay before the outdoor unit will  energize  Under normal conditions the switch is closed     High Pressure Switch   A high pressure switch is factory installed and located  internally on the compressor discharge line of the outdoor  unit  If the discharge pressure rises above 650 psig   the switch will open and de energize the outdoor unit   The switch will close again after the discharge pressure  decreases to 460 psig  NOTE  When the switch opens  and then closes  there will be a 3 minute short cycling  delay before the outdoor unit will energize  Under normal  conditions the switch is closed    REPLACEMENT PARTS  Replacement parts are available through all Nordyne  distributors  Please have the complete model and serial  number of the unit when ordering replacement parts     Electrical    Capacitors Temperature Limit Switches  Compressors Thermostats   Contactors Time Delay Relays   Pressure Switches Transformers  Relays  Motors    Blower Motor Fan Motor    Components   Blower Assembly  Cabinet Panels  Expansion Valves    Fan Grille  Filter Driers    UNIT DIMENSIONS    DO NOT OBSTRUCT TOP OF UNIT  Allow adequate clearance for airflow                                                                                         
20.  require a relay     Optional Equipment   Optional equipment requiring connection to the power  or control circuits must be wired in strict accordance  with current provisions of the NEC  ANSI NFPA 70    with applicable local codes having jurisdiction  and the  installation instructions provided with the equipment   Optional Equipment  low ambient control  hard start kits   etc   should be installed in strict accordance with the  manufacturers installation instructions    Transformer Upgrade Kit    If this 2 stage heat pump is installed in conjunction with   a gas furnace and fossil fuel kit  the furnace transformer   MUST be upgraded to one with a 60 VA rating or using   the transformer upgrade kit  904077   To upgrade the   transformer      Remove the existing transformer and install the new  60 VA transformer      Remove the 3 amp fuse on the furnace control board  and install the 5 amp fuse provided        NOTE  The new transformer        be larger than the  existing transformer that is mounted in the furnace  If this  happens  mount the 60 VA transformer using one of the  mounting holes in the furnace panel  On the other side  either drill a 0 149 hole in the panel and use the existing  fastener  or use a Self drilling fastener to secure the other  side of the transformer     START UP  amp  ADJUSTMENTS    Pre Start Check List   X Verify the indoor unit is level and allows proper  condensate drainage       Verify the outdoor coil and top of the unit are free from   obstru
21.  service provided by the utility is  sufficient to handle the additional load imposed  by this equipment  Refer to the unit wiring label for  proper voltage wiring    X Verify factory wiring is in accordance with the unit  wiring diagram or Figures 12   16  pages 16   20    Check for loose connections     Line Voltage     A wiring diagram is located on the inside cover of the  electrical box of the outdoor unit  The installer should  become familiar with the wiring diagram before  making any electrical connections to the outdoor unit      An electrical disconnect must be located within  sight of and readily accessible to the unit  This  switch shall be capable of electrically de energizing  the outdoor unit            Line voltage to the unit should be supplied from     dedicated branch circuit containing the correct fuse  or circuit breaker for the unit  Incoming field wiring  and minimum size of electrical conductors and circuit  protection must be in compliance with information  listed on the outdoor unit data label  Any other wiring  methods must be acceptable to authority having  jurisdiction        The outdoor unit requires both power and control  circuit electrical connections  Refer to the wiring  diagram   schematic for identification and location of  outdoor unit field wiring interfaces or see Figures 12    16  pages 16   20   Make all electrical connections in  accordance with all applicable codes and ordinances    e Overcurrent protection must be provided at the  
22.  should be functionally  checked to verify system operation and compatibility  with the heat pump  Refer to the installation instructions  for this equipment and perform a functional checkout in  accordance with the manufacturer s instructions     Adjustment of Refrigerant Charge     N CAUTION     Split system equipment contains liquid  and gaseous refrigerant under pressure   Adjustment of refrigerant charge should only  be attempted by qualified  trained personnel  thoroughly familiar with the equipment  Under  no circumstances should the homeowner  attemptto install and or servicethis equipment   Failure to comply with this warning could result  inequipment damage  personal injury  or death        NOTES      The unit must be charged while both first and second  stages are operating      Toachieve rated capacity and efficiency the compressor  must be exposed to refrigerant for at least 24 hours prior  to running and then must be run for a minimum of 12  hours        The Refrigerant Charging Charts  Figures 7   11   pages 13   15  are applicable to listed assemblies  of equipment and at listed airflows for the indoor coil   Assemblies of indoor coils and outdoor units not listed  are not recommended  To properly charge these units     1  Read all Installation Instructions first    2  Complete any brazing operations   e g  Split system  line sets    3  Leak check and evacuate the whole system using proper  methods    4  Purge the nitrogen holding charge    5  Evacuate the uni
23. 10476                                           Jle 12euuoosiQ  1     SALON     ZH 09                         0  2 804   1010 N UK 254 pue 15                              uonoes 100pino             H     15     yids       1             INVH9VIG            iagram for 2 Ton Standard Models   DT4BF 024KA  ET4BF 024KA  JT4BF 024KA  MSH4BF 024KA     D    iring            igure 12             16    6021     YOLOW                                 NV      HOSSdHdWOO                  JONVHO                      ZH 09   eseud             062 802      TWNIWH3L                                                               ONIYIM                      ae                HOSN3S    anv WOO           Movia           7 UOSN3S                    1S0uJ3d                                           700 ad bad    Ip                       E  T   EN  4             109  H       ama                                                                            wOTBA    JVLSOWH3HL OL    a                                         t   O     Mov18    HOLOVLNOO                      802   i     Su                                  jeuondo pue                        10  8                                eJ           051      snid                                                             Bag             Z ssejo eAQp 9e  pz     JOBUUOD  9  suone jejsui xne sed juajAuoo   N        eyejd                   295                                            pue                  404            1AIND      sunajonpuoo2 2  GOL 10 
24. 4 VAC power  is removed from the module  See Table 4  page 21  for  flash code identification or Table 5  page 23  for module  wiring troubleshooting     LED Description    POWER LED  Green   indicates voltage is present at    the power connection of the module      ALERT LED  Yellow   communicates an abnormal  system condition through a unique flash code  NOTE   The ALERT LED will flash consecutively  pause and  then repeat the process  The number of consecutive  flashes  referred to as the Flash Code  correlates to  a particular abnormal condition  Detailed descriptions  of these ALERT Flash Codes are listed in Table 4      TRIP LED           indicates a demand signal is  received from the thermostat  but current to the  compressor is not detected by the module  The TRIP  LED typically indicates if the compressor protector is  open or the compressor has no power     The scroll compressors R  run   C  common   and S   start  wires are routed through the holes in the Comfort  Alert   module marked R  C  and S     NOTE  The common wire does not need to be routed  through the module for it to operate     Outdoor Fan Motor   If the unit utilizes a 2 speed condenser fan motor  this  motor will operate on low speed when in low cooling   and on high speed when in high cooling  A relay within  the control area switches the fan motor from low to high  speed using the call for high cooling as the trigger  Other  models that utilize BLDC fixed torque variable speed fan  motors will not
25. 8KA    4 Ton Models    Figure 15  Wiring Diagram for 2  4   amp  5 Ton Premium   Ultra Premium Models   FT4BF 024KA  PSHABF 024KA    2 Ton Models     060KA  PSHABF 060KA                    6080    0196014           Aejay                   Aejay      100pino   H4O                   eAjeA                    SAY             eunsseJd YBIH   SdH  YOUMS eJnssaJg                        piouejog JosseJdui02   959  JojeoH eseoxueJl     HOOD    00 101963002  90    YOLOW        YOOdLNO    AV T3H         OWA 21  gt                          39V E10A         6 9p05 user LUA TV  MOJA   suni skeme 1055970300   HOLOVINOO                8          USEI         TV  MONA             WEIS ur Ajuo                     NANY Nado   Z 2000 45814    16971  MOIRA             uni ur Ajuo jueuno   LINDHID 18VLS N3do   9          user LUA TV  MOJA                          S   P09         1H3 TV   OlI9A  YOLOY  0351201               USeIJ LH JTY    OII9A    Ayeug Ajuo            s                     5                  1LHOHS       9p02 user 13 1V   MONA                      10sseJduioo 10         jo      einssejd uogons 10                     dIULIYNSSAYd WALSAS               use J    1                        ejofo unu          Ajeuienxe            si 10                   JWILNNY              9002 used    1447  MOII9A               jou si 10sse1duioo ay  jnq juese d si                                                        YL          Jemod                     4H3MOd    9910     uonduoseg 437 SNIS  1 1 sme
26. HONOYHL         SIHL 31n0H                  5                                  147V 1          5                        S   IHL                Na                 31n0H    MOTTA     ZH 09              ajbuls                  0  2 80      YOLOVLNOOD                                 1H31V  1HOJINOO NI 9NIN3dO                   H   IHL                                      1          JOJO        W33 pue 1s04jeg                      uonoes 100pino           1293H          5 yds                    1H3 V 1HOJINOO    JVISOWH3HI OL                   LJW  1HOJWOO            e             OGL      snid ap   suonejjejsur xne sed                    N                   ue                          sap jueuienbiun z    ojdw3  2                                               jueJnoo                                 5                HOLON                           AOEc 80c       syy                               jeuondo pue             043UO9 10                  5                         19 pueuJre o2euJnj 39S          Z sse o eAQp 2e  tz     JOBUUOD 79   ejejd                   ees  uonoejoJd 1                    pue                    104        2  SOL 10              5 s1ojonpuoo                                        1047                             091              ey  suiejs  s               JON  2          s1039npuoo 1eddoo esn                      Ajddns 104  2                                           je 129      251 0 71    58  0      INVH9VIG S9NISIA                   048      PSHABF 04
27. OOTING   CONTINUED    Status LED Status LED Description Status LED Troubleshooting Information    ALERT       Thermostat demand signal is intermittent      Flash Code 3 Short Cycling                            Low line voltage  contact utility if voltage at disconnect is low    Yellow LED  is running only briefly     Excessive liquid refrigerant in compressor       Compressor bearings are seized        Run capacitor has failed       Low line voltage  contact utitlity if voltage at disconnect is low       Check wiring connections       Excessive liquid refrigerant in compressor       Compressor bearings are seized       Measure compressor oil level    ALERT  Flash Code 4   Locked Rotor   Yellow LED         Outdoor unit power disconnect is open      Compressor circuit breaker      fuse s  is open      Compressor contactor has failed open      Check compressor contactor wiring and connectors      Check for compressor contactor failure  burned  pitted or open   ALERT     Check wiring and connectors between supply and compressor  Flash Code 5   Open Circuit     Check for low pilot voltage at compressor contactor coil   Yellow LED      High pressure switch is open and requires manual reset      Open circuit in compressor supply wiring or connections      Unusually long compressor protector reset time due to extreme  ambient temperature      Compressor windings are damaged      Check compressor motor winding resistance        Run capacitor has failed      Open circuit in compressor 
28. OUTDOOR SPLIT SYSTEM HEAT PUMP    USER   S INFORMATION   INSTALLATION INSTRUCTIONS    TWO   STAGE   R 410A   16 SEER MODELS  ABOUT THE HEAT PUMP    Your heat pump is a unique  all weather comfort control appliance that will heat and cool your home year round and provide  energy saving comfort  It   s an unknown fact that heat is always in the air  even when the outside temperature is below freezing   The heat pump uses this basic law of physics to provide energy saving heat during the winter months  For example  If the  outdoor temperature is 47  F  8  C   your heat pump can deliver approximately 3 5 units of heat energy per each unit of  electrical energy used  as compared to a maximum of only 1 unit of heat energy produced with conventional heating systems     In colder temperatures  the heat pump performs like an air conditioner run in reverse  Available heat energy outside the  home is absorbed by the refrigerant and exhausted inside the home  This efficient process means you only pay for    moving     the heat from the outdoors to the indoor area  You do not pay to generate the heat  as with more traditional furnace designs     During summer  the heat pump reverses the flow of the heat absorbing refrigerant to become an energy efficient  central air    conditioner  Excess heat energy inside the home is absorbed by the refrigerant and exhausted outside the home     HEAT PUMP MAINTENANCE     N CAUTION     Shut off all electrical power to the unit before  performing any mai
29. Pre   Electrical                                                                     Voltage    Fo f                                ETE  Thermostat                                          Outdoor Unit                                                              Control Circuit Wiring   s ucc                              Comfort Alert    Diagnostics Module                             24VAC Power                   2 2           Thermostat Demand Wiring                                      Interpreting the Diagnostic LED s                             LED DeSCFIDEHORI     icc inner           Outdoor Fan MOto asasena eri                  Optional Equipment                                           Transformer Upgrade                                                   Startup 4 Adjustments                                    esses  Pre   Start Checklist iiine  Startup Procedures                     Air Circulation   Indoor Blower                                  System                            System                                                         Adjustment of Refrigerant                                           9  Charging an R 410A System in AC Mode at  Outdoor Temperatures above 55                          10  Charging an R 410A Unit in Heat Mode                10   Short Cycle Protection                                              10   Defrost Cycle                                                             10   Defrost Test                                         
30. branch circuit distribution panel and sized as shown  on the unit rating label and according to applicable  local codes  See the unit rating plate for minimum  circuit ampacity and maximum overcurrent protection  limits      Provide power supply for the unit in accordance with  the unit wiring diagram  and the unit rating plate   Connect the line voltage leads to the terminals on the  contactor inside the control compartment    e Use only copper wire for the line voltage power supply  to this unit as listed in Table 1  page 6   Use proper  code agency listed conduit and a conduit connector  for connecting the supply wires to the unit  Use of rain  tight conduit is recommended        208 230 Volt units are shipped from the factory wired  for 230 volt operation  For 208V operation  remove  the lead from the transformer terminal marked 240V  and connect it to the terminal marked 208V           Thermostat   NOTE  Jumper    RW2C E         2 Wiw3   W1  amp  W2 together       OC  gt    for shorter staging  time                                            N        NS    CO a                             5                                            CD   CD                                                       Air Handler    Heat Pump OD Section    Figure 4  Typical 2   Stage Heat Pump w  Optional  Outdoor Thermostat and Variable Speed Air Handler       e Optional equipment requiring connection to the power  or control circuits must be wired in strict accordance  of the NEC  ANSI NFPA 70
31. ctions and debris  and all equipment access    control panels are in place    Verify air filters are cleaned and properly installed    Verify duct work is sealed to prevent air leakage    Verify line voltage power leads are securely connected   and the unit is properly grounded    Verify low voltage wires are securely connected to the   correct leads on the low voltage terminal strip    Verify power supply branch circuit overcurrent   protection is sized properly       Verify the thermostat is wired correctly     zs             Start Up Procedures   The thermostat   s function mode should be set to OFF and  the fan mode should be set to AUTO  Close all electrical  disconnects to energize the system     Air Circulation   Indoor Blower     N CAUTION     These units have a crankcase heater factory  installed  Wait 24 hours prior to startup to allow  for heating ofthe compressor crankcase  Failure  to comply may result in damage and could cause  premature failure of the system        1  Set the thermostat system mode on OFF and the fan  mode to ON    2  Verify the blower runs continuously  Check the air delivery  at the supply registers and adjust register openings for  balanced air distribution  If insufficient air is detected   examine ductwork for leaks or obstructions    3  Set the thermostat fan mode to AUTO and verify the  blower stops running     System Cooling   1 Set the thermostat   s system mode to COOL and the  fan mode to AUTO  Gradually lower the thermostat  tempera
32. ctrical appliances  Refer to the thermostat  manufacturer s instruction sheet for detailed mounting  and installation information     Comfort Alert   Diagnostics Module     Select Models Only    The Comfort Alert   Diagnostics Module  Figure 5   page 8  is a breakthrough innovation for troubleshooting  heat pump and air conditioning system failures  The  module installs easily in the electrical box of the outdoor  unit near the compressor contactor  By monitoring and  analyzing data from the Copeland scroll compressor and  thethermostat demand  the module can accurately detect  the cause of electrical and system related failures without  any sensors  A flashing LED indicator communicates the  ALERT code and a diagnostic key is also imprinted on the  side of the module to quickly direct the technician to the  root cause of a problem  NOTE  This module does not  provide safety protection  The Comfort Alert    Diagnostics    POWER LED   Green     AT  RAY    Diagnostics  Key    SS         D  L                     7  7       X          M         ALERT LED   Yellow     Figure 5  Comfort Alert    Diagnostics Module    Module is a monitoring device and cannot control or shut  down other devices     24 VAC Power Wiring    The Comfort Alert    module requires a constant nominal  24 VAC power supply  The module cannot be powered by  the C terminal on a defrost board or other control board  without experiencing nuisance alerts  NOTE  The wiring  to the module   s R  amp  C terminals must
33. eset  the fan and compressor in the  outdoor unit may not start immediately  A protective  timer circuit holds the compressor and the outdoor  fan off for approximately three minutes following a    previous operation or the interruption of the main  electrical power     Heating Operation Only   1 Set the thermostat   s system mode to HEAT or AUTO  and change the fan mode to AUTO  See Figure 1    2  Setthe temperature selector to the desired temperature  level  The compressor  outdoor fan  and blower motor  will cycle on and off to maintain the indoor temperature  at the desired heating level     NOTE  If the temperature level is re adjusted  or the  system mode is reset  the fan and compressor in the  outdoor unit may not start immediately  A protective  timer circuit holds the compressor and the outdoor  fan off for approximately three minutes following a    previous operation or the interruption of the main  electrical power     Emergency Heat   Some thermostats may include a system mode called EM  HT or AUX HT  etc  This is a back up heating mode that  should only be used if a problem is suspected  With the  mode set to EM HT  etc   the compressor and outdoor fan  will be locked off and supplemental heat  electric resistance  heating  will be used as a source of heat  Sustained use  of electric resistance heat in place of the heat pump will  result in an increase in electric utility costs     Defrost Operation   During cold weather heating operation  the outdoor unit  will
34. his  type of equipment  Refrigerant charging must be  done by qualified personnel familiar with safe and  environmentally responsible refrigerant handling  procedures  Under no circumstances should  the owner attempt to install and or service this  equipment  Failure to comply with this warning  could result in property damage  personal injury   or death     A CAUTION     This unit uses refrigerant R 410A  DO NOT use  any other refrigerant in this unit  Use of another  refrigerant will damage the unit        WARNING     The information listed below must be followed  during the installation  service  and operation  of this unit  Unqualified individuals should  not attempt to interpret these instructions or  install this equipment  Failure to follow safety  recommendations could result in possible  damage to the equipment  serious personal  injury or death       The installer must comply with all local codes and  regulations which govern the installation of this type  of equipment  Local codes and regulations take  precedence over any recommendations contained in  these instructions  Consult local building codes and  the National Electrical Code  ANSI CI  for special  installation requirements        All electrical wiring must be completed in accordance  with local  state and national codes and regulations  and with the National Electric Code  ANSI NFPA 70   or in Canada the Canadian Electric Code Part 1 CSA  C 22 1      This equipment contains liquid and gaseous  refrigerant u
35. ifference between the indoor and outdoor  sections should not exceed 20 ft      To maintain the unit s warranty  it is required that a  filter drier be installed when the system is open to  the atmosphere  This includes  but is not limited  to  replacing the evaporator and or condenser of  a system  The filter drier must be installed in strict  accordance with the manufacturers installation  instructions      Optional equipment such as liquid line solenoid  valves  low ambient  etc   should be installed in  strict accordance with the manufacturer s installation  instructions     ELECTRICAL WIRING     WARNING     To avoid risk of electrical shock  personal injury   or death  disconnectall electrical power to the unit  before performing any maintenance or service   The unit may have more than one electrical    supply     Label all wires prior to disconnection when  servicing the unit  Wiring errors can cause  improper and dangerous operation       All electrical connections must be in compliance with  all applicable local codes and ordinances  and with  the current revision of the National Electric Code                    70         For Canadian installations the electrical connections  and grounding shall comply with the current Canadian  Electrical Code  CSA C22 1 and or local codes      Pre Electrical Checklist   V Verify that the voltage  frequency  and phase of the  supply source match the specifications on the unit  rating plate  See Table    page          Verify that the
36. is    OSN3S GO             1SOH33G    anv                                 aLIHM            NMOH8     CA     4    3n18       1n02M           zm                             39NVHO                                         AVLSOWHSHL OL    ama    F5 anl    HOSS3HdWOO    JINON   1431Y LHO4W09                       9   IHL H  NOHYHL  3HIM SIHL 31104                 1            5                          YOLOVLNOD  MOTIAA    JINON 18877  1            5                                                                                 dalda       HOSN3S           ON3931    HOSN3S  anv    anv                            5                                02                  JONVvHO    JINON 1H3 1v  1HOJINOO NI 9NIN3dO    5  IHL                 3HIM SIHL 3104                     ZH 09   eseud ajbuls    HOLlOvdvO      0  2 80      31naOwW 1ud1v  1HOJIACO NI 9NIN3dO    d   HL HONOYHL           SIHL 31108     9119  e             061                      suonej  eisui xne sed 1               N  2                                              sap 1ueuienbiun 2               2                                            ueno                              Syy                                  jeuondo pue                      10                  5                                                                              Z SSe 9 eAQp 9e  pz 0  12901 02 79   ejejd                   ees  uonoejoud                     pue                    104        2  GOL 40              5 5                           
37. l LAITY                          N3dO S          ysel LHATV              YOLOY  33201               45914    1                                  Ajuo               10SS  1AW09   ONITDAD 1HOHS       902 USEIH LHII   MOII9A                     JosseJduioo 10  spw  jo       ensseJd            10 eDreuosig          IYNSSIYd WALSAS   2                   Luv                           uns                         Buruuni si                   5                                         ysel  1H371V                            you si 1055             ay                      si    jeuDis                                                     Jamod sey                  H3 MOd  U39019     1311 51815                 H9IH                                   ONIHIM                      981    0996011    YOSN3S  HOSN3S             Plougjos eA eA                    SAY  YOUMS                  YBIH   SdH  YOUMS                  M07    Sd           piouejos Josseidwoy   959                                   HOO    00 1010200  99    anv                                 HOSN3S      W    ET        HOSN3S         W    quvoa 1s0ud3a         1                      pejoeuuoo        1     SI ZA             GIUM      pue    Sjepoul uoi 2 eui ui pejoeuuoo   JOU SI LA        41M            9U        JLON          1no2M       NI ZM                                                                                   YOLOW             19    5        Models                     1431Y                 NI 9SNIN3dO     9   JHL 
38. le   s     amp     terminals     Green LED intermittent  module powers     Determine if    4    terminals are wired in reverse   up only when compressor runs   Verify modules    and    terminals have a constant source         Verify    terminal is connected to 24VAC at contactor coil   Trip LED is on  but system and     Verify voltage at contactor coil falls below 0 5VAC when off   compressor check OK   Verify 24VAC is present across Y  amp     when thermostat demand  signal is present  If not  R  amp  C are reversed wired     TRIP LED    Rn LED tasting     Verify    and    terminals are supplied with 19   28VAC   together   ALERT Flash CODE 3 displayed     Verify    terminal is connected to 24VAC at contactor coil   incorrectly  Compressor short cycling      Verify voltage at contactor coil falls below 0 5VAC when off       Verify the compressor run and start wires are routed through the  module   s current sensing holes      Verify the Y terminal is connected to 24VAC at contactor coil      Verify voltage at contactor coil falls below 0 5VAC when off     ALERT Flash Code 5  6  or 7 displayed  incorrectly  Open Circuit  Open Start  Circuit or Open Run Circuit     ALERT Flash Code 6  Open Start Circuit   displayed for Code 7  Open Run Circuit   or vice versa      Verify the compressor run and start wires are routed through the  correct module sensing holes         Determine if module   s    terminal is connected      Verify Y terminal is connected to 24VAC at contactor coil  
39. lying  the heat pump    Resetting circuit breakers or other switches    Adjusting or calibrating of thermostat     IMPORTANT    Please read this information thoroughly and  become familiar with the capabilities and  use of your appliance before attempting  to operate or maintain this unit  Keep this  literature where you have easy access to it  in the future  If a problem occurs  check the  instructions and follow recommendations  given  If these suggestions don t eliminate  the problem  call your servicing contractor     The Installation Instructions are primarily  intended to assist qualified individuals  experienced in the proper installation of this  appliance  Some local codes require licensed  installation service personnel for this type  of equipment  Please read all instructions  carefully before starting the installation     DO        DESTROY  PLEASE READ CAREFULLY  amp   KEEP IN A SAFE PLACE FOR FUTURE REFERENCE       USER   S INFORMATION    OPERATING INSTRUCTIONS    Please refer to the thermostat manufacturer s User manual  for detailed programming instructions     Cooling Operation Only   1  Set the thermostat   s system mode to COOL or AUTO  and change the fan mode to AUTO  See Figure 1   2  Setthe temperature selector to the desired temperature  level  The outdoor fan  compressor  and blower motor will  all cycle on and off to maintain the indoor temperature  at the desired cooling level     NOTE  If the temperature level is re adjusted  or the  system mode is r
40. nder high pressure  DO NOT USE ANY  PORTION OF THE CHARGE FOR PURGING OR  LEAK TESTING Installation or servicing should  only be performed by qualified trained personnel  thoroughly familiar with this type equipment    e Fully annealed  refrigerant grade copper tubing should  be used when installing the system  Refrigerant  suction line tubing should be fully insulated      Installation of equipment may require brazing  operations  Installer must comply with safety codes  and wear appropriate safety equipment  safety  glasses  work gloves  fire extinguisher  etc   when  performing brazing operations      This unit is designed for outdoor installations only  and should be located as descibed on page 6        Follow all precautions in the literature  on tags  and  on labels provided with the equipment  Read and  thoroughly understand the instructions provided with  the equipment prior to performing the installation and  operational checkout of the equipment        HEAT PUMP INSTALLATION    General Information   The JT4BF series Heat Pump is designed only for outdoor  rooftop or ground level installations  This unit has been  tested for capacity and efficiency in accordance with  A H R I  Standards and will provide many years of safe  and dependable comfort  providing it is properly installed  and maintained  Abuse  improper use  and or improper  maintenance can shorten the life of the appliance and  create unsafe hazards     To achieve optimum performance and minimize  equipmen
41. ntenance  Failure to comply may  result in personal injury or death     Proper maintenance is most important to achieve the best  performance from the appliance and should be performed  by a qualified service technician at least once a year  Read  the maintenance items below and follow the instructions for  years of safe  trouble free operation     Regular Cleaning     N WARNING     Do not place combustible material on or against the  unit cabinet  Do not place combustible materials   including gasoline and any other flammable vapors  and liquids  in the vicinity of the unit       Clean or replace the indoor air filter at the start of each  heating and cooling season  and when an accumulation  of dust and dirt is visible on the air filter       Remove any leaves and grass clippings from around the  coil of the outdoor unit  being careful not to damage the  aluminum fins      Check and remove any obstructions  such as twigs  sticks   etc     WARRANTY INFORMATION  A warranty certificate with full details is included with the heat  pump  Carefully review these responsibilities with your dealer  or service company  The manufacturer will not be responsible  for any costs found necessary to correct problems due to  improper setup  improper installation  adjustments  improper  operating procedure on the part of the user  etc     Some specific examples of service calls which are not included  in the limited warranty are        Correcting wiring problems in the electrical circuit supp
42. perature  Other features of the of the demand   defrost board include        4 Field selectable defrost termination temperatures    50   F   80   F coil temperature     Field selectable compressor delay feature    High pressure and low pressure switches    Sensing of second stage compressor demand    Test speed up capability    Anti short cycle timer  3 minutes  for compressor   protection        On board diagnostics with flashing LED for quicker  troubleshooting  See Table 3                       Control is uncalibrated when power is applied  Calibration  occurs after a defrost cycle  The control initiates this  sacrificial defrost after 34 minutes of accumulated  compressor run time in heating with coil temperature  below 35   F  The defrost cycle terminates if coil sensor  reaches selected termination temperature or after 14  minutes defrost     DIAGNOSTIC DESCRIPTION    Control Fault  No Power   Normal Operation On         o    Table 3  Control Diagnostic          Defrost function is disabled if        temperature is above  35   F  If Ambient sensor is detected as open or shorted   demand defrost will not operate and control will revert  to time temperature defrost operation  If the outdoor coil  sensor is detected as open or shorted  the control will not  perform demand or time temperature defrost operation   NOTE  When the defrost cycle initiates  there will be a  30 second compressor delay going into and out of the  defrost cycle  This delay may be removed by removing 
43. start wiring or connections  Open Start Circuit     Check wiring and connectors between supply and the  Current only in run circuit compressor S terminal      Compressor start winding is damaged      Check compressor motor winding resistance    ALERT  Flash Code 6   Yellow LED         Open circuit in compressor run wiring or connections  ALERT          Check wiring and connectors between supply and the  Open run circuit     Flash Code 7 Currant only in            compressor R terminal   Yellow LED  y     Compressor run winding is damaged      Check compressor motor winding resistance    ALERT  Flash Code 8   Yellow LED     ALERT L  w Voltage e Control circuit transformer is overloaded  Flash Code 9 9     Low line voltage  contact utility if voltage at disconnect is low      Yellow LED  COMPO EGU          Check wiring connections      Flash code number corresponds to a number of LED flashes  followed by a pause and then repeated  Trip and  alert LED   s flashing at same time means control circuit voltage is too low for operation     Table 4  LED Diagnostics   Continued    Welded Contactor     Compressor contactor has failed closed  Compressor always runs     Thermostat demand signal not connected to module          22    COMFORT ALERT TROUBLESHOOTING   CONTINUED    Miswired Module Indication Recommended Troubleshooting Action    Green LED is not on  module does not     Determine if both     amp     module terminals are connected   power up     Verify voltage is present at modu
44. t failure  it is recommended that periodic  maintenance be performed on this unit  The ability to  properly perform maintenance on this equipment requires  certain mechanical skills and tools     Before You Install this Unit   X The cooling load of the area to be conditioned  must be calculated and a system of the proper  capacity selected  It is recommended that the area  to be conditioned be completely insulated and vapor  sealed       Check the electrical supply and verify the power  supply is adequate for unit operation  The system  must be wired and provided with circuit protection in  accordance with local building codes  If there is any  question concerning the power supply  contact the  local power company    V The indoor section  air handler  furnace  etc  should  be installed before routing the refrigerant tubing   Refer to the indoor unit s installation instructions for  installation details       All units are securely packed at the time of shipment  and upon arrival should be carefully inspected for  damage prior to installing the equipment at the job  site  Verify coil fins are straight  If necessary  comb fins  to remove flattened or bent fins  Claims for damage   apparent or concealed  should be filed immediately  with the carrier    X Please consult your dealer for maintenance  information and availability of maintenance contracts   Please read all instructions before installing the unit     Locating the Heat Pump   e Survey the job site to determine the best
45. t to 350 500 microns    6  Allow the unit to remain under vacuum for at least 30  min    7 Weigh In the proper amount of new  or reclaimed   R 410A refrigerant  Refer to Table 2 or the units rating  label to determine the correct amount of charge        Refrigerant charging charts are applicable only to  matched assemblies of NORDYNE equipment and  listed airflows for the indoor coil  Refer to Figures 7    10  pages 13   14  and Table 2 for correct system  charge    e JT5BD outdoor units with indoor coils not listed         not recommended  Deviations from rated airflows  or non listed combinations may require modification  to the expansion device and refrigerant charging  procedures for proper and efficient system operation      The refrigerant charge can be checked and adjusted  through the service ports provided external to the  outdoor unit  Use only gage line sets which have a   Schrader  depression device present to actuate the  valve     SYSTEM CHARGE             R 410A OZ   10       Table 2  Split System Heat Pump Charge    Charging an R 410A system in AC mode at   outdoor temperatures above 55   F    1  With the system operating at steady state  measure the  liquid refrigerant pressure  in psig  at the outdoor unit  service valve    2 Measure the liquid refrigerant temperature  in  Fahrenheit  at the service valve    3  Determine the required liquid refrigerant pressure  Refer  to Table 2 for correct system charge         f the pressure measured in Step 1 is greater 
46. than  the required liquid refrigerant pressure determined in  Step 3  then there is too much charge in the system   Remove refrigerant and repeat Steps 1 through 3  until the system is correctly charged    e  f the pressure measured in Step 1 is less than the  required liquid refrigerant pressure determined in  Step 3  there is too little charge in the system  Add  refrigerant and repeat Steps 1 through 3 until the  System is correctly charged Short Cycle Protection    Charging an R 410A Unit in Heating Mode    1  Evacuate the refrigerant system    2  Weigh inthe proper charge per Table 2  using the Heating  Charging Chart  Figure 11  page 15  as a guide  Unit  charge MUST be verified in cooling season    3  Verify the unit is operating properly        Short Cycle Protection   1  With the system operating in COOLING mode  record  the setpoint temperature setting of the thermostat    2  Gradually raise the setpoint temperature until the outdoor  unit and indoor blower de energize    3 Immediately lower the setpoint temperature of the  thermostat to its original setting and verify that the indoor  blower is energized and that the outdoor unit remains  de energized    4  After approximately 3 minutes  verify that the outdoor  unit energizes and the temperature of the air supplied  to the facility is cooler than ambient temperature     Defrost Cycle Control   The defrost cycle is controlled by an Adaptive Demand   Defrost algorithm that monitors coil temperature and   ambient tem
47. to prevent accumulation of moisture and  other contaminants           After outdoor and indoor unit placement has been  determined  route refrigerant tubing between the  equipmentin accordance with sound installation practices         When connecting refrigerant linesets together  it is  recommended that dry nitrogen be flowing through  the joints during brazing to prevent internal oxidation  and scaling       Refrigerant tubing should be routed in a manner that  minimizes the length of tubing and the number of bends  in the tubing  If precise forming of refrigerant lines is  required  a copper tubing bender is recommended   Avoid sharp bends and contact of the refrigerant lines  with metal surfaces        Refrigerant tubing should be supported in a manner  that the tubing will not vibrate or abrade during system  operation       Tubing should be kept clean of foreign debris during  installation      Every effort should be made by the installer to  ensure that the field installed refrigerant containing  components of the system have been installed  in accordance with these instructions and sound    installation practices to insure reliable system  operation and longevity       The maximum recommended  interconnecting    refrigerant line lengths is 75 ft  and the vertical    COPPER WIRE SIZE     AWG   1  Voltage Drop     Supply Wire Length Feet Supply Circuit    Ampacity    Wire Size based on N E C  for 60  type copper conductors     Table 1  Copper Wire Size       elevation d
48. ture setpoint below room temperature and  verify the outdoor unit and indoor blower energize    2  Verify blower wheel is spinning in direction indicated by  arrow  Feel the air being circulated by the indoor blower  and verify that it is cooler than ambient temperature   Listen for any unusual noises  If unusual sounds occur        determine the source of the noise and correct as  necessary    3  Verify HI and LO refrigerant pressures    4  Allow the system to operate for several minutes and then  set the temperature selector above room temperature   Verify the fan and compressor cycle off with the  thermostat  NOTE  The blower should also stop unless  fan mode is set to the ON position     System Heating  optional   1  If heating equipment  furnace  air handler  is provided  with the system  lower the thermostat setpoint  temperature to the lowest temperature setting and  change the thermostat s system mode to HEAT    2  Gradually increasethe thermostat s setpointtemperature  to the maximum setting    3  Verify the optional heating equipment  furnace       electric heat  and indoor blower energize  Feel the air  being circulated by the indoor blower and verify that  it is warmer than ambient temperature  Listen for any  unusual noises  If unusual sounds occur  determine the  source of the noise and correct as necessary     NOTE  Other sources for heating  electric furnace  fossil  fuel furnace  air handler with electric heat options  etc    that interface with the heat pump
    
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