Wave O&M Manual. 2.2.0 - HCP Pumps America, Inc.
Contents
1. HCP PUMPS AMERICA Wave Operation amp Maintenance Manual POWER SENSOR 4 PUM ICA dicitat input diciat input 2 Dicma input 3 Dicma nPuT4 Dicma inputs dicta inputs Dicma input 7 dict inputs Powered by the integ process group inc ETHERNET piciTaLINpPuTS DIGITALINPUT 10 DIGITALINPUT 11 DIGITAL INPUT 12 RELAY OUTPUT RELAY OUTPUT2 RELAYOUTPUT3 RELAY OUTPUT4 1723 Industrial Pkwy Foley AL 36535 251 943 8080 HCP Pumps America Page 2 Wave Operation amp Maintenance Manual Revision 2 2 0 March 2015 Contents MWe ICOME eicsaxinisiinciliiomceonniniencnnioimnnanld 3 m General Description eessssssssoosssssessssssssesseossessoosssseesssesee 3 M Identify Your Hardware ssssssssssssssesssessssssssossesscossssessssesee 4 installing Your Hardware Dimension ccssescssseeees 5 M Connecting to the Wave s sssssessseesssesssesosesesssesssessseesese 4 Power up and verify communications sscccsseeceeseeees 6 E Login to www hcppumpsofamerica cOM csssscessseceeseees 7 m Customize your website sssssosssosssesssessessseesseecssecoseeesse 8 m Technical Specifications scccsscccssscecssscecseeccsesceeseeees 8 M Wiring Diagram WaVve sssssesssosssssessssssossesscossseoesseseseese 9 Wiring Diagram 4 20mA Analog Module s000sss0 112. a Contact US spinneri a aaa 11 B Waranty vs siscesvesisnrncsusdanussssaadunasvasivvendariaatusssiianiiansvauiwncni 11 HCP Pumps America Page 3 Welcome Get ready to enjoy the benefits of a HCP Pumps America SCADA system Just follow these easy step by step instructions to set up your HCP device Within minutes you ll be viewing your information receiving notifications and sending information to other HCP devices If you have any questions along the way please feel free to call our HCP Pumps America support line at 251 943 8080 General Description Your HCP unit is designed to transmit information to one HCPPumpsAmerica com secure data center with little or no setup required The key benefit is the speed at which our units are deployed ease of installation and security of information Our technology is based on leveraging internet connectivity so that your information can be transmitted to you from just about anywhere in the world We require no special software only a standard web browser or compliant PDA Notifications of out of range conditions utilize standard text messaging voice dialing e mailing or paging technologies The Wave is a remote telemetry unit used to transfer information to HCP Pumps America data centers via Ethernet communications An optional cellular modem can be supplied to allow cellular communications Identify Your Hardware Basic kit includes a mmAPaos Wave Unit Power suppl
3. e defective in material or workmanship within 12 months from date of shipment such defective part s will be repaired or replaced free of charge if shipped prepaid to the factory in a package equal to or original container This warranty is void if the equipment has been subject to misuse or abuse or has not been operated in accordance with instructions LIMITATION OF LIABILITY HCP Pumps America Inc will not be liable to the buyer or any third party for consequential incidental or special damages arising directly or indirectly from the sale or use of the system any component thereof or from any services provided in connection with the system or any component thereof The Buyer s sole and exclusive remedy is provided in the WARRANTY paragraph above HCP Pumps America Inc is also not liable for any injury to persons or property resulting from the sale use or misuse of the system or its delivery whether such damages are claimed under contract tort or any other legal theory HCP Pumps America Inc MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE EXCEPT AS STATED ABOVE
4. ply is 12VDC 5 0Amp Physical Size 6 x5 x1 2 in 152 x 127 x 31 mm Weight 11 ounces 312 grams Operating Temperature 152F to1602F 252C to 702C Case Flame Retardant ABS Plastic Certifications TUV Certified for Safety FCC Class B for Noise Immunity CE Mark RoHS Compliant Wiring Diagram Wave 12 to 24 Vdo 12 to 24 Vde Power Terminal lt DC com gt 12 to 24 Vde 4 lt Oc com gt 49 to 24 Vde pee Lees O lt DC COM gt S 12 to 24Vde 12 to 24 Vdc G DIGITAL INPUTS lt DC COM gt INPUT 9 RELAY OUTPUTS OUTPUT 1 HCP Pumps America Page 8 12 to 24 Vde Note When signal receives power the corresponding LED will light solid red HCP Pumps America Page 9 Wiring Diagram 4 20mA Analog Module 4 20mA 4 20mA 4 20mA 4 20mA EXP 200 001 ANALOG INPUTS Ch 1 GND 12 to 24 Vdc 4 20mA lt DC COM gt 12 to 24 Vdc 4 20mA HCP Pumps America Page 10 Contact Us HCP Pumps America 1723 Industrial Pkwy Foley AL 36535 HCP Pumps America may be contacted Monday through Friday 8 00am 4 00pm EST Phone Office 251 943 8080 Fax 251 943 8108 E mail sales hcppumpsofamerica com Warranty WARRANTY The Manufacture warrants to the original purchaser and or ultimate customer of the manufacture s products that if any part s thereof prove s to b
5. vice reads online you are ready to start configuring your application specific information If you have waited more than 20 minutes you may not have sufficient signal strength See troubleshooting section in the InfoPortal User Manual for more details The information from your device should now appear on your web page under the corresponding tag You may need to scale the inputs to match your process See configuring your asset section in the InfoPortal User Manual for more details HCP Pumps America Page 7 Customize Your Website You can now rename the HCP Pumps America tags to match your process variables and rename the devices to something that is more user friendly to you System Features e Provides secure web site with user login and password e User configurable real time information display e User configurable historical information display e Event notification and alert escalation through text messaging email automated voice and alphanumeric paging e Communication failure notification e Off site data center for information storage and backup e Client configurable custom report generation Technical Specifications Inputs Outputs The Wave unit has 12 digital inputs that accept 9 24VDC There are 4 relay outputs that provide 12VDC With optional analog module s the wave can provide up to 16 4 20mA analog inputs and 8 analog outputs Unit Power The Wave unit accepts 9 24VDC The provided power sup
6. y 12VDC 1 0Amp 1 Ethernet Cable Mounting Screws 4 Terminal Jumpers HCP Pumps America Page 4 Optional Analog Expansion Module with Cable Optional Temperature Sensor oomen dicrrat our oem ours orcima inputs ooma neurs ooma veurs oomunn diciraLneurs ETHERNET picttaLinpuT piema neuro picmatineur 11 oema input 12 RELAY ourrour revoureur2 reuvoursurs reLayouteuTs 1 Ethernet Cable a Power supply 12VDC 5 0Amp Optional Analog Expansion Module HCP Pumps America Page 5 Installing Your Hardware Dimensions Attach Wave unit to surface using 6 32 pan head or industrial Velcro for best results See Figure1 Follow all electrical safety warnings when installing your HCP compliant product H 5in POWER e 9 24 DC AC osma npuri FB ocima nuro diciratineut2 ff vicitacinput i Diciacineuts Bf oiciracineutns oiciatineuts FB oca nur ciciravineuts revayoutpur dicitatineute BH revayourputr2 dicitaineut7 fh rear outeurs diciracineuts revavouteuts d by the ss group inc ETHERNET Power Requirements 9 to 24 Volts DC or AC Connecting to the Wave 1 Connect the Wave to the network switch or cellular modem using a CAT 5 Ethernet cable 2 Connect the power using provided power supply or 9 to 24 Volts DC or AC Power will automaticall
7. y turn on and system will auto start The Wave is setup by default to use the DHCP unless changed by your solutions provider If a cellular modem was included with your HCP unit then your unit s IP address will be 192 168 2 99 HCP Pumps America Page 6 Plug the optional Analog module into the top Sensor Port on the Wave You will have the option of adding up to 4 analog modules for 16 analog inputs and 8 analog outputs Plug in the optional temperature sensor into your unit s senor port Power on and verify communications 10 If you purchased your HCP product from a listed channel partner or directly from HCP Pumps America your device is already registered If you purchased your product from a third party vender anyone that is not a listed channel partner you will need to use your DLSN Data Linker Serial Number on the back of your device and call HCP Pumps America to register the unit Power up unit Go to www hcppumpsofamerica com and login with your username and password If this is your first time on the site see Login instructions on the next below Go to the information display page Locate the item labeled Assets and hover over it A fly out window will appear with a list of your assets Locate the device you are working with matching HCP Pumps America Serial Numbers The Current Status of your device should read Online It may take a few minutes depending on your update rate plan Once the de
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