PG-212JS and PG-912JS Pistol Grip Handheld Remote User Manual
Contents
1. Pause Blink Blink Pause etc X Axis MAX Blink Blink Blink Pause Blink Blink Blink Pause etc Y Axis MAX Blink Blink Blink Blink Pause Blink Blink Blink Blink Pause etc e All adjustments are made while the Joystick is in the Positive UP or Right position Reverse values are automatic negative mirrors of positive settings e The STOP switch exits the adjust mode after storing S2 UP e After adjustment the full travel of the joystick will take the system from minimum to maximum speed and distribute the full resolution of the joystick over this range e The adjust mode can be aborted by operation of the STOP switch This also shuts off the handheld 5 1 Minimum Command Adjust Y Note It is important in Step 3 below NOT to operate the Joystick 1 Release the Machine Stop button by twisting it clockwise Active the handheld by moving any function switch S1 S2 or S3 Hold down 1 1 and S3 S3 switches simultaneously for five 5 seconds The system will enter the adjust mode at the end of the five seconds indicated when both the BATT and ERR LEDs flash in unison 4 Release S1 and S3 Battery LED continues to flash This indicates that you are now in Adjust Mode default Deadband Adjust The unit will remain in Adjust Mode for 10 seconds of inactivity f there is no switch or joystick activity within the 10 second window of opportunity the unit returns to normal operating mode Mo2. handle When not in use the connector is protected by an aluminum cap that is attached to the handle by a chain to keep it from being misplaced when removed for use as illustrated in Figure 3 below Cervis offers a selection of umbilical wiring harnesses fit for use with the PG x12JS handheld remote For details please contact your Cervis representative PG 212JS Optional Keyed Umbilical Connector base of the handheld remote handle Cervis Base Unit Wiring Harness Connections as 1 UMB PWR RED BLK Please refer to UMB 2 CAN H RED WHT connection information 3 CANL RED provided for your 4 COMMON GREEN specific base unit CAUTION Umbilical Power is 5VDC derived from the base unit to which it is connected Do not connect to 12 or 24V battery power or any power source other than the base connector UMB PWR to C4 15 Pin 1 Figure 3 Umbilical Connector and CANbus Wiring U070 2 SmaRT_PG x12JS_HHR Handheld Remote User Manual 1 4 Standard Remote Switches Table 1 Standard Remote Switches Switch Button Function Description Default 3 position momentary or latc S1DOWN Output contro no command Output control a aee o a eis Output control no command Output control Center 3 position momentary or latch Output control no command Machine stop 2 position maintained PB1 Down Handheld disabled Spring loaded mushroom style Down CW twist to release enable unit off Dual axis open gated joystick no
3. Optional Umbilical CANbus Connector ccceeeeeeeeeeeeeeeeeeeeeeeneseeeeeseeeeenseeeeeeeeeeeeaees 4 1 4 Standard Remote Switches wacicsvccsescssvecsccersiiewcccssasweccedenesvececesavesdeenseerssewencsdeswcveesserenwcdaenes 5 k9 Remote LEDS oiua a a a raaa 5 2 0 PG x12JS Pistol Grip Battery Installation cccceeeeesecessenseeeeeeeeeeenseseeeeeseeeeeenneeeeees 6 3 0 PG x12JS Pistol Grip Associate Mode cccccccssssseeeeeesessseeeseeesnseeeeeesseeeeseoesseeeseoeenneees 7 4 0 PG x12JS Pistol Grip OPGratlO i ovccesesiiccdesctseesacacienacsceesussevineducstcevedaceswdaeciennuneiiuedansutinndvians 8 A TO Slant And Stop The UNIT ssisisisasiissunna a a 8 4 2 Toggle Switch Operation s ssssnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn mnnn 8 4 3 Joystick and Trigger Operation ccceeeeeessecsssseeeeeeeeseceesnseeeeeeeeeoeeesnseeesessecoensnneeeees 8 5 0 PG x12JS Joystick Min and Max AdjUStMent cccceeeeeeeeeeeeneeeeeeeeeeeesseeeeeeeeeneeenneeeeees 9 5 1 Minimum Command ACI USU incisive citeceticed en aecencenewnsics hateneeste nnn cnc dnvesiceiewusiaccdducensereeenasusiewenee 9 5 2 Maximum Command Adjust ccccccssssceeeeeeeecceessssseeeeeeceeeessseeeeeeeeeoensseeeeeeseeooensnneeeees 10 6 0 SmaRT Remote Control Specifications cccccssssseessceesseeeseceesseeeseeensseeeeeeesseeessenenseees 11 List of Figures Figure 1 SmaRT PG x12JS Handheld Remote C
4. engaged before the joystick will respond to position commands That is the joystick will remain inactive until the PG x21JS trigger is fully depressed and will only remain active while the trigger is depressed Release of the trigger while the joystick is positioned stops the output command lf the trigger is depressed when the joystick has been positioned to any position except center neutral no command the output will not respond as no signal is sent until the joystick is centered and then the trigger is first fully engaged depressed 8 U070 2 SmaRT_PG x12JS_HHR Handheld Remote User Manual 5 0 PG x12JS Joystick Min and Max Adjustment Adjust Mode is entered by holding S1 and S3 down for five seconds while the controller is on initial release of the STOP button and then activation of any function switch When adjusting the Maximum note that the output will ramp immediately to the current maximum value when the TRIGGER and JOYSTICK is operated There is no control by the joystick other than to initiate the output signal at the current maximum value It should be expected that it may jump or accelerate to maximum speed very quickly depending on the ramp rate we select The Joystick adjust mode allows individual adjustment of Minimum and Maximum of the joystick The Adjust Mode variable is indicated by the following particular BATT and ERR LED patterns X Axis MIN Blink Pause Blink Pause etc Y Axis MIN Blink Blink
5. unit When the RX LED blinks release SW1 and SW2 A successful Association is indicated when LEDs TX and RX are rapidly blinking while the Battery and Error LEDs are unlit CERVIS Figure 5 Switch Actuation for Associate Mode 2013 Cervis Inc 7 C tervis PG x12US Pistol Grip 4 0 PG x12JS Pistol Grip Operation The PG x12JS pistol grip remote control is ready to operation when the batteries are installed and the unit is Associated to the base unit 4 1 To Start And Stop The Unit 1 Twist the Machine Stop button clockwise The spring loaded button snaps into the UP position thus powering and enabling the handheld remote for use 2 Activate any toggle switch Initial activation of the chosen switch will not engage operation of its mated base unit output Activation of any output controlling switch thereafter once the handheld is enabled will control the switch output 3 Push the large red Machine Stop button down to stop operation of the base unit outputs and disable the handheld remote 4 2 Toggle Switch Operation Toggle switches S1 S2 and S3 are three position toggles with the center position as neutral inactive Up and Down positions command output control 4 3 Joystick and Trigger Operation Typical joystick operation is proportional control for the X axis and Y axis activation The Minimum and Maximum are independently set for each of the two axes see Heading 4 0 The trigger must be fully
6. C ervis PG 212JS and PG 912JS Pistol Grip Handheld Remote User Manual U070 2 SmaRT_PG x12JS_HHR 2013 Cervis Inc PG x12JS Pistol Grip This document is the property of Cervis Inc and cannot be copied modified e mailed or reproduced without the express prior written consent of Cervis Inc Cervis Inc reserves the right to change this manual or edit delete or modify any information without prior notification FCC Statements 15 19 Two Part Warning This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation 15 21 Unauthorized Modification NOTICE The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user Such modifications could void the user s authority to operate the equipment 15 105 b Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Howe
7. command Dual axis open gated joystick Center Dual axis open gated joystick no command Dual axis open gated joystick no command Joystick enable Trigger Switch enable Spring loaded return to full extension Extended no command Proportion control 1 5 Remote LEDs The standard PG x12JS handheld remote has four LEDs that are used to relay operating status and for troubleshooting when needed Table 2 Handheld Remote LEDs LED Color Indication Meaning TX Green Blinking Transmitting no switch active Solid Transmitting switch active Amber Blinking Receiving no output of interest active Solid Receiving output of interest active Lit Indicates error with belt pack remote Indicates that the system is not enabled E aer Lit Low battery indication Although the LEDs are shown in Table 2 and in the previous illustrations in color on the faceplate label the colored LEDs are protected by the faceplate and label The areas of the label covering the LEDs are transparent allowing the LEDs when lit to be observed and used for status and system troubleshooting 2013 Cervis Inc 5 2 0 PG x12JS Pistol Grip Battery Installation y Note PG x12US Pistol Grip remotes are shipped from Cervis with a set of four fresh type AA alkaline batteries separate from the pistol grip These batteries must be installed prior to using the handheld remote This SmaRT handheld unit is powered by four size AA alkaline batteries The battery compart
8. f sight operation e Three toggle multiple function control e Two dual or single axis joystick controls e Spring return trigger for digital or proportional control e Oversized Machine Stop e Custom control programming available e Controls a full line of SmaRT base units e Optional umbilical CAN Bus operation e Four status and diagnostic LED indicators e Low voltage warning LED indication e Critical low voltage auto shutdown e Variable inactivity time out e Rugged high impact polymer polycarbonate aluminum enclosure e Weatherproof design e Magnets integrated into the handle for convenient attachment to ferrous metal surfaces helps avoid misplacing the handheld remote see Figure 4 e Operates at 1 6 3 2VDC four AA batteries with nominal battery life of 100 hours 1 2 Standard Switch and Joystick Identification The standard PG x12US has three toggle switches two single or dual axis joysticks a machine stop button and a spring return trigger Units configured for CAN Bus communications have an umbilical port at the base of the handheld remote handle as shown in Figure 3 TERVIS JOYSTICK AXIS DETAIL Spring Return Trigger Figure 2 Top Plate Switch and Joystick Layout 2013 Cervis Inc 1 3 Optional Umbilical CANbus Connector The PG x12JS option affords the opportunity to connect to the base unit using an umbilical cable as a backup The keyed CANbus connector is located at the base of the handheld remote
9. ing only applies to PG 212JS handheld remotes RoHS Compliance Statement Cervis Inc complies with the requirements of Restriction of Hazardous Substances ROHS WEEE Specification based on in house practice and declaration of compliance from our vendors For additional information concerning ROHS compliance please contact Cervis Inc at CERVIS Inc 170 Thorn Hill Road Warrendale PA 15086 Phone 724 741 9000 Fax 724 741 9001 This product may contain material that may be hazardous to human health and the environment In compliance with EU Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE v Do not dispose of the product as unsorted municipal waste v This product should be recycled in accordance with local regulations Contact local authorities for detailed information v This product may be returnable to the distributor for recycling Contact your distributor for details 2013 Cervis Inc Table of Contents LITO IQ USS rice E E E seevetessetecacsueecncensuetssas ji CISCO TADIS a E E E E E E ii Cervis Inc Safety Precautions ccsssccccossscccossssscosscccsoucecsssusesessoeesessseceesusesessutecessucereseeseeess 1 1 0 SmaRT PG 212JS and PG 912JS Handheld Remote cccccccessseeeeeseeeeeeeeeeeesseeeeeeeeenes 2 LI Handheld FRO AU OS cusar EREE EE E S E REE 3 1 2 Standard Switch and Joystick Identification cecceceeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeonenens 3 1 3
10. ment located on the back of the pistol grip as shown in Figure 4 is sealed with a cover attached to the unit by four Phillips screws sufficiently tightened to compress an O ring to seal out moisture The battery compartment is accessed by loosening the screws enough which remain attached to the cover and removing the cover When installing batteries be sure to observe proper polarity as marked on the inside of the compartment to avoid damaging the unit To replace or install batteries in the handheld 1 Loosen the four Phillips battery compartment cover screws on the rear of the remote and lift the cover from the handheld 2 Install or replace with four 4 fresh size AA batteries Determine which type of battery enclosure is used Observe the proper polarity by positioning the batteries as shown in Figure 4 3 Replace the compartment cover and tighten the four Phillips screws These screws should not be over tightened but they must be tight enough to assure the gasket provides a proper seal Gasket Seal Type 1 Battery Enclosure prior to March 2013 Type 2 Battery Enclosure circa March 2013 tauen DURACELE ne awww nvYNna enm nn z 2 pte oe tee td X y ii DURACELL be 8 ores mN m o A Each pistol grip battery compartment contains labeled battery polarity Not shown here Labels are beneath the batteries Figure 4 Pistol Grip Battery Installation Y Note Cover scre
11. ontrol Unit Example 0 ceessessseeeeeeeeeees 2 Figure 2 Top Plate Switch and Joystick Layout ccccceeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeeeeeeeeeeeeeeeeennenes 3 Figure 3 Umbilical Connector and CANDUS WITiNg cceeeeeeeseesssseeeeeeeseeceeseneeeeeeseeeoenenes 4 Figure 4 Pistol Grip Battery Installation scsesseiccscccrcseasicdeccececnetectenaednerieteneniaecasnerareimeeteosssrvicedaaenien 6 Figure 5 Switch Actuation for Associate Mode 2 ccccceeeeeeeeeeeeeeeeeeeenneeseeeeeeeeeeeeeeeeeeeeeeeenanes 7 Fig r 6 Enter Adjust MOGO risina aE E EE 10 List of Tables Table 1 Standard Remote Swit Che ccccececcscscecescecececnecscececaeeseeeeeuenenseeeeeuensesenenensnseeeeenenseseees 5 Table 2 Handheld Remote LEDS u c cccccccececeecececncescecececnececececneeseeceeucnenseesecuenseseeeueneeseeseeneneeeaees 5 Table 3 PG 212JS and PG 912JS Pistol Grip Specifications ccccsssseeesesseeeeeeseeeeeees 11 ii U070 2 SmaRT_PG x12JS_HHR Handheld Remote User Manual Y v Read and follow all instructions Failure to abide by Safety Precautions may result in equipment failure loss of authority to operate the equipment and personal injury Use and maintain proper wiring Follow equipment manufacturer instructions Improper loose and frayed wiring can cause system failure equipment damage and intermittent operation Changes or modifications made to equipment not expre
12. peration for a SmaRT handheld remote will be in the 2 4GHz or 9OOMHz range The first number in the name of the system or device indicates the frequency of operation For instance a SmaRT pistol grip handheld remote will either be PG 212JS or PG 912JS where a 2 indicates 2 4GHz and 9 indicates 9OOMHz frequency of operation As such reference to the handheld remote base unit or system in this manual may use x rather than a 2 or 9 in the name to indicate the frequency of operation The SmaRT PG x12JS is designed for traditional and non traditional mobile applications Capable of activating and deactivating the input outputs of SmaRT base units the ergonomic layout of the handheld remote provides for comfortable remote operation of the SmaRT system Using direct sequence spread spectrum DSSS wireless technology at system dependent 2 4GHz or 900MHz frequency range to communicate the SmaRT PG x12JUS handheld remote provides a robust link with a base unit in congested radio environments The handheld remote allows seamless association to a SmaRT base unit without the need to open the case of either unit The rugged weatherproof handheld enclosure allows the unit to operate worry free in harsh weather conditions Figure 1 SmaRT PG x12JS Handheld Remote Control Unit Example 2 U070 2 SmaRT_PG x12JS_HHR Handheld Remote User Manual 1 1 Handheld Features e Direct sequence spread spectrum technology DSSS at 2 4GHz or 9OOMHz e Direct line o
13. ssly approved by the manufacturer will void the warranty Owner operators of the equipment must abide by all applicable Federal State and Local laws concerning installation and operation of the equipment Failure to comply could result in penalties and could void user authority to operate the equipment Make sure that the machinery and surrounding area is clear before operating Do not activate the remote control system until certain that it is safe to do so Turn off the handheld remote and remove power from base units before attempting any maintenance This will prevent accidental operation of the controlled machinery Power can be removed from the base units by detaching the 12 pin cables from the base unit wiring harness connectors or by removing the source power from the circuit Use a damp cloth to keep units clean Remove mud concrete dirt etc after use to prevent obstructing or clogging the buttons levers wiring and switches Do not allow liquid to enter the handheld or base unit enclosures Do not use high pressure equipment to clean the handheld remote or base unit Disconnect the radio base unit before welding on the machine Failure to disconnect the base unit may result in destruction of or damage to the unit Operate and store units only within the specified operation and storage temperatures defined in the specifications of this document 1 0 SmaRT PG 212JS and PG 912JS Handheld Remote y Note Frequency of o
14. to 55 C 4 F to 131 F 40 C to 55 C 40 F to 131 F Indicators 4 Control Switches 2013 Cervis Inc Environment Operating Temp Storage Temp Humidity Frequency RF Signal License Modulation Antenna Dimensions Total Weight Durability Faceplate Toggle Trigger Joysticks Mushroom O to 100 2405 2480MHz PG 212JS 906 924MHz PG 912JS 4 3mW PG 212JS 1mW PG 912JS License free DSSS Internal mm 230 6x133 9x146 9 inch 9 1 x 5 3 x 5 8 Slbs 1 36kg High Impact Polymer case Aluminum or Polycarbonate Blinking transmitting no switch active Solid transmitting switch active Blinking receiving no output of interest active Solid receiving output of interest active Indicates error with handheld remote Low battery indication Three 3 position center detent push to operate toggle switches momentary or latch Joystick Enable or digital control Two single or dual axis 0 255 bit count signal out Oversized pushbutton 11 ervis Visit our Web site at WWW Cervisinc com 2013 Cervis Inc All rights reserved Content is subject to change without notice 12 U070 2 SmaRT_PG x12JS_HHR
15. u are now in Adjust Mode default Deadband Adjust The unit will remain in Adjust Mode for 10 seconds of inactivity lf there is no switch or joystick activity within the 10 second window of opportunity the unit returns to normal operating mode Hold S1 DOWN and S3 UP and release The BATT LED will light STEADY indicating you are now in Max Command Adjust Mode Move Joystick 1 X Axis to it maximum position left While holding the joystick in its max position adjust the Max Command using S3 Each toggle UP of S3 increases the value Each toggle DOWN of S3 decreases the value Each switch action results in one blink of the Error LED The value will ramp if S3 is held in position UP or DOWN during which time the Error LED will blink per value change Push S2 UP The BATT LED will flash once indicating the value change is stored Repeat Steps 5 through 7 for each joystick position When the desired Max Command adjustments are made and saved you can choose to go directly to Deadband Adjust while still in Adjust Mode by holding S1 and S3 DOWN or you can exit Adjust Mode DOWN DOWN DOWN CERVIS Figure 6 Enter Adjust Mode U070 2 SmaRT_PG x12JS_HHR Handheld Remote User Manual 6 0 SmaRT Remote Control Specifications Table 3 PG 212JS and PG 912JS Pistol Grip Specifications Item Description Vin 1 6V to 3 2VDC Batteries Four 4 AA Battery Life 100 hours nominal Low V Shutdown 1 6VDC Auto shutdown variable 20 C
16. ve Joystick 1 X Axis to it maximum position left While holding the joystick in its max position adjust the Deadband using S3 Each toggle UP of S3 increases the value Each toggle DOWN of S3 decreases the value Each switch action results in one blink of the Error LED The value will ramp if S3 is held in position UP or DOWN during which time the Error LED will blink per value change Push S2 UP The BATT LED will flash once indicating the value change is stored Repeat Steps 5 through 7 for each joystick position When the desired Deadband adjustments are made and saved you can choose to go directly to Maximum Command Adjust while still in Adjust Mode by holding S1 DOWN and S3 UP or you can exit Adjust Mode 2013 Cervis Inc 9 5 2 Maximum Command Adjust Maximum command is a point at the upper end in that any electrical signals above this amount result in no additional hydraulic response Any joystick stroke which varies the system output above the maximum command point is also effectively wasted Each joystick position X Axis X Axis Y Axis and Y Axis for both J1 and J2 is individually adjusted and the value saved in the same manner is 2 3 4 8 9 Pull up the Machine Stop button Activate the handheld remote by activating any function switch Enter Adjust Mode by holding S1 and S3 until the Battery LED begins to flash Release S1 and S3 Battery LED continues to flash This indicates that yo
17. ver there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Industry Canada Statement This device complies with Canadian RSS 210 The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb Le present appareil est conforme aux CNR d industrie Canada applicables aux appareils radio exempts de licence L exploitation est autoris e aux deux conditions suivantes 1 l appareil ne doit pas produire de brouillage et 2 l utilisateur de l appareil doit accepter tout brouillage radioelectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement Cervis Inc Visit our Web site at www cervisinc com 2013 Cervis Inc All rights reserved Content is subject to change without notice Handheld Remote User Manual The follow
18. ws must be tightened enough to assure the sealing gasket is compressed Do not over tighten the screws 6 U070 2 SmaRT_PG x12JS_HHR Handheld Remote User Manual 3 0 PG x12JS Pistol Grip Associate Mode y Note All remote control system remotes and base units are associated communication links are established before they are shipped from Cervis It is not normally necessary to associate your system when it arrives But there are circumstances when it may become necessary to establish the communications link between remote and base unit while in the field Associate Mode allows this The Associate mode is used to establish the communication link between the pistol grip remote and the base unit There must be a clear line of site between the handheld and the base unit and both units must initially be powered down OFF to begin the associate procedure The pistol grip remote is turned OFF by pushing in the oversized mushroom STOP button The base unit is safely powered down by removing the power source from the unit Associate PG x12JS Remote to Base Unit See Figure 5 1 Stand near to the base unit with the pistol grip remote OFF and power removed from the base unit disconnect P1 and P2 or turn the source power OFF Release the STOP button on the handheld by twisting it clockwise Push and hold SW1 DOWN and then immediately push and hold SW2 UP All four LEDs light solid 4 Observe the LEDs When RX goes OFF power up the base
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