Weber Genesis Gold C Owner's Manual
Contents
1. Disconnect the regulator from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder valve on slowly Refer to Lighting Instructions Refill LP cylinder Is fuel hose bent or kinked Straighten fuel hose Does the Front burner light with a match Are you preheating barbecue in the prescribed manner If you can light the Front burner with a match then check the Crossover Ignition System All burners on high for 10 to 15 minutes for preheating Are the cooking grates and Flavorizer bars heavily coated with burned on grease Clean thoroughly See Section Cleaning Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seeing is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Clean bottom tray Clean burners See Section General Maintenance Clean thoroughly See Section Cleaning If problems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual Side Burner Troubleshooting A WARNING Before attempting any troubleshooting steps all gas controls and supply valves should be in the OFF p2. You will need a soap and water solution and a rag or brush to apply it To perform leak checks Make sure all Burners are in the off position Turn on gas supply A WARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Check 1 Hose to manifold connections A WARNING If there is a leak at connection 1 re tighten the fitting with a wrench and recheck for leaks with a soap and water solution If a leak persists after re tightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in D 8 your region using the contact information sheet provided with your manual 2 Regulator to tank connection 3 Manifold to side burner hose connection 4 Side burner hose to side burner connection 5 Valves to manifold connection 6 Hose to regulator connection A WARNING If there is a leak at connections 2 3 4 5 Or 6 turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rinse
3. your region using the contact information sheet provided with your manual 2 Regulator to cylinder connection 3 Manifold to side burner hose connection 4 Side burner hose to side burner connection 5 Valves to manifold connections 6 Hose to regulator connection A WARNING If there is a leak at connections 2 3 4 5 or 6 turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rinse connections with water C 5 Reinstall control panel after checking for gas leaks 1 Set the control panel in place over both sides of the frame Hold the crossover ignition button up while setting the control panel in place 2 Line up the control panel with the white plastic plugs in the frame brace Insert screws and tighten with a Phillips screwdriver until snug Do not overtighten 3 Push each of the burner control knobs onto their valve Operating Lighting Summary lighting instructions are on the control panel A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Crossover Ign
4. 1 The pressure regulator supplied with the Weber Gas Barbecue must be used This regulator is set for 10 5 inches of water column pressure This Weber Gas Barbecue is designed for use with liquid propane LP gas only Do not use with natural piped in city gas The valves orifices hose and regulator are for LP gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The areas around the LP cylinder must be free and clear from debris For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 2 Installation Code for Propane Burning Appliances and Equipment A 5 Storage The gas must be turned OFF at the LP cylinder when the Weber Gas Barbecue is not in use When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected and the LP cylinder stored outdoors in a well ventilated space LP cylinders must be stored outdoors in a well ventilated area out of the reach of children Disconnected LP cylinders must not be stored in a building garage or any other enclosed area When the LP cylinder is not disconnected from the Weber Gas Barbecue the appli
5. Bars and two cooking grates Place the Flavorizer Bars side by side in the cooking Installing the warming rack You will need warming rack Set the warming rack into the slots at the rear of the cooking box Set the cooking grates onto the ledges in the cooking box with the rounded sides up Installing the Warm Up Basket You will need Warm Up Basket Insert one end of the Weber Warm Up Basket into the hole at the right side of the inside of the lid and the other end into the slot at the left side of the lid Install the bottom shelf You will need Bottom shelf Set the bottom shelf in place between the two frame connectors underneath the cooking box NU ih li HK if TU us Vj JJ vA AV DA h M OH Vj i Mm i ALI Install the condiment basket Place the wire hooks over the front frame to the left of the cooking box and to the right of the control panel Installing Work Surfaces amp Gas Connection Guidelines Install Left Work Surface You will need left work surface two 1 2 inch bolts two nylon washers and a 7 16 inch or adjustable wrench Insert the left work surface tabs in the slots in the frame 1 Slip washers on the bolts and insert the bolts as shown 2 Tighten C048 c Check that all burner valves are off You will need burner control knobs Valves are shipped in the OFF position but you should check t
6. Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings lifetime 1 year paint Porcelain Hood Section 25 years Porcelain Side Table 25 years Burners 10 years Igniter 3 years Cooking Grates 3 years no rust through Flavorizer Bars 1 year no rust through Thermoplastic Parts 10 years All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manual If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installati
7. Do not enlarge valve orifices or burner ports when cleaning the valves or burners A The Weber Gas Barbecue should be thoroughly cleaned on a regular basis A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue A Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm LIQUID PROPANE GAS UNITS ONLY A Use the regulator that is supplied with your Weber Gas Barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department A 2 Warranty Weber Stephen Products
8. a spare or disconnected liquid propane cylinder under or near this barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A After a period of storage and or nonuse the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures A Do not operate the Weber gas barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber gas barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue A Your Weber Gas Barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use A You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Should the burners go out while in operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions A Do not use charcoal or lava rock in your Weber gas barbecue A Never lean over open grill or place hands or fingers on the front edge of the cooking box A Should a grease fire occur turn off all burners and leave lid closed until fire is out A
9. flame A WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 Afterthe FRONT burneris lit you can turn on the other burner Note Always light the FRONT burner first The other burner or burners ignite from the FRONT burner 4 To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source Lighting the Side Burner The side burner has a separate ignition system from the main cooking box A DANGER Failure to openthe lid while igniting the side burner or not waiting 5 minutes to allow the gas to clear if the side burner does not light may result in an explosive flame up which can cause serious bodily injury or death Lighting only the side burner 1 Open the side burner lid 2 Check that the side burner valve is turned OFF Push each knob down and turn clockwise to ensure they are in the off position and all main burner control valves are OFF push down and turn clockwise Turn the LP tank valve on turn counter clockwise Push down and turn the side burner control valve to HI Push the side burner igniter button several times so it clicks each time A CAUTION Side burner flame may be difficult to see ona bright sunny day A WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 W
10. not in use Do not leave thermometer in food while cooking If burners go out during cooking open lid turn off all burners and wait five minutes before relighting Preheating Your Weber Gas Barbecue is an energy efficient appliance It operates at an economical low BTU rate To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer Bars are designed to smoke the correct amount of drippings for flavorful cooking Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray Disposable foil drip pans are available that fit the catch pan A WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the slide out bottom tray Storage and or Nonuse E The gas must be turned off at the liquid propane cylinder when the Weber Gas Barbecue is not in use E When the Weber Gas Barbecue is stored indoors the gas supply must be DISCONNECTED and the LP cylinder stored outdoors in a well ventilated space E LP cylinder must be stored outdoors in a well ventilated area out of reach of children Disconnected LP cylinder must not be stored in a building garage or any other enclosed area E When the LP cylinder is not disconnected from the Weber Gas Barbecu
11. to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death 3 Turn the cylinder on by turning the cylinder valve counterclockwise A WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 4 Push Front burner control knob down and turn to START HI Push the Crossover Ignition Button several times so it clicks each time Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see a flame A WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit you can turn on the other burner or burners Note Always light the FRONT burner first The other burner or burners ignite from the FRONT burner 5 6 To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source Manual Lighting A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear ifthe barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death 1 Openthe lid 2 Make sure all burner contro
12. GENESIS Gas Grill Owners Guide A DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property A WARNING Do not store spare liquid propane cylinder within 10 feet 3m of this i nn appliance l 4R Do not store or use gasoline or other flammable liquids or vapors within 25 feet 8m of this appliance A WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled NOTICETO INSTALLER These instructions must be left with the owner and the owner should keep them for future use THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY YOU MUST READ THIS OWNERS GUIDE BEFORE OPERATING YOUR GAS GRILL A063 d N PAPA B053 a C048 c NPGA D005 f National PROPANE GAS Association 55011 04 23 01 A WARNING Do not try to light this appliance without reading the Lighting Instructions section of this manual A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS A Do not store
13. S DANGEROUS A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve 3 Important LP Cylinder Information Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury ANDANGER ANEVER store a spare LP Cylinder under or near this barbecue ANEVER fill the tank beyond 80 full Your Weber gas grill is equipped with a cylinder supply system designed for vapor withdrawal A WARNING Only use this grill outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area D 5 The LP cylinder supplied with your barbecue is equipped with an OPD Overfilling Prevention Device and a QCC1 or Type 1 CGA810 cylinder connection The cylinder connection is compatible with the barbecue connection This is a secondary device to prevent the overfilling of your LP cylinder The proper filling methods for the filling of your cylinder are by weight or volume as described in NFPA 58 Please make sure your filling station fills your LP cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill AWARNING Do not exchange the LP tank provided with your barbecue unless the exchange LP tank is equipped with an OPD Otherwise you will lose the OPD Overfilling Pr
14. Tray Catch Pan Holder Work Surface Trim Work Surface Side Frame Right front Left rear Side Frame Left front Right rear Tool holders Nylon Retaining Washer 8 16 x 7 8 screw Catch Pan Drip Pans 1 4 20 x 2 inch Bolt Frame Connector Nylon Washer Front Panel Condiment Basket Front Frame Casters Wheels Hubcaps Bottom Shelf Thermometer Right Endcap Burner Control Knobs Control Panel Igniter Button Control Panel Hardware Side burner Side burner bracket Right side Side burner support clip Side burner bracket Left side Crossover Tube Front and Back Burners Center Burner Manifold Hose and regulator assembled Manifold Hardware Igniter Igniter Bracket Rear Panel Plastic buttons Rear Frame Wing Nut Cylinder Panel Fuel Guage Liquid Propane Cylinder Cylinder Glides 1 4 20 x 1 2 inch Bolt 2001 Weber Stephen Products Co Weber the silhouette and the kettle configuration are registered trademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A This product is covered by one or more United States patents and patents in other nations globally Printed in the U S A A 8 Remove Packaging from Grill Remove Grill from Lower Packaging Remove all tape from packaging Remove bottom rack from top of packaging Remove outer box Pull out A WARNING Lifting the barbecue from the lower bottom tray from cooking box Remove packaging packaging requires at lea
15. ait5 minutes to let the gas clear before you try again or try to light with a match D 3 Lighting the side burner if the main burners are lit 1 Openthe side burner lid 2 Push down and turn the side burner control to HI 3 Press the side burner igniter button several times so it clicks each time A CAUTION Side burner flame may be difficult to see on a bright sunny day A WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match Cooking A WARNING Do not move the Weber Gas Barbecue when operating or while barbecue is hot You can adjust the FRONT and BACK burners as desired The control settings High H Medium M Low L or Off O are described in your Weber cookbook The cookbook uses these notations to describe the settings of the FRONT and BACK burners For example to sear steaks you would set all burners at H high Then to complete cooking you would set FRONT and BACK at M medium Refer to your Weber cookbook for detailed cooking instructions Note The temperature inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions Such as wind and weather may require the adjustment of the burner controls to obtain the correct cooking temperatures A CAUTION Replace thermometer in lid when
16. amage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may loosen or damage a gas fitting c a A WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Make sure side burner is OFF Remove the control panel 1 Unscrew the two phillips screws located on the right edge of the control panel A WARNING Do not ignite burners when leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Check 1 Hose to manifold connection A WARNING If there is a leak at connection 1 retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after re tightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in
17. ance and LP cylinder must be kept outdoors in a well ventilated space Operating A WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area A WARNING Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang A WARNING Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and or boats A WARNING Do not use combustible materials within 24 inches of the top bottom back or sides of the grill A WARNING The entire cooking box gets hot when in use Do not leave unattended A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface A WARNING Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials A WARNING Never store an extra spare LP cylinder under or near the Weber Gas Barbecue Genesis Gold C LP 04 18 01 M J WIN A YOTNOOR O 10 A 6 31 32 33 34 DON em Hair Pin Cotter Hinge Pin Left Endcap Shroud 1 4 20 x 1 1 4 inch Bolt Handle lock Handle Warm Up Basket Warming Rack Cooking Grates Flavorizer Bars Cooking Box 1 4 20 keps nut Slide Out Bottom
18. burner tubes through the air shutter openings We recommend that you inspect the Spider Insect screens at least once a year See Section Annual Maintenance Also inspect and clean the the Spider Insect screens if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite A DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property D 9 Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown 1 Burner tube 2 Tips occasionally flicker yellow 3 Light blue 4 Dark blue 1 2 3 4 If the flames do not appear to be uniform throughout the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold Look inside each burner with a flashlight 7 Clean the inside of the burners with a wire a straightened out coat hanger will work Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner por
19. c dust cover from the valve 4 Screw the regulator coupling onto the tank valve clockwise or to the right Hand tighten only Note This is a new type of connection It tightens clockwise and will not allow gas to flow unless the connection is tight The connection requires tightening by hand only A WARNING Do not use a wrench to tighten the connection Using a wrench could damage the regulator coupling and could cause a leak 5 Mix soap and water 6 Turnon the cylinder valve F A gt l d ER A VA ME QD 7 Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak If there is a leak turn off the gas and tighten the fitting Turn the gas back on and recheck with the soap and water solution If leak does not stop Contact the Customer Service Representative in your region using the contact information sheet provided with your manual Do not use the barbecue 8 When leak checking is complete turn gas supply OFF at the source and rinse connections with water Liquid Propane Cylinder The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer service center The phone number is on the warning decal whic
20. connections with water The grill illustrated may have slight differences than the model purchased Inspection and cleaning of the Spider Insect screens To inspect the spider insect screens remove the control panel If there is dust or dirt on the screens remove the burners for cleaning the screens Refer to Maintenance Replacing Main Burners Brush the spider inspect screens lightly with a soft bristle brush i e an old toothbrush ACaution Do not clean the spider insect screens with hard or sharp tools Do not dislodge the spider insect screens or enlarge the screen openings Lightly tap the burner to get debris and dirt out of the burner tube Once the spider insect screens and burners are clean replace the burners If the spider insect screen becomes damaged or cannot be cleaned call Weber Stephen Products Customer Service for replacement parts General Maintenance Weber Spider Insect screens Your Weber Gas Barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section 1 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue The burner tube air shutter is fitted with a stainless steel screen 1 to prevent spiders and other insects access to the
21. e the appliance and LP tank must be kept outdoors in a well ventilated space D 4 E The Weber Gas Barbecue should be checked for gas leaks and any obstructions in the burner tubes before using See Sections General Maintenance and Annual Maintenance E Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air E The Spider Insect Screens should also be checked for any obstructions See Section Annual Maintenance Cleaning A WARNING Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning A CAUTION Do not clean your Flavorizer Bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and Flavorizer Bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse with water A CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bottom tray Remove excess grease then wash with warm soapy water then rinse Flavorizer Bars and Cooking Grates Clean with a suitable brass bristle brush As needed remove from grill and wash with warm soapy water then rinse with water Catch pan Disposable foil
22. eeeenaaeeeeeesaeeeeeneea D 8 General Maintenance eseeiseenennnnnntnnnnnnannntnankitas D 9 Replacing Main Burners eseeeeeeeessseennenseeannnnteeeantnn D 10 Crossover Ignition System Operations se ees isee niia D 11 Troubleshooting osaisia e a iiai D 12 Side Burner Troubleshooting cceceeeeeeeeeeeeeeeeeneeeseneeeeeeneeseaas D 13 A 4 General Instructions Your Weber Gas Barbecue is a portable outdoor cooking appliance With the Weber Gas Barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber Gas Barbecue with if you move Liquid Propane LP gas supply is easy to use and gives you more cooking control than charcoal fuel e These instructions will give you the minimum requirements for assembling your Weber Gas Barbecue Please read the instructions carefully before using your Weber Gas Barbecue Improper assembly can be dangerous Not for use by children If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223
23. er must be installed transported and stored in an upright position LP cylinders should not be dropped or handled roughly E Never store or transport the LP cylinder where temperatures can reach 125 F too hot to hold by hand for example do not leave the LP cylinder in a car on a hot day Note A refill will last about 20 hours of cooking time at normal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill E Treat empty LP cylinders with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder Always close the cylinder valve before disconnecting A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve E Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one immediately D 7 Liquid Propane LP Cylinder s E The joint where the hose connects to the LP cylinder must be leak tested each time the LP cylinder is reconnected For example test each time the LP cylinder is refilled E Be sure the regulator is mounted with the small vent hole pointed downward so that it will not collect water This vent should be free of dirt grease bugs etc E The LP cylinder and c
24. evention Device feature If there is not an LP tank available for exchange equipped with an OPD we recommend that you have your LP tank filled at an authorized LP gas dealer by a qualified attendant lt Raises up while filing then stops when full Connecting the Liquid Propane Cylinder A WARNING Make sure that the LP cylinder valve is closed Close by turning valve clockwise A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property We utilize various LP tank manufacturers Some of the tanks have differing top collar assembles The top collar is the metal protective ring around the valve One series of tanks mount with the valve facing front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated below You will need LP cylinder a soap and water solution and a rag or brush to apply it 1 Turn the LP cylinder so the opening of the valve is either to the front side or rear of the Weber Gas Barbecue Lift and hook the cylinder onto the fuel gauge SIU sy wae wea 2 Loosen the cylinder lock wing nut Swing the cylinder lock down Tighten the wing nut To Connect the hose to the cylinder 3 Remove the plasti
25. f liquid propane gas A WARNING We recommend that your liquid propane cylinder be filled at an authorized liquid propane gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Tell your liquid propane dealer that this is a new liquid propane cylinder The air must be removed from a new liquid propane cylinder before the initial filling Your liquid propane cylinder dealer is equipped to do this The liquid propane cylinder must be installed transported and stored in an upright position and should not be dropped or handled roughly Never store or transport the liquid propane cylinder where temperatures can reach 125 Fahrenheit too hot to hold by hand for example do not leave the liquid propane cylinder in a car on a hot day For full instructions on safe handling of liquid propane cylinders see Section Operating C 2 Important LP Cylinder Information Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury ADANGER A NEVER store a spare LP Cylinder under or near this barbecue ANEVER fill the tank beyond 80 full Your Weber gas grill is equipped with a cylinder supply system designed for vapor withdrawal AWARNING Only use this grill outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area The LP cylinder supplied with your barbecue is equipped with an OPD Overfilli
26. h is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your manual D 6 Safe handling tips for Liquid Propane Gas Cylinders E Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a cylinder LP gas is a liquid As the pressure is released the liquid readily vaporizes and becomes gas E LP gas has an odor similar to natural gas You should be aware of this odor E LP gas is heavier than air Leaking LP gas may collect in low areas and prevent dispersion MI To fill take the LP cylinder to an RV center or look up gas propane in the phone book for other sources of LP gas A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS A WARNING If you exchange your LP cylinder make sure you geta similar tank in return Your LP cylinder is equipped with a quick closing coupling or type 1 valve and an OPD Overfilling Prevention Device Other LP cylinders may not be compatible with your barbecue connection E Air must be removed from a new LP cylinder before the initial filling Your LP dealer is equipped to do this E The LP cylind
27. ions for LP gas cylinders T C Annual Maintenance After a period of nonuse we recommend that you perform the following maintenance procedures for your safety A WARNING Check the hose before each use of the barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual E Inspect the burners for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual Check all gas fittings for leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may have loosened or damaged a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled
28. ition System Note The Crossover Ignition System ignites the Front burner with a spark from the igniter electrode inside the Gas Catcher Ignition Chamber You generate the energy for the spark by pushing the Crossover Ignition Button until it clicks A WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual The grill illustrated may have slight differences than the model purchased 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position D005 f D 1 A WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over A DANGER When the excess gas flow control feature is activated a small amount of gas still flowing to the burners After turning OFF the cylinder knobs wait at least 5 minutes for the gas
29. l knobs are turned OFF Push each knob down and turn clockwise to ensure they are in the off position A WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP tank valve and burner control knobs Then start over A DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death The grill illustrated may have slight differences than the model purchased D 2 3 Turn the cylinder on by turning the cylinder valve counterclockwise Strike a match and put the flame into the matchlight hole in the front of the cooking box A WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Push Front burner control knob down and turn to START HI 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see a
30. nd valves 3 1 2 A CAUTION If the Spider Stopper Guards do not fit tightly contact the Customer Service Representative in your region using the contact information sheet provided with your manual A WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks
31. ng Prevention Device and a QCC1 or Type 1 CGA810 cylinder connection The cylinder connection is compatible with the barbecue connection This is a secondary device to prevent the overfilling of your LP cylinder The proper filling methods for the filling of your cylinder are by weight or volume as described in NFPA 58 Please make sure your filling station fills your LP cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill AWARNING Do not exchange the LP tank provided with your barbecue unless the exchange LP tank is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP tank available for exchange equipped with an OPD we recommend that you have your LP tank filled at an authorized LP gas dealer by a qualified attendant Raises up while filing then stops when full Hang filled liquid propane cylinder on fuel gauge Loosen the tank lock wing nut Swing the cylinder lock up Tighten the wing nut so that the cylinder lock is up and to the side Hook the liquid propane cylinder onto the fuel gauge Loosen the tank lock wing nut Swing the tank lock down Tighten the wing nut C 3 Connect filled liquid propane cylinder A WARNING Make sure that the cylinder valve is closed Close by turning clockwise Remove plastic dust cover from the fuel cylinder
32. o be sure that they are turned OFF Put the knob on each valve Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step Install Side Burner Assembly You will need side burner assembly assembly includes mounting frame two 1 2 inch bolts two nylon washers and a 7 16 inch or adjustable wrench Note Remove protective covers from tabs of side burner Insert the side burner tabs in the slots of the frame 1 Slip washers on the bolts and insert the bolts as shown 2 Tighten bolts with wrench Fill liquid propane cylinder Note The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturerss customer service center The phone number is on the warning decal which is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your manual To fill take the liquid propane cylinder and filler adapter to an RV center or look up gas propane in the phone book for other sources o
33. on or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA LP Cylinder The LP cylinder manufacturer is resp
34. onnections supplied with your Weber Gas Barbecue have been designed and tested to meet government American Gas Association and Underwriters Laboratories requirements Liquid Propane Cylinder requirements E Replacement LP cylinders supplied by Weber satisfy the above requirements Check to be sure other cylinders have a D O T certification 1 and date tested 2 is within five years Your LP gas supplier can do this for you DOT 4BA240 i 2 If you have questions about spare LP cylinders contact the Customer Service Representative in your region using the contact information sheet provided with your manual E All LP tank supply systems must include a collar to protect the cylinder valve E The LP cylinder must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter E The LP cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation D O T For Canada Only Liquid Propane Cylinder requirements A WARNING Replacement LP tanks must match the regulator connection supplied with this barbecue Note Your retailer can help you match a replacement tank to your barbecue E All LP tank supply systems must include a collar to protect the cylinder valve E The LP cylinder must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter E The LP cylinder must be constructed and marked in accordance with the specificat
35. onsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center A 3 Contents beine eie adeun eaaa aa a e a a E saksa su eros A 2 KEUC GU Arteara aar arn e A A 3 CEEE n koncen a T sane rerte A 5 3 40 Kaya Ee VEN E popora E EE Ra a ETERA S AORE ER Edo A 6 AEP A A E E E AEE EA PUBcPono A 10 ASSEDI INS TUC TONE a e A A E A B 1 Installing Work Surfaces and Gas Connection Guidelines C 1 OS ALIN heres tose cite eee ae tee teeters D 1 MA GQICIN GE aces EE E A staceceunsecsseedcagestecunaseanetiraeettaaaennsescces D 1 Manual Lighting eseese ergene eena pan varnenti on ral sse ken D 2 Lighting the side burner eee ees eessneenssseeenenteetaa D 3 COOKING se sierra E ka aar T D 4 Storage and or NOUSE ccccceeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeteaeeeteneeeeeaes D 4 CIO ANING DEEE D 4 Refilling the LP Cylinder ccccececeeeeeeeeeeeeeeeeeeeeeeeteeeeeeeaeeees D 5 Safe handling tips for LP Gas Cylinders tiere eoo D 7 Annual Maintenance ccccceeecceeeeeeeeneeeeeeeeneeee
36. osition Problem Check Cure Side Burner does not light Is gas supply off Turn supply on Flame is low in HIGH position Is the fuel hose bent or kinked Straighten hose Flame is very yellow in Inspect the Spider Insect Screens Clean Spider Insect Screens See conjunction with the smell of gas for possible obstructions section Annual Maintenance Blockage of holes OR Burner makes popping noise in conjunction with the smell of gas Push button ignition does not Does burner light with a match If match lights burner checkigniter work see below Side Burner maintenance A WARNING All gas controls and supply valves 4 1 8 to 3 16 inch gap between electrode and burner should be in the OFF position Check igniter Make sure wire is connected between igniter and electrode Check that igniter lock nut is tight Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Adjust igniter electrode to burner Gap should be 1 8 to 3 16 inch from tip of electrode to burner Spark should be a white blue color not yellow 1 Igniter 2 Igniter Wire 3 Venturi Burner 2 D 13 Addendum Sheet You may have a different style manifold bracket and Spider Stopper Guard listed in your instruction manual If you do please follow these steps below in place of the step
37. s included in the manual Assembly Instructions Install manifold bracket You will need manifold bracket Hook the bracket 2 onto the manifold at the center burner valve Place your hand underneath the bracket Lift the manifold and cooking box slightly then hook the tab of the bracket on the frame brace 1 Manifold Support Bracket 1 See Section A Operating i The Weber Spider Stopper Guard 1 is factory installed General Mai ntenance It fits tightly around the air shutter section of the burner Weber Spider Stopper Guards tube and the valve thereby preventing spiders and other Your Weber Gas Barbecue as well as any outdoor gas insects access to the burner tubes through the air shutter appliance is a target for spiders and other insects They openings can nest in the venturi section Venturi 1 air shutter 2 venturi fin 3 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue 1 We recommend that you inspect the Weber Spider Stopper Guards at least once a year See Section Annual Maintenance Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur ADD US 09 30 00 1 The smell of gas in conjunction with the burner flames appearing yellow and laz
38. s are attached properly 1 2 E Check that the Crossover Ignition button pushes the igniter button down and returns to the up position E Check to see if the igniter is loose in the frame Tighten if necessary See Step Install igniter for correct procedure If the Crossover Ignition System still fails to light Contact the Customer Service Representative in your region using the contact information sheet provided with your manual D 11 Troubleshooting Burners burn with a yellow or orange flame in conjunction with the smell of gas Burners do not light or Burners have a small flickering flame in the HIGH position or Barbecue temperature only reaches 250 to 300 in the HIGH position Burner does not light or flame is low in HIGH position Experiencing flare ups A CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling Inspect Spider Insect Screens for possible obstructions Blockage of holes The excess flow safety device which is part of the barbecue to cylinder connection may have activated Is LP fuel low or empty Clean Spider Insect Screens See Section Annual Maintenance To reset the excess flow safety device turn all burner control knobs and the cylinder valve OFF
39. st two people material from bottom tray catch pan holder catch pan With two people lift straight up and over lower and drip pan packaging and cardboard support A 9 You will need 1 2 inch bolts 1 4 x 20 x 1 2 inch bolts 4 Phillips screwdriver 7 16 open end or an adjustable wrench Nylon Washers 4 o Flavorizer Bars 5 Cooking Grates 2 i gt Condiment basket 1 Left Work Surface 1 Bottom Shelf 1 SY LP Cylinder 1 Si Slide Out Buttom Tray 1 Catch pan holder 1 Catch Pan 1 ES Disposable Drip Pans 2 Q A 10 Assembly Instructions Install the slide out bottom tray You will need the slide out bottom tray 1 catch pan holder 2 catch pan and one disposable drip pan 2 Hook the ends of the catch pan holder into the hole in the slide out bottom tray The front of the catch pan holder must be on the same side as the finger grip 1 of the bottom tray B053 a B 1 Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you 1 A WARNING Do not line bottom tray with aluminum foil lt can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Put the disposable drip pan into the catch pan Slide the catch pan into the catch pan holder with its finger grip towards you 1 Install Flavorizer Bars and Cooking Grates You will need five Flavorizer
40. trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water then rinse Thermometer Wipe with warm soapy water clean with plastic scrub ball Do not put in dishwasher or submerge in water Inside cooking module Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Flaking built up grease resembles paint flakes Stainless steel surfaces Wash with a soft cloth and a soap and water solution Thermoset surfaces Wash with a soft cloth anda soap and water solution Do not use cleaners that contain acid mineral spirits or xylene Rinse well after cleaning Thermoset work surfaces are not to be used as cutting boards Refilling the Liquid Propane Cylinder We recommend that you refill the LP cylinder before it is completely empty Removal of the LP cylinder 1 Close cylinder valve turn clockwise 2 Unscrew regulator coupling by turning counterclockwise by hand only Loosen cylinder lock wing nut and turn cylinder lock up out of the way 4 Lift cylinder off To refill take LP cylinder to a Gas Propane dealer A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the cylinder by weight IMPROPER FILLING I
41. ts are fully open CAUTION Do not enlarge the burner ports when cleaning e Replacing Main Burners 1 Your Weber Gas Barbecue must be OFF and cool 2 Turn gas OFF at source 3 To remove control panel take off the burner control knobs Remove the screws holding the control panel in place Lift off the control panel Unhook the manifold bracket 1 and unscrew the two wing nuts 2 that hold the manifold to the cooking box Pull the manifold and valve assembly out of the burners and carefully set it down 4 2 Slide the burner assembly out from under the guide screw and washer 1 in the corners of the cooking box D 10 6 Lift and twist the burner assembly slightly to separate the crossover tube 1 from the burners Remove the burners from the cooking box 7 To reinstall the burners reverse 3 through 7 A CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check proper assembly before fastening manifold in place A WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Left burner light the Left burner with a match If the Left burner lights with a match then check the Crossover Ignition System E Check that both the white 1 and black 2 ignition wire
42. valve Screw the regulator coupling onto the tank valve 1 clockwise or to the right Hand tighten only Note This is a new type of connection It tightens clockwise and will not allow gas to flow unless the connection is tight The connection requires tightening by hand only A WARNING Do not use a wrench to tighten the connection Using a wrench could damage the regulator coupling and could cause a gas leak Regulator vent hole should be at 3 6 or 9 o clock It should not be pointed up 2 Connect side burner to manifold A WARNING Make sure gas supply is off Connect the side burner hose as follows 1 Slide back the collar of the quick disconnect on the manifold 2 Push the male fitting of the side burner hose into the quick disconnect and maintain pressure Slide the collar closed Quick disconnect will be engaged Check to be sure the side burner valve is OFF Push the side burner control knob down and turn it clockwise If it doesn t turn the valve is OFF If it does turn continue turning it clockwise until it stops then the burner valve is OFF els Check for gas leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause seri ous bodily injury or death and d
43. y 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite A DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Replacing Main Burners 1 Your Weber Gas Barbecue must be OFF and cool 2 Turn gas OFF at source 3 To remove control panel take off the burner control knobs Remove the screws holding the control panel in place Lift off the control panel 4 Unlatch the Spider Stopper Guards and remove them 5 Remove the manifold bracket and unscrew the two wing nuts 1 that hold the manifold to the cooking box Pull the manifold and valve assembly out of the burners and carefully set it down 6 Slide the burner assembly out from under the guide screw and washer 1 in the corners of the cooking box 7 Lift and twist the burner assembly slightly to separate the crossover tube 1 from the burners Remove the burners from the cooking box 8 To reinstall the burners reverse 3 through 7 A CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check proper assembly before fastening manifold in place 9 Reinstall the Spider Stopper Guards Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins 1 There should be no gaps in the seams or in the fit around the burners 2 a
Download Pdf Manuals
Related Search