Testo 330-2G LL flue gas analyzer user manual
Contents
1. 6 2 15 2 6 Using the product 4 Pressurise the system 5 Start measurement P The stability time will run After this the measuring phase starts automatically gt End stability time and measurement early Next The readings are displayed when measurement has been completed Tightness test 2 i Follow DVGW TRGI 2008 worksheet G624 e Pressure Absolute parameter of location must strictly be entered to obtain correct readings If this is unknown it is recommended to use the value 966hPa corresponds with 1013 hPa barometric altitude 400 m To enter the values gt rE Measurements OK Gas Pipe Tests OK Tightness Test 2 Fold Meas gt Options Edit Location gt Insert the connector plug of the pressure test kit 0554 1213 onto the flue gas socket and lock by slightly turning it clockwise bayonet lock Performing the measurement The pressure socket of the instrument must be free i e unpressurized not closed 1 Tightness Test 2 OK 2 Select parameter A V Edit 3 Set parameters or enter values A V and partly lt 4 gt gt OK o Three circular diameters and three pipe lengths can be L entered which are then used to calculate three partial volumes The pipe volume is calculated by adding these three partial volumes 4 measurement Pressure zeroing 5 Pressurise the system 6 Start measur2. Under www testo com download center you can download the current instrument software Firmware for testo 330 registration required gt Unplug the mains unit and switch off the testo 330 1 Hold A depressed 2 Plug in the mains unit keep A depressed The display shows Firmware update along the bottom edge 3 Release A 4 Insert the connecting cable 0449 0047 into the USB port on the instrument then connect it to the PC Your PC recognises the testo 330 as a removable medium 5 Copy the new file ap330rel bin to the detected removable medium Inthe display the status bar progresses from left to right This process may take a few minutes 6 Disconnect the connecting cable from the testo 330 After updating of the instrument software Firmware has been completed the system will automatically reboot and is ready for use 0970 3311 en 02 V01 01 en_GB
3. 3 2 5 Accuracy and response time 3 Specifications Parameter Accuracy Response time O2 0 2 vol lt 20s t90 co 20 ppm 0 400 ppm lt 60s t90 5 of mv 401 1000 ppm 10 of mv 1001 4000 ppm CO He comp 10 ppm or 10 of mv lt 60s t90 0 200 ppm 20 ppm or 5 of mv 201 2000 ppm 10 of mv 2001 8000 ppm COlow 2 ppm 0 39 9 ppm lt 40s t90 5 of mv rest of range AmbCO through 10 ppm 0 100 ppm lt 35s t90 flue gas probe 410 of mv 101 2000 ppm AmbCO with 5 ppm 0 100 ppm approx 35s 0632 3331 5 of mv gt 101 ppm 190 NO 5 ppm 0 100 ppm lt 30s t90 5 of mv 101 2000 ppm 10 of mv 2001 3000 ppm Draught 0 02 ppm or 5 of mv z 0 50 0 60 hPa 0 03hPa _ 0 61 3 00 hPa 1 5 of mv 3 01 40 00 hPa AP 0 5 hPa 0 0 50 0 hPa 1 of mv 50 1 100 0 hPa 1 5 of mv rest of range higher value is valid 3 at 10 30 C outside this range additionally 0 2 of mv C 4 resolution 0 1Pa with fine draught measurement option Measuring range 0 100 OPa 13 3 Specifications Parameter Accuracy Response time Temperature 0 5 C 0 0 100 0 C probe 0 5 of mv rest of range dependent Efficiency Flue gas loss AmbCO2 50 ppm 2 of mv approx 35s through 0 5000 ppm t90 0632 1240 100 ppm 3 of mv 5001 10000
4. 6 2 14 6 Using the product Automatic furnaces With the help of the readout adapter for automatic furnaces 0554 1206 status data and error messages can be read out of compatible automatic furnaces see also documentation on readout adapter The range of data which can be read out depends on the type of the automatic furnace Calling up the function 1 Connect the readout adapter to the instrument PS2 interface and to the automatic furnace use adapter ring if necessary 2 rE Measurements OK Automatic Furnace OK The data are read from the automatic furnace Depending on the automatic furnace the data are updated at the latest every 30 s The values are saved in a measuring report or transferred 1 to a pocket PC PC together with the measuring values of a flue gas measurement Reading out current status data The current data are displayed after a connection has been set up to the automatic furnace The following data are displayed with the help of symbols Component Status ON Status OFF Air controller 8 Motor G Valve 1 val Valve 2 vi Flame c gt Ignition col Alle Oil prewarmer Options gt Options Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Adapter Information Type and version of readout adapter are displayed 55 6 Using the produc
5. OK Unrectified errors are displayed gt View next previous error A V 31 5 First steps 32 View sensor diagnosis 1 gt Sensor Diagnosis OK 2 Select sensor A V The status of the sensor is indicated by a lamp o A sensor is able to recover It is therefore possible that the 1 sensor status indication changes from yellow to green or from red to yellow View instrument information gt Device Information OK Information is displayed 6 1 6 1 1 6 1 2 6 1 2 1 6 Using the product Using the product Performing settings Assigning the right function key The right function key can have a function from the Options menu assigned to it The menu Options is accessed via the left function key and is available in many different menus This assignment is only valid for the currently opened menu the opened function Amenu function is opened in which the Options menu is displayed on the left function key 1 Press Options 2 Select option A V Depending on the menu function from which the Options menu was opened the following functions are available 3 Assign the selected function to the right function key Press Instrument settings o It is assumed that the contents of the chapter First steps 1 see First steps page 23 are known Calling up a function gt rE Instrument Settings Readings display The parameters units a
6. AT If no combustion air temperature probe is connected the temperature measured by the thermocouple of the flue gas probe during the zeroing phase is used as the combustion air temperature All dependent parameters are calculated using this value This method of measuring combustion air temperature is sufficient for systems dependent on ambient air However ensure that the flue gas probe is near the intake duct of the burner during the zeroing phase If a combustion air temperature probe is connected the combustion air temperature is measured continuously via this probe Gas zeroing When the instrument is switched on the measurement menu is opened and the gas sensors are zeroed o testo 330 1 LL The flue gas probe must be in the open air 1 during the zeroing phase testo 330 2 LL The flue gas probe can be in the flue gas duct even during the zeroing phase if a separate VT sensor is plugged in 43 6 Using the product Draught pressure zeroing The pressure sensors are zeroed when a pressure measuring function is called up testo 330 1 LL The flue gas probe must be in the open air 1 during the zeroing phase the instrument must not be pressurised during zeroing testo 330 2 LL The flue gas probe can be in the flue gas duct even during the zeroing phase if a separate VT sensor is plugged in The pressure socket of the instrument must be free i e unpressurized not closed 6 2 1 2 Using the
7. available if the instrument is equipped with Bluetooth The Bluetooth module can be switched on off The relay can now be tested Calling up the function gt rE Instrument Settings OK Bluetooth Edit Making settings gt Set parameter gt OK Language The menu language can be set The number of available languages depends on the activated country version see Country version page 38 Calling up the function gt rE Instrument Settings OK Language OK Activating the language gt Select the language OK 37 6 Using the product 6 1 2 10 6 1 2 11 38 Country version The country version available measurement parameters fuels parameters calculation formulas can be set The selection of the country version influences the menu languages that can be activated Calling up the function gt rE Instrument Settings OK Country Version OK This action can be password protected A password is 1 specified in the menu Password Protection see Password protection page 38 Possibly gt Enter the password Enter Enter password Next OK Setting the country version 1 Select the country version A V OK 2 Confirm the confirmation request Yes OK The system is restarted Password protection The password protection is only valid for functions identified by the following symbol 8 or
8. of it at the markings arrows using the index finger and thumb press slightly fold up and remove 3 Open the battery lock Press the grey key and push in direction of arrow 4 Remove the battery and insert a new rechargeable battery Only use the Testo rechargeable battery 0515 0107 5 Close the battery lock Press the grey key and push against direction of arrow until the battery engages 23 5 First steps 5 2 1 2 5 2 1 3 24 6 Attach the service cover and engage it in place Charging batteries The rechargeable battery can only be charged at an ambient temperature of 0 35 C If the battery has been discharged completely the charging time at room temperature is approx 5 6 hrs Charging in the measuring instrument 1 Connect the plug of the mains unit to the mains unit socket on the measuring instrument Connect the mains plug of the mains unit to a mains socket The charging process will start The charge condition will be shown in the display The charging process will stop automatically when the battery is fully charged Charging in the charging station 0554 1087 gt Refer to the documentation enclosed with the charging station Battery care gt gt Do not fully exhaust rechargeable batteries Store rechargeable batteries only in charged condition and at low temperatures but not below 0 C best storage conditions with a charge level of 50 80 at an ambient tempe
9. ppm Gas leak testing lt 2s t90 with 0632 3330 3 2 6 Other instrument data Flue gas analyser Characteristic Values Storage and 20 50 C transport temperature Operating 5 45 C temperature Power supply Battery 3 7 V 2 6 Ah Mains unit 6 V 1 2 A Protection class IP40 Weight 600 g excluding battery Dimensions 270 x 90 x 65 mm Memory 500 000 readings Display Graphic colour display 240 x 320 pixels Gas leak testing probe visual indication LED audible indication by buzzer Storage temperature battery 0 35 C Battery charge time approx 5 6 h Battery operation time 14 6h pump on 20 C ambient temperature 3 Specifications Characteristic Values Bluetooth option Range lt 10 m Warranty Measuring instrument 48 months LL sensors O2 CO 48 months Other sensors 24 months Flue gas probe 48 months Thermocouple 12 months Battery 12 months Terms of warranty Terms of warranty see website www testo com warranty 15 4 Product description 4 Product description 4 1 Measuring instrument 4 1 1 Overview 1 Switch on off 2 Interfaces USB PS2 infrared Risk of injury from infrared beam gt Do not direct infrared beam at human eyes 16 4 1 2 4 Product description Condensate trap on rear Fixing eyelets for carrying strap left and right Dis
10. saved to the clipboard via the menu Options and the command Clipboard If there are data in the clipboard the status bar shows the symbol El If there are data in the clipboard and the command Print or Save is triggered all data in the clipboard will be printed out or saved Only one set of measuring data can be recorded per measurement type e g Flue Gas or Draught Repetitive saving of test data of one measurement type overwrites the previously saved data When changing the measurement place or the fuel the clipboard is deleted Confirming an error message If an error occurs an error message is shown in the display gt Confirming an error message OK Errors which have occurred and have not yet been rectified are indicated by a warning symbol A in the header Not yet rectified error messages can be displayed in the menu Error Diagnosis see Instrument diagnosis page 31 5 2 9 5 3 5 First steps Switching off Unsaved measuring values will be lost when the flue gas 1 analyser is switched off gt Press o Possibly The pump starts and the sensors are rinsed until the switch off thresholds 02 gt 20 other measurement parameters lt 50 ppm are reached The maximum rinsing period is 3 minutes The measuring instrument switches off Folders Locations All readings can be saved under the currently active location Readings not yet saved are lost when the measuring instrument i
11. the gas outlet is clear Error message Sensor protection active The shutdown limit of the CO sensor was exceeded gt Remove the probe from the stack Error message Printing not possible With printer 0554 0543 Bluetooth interface not activated Wrong printer activated Printer switched off Printer outside wireless transmission range gt Activate Bluetooth interface see Bluetooth page 37 gt Activate printer used see Printer page 36 Switch on printer gt Move printer within wireless transmission range 65 8 Tips and assistance If we could not answer your question please contact your dealer or Testo Customer Service Contact data see back of this documet or website www testo com service contact 8 2 Accessories and spare parts Printer Description Article no Infrared high speed printer 0554 0549 Bluetooth printer incl rechargeable battery and 0554 0553 charging adapter Spare thermal paper for printer 6 rolls 0554 0568 Modular flue gas probes Description Article no Modular flue gas probe 180 mm 500 C 0600 9760 thermocouple 0 5 mm probe shaft diameter 8mm Modular flue gas probe 300 mm 500 C 0600 9761 thermocouple 0 5 mm probe shaft diameter 8mm Modular flue gas probe 180 mm 500 C 0600 9762 thermocouple 0 5 mm probe shaft diameter 6mm Modular flue gas probe 300 mm 500 C 0600 9763 thermocouple
12. 0 5 mm probe shaft diameter 6mm Flexible flue gas probe length 330 mm 0600 9764 Tmax 180 C short term 200 C bending radius max 90 for measurements at difficult to access locations Probe modules accessories for modular flue gas probes Description Article no Probe shaft module 180 mm 500 C thermocouple 0554 9760 0 5 mm probe shaft diameter 8 mm Probe shaft module 300 mm 500 C thermocouple 0554 9761 0 5 mm probe shaft diameter 8 mm Probe shaft module 180 mm 500 C thermocouple 0554 9762 0 5 mm probe shaft diameter 6 mm 66 8 Tips and assistance Description Article no Probe shaft module 300 mm 500 C thermocouple 0554 9763 0 5 mm probe shaft diameter 6 mm Probe shaft module 300 mm 1 000 C 0554 8764 thermocouple 1 0 mm probe shaft diameter 6 mm Probe shaft module 700 mm 1 000 C 0554 8765 thermocouple 1 0 mm probe shaft diameter 6 mm Spare thermocouple for module 0554 9760 0430 9760 0554 9762 Spare thermocouple for module 0554 9761 0430 9761 0554 9763 Spare thermocouple for module 0554 8764 0430 8764 Spare thermocouple for module 0554 8765 0430 8765 Cone 8 mm steel 0554 3330 Cone 6 mm steel 0554 3329 Multi hole probe shaft length 300 mm 8 mm for 0554 5762 CO averaging Multi hole probe shaft length 180 mm 8 mm for 0554 5763 CO averaging Flexible probe shaft module 0554 9764 H
13. 516 3330 accessories System case with tool pouch without contents click 0516 0329 fastened to basic system case 8 Tips and assistance Universal system case without compartments click 0516 0331 fastened to basic system case Instrument case leather with compartments for 0516 0303 instruments and accessories Other accessories Description Article no Mains unit 0554 1096 Charger with spare rechargeable battery 0554 1103 Spare rechargeable battery 0515 0107 Readout adapter for automatic furnaces 0554 1206 Connecting cable instrument PC 0449 0047 Aasyheat PC configuration software 0554 3332 Full version of Easyheat and Easyheat mobile PC 0554 1210 configuration software and software for Windows handheld PCs Upgrade Easyheat mobile software for Windows 0554 1211 handheld PCs Additional filter 0133 0010 Draught set 0554 3150 Fine pressure probe 0638 0330 Set of capillary hoses 0554 1215 Adhesive kits x50 for printing out paper barcode 0554 0116 labels etc Instrument cleaner 100 ml 0554 1207 Pressure test set for gas line testing 0554 1213 Straight Pitot tube 0635 2050 ISO Calibration Certificate Flue Gas 0520 0003 For a complete list of all accessories and spare parts please refer to the product catalogues and brochures or look up our website www testo com 69 8 Tips and assistance 8 3 70 Updating the instrument software
14. OK 6 3 6 3 1 6 3 2 6 Using the product Performing the detection gt Set the gas type to be detected and perform gas leak testing by following the instructions described in the documentation of the gas leak probe 1 Start detection P The gas concentration is displayed if it exceeds the limit an alarm signal will sound Options gt Options Show Graphic The readings are displayed in form of a line graph gt Options Alarm Limit This function is not available during a measurement Adjusting alarm limits gt Options Alarm Signal This function is not available during a measurement Alarm signal disable enable gt Options Zeroing Probe Perform zeroing 2 End detection E Transferring data Report printer To be able to transmit data via infrared or Bluetooth interface to a Testo report printer the printer to be used must have been activated see Printer page 36 Printing out data takes place via Print or d The function is only available if a printout is possible PC Pocket PC Data transfer to a PC can take place via USB IrDA or Bluetooth Data transfer to a Pocket PC can take place via IrDA or Bluetooth You must also refer to the documentation that comes with the software 59 7 Maintaining the product 7 2 60 Maintaining the product Cleaning the measuring instrument gt If the housing of the measuring instrument is dirt
15. Password protection can be activated deactivated the password can be changed To deactivate the password protection change the password to 0000 factory setting Calling up the function gt rE Instrument Settings OK Password Protection OK Possibly gt Enter the currently valid password Enter Enter password Next OK 6 1 3 6 1 3 1 6 1 3 2 6 Using the product Changing the password 1 Edit 2 Enter the new password Next 3 Edit 4 Enter the new password again to confirm Next 5 Save changes Finished Sensor settings NO addition The NO2 addition parameter can be set The setting of the NO2 addition can be password protected see Password protection page 38 Calling up the function gt E Sensor Settings gt NO2 Addition Edit Possibly gt Enter the password Enter Enter password Next gt OK Setting the NO addition gt Set parameter OK O reference The O2 reference value can be set The setting of the O2 reference value can be password protected see Password protection page 38 Calling up the function gt rE Sensor Settings O2 Reference Edit Possibly gt Enter the password Enter Enter password Next OK Setting the O reference gt Set parameter OK 39 6 Using the product 6 1 3 3 6 1 3 4 40 Sensor protection Prot
16. and press gently to release the lock 3 Fold up the service cover and remove it 1 4 Secure the sealing caps in the two holders on the inside of the service cover 1 5 Attach the service cover and engage it in place gt Engage the carrying strap clip in the fixing eyelets on the sides of the device Note the guide groove the strap must point down 2 21 4 Product description 4 2 22 Modular flue gas probe 1 5 Removable filter chamber with window and particle filter Probe handle Connecting cable Connector plug for measuring instrument Probe module lock release ook WDM Probe module 5 2 5 2 1 5 2 1 1 5 First steps First steps Commissioning The measuring instrument is supplied with a rechargeable battery already fitted gt Charge the battery fully before using the measuring instrument see Charging batteries page 24 Getting to know the product Mains unit rechargeable battery If the mains unit is connected the measuring instrument is automatically powered from the unit Changing the battery The measuring instrument must not be connected to a mains socket via the mains unit The instrument must be switched off Change the rechargeable battery within 5 minutes so that device settings e g date time are not lost 1 Place the measuring instrument on its front 2 Remove the service cover Take hold
17. anges The FCC demands that the user is to be informed that with any changes and modifications to the device which have not been explicitly approved by testo AG the right of the user to use this device will become null and void 3 2 3 3 Specifications Declaration of Conformity ce sw EG Konformit tserkl rung F r die nachfolgend bezeichneten Produkte wird best tigt da sie den wesentlichen Schutzanforderungen entsprechen die in der Richtlinie des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten ber die elektromagnetische Vertr glichkeit 2004 108 EG festgelegt sind Zur Beurteilung der Erzeugnisse hinsichtlich elektromagnetischer Vertr glichkeit im Kleingewerbebereich wurden folgende Normen herangezogen St raussendung Pertubing radiation St rfestigkeit Pertubing resistance R amp TTE Richtlinie Mr Walleser name Herr Walleser Name Vorstand Managing Director EC declaration of conformity We confirm that the following products Testo 330 1 LL 2LL V2010 bluetooth Best Nr Order No 0632 3306 0632 3307 corresponds with the main protection requirements which are fixed in the EEC Council Directive 2004 108 EC on the approximation of the laws of the member states relating to electromagnetic compatibility The declaration applies to all samples of the above mentioned product For assessment of the product following standards have bee
18. ations when handling test gas gt Use test gases in well ventilated rooms only Connect the calibration adapter to the flue gas socket Select the parameter A V OK Edit Enter the test gas concentration nominal value Poe eS Attach the connecting line of the test gas bottle to the calibration adapter Apply test gas to the sensor Start recalibration Start Accept the nominal value once the actual value is stable adjustment OK Or Abort no adjustment esc 8 Save changes Finished 6 1 4 Fuels The fuel can be selected The fuel specific coefficients and limits can be set Apart from the pre configured fuels 10 more customer specific fuels can be configured Fuel parameter see www testo com download center registration required no oO o In order to maintain the measuring accuracy of the 1 instrument one must choose or configure the correct fuel The limits serve the purpose of configuring the ideal zone of 1 the flue gas matrix and do not have any influence on the accuracy of the measuring results Calling up the function gt E Fuels OK 41 6 Using the product 6 1 5 42 Activating fuels gt Select the fuel gt OK The fuel is activated and the main menu is opened Setting coefficients 1 Select the fuel Coeff 2 Select the coefficients Edit Possibly gt Enter the password Enter Enter pass
19. by equipment that uses the same ISM band e g WLAN microwave ovens ZigBee The use of radio communication links is not permitted among others in aeroplanes and hospitals For this reason the following points must be ensured before entering gt Switch off the device gt Isolate the device from any external power sources mains cable external rechargeable batteries Protecting the environment gt Dispose of faulty rechargeable batteries spent batteries in accordance with the valid legal specifications gt Atthe end of its useful life send the product to the separate collection for electric and electronic devices observe local regulations or return the product to Testo for disposal 3 2 3 2 1 3 Specifications Specifications Use The testo 330 is a handheld measuring device for the professional flue gas analysis of furnace systems Small furnaces burning oil gas wood coal e Low temperature and condensing boilers e Gas water heaters These systems can be adjusted using the testo 330 and checked for compliance with the applicable limit values The following tasks can also be carried out with the testo 330 e Regulating the O2 CO and CO2 NO NOx values in furnace systems for the purpose of ensuring optimal operation e Draught measurement e Measuring and regulating the gas flow pressure in gas water heaters e Measuring and optimising the flow and return temperatures of heating
20. ck There must be no more than one extension lead 0554 1 1201 between measuring instrument and flue gas probe Connecting other sensors gt Insert the connector plug of the probe into the probe socket 25 5 First steps 5 2 3 5 2 4 5 2 5 26 Switching on gt press 1 The start screen is displayed duration about 5 s If the voltage supply was interrupted for a longer period The menu Date Time is opened The pressure sensors are set to zero There is a device error The Error Diagnosis is displayed The menu Measurements is displayed Calling up a function 1 2 Select function A V The chosen function appears in a frame Confirm selection OK The chosen function is opened Entering values Some functions require values numbers units characters to be entered Depending on the function that is chosen the values are entered via either a list field or an input editor List field Select the value to be changed numerical value unit A V gt depending on the selected function Press Edit Set value A V gt depending on the selected function Confirm the entry OK 5 2 6 5 First steps 5 Repeat steps 1 and 4 as required 6 Save the entry Finished Input editor Edit location Location LOCATION 1 Select the value to be changed character A V lt 4 gt 2 Acc
21. dings are p outside the tolerance limits 1 Start measurement P Pressure zeroing 2 Pressurise the system testo 330 2 Program active see Programs page 42 The 1 pressure socket of the instrument must be free i e unpressurized not closed while a measurement program is running The reading is displayed 3 Quit measurement E Options gt Options gt Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Show Graphic The readings are displayed in form of a line graph gt Options Readings Display This function is not available during a measurement The readings display menu is opened 6 2 8 6 2 9 6 Using the product Differential temperature vZ The differential temperature set 0554 1204 must be connected Calling up the function gt rE Measurements OK Differential Temperature OK Performing the measurement 1 Start measurement P The readings and the calculated differential temperature T1 T2 are displayed 2 Quit measurement H Options gt Options Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Show Graphic The readings are displayed in form of a line graph gt Options Readings Display This function is not available during a measurement The readi
22. ection limits can be set to protect the sensors against overload Sensor protection switch off is available for the following sensors CO NO The sensor protection is activated when the threshold is exceeded e testo 330 1 LL Switch off e testo 330 2 LL Dilution if exceeded again Switch off To deactivate sensor protection the thresholds must be set to 0 ppm Calling up the function gt rE Sensor Settings Sensor Protection OK Setting sensor protection thresholds 1 Select parameter Edit 2 Set parameter OK 3 Save changes Finished Recalibration adjustment CO and NO sensors can be recalibrated and adjusted For recalibration adjustment Testo recommends the use of the calibration adapter 0554 1205 o If obviously unrealistic readings are displayed the sensors 1 should be checked calibrated and if required adjusted Have the recalibration adjustment carried out by a qualified service centre approved by Testo Adjustments made with low gas concentrations can lead to accuracy deviations in the upper measuring ranges Calling up the function gt rE Sensor Settings Recalibration OK Possibly gt Enter the password Enter Enter password Next gt OK Gas zeroing 30 s 6 Using the product Performing recalibration adjustment Dangerous gases Danger of poisoning gt Observe safety regulations accident prevention regul
23. ement P 57 6 Using the product 6 2 15 3 6 2 15 4 58 The stability time will run After this the measuring phase starts automatically gt End stability time and measurement early Next The readings and Result Tightness Test 2 are displayed when measurement has been completed 7 Edit Select test result A V OK Let By Test gt Insert the connector plug of the pressure test kit 0554 1213 onto the flue gas socket and lock by slightly turning it clockwise bayonet lock Performing the measurement The pressure socket of the instrument must be free i e unpressurized not closed 1 Let By Test OK Pressure zeroing 2 Select parameter A V Edit 3 Set parameters or enter values A Y and partly lt 4 gt gt OK 4 Pressurise the system 5 Start measurement P The stability time will run After this the measuring phase starts automatically gt End stability time and measurement early Next The readings and Result Let By Test are displayed when measurement has been completed 6 Edit Select test result A U OK Leak detection In gas leak detection no measurement is made but a gas detection is performed v A gas leak probe 0632 3330 must be connected You must also refer to the documentation that comes with 1 the gas leak probe Calling up the function gt Leak Detection
24. enennnnnennnnnnnnennnnn nennen 22 First StepS NPPRPRFRPFFRFEUEREPETFFFPFFARFEPERFFERFLOEPEEFEFERREFELGRERETREURFERFFEEREEFFPEREREFEPPERFER 23 5 1 Commissioning unsssersnenssnensnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 23 5 2 Getting to know the product u uuunsseessnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 23 5 2 1 Mains unit rechargeable battery uunu uennennennnnennunnnnennnnnnnennnnnnnennenn 23 5 2 1 1 Changing the battery 5 2 1 2 Charging batteries 24 5 2 1 3 Mains OD GFA nec cccssecnacensiss ccenaeetcesttezs cechsrasacessnds idebanseixecanvarecbare 24 5 2 2 Connecting probes sensorS cennessersersersunnennennnnnnnnnnnnnnnnnnnnnnnnnnnnn non nennen 25 5 2 3 gt SWICHING OM sa nennen tasten ai 26 5 2 4 Calling up a function CA ae ee na Es 26 1 Contents 825 Entering valgseier aen ese aeaaee eean ea eiae a e V ESTEE ECEE E EE 5 2 6 Printing saving data 5 2 7 Remembering data clipboard 5 2 8 Confirming an error message 5 2 9 Switching ff unsere es 5 3 Folders Locations 2444404snnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 5 4 Measurement records 2444444snnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 5 5 Instrument diagnosis ueerennneessnnnnnnsnnnnenennnnnenennnnnen ernennen nnnnen nn 31 6 Using the product x 55 42 022332 020 0020000000G0n0RHnR ananman a anaa RA naana RARES 6 1 Per
25. ent setting Country version gt Please read this documentation through carefully and familiarize yourself with the product before putting it to use Pay particular attention to the safety instructions and warning advice in order to prevent injuries and damage to the products gt Keep this document to hand so that you can refer to it when necessary gt Hand this documentation on to any subsequent users of the product Symbols and writing standards Representati on Explanation A Warning advice risk level according to the signal word Warning Serious physical injury may occur Caution Minor physical injury or damage to the equipment may occur gt Apply the specified precautionary measures 1 Note Basic or further information testo 330 1 LL The description only applies for the specified instrument model testo 330 1 LL or testo 330 2 LL 1 Action several steps the sequence must be 2 followed gt Action one step or optional step Result of an action Menu Elements of equipment equipment display or program interface 2 2 2 Safety and the environment Representati Explanation on OK Control keys on equipment or control buttons in program interface Functions paths within a menu Example entries Ensure safety gt Only operate the product properly for its intended purpose and within the parameters specified in t
26. ept value OK Options gt Toggle between upper lower case characters Select lt ABC amp 1 4 V gt ABC 8 amp gt Position the cursor in the text Select lt ABC amp 1 4 V I lt or Fel gt Delete character before or after the cursor Select lt next A Y gt 4 or gt 3 Repeat steps 1 and 2 as required 4 Save the entry Select lt next A V Next Printing saving data Data are printed out via the function key ea or the menu Options Data are saved via the menu Options The menu Options is accessed via the left function key and is available in many different menus Assignment of the right function key with the function Save or Print see Assigning the right function key page 33 27 5 First steps 5 2 7 5 2 8 28 Only measuring values which have a display field in the measurement view assigned will be saved printed out The measurement data can be printed out parallel to the 1 saving process while a measurement program is running To be able to transmit data via infrared or Bluetooth interface to a report printer the printer to be used must have been activated see Activating the printer page 37 Remembering data clipboard With the help of the clipboard measuring results from various measurement types can be combined to a common record which can then be printed out and saved see above Data are
27. forming settings 444440HH nenne nnnnnnnnnnnnnnenennnnnnnnnnnnnnenannn 6 1 1 Assigning the right function key 6 1 2 Instrument settings 6 1 2 1 Readings display 6 1 2 2 Alarm limits 6 1 2 3 Units 6 1 2 4 Date time 6 1 2 5 Energy management 6 1 2 6 Display brightness 6 1 2 7 Printer 6 1 2 8 Bluetooth 6 1 2 9 Language 6 1 2 10 Country version 6 1 2 11 Password protection 6 1 3 Sensor settings 6 1 3 1 NO addition 6 1 3 2 Os reference 6 1 3 3 Sensor protection 6 1 3 4 Recalibration adjustment 6 1 4 6 1 5 6 2 Measuring nackten 6 2 1 Preparing for measurement urnuuuu0snsunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 43 6 2 1 1 Zeroing phases 6 2 1 2 Using the modular flue gas probe 6 2 1 3 Configuring the reading display 6 2 1 4 Setting location and fuel 6 2 2 Flue gas 6 2 3 Draught Measurement 6 2 4 Micro pressure probe 6 2 5 CO undiluted 6 2 6 Smoke No HCT 6 2 7 6 2 8 6 2 9 6 2 10 6 2 11 1 Contents 6 2 12 COA MBISE idiots seen 53 6 2 19 CO2 SMI Me wes case cece eer a AA E 54 8 2 14 Automatic TUNMACES aca nnicscesninsccesnnsccesninnscesmnssiceeknnsas esmnbsicceknnad eamhbsietesii een 55 6 2 15 Gas pipe tests en nenne 56 8 2 15 1 Tightnessitest Tu nennen 56 8 2 15 2 Tightriess test 2 nennen eng 57 6 2 15 3 Let By Test 6 2154 Loak GOUSCUON a rscermicccnescnvissennasxseencinradenicnencnuissereiicsa
28. g additional filter The additional filter provides added protection should problems occur with the particle filter in the flue gas probe The additional filter is very rarely contaminated if the measuring instrument is used normally gt Check the additional filter visually periodically for contamination and replace it if necessary Place the measuring instrument on its front 2 Remove the service cover Take hold of it at the markings arrows using the index finger and thumb press slightly fold up and remove w Loosen the additional filter from the hose connection Plug the new filter 0133 0010 into the hose connection Attach the service cover and engage it in place m Cleaning the modular flue gas probe Disconnect the flue gas probe from the measuring instrument prior to cleaning 1 Release the probe catch by pressing the key on the probe handle and remove the probe module 61 7 Maintaining the product 7 6 7 1 62 N Blow compressed air through the flue gas ducts in probe module and probe handle see illustration Do not use a brush w Fit a new probe module on the probe handle and engage it in place Replacing the probe module Z Disconnect the flue gas probe from the measuring instrument prior to cleaning tia 1 Press the key on the top of the probe handle and remove the probe module 2 Plug in the new probe module and engage
29. he maximum measured flue gas temperature FT max helps when positioning the probe The reading is displayed 3 Quit measurement E Options gt Options Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Show Graphic The readings are displayed in form of a line graph gt Options Configure Graphic The measurement parameters to be represented max 4 can be displayed or hidden gt Options Readings Display This function is not available during a measurement The readings display menu is opened Micro pressure probe The following measurements can be performed using the micro pressure probe 0638 0330 Ext Draught Ext Delta P Single meas Ext Delta Program See instruction manual for micro pressure probe CO undiluted Calling up the function vZ Amulti hole probe 0554 5762 must be connected gt rE Measurements OK CO undiluted OK Performing the measurement 1 Start measurement P The reading is displayed 2 Quit measurement E 6 2 6 6 Using the product Options gt Options Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Show Graphic The readings are displayed in form of a line graph Smoke No HCT Calling up the function gt re Measurements OK Sm
30. he technical data Do not use any force Do not operate the instrument if there are signs of damage at the housing mains unit or feed lines Do not perform contact measurements on non insulated live parts Do not store the product together with solvents Do not use any desiccants Carry out only the maintenance and repair work on this instrument that is described in the documentation Follow the prescribed steps exactly Use only original spare parts from Testo Any further or additional work must only be carried out by authorised personnel Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring instrument after repair and for the validity of certifications Only use the device in closed dry rooms and protect it from rain and moisture Temperatures given on probes sensors relate only to the measuring range of the sensors Do not expose handles and feed lines to any temperatures in excess of 70 C unless they are expressly permitted for higher temperatures The objects to be measured or the measurement environment may also pose risks Note the safety regulations valid in your area when performing the measurements For products with Bluetooth optional Changes or modifications that have been made without the explicit consent of the responsible approval authority may cause the retraction of the type approval 2 Safety and the environment 2 3 Data transfer may be disturbed
31. isplayed in form of a line graph Options Show Numerical Values Data are displayed as numerical values Options System Type This function is not available during a measurement Set the system type to be able to configure the ideal zone green of the flue gas matrix using the limits pre configured for each system type Options Reset Graphic The displayed graphical values are deleted Options Limits This function is not available during a measurement Enter limits to be able to configure the ideal zone green of the flue gas matrix Options CO O2 or CO CO2 Choose which parameter should be assigned to the x axis of the display matrix O2 or CO2 Options Readings Display This function is not available during a measurement Open the readings display menu Draught Measurement Calling up the function NG 1 A flue gas probe must be connected El Measurements OK gt Draught OK Performing the measurement 1 The pressure socket of the instrument must be free i e unpressurized not closed Do not measure for longer than 5 min as the drift of the pressure sensor means that the readings could be outside the tolerance limits 1 Start measurement P Draught zeroing 47 6 Using the product 6 2 4 6 2 5 48 2 Position the flue gas probe in the hot spot area of the highest flue gas temperature The display showing t
32. it in place Changing the thermocouple 1 Release the probe catch by pressing the key on the probe handle and remove the probe module 2 Remove the thermocouple plug in head from the socket using a screwdriver and pull the thermocouple out of the probe shaft 7 8 7 Maintaining the product 3 Keep inserting the new thermocouple into the probe shaft until the connection head clicks into place 4 Fit anew probe module on the handle and engage in place Condensate container The fill level of the condensate trap can be read from the markings on the condensate trap A warning message A red flashing light is displayed if the fill level in the condensate trap reaches 90 The fill level of the condensate trap can be read from the markings Draining the condensate trap The condensate consists of a weak mix of acids Avoid skin 1 contact Make sure that the condensate does not run over the housing Condensate entering the gas path Damage to sensors and flue gas pump gt Do not empty the condensate trap while the flue gas pump is in operation _ Unlock the condensate trap and pull it vertically off the measuring box Open the condensate outlet on the condensate trap Pull out approx 5 mm against the stop N 63 7 Maintaining the product 7 9 64 3 Let the condensate run out into a sink 4 Wipe off any drops still on the condensate o
33. lect the parameters Oil Flow of the oil nozzle and Oil Pressure no effect on calculation A V Edit 2 Enter values A V and partly lt 4 gt gt OK The calculated oil burner capacity in kW is displayed 6 2 12 6 Using the product Options gt Options gt Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a protocol gt Options Edit Unit The unit for the oil flow can be changed kg h gt gal h or gal h gt kg h CO ambient An ambient CO probe recommended or a flue gas probe must be connected 1 Cigarette smoke influences the measurement by more than 50 ppm The breath of a smoker influences the measurement by about 5 ppm When using an ambient CO probe note that The direction of flow of the gas has an effect on the accuracy of the measurement Frontal flow onto the probe leads to higher readings The best measurement results are achieved when the probe is moved gently backwards and forwards When using the ambient CO probe and the flue gas probe note that The probe must be in the open air CO free during the zeroing phase Calling up the function gt El Measurements OK gt CO Ambient OK Performing the measurement 1 Start measurement P The measurement starts and the measuring value is displayed graphically trend display An audible alarm signal is triggered
34. locations created therein Measurement records Calling up the function gt ey Measurement Records OK Adapting the display gt Toggle between overview display of number of locations per folder and detailed view display of all locations per folder Overview or Details Display record 1 Choose the desired record from the detailed view 2 Data 5 5 5 First steps Options gt Options Show Graphic Display saved record data as graphic gt Options Print Data Transmit data of the chosen record to a record printer gt Options Delete Record Delete the chosen record gt Options gt Number of Lines Change the number of measuring values per display page gt Options Delete all Records Delete all saved records for a location Instrument diagnosis Important operating values and instrument data are displayed A gas path check testo 330 2 LL can be carried out The status of the sensors and any device errors not yet rectified can be displayed Calling up the function gt Instrument Diagnosis OK or gt i Carrying out a gas path check testo 330 2 LL 1 Gas Path Check OK 2 Place the black sealing cap on the tip of the flue gas probe The pump flow is displayed If the volumetric flow rate is less than 0 02 l min the gas paths are not leaking 3 End of check OK Viewing device errors gt Error Diagnosis
35. meter A V and partly lt 4 gt OK 3 Save changes Save Energy management Automatic instrument shutdown Auto Off and switching off of the display light in battery operation can be set Calling up the function gt rE Instrument Settings OK Energy Management OK Making settings 1 Select function or parameter A V Edit 2 Set parameter A V and partly lt 4 gt OK 3 Save changes Finished Display brightness The intensity of the display illumination can be set Calling up the function gt rE Instrument Settings OK Display Brightness OK Performing settings gt Set parameter lt 4 gt OK Printer The headers lines 1 3 and the footers for the printout can be set The printer that is used can be activated Calling up the function gt rE Instrument Settings OK Printer OK 6 1 2 8 6 1 2 9 6 Using the product Activating the printer The printer 0554 0543 can only be selected after the 1 Bluetooth interface has been activated see Bluetooth page 37 1 Select Printer OK 2 Select the printer A V OK The printer is activated and the menu Printer is opened Setting the print text 1 Print text OK 2 Select function A V Edit 3 Enter values Next 4 Save the entry Finished Bluetooth This menu is only
36. modular flue gas probe Checking the thermocouple The thermocouple of the flue gas probe must not lie against the probe cage gt Check before use Bend the thermocouple back if necessary Aligning the flue gas probe The flue gas must be able to flow freely past the thermocouple gt Align the probe by turning it as required The tip of the probe must be in the hot spot of the flue gas flow 44 6 2 1 3 6 2 1 4 6 2 2 6 Using the product gt Align the flue gas probe in the flue gas duct so that the tip is in the hot spot area of the highest flue gas temperature Configuring the reading display Only those parameters and units which are activated in the reading display appear in the reading display the saved measurement protocols and the record printouts gt Before performing measurements set up the reading display in such a way that the required parameters and units are activated see Readings display page 33 Setting location and fuel Before carrying out measurements the measurement location and the fuel must be correctly selected see Folders Locations page 29 and Fuels page 41 Flue gas Calling up the function 1 rE Measurements OK Flue Gas OK 2 Select the fuel gt OK 45 6 Using the product 46 Performing the measurement i Start measurement 1 If a separate measurement of CO undiluted ha
37. n called upon DIN EN 50270 2000 01 Typ 1 DIN EN 50270 2000 01 Typ 1 EN 300 328 V1 6 1 2004 EN 301 489 1 V1 8 1 2008 EN 301 489 17 V2 1 1 2009 Diese Erkl rung wird f r This declaration is given in responsibility for Testo AG Postfach P O Box 1140 mn A abgegeben durch by TES ITY auA zy Der Hersteller betreibt ein zertifizienes Qualit tssicherungssystem nach DIN ISO 9001 Stellung im Betrieb des Herstellers htsg ltige Unterschri Legally valid signature Position in the company of the manufacturer The manufacturer operates a certified quality assurance system according to DIN ISO 9001 11 3 Specifications 3 2 4 Measuring ranges and resolution Parameter Measuring range Resolution O2 0 21 Vol 0 1 vol CO 0 4000 ppm 1 ppm CO H2 comp 0 8000 ppm 1 ppm COlow 0 500 ppm 0 1ppm AmbCO 0 2000 ppm 1 ppm through flue gas probe AmbCO with 0 500 ppm 1 ppm probe 0632 3331 NO 0 3000 ppm 1 ppm Draught 9 99 40 hPa 0 01 hPa AP 0 300 hPa 0 1 hPa Temperature 40 1200 C 0 1 C 40 0 999 9 C 1 C rest of range Efficiency net 0 120 0 1 Flue gas loss 0 99 9 0 1 AmbCO2 with 0 1 vol probe 0632 1240 0 10000 ppm Gas leak testing 0 10000 ppm with probe CH4 C3H8 0632 3330 1 above the sensor protection threshold Resolution 500 ppm up to max 30000 ppm 12
38. nd the display representation number of readings displayed per display page can be set The settings are only valid for the currently chosen measurement type which is indicated by the symbol in the info field Total overview of selectable parameters and units available selection depends on the chosen measurement type Display Parameter FT Flue gas temperature AT Combustion air temperature Itemp Instrument temperature 33 6 Using the product Display Parameter Pump Pumping capacity 02 Oxygen co2 Carbon dioxide co Carbon monoxide uco Carbon monoxide undiluted NO Nitrogen monoxide NOx Nitrogen oxide Air ratio amCO Ambient carbon monoxide amCO2 Ambient carbon dioxide O2ref Oxygen reference Edrft external draught micro pressure probe E AP external differential pressure micro pressure probe ExAir Air ratio Ratio Poison index n Efficiency under due consideration of the heat value range n Efficiency without consideration of the heat value range Dew a Flue gas dew point temperature Calling up the function gt rE Instrument Settings OK Readings Display gt OK Changing parameter unit in a line Pe N 34 Select the line A Y Edit Select the parameter A V OK Select the unit A V OK Save changes OK 6 1 2 2 6 1 2 3 6 Using the product Option
39. ngs display menu is opened O2 air vZ An O2 dual wall clearance probe 0632 1260 must be connected Calling up the function gt El Measurements gt OK O2 Air OK Performing the measurement 1 Start measurement P The reading is displayed 2 Quit measurement 51 6 Using the product 6 2 10 6 2 11 52 Options gt Options Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Show Graphic The readings are displayed in form of a line graph Gas flow The function is only available if the chosen fuel is a gas Calling up the function gt ey Measurements OK Gas Flow OK Performing the measurement 1 Start measurement P The measuring duration is displayed 2 When the adjusted gas flow is reached Mj The calculated gas flow and the gas burner capacity in kW are displayed Options gt Options gt Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a protocol gt Options gt Edit Gas Flow Set the gas flow value gt Options Edit Unit The unit for the gas flow can be changed m3 gt or gt m3 Oil flow The function is only available if the chosen fuel is an oil Calling up the function gt re Measurements OK Oil Flow OK Performing the measurement 1 Se
40. off Battery operation Indication of remaining capacity of the rech batt by colour and filling degree of the battery symbol green 5 100 red lt 5 Mains operation Indication of remaining capacity of battery see above 2 Info field of register tabs Indication of selected folders measurement place chosen fuel chosen measurement type 3 Selection field for functions chosen function appears against a white background unavailable functions are identified by grey characters or display of measuring values 4 Function display for function keys 4 Product description 4 1 4 Device connections i 1 2 3 4 Probe socket Flue gas socket Mains unit socket A UO N Pressure socket 4 1 5 Interfaces 1 2 3 4 USB interface PS2 interface Infrared interface IrDA A UO N Bluetooth interface optional 19 4 Product description 4 1 6 Components Rechargeable battery Measuring gas pump Slot for CO sensor or COlow sensor Slot O2 sensor Slot NO sensor Additional filter ook WDM 20 4 Product description 4 1 7 Carrying strap 0440 0581 To secure the carrying strap gt Remove the sealing caps from the sides of the housing Fix the sealing caps on the inside of the service cover 1 Place the measuring instrument on its front 2 Pick the service cover up at the markings arrows using your index finger and thumb
41. oke No HCT OK The parameters Smoke No and Oil derivatives are only 1 available for oil fuels Determining smoke tester no smoke nos oil derivative with the smoke pump and entering manually 1 Select parameter Edit 2 Enter data or values Next or OK Determining smoke tester no smoke nos oil derivative with the smoke tester testo 308 and transferring wireless The testo 308 must be in data transfer mode ETE lights up gt Options t308 The values recorded by the smoke tester are transferred to the testo 330 Entering the heat carrier temperature gt Heat carrier gt Edit Enter value gt OK Options gt Options Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Reset values The entered values are deleted 49 6 Using the product 6 2 7 50 Differential pressure The gas pressure set 0554 1203 must be connected Calling up the function gt ey Measurements OK Differential Pressure OK Performing the measurement Dangerous mixture of gases Danger of explosions gt Make sure there are no leaks between the sampling point and the measuring instrument gt Do not smoke or use naked flames during measurement Do not measure for longer than 5 min as the drift of the 1 ressure sensor could have the effect that the rea
42. ose extension 2 8 m extension line probe 0554 1202 instrument Particle filter 10 pcs 0554 3385 Temperature sensor Description Article no Ambient air temperature AT probe 300 mm 0600 9791 Ambient air temperature AT probe 190 mm 0600 9787 Ambient air temperature AT probe 60 mm 0600 9797 Pipe wrap probes 0600 4593 Surface probe angled 0604 0994 Fast reaction surface sensor 0604 0194 Miniature ambient air sensor 0600 3692 67 8 Tips and assistance 68 Other probes sensors Description Article no O2 annular gap probe 0632 1260 Gas leak probe 0632 3330 Ambient CO probe 0632 3331 CO2 ambient probe without connecting cable 0632 1240 Connecting cable for CO2 ambient probe 1 5 m 0430 0143 Gas pressure set Draught path adapter silicone 0554 1203 hose 4 mm 6 mm reducing cones Differential temperature set 2 pipe wrap probes 0554 1204 adapter Smoke tester inc oil soot plates for measuring soot 0554 0307 in flue gas Retrofit sensors Description Article no NO retrofit 0554 2151 COlow retrofit 0554 2103 Spare sensors Description Article no O2 sensor 0393 0002 O2 sensor 0393 0051 O2 sensor H2 compensated 0393 0101 COlow sensor 0393 0103 NO sensor 0393 0151 Cases Basic system case with double floor for instrument 0516 3331 probes and other accessories Basic system case for instrument probes and 0
43. play Magnetic holders on rear OOA O Damage to other equipment caused by strong magnets gt Keep a safe distance from products which could be damaged by magnets e g monitors computers pacemakers credit cards 7 Keypad 8 Service cover on rear 9 Gas outlet 10 Unit connections flue gas probe sensor pressure probe mains unit Keypad Key Functions 1 Switch measuring instrument on off OK Function key orange 3x relevant function is shown on Example the display A Scroll up increase value Y Scroll down reduce value esc Back cancel function rE Open main menu i Open instrument diagnosis menu ea Transmit data to the Testo protocol printer 17 4 Product description 4 1 3 18 ORDNER MESSORT Light Oil J Folders 6 Fuels amp Programs Measurement Options k Measurement Records g Device settings SQ Sensor settings Instrument diagnosis 1 r 2 3 4 1 Status bar dark grey background e Warning symbol A only if there is a device error display of error in instrument diagnosis menu otherwise Instrument designation e Symbol E only if data are stored in the temporary memory Display of date and time Indication of Bluetooth status power supply and remaining capacity of the battery Icon Feature 8 blue symbol Bluetooth on grey symbol Bluetooth
44. rature of 10 20 C recharge completely before use For longer breaks you should discharge and recharge the batteries every 3 months Trickle charging should not exceed 2 days Mains operation 1 Connect the plug of the mains unit to the mains unit socket on the measuring instrument Connect the mains plug of the mains unit to a mains socket The measuring instrument is powered by the mains unit If the measuring instrument is switched off and a rechargeable battery is inserted the charging process will start automatically Switching the measuring instrument on has the effect of stopping battery charging and the measuring instrument is then powered via the mains unit 5 2 2 5 First steps Connecting probes sensors Sensor detection at the sensor socket takes place during the activation process Sensors that are required must always be connected before the measuring instrument is switched on or the instrument must be switched off and then on again after the sensor has been changed so that the correct data can be read into the measuring instrument Probe sensor detection at the flue gas socket is carried out continuously It is possible to change the probe sensor even while the measuring instrument is switched on Connecting flue gas probes gas pressure adapters temperature adapters gt Insert the connector plug into the flue gas socket and lock by slightly turning it clockwise bayonet lo
45. s gt Options gt Number of Lines Change the number of measuring values per display page gt Options Insert Empty Lines Insert the empty line before the selected line gt Options Delete Line Delete the selected line gt Options Factory Setting Reset the readings display to factory setting Alarm limits Alarm limits can be set for several display parameters An audible alarm signal is triggered when the alarm limit is reached Calling up the function gt rE Instrument Settings OK Alarm Limits OK Switching alarm signals on off changing alarm limits 1 Select function or parameter A V Edit 2 Set parameter A V and partly lt gt OK 3 Save changes Finished Units The units used for parameters in configuration menus can be set Calling up the function gt LEl Instrument Settings gt OK gt Units gt OK Adjustable units Parameter Unit Length m ft Pressure mbar hPa 1 Select the line A Y Edit 2 Select the unit to be changed A V OK 3 Confirm the entry Finished 35 6 Using the product 6 1 2 4 6 1 2 5 6 1 2 6 6 1 2 7 36 Date time Date time mode and time can be set Calling up the function gt rE Instrument Settings OK Date Time OK Setting date time 1 Select parameter lt 4 A V Edit 2 Set para
46. s switched off Folders and locations can be created edited copied and activated Folders and locations incl protocols can be deleted Calling up a function gt E Folder Locations OK Adapting the display gt Toggle between overview display of number of locations per folder and detailed view display of all locations per folder Overview or Details Activating a location gt Select the location OK The location is activated and the menu Measurements is opened Creating a new location A location is always created in a folder 1 Select the folder in which the location is to be created 2 Options gt New Location OK 3 Enter values or make settings 4 Finalise the entry Finished 29 5 First steps 5 4 30 Other location options gt Options Edit Location Make changes to an existing location gt Options Copy Location Make a copy of an existing location in the same folder gt Options Delete Location Delete an existing location Create a new folder 1 Options New Folder OK 2 Enter values or make settings 3 Finalise the entry Finished Other folder options e Edit Folder Make changes to an existing folder e Copy Folder Make a copy of an existing folder e Delete Folder Delete an existing folder including the locations created therein e Delete all Folders Delete all existing folders including the
47. s not yet been carried out this value is calculated using the readings of the flue gas probe and is updated continuously If CO undiluted has already been measured separately the value obtained is adopted 2 The readings are displayed Quit measurement E Options gt gt gt Options Clipboard Data are saved to the clipboard Options Save The readings are saved in a record Options Show Graphic The readings are displayed in form of a line graph Options Configure Graphic The measurement parameters to be represented max 4 can be displayed or hidden Options Flue Gas Matrix The readings are displayed as flue gas matrix see below Options Number of Lines Change the number of measuring values per display page Options Recalibrate The gas sensors are set to zero Options Readings Display This function is not available during a measurement The readings display menu is opened Show flue gas matrix This function is only available if the measurement parameter CO has been activated in the readings display Cal J gt ling up the function The flue gas function is opened Options Flue Gas Matrix 6 2 3 6 Using the product Options gt gt gt Options Clipboard Data are saved to the clipboard Options Save The readings are saved in a record Options Show Graphic The readings are d
48. systems e CO and CO2 environment measurement e Detection of CH4 methane and C3H8 propane testo 330 must not be used e asa safety alarm instrument The Bluetooth option may only be operated in countries in which it is type approved Technical data Examinations and licenses As declared in the certificate of conformity this product complies with Directive 2004 108 EC 3 Specifications 3 2 2 10 Bluetooth module option Bluetooth type BlueGiga WT12 Bluetooth product note WT12 Bluetooth identification B011198 Bluetooth company 10274 9 Bluetooth Certification Belgium BE Bulgaria BG Denmark DK Germany DE Estonia EE Finland Fl France FR Greece GR Ireland IE Italy IT Latvia LV Lithuania LT Luxembourg LU Malta MT Netherlands NL Austria AT Poland PL Portugal PT Rumania RO Sweden SE Slowakia SK Slowenia SI Spain ES Czech Republic CZ Hungary HU United Kingdom GB Republic of Cypres CY Iceland Liechtenstein Norway and Switzerland Turkey El Salvador Ecuador Information of the FCC Federal Communications Commission This device fulfils part 15 of the FCC guidelines Commissioning is subject to the two following conditions 1 This device must not generate any dangerous interferences and 2 this device must be able to receive interferences even if these could have undesired effect on the operation Ch
49. t 6 2 15 6 2 15 1 56 gt Options Identification Information about manufacturer and type of automatic furnace gt Options Statistics Display of error statistics 1 Automatic furnaces are equipped with a circular buffer memory Error messages are overwritten when the error log is full The fault that has occurred last is at position 1 in the error list gt Options gt Fault Display of faults Gas pipe tests Calling up the function gt rE Measurements OK Gas Pipe Tests OK Tightness test 1 1 Leak test on gas pipes acc to DVGW TRGI 2008 worksheet G600 The leak test using air or inert gas e g CO2 or N2 is used for acceptance testing of newly routed or remedied pipes The test is performed at the pipe including the fittings without gas installations and corresponding control and safety equipment For this test the line must be pressurised with 150 mbar whereby this pressure must remain constant for 10 minutes gt Insert the connector plug of the pressure test kit 0554 1213 onto the flue gas socket and lock by slightly turning it clockwise bayonet lock Performing the measurement NG The pressure socket of the instrument must be free i e unpressurized not closed Tightness Test 1 OK Pressure zeroing Select parameter A V Edit Set parameters or enter values A V and partly lt 4 gt gt OK
50. testo 330 Flue gas analyzer Instruction manual 1 Contents Contents GONG INS PE A A AE 3 Safety and the environmMent s ssssssnssunsnennnunnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 6 2 1 About this documernt uuussssenssseneeesennnnnnnnnenennnnnnnnnnnnnesnnnennnnnneen 6 2 2 Ensure Safety ee nie 7 2 3 Protecting the environment nseerennneenennnnennnnnnnnennnne nennen nn nen nen 8 Specifications 2 24 s 5 222 204 s023000200HK0nB00aHnHwAgHunamEnsanbEnannanddmeRnnnree 9 Ged 1 127 gt E E E AE E EEA E 9 32 Technicakdata aeniea counuaanenuaatebsicsucvarncdituascsadueaadonses 9 3 2 1 Examinations and licenses 9 3 2 2 Bluetooth module option 10 3 2 3 Declaration of Conformity ea 3 2 4 Measuring ranges and resolution 3 2 5 Accuracy and response time 3 2 6 Otheriinstr ment d ta se en 14 Product description 20 22222002000202002020000000000n00nn00nn00nnn000nB0nnRn HR nnen 16 4 1 Measuring instrument uuessnenersssnnnensnnnnnennnnnerennnnnnnennnnnnnnnner rn 16 ALTE KOVORVIOW ec cece el inserieren eea 16 4 1 2 Keypad 4 1 3 Display 41 4 Device CONNGCHONS risiini aiena iiaia aiani a Ea 19 WAG NIENa088 2 een 19 41 6 ComponeNis nee einlesen 20 4 1 7 Carrying strap 0440 0581 u2uur0unsurnnnnenneenennnnnnnennnnnnnnnnnnnnnnnnnnnnnn nennen 21 4 2 Modular flue gas probe uuursssnnnensnnnnnnnnnnn
51. tinasrseeraaceesien s 58 6 3 Transferring data ccesesceeeeseeeeeeseneeeeseeneeeeseeeeseseneeenseeeeeseneeees 59 6 3 1 Report printer 6 32 POV POCKEtIRG anne a air innen 59 Maintaining the product 7 1 Cleaning the measuring instrument u uunssseersnennnnnnnnnnnnnnnnnnnnn 60 1 2 Replacing Sens0rswe cassia E e deeds 60 7 3 Recalibrating adjusting sensorsS uuserssnnensenennnnennener nennen nennen 61 7 4 Replacing additional filter eee eeseeeeesseeeeeeeeeeeeeaeeeeeenneeeeenaees 61 7 5 Cleaning the modular flue gas Probe eeceeeeeeeeeeteeeeeteeeneees 61 7 6 Replacing the probe module 7 7 Changing the thermocouple cccccceeseeeeteeeeeeeeeteeeeneeeeieeeeneees 7 8 Condensate container 0 2 eee ceeeeeeeeesteeeeeeeeeeeeeeneeeeeeeeneeeeeeeenaees 7 9 Checking replacing the particle filter nn 64 Tips and assistance unurssennsnsusunenennannununannennnsnnensnnnnerunannensnsannennnannen 65 8 1 Questions and answers uunnnneenssnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 65 8 2 Accessories and spare parts uenesssnnnnensnnnnennnnnnnnnn nennen nenn nenn 66 8 3 Updating the instrument software nuersennnnessnnnenennnnnen ernennen ennnen 70 2 Safety and the environment Safety and the environment About this document This document describes the products testo 330 1 LL and testo 330 2 LL Great Britain Use with the instrum
52. utlet with a cloth and close the condensate outlet o The condensate outlet must be completely closed 1 marking otherwise measuring errors could be caused by infiltrated air Checking replacing the particle filter Checking the particle filter Check the particle filter of the modular flue gas probe periodically for contamination check visually by looking through the window of the filter chamber Replace the filter if there are signs of contamination Replacing the particle filter o The filter chamber may contain condensate 1 1 Open the filter chamber Turn gently anti clockwise 2 Remove the filter plate and replace it with a new one 0554 3385 3 Attach the filter chamber and lock it Turn gently clockwise 8 Tips and assistance Tips and assistance Questions and answers Question Possible causes solution Rechargeable battery low gt Switch to mains operation Measuring instrument switches automatically off or cannot be switch on Batteries rechargeable batteries empty gt Charge rechargeable batteries or switch to mains operation Displayed battery capacity seems to be faulty Rechargeable battery was repeatedly not fully discharged charged gt Discharge rechargeable battery until measuring instrument switches off automatically and then charge fully Error message Pump flow too high Gas outlet blocked gt Make sure that
53. when the alarm limit is reached 2 Quit measurement H 3 Confirm the message OK Options gt Options Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options gt A Thresh The alarm limits menu is opened 53 6 Using the product 6 2 13 54 CO2 ambient v An ambient CO2 probe 0632 1240 must be connected In order to obtain correct readings it is imperative to enter 1 the prevailing absolute pressure This can be entered directly Pressure Absolute or it is automatically calculated when entering Altitude and barometric pressure Pressure Barom Calling up the function gt rE Measurements OK CO2 Ambient OK Performing the measurement 1 Select parameter Edit Enter values A V and partly lt 4 gt OK 2 3 Start measurement P 4 Quit measurement The ambient CO2 value is displayed Options gt Options gt Clipboard Data are saved to the clipboard gt Options Save The readings are saved in a record gt Options Show Graphic The readings are displayed in form of a line graph Options Alarm Limit The alarm limits menu is opened Options Edit Values for adjustable parameters can be edited gt Options Readings Display This function is not available during a measurement The redings display menu is opened
54. word gt Next gt OK 3 Set values gt OK 4 Save changes Finished Setting limits 1 Select limit Edit 2 Set values gt OK 3 Save changes Finished Programs Five measuring programs for different measurement types can be configured and activated The measuring programs serve the purpose of saving and representing measuring sequences After the end of the measuring process the readings of a measuring program are automatically saved in a record Only one measuring program can be activated in the instrument Calling up the function gt E Programs OK Activating deactivating a program gt Select the program A Y Enable or Disable When activating a program The program is activated and the measurement type matching the program is opened 6 2 6 2 1 6 2 1 1 6 Using the product Configuring the program The measuring cycle takes 1s and cannot be changed An activated program cannot be configured 1 Select the program A V Edit 2 Select parameters program name measurement type gas phase 4 V Edit 3 Set parameters or enter values A V and partly lt 4 gt gt OK 4 Save changes Finished Measuring Preparing for measurement o It is assumed that the contents of the chapter First steps 1 see First steps page 23 are known Zeroing phases Measuring the ambient air temperature
55. y clean it with a damp cloth Do not use any aggressive cleaning agents or solvents Mild household cleaning agents and soap suds may be used Replacing sensors o A slot bridge 0192 1552 must be inserted in slots which 1 are not equipped with a sensor Used sensors must be disposed of as hazardous waste The instrument must be switched off 1 Place the measuring instrument on its front 5 6 Remove the service cover Take hold of it atthe markings arrows using the index finger and thumb press slightly fold up and remove Pull hose connections from the faulty sensor bridge Remove the faulty sensor bridge from the slot For NO sensor Remove the auxiliary circuit board Do not remove the auxiliary circuit board for the NO sensor until immediately before installation Do not leave the sensor without auxiliary circuit board for longer than 15 min moe Install new sensor new bridge in the slot Plug the hose connections on sensor bridge 7 Attach the service cover and engage it in place After replacing an O2 sensor wait for an equalisation 1 period of 60 min to elapse before using the instrument again 7 3 7 4 75 7 Maintaining the product When retrofitting a sensor the associated measurement parameter and unit must be enabled see Readings display page 33 Recalibrating adjusting sensors See Sensor settings page 39 Replacin
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