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Sensor Systems

1. 0 xoddy Mitutoyo EV Counter SERIES 542 For Multi Gauge System e Up to six gauges can be connected to one unit Functions e Up to 10 EV counters can be connected to one personal computer using the RS Link function to GO NG judgement GO NG signal output MAX MIN TIR facilitate the configuration of a multi point measurement system comprising a maximum of 60 gauges runout measurement counting direction switching mm inch e A range of output modes are available I O output for tolerance judgement and segment output BCD switching calculation of sum average maximum minimum and maximum difference between specified axes and output data output and RS 232C mode selection e Peak hold measurements are possible for maximum value minimum value runout TIR etc e Able to display the sum average maximum minimum maximum difference etc between gauges Output I O Normal operation output and GO NG signal three steps measurement data BCD code or 21 stage segment output selectable connected to the same unit RS 232C Various measurement data External control t I O Axis designation preset data hold and error 2 i E bmili am oe clear en Hei iir mr i Lats ehemese B a an En mone s RS 232C Displayed value output command MAX MIN TIR switching and peak value clear zero
2. First counter Last counter IN OUT RS 232C connector IN OUT IN OUT RS 232C connector RS 232C connector Personal computer Only the Mitutoyo software SENSORPAK can be used when a USB cable is connected Gauge number 01 02 E RS Link for EV Counter It is possible to connect a maximum of 10 counter units and handle up to 60 channels of multi point measurement at a time For this connection use a dedicated RS Link cable O2ADD950 0 5 m 936937 1 m 965014 2 m The total length of RS Link cables permitted for the entire system is up to 10 m The maximum number of counter units that can be connected is limited to 6 six if an EH counter is included in the chain D E IN OUT RS 232C connector External display unit 1 External display unit 2 Personal computer Gauge number Gia Mitutoyo Laser Scan Micrometers SERIES 544 LSM 902 6900 Ultra High Accuracy Non Contact Measuring System y Technical Data e Suitable for pin and plug gauge measurements Accuracy at 20 C e Wide measuring range of 20 1 to 25 mm Entire range 0 9 um l l l Narrow range 0 3 0 1AD um e Provides ultra high accuracy of 0 5 um over the entire measuring range and even better in the Repeatability 20 0 05 um narrow range Positional error 0 5 um hi ili Measuring region 3x25 mm d Ultra high repeatability of 0 05 um Laser wavelength 650 nm Visible Scanning rate 800 scans s
3. Laser Scan Micrometers SERIES 544 LSM 501S Ultra High Accuracy Non Contact Measuring System e Provides ultra high accuracy of 0 5 um over the entire measuring range 0 05 mm to 10 mm and Technical Data even better in the narrow range Accuracy at 20 C e Ultra high repeatability of 0 04 um Entire range 0 5 um Narrow range 0 3 0 1AD um Repeatability 20 0 04 um Positional error 0 5 um Measuring region 2 x 10 mm g0 05 20 1 mm 4x 10 mm 20 1 210 mm Laser wavelength 650 nm Visible Scanning rate 3200 scans s Laser scanning speed 113 m s Protection standard IEC FDA At the centre of the measuring region DA Difference in diameter between the master gauge and workpiece Potential measurement error due to variation in workpiece position within the measuring region Optional Accessories 02AGD120 Calibration gauge set 20 1 mm 210 mm 330 00 02AGD210 Wire guiding pulley 278 00 02AGD400 Adjustable workstage 1100 00 ceo 02AGD440 Centre support 394 00 02AGD450 Adjustable V block 471 00 02AGD230 Air shield SPECIFICATIONS pape Code No Range Resolution selectable Price 957608 Air cleaner for air shield 544 534 0 05 10 mm 002 04 0 00001 0 01 mm 000001 0005 4520 00 650 00 02AGC150A Extension relay cable 1 m 73 00 02AGN780A Extension signal cable 5 m DIMENSIONS TER 02AGN780B Extension signal cable 10 m Unit mm 156 00 0
4. emma SERIES 544 LSM 9506 Bench Top Type Non Contact Measuring System Technical Data e Measurement system and display integrated into a single unit for easy bench top inspection Accuracy at 20 C 2 5 um e A statistical calculation function is provided Repeatability 20 0 6 um e RS 232C interface and SPC output interface included as standard Positional error 2 5 um Measuring region 10 x 60 mm Laser wavelength 650 nm Visible Scanning rate 1600 scans s Laser scanning speed 226 m s Protection standard IEC Main display 16 digit fluorescent tube Interface units equipped RS 232C SPC Footswitch Power supply 100 240V AC 10 40VA 50 60Hz At the centre of the measuring region Potential measurement error due to variation in workpiece position within the measuring region Functions Zero setting preset GO NG judgement multi limit judgement offset value setting sample measurement Statistical calculation group judgement data output workpiece position display mm inch switching dual gauge calibration transparent object measurement automatic 544 116E measurement abnormal data elimination SPECIFICATIONS Code No Price 544 116E 7750 00 DIMENSIONS Unit mm 3 1 Measurement position O Semumersemeetererereaenmmtim O P Laser Scan Micrometers SERIES 544
5. Laser scanning speed 56 m s Protection standard IEC Main display 16 digit fluorescent tube Interface units equipped RS 232C Analogue I O Footswitch Power supply 100 240V AC 10 40VA 50 60Hz At the centre of the measuring region AD Difference in diameter between the master gauge and workpiece mm Potential measurement error due to variation in workpiece position within the measuring region Display Unit Functions Zero setting preset GO NG judgement multi limit judgement offset value setting sample measurement Statistical calculation group judgement data output workpiece position display mm inch switching dual gauge calibration transparent object measurement dual unit measurement optional automatic measurement abnormal data elimination LSM 6900 display unit LSM 902 measuring unit SPECIFICATIONS Optional Accessories Code No Range Resolution selectable Price 02AGD180 Calibration gauge set for LSM 902 6900 544 A96E 0 1 25 mm 004 1 0 00001 0 01 mm 000001 0005 7060 00 405 00 02AGD270 Workstage 500 00 DIMENSIONS 02AGD280 Adjustable workstage 1180 00 Unit mm O2AGD600A Thermal printer including 100V AC adapter LSM 902 measuring unit 15 611 00 n 22 Ln O2AGD600B Thermal printer including 120V AC adapter 611 00 iea elo 02AGD600C Thermal printer including 130V AC adapter ee 611 00 in 60 60 L 200 120
6. 1 70 min__ 420 LSM 6900 display unit Cable space Mitutoyo Technical Data Accuracy at 20 C 0 3 um Repeatability 20 0 03 um Positional error 0 4 um Measuring region 1x2 mm Laser wavelength 650 nm Visible Scanning rate 3200 scans s Laser scanning speed 76 m s Protection standard IEC FDA At the centre of the measuring region Potential measurement error due to variation in workpiece position within the measuring region Optional Accessories 02AGD110 Calibration gauge set 20 1 mm 22 0 mm 330 00 02AGD200 Wire guiding pulley 263 00 02AGD220 Air shield 545 00 957608 Air cleaner for air shield 650 00 02AGN780A Extension signal cable 5 m 118 00 O02AGN780B Extension signal cable 10 m 156 00 02AGN780C Extension signal cable 15 m 189 00 SERIES 544 LSM 500S Ultra High Accuracy Non Contact Measuring System e Permits measurements starting from 5 ym e Provides ultra high accuracy of 0 3 um over the entire measuring range 5 um to 2 mm e Ultra high repeatability of 0 03 um 544 532 SPECIFICATIONS Code No Price 544 532 5210 00 DIMENSIONS Unit mm 3 1 hole depth 6 Measuring position 93 1 hole M4 depth 8 x3 Signal cable Cable length 5m A Bottom view O MERETE O
7. Reception 42 M5 depth 10 4 2 through hole x2 For mounting side plate Same in the back M5 depth 10 x3 For mounting base 23 1 depth 6 Reference hole NS Measuring position 14 5 1 9 5 M5 depth 10 x3 For mounting base 3 1 depth 6 Reference hole To Reception Unit Cable length 1 4m A Bottom view Main unit detached from base Mitutoyo Use with an adjustable workstage Technical Data Accuracy at 20 C Entire range 6 um Narrow range 4 0 0 5AD um Repeatability 20 0 8 um Positional error 8 um Measuring region 30x 120mm Laser wavelength 650 nm Visible Scanning rate 3200 scans s Laser scanning speed 904 m s Protection standard IEC FDA At the centre of the measuring region DA Difference in diameter between the master gauge and workpiece Potential measurement error due to variation in workpiece position within the measuring region Optional Accessories 02AGD150 Calibration gauge set 220 mm 2120 mm 900 00 02AGD260 Air shield 855 00 957608 Air cleaner for air shield 650 00 02AGC150A Extension relay cable 1 m 73 00 02AGC150B Extension relay cable 3 m 77 80 02AGC150C Extension relay cable 5 m 82 70 02AGN780A Extension signal cable 5 m 118 00 O02AGN780B Extension signal cable 10 m 156 00 02AGN780C Extension signal cable 15 m 189 00 02AGN780D Extension signal
8. SINSLSAS YOSNSAS mai Sensor Systems Linear Gauges CONTENTS Linear Gauges Economical Design Linear Gauge LGF Extra Slim Linear Gauge LGB ABSOLUTE Waterproof Linear Gauge LGS Low Cost EC Counter Panel Mount EB Counter Multi Function EH Counter Multi Gauge EV Counter D EV Display Unit SENSORPAK Control and Analysis Software Litematic High Resolution Measuring Unit Quick Guide to Linear Gauges Laser Scan Micrometers Laser Scan Micrometers LSM 902 6900 Range 0 1 25 mm Accuracy 0 5 um a LSM 5008S Range 0 5 um 2 mm Accuracy 0 3 um pen ee i SN LSM 501S Range 0 05 10 mm Accuracy 0 5 um D aa LSM 5035 Range 0 3 30 mm Accuracy 1 um an LSM 506S Range 1 60 mm Accuracy 3 um F k LSM 5125S Range 1 120 mm Accuracy 6 um LSM 9506 Integrated Bench Top Optional Accessories 024A Mitutoyo Linear Gauges SERIES 542 LGF Economical Design Linear Gauge e A compact electronic length measuring probe for measuring displacements up to 50 mm 2 Technical Data e Wide range of application due to its slim design this series can easily be integrated into measuring Accuracy Refer to the list of specifications systems and automated machines excluding quantizing error e Long service life due to the linear ball bearing in the plunger assembly Rubber protective boot for e E ate pce operation under severe conditions Max response speed 1500 mm s Contact point 3 mm carbide Stem g1
9. 544 542 1 160 mm 04 6 3 0 0001 0 1 mm 000005 005 12650 00 DIMENSIONS Unit mm M6 depth 12 x3 a For mounting base 93 1 hole Measuring position 93 hole depth 6 T o 3 Reference hole s HA v pp L ver position l 170 600 110 I l l l l l l l l l t I M6 depth A 12 x3 For mounting base 3 M6 depth 12 5 through hole 3 M6 depth 12 5 through hole A Bottom view For mounting side plate Same in the back For mounting side plate Same in the back elle al Technical Data Accuracy at 20 C Entire range 7 um Narrow range 4 04 2 0AD um Repeatability 20 1 4 um Positional error 8 um Measuring region 40x 160mm Laser wavelength 650 nm visible Scanning rate 3200 scans s Laser scanning speed 1206 m s Protection standard IEC FDA At the centre of the measuring region DA Difference in diameter between the master gauge and workpiece Potential measurement error due to variation in workpiece position within the measuring region Optional Accessories 02AGM300 Calibration gauge set 220 mm 2160 mm 1160 00 02AGC150A Extension relay cable 1 m 73 00 O02AGC150B Extension relay cable 3 m 77 80 02AGC150C Extension relay cable 5 m 82 70 02AGN780A Extension signal cable 5 m 118 00 O02AGN780B Extension signal cable 10 m 156 00 02AGN780C Extension signal cable 15 m 189 00 02AGN780D Extension signal cable 20 m 267 00 LO
10. Code No Resolution switchable Accuracy at 20 C 1 C Remarks Price 0 01 0 1 1 um p Including 100 mm 318 2216 0 5 5 50 winch 0 5 L 100 um grooved ceramic anvil 4650 00 L measured length mm DIMENSIONS Unit mm hase 103 2 gt i Mitutoyo ontact point S E r Measuring table 100 for measuring Display table i Operation switch 5 EDEN V p 202 Interchangeable contact points 10 3 7 f 7 Q oT ai SR2 5 Material Material carbide Hardened steel Flatness 3um Order No 101118 Order No 120066 Measuring force 0 01N Measuring force 0 02N Order No 120059 120060 300 Measuringforee D d sr 0 03N 06 5 7 0 06N 29 5 10 Mitutoyo Quick Guide to Precision Measuring Instruments Head E Plain Stem and Stem with Clamp Nut The stem used to mount a linear gauge head is classified as a plain type or clamp nut type as illustrated below The clamp nut stem allows fast and secure clamping of the linear gauge head The plain stem has the advantage of wider application and slight positional adjustment in the axial direction on final installation although it does requires a split fixture clamping arrangement or adhesive fixing However take care so as not to exert excessive force on the stem RI Stem locknut type Plain stem E Measuring Force This is the force exerted on a workpiece during measurement by the contact point of a linear
11. Mounting the head at an angle to this direction will cause an error In measurement Exercise care so as not to exert a force on the gauge through the cable E Precautions in Mounting a Laser Hologage To fix the Laser Hologage insert the stem into the dedicated stand or fixture Stem Clamp screw Stem Clamp screw Ge Clamp Recommended hole diameter on the fixing side 15 mm 0 034 0 014 Machine the clamping hole so that its axis is parallel with the measuring direction Mounting the gauge at an angle will cause a measuring error When fixing the Laser Hologage do not clamp the stem too tightly Over tightening the stem may impair the sliding ability of the spindle if measurement is performed while moving the Laser Hologage mount it so that the cable will not be strained and no undue force will be exerted on the gauge head Mitutoyo PC Linear Gauges Display Unit E Zero Setting A display value can be set to O zero at any position of the spindle 0 000 0 000 0 000 E Presetting Any numeric value can be set on the display unit for starting the count trom this value E Direction Changeover The measuring direction of the gauge spindle can be set to either plus or minus of count Datum plane E MAX MIN TIR Settings The display unit can hold the maximum MAX and minimum MIN values and MAX MIN value during measurement Runout value TIR MAX MIN MAX ATAA MIN E Tolerance
12. 0 005 0 001 0 0005 0 0001 mm 6W 500 mA or less power supply to be capable of supplying Display LED display 3 steps amber green red 5 steps amber amber flashing green red flashing red at least 1A for each unit Price 521 00 Optional Accessories 02ADB440 O output connector 18 00 DIMENSIONS O2ADF180 10 key unit 180 00 Unit mm 936937 SPC data output cable 1 m 32 90 965014 SPC data output cable 2 m Eee a Ta Q6 ORN E joj o an ge AC adapter and AC cable 39 10 3 ONINUVM O2ADN460 AC adapter 46 70 02ZAA030 AC cable 6 60 02ADD930 Terminal connecting cable 17 40 154 6 Mitutoyo S Functions Zeroset preset limit setting 3 or 5 step GO NG judgement GO NG signal output MAX MIN TIR runout measurement counting direction switching double reading mm inch switching sum difference calculation of 2 gauges output mode selection Output I O Tolerance judgement output 3 5 stages normal operation output RS 232C USB or Digimatic code selectable Various measurement data USB used only with SENSORPAK External control I O Preset Data hold and Error clear RS 232C Displayed value output MAX MIN TIR switching Zero set peak value clear preset value input tolerance value input and error clear RS link Up to six EH counters may be connected via one RS 232C or USB port daisy chained USB used
13. 02AGD110 02AGD120 02AGD180 02AGD130 02AGD140 02AGD150 02AGM300 02AGD170 02AGP150 02AGC840 02AGC880 02AGC910 02AGC940 O02AGN780A O2AGN780B 02AGN780C 02AGN780D 02AGC150A 02AGC150B 02AGC150C 936937 937179T 02AGD270 02AGD400 02AGD280 02AGD490 02AGD520 02AGD370 02AGD680 02AGD440 02AGD580 02AGD450 02AGD590 02AGD200 02AGD210 02AGD220 02AGD230 02AGD240 02AGD250 02AGD260 957608 02AGD600C 330 00 330 00 405 00 366 00 403 00 900 00 1160 00 415 00 905 00 60 80 487 00 342 00 500 00 118 00 156 00 189 00 267 00 73 00 77 80 82 70 32 90 45 30 500 00 1100 00 1180 00 1670 00 2940 00 1360 00 2690 00 394 00 513 00 471 00 537 00 263 00 278 00 545 00 323 00 545 00 751 00 855 00 650 00 611 00 Optional Accessories For Laser Scan Micrometers Appearance Code No Description Application 02AGD110 Calibration gauge set LSM 500S 02AGD120 Calibration gauge set LSM 501S 02AGD180 Calibration gauge set LSM 902 02AGD130 Calibration gauge set LSM 503S 02AGD140 Calibration gauge set LSM 506S 02AGD150 Calibration gauge set LSM 512S 02AGM300 Calibration gauge set LSM 516S 02AGD170 Calibration gauge set LSM 9506 O2AGP150 Dual type add on unit LSM 6200 02AGC840 Digimatic SPC code out unit LSM 6200 6900 02AGC880 2nd 1 0 amp a
14. GAGE Mitutoyo n 1 BELLE H DISP Fn MODE P SET O MERSENNE eee O E Software SENSORPAK Software for on screen control and analysis e Up to six gauges can be connected to one unit Mi CAT e Able to connect up to 10 EV counters to one personal computer using the RS Link function to facilitate th fi ti f Iti t t t hi A f 60 Mitutoyo Intelligent Computer Aided Technology e configuration OT a MUITI POINT measurement system comprising a maximum O gauges the standard in world e A range of output modes to choose from O output for tolerance judgement and segment output metrology software BCD data output and RS 232C output are available SENSOR e Peak hold measurements are possible for maximum value minimum value runout TIR etc e Able to calculate the sum average maximum minimum maximum difference etc between gauges connected to the same unit System Diagram SENSORPAK CD ROM f RS 232C 1 I CPU 2GHz or faster cable option OS Windows 2000 or XP Memory 256MB or more VO cable Licence key RS Link Linear gauge EH EV counter max 10 pcs Chart screen SPECIFICATIONS Code No 02ADM260 2 02ADM270 2 Software only Software plus I O cable Display type Counter bar graph meter chart capable of simulta
15. LSM 6200 Standard Display Unit for Laser Scan Micrometer e Setup values can be continuously monitored with this dual display design Simultaneous display of two Technical Data measurement values is also possible Main display 16 digit fluorescent tube e Either the segment measurement 7 segments maximum or edge measurement 1 to 255 edges can be Interface units selected equipped RS 232C Analogue I O Footswitch l a Power supply 100 240V AC 10 40VA 50 60Hz e Includes RS 232C and I O and analogue interface capabilities e Includes statistical calculation and abnormal data elimination functions Functions Zero setting preset GO NG judgement multi limit judgement offset value setting sample measurement Statistical calculation group judgement data output workpiece position display mm inch switching dual gauge calibration transparent object measurement dual unit measurement optional automatic measurement abnormal data elimination QUICKTOOL QUICKTOOL is a free software tool that makes LSM 5200 key operated baer MICAT settings simple and easy Please contact your local Mitutoyo office for details Note that QUICKTOOL for LSM 6200 and QUICKTOOL for LSM 5200 are incompatible gt LEE Va Gea g 544 072E ins CESSE SIST Bae esr l TE Te SPECIFICATIONS en Code No 544 072E ae ee Price 2040 00 Es i DIMENSIONS Unit mm tre tts Optional Accessories
16. each of the 7 channels peak maximum minimum runout measurement computer etc when the minimum cabling requirement is met AeA vata CHE aN MAAR als e Dynamic measurement possible with simplified analogue output e Employs DIN size 96 x 48 mm and panel mount configuration to facilitate system integration Output Tolerance judgement L1 to L5 open collector Control Normal operation signal NORMAL open collector External control signal input Preset display hold peak value clear tolerance judgement BANK switch open collector or no voltage contact signal with without contact point Interface Serial BCD Bit serial format open collector Analogue output 2 5V Counting value X voltage resolution 25mV 2 5mV Full scale 0 to 5V Digimatic input output e Connecting to the external switch box No 02ADF180 makes it easy to enter tolerance limits and preset values Note This cannot be used when the gauge is connected to a Mitutoyo DP 1VR Digimatic Mini Processor e Can connect to a Mitutoyo DP 1VR Digimatic Mini Processor e Number of tolerance steps can be expanded by assembling a set of EB D counters 542 092 2E Maximum input frequency 1 25 MHz the response speed depends on the gauge being used SPECIFICATIONS todeNon DDE ooo Power supply 12 24V DC Applicable input Differential square wave Applicable gauges LGF LGB Number of gauge inputs 1 Power consumption Resolution 0 01
17. set preset value input tolerance value input error clear and command to output calculated value between specified axes ee6 ee O pe Eae M A ce 2 Ma evo oer cD E EE RS link Up to 10 EV counters may be connected via a single RS 232C 942 063 942 064E port daisy chained EV and EF counters can be mixed in which case a total of six counters can be connected SPECIFICATIONS E T Code No 542 063 542 064E Lo ie z Papa i i l PART ower supply voltage error overspeed error overflow error Applicable Imei Differential square mae Digimatic code SPC gauge error communication error and tolerance setting error Applicable gauge LGB ex 0 0001 mm resolution LGF LGS Number of input ala are Maximum input frequency R 0 0001 0 0005 0 001 0 005 0 01 mm ae esolution 000005 00005 0005 0 001 0 01 mm 00005 0005 1 25MHz differential square wave max counting speed Price 977 00 927 00 Mb Will not be indicated when combined with an LG gauge D EV is required when the resolution is 0 0001 mm Power supply DIMENSIONS Terminal block M3 screws 12 24V DC 700mA max Unit mm Interconnecting EV counters a Affixing an EV counter System Diagram Display unit EH Counter EV Counter controller Tolerance judgement output BCD output segment output RS 232C output L
18. 2AGN780C Extension signal cable 15 m 189 00 Use with an adjustable workstage 3 1 hole depth 6 50 95 95 M4 depth 8 x3 3 1 hole I l ee n Measuring position M 70 min 230 l a Cable space 123 68 W i x Signal cable 93 1 hole Cable M l easuring length 5m region M4 depth 8 x3 l 2 To Reception Unit Cable length l 0 6m l l 7 I Reception Unit A Bottom view t Main unit detached from base ce tte Technical Data Accuracy at 20 C Entire range Narrow range Repeatability 20 Positional error Measuring region Laser wavelength Scanning rate 1 0 um 0 6 0 1AD um 0 11 um um 10 x 30 mm 650 nm Visible 3200 scans s T T a5 S Laser scanning speed 226 m s Protection standard IEC FDA At the centre of the measuring region DA Difference in diameter between the master gauge and workpiece Potential measurement error due to variation in workpiece position within the measuring region Optional Accessories 02AGD130 02AGD490 02AGD440 02AGD450 02AGD240 957608 02AGC150A O02AGC150B 02AGC150C 02AGN780A O2AGN780B 02AGN780C 02AGN780D Calibration gauge set 1 mm 230 mm 366 00 Adjustable workstage 1670 00 Centre support 394 00 Adjustable V block 471 00 Air shield 545 00 Air cleaner for air shield 650 00 Extension relay cable 1 m 73 00 Extension relay cable 3 m
19. 5mm Bearing type Linear ball bearing Measuring force Refer to the list of specifications Output signal 90 phase difference differential square wave RS 422A equivalent Signal pitch 20 um 542 613 4 um 542 163 IP 66 Dust Water protection level IP66 Standard Accessory 210187 Wrench for contact point Optional Accessories 962505 Rubber boot 19 90 902434 Extension cable 5 m 108 00 902433 Extension cable 10 m 542 163 180 00 P 902432 Extension cable 20 m 255 00 02ADN370 Thrust stem set 15 00 02ADB693 Thrust stem wrench 7 00 SPECIFICATIONS Code No Range Resolution Accuracy Measuring force Price 542 163 50 mm 2 0 001 mm 1 5 L 50 um 5 7N 5 3N 4 9N 724 00 542 613 50 mm 2 0 005 mm 7 5 L 50 um 5 7N 5 3N 4 9N 540 00 L Effective range mm Orientation of gauge Spindle down horizontal up DIMENSIONS Unit mm 218 si 20 6 61 7 0 6 20 screw top height Thrust stem 4 2 Attachment thread for thrust stem 1244 9 Dimensions with a thrust stem installed 51 5 or longer stroke 02ADB692 M18x1 tree tts Technical Data Accuracy Refer to the list of specifications excluding quantizing error Resolution 1 um Scale type Photoelectric linear encoder Max response speed 900 mm s Contact point 3 mm carbide Stem g8 mm Bearing type Linear ball bearing
20. 77 80 Extension relay cable 5 m 82 70 Extension signal cable 5 m 118 00 Extension signal cable 10 m 156 00 Extension signal cable 15 m 189 00 Extension signal cable 20 m 267 00 Use with an adjustable workstage SERIES 544 LSM 503S Ultra High Accuracy Non Contact Measuring System e General purpose type with a measuring range of 0 3 mm to 30 mm e Provides ultra high accuracy of 1 0 um over the entire measuring range and even better in the narrow range e Excellent repeatability of 0 1 um 544 536 SPECIFICATIONS Code No Price 544 536 4750 00 DIMENSIONS Unit mm M4 depth 8 x3 3 1 hole 50 For mounting base 3 1 depth 6 Reference hole l s I p l Measuring i a position 70 min 355 For mounting base Reception Unit 150 gt gt M4 depth 8 93 3 through hole x3 For mounting side plate Same in the back A Bottom view Main unit detached from base M4 depth 8 93 3 through hole x2 For mounting side plate Same in the back Signal cable Cable length 5m Mitutoyo Laser Scan Micrometers SERIES 544 LSM 506S High Accuracy Non Contact Measuring System e General purpose type with a measuring range of 1 mm to 60 mm Technical Data e Provides high accuracy of 3 0 um over the entire measuring range and even better in the narrow Accuracy at 20 C range Entire range um fi Narrow range 1 5 0 5AD um e Exce
21. Measuring force Refer to the list of specifications Output signal 90 phase difference differential square wave RS 422A equivalent Signal pitch 4 um Dust Water protection level IP54 Standard Accessory 538610 Wrench for contact point Optional Accessories 238773 Rubber boot for 5 mm LGB spare 6 00 238772 Rubber boot for 10 mm LGB spare 6 00 902434 Extension cable 5 m 108 00 902433 Extension cable 10 m 180 00 902432 Extension cable 20 m 255 00 SERIES 542 LGB Extra Slim Linear Gauge e Extremely compact design Available with an outside diameter as small as 8 mm e The small photoelectric linear encoder assures high precision over the entire stroke range e The ball bearings used in the spindle unit ensure superb durability 542 204 542 222 SPECIFICATIONS Code No Range Resolution Accuracy Measuring force Price 542 204 ommi 2 0 001 mm 2 um 0 65N 0 6N 0 55N 830 00 542 222 10 mm 4 0 001 mm 2 um 0 8N 0 75N 0 7N 712 00 Orientation of gauge Spindle down horizontal up DIMENSIONS Unit mm Connecting cable 2 m HIROSE RM12BPG 6PH 20 4 Connector n 7 BB b 009 e gt B mM 542 204 542 222 O Sermuersemeeternarereatnmmtim O Linear Gauges SERIES 575 LGS ABSOLUTE Waterproof Linear Gauge e Compact length measuring instrument with built in capacitive measuring system Technica
22. Setting Tolerance limits can be set in various display units for automatically indicating if a measurement falls within those limits E Open Collector Output An external load such as a relay or a logic circuit can be driven from the collector output of an internal transistor which is itself controlled by a Tolerance Judgement result etc E Relay Output Contact signal that outputs the open closed status E Digimatic Code A communication protocol tor connecting the output of measuring tools with various Mitutoyo data processing units This allows output connection to a Digimatic Mini Processor DP 1VR for performing various statistical calculations and creating histograms etc E BCD Output A system for outputting data in binary coded decimal notation E RS 232C Output A serial communication interface in which data can be transmitted bi directionally under the EIA Standards For the transmission procedure refer to the specifications of each measuring instrument RS Link Function Multi point measurement can be performed by connecting multiple EH or EV counters with RS Link cables E RS Link for EH Counter It is possible to connect a maximum of 10 counter units and handle up to 20 channels of multi point measurement at a time For this connection use a dedicated RS Link cable O2ADD950 0 5 m 936937 1 m 965014 2 m The total length of RS Link cables permitted for the entire system is up to 10m
23. cable 20 m 267 00 SERIES 544 LSM 512S High Accuracy Non Contact Measuring System e General purpose type with a measuring range of 1 mm to 120 mm e Provides high accuracy of 6 0 um over the entire measuring range and even better in the narrow range e Excellent repeatability of 0 8 um 544 540 SPECIFICATIONS Code No Price 544 540 8850 00 DIMENSIONS Unit mm M4 x8 3 1 hole Measuring position M6 depth 12 x3 For mounting base 85 l 3 1 hole depth 6 Reference hole l l l S Measuring position 70 min 700 i 1 i A M6 depth 12 x3 Houle l For mounting base g l l 3 1 hole depth 6 oe as Reference hole oO To Reception Unit l Cable length 1 4m Signal cable Cable length 5m M6 depth 12 A Bottom view Relay M6 depth 12 05 through hole x3 a5 teach hole x3 Main unit detached cable For mounting side plate Same in the back For mounting side plate from base Same in the back O Sermumersemeeternerereaenmmtim O Laser Scan Micrometers SERIES 544 LSM 516S High Accuracy Non Contact Measuring System e General purpose type with a measuring range of 1 mm to 160 mm e Provides high accuracy of 7 0 um over the entire measuring range and even better in the narrow range e Excellent repeatability of 1 4 um 544 542 SPECIFICATIONS Code No Range Resolution selectable Price
24. dard contact point 0 01N Spindle feed speed 2 mm s 4 mm s 8 mm s Length standard Photoelectric linear encoder Contact point 3 mm carbide ball Power supply 85 264V AC Optional Accessories 936937 965014 101118 120066 120059 120060 937179T 264 504 5E 264 012 10 02ADM270 2 DP 1VR SPC cable 1 m 32 90 SPC cable 2 m 39 10 Contact point shell 4 20 Contact point 20 45 mm needle carbide 26 40 Contact point 7 0 mm spherical carbide 47 00 Contact point 210 5 mm spherical carbide 56 20 Footswitch 45 30 Digimatic mini processor DP 1VR 342 00 Input tool for USB port 191 00 SENSORPAK data capture software including I O cable 510 00 Input tool Digimatic output is to six significant figures Litematic SERIES 318 High Resolution Measuring Unit e The Litematic is designed for measuring easily detormed workpieces and high precision parts such as pin gauges thin wall bearings plastic parts and springs e Extra low measuring force of 0 01N 1gf e Ceramic anvil is free from corrosion and easy to maintain e Includes SPC output _ _ a m _ E 5 318 221E SPECIFICATIONS
25. gauge head at its stroke end expressed in newtons E Comparative Measurement A measurement method where a workpiece dimension is found by measuring the difference in size between the workpiece and a master gauge representing the nominal workpiece dimension E Ingress Protection Code IP54 protection code Type Protects the human body and protects against foreign objects Level Description 5 Dust protected Protection against harmful dust Protects against exposure to water IP66 protection code Type Level Protection against contact with the human body and foreign objects Protects against exposure to water type 4 Splash proof Water splashing against the enclosure from type any direction shall have no harmful effect Description Protection from dust ingress Complete protection against contact 6 Water resistant Water jets directed against the enclosure from any direction shall have no harmful effects 6 Dust tight E Precautions in Mounting a Gauge Head Insert the stem of the gauge into the mounting clamp of a measuring unit or a stand and tighten the clamp screw Notice that excessively tightening the stem can cause problems with spindle operation Never use a mounting method in which the stem is clamped by direct contact with a screw Never mount a linear gauge by any part other than the stem Mount the gauge head so that it is in line with the intended direction of measurement
26. hin 1 mm 04 within 0 4 7mrad LSM 503S JF 7 350 mm 13 78 or less within 1 mm 04 within 0 16 2 8mrad 273 mm 10 75 or less within 1 mm 04 within 0 2 3 5mrad LSM 506S ae 700 mm 27 56 or less within 1 mm 04 within 0 08 1 4mrad m 12 64 or less within 1 mm 04 within 0 18 3 6mrad LSM 512S 700 mm sr 56 or less within 1 mm 04 within 0 08 1 4mrad LSM 516S 800 mm 31 50 or less within 1 mm 04 within 0 09 1 6mrad E Measurement Examples On line measurement of glass Measurement of Measurement of outer diameter and fibre or thin wire diameter outer diameter of cylinder roundness of cylinder Reference edge roundness Measurement of spacing of IC chip leads X and Y axis measurement Measurement of thickness of electric cables and fibres of film and sheet Measurement of gap between rollers Measurement Measurement of laser disc of film sheet thickness and magnetic disc head movement Gap Measurement of form d 5 Measurement Measurement of outer diameter ae of tape width of optical connector ferrule Dual system for measuring a large outside diameter es Mitutoyo
27. inear gauge i Programmable PC system RS 232C output e ee ae Technical Data No of connectable units Displayed digits LED display Operating switches Switches and their functions Input output Error display Power supply One display unit allows external display and setting for one EV counter Uses a single sign plus six digits EV counter operates on eight digit data internally but displays only the last six digits Channel display also for display of judgement result 3 three colour LED Measurement mode display current maximum minimum runout 2 Status display 1 two colour 4 Channel switching measurement mode switching current value maximum value minimum value and runout parameter setting preset and tolerance setting RS Link connectors 1 in and 1 out Overspeed gauge error and others Terminal block M3 screws 12 24V DC 200mA D EV Display Unit Optional accessory for the EV Counter e Allows set up of EV counter without a personal computer or other equipment e Able to display each axis measurement value and GO NG Judgement result total GO NG judgement result for all axes setting details and errors e DIN compatible compact panel mounting cutout dimensions 45 x 92 Mitutoyo 02ADD400 SPECIFICATIONS Code No 02ADD400 Price 233 00 DIMENSIONS Unit mm
28. ions conform to the specification E Laser Safety Mitutoyo Laser Scan Micrometers use a low power visible laser for measurement The laser is a CLASS 2 EN IEC60825 1 2007 device Warning and explanation labels as shown right are attached to the Laser Scan Micrometers as is appropriate Mitutoyo Gj Laser Scan Micrometers D E Re Assembly after Removal from the Base Observe the following limits when re assembling the emission unit and reception unit to minimize measurement errors due to misalignment of the laser s optical axis with the reception unit E Alignment within the horizontal plane a Offset between reference lines C and D X in the transverse direction Reference line D Reference line C b Angle between reference lines C and D x angle Reference line D Reference line C 0x E Alignment within the vertical plane c Offset between reference planes A and B Y in height Reference plane B Reference plane A Y d Angle between reference planes A and B Oy angle Reference plane B Reference plane A i iy Oy Allowable limits of optical axis misalignment Distance between Model Emission Unit X and Y Ox and Oy and Reception Unit 68 mm 2 68 or less within 0 5 mm 02 within 0 4 7mrad LSM 501S ae 5 100 mm 3 94 or less within 0 5 mm 02 within 0 3 5 2mrad 130 mm 5 12 or less wit
29. l Data e Dust and splash proof suitable for installation in machines measuring devices and multi position Accuracy Refer to the list of specifications measurement applications excluding quantizing error i a l Resolution 0 01 mm eel bs external display unit possible fos Scale type Capacitance type ABSOLUTE linear e Data output is in Digimatic format to enable documentation of measurement values as well as statistical a evaluation via connected Digimatic data processing units or PCs Max response speed Unlimited Contact point 3 mm carbide Stem 8 mm Bearing type Slide bearing Measuring force Refer to the list of specifications ABSOLUTE Output signal Digimatic output Dust Water protection level IP66 Optional Accessories 238774 Rubber boot 11 90 903594 Air drive unit metric 92 30 903598 Air drive unit inch 92 30 O2ADF640 SPC cable extension adapter 30 00 aan 02ADD950 Extension cable 0 5 m 50 00 936937 Extension cable 1 m 32 90 965014 Extension cable 2 m 39 10 SPECIFICATIONS Code No Range Resolution Accuracy Measuring force bee Price 575 303 2 minnow 0 01 mm 0 015 mm 2 0N 1 8N 1 6N 156 00 575 304 2a tule es 0 01 mm 0 015 mm 2 0N 1 8N 1 6N 158 00 Orientation of gauge Spindle down horizontal up DIMENSIONS Unit mm Mitutoyo EC Counter SERIES 542 Low Cost Assembly Type Display Unit for LGS Functio
30. llent repeatability of 0 36 um Repeatability 20 0 36 um Positional error 4 um Measuring region 20 x 60 mm Laser wavelength 650 nm Visible Scanning rate 3200 scans s Laser scanning speed 452 m s Protection standard IEC FDA At the centre of the measuring region DA Difference in diameter between the master gauge and workpiece Potential measurement error due to variation in workpiece position within the measuring region Optional Accessories 02AGD140 Calibration gauge set 21 mm 260 mm 403 00 02AGD520 Adjustable workstage 2940 00 02AGD580 Centre support aiae 513 00 02AGD590 Adjustable V block 537 00 02AGD250 Air shield 751 00 957608 Air cleaner for air shield 650 00 SPECIFICATIONS 02AGC150A Extension relay cable 1 m Code No Range Resolution selectable Price 73 00 544 538 1 60 mm 04 2 36 0 00005 0 1 mm 000002 005 6460 00 02AGC150B Extension relay cable 3 m 77 80 02AGC150C Extension relay cable 5 m 82 70 DIMENSIONS 02AGN780A Extension signal cable 5 m 118 00 Unit mm 02AGN780B Extension signal cable 10 m 156 00 02AGN780C Extension signal cable 15 m 189 00 02AGN780D Extension signal cable 20 m 267 00 Measuring region oan Bs C2 A WO Signal cable Cable length 5m M5 depth 10 4 2 through hole x3 For mounting side plate Same in the back s S ee ee E ee Base N z 4 168 5 115 5 15
31. nalogue interface LSM 6200 6900 02AGC910 unit LSM 6200 6900 02AGC940 BCD interface unit LSM 6200 6900 02AGC840 02AGC940 GP IB interface unit ao 02AGN780A Extension signal cable 5m Any model of LSM Extension signal cable 02AGN780B Extension signal cable 10 m Any model of LSM 02AGN780C Extension signal cable 15 m Any model of LSM 02AGN780D Extension signal cable 20 m Any model of LSM 02AGC150A Extension relay cable 1m Any model of LSM 02AGC150B Extension relay cable 3m Any model of LSM 02AGC150C Extension relay cable 5m Any model of LSM 936937 SPC cable 1 m LSM 6200 6900 9506 937179T Footswitch LSM 6200 6900 9506 02AGD270 Workstage LSM 501S 503S 902 02AGD400 Adjustable workstage LSM 501S 02AGD280 Adjustable workstage LSM 902 02AGD490 Adjustable workstage LSM 503S 02AGD520 Adjustable workstage LSM 506S 02AGD370 Adjustable workstage LSM 9506 02AGD680 Adjustable workstage LSM 9506 02AGD440 Centre support LSM 501S 503S 902 02AGD580 Centre support LSM 506S 9506 02AGD450 Adjustable V block LSM 501S 503S 902 02AGD590 Adjustable V block LSM 506S 9506 02AGD200 Wire guiding pulley LSM 500S 02AGD210 Wire guiding pulley LSM 501S 02AGD220 Air shield LSM 500S 02AGD230 Air shield LSM 501S 02AGD240 Air shield LSM 503S 02AGD250 Air shield LSM 506S 02AGD260 Air shield LSM 512S 957608 Air cleaner Any model of LSM O2AGD600C Thermal printer 240V AC Any m
32. neous display Display function Tolerance judgement result Colour display green red Connectable gauges Max 60 gauges Digimatic code SPC Calculation items Sum difference total average maximum minimum Calculation function range maximum minimum calculation with a constant Connectable gauges Max 30 calculation items between gauges GO NG judgement by specifying gauges to be used for total tolerance judgement GO NG signal output with optional I O cable Trigger function by means of key timer or external TRG with optional 1 0 cable Total tolerance judgement Input function Data input frequency Max 9999 times with 60 gauges connected to 60000 times with 6 gauges connected Output function Direct output to EXCEL spreadsheet CSV file output compatible with MeasurLink Connectable items Various Mitutoyo counters those compatible with RS Link Recommendation PC AT compatible machine CPU Pentium4 2GHz or higher Memory 256MB or more Disk 100MB or more OS Windows ME 2000 XP Price 450 00 510 00 Currently supported languages English French German Spanish User s manual English Product requirement tte Technical Data Accuracy Resolution Repeatability Display unit Stroke Measuring force Refer to the list of specifications excluding quantizing error Refer to the list of specifications o 0 05 um 8 digits and 14 mm character height 51 2 mm using stan
33. ns e Employs DIN size 96 x 48 mm panel mount configuration to facilitate system integration Preset GO NG judgement e Able to produce tolerance judgement and Digimatic measurement data output Output selectable Tolerance judgement NG OK NG open collector Data Digimatic code External control signal input Preset data hold Power supply Via AC adapter Optional Accessories 936937 SPC data output cable 1 m 32 90 965014 SPC data output cable 2 m 39 10 214938 DC plug PJ 2 cal 542 007E C162 155 I O cable 30 00 SPECIFICATIONS Code No 542 007E Applicable input Digimatic code SPC Applicable gauge LGS Number of gauge inputs 1 Resolution 0 01 0 001 mm automatically set depending on the gauge Display 6 digit and a negative sign LED amber green red Price 216 00 DIMENSIONS Unit mm ec 10D O Seemucrsemeeterereneatnmmtim O EB Counter SERIES 542 Panel Mount Display Unit with Multiple Limit Setting e Able to produce 3 step 5 step X 7 kinds of tolerance output and limit value output independently for Functions each of 7 channels Preset tolerance judgement output 3 5 step X 7 kinds e Comes with serial BCD output capability for connection to a programmable controller or personal limit value output 2 kinds independently for
34. odel of LSM Except for LSM 902 Except LSM 500S 902 Mitutoyo Quick Guide to Precision Measuring Instruments E Compatibility Your Laser Scan Micrometer has been adjusted together with the ID Unit which is supplied with the measuring unit The ID Unit which has the same code number and the same serial number as the measuring unit must be installed in the display unit This means that if the ID Unit is replaced the measuring unit can be connected to another corresponding display unit E The Workpiece and Measuring Conditions Depending on whether the laser is visible or invisible the workpiece shape and the surface roughness measurement errors may result If this is the case perform calibration with a master workpiece which has dimensions shape and surface roughness similar to the actual workpiece to be measured If measurement values show a large degree of dispersion due to the measuring conditions increase the number of scans for averaging to improve the measurement accuracy E Electrical Interference To avoid operational errors do not route the signal cable and relay cable of the Laser Scan Micrometer alongside a high voltage line or other cable capable of inducing noise current in nearby conductors Ground all appropriate units and cable shields E Connection to a Computer If the Laser Scan Micrometer is to be connected to an external personal computer via the RS 232C interface ensure that the cable connect
35. only with SENSORPAK Error display output Power supply voltage error overspeed error overflow error gauge error communication error and tolerance setting error Maximum input frequency 2 5MHz differential square wave Power supply Via AC adapter 12 24V DC 700mA max EH Counter SERIES 542 Multi Function Display Unit e Employs DIN size 144 x 72 mm and panel mount configuration to facilitate system integration e Counter can be used on a desktop mounted on a display stand included e The standard RS 232C and USB interface allows easy communication with an external PC USB used only with SENSORPAK e A multi point measuring system can easily be created with the RS Link built in networking function max 12 points e The 2 gauge input type can perform 2 axis display and make addition or subtraction calculations between 2 gauges 542 075E 542 071E 542 072E SPECIFICATIONS Code No 542 075E 542 071E Applicable input Differential square wave Applicable gauges LGB LGF Number of gauge inputs 1 2 0 01 0 005 0 001 0 0005 0 0001 mm 542 072E Digimatic code output LGS ID C Depends on the gauge head Resolution connected Tolerance judgement display LED display 3 steps amber green red 5 steps amber amber flashing green red flashing red Price 590 00 741 00 741 00 DIMENSIONS Unit mm AC adapter

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