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ZS-HL Series Smart Sensor User`s Manual

1. 0 1 A 0 0 0 1 0 2 0 3 Glass 0 3 Glass Mirror Mirror 0 4 0 4 i 19 0 19 5 20 0 20 5 21 0 19 0 19 5 20 0 20 5 21 0 Distance mm Distance mm Diffuse reflection Inclination angle 0 Inclination angle Horizontal 15 04 0 4 et U 5 03 03 r eee AR 0 2 Inclination angle horizontal 0 7 x g 0 2 A Inclination angle horizontal 15 ete b pa uc 0 1 0 0 0 1 Sf xL lt o 0 2 Sg White ceramic 0 2 y 7 4 ceramic o Black rubber Black rubber 0 3 _7 809304 0 3 509304 S 0 4 _ Aluminum 0 4 77777 Aluminum foe 5 3 5 8 6 3 6 8 7 3 5 3 5 8 6 3 6 8 7 3 Distance mm Distance mm i d 5 TU Inclination angle Horizontal 15 Inclination angle Vertical 15 m lt 04 gt 0 4 e o o n S 03 031 gt 5 a eK a 02 Inclination angle horizontal 15 i iioii o PA N pu a Fa NE gt 0 0 Sse Se Z 2 X TM 42 gt c lt m 0 1 7 0 1 0 2 White ceramic 4 0 2 White ceramic m Black rubber N Black rubber z 0 3 SUS304 1 0 3 SUS304 04 777 Aluminum 04 77
2. 0 6 g at TE cd 5 0 2 Inclination angle 0 ui 0 0 PS 0 2 04 Glass Mirror 0 6 19 0 19 5 20 0 20 5 21 0 Distance mm Inclination angle Vertical 0 5 dm Inclination angle Horizontal 0 5 5 0 4 H E04 0 2 Inclination angle 0 5 5 0 2 Inclination angle 0 5 4 ui ui rJ S 7 0 0 M Nis 2 f 0 2 SSeS 04 Glass 0 4 ass Mirror Mirror 0 6 0 6 19 0 19 5 20 0 20 5 21 0 19 0 19 5 20 0 20 5 21 0 Distance mm Distance mm Inclination angle Vertical 0 5 d Inclination angle Horizontal 0 5 e i 8 rj 55 04 S 04 5 Inclination angle 0 5 0 2 Inclination angle 0 5 g 0 2 i P W 0 0 0 0 VAS 7 E NU E 0 2 x 7 0 2 N Glass 04 Glass i 2 0 4 777 Mirror Sec Mirror 0 6 i 0 6 07 19 0 19 5 20 0 20 5 21 0 19 0 19 5 20 0 20 5 21 0 Distance mm Distance mm Q 5 e wn uv m o m e gt zi eo wn gt c m gt lt 4 m 2 gt r 2e m wn ZS HL User s Manual 8 21 Section8 Sensor Head Diffuse reflection Inclination angle 0 3 0 2 D LU 1 0 1 Inclination angle 0 0 0 _ _ eS eS
3. 0 3 0 1 White ceramic Black rubber 0 2 505304 1 Aluminum 0 3 42 4 7 5 2 5 7 6 2 Distance mm Inclination angle Vertical 30 is Inclination angle Horizontal 30 5 ii AN eee D el M gt f x ge 0 1 Inclination angle 30 g Inclination angle 30 1 NJ 1 03r EL 0 0 amp E25 Pos 0 1 White ceramic st White ceramic _ Black rubber 0 6 Black rubber ie viui 0 9 805304 03 77777 Aluminum 42 Aluminum 4 2 4 7 5 2 5 7 6 2 4 2 47 5 2 5 7 6 2 Distance mm Distance mm Inclination angle Vertical 30 25 Inclination angle Horizontal 30 0 3 o E gt F 2 03 Inclination angle 30 0 9 L1 H Soo 06 OT S 04 rated Inclination angle 30 B 03 77 Ss T 0 0 he S 0 0 r HL 0 1 White ceramic T White ceramic S 1 Black rubber 0 6 Black rubber Es 1 0 2 505304 0 9 805304 Aluminum Aluminum 20 3 1 2 42 47 5 2 5 7 6 2 4 2 4 7 5 2 5 7 6 2 Distance mm Distance mm o 2 2 os 22 uv m o a gt zi eo 22 gt c m gt lt m pas gt r
4. USB cable Monitoring the measurement state Checks the measured value of the gang mounted Displays the change of the time series for the mea controller in the list sured value in a graph 215 5 e h E LD OFF TIMING RESET emper emend 0012 mcum LD ON ZERO ENABLE c PL T Too ae Setting support for functions Sets the sensing conditions in detail while checking Displays and sets the settings for the controller the receiving status of the Sensor Head sensitivity in the list z o gt r r gt 2 Qo Oo 2 2 m Oo z o z L Receiving status Line bright LA f you use SmartMonitor ZS Professional which is sold separately you can also do the following Display multiple CH waveforms using multiple controllers CHECK Perform logging for the measured value Operating Environment The following describes the operating environment for SmartMonitor ZS Please check them Item Condition OS Windows7 32 bit 64 bit Windows XP At least Service Pack 3 32 bit CPU Intel Pentium III at least 1GHz recommend 2GHz or more Memory At least 1GB Display At least 1024 x 768 dots at least 1 6 million Color Windows is a trademark or registered trademark of Microsoft Corporation ZS HL 2 1 4 User s Manual Section2 SmartMonitor ZS Other
5. 10 pin square connector 9 pin square connec Vinyl insulated round cable 3 89 core Conductor cross sectional area 0 013 m Insulator diameter 0 38 Note 1 Plug type connector Lock screw s metric screw thread M2 6 x 0 45 ZS XRS2 for connecting to a personal computer 2000 150 Unit mm 41 PUN N e eo li 80 20 2 10 square connector 9 pin square connector PVC insulated round cable 3 89 mm dia core conductor cross section 0 013 mm insulator diameter 0 38 Note 2 Socket type connector Lock screw s metric Screw thread M2 6 x 0 45 Item ZS XRS2 ZS XPT2 Applicable controller ZS Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Dialectic strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 100 MQ by 500 VDC megger destructive Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance 300 m s 3 times each in six directions up down left right forward backward Materials Cable sheath PVC Weight Approx 50 g ZS HL User s Manual SNOISN3WId TWNYALX3 ANY SNOILVOISIOAdS 15 8 47 Section8 Accessory Control Lin
6. 702 White ceramic Black rubber 0 3 SUS304 Aluminum 0 4 215 265 315 365 415 465 Distance mm Inclination angle Horizontal 15 u 0 4 sal C 802 Inclination angle horizontal 15 0 1 7 NS z 0 0 7 0 1 0 2 White ceramic 03 Black rubber 505304 04 Aluminum 215 265 315 365 415 465 Distance mm Error 96F S o o 0 2 0 3 0 4 Section8 Sensor Head Inclination angle Horizontal 15 m L 7 L4 Inclination angle horizontal 15 White ceramic Black rubber 809304 Aluminum 215 265 315 365 415 465 Distance mm Inclination angle Vertical 15 gt lt Inclination angle vertical 15 White ceramic Black rubber 808304 Aluminum 215 265 315 365 415 465 Distance mm ZS HL User s Manual SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 8 39 Section8 Sensor Controller Sensor Controller Specifications Item ZS HLDC11 ZS HLDC41 I O type NPN type PNP type Average number of times 1 2 4 8 16 32 64 128 256 512 1024 2048 or 4096 Number of connected Sensor Heads 1 per Sensor Controller Exter Connection method Serial I O is connector t
7. This section describes only the parts that are different from those in Single Task mode FUN Mode Default Value Option Range Difference with Single Task mode Settings Pages MODE HIGH SPEED is not displayed GAIN Same as Single Task mode SETTING LASER OBJECT THICK is not displayed Same as Single Task mode SENSING TASKSET NONE AVERAGE PEAK BOT p 5 24 MEASURE TOM THICK STEP K mX nY FILTER Same as Single Task mode OUTPUT Same as Single Task mode NONE AVERAGE PEAK BOT p 5 24 TASK2 to 4 MEASURE TOM THICK STEP FILTER Same as Single Task mode OUTPUT Same as Single Task mode ZS HL 1 8 User s Manual Introduction CONTENTS Option Range z Sett P a d aes Difference with Single Task mode m 2 TASK1 H SET 1 4JANON MEAS Same as Single Task mode 7 Select TAGS aM JUDGE HYS Same as Single Task mode want to output TIMER Same as Single Task mode OUT TASK1 TASK2 TASK3 TASK4 p 6 8 ANALOG FOCUS Same as Single Task mode ADJUST Same as Single Task mode CLAMP LEVEL TERMINAL BLOCK NONE Measured value TASK1 to 6 10 TASK4 REPEAT JUDGE CLAMP S
8. Black rubber 515304 J Aluminum 65 70 75 80 85 90 95 Distance mm Inclination angle Vertical 15 E Inclination angle vertical 15 x White ceramic j Black rubber SUS304 Aluminum 65 70 75 80 85 90 95 Distance mm Inclination angle Horizontal 0 5 Incinaton angle horizontal 405 Glass Mirror 64 68 72 76 80 84 88 92 Distance mm Inclination angle Vertical 0 5 Inclination angle vertical 0 5 7 4 ES N Glass 1 64 68 72 76 80 84 88 92 Distance mm Section8 Sensor Head B ZS LD130 mode Standard Diffuse reflection Inclination angle 0 Inclination angle Horizontal 15 G04 G 04 2 03 25 0 3 ee iS 5 ui 02 Inclination angle horizontal 0 ii 02 Inclination angle h
9. Mirror 0 4UL 43 0 45 0 47 0 49 0 51 0 Distance mm I 0 2 M X Ww White ceramic Black rubber 0 3 SUS304 Aluminum 04 1 n a 0 4 5 03 S 9 2 Indinaton ange vertical 15 0 N 0 2 White ceramic Black rubber 0 3 515304 Aluminum 0 4 0 3 0 2 Error 96F S 0 1 0 0 0 2 0 3 0 4 0 3 0 2 Error 96F S 0 1 0 2 0 3 0 4 We r1 0 3 Section8 Sensor Head Inclination angle Horizontal 15 E ENT A Inclination angle horizontal 15 ms 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm Inclination angle Vertical 15 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm Inclination angle Horizontal 0 5 A t Inclination angle horizontal 0 5 7 i X 2 E z t P d Y Y Y Y Glass oT Mirror 43 0 45 0 47 0 49 0 51 0 Distance mm Inclination angle Vertical 0 5 lt gt 9 Inclination angle vertical 0 5 T N 1 NII Xx Glass Mirror 43 0 45 0 47 0 49 0 51 0 Distance mm ZS HL User s Manual SNOISNAWIG TWNYALX3 ANY SNOILVOISIOAdS 15 8 35 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 8 36
10. 5 E Terms and Conditions Agreement Warranty Limitations of Liability Warranties Lim ZS HL Exclusive Warrant Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right Buyer Remedy OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses
11. display details vary according to the option for OUTPUT of TERMINAL BLOCK It is not displayed when you select NONE in TERMINAL BLOCK OUTPUT 4 JUDGEMENT RESULT is displayed for each TASK P PASS E ERROR H HIGH L LOW In the Screen examples shown above TASK1 is PASS TASK2 and TASK3 are ERROR and TASK4 is HIGH ZS HL User s Manual 4 3 Section4 List of Key Operations in RUN Mode List of Key Operations in RUN Mode Key Role Function keys 1 2 In Multi Task mode this key switches the task The key numbers from 1 to 4 correspond to the task numbers 3 4 lt LEFT key Changes sub display content RIGHT key TUP key Executes trigger input DOWN key DOWN key Executes reset input MENU key MENU Displays the display customize menu SET key Executes a zero reset SET c ESC key ESC Hold down for at least two seconds to cancel a zero reset z Oo 2 gt 2 U 2 o c o m c a 2 U 2 d 2 ZS HL 4 4 User s Manual Section4 Zero Reset Operation Zero Reset Operation When the zero reset function is used the reference value 0 is registered as the height and the measured value can be displayed and output as a positive or negative deviation tolerance from the reference value In RUN mode the measured value can be reset to 0 at any timing during measurement Example 1 Using the
12. Item ZS LD50 ZS LD50S ZS LD80 ZS LD130 Optical system Diffuse Regular Diffuse Regular Diffuse Regular Diffuse Regular reflection reflection reflection reflection reflection reflection reflection reflection 1 1 1 1 1 1 Measurement center 50mm 47mm 50mm 47 80 78 mm 130 mm distance Measuring range xbmm 4 5mm 4 15 14 x15mm 12 mm Light source Visible semiconductor laser wavelength 650 nm 1 mW max Class 2 Beam type Line beam Spot beam Line beam Beam diameter 1 60 x 900 um 50 um 60 x 900 um 600 x 70 um Linearity 2 0 1 F S 10 25 F S Resolution 3 0 8 um 2 um 3 um Temperature character 0 02 F S C 0 01 F S C 0 02 F S C istic 4 Sampling cycle 110 us High Speed mode 500 us Standard mode 2 2 ms High Resolution mode 4 4 ms High Sensitivity mode Indica NEAR Lit near the measurement center distance and nearer than the measurement center tors indicator distance inside the measuring range Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient FAR Lit near the measurement center distance and further than the measurement center indicator distance inside the measuring range Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient Operating ambient illu minat
13. Mounting hole dimensions Receiver section A Note 1 Vinyl insulated round cable 6 2 mm Note 1 In the case of ZS LD50 LD50S L 50 A 28 Standard length 0 5m Am In the case of ZS LD80 L 80 A 15 In the case of ZS LD130 L 130 A 12 In the case of ZS LD200 L 200 A 8 In the case of ZS LD350S L 350 A 5 When used in regular reflection ZZS LD50 LD50S Unit mm Se 42 6 Emission axis qx 66 8 Measuring 3 center JN a axis Reference surface Mounting hole dimensions Unit mm Emission axis cx Measuring gt center Reception axis N o Reference surface E 67 4 Y o N 4 6 Mounting hole dimensions ZS HL User s Manual SNOISNAWIG TWNYALX3 ANY SNOILVOISIDAdS 15 8 13 Section8 Sensor Head When used in regular reflection ZS LD130 SS Unit mm 10 4 584 RS 128 5 49 8 S we S 49 8 QNS Emission axis gt w Measuring Reception 7 9 center 3 axis E Reference surface ib Mounting hole dimensions When used in regular reflection ZS LD200 Unit mm 200 8 4 59 2 gt Measurin 2 center i Reception Reference surface Mounting hole dimensions SNOI
14. 0 indicates that the open collector output is OFF For NPN type level and for PNP type L level When Only a Task is Output b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO Binary data of the measured value When FOCUS is set only the measurement that reflects the FOCUS setting is output Example When FOCUS is set for the first point measured value 0 000 output value 00000 and second value measured value 10 000 output value 20000 When the measurement result is n in A b15 b14 b13 b12 b11 b10 b9 E EEEO 3 T8 5 10000 Data output value of parallel data Output value after FOCUS is performed in decimal 16 bit binary data in binary 65535 1111 1111 1111 1111 50000 1100 0011 0101 0000 40000 1001 1100 0100 0000 30000 0111 0101 0011 0000 20000 0100 1110 0010 0000 10000 0010 0111 0001 0000 0 0000 0000 0000 0000 D15 D12 D11 D8 D7 D4 D3 D0 Level that is output from the 16 bit terminal block ZS HL User s Manual 6 1 1 Settings for Terminal Block Output When multiple tasks are output continuously The TASK number is assigned for the lower 2 bits Thus the result is output for the measured value as data in which 2 bits are rounded up b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO Binary data
15. Heat resistant PVC 5 2 Standard length 2 m SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 ZS HL 8 42 User s Manual Sections Accessory Accessory Panel Mount Adapter ZS XPM1 XPM2 When mounting on a panel Unit mm E 60x n 12 Panel 13 60x n 07 PEE FEES ES m DIN track NALE 9s S t LEN eww 2 37 5 DUUM Note 1 Note 1 Dimensions are shown for a panel Panel cutout dimensions thickness of 2 0 mm 1 When mounting on a panel attach e a DIN track on the rear of a Panel Mount Adapter to reinforce it M CHECK 60xn 8 n number of gang mounted controllers 1 to 10 Item ZS XPM1 for 1st unit ZS XPM2 for 2nd unit onwards Appearance e Applicable controller ZS Series Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward Materials Polycarbonate PC etc Weight Approx 50 g SNOISNAWIG TWNYALX3 QNV SNOILVOISIOAdS 15 ZS HL User s Manual 8 4 Co SNOISNAWIG TVNH31X3 QNV S
16. Warning signs Not required Follow precautions on warning signs Class 1M Class 2M Not as for Class Not as for Beam path required 3B required Class3B Terminate beam at end of useful length see note 2 see note 3 Class 1M Class 2M Specular No require as for Class No require as for Prevent unintentional refiactions reflection ments 3B ments Class3B see note 2 see note 3 Not required for visible Required if engineering Eve proiection and administrative 3 Required for dures not practicable and non visible MPE exceeded emission Specific Protective Sometimes No requirements clothing required ments Class 1M Class 2M Pe No require as for Class No require as for Required for all operator and mainte Training ments 3R ments Class3R nance personnel see note 2 see note 3 Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete precautions 2 Class 1M laser products that failed condition 1 of table10 of the standard Not required for Class 1M laser products that failed condition 2 of table10 of the standard See the text for details 3 Class 2M laser products that failed condition 1 of table10 of the standard Not required for Class 2M laser products that failed condition 2 of table10 of the standard See the text f
17. a0 pL LOW output on O O COC OFF lt Timer time 1 SHOT When the judgment result changes to PASS outputs the Measured value PASS output for the time set to HIGH threshold value the timer Neither the HIGH nor the LOW output is output LOW threshold value Range 1 to 5 000 ms HIGH output oN ESS So PASS output on i orr Lo LOW output ON i OFF lt Timer time Assignment of Judgment Output For Multi Task Sets which TASK to output o gt FUN mode I O SET JUDGE OUTPUT Setting Description TASK1 The selected task result is output to the following output lines default value TASK2 TASK1 TASK3 HIGH TASK4 PASS LOW BUSY V When you want to output the judgment of multiple tasks together using Multi Task mode you need to have a real time parallel output unit z 2 X CHECK 2 Settings for Terminal Block Output p 6 9 ZS HL 6 8 User s Manual Section6 Settings for Terminal Block Output Settings for Terminal Block Output The following describes the methods for connecting a real time parallel output unit ZG RPD_1 and outputting the measured value or judgment result at high speed The measured value is converted to 16 bit binary data in the maximum steps of 65536 and is output In Multi Task mode you can output all of the judgment results of multiple tasks together Real Time Parallel
18. 5 5 ui ui 0 0 i White ceramic White ceramic 02L T Black rubber 4 0 2 Black rubber A sus304 505304 Inclination angle 45 Aluminum Aluminum 0 4 f 0 4 81 0 91 0 101 0 111 0 121 0 81 0 91 0 101 0 111 0 121 0 Distance mm Distance mm Inclination angle Vertical 45 i Inclination angle Horizontal 45 iN d ial Eo2p N ag c i 5 Inclination angle 45 Inclination angle aa N ui L d 0 0 lt Dee em White ceramic White ceramic 0 2 Black rubber 0 2 Black rubber SUS304 5105304 Aluminum Aluminum 0 4 0 4 81 0 91 0 101 0 111 0 121 0 81 0 91 0 101 0 111 0 121 0 Distance mm Distance mm o 2 5 es 22 uv m o a gt gt eo 22 gt c m gt lt m pas gt r 2e m 2 ce ZS HL 8 26 User s Manual Section8 Sensor Head Regular reflection Inclination angle 0 04 7 ry amp 02 si ci wi 0 0 4 M 02 M Glass Mirror 0 4 78 0 83 0 88 0 93 0 98 0 103 0 Distance mm id Inclination angle Vertical 0 5 dd Inclination angle Horizont
19. Aluminum 1 2 1000 1200 1400 1600 1800 2000 Distance mm B ZS LD20T mode Standard Regular reflection Inclination angle 0 04 m n E 02 1 i g id i i Inclination angle horizontal 0 0 2 Glass Mirror 0 4 l 19 0 19 5 20 0 20 5 21 0 Distance mm Inclination angle Horizontal 0 5 04 7 ES 20 2 ui 0 0 0 2 L1 mE Glass Inclination angle horizontal 0 5 Mirror 0 4 t 19 0 19 5 20 0 20 5 21 0 Distance mm Diffuse reflection Inclination angle 0 White ceramic 0 Black rubber SUS304 Inclination angle horizontal 0 Aluminum 0 4 5 3 5 8 6 3 6 8 7 3 Distance mm Inclination angle Horizontal 15 0 4 T 7 ES 1 Pag o Inclination angle horizontal 15 wi 0 0 0 2 White ceramic SUS304 Aluminum 0 4 5 3 5 8 6 3 6 8 7 3 Distance mm Error F S Error F S Section8 Sensor Head Inclination angle Horizontal 0 5 0 4 02r iini Beton 405 2 WC P 0 0 222 zaa 0 2 Glass Mirror 0 4 19 0 19 5 20 0 20 5 21 0 Distance mm Inclination angl
20. Setting the Filter Function 5 12 Setting Output Processing of Sensing Information 5 14 a Setting for Measurement of Characteristic Points 5 24 a Setting Display Method 5 25 44 Setting the System Environment 5 27 m 44 Changing the Way of Obtaining Banks 5 28 x Saving the Settings Data 5 29 o Pe 77 Cl Clearing the Settings 5 29 e c z 2 o ZS HL User s Manual 5 1 Section5 Basic Operations of Sensor Controller Basic Operations of Sensor Controller Displays and Key Operations The settings are mainly specified in FUN mode The LCD screen displays the setup menus in FUN mode The No at the top of each menu corresponds to a function key lt displayed at the top right of the LCD screen indicates that the setup menu is made up of two or more pages Scroll pages by the LEFT or RIGHT key Alphabet characters that appear on the digital displays ZERO ENABLE Main Display i Sub display B F G H 1 f TIL i LCD screen wn eee JIKILIMINIO ae SI wh oe 2 0 0 Control keys vie o Su DE NU WA MAY YE 2 Za s aw oe XE Top menu in FUN mode The currently selected bank No will be displayed on Pu the main display m The currently select
21. Section5 Setting Output Processing of Sensing Information Setting the Zero Reset Function B TYPE Set how zero reset is to be executed gt FUN Mode OUTPUT ORESET TYPE Setting Description Sets the measured value when a zero reset is executed to zero default value L Measurement of height 7 from reference surface Zero reset Reference A Sets the measured value hold value when a zero reset is executed to zero This setting is enabled when hold measurement is performed HoldA Measurement of height reference from reference surface Zero reset 74 Direction of movement B OFFSET Set an offset to set the reference value for zero reset to a value other than 0 gt FUN mode OUTPUT ORESET OFFSET Setting Description OFFSET Sets the reference value Range 999 999 to 999 999 default value 0 B STATUS Set valid invalid for the zero reset function gt FUN mode OUTPUT ORESET STATUS Setting Description ON When a zero reset input is received externally a zero reset is executed Default Value OFF Even when a zero reset input is received externally a zero reset is not exe cuted 017 Q In Multi Task mode set ON OFF for each TASK lt K2 CHECK ZS HL User s Manual Section5 Setting Output Processing of Sensing Information B ORESET MEMORY You can select whether or not to hold the
22. Section8 Sensor Head B ZS LD80 mode Standard Diffuse reflection Inclination angle 0 0 6 0 4 F 0 2 F Inclination angle 0 0 2 White ceramic Black rubber 0 4 SUS304 06 Aluminum 65 70 75 80 85 90 95 Distance mm Inclination angle Horizontal 15 0 6 C 04r 1 mh 02 Inclination angle horizontal 15 E AZN E Sa 0 0 29 0 2 White ceramic Black rubber 0 4 505304 J 06 Aluminum 65 70 75 80 85 90 95 Distance mm Regular reflection ZS HL Error 6F S Error F S Inclination angle 0 2 0 16 SED 08 0 4 Inclination angle 0 0 0 Se NM 0 4 p Glass 1 6 Mirror 20 64 68 72 76 80 84 88 92 Distance mm Inclination angle Horizontal 0 5 2 0 1 6 1 2 0 8 2 0 4 0 0 2 0 4 pe a Glass m Mirror Inclination angle horizontal 4 5 2 0 64 68 72 76 80 84 88 92 Distance mm User s Manual 1 6 1 2 0 8 0 4 0 0 0 4 0 8 1 2 1 6 2 0 Error F S Inclination angle Horizontal 15 1 Inclination angle horizontal 15 b 2 Camia Sole RES White ceramic 4
23. Sets the hysteresis width for the self trigger Range 0 to 999 999999 When a delay time is set the timing when the measured value becomes smaller than the self trigger level and the end of the sam pling period will not be synchronous Sampling will end after the spec ified sampling period has elapsed ZS HL User s Manual o m Z Q o c z Oo Z o 5 19 Section5 Setting Output Processing of Sensing Information Setting Description SELF DN The sampling period is the period at which the measured value is smaller than the specified self trigger level Hold measurement is possible without a sync input Measured value Hysteresis width Self trigger level for self trigger e Action point o Return point Sampling period When SELF DN is selected the following items are subsequently displayed TRG LEVEL Sets the desired self trigger level Range 999 99 to 999 999 TRG HYS Sets the hysteresis width for the self trigger Range 0 to 999 999 V a delay time is set the timing when the measured value Q becomes greater than the self trigger level and the end of the sam pling period will not be synchronous Sampling will end after the spec ified sampling period has elapsed CHECK VV the hysteresis width based on the fluctuations in the measured values around the trigger level The hysteresis will be applied from the start
24. ystem Configuration In addition to operations with the basic configuration ZS HLDC can support various measurement applications when combined with numerous peripheral devices Basic configuration Peripheral devices Personal computer ZS HLDS AD USB Detects a sensing object Communication using commands Communication using SmartMonitor ZS Professional RS 232C Programmable controller ZS XPT2 Bm Communication using commands Sensor Controller ZS HLDC__ eA Performs measurements Sensor Communication unit and outputs the results _ ZS CRT Digital panel meter m Linear output USB ecc 1 SmartMonitor ZS High speed parallel Compare waveforms and make a judgment output i i Setting support software for personal computers drca NM input sa rogrammable controller This setting support software sets sensing conditions while monitoring the receiving status and allows a user Real time parallel PISTE to check the measured value in a time Output unit series graph ZG RPD 1 ___ Obtain measurement data quickly exclusive to the ZS HL Series 1 Accessory for the Sensor Controller ZS HLDC 1A Extension cable for Sensor Head Power supply DC24 V 10 2 0 ZS XC_A 1 m 4m 8 ZS XC__B 5 m 10 m Up to two cables can be connected ZS XC5BR 5 m Up to t bl b ted 1 S82K 01524 DC2
25. 0 1 96 Low Bright 80 96 High Dark FIXED Sets the emitted light amount to a fixed value For reference levels see RANGE Range 0 1 to 80 96 ZS HL 5 8 User s Manual Section5 Setting for Sensing Conditions Setting Measurement Object Set the type of workpiece to be measured In Multi Task mode THICK is not displayed gt FUN Mode SENSING OBJECT Setting Description STAND Usually select this setting default value PCB Select this setting for workpieces such as PCBs through which light penetrates MIRROR Select this setting for workpieces having a mirror surface Glass Mode1 Select this mode to measure glass at high speed This is not displayed in Multi Task mode P Y Glass Mode2 Select this mode when you want to measure glass stably This is effective when measuring the thickness of glass having different reflection factors on the front side 1 and the backside 2 such as backside deposited glass This is not displayed in Multi Task mode a Front side 1 vr Glass with a film Backside 2 L For example backside deposited glass When MODE2 is selected two areas are measured and the measured value that is closer to the Sensor Head is output as the result of the front side of the glass When MODE2 is selected the measurement area is set for the front side and back side of the glass respectively and an adjustmen
26. 2 gt E M c The intermediate value of multiple sets of data can be output as the measurement result n d ex la bel This function removes any abnormal values such as spiking that occur when the shape of 1 the workpiece suddenly changes during measurement B rini erates eiie ioe cic E Indicates the section j gt Example To remove spiking 7 6 number and title Abnormal values such as spiking that occur when the shape 1 0 of the workpiece suddenly changes during measurement B 2 1 1 1 2 g 1 2 d 1 0 Time 2 The smoothing function can remove spikes Movement through menus up to setting items Measured value Time FUN Mode FILTER SMOOTH PEUN Mo ri Feier dll Siar eh er Seg TS Explanation of options The smooth function is not used The intermediate value of the past 15 measured values is set as the measurement result at each sampling cycle default value 1 See ee ee ee ee ee ee ee ee ee ee Ld When HI SPEED is set in the measurement mode OFF is set ZS HL User s Manual 5 11 Helpful information regarding operation and reference pages are introduced here using symbols 4 z CHECK This page has been made purely for explanatory purposes and does not exist ZS HL 8 User s Manual In
27. 2 mm Light source Visible semiconductor laser wavelength 650 nm 1 mW max Class 2 Beam type Line beam Spot beam Line beam Beam diameter 1 25 x 900 um 25 x 900 um 25 um 35 x 2 000 um Linearity 2 0 1 F S Resolution 3 0 25 um 0 4 um Temperature character istic 4 0 04 F S C 0 02 F S C Sampling cycle 110 us High Speed mode 500 us Standard mode 2 2 ms High Resolution mode 4 4 ms High Sensitivity mode Indica NEAR Lit near the measurement center distance and nearer than the measurement center tors indicator distance inside the measuring range Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient FAR Lit near the measurement center distance and further than the measurement center indicator distance inside the measuring range Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient Operating ambient illu mination Illumination on received light surface 3 000 Ix or less incandescent light Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 96 with no condensation Degree of protection IP40 IEC60529 Cable length 0 5 m IP66 cable length 2 m IP67 IEC60529 Vibration resistance destru
28. 2e m 2 277 ZS HL 8 22 User s Manual B ZS HLDS2VT mode High Resolution Regular reflection Inclination angle 0 0 40 s IU X 0 20 e Inclination angle 0 A 0 00 EEN 0 20 m Glass Mirror 0 40 23 24 25 26 27 Distance mm Inclination angle Vertical 0 5 4 040 o i ES 0 20 se Inclination angle 0 5 POP 1 fL lt 0 00 A ZA NN M 0 20 7 Glass Mirror 0 40 23 24 25 26 27 Distance mm Inclination angle Vertical 0 5 0 40 u 8 6020 e Inclination angle 0 5 ui ME 0 00 lt 4 0 20 Glass Mirror 0 40 7 23 24 25 26 27 Distance mm Inclination angle Horizontal 0 5 0 40 o a S 7 50 20 ste e Inclination angle 0 5 ui 0 00 0 20 Glass Mirror 0 40 23 24 25 26 27 Distance mm Inclination angle Horizontal 0 5 0 40 ia ES 020 gt Inclination angle 0 5 gt 0 00 0 20 5 Mirror 0 40 23 24 25 26 27 Distance mm Section8 Sensor Head Inclination angle Vertical 1 gt 0 40 o i 0 20 we 2 Incl
29. 84 Reference surface Emission axis Measuring center 4 0 4 5 mounting hole 4 8 counter bored 4 40 Mounting hole dimensions Receiver section ZS HL User s Manual SNOISNAWIG TWNYALX3 QNV SNOILVOISIOAdS 15 8 11 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 8 12 Section8 Sensor Head e ZS LD20T LD20ST LD40 __L Note 1 2 64 5 mm mounting hole Unit mm Reference surf Measuring center ace 274 Range indicator MENS oy PO Mounting hole dimensions Vinyl insulated round cable 6 2 mm Standard length 0 5 m 2 m Note 1 In the case of ZS LD20T LD20ST L 20 A 45 In the case of ZS LD40T L 40 A 32 When used in diffuse reflection ZS LD20T LD20ST 47 Unit mm 6 3 Emission axis Measuring center axis 73 2 N e 9A eo e Mounting hole dimensions When used in diffuse reflection ZS LD40T Unit mm 4 6 73 9 ZS HL User s Manual Mounting hole dimensions 15 2 Section8 Sensor Head ZS LD50 LD50S LD80 LD130 LD200 LD350S 15 3 2 4 5 mm mounting hole Unit mm 35 L Note 1 65 Reference surface 56 0 1 11 Emitter Section Tw Emission axis 501 M Reception axis
30. Connect the controller to the personal computer by the USB cable The USB driver must be installed when the controller is connected to the personal E com irst time m puter for the first time RS UY Installing the USB driver p 2 16 toy 2 Turn on the power of the controller V sure that the power of the controller is connected securely When the power is turned off while a updating the controller breaks down and does not run normally z CHECK Make sure that you turn on the power of the controller only when it is not connected to other control lers If you connect two or more controllers Warp Engine ZS does not start Installing SmartMonitor ZS 3 Install SmartMonitor ZS to a personal computer Warp Engine ZS that is used for updating the firmware will be simultaneously installed UA Installing SmartMonitor ZS p 2 15 Starting Warp Engine ZS VV Start Warp Engine ZS only when the personal computer recognizes the controller normally When you start up ZS MDC on its own an error occurs in the controller However Warp Engine ZS should be started in this state CHECK ZS HL User s Manual Section9 4 Select Programs OMRON SmartMon itorZS WarpEngineZS from the Win dows Start menu The WarpEngineZS screen is displayed When the startup of Warp Engine ZS fails the following sc
31. For the ZS LD80 diffuse reflection type The two measured points must be separated by at least 30 mm x 0 01 0 3 as the measuring range is 30 mm 15 mm o m z Q o Tl o Tl c z O a Z o ZS HL 5 1 6 User s Manual Section5 Setting Output Processing of Sensing Information gt FUN Mode OUTPUT SCALING ON AUTO 1 Set the first point by following steps 1 to 4 of the one point scaling procedure 2 Place the sensing object at the position sec ond point to perform scaling and enter the desired offset value second point Press the LEFT key The sub display blinks 3 Press the SET Key to apply the setting INPUT POINT 2 B Manual Setting Enter numerical values for scaling correction values gt FUN Mode OUTPUT SCALING ON MANUAL Setting Description Sets the inclination of the sensor characters as a coefficient Range 2 0000 to 2 0000 Measurement value Workpiece displacement Adds subtracts a fixed value to or from the measured value Range 999 999999 to 999 999999 Measurement value mm Workpiece displacement ZS HL User s Manual o m 2 Q o Tl A Tl c z Oo 2 o 5 17 Section5 Setting Output Processing of Sensing Information Setting HOLD Functions Set the hold conditions for measured values The hold functions hold any value from the measured values during the specific period
32. System The System Properties screen is displayed 2 Click Device Manager on the Hardware tab The Device Manager screen is displayed LTICT BEE Action E E imam E S ABDPC201 H Computer H Disk drives E Display adapters E DVD CD ROM drives H 6 Floppy disk controllers 9 9 Floppy disk drives 9 08 Human Interface Devices H IDE ATA ATAPI controllers 19 8 Keyboards E o Mice and other pointing devices E Monitors 4 BIB Network adapters 22 9 Ports COM amp LPT EJ Communications Port COM1 E Communications Port COM2 OMRON Smart Sensor USB COM Drivers WDM x Printer Port LPT1 E q Sound video and game controllers H E Storage volumes E Bl System devices 2 Universal Serial Bus controllers M4 3 Open Port COM LPT and check the COM number in OMRON Smart Sen sor USB COM Drivers WDM COMxx The COMxx part indicates the connection port for the controller 4 Select the connection port for the controller in COM Port and click the Set button Warp Engine ZS will start gt 0 v m 2 x ZS HL User s Manual 9 1 9 Section9 Updating Firmware MEMO gt 0 v m 2 x ZS HL 9 20 User s Manual Section9 Index Numerics ORESET MEMORY 5 23 1SHOT 6 8 A absolute distance display 4 2 ADJUST 6 5 AUTO 5 8 AUTOOFF 5 26 AVERAGE 5 18 FILTER 5 13 MEASURE 5 24 B backli
33. adjusts the received light amount When you use SmartMonitor ZS you can adjust the area while checking the received light amount o m z Q o Tl Tl c z O a Z o Area of the front side Received light amount of the front side Received light amount of the backside Area of the backside V When you set GLASS MODE2 or THICK for the measurement object the following parame ters are initialized CHECK SMOOTH AVERAGE V When you set GLASS or THICK SmartMonitor ZS displays TASK1 2 3 in spite of Multi Task Mode OFF Set GLASS or THICK of TASK3 and then reflect to the Sensor Controller Even though you change the settings of TASK1 2 the Sensor Controller does not be reflected CHECK ZS HL 5 1 0 User s Manual Section5 Setting for Sensing Conditions Setting Mutual Interference Prevention Mutual interference between two Sensor Heads can be prevented by shifting the laser beam emission timing Use this function when Sensor Heads must be set up inside an area where mutual interference is likely to occur or when a transparent workpiece will be measured sandwiched between two Sensor Heads Sensor Head 1 Timing A 1 1 z Glass s Sensor Head 2 Timing B
34. and settings displayed in RUN mode are not initialized CHECK ZS HL User s Manual 5 29 Section5 Clearing the Settings MEMO o m z Q o mn c z O Z o ZS HL 5 30 User s Manual Section6 I O x Overview 6 2 Cable 6 2 Terminal Block Output 6 2 Settings for Linear Output 6 3 Assignment of Linear Output 6 3 Setting Focus 6 4 Correcting Linear Output Values 6 5 x Settings for Judgment Output 6 7 Operation Settings at Judgment Output 6 7 Assignment of Judgment Output For Multi Task 6 8 Settings for Terminal Block Output 6 9 Real Time Parallel Output Unit 6 9 Assignment of Terminal Block Output 6 10 Output Format 6 11 Setting Focus 6 13 Setting the Update Cycle 6 14 Settings for Processing when Measurement Cannot be Per formed 6 15 When Connecting ZS MDC ZS DSU 6 16 Settings for Input Signal 6 17 Settings for the Active Direction of an Input Signal 6 17 Changing the Assignment of Input Signals 6 17 44 Timing Charts 6 18 ZS HL User s Manual 6 1 Overview Overview By using the I O cable and terminal block output of the Sensor Controller you can output the measured value or judgment result to external devices or input a control signal such as zero reset and LD OFF from external devices A predetermined I O signal is assigned to each signal line for the I O cable Cable The I O cab
35. o m a 2 o gt FUN Mode SENSING SYNC a Setting Description The mutual interference prevention function is not used default value ON Timing A Sets the light emission timing to timing A Timing Sets the light emission timing to timing o The sampling frequency is changed when the mutual interference prevention mode is enabled Q 8 times in Standard High Resolution and High Sensitivity modes 4 About 15 times in the High Speed mode The measurement cycle is also influenced by other settings Check the sampling cycle in FUN Mode SYSTEM INFO CYCLE CHECK vi The same sensing mode must be set to each controller when the mutual interference prevention mode A is used When HI SPEED or CUSTOM is selected as the measurement mode the same conditions must be set Setting different conditions will result a sampling cycle on each controller and mutual interference can no longer be prevented When GLASS MODE2 or THICK MODE2 is set mutual interference prevention function does not operate ZS HL User s Manual 5 1 1 Section5 Setting the Filter Function Setting the Filter Function Set the conditions for filtering information obtained from the sensor Waveform Displacement when filter function is smoot not set Spike like changes are removed Average value Changes are smoothed out SMOOTH Displacement Chan
36. s Manual Section5 Setting Output Processing of Sensing Information Setting SAMPLE Description Holds the measured value at the start of the sampling period The output changes at the start of the sampling period and is held until the start of the next sampling period Output Current measured value Sampling period gt B Triggers Set the input method for the timing of the start and end of the measurement period gt FUN mode OUTPUT HOLD TRIGGER Setting Description Enters the trigger for the start of sampling by using the timing input The period that the timing signal is ON is the sampling period default value ON Timing input OFF Sampling period 1 V When a delay time is set the input OFF timing and the end of the sampling period will not be synchronous Sampling will end after the specified sampling period has elapsed CHECK B PAE P The sampling period is the period at which the measured value is greater than the specified self trigger level Hold measurement is possible without a sync input Self trigger level i Hysteresis width SS ES Kk for self trigger Measured i value i 1 e Action point Sampling period Sampling period Return point When SELF UP is selected the following items are subsequently displayed TRG LEVEL Sets the desired self trigger level Range 999 999999 to 999 999999 TRG HYS
37. sampling period such as the maximum or minimum value B TYPE Set the hold conditions for measured values gt FUN Mode OUTPUT HOLD TYPE Setting Description OFF Hold measurement is not performed The measured value is output at all times default value PEAK Holds the maximum value during the sampling period The output changes at the end of the sampling period and is held until the end of the next sampling period Output Current measured value Sampling period BOTTOM Holds the minimum value during the sampling period The output changes at the end of the sampling period and is held until the end of the next sam pling period Current measured value Output Sampling period P P Holds the difference between the maximum and minimum values during the sampling period This option is selected mainly when detecting vibra tion The output changes at the end of the sampling period and is held until the end of the next sampling period o m z Q o o c z O a Z o Output max value min value Current measured value s Sampling period Holds the average measured value during the sampling period The out put changes at the end of the sampling period and is held until the end of the next sampling period Output Current average measured value x Sampling period ZS HL 5 1 8 User
38. x X NHZ NHZ Laser in Navigable Airspace 4 3 11 2 Temporary Laser Controlled Area x ve ve 4 3 12 MPE MPE MPE MPE Remote Firing amp Monitoring 4 3 13 Labels X X X X X X 4 3 14 and 4 7 Area Posting 4 3 15 X X NHZ NHZ Administrative amp Procedural Con 1 2a 2 3a 3b 4 trols Standard Operating Procedures X 4 4 1 Output Emission Limitations 4 4 2 LSO Determination 0 Education and Training 4 4 3 X X n Authorized Personnel 4 4 4 X X z Alignment Procedures 4 4 5 X X X X z Protective Equipment 4 4 6 X Spectator 4 4 7 X Service Personnel 4 4 8 ve ve x X MPE MPE MPE MPE Demonstration with General Pub MPE X X X X lic 4 5 1 ZS HL User s Manual 9 1 1 Section9 Requirements from Regulations and Standards Control measures Classification Laser Optical Fiber Systems 4 5 2 Laser Robotic Installations 4 5 3 m X X NHZ NHZ Eye Protection 4 6 2 EE Iz X MPE MPE Protective Windows 4 6 3 eL X X NHZ NHZ Protective Barriers and Curtains 4 6 4 Skin Protection 4 6 5 Em X X MPE MPE Other Protective Equipment 4 6 5 Use may be required Warning Signs and Labels 4 7 X X Design Requ
39. 0 2 r 4 Press the SET key to apply the set ting SET M _ If you want to cancel the threshold value C that is being changed press the ESC A TEACHMODE CHECK y DIRECT IN m c z 2 o gt 2 2 gt 2 o c o m c a z 0 m 2 gt z ZS HL User s Manual 4 9 Section4 Bank Switching change of device setup Bank Switching change of device setup ZS HL can hold up to four sets of settings which are called a bank When the device setup is changed you can switch the bank externally What is bank The settings for measurement are held as one bank E Example of bank switching for settings If you register settings of various classes ai ai Register the different settings for changing the device setup Measuring operation with the contents set in BANK2 Setting for product class A Setting for product class B Switch Measuring operation to BANK2 with the contents set in BANK1 In Multi Task PSPS ene nace CAAA mode TASK4 TASK1 to TASK4 are TASKSET FILTER TASKSET FILTER specified in the settings OUTPUT Threshold value __ OUTPUT Threshold value for each bank 2 O z 7 gt z 0 2 o E o m 2 2 0 z V If only the threshold value is different the settings for a ban
40. 0 2 Black rubber 0 2 Black rubber 4 SUS304 515304 Aluminum Aluminum 0 4 0 4 45 0 47 0 49 0 51 0 53 0 55 0 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm Distance mm Inclination angle Horizontal 15 j Inclination angle Vertical 15 04 T zs f LL ES x 10 2 gt lt o o Inclination angle vertical 15 ui ui White ceramic White ceramic 0 2 Blackrubber 4 0 2 Black rubber SUS304 SUS304 Aluminum ME i 04 04 Aluminum 45 0 47 0 49 0 51 0 53 0 55 0 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm Distance mm Regular reflection Inclination angle 0 Inclination angle Horizontal 0 5 0 8 e JEE LL x r x tOsS 3 e e i Inclination angle horizontal 0 ii 0 0 10 4 Glass 24 Glass Mirror Mirror 0 8 0 8 43 0 45 0 47 0 49 0 51 0 43 0 45 0 47 0 49 0 51 0 o Distance mm Distance mm 2 s Inclination angle Horizontal 0 5 Inclination angle Vertical 0 5 0 8 0 8 5 o o foe o4 c 5 04 Inclination angle horizontal 0 5 5 az ni e NT Inclination angle vertical 0 5 e 0 0 Ro qu See ee C m 7 e gt 3 gt 0 4 o Glass Glas
41. 0 8 0 4 1 Inclination angle horizontal 0 5 37 5 38 5 39 5 40 5 41 5 42 5 Distance mm Inclination angle Vertical 0 5 o4 Inclination angle vertical 0 5 Glass Mirror 37 5 38 5 39 5 40 0 41 5 42 5 Distance mm Inclination angle Horizontal 15 0 4 E 2 White ceramic Black rubber 0 2 805304 4 Aluminum Inclination angle horizontal 15 28 0 29 0 30 0 310 32 0 Distance mm T Inclination angle Vertical 15 i 0 2 L gt lt Inclination angle vertical 15 E 0 0 White ceramic 0 2 Blackrubber 5105304 Aluminum 0 4 28 0 29 0 30 0 31 0 32 0 Distance mm ZS HL User s Manual SNOISN3WId TVNH31X3 QNV SNOILVOISIOAdS 15 8 33 Section8 Sensor Head B ZS LD50 mode Standard Diffuse reflection Inclination angle 0 Inclination angle Horizontal 15 0 4 0 4 7 7 LL LL x CI 1 02 i 0 T 02 soe Inclination angle horizontal 0 Inclination angle horizontal 15 ponere 4 0 0 Z Nhe White ceramic White ceramic
42. A N A R see note 13 Performance specific purpose products Medical S S S S see note 8 S see note 8 S see note 8 Surveying level S S S NP NP ing alignment Demonstration S S S S S see note 11 see note 11 Labeling all laser products Certification amp R R R R R R identification Protective D see note 5 D see note 5 D see note 5 D see note 5 D see note 5 D see note 5 housing Aperture N A N A R R R R Class warning N A R see note 6 R see note 7 R see note 9 R see note 12 R see note 12 Information all laser products User information R R R R R R gt Product literature N A R R R R R AY Service R R R R R R information x Abbreviations R Required Not applicable S Requirements Same as for other products of that Class Also see footnotes Not permitted D Depends on level of interior radiation ZS HL User s Manual 9 8 Section9 Requirements from Regulations and Standards Footnotes Note 1 Based on highest level accessible during operation Note 2 Required wherever amp whenever human access to laser radiation above Class limits is not needed for prod uct to perform its function Note 3 Required for protective housings opened during operation or maintenance if human access thus gained is not always necessary when housing is open Note 4 Interlock requirements vary according to Class of interna
43. Class 3A lasers with optical aides e g binoculars telescopes microscopes may be hazardous Class 3B Direct intrabeam viewing of these lasers is always hazardous Viewing diffuse reflections is normally safe see note Class 4 Lasers which are also capable of producing hazardous diffuse reflections They may cause skin injuries and could also constitute a fire hazard Their use requires extreme caution Note Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are minimum viewing distance of 13 cm between screen and cornea and a maximum viewing time of 10 s Other viewing conditions require a comparison of the diffuse reflection exposure with the MPE B For U S A Comparison of Classifications between FDA and ANSI Class FDA definition ANSI description Class 1 1 Limits applicable to devices that have emis A Class 1 laser is considered to be incapa sions in the ultraviolet visible and infrared ble of producing damaging radiation levels spectra and limits below which biological during operation and maintenance and is hazards have not been established therefore exempt from any control mea sures or other forms of surveillance Class lla 2a Limits applicable to products whose visible Class 2 lasers are divided into two sub emission does not exceed Class limits for classes 2 and 2a A Class 2 laser emits in emission durations of 1 000 seconds or less the visible portion of t
44. IN1 Purple 12 IN2 SUM 13 IN3 Orange 14 Unused Cable length 2 m 1 Power supply This connects the 24 VDC 10 power supply When using a Sensor Controller with a PNP output the power supply terminal is also the common I O terminal for all 1 O except for the linear output Supply power from a DC power supply unit that has a countermeasure safety ultra low voltage circuit built in for preventing high voltages from occurring 2 o gt r r gt 2 Qo Oo 2 2 m Oo z o z UA Recommended power supply unit p 1 3 Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage 2 GND The GND terminal is the 0 V power supply terminal When using a Sensor Controller with an NPN output the GND terminal is also the common l O terminal for all I O except for the linear output 3 OUTO HIGH output This outputs judgment results HIGH 4 OUT1 PASS output This outputs judgment results PASS 5 OUT2 LOW output This outputs judgment results LOW 6 OUT3 ENABLE output This turns ON when the Sensor Controller is ready for measurement This output is interlocked with the ENABLE indicator ZS HL 2 10 User s Manual Section2 Sensor Controller 7 OUT4 BUSY output This turns ON during sampling with the hold function enabled It allows you to check whether or not the self trigg
45. Inclination angle 45 lt gt 00 bene ines eens White ceramic 0 2 Black rubber SUS304 Aluminum 0 4 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm i Inclination angle Vertical 45 E i 02 g Inclination angle 45 ui 0 0 White ceramic 0 2 Black rubber 805304 Aluminum 0 4 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm ZS HL User s Manual Error F S Error F S 0 4 0 2 Black rubber 4 SUS304 Aluminum 0 4 0 4 0 2 Me 0 2 Black rubber 5105304 Aluminum 0 4 Inclination angle Horizontal 45 White ceramic 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm Inclination angle Horizontal 45 ai Inclination angle 45 TaxIT White ceramic 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm Regular reflection Inclination angle 0 04 7 n g E T 0 2 Lors Inclination angle 0 0 0 mE 02 Glass Mirror 0 4 L 40 0 42 0 44 0 46 0 48 0 Distance mm Inclination angle Vertical 0 5 ae 02 se 5 Inclination angle 0 5 ui 0 0 oa 0 2 4 Glass Mirror
46. Inclination angle horizontal 0 5 152 168 184 200 216 232 248 Distance mm Inclination angle Horizontal 15 a ES 5 ui ms 0 2 White ceramic Black rubber 0 4 SUS304 06 Aluminum 150 170 190 210 230 250 Distance mm Inclination angle Vertical 15 0 6 i x 04 j 5 gt lt E 0 2 Indination angle vertical 15 ui p AA M 0 0 SA AEF 2 20 0 2 White ceramic 4 Black rubber 0 4 505304 0 6 Aluminum 170 190 210 230 250 Distance mm Inclination angle Horizontal 0 5 TE Gl 7 ass V 16 E vb S 1 2 Mirror 08 Inclination angle horizontal 0 5 04 0 0 0 4 we 7 0 8 42 NV 1 6 2 0 152 168 184 200 216 232 248 Distance mm Inclination angle Vertical 0 5 7 Gl Glass 1 6 i i 8 12 UP Mirror 08 Inclination angle vertical 05 2 04 0 0 F 0 4 0 8 1 2 1 6 2 0 152 168 184 200 216 232 248 Distance mm B ZS LD350S mode Standard Diffuse reflection Inclination angle 0 ea 1 25 0 3 502 Inclination angle horizontal 0
47. Inclination angle vertical 0 J 0 0 ei E gt lt m 0 5 y g Glass Glass Mirror Mirror c 1 0 1 0 118 123 128 133 138 143 118 123 128 133 138 143 m Distance mm Distance mm 2 o e User s Manual 8 37 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 815 8 38 Section8 Sensor Head B ZS LD200 mode Standard Diffuse reflection Inclination angle 0 White ceramic Black rubber SUS304 Aluminum 150 170 190 210 230 250 Distance mm Inclination angle Horizontal 15 p 1 me Inclination angle horizontal 15 Ts M LN 7 zz 5 Ne sl White ceramic Black rubber SUS304 Aluminum 50 170 190 210 230 250 Distance mm Regular reflection 2 0 1 6 1 2 0 8 0 4 0 0 0 4 0 8 1 2 1 6 2 0 Error F S 2 0 1 6 1 2 0 8 0 4 0 0 0 4 0 8 12 1 6 2 0 Error 96F S ZS HL User s Manual Inclination angle 0 T Glass ug N Inclination angle 0 Mirror 152 168 184 200 216 232 248 Distance mm Inclination angle Horizontal 0 5 N N mi Glass Mirror
48. JUDGE CLAMP 0 to 65535 default value 65535 p 6 15 DIGITAL OFF ON p 7 7 CONNECT OFF ON p 6 16 INPUT INO to IN3 OFF ON p 6 17 MODE NORMAL BANK CHANGE BANK1 BANK2 BANK3 BANK4 p 4 10 if you change the mode to THRESH you can select up to BANK32 MODE NORMAL THRESH p 5 28 CLEAR Initializes bank settings p 5 29 SAVE Saves Sensor Controller settings p 5 29 INIT Initializes Sensor Controller settings p 5 29 INFO eee Displays the current sampling p 5 27 cycle VERSION Displays the Sensor Controller ver sion COM LENGTH 8 BIT 7 BIT RS 232C PARITY NONE ODD EVEN STOP 1 BIT 2 BIT BAUDRAT 9600 19200 38400 57600 115200 DELIMIT CR LF CR LF H COM NODE 0 to 16 default value 0 KEYLOCK OFF ON SenINFO LOAD SAVE ZERORST OFF ON MUITI OFF ON LANGUAG Japanese English ZS HL User s Manual 17 e e 4 4 wn Introduction CONTENTS For Multi Task mode The menu configuration is changed to one in which multiple characteristic points can be measured and output simultaneously up to four characteristic points e 4 4 o Single Task mode Multi Task mode SENSING TAsKt O SET gt SENSING TASK1 TASK2 TASK3 TASK 1 0 SET FILTER OUTPUT MEASURE FILTER OUTPUT
49. Output Unit B Connection of a Real Time Parallel Output Unit Hang the hook that is on the rear side of the real time parallel output unit to the DIN track and attach it there Then connect the connector of the Sensor Controller to the RS 232C connector of ZS HLDC 1 and use the Sensor Controller Connect to the RS 232C connector of the ZS HLDC ZS HLDC y 18 pole terminal block detachable DIN track B Alignment of the Terminal Block ERR indicator PWR indicator lit color red lit color green OMRON ZG RPD PARALLEL OUTPUT UNIT MADE IN JAPAN RS 232C ERR cH zl PWR GATE eee l e WIN RS 232C connector a pes Can be used in the same Pin Nos 1 to 16 Pin No 17 way as the RS 232C port Parallel output Gate signal on the ZS HLDC Signal names DO to D15 Signal name GATE Type of Connectors Used ZG RPD body side SL 3 5 18 90F ORG made by Weidmuller Cable connection side P BL 3 5 18F ORG made by Weidmuller ZS HL User s Manual 6 9 Settings for Terminal Block Output Circuit Specification The following circuit configuration is emp
50. Products Equipment Classification Requirements and User s Guide Summary of Manufacturer s Requirements Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class3R Class Class 4 Description of Safe under As for Low power As for Direct intra Direct intra High hazard class reasonably Class 1 eye protec Class 2 beam view beam view power dif foresee except may tion nor except may ing may be ing fuse reflec able condi be hazard mally be more hazardous normally tions may tions ous ifuser afforded by hazardous hazardous _ be hazard employs aversion if user ous optics responses employs optics Protective housing Required for each laser product limits a functions of the products ccess necessary for performance of Safety interlock in protective housing Designed to prevent removal of the panel until accessible emission values are below that for Class 3R Designed to prevent removal of the panel until accessible emission values are below that for Class 3B Remote control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged For Class 3R only applie
51. Setting Differentiation Use the differentiation function to detect only sudden changes in the measured values that occur during very short periods of time The differentiation function detects changes between the present value and the measured value that is in effect just before the comparing pitch The coefficient of this comparing pitch is defined as the differentiation cycle Example Differentiation cycle 10 ms Present value semma Sampling cycle He M li Comparison interval 10 ms Display value differentiation result gt FUN Mode FILTER HDIFF Setting Description The differentiation function is not used default value Sets the cycle ms in which to perform differentiation Range 1 to 500 ZS HL User s Manual o m Z Q o Tl Tl c z Oo Z o 5 13 Section5 Setting Output Processing of Sensing Information Setting Output Processing of Sensing Information Set how sensing information is to be processed for outputting the required values Setting the Scaling This setting is used when you want to correct any errors that are generated due to the installation status of the Sensor Head and display the corrected value on the main display Place an actual sensing object in position for measurement There are three setting modes manual setting of correction values and one point scaling and two point scaling that automatically set the
52. are the same between BANKs Within 1s When the parameter of 1 is in a mode other than High Speed mode and the parameter of 3 is the same between BANKs Within 3s Other cases Within 15s 1 Measurement conditions 1 Measurement mode STAND HI SPEED HI RESO HI SENS CUS TOM 2 Scaling 3 Sensor installation Regular reflection diffuse reflection T16 Time after the end of bank Sampling Sampling Time when the adjust Switching until the output of cycle x aver cycle x 15 ment of light amount is valid data age number average num automatic ber o B Laser OFF 1 T4 i j Laser OFF input ON i 5 T5 T17 oe o o Internal processing AAAA XX AAAA X X X2 Laserbeamemission Cy U UUU UUU aser beam emission oy Judgment output CLAMP output or KEEP output Item Minimum Average Maximum Remarks T4 Time of receiving laser OFF 500 ms input T5 Response time of laser 500ms OFF input T17 Time after the canceling of Sampling Sampling It is the time for adjust laser OFF input until the cycle x aver cycle x 15 ment of the light output of valid data age number average num amount and average ber number of buffers ZS HL 6 22 User s Manual Timing Charts B Zero Reset T6 y Zero reset input ON i T22 Judgment output _X_X X XX X i T7 i Zero r
53. gt 2e m Z wn ZS HL 8 28 User s Manual B ZS HLDS60 mode High Resolution Diffuse reflection 25 Inclination angle 0 w 04 amp 1 0 8 02 Inclination angle 0 4 hr 0 0 E White ceramic 0 2 Black rubber 505304 04 T7777 Aluminum 250 450 650 850 950 Distance mm Inclination angle Vertical 45 w 04 i 5 02 ARN Inclination angle 45 M ay X 1 0 2 White ceramic SUS304 y 0 4 ZZ Black rubber 77777 Aluminum 250 450 550 650 850 950 Distance mm Inclination angle Vertical 45 w 04 x E o2 X ui White ceramic SUS304 04 Black pubber uM Aluminum 250 450 650 850 950 Distance mm Error F S Error F S 0 4 0 2 Section8 Sensor Head Inclination angle Horizontal 45 a Inclination angle 45 Y 1 White ceramic 505304 o4 Black rubber 77777 Aluminum 250 450 650 850 950 Distance mm Inclination angle Horizontal 45 0 4 E 0 2 DN inclination angle 45 7 White ceramic SUS304 04 aa Black rubber ro Aluminum 250 450 650 850 950 Distance mm ZS HL User s Manual SNOISNAWIG TVNH31X3 A
54. height of sensing object registered as the reference value and the tolerance output as the measured value Sensor Head 2 LOW threshold value 0 55 reference value Sensing object 2 HIGH threshold value Example 2 Using the height of sensing object as the measured value with an offset set to 10 Sensor Head 8 LOW threshold value disse EE 12 HIGH threshold value object Example 3 Using zero reset to measure steps in sensing object zero reset at each measurement Sensor Head y This step 1 is mea sured Zero reset Zero reset Zero reset executed executed executed Direction of movement ZS HL User s Manual m c z 2 o gt 2 2 gt 2 o c o m c a z 0 m 2 gt z 4 5 Section4 Zero Reset Operation B Executing Canceling Zero Reset When the zero reset function is used the measured value can be reset to a reference value of 0 when the ENT key is pressed or an external signal is input Executing Zero Reset 1 Place the reference sensing object in posi tion e o 2 Press the SET key Zero Reset indicator The zero rest indicator illuminates and the seT current measured value is registered as 0 zero UA Executing Canceling by External Signal Input p 6 23 ale E e When a zero reset
55. helps you install a device driver for a hardware device To continue click Next ZS HL 2 1 6 User s Manual Section2 SmartMonitor ZS 3 Click the Next gt button 4 Select the Search for a suitable driver for my disk recommended radio button and click the Next gt button Found New Hardware Wizard Install Hardware Device Drivers device driver is a software program that enables a hardware device to work with S an operating system This wizard will complete the installation for this device 8 OMRON Smart Sensor device driver is a software program that makes a hardware device work Windows needs driver files for your new device To locate driver files and complete the installation click Next What do you want the wizard to do C Display a list of the known drivers for this device so that can choose a specific driver lt Back Cancel 5 Mark the CD ROM drives checkbox and click the Next gt button 2 o gt r r gt 2 go Q 2 2 m Oo z 2 Locate Driver Files Where do you want Windows to search for driver files S Search for driver files for the following hardware device e OMRON Smart Sensor The wizard searches for suitable drivers in its driver database on your computer and in any of the following optional search locations that you specify To start the search click Next If you are searching on a floppy disk or CD ROM
56. is executed the linear output becomes the voltage or current value at the cen ter of the two preset points Linear output becomes roughly 0 V 12 mA when focus is not set CHECK Canceling Zero Reset 1 Press and hold the ESC key for 2seconds or esc longer Q m 2 O z 7 gt z 0 2 o E o m 2 2 0 z UA Setting the Zero Reset Function p 5 22 ZS HL 4 6 User s Manual Section4 Threshold Setting Threshold Setting Switch to the TEACH mode and set the range in order for the measured value to be judged as PASS Both HIGH and LOW threshold values are set There are three judgment outputs HIGH PASS and LOW HIGH threshold value Measured value LOW threshold value ON HIGH ogg LES HIGH threshold value Output ON ON when LOW threshold value PASS 1 lt Measurement result lt HIGH threshold value ON LOW OFF ON when Measurement result lt LOW threshold value There are two ways of setting the threshold value Method Details TEACHING Performs measurement and uses the measurement results to set threshold values MENU key Position teaching is useful when threshold samples i e with the upper and lower lim its can be obtained beforehand DIRECT IN The threshold values can be set by directly inputting numerical values Direct input is L R UP DOWN keys useful when you know the d
57. item names or system names are the trademarks or registered marks of other companies Installation Uninstallation Method The following describes the preparations for using SmartMonitor ZS B Installing SmartMonitor ZS V Before you install SmartMonitor ZS quit all other programs that are running If virus detection soft A ware is enabled installation may take time to complete CHECK Log on as an Administrator or a user with system access rights Install SmartMonitor ZS before installing the USB driver 1 Turn your PC ON and startup up Windows 2 Insert your SmartMonitor ZS CD ROM into the CD DOM drive on your per sonal computer 3 Auto run automatically displays the installation screen Follow the on screen instructions to install SmartMonitor ZS 2 o gt r r gt 2 Q 2 2 m Oo z 2 B Uninstalling SmartMonitor ZS ay Before you uninstall SmartMonitor ZS quit all other programs that are running If virus detection 4 software is enabled uninstallation may take time to complete SUEDE Log on as an Administrator or a user with system access rights 1 Turn your PC ON and startup up Windows 2 Select Settings Control Panel from the Start menu in the personal com puter 3 Double click Add Remove Programs Select SmartMonitorZS from the list and click the Remove button D Click the Yes button ZS HL User s Manual 2 1 5 Sectio
58. key is being pressed 17 select Yes and save the settings 1 2 Is change saved 54 1 9 Check the measured value You can check the measured value for each TASK by switching the display Measured value Switching the Display of the Measured Value p 4 2 gt U 0 Oo gt zl 2 fb 5 o m z m 2 lt gt 0 r m o V When a measurement is performed using the actual line the Sensor Controller can start the measure ment by external input or self trigger CHECK JL p 5 19 ZS HL 3 1 0 User s Manual Section4 FUNCTIONS AND OPERATIONS USED DURING OPERATION X Switching the Display of the Measured Value 4 2 x List of Key Operations in RUN Mode 4 4 Zero Reset Operation 4 5 x Threshold Setting 4 7 Bank Switching change of device setup 4 10 c z 2 gt 2 v a 2 o c o m c a z v a z ZS HL User s Manual 4 1 Section4 Switching the Display of the Measured Value Switching the Display of the Measured Value In RUN mode You can switch the display for main sub display during the operation You can check the threshold value and resolution while displaying the measured value according to the application P n LDON ZERO ENABLE e ee Main Display Sub display LCD screen Control keys In this mode measured values are d
59. mm f L y i 1 i 12 Unit mm ZL Ny ZS LD50 LD50S 2 5 ZS LD130 8 17 ZS HL User s Manual Section8 Sensor Head ZS LD350S Unit mm 201 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 ZS HL 8 1 8 User s Manual Section8 Sensor Head Spot Diameter Measuring range e Ps we Sag we Measuring center Near Linebeams Beam diameter i gt Beam width ZS HLDS Series Beam diameter x beam width um HLDS2T HLDS2VT HLDS5T HLDS10 HLDS32 HLDS60 HLDS150 Near 90 x 1 000 75 x 2 200 260 x 1 000 500 x 3500 800 x 8000 960 x 1 700 x 13 000 33 000 Measurement 20 1 000 45 2 200 30x 1 000 60 3500 700 x 300 x 1 500 x center 10 000 21 000 40 000 Far 90 x 1 000 75 x 2 200 260 x 1 000 500 x 3500 2000 x 1600 x 5 000 x 12 000 32 000 60 000 e 75 10 Series Line Beam Type Beam diameter x beam width um LD10GT LD15GT LD20T LD40T LD50 LD80 LD200 LD130 Near 65 x 900 50 900 60 x 900 90 x 2 000 90 x 900 300 x 900 430 x 900 220 x 620 Measurement 25 x 900 25 900 25 x 900 35 2 000 60 900 60 900 100 x 900 70 600 center Far 65 x 900 50 900 60 x 900 100 x 2 000 230 x 900 3
60. of the sampling period and will prevent timing input CHECK chattering o m z Q o Tl o Tl c z O a 2 o ZS HL 5 20 User s Manual Section5 Setting Output Processing of Sensing Information B DELAY A delay time is set to ignore measured values immediately after the timing input This is useful for avoiding bounding during device startup and the influence of machine vibra tion The delay time the delay between timing input and the start of sampling and the sam pling period can be set gt lt gt Delay time Sampling period Delay time Timing input ON Ignored Accepted gt FUN mode OUTPUT HOLD DELAY Setting Description OFF The delay time is not set default value ON Sets the delay time When ON is selected the following items are subsequently displayed T DELAY Sets the delay time Range 0 to 9000 ms T TIME Sets the sampling period Range 1 to 9000 ms V Set so that the delay time sampling period is less than the timing input ON interval If the next timing input for measurement is received lt before the delay time sampling period has elapsed that timing CHECK input will be ignored and will not be reflected in the sampling o m 2 Q o A Tl c z Oo 2 o ZS HL User s Manual 5 21 o m z Q o Tl o Tl c z O a Z o 5 22
61. or perform calculations K range 999999 to 999999 m range 10 0 to 10 0 nrange 10 0 to 10 0 Xrange NONE TASK1 to TASK4 Y range NONE TASK1 to TASK4 Section5 Setting Display Method Setting Display Method Set what you want to display on the Sensor Controller during measurement in RUN mode To set the display method switch to RUN mode and display the top menu Setting the Digital Display Set what is displayed on the display in RUN mode Number of digits past the decimal point Set the number of display digits in the main display and sub display When five or less digits are set the digits are disabled from the rightmost digit first gt RUN Mode MENU key DIGITAL DOT Setting Description 5th 4th 3rd 2nd 1st 0 Sets the number of display digits past the decimal point default value varies depending on the connected Sensor Controller Setting the ECO display Set the brightness of the main display and sub displays gt RUN Mode MENU key DIGITAL ECO Setting Description NORMAL Sets the display to normal brightness default value ECO Suppresses the brightness by reducing current consumption to darken the display OFF Turns the display OFF o m 2 Q o c z O 2 o Displaying HELP Display Help for the functions assigned to the SET or ESC keys in RUN mode gt RUN Mode MENU Key HELP ZS HL User
62. regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right See http www omron com global or contact your Omron representative for published information LIMITATIONS OF LIABILITY itation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted User s Manual Introduction Terms and Con
63. rubber 0 08 809304 Aluminum 0 10 175 0 125 0 75 0 25 0 250 750 1250 175 0 Distance mm PN Inclination angle Vertical 45 Inclination angle Horizontal 45 G 0 10 0 10 x 0 08 x 0 08 t S ooet _y 1006 Z E 0 04 Finclination angle 45 A 0 04 inclination angle 45 7 ui 0 02 0 02 M gt 0 00 0 00 0 02 0 02 hd 0 04 White ceramic A Ma n a i 0 06 Black rubber areal Black rubber SUS304 0 06 1 sus304 0 08 0 08 Z i Aluminum Aluminum 0 10 0 10 175 0 125 0 75 0 25 0 250 750 125 0 175 0 175 0 125 0 75 0 25 0 250 750 125 0 175 0 Distance mm Distance mm Inclination angle Vertical 45 Inclination angle Horizontal 45 G 0 10 r 0 10 0 08 0 08 ia x x s 0061 x lt 006 X o o E 0 04F us o t 0 04 Hnclination angle 45 22 Inclination angle 45 002 0 02 0 00 0 00 2 White ceramic 78 bes Pt White ceramic ps Black rubber Di FA Black rubber NS 0 06 _ 0 06 SUS304 y SUS304 N 0 08 f Aluminum 0 08 Aluminum N 0 10 1 175 0 125 0 75 0 25 0 25 0 750 1250 175 0 175 0 125 0 75 0 25 0 250 750 125 0 175 0 Distance mm Distance mm o 2 2 wn uv m o m gt gt eo Z wn gt Z gt lt m 2 m
64. switch Names 13 Sensor Head connector 1 Laser indicator 2 Zero Reset indicator 3 ENABLE indicator iamm 1 la 4 Main display _ 5 Sub display Le i63 CB 7 Control keys c3 Y O Y 4 8 Mode switch 14 Coupler 15 RS 232C connector 16 Voltage Current switch 17 cable Functions 1 Laser indicator The Laser indicator is lit while the Sensor Head is emitting a laser beam 2 Zero Reset indicator The Zero Reset indicator is lit while the zero reset function is enabled ZS HL User s Manual SaYyNLVAs 05 1 5 SaYyNLVAs 05 1 6 Section 1 Part Names and Functions 3 Names ENABLE indicator Functions The ENABLE indicator lights when the Sensor is ready for measurement It goes off when measurement is not possible e g when the received light amount is excessive or insufficient when the measuring range is exceeded when the Sensor Head is not connected or when measurement is not being performed in FUN mode 4 Main Display The Main Display shows measured values 5 Sub display The sub display shows thresholds and additional information during measurement 6 LCD screen RUN mode Displays additional informatio
65. the Communication Specifications 7 6 Settings for High Speed Digital Output 7 7 Timing Charts 7 8 Section 8 SPECIFICATIONS AND EXTERNAL DIMENSIONS 8 1 Specifications 8 2 External Dimensions 8 7 Adjusting Mutual Interference 8 15 Spot Diameter 8 19 Usage Width of Line Beam 8 20 Linearity Characteristic by Materials 8 21 Sensor Controller 8 40 Specifications 8 40 External Dimensions 8 42 Accessory 8 43 ZS HL 1 4 User s Manual Introduction Panel Mount Adapter 8 43 Extension Cable 8 44 a Extension Cable Long Distance Flexible Type 8 45 RS 232C Cable 8 47 Control Link Unit 8 48 Real Time Parallel Output Unit 8 49 Section 9 APPENDIX 9 1 Error Messages and Countermeasures 9 3 Safety Precautions for Using Laser Equipment 9 4 Requirements from Regulations and Standards 9 6 Summary of Requirements to Manufactures 9 6 Summary of Requirements to User 9 10 Definitions of Laser Classification 9 13 Updating Firmware 9 15 Flow of Updating Firmware 9 15 Index 9 21 Upgrade Information 9 25 Revision History 9 26 ZS HL User s Manual 1 5 Introduction CONTENTS e e 4 4 wn B FUN Mode For the Single Task mode FUN Mode SENSING FILTER OUTPUT ZS HL 1 6 User s Manual Search from Menu Tree Default Value Settings Option Range Pages MODE STAND HI RESO HI SPEED HI p 5 6 SENS CUSTOM EXPO
66. the System Environment Changing the Way of Obtaining Banks Setting the Sensor Load Method Set whether or not to load information from the currently connected Sensor Head when the Sensor Controller is started up gt FUN Mode SYSTEM SenINFO Setting Description LOAD Reads the data currently saved on the Sensor Head each time that the Sensor Controller is started up default value SAVE Data is not read from the Sensor Head when the Sensor Controller is started up if the same Sensor Head at the previous startup is connected V When the combination of Sensor Controller and Sensor Head is fixed selecting SAVE sometimes results in the Sensor Controller starting up more stably depending on the operating environment CHECK P dpud 8 P 9 Setting the Display Language Set the display language of the LCD screen gt FUN Mode SYSTEM LANGUAG Setting Description Japanese Displays menus in Japanese default value English Displays menus in English Changing the Way of Obtaining Banks Select the bank contents to be obtained from the settings or judgment value gt FUN Mode BANK MODE Setting Description NORMAL ISENSING MEASUREMENT POINT FILTER OUTPUT I O SET that are set in FUN mode and the threshold value that is set in TEACH mode are regarded as bank data The number of banks is up to four defau
67. time of trigger Sampling input cycle x 4 T11 Response time of linear 500 us It changes depending output on the way the mea sured value fluctuates T12 Timing of starting and end Sampling Sampling ing the measurement after cycle x cycle x 4 trigger input T13 Response time of judgment Sampling Sampling output and BUSY output cycle x 4 cycle x 5 ZS HL User s Manual 6 1 9 Timing Charts B Sample Hold This is the timing charts when the trigger mode is external trigger T OFF dE Trigger input on OFF O NES r m Trigger rest input ON T2 T12 i 8 1 1 Internal processing XC CX _X_X EX XX XO i i IS Uo me 5 Judgment output 7 X 1 X _ OFF 0 BUSY output ON CTI 1 0 Linear output ee __ Item Minimum Maximum Remarks Minimum time of trigger Sampling cycle x 4 input Response time of linear It changes depend output ing on the way the measured value fluctuates Timing of starting and end Sampling cycle x 3 Sampling cycle x 4 ing the measurement after trigger input o Response time of judgment Sampling cycle x 4 Sampling cycle x 5 output and BUSY output ZS HL 6 20 User s Manual Timing Charts B PEAK BOTTOM P P AVERAGE HOLD This is the timing charts when the trigger mode is external trigger The result proce
68. time paral TASK2 lel output unit TASK3 TASK4 REPEAT Continuously outputs TASK1 to TASK4 Outputs the judgment result to the real time parallel output unit ZS HL 6 1 0 User s Manual Settings for Terminal Block Output Output Format When the measured value is output The measured value is converted to 16 bit binary data in the maximum steps of 65536 and is output The following table lists the correspondence between the measured value and 16 bit binary data Data output value of parallel data In decimal 16 bit binary data in binary Becomes CLAMP LV when a measurement error occurs CLAMP LV 65535 1111 1111 41111 1111 EAR ade 52768 1100 1110 0010 0000 7 48768 1011 1110 1000 0000 44768 1010 1110 1110 0000 40768 1001 1111 0100 0000 At default 2 36768 1000 1111 1010 0000 2 S data is output 2 32769 1000 0000 0000 0001 in 40 000 5 CENTER 32768 1000 0000 0000 0000 32767 0111 1111 1111 1111 steps gt 12 768 to 28768 0111 0000 0110 0000 52 768 24768 0110 0000 1100 0000 20768 0101 0001 0010 0000 16768 0100 0001 1000 0000 12768 0011 0001 1110 0000 015 012 D11 D8 D7 D4 D3 D0 Data that is output from a 16 bit terminal block NEAR side eed In the above table 1 indicates that the open collector output is ON For NPN type L level and for PNP type level
69. 0 4 40 0 42 0 44 0 46 0 48 0 Distance mm Um Inclination angle Vertical 0 5 zn r E 02 5 Inclination angle 0 5 wi 0 0 aa ee 0 2 Glass Mirror 0 4 1 40 0 42 0 44 0 46 0 48 0 Distance mm Error F S Error F S Section8 Sensor Head Inclination angle Horizontal 0 5 0 4 02 p se Inclination angle 0 5 2 4 EN 0 0 0 2 Glass Mirror 0 4 40 0 42 0 44 0 46 0 48 0 Distance mm d Inclination angle Horizontal 0 5 rj 02 Inclination angle 0 5 0 0 SS 2 Glass Mirror 0 4 40 0 42 0 44 0 46 0 48 0 Distance mm ZS HL User s Manual SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 8 25 Section8 Sensor Head B ZS HLDS10 mode High Resolution Diffuse reflection Inclination angle 0 A 0 4 2 tuli ES 1 0 2 G Inclination angle 0 ui White ceramic 0 2 Black rubber 5105304 Aluminum 0 4 81 0 91 0 101 0 111 0 121 0 Distance mm j Inclination angle Vertical 45 Inclination angle Horizontal 45 a 2 Inclination angle 45 0 2 02
70. 08 m 4 48 ms 3 92 ms ZS LD Series Beam width LD10GT LD15GT LD20T LD40T LD50 Entire width of beam mea 900 um 900 um 900 um 2 000 um 900 um surement center Width of beam High Speed mode 2 lines 10 um 12 um 12 um 20 um 26 um in actual use Standard mode 9 lines 45 um 55 um 55 um 90 um 120 um High Resolution High Sen 200 um 240 um 240 um 400 um 520 um sitivity mode 40 lines When you want Number of lines that should 200 lines 150 lines 150 lines 200 lines 70 lines to use the entire be set in the CUSTOM beam width menu Exposure time 11 2 ms 8 4 ms 8 4 ms 11 2 ms 3 9 ms Beam width LD80 LD130 LD200 Entire width of beam mea 900 um 600 um 900 um surement center Width of beam High Speed mode 2 lines 45 um 56 um 90 um in actual use Standard mode 9 lines 200 um 250 um 400 um High Resolution High Sen 900 um 560 um 900 um sitivity mode 40 lines When you want Number of lines that should 40 lines 22 lines 20 lines to use the entire be set the CUSTOM beam width menu Exposure time 2 2 ms 1 2 ms 1 1 ms For ZS LD130 LD200 LD3508 20 lines ZS HL User s Manual Section8 Sensor Head Linearity Characteristic by Materials B ZS HLDS2T mode High Resolution Regular reflection Inclination angle 0
71. 30 x 900 430 x 900 200 x 570 75 10 Series Spot Beam Type LD20ST LD50S LD350S Near 50 um 110 um 370 um Measurement 25 um 2 50 um 2 240 um center Far 40 um 2 110 um 2 490 um SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 ZS HL User s Manual 8 1 9 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 815 8 20 Section8 Sensor Head Usage Width of Line Beam Depending on the measurement mode the beam width used for the actual measurement differs When you use the CUSTOM menu you can specify the setting for performing sensing for the entire area of the line beam Width of entire beam 1 1 Width of beam in actual use ZS HLDS Series Beam width HLDS2T HLDS2VT HLDS5T HLDS10 HLDS32 HLDS60 HLDS150 Entire width of beam mea 1 000 2 200 1 000 3 500 1 000 21 000 40 000 surement center um um um um um um um Width of beam in High Speed mode 2lines 10 um 30 25 70 360 umi 525 1 143 actual use um Standard mode 9 lines 45 um 135 113 315 um 1 620 2 363 5 144 um um um High Resolution High Sen 200 um 600 um 500 1 400 7 200 10 500 22 860 sitivity mode 40 lines um um um um When you want The number of lines that 200 150 80 100 55 80 70 to use the entire should be set in the CUS lines lines lines lines lines lines lines width of beam TOM menu EXPOSE 11 2 ms 8 4 ms 4 48 5 6 ms 3
72. 4 V 0 6 A orm Up to two cables canbe connecte Robot cable type 2 If the number of connections is 2 to 3 5820 05024 DC24 V 2 1 A Long Extend the cable of Sensor Head 3 If the number of connections is Extension cable for a long Digital equalizer 4 to 10 Prepare as many of the distance 2 connection cable above power supplies of 1 and ZS XC CR 15 25 m ZS XC02D 2 2 as you need a A Ann I UY Method of connecting Digital equalizer ZS XEQ 2 cable p 2 6 sae 1 If the number of connections is Recommended part Ex 2 Only the ZS HLDS Sensor Head can be connected to the ZS XC CR ZS XC02D and ZS XEQ ZS HL User s Manual SaYyNLVAs 05 1 3 Section 1 Part Names and Functions Part Names and Functions o The following describes the names and functions of parts of the Sensor Head and Sensor 9 a Controller 5 Sensor Head m gt c ZS HLDS2T ZS HLDS5T HLDS10 E o 3 Receiver uf 6 NEAR section 1 ai 6 NEAR indicator 2 Emitter section ee n 5 FAR indicator 5 FAR 2 Ried c 3 Receiver secti n indicator 4 Connector ZS LD10GT LD15GT Connector 2 Emitter section RL 5 FAR indicator 3 Receiver section 4 Ko NEAR indicator 4 Connector ZS HLDS60 HLDS 150 Es d ZS LD HLDS2VT 3 Receiver S 1 Laser emitter section 6 NEAR indi
73. 777 Aluminum c 5 3 5 8 6 3 6 8 73 5 3 5 8 6 3 6 8 7 3 Distance mm Distance mm m ce 8 32 User s Manual B ZS LD40T mode Standard Regular reflection Inclination angle 0 0 8 04 H Inclination angle horizontal 0 oj v IL Ser 9c 5 uw ais Glass Mirror 0 8 l 37 5 38 5 39 5 40 5 41 5 42 5 Distance mm Inclination angle Horizontal 0 5 0 8 a ES 1 0 4 Inclination angle horizontal 0 5 ui Glass Mirror 1 37 5 38 5 39 5 40 5 41 5 42 5 Distance mm Diffuse reflection Inclination angle 0 04 7 0 ES i1 02r enne Inclination angle horizontal 0 u 77e 0 0 White ceramic 0 2 Black rubber SUS304 Aluminum 0 4 28 0 29 0 30 0 31 0 32 0 Distance mm Inclination angle Horizontal 15 04 T 7 ES 1 x i E o Inclination angle horizontal 15 ni ps amp ui n _ 4 ET 0 0 RZ gt TS Noe White ceramic 0 2 Black rubber 7 SUS304 Aluminum 0 4 28 0 29 0 30 0 31 0 32 0 Distance mm 0 0 0 4 Glass Mirror 0 8 0 8 i Error 96F S Error 96F S Section8 Sensor Head Inclination angle Horizontal 0 5
74. 8 name 5 2 received light amount display 4 2 LD ON 1 5 receiver section 1 4 LINE 5 7 REGULAR 5 8 line beam width 8 20 resolution display 4 2 LOW RS 232C indicator 1 6 cable external dimensions OUTPUT 2 10 8 46 M cable wiring 7 5 7 6 main display 5 2 communication settings 7 6 MEASURE 5 24 connector 1 6 measured value display 4 2 RUN mode 4 2 Measuring Range 5 2 3 8 2 8 4 8 5 8 6 SAMPLE 5 19 MIRROR 5 9 SAVE 5 29 mode 5 6 5 7 saving 5 29 mode switch 1 7 SCALING 5 15 Multi Task 5 5 SELF DOWN 5 20 Multi Task mode 5 4 SELF UP 5 19 mutual interference 8 15 SenINFO 5 28 mutual interference prevention 5 11 SENSING 5 6 N Sensor Controller NEAR Indicator 1 5 external dimensions 8 41 NON MEAS 6 15 Installation 2 7 part names 1 5 OBJECT 5 9 specifications 8 39 OFF 5 18 status indicators 8 40 OFFSET Sensor Head SCALING 5 17 Adjusting the installation zero reset 5 22 position 2 4 ON DELAY 6 8 Connection 2 5 gt OUTO to 4 2 10 connector 1 6 9 OUTPUT external dimensions 8 7 u judgment output 6 8 Measuring Range z linear output 6 3 2 3 8 2 8 4 8 5 8 6 x TERMINAL BLOCK 6 10 part names 1 4 specifications 8 2 SETTING 5 8 Single Task mode 5 4 SKIP 5 7 SmartMonitor ZS ZS L 9 22 User s Manual U V installing 2 15 Start up and exiting 2 19 uninstalling 2 15 SMOOTH 5 12 SPAN 5 17 spot diameter 8 19 STATUS 5 22 STEP 5 24 sub display 4 2 5 2 System 5 27 system configuration 1 3 task selecting 5 5 Switching 5 5
75. C ment Status Linear trigger Zero Fide ment diit ment out block out t mum USB displ t t bur d b i laser OFF RUN Normal measure Measure Output Judg Output YES YES YES TEACH ment ment according ment according result to the result to the mode Measure Keep Previous Measure measure NO ment value ment ment result sor result judgment result Clamp ERROR Output at ERROR Output of Measured value not clamp the mea determined level sured value LDOFF E Clamp level FUN Display Judgment NO accord output ing to the ERROR menu System 888 888 Voltage NO YES error blinking Output of A command is OV received but Current is not exe Output of cuted 12 _ Controllers are considered technology under the Foreign Exchange and Foreign Trade laws in Japan and therefore require a license for export from Japan Note however that permission for service transactions is not required in accordance with the stipulations of Trade Ministry Directive Clause No 9 Item No 1 Sub item 10 b ZS HL User s Manual SNOISNAWIG TWNYALX3 SNOILVOISIOAdS 515 8 41 Section8 Sensor Controller External Dimensions ZS HLDC11 HLDC41 Unit mm 3 90
76. CALING ON 2 5 AVANOA AUTO 3 4 all 2 When you want to execute SCALING FOR GLASS THICKNESS set the workpiece within the measuring range In the status in which a measurement cannot be performed you cannot BSEC set the scaling automatic Select Yes and save the settings 1 2 change saved 3 4 Measurement 9 ale Q CHECK Check the measured value Measured value When a measurement is not stable Select THICK MODE2 at the step 3 When you select MODE2 the mode is switched to 2 area mea surement mode that executes an adjustment for suitable received light amount for the front side and back side of the glass respectively When you use SmartMonitor ZS you can adjust the area while checking the received light amount Setting Measurement Object p 5 9 ZS HL User s Manual 3 5 Section3 Measuring the Vertex 2 peak in the Line Beam Measuring the Vertex 2 peak in the Line Beam The following describes the setting procedure for measuring a small vertex Line beam co Peak 1 1 Set the mode switch to FUN FUNJ FRUN TEACH 2 Select ON in SYSTEM MULTI 2 Worm TASK The confirmation message is 3 4 displayed Select OK Setting peak TASK1 gt U 0 Oo gt m 2 fb 5 o m z m 2 lt gt 0 r m o 3 Press the MENU key to display the menu SENS
77. E 7 6 Section7 Connecting Using a RS 232C Cable B RS 232C Cable for Connecting to a Personal Computer e ZS XRS2 cable length 2 m Controller side Personal computer side PC AT compatible 5 4 3 2 1 Fitting 98 7 6 Signal name NC RD RXD SD TXD NC SG GND NC RS RTS CS CTS NC SG GND NC Note Socket type connector Setting the Communication Specifications Set the communication specifications for the controller according to the communication specifications for external devices gt FUN Mode SYSTEM COM Setting Range RS LENGTH 8 BIT 7 BIT default value 8 BIT 232C PARITY NONE ODD EVEN default value NONE STOP 1 BIT 2 BIT default value 1 BIT STOP BIT BAUDRAT 9600 19200 38400 57600 115200 default value 38400 DELIMIT CR LF CR LF default CR NODE node No 0 to 16 V The node No refers to the connection group No as seen from the host device PLC Not only the ZS Series but other multiple devices are con nected to the PLC The No assigned to devices connected to a PLC CHECK me such as this is referred to as a node No ue 1 5 For details on communication commands refer to the Communication Command Reference provided separately For the Communication Command Reference please contact your OMRON representative ZS HL User s Manu
78. ERMINAL beam emission BLOCK CYCLE T9 Update cycle of terminal block out Sampling cycle x update cycle put T10 OFF time of GATE signal 68 us When the measurement is performed continuously and the amount of light is stable T21 Response time of GATE signal 320 us When Measured Value of Tasks are Output Continuously Laser beam emission ON Internal processing GATE Terminal block output T1 T18 T21 T10 CIASK2 TASKS TASK4 XC TASKT X TASK2 X TASKS X TASKT signal Item Minimum Average Maximum Remarks T1 Time during which the measured Sampling The update cycle can be set value is determined from the laser cycle x 3 in I OSET TERMINAL beam emission BLOCK CYCLE T9 Update cycle of terminal block out Sampling cycle x update cycle put T10 OFF time of GATE signal 68 us When the measurement is performed continuously and the amount of light is stable T18 Update cycle of terminal block out Sampling cycle x update cycle x put 2 number of TASKs that have been performed T21 Response time of GATE signal 320 us ZS HL User s Manual Section7 USB RS 232C COMMUNICATION Overview 7 2 USB 7 2 RS 232C 7 3 Connecting Using a USB Cable 7 4 Connection Method 7 4 Setting the Communication Specifications 7 4 x Connecting Using a RS 232C Cable 7 5 Connectio
79. F S 250 mm to 750 mm 30 1 F S 750 mm to 950 mm Resolution 3 0 25 um 0 6 um 0 25 aver 1 um average 20 um m ii 500 um average 256 average age 512 64 average average average 9 128 g 64 2 64 average 64 at 600 mm Temperature char 0 01 F S C 01 0 01 F S C acteristic 4 PC Sampling cycle 110 us High Speed mode 500 us Standard mode 2 2 ms High Resolution mode 4 4 ms High Sensitivity mode Indica NEAR _ Lit near the measurement center and nearer than the measurement center distance inside the tors indica measuring range tor Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient FAR Lit near the measurement center and further than the measurement center distance inside the indica measuring range tor Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 ZS HL 8 2 User s Manual Section8 Sensor Head ZS ZS ZS ZS Item ZS HLDS2T HLDS ZS HLDS5T ZS HLDS10 HLDS HLDS HLDS 2VT 32 60 150 Operating ambi Illumination on received light surface 3 000 Ix or less incandescent light Illumina ent illumination nation tion on on received receive light sur d light face sur 500
80. ING FILTER eas 4 Press the ESC key to display the csc TASK switching menu and select O TASK1 1 2 l TASK1 ATASK2 3 TASK3 ATASK4 D select PEAK in MEASURE 1 2 Hore AVERAGE TASKSET 2 PEAK 3 4 ZS HL 3 6 User s Manual Section3 Measuring the Vertex 2 peak in the Line Beam Saving the Settings 6 Set the mode switch to RUN FUNJ RUN TEACH fs Select Yes and save the settings 2 change saved 3 4 Measurement 8 Check the measured value Measured value ZS HL User s Manual gt U U L Oo gt 2 t 5 o m z e m e 2 U r m o 3 7 Section3 Measuring Multiple Items Simultaneously Multi Task Measuring Multiple Items Simultaneously Multi Task If you use the multi task function you can measure the height and surface fluctuation simultaneously The following describes the procedure for setting height for TASK1 and surface fluctuation for TASK2 1 Set the mode switch to FUN FUNJ FRUN TEACH 2 Select ON in SYSTEM MULTI 2 EON TASK ee The confirmation message is displayed Select OK Setting height TASK1 gt U 0 Oo gt m 2 fb 5 o m z m 2 lt gt 0 r m o 3 Press the MENU key to display the menu SENSING MESSURE TOP menu FILTER 4 Press the E
81. Ix or face less 1 000 Ix incan orless descent incan light descent light Ambient tem Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation perature Ambient humid Operating and storage 35 to 85 with no condensation ity Degree of pro IP64 IEC60529 IP67 When the cable length is 0 5 m IP66 IEC60529 tection IEC6052 IP66 IEC60529 9 When the cable length is 2 m IP67 IEC60529 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Vibration resis tance destruc tive Shock resis 150 m s 3 times each in six directions up down left right forward backward tance destruc tive Materials Case aluminum die cast front cover glass Cable length 0 5m 2m Weight Approx 350 g Approx 600 g Approx 800 g F S Full scale of measurement 1 Defined as 1 2 13 5 96 of the center optical intensity in the measurement center distance The beam diameter is sometimes influenced by the ambient conditions of the workpiece such as leaked light from the main beam 2 This is the error on the measured value with respect to an ideal straight line Linear curve may change according to the workpiece The following lists the workpieces Model Diffusive reflection Mirror reflection ZS HLDS2T SUS block Glass ZS HLDS2VT Glass ZS HLDS5T White alumina ceramic Glass ZS HLDS10 White alumina ceram
82. L Note 1 Unit mm Reference surface Range indicator nd gt _ Reception axis Mounting hole dimensions Receiver Vinyl insulated round cable 6 2 mm Standard length 0 5 m 2 m Connector Note L 25 A 34 5 ZS HLDS5T HLDS10 Reference surface T Unit mm ol Optical axis 80 L Note 1 4 Operation indicator 22 7 Emission axis Measuring center 1 13 Reception Emitter axis section Note 1 Bard 3 04 5 mm mounting hole 92 1 100 Mounting hole dimensions Vinyl insulated round cable 6 8 mm Standard length 0 5 m 2 m Note 1 In the case of ZS HLDSST L 50 A 30 In the case of ZS HLDS10 L 100 A 25 ZS HL User s Manual Section8 Sensor Head When used in regular reflection ZS HLDS5T 441 98 5 T Unit mm 10 3 67 6 27 Emission axis 3 4 5 mm mounting hole 5 5 67 6 0 1 27 0 1 55 3 M4 f 31 amp Es Measuring Dm 2 center N d Cu Mounting hole dimensions When used in regular reflection ZS HLDS10 E 94 1 95 9 Unit mm 93 68 3 242 2 4 5 mm mounting hole 3 68 3 0 1 5 _ _242 0 1 Fi N Er Emission axis T E N Me
83. LAR Head in SENSING SETTING iso 4 3 piece in SENSING OBJECT MIRROR Select the material of the work 2 NORMAL EPCB 5d NORMAL Usually select this menu PCB When a laser beam passes through an object like PCB and there is a diffused reflection effect MIRROR For a mirror GLASS For glass Section3 Measuring Height basic Saving the Settings 5 Set the mode switch to RUN FUNJ RUN TEACH YES NO 6 Select Yes and save the settings 2 change saved bos Measurement T Check the measured value Cum Measurement center 0 gt 4 T Measured value gt U U L Oo gt 2 t 5 o m z e m e 2 U r m o ZS HL User s Manual 3 3 Section3 Measuring the Thickness of Transparent Objects Measuring the Thickness of Transparent O If you already know the glass thickness you can adjust the scaling with reference to the thickness and easily measure the thickness of a transparent object Points for installation For regular reflection heads such as ZS HLDS2T and ZS LD20T By fixing the Sensor Head to a position such that it is kept in parallel with the front side of the workpiece you can perform high precision measurement When you install the Sensor Head we recommend that you match the front side of the workpiece with the reference surface of the Sensor Head and then bring up the Sensor H
84. LD OFF is being input judgment output conforms to the non measurement setting Zero reset input This is used to execute and clear a zero reset Bank input A B This is used for switching banks Specify the bank No in combinations of A and B However if the bank mode is set to THRESH the bank cannot be switched at the external signal input because the number of banks increases to 32 UA External 1 0 timing chart p 6 18 ZS HL User s Manual z o gt r r gt 2 go Q 2 2 m Oo z 2 2 11 Section2 Sensor Controller Circuit Diagrams NPN type ZS HLDC11 E eee ee E A Brown DC24 V 1 w i Load Red OUTO Load T Green OUT1 2 1 1 G h Black OUT2 Load gt T F 8 m hs J amp Pink OUT3 ioi gt OUT4 l S O DC24V tl a Blue GND 0 V l V Q 2 Yellow INO 2 1 3 ANY er 1 em AW d Lent blue IN1 dn 1 5 1 H 1 Purple IN2 o AW p go gd 2 i AW oie IN3 Tdi o AAA l Current output i 4 to 20 mA Current voltage Co axial black Linear outpu output selector Y 40 Q Voltage output 1 Current
85. N track The following describes how to attach the 35 mm wide DIN track very quickly and eas ily ZERO ENABLE PFP 50N 0 5 m PFP 100N2 1 m Ferrite core Ti End plate sold separately PFP M ale a e In advance attach the ferrite core provided with the Sensor Controller to the input output cable of s the Sensor Controller CHECK ZS HL User s Manual z o gt r r gt 2 Qo Q 2 2 m Oo 2 2 7 2 o gt r r gt 2 Qo Oo 2 2 m Oo z o z 2 8 Section2 Sensor Controller Installation procedure 1 Hook the connector end of the Sensor Controller onto the DIN track 2 Push the Sensor Controller down onto the DIN track until the hook on the I O cable side is locked Push down until you hear it snap into place Hook on connector Hook on I O cable Always hook the connector end of the Sensor Controller on the DIN track first Hooking the 1 Ocable end on the DIN track first may impair the mounting strength of the DIN track attach CHECK ment Removal procedure 1 Pull the hook on the I O cable end of the Sensor Controller downwards 2 Lift up the Sensor Controller from the I O cable end and remove it from the DIN track B Mounting on a panel Hook on I O cable The optional Panel Mount Adapters ZS XPM1 can be used to
86. NOILVOISIOAdS 15 8 44 Section8 Accessory Extension Cable ZS XC_A XC_B XC5BR E Mii E i 20 pin 13 75 L Note 1 9io 28 Mounting hole I 2m3 5 N Mounting hole dimensions 20 PVC insulated round cable 6 2 mm dia core Note 1 ZS XC_A L 1 m 4 m and 8 m ZS XC_B L 5 m and 10 m ZS XC5BR L 5 m Note 2 Color of seal ZS XC_A Black ZS XC_B R Silver Item ZS XC1A ZS XC4A ZS XC8A ZS XC5B ZS XC10B ZS XC5BR Applicable controller ZS Series Applicable Sensor Head ZS Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Connection method Double end connector Materials Case Polycarbonate PC Weight Approx Approx Approx Approx Approx Approx 150g 320g 550g 350 g 620g 350g Cable length 1m 4m 8m 5m 10m 5m ZS HL User s Manual Section8 Accessory Extension Cable Long Distance Flexible Type B extension cable ZS XC L1 Note Unit mm Note In the case of ZS XC25CR L1 25 000 In the case of ZS XC15CR L1 15 000 Heat resistant PVC 6 1 20 core Cable length ZS XC25CR ZS XC15CR 25m 15m Applicable Sensor Head Controller ZS Series 1 Ambient temperature Operat
87. NY SNOILVOISIOAdS 515 8 29 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 815 8 30 Section8 Sensor Head B ZS HLDS150 mode High Resolution Diffuse reflection Inclination angle 0 2000 1 2 T 1 E 0 6 L 1 1 5 Inclination angle 0 ui White ceramic em 0 6 Black rubber 505304 Aluminum 1000 1200 1400 1600 1800 Distance mm Inclination angle Vertical 45 m E S osl Inciina 0 0 e ceramic Black rubber 515304 Aluminum 1000 1200 1400 1600 1800 2000 Distance mm Inclination angle Vertical 45 1 1 1 1 i 1 1 White ceramic Black rubber 505304 Aluminum 1 2 ZS HL User s Manual 1000 1200 1400 1600 1800 2000 Distance mm Error F S Error F S Inclination angle Horizontal 45 1 2 0 6 ite ceramic Black rubber 5105304 1 Aluminum 1000 1200 1400 1600 1800 2000 Distance mm T Inclination angle Horizontal 45 osht X6 A Inclination angle 45 s 0 0 White ceramic Black rubber 505304
88. OMRON Smart Sensor _ 2D CMOS Laser ZS HL Series User s Manual Cat No Z236 E1 05 Introduction This manual provides information regarding functions performance and operating methods that are required for using the ZS HL Series When using the ZS HL Smart Sensor be sure to observe the following The ZS HL Smart Sensor must be operated by personnel knowledgeable in electrical engineering ensure correct use please read this manual thoroughly to deepen your understanding of the product Please keep this manual in a safe place so that it can be referred to whenever necessary How to Switch the Display Language to English Turn the power ON with the MENU key held down This displays the display language selection screen Select Language HJapanese English The Controller will start up with the messages displayed in English when it is next started up Terms and Conditions Agreement Please Read 258 FEATURES sidere INSTALLATION amp CONNECTION APPLICATION and SETTING EXAMPLES 5807 FUNCTIONS AND OPERATIONS USED DURING OPERATION Sei SETTINGS FOR FUNCTIONS USB RS 232C COMMUNICATION 5 1 1 5 AND EXTERNAL DIMENSIONS Size APPENDIX User s Manual Smart Sensor 2D CMOS Laser Type ZS HL Series Introduction Terms and Conditions Agreement
89. P Change it when you measure glass or mirrors Usually select NORMAL of the default values Setting for Measurement of Characteristic Points A pores wv When you select Multi Task mode specify the setting for each task Setting the Scaling YEN 5 14 You can correct the display value of the measured value as desired Setting HOLD V p 5 18 Set the hold conditions Setting the Zero Reset Function EA p 5 22 Set zero reset Setting for output processing v Save the Settings Data Ne Save the data you have set SUD Make sure that you always save the data after you set it lt If you turn OFF the power without saving the data all the settings data will be cleared Saving the Settings CHECK ZS HL 1 8 User s Manual Section 1 Setting Flow 9 Executing Zero Reset p 4 6 A o oe ans 5 Threshold Setting EV p 4 7 50 Bank Switching 2 4 10 m gt c m o Adjusting and Setting Sensing i Setting the Emitted Light Amount p 5 8 Conditions Setting Mutual Interference Prevention p 5 11 i Setting GAIN p 5 7 Setting SMOOTH Setting AVERAGE Setting DIFF Setting the Filter Function If You Cannot Perform a Measurement Smoothly JUDGE LINEAR and OUTPUT of TERMINAL BLOCK LEY sections uo 6 2 USB RS 232C communication VA Section7 USB RS 232C COMMUNICATION p 7 2 Setting Banks va Ch
90. SC key to display the TASK switching menu and select TASK1 1 2 ll TASK1 2 3 B TASK3 B TASK4 D select AVERAGE in MEASURE 1 2 Worr sence TASKSET 3 4 ZS HL 3 8 User s Manual Section3 Measuring Multiple Items Simultaneously Multi Task HOLD TYPE SAMPLE 6 Select AVERAGE in OUTPUT i AE AVERAGE Set the mode switch to TEACH FUN RUN TEACH 8 Select Yes and save the settings 2 Is change saved YES ANO 3 9 Set the threshold value e Setting surface fluctuation TASK2 1 0 Set the mode switch to FUN e FUNJ FRUN TEACH YES NO 11 Select Yes and save the settings 2 change saved R 12 Press the ESC key to display the gsc TASK switching menu and select TASK2 1 2 HTASK1 ATASK2 3 B TASK3 ATASK4 gt U U L Oo gt 2 t 5 o m z e m e 2 U r m o 13 select AVERAGE in MEASURE 2 gae ERAGE TASKSET 1 uM 3 4 14 select P P in OUTPUT HOLD 2 eS EE TYPE bed E SAMPLE ZS HL User s Manual 3 9 Section3 Measuring Multiple Items Simultaneously Multi Task 15 Set the threshold value using the same steps from 7 to 9 Measurement 1 6 Set the mode switch to RUN FUNJ RUN TEACH YES NO 18 Measure the workpiece while pressing the UP key __ Sampling is performed while the UP
91. SE SKIP LINE GAIN 1 2 3 4 5 p 5 7 SETTING DIFFUSE REGULAR p 5 8 LASER AUTO RANGE FIXED p 5 8 upper limit 0 1 to 80 96 OBJECT NORMAL PCB MIRROR p 5 9 GLASS MODE 1 MODE2 THICK MODE 1 MODE2 SYNC OFF p 5 11 ON timing A timing B SMOOTH OFF ON p 5 12 AVERAGE 1 2 4 8 16 32 64 128 256 512 p 5 13 1024 2048 4096 When the mode is set to HIGH SPEED mode the value is from 1 to 256 SCALING OFF ON AUTO MAN p 5 14 HOLD TYPE OFF PEAK BOTTOM p 5 18 P P AVERAGE SAMPLE TRIGGER EXT SELF UP SELF DN DELAY OFF ON T DELAY T TIME Zero reset TYPE REAL HOLD p 5 22 OFFSET 999 999 to 999 999 default value 0 STATUS OFF VO SET SYSTEM Introduction CONTENTS Settings Option Range Pages NO MEAS KEEP CLAMP p 6 15 JUDGE HYS 0 to 999 999 default value 0 05 96 p 6 7 of Sensor Head measuring range TIMER OFF OFF DLY 1 to 5 000 ms ON DLY 1 to 5 000 ms 1SHOT 1 to 5 000 ms H ANALOG FOCUS OFF ON p 6 3 ADJUST OFF ON 999 to 999 OUT OFF ON CLAMP for current output p 6 15 4 20 mA every1 mA MIN for voltage output 10 V to 10 V every1 V MAX MIN TERMINAL FOCUS OFF ON p 6 9 CYCLE 1 to 100 default value 1 OUT NONE MEASURE
92. SNAWIG TWNYALX3 QNV SNOILVOISIOAdS 515 ZS HL 8 14 User s Manual Section8 Sensor Head Adjusting Mutual Interference When using two or more Sensor Heads next to each other mutual interference will not occur if other beam spots are outside the shaded areas in the following diagrams ZS HLDS2T ZS HLDS5T Unit mm Unit mm ZS HLDS2VT Unit mm ZS HLDS10 ZS HLDS32 Unit mm Unit mm 14 ZS HL User s Manual SNOISNAWIG TWNYALX3 QNV SNOILVOISIOAdS 15 8 15 Section8 Sensor Head ZS HLDS60 ZS HLDS150 Unit mm Unit mm 1 n 4 y 4 l 7 M o o f e e 7 N y V 1 1 Y ZS LD20T LD20ST ZS LD40T Unit mm Unit mm 77 M ex o VZ T 1 3 N 2 3 5 S 35 1115 m 1 o j wT 1 r gt o 1 4 z ii 1 gt 4 c ryt m gt lt m zu z gt r rm o ZS HL 8 1 6 User s Manual E SPECIFICATIONS AND EXTERNAL DIMENSIONS Unit mm 10 o o co 9 6 On 7p Unit mm V 1 4 y 1 1 1 1 1 1 1 Y f 1 1 1 ZS LD80 ZS LD200 Unit
93. TEACH Mode 4 7 TEACHING 4 7 terminal block judgment result display 4 2 measured value display 4 2 THICK 5 10 5 24 Threshold Selector Switch 1 6 threshold value display 4 2 TIMER 6 7 timing A B 5 11 timing charts AVERAGE HOLD 6 21 bank switching 6 22 basic operation 6 18 BOTTOM HOLD 6 21 laser OFF 6 22 NORMAL 6 19 PEAK HOLD 6 21 P P HOLD 6 21 RS 232C 7 8 sample hold 6 20 terminal block output 6 24 USB 7 8 zero reset 6 23 TRIGGER 5 19 USB communication settings 7 4 driver 2 16 port 1 6 VERSION 5 27 voltage display 4 2 Voltage Current switch 1 6 2 zero zero reset indicator OFFSET STATUS TYPE Section9 Index ZS L User s Manual 9 23 gt 0 v m 2 x Section9 Index MEMO gt T U m z x ZS L 9 24 User s Manual Section9 Upgrade Information Upgrade Information This section explains the information of version upgrade Revised contents Enable to connect with Real time parallel Output unit ZG RPD ZG RPD enables parallel output to a PLC Ver 1 100 gt 0 v m 2 x ZS HL User s Manual 9 25 Section9 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Revision code Date Cat No Z236 E1 05 t Revision code Revised contents 01 2005 Nov Original production 02 2007 Jan Page 1 3 C
94. ZS MEMO 2 o gt r r gt 2 Qo Q 2 2 m O 2 2 ZS HL 2 20 User s Manual Section3 APPLICATION and SETTING EXAM PLES x Measuring Height basic 3 2 Measuring the Thickness of Transparent Objects 3 4 x Measuring the Vertex 2 peak in the Line Beam 3 6 Measuring Multiple Items Simultaneously Multi Task 3 8 gt U U Oo gt 2 go 5 o m z 9 U r m o ZS HL User s Manual 3 1 gt U 0 Oo gt zl 2 fb 5 o m z m 2 lt gt 0 r m o 3 2 Section3 Measuring Height basic Measuring Height basic This section describes the basic setting procedures for measuring height Name of the Controller and Key Code Sensor head ipi zo eue Main display 1822888 Sub display 22222 Setting for sensing conditions 1 2 3 4 ZS HL User s Manual Set the mode switch to FUN FUNJ FRUN TEACH SENSING MODE H SPEED m Select measurement mode in 2 STAND 3 HI RESO Usually select this menu A stable measurement can be performed while the effect of the front side of the workpiece is minimized HI SENS In addition to the effect of HI RESO a measurement is stable even when the received light amount is insufficient black rubber PCB etc Select the mounting status of the 2 5 BREGU
95. al Section7 Settings for High Speed Digital Output Settings for High Speed Digital Output Of CompoWay I F or non procedural communication commands if you want to use the FlowDATA command to batch acquire data at high speed set this setting to ON Note however that in measurement modes High or Custom having a short sampling cycle the sampling cycle changes according to the setting of this digital output VU This setting automatically is set to ON when the graph display and logging functions of SmartMonitor S ZS are used For example if the mode is set to High Speed mode at this time the sampling cycle becomes 1 5 times the sampling cycle When a measurement mode other than High or Custom is selected this digital output setting does not cause the sampling cycle to change FUN mode I O SET DIGITAL Setting Description ON Of the communication commands the command FlowDATA for high speed batch default value acquisition of data is enabled Set this to ON to batch acquire data at high speed using communication com mands Note however that in measurement modes High or Custom having a short sampling cycle the sampling cycle becomes 1 5 times the sampling cycle when this setting is set to ON OFF Of the communication commands the command FlowDATA for high speed batch acquisition of data is disabled When High is selected for the measurement mode this setting automatical
96. al 0 5 q T q FH 02 ote 02 212 s Inclination angle 0 5 S Inclination angle 0 5 0 0 0 0 RU Glass us Mirror Mirror 0 4 l 0 4 78 0 83 0 88 0 93 0 98 0 103 0 78 0 83 0 88 0 93 0 98 0 103 0 Distance mm Distance mm Inclination angle Vertical 0 5 Inclination angle Horizontal 0 5 2 5 0 2 Pee 5 5 e Inclination angle 0 5 0 0 EN 7 7 Zen e Glass 52 Glass Mirror Mirror 0 4 0 4 l 78 0 83 0 88 0 93 0 98 0 103 0 78 0 83 0 88 0 93 0 98 0 103 0 Distance mm Distance mm o 2 5 ce UU o m e gt zi eo 2 gt c m gt lt 4 m zx gt r 2e e ZS HL User s Manual 8 27 Section8 Sensor Head B ZS HLDS32 mode High Resolution Diffuse reflection Inclination angle 0 0 10 ES 006r 2 0 04 Lnclination angle 0 002 peas 4 0 00 ECL Qao E NY 0 04 White ceramic j 0 06 7 7 Black
97. ame as Single Task mode DIGITAL TASK1 to TASK4 OFF ON p 7 7 CONNECT TASK1 TASK2 TASK3 TASK4 p 6 16 Same as Single Task mode ZS HL User s Manual 19 Introduction CONTENTS o 9 B RUN mode In RUN mode you can customize the details that are displayed the digital displays wo To call up the display customize menu press the MENU key in RUN mode RUN Mode Settings Option Range Pages DOT 0 to 5th p 5 25 Item whose default value varies DIGITAL according to the connected Sensor Head ECO NORMAL ECO OFF p 5 25 LCD ON OFF ON AUTOOFF OFF p 5 26 M B LIGHT ON AUTOOFF OFF p 5 26 CUSTOM U ON OFF L ON OFF p 5 26 U CUSTM L CUSTM default value U OFF L OFF HELP 5 25 B TEACH Mode This is the mode for setting the threshold values TEACH Mode Settings Option Range Pages TEACHING p 4 7 DIRECT IN ZS HL 20 User s Manual Section 1 FEATURES o 7 5 0 Introduction of the ZS HL Series 1 2 9 System Configuration 1 3 44 Part Names and Functions 1 4 Sensor Head 1 4 Sensor Controller 1 5 44 Operation Modes 1 7 44 Setting Flow 1 8 ZS HL User s Manual 1 1 SaYyNLVAs 1 2 Section 1 Introduction of the ZS HL Series Introduction of the ZS HL Series The ZS HLDC Series is a 2D COMS laser type displacement sensor In addition to ZS L ful
98. ange 0 to 999 999 OX f point default value 0 05 of Sensor output al Head measuring range Low Gr Example For ZS LD80 15 um 0 005 of 30 mm as measur ing range is 15 mm TIMER Set the timing for judgment outputs to match the operation of external devices OFF default Outputs the judgment as soon as has been applied delays turning OFF the PASS output for the time set to the timer Also delays turning ON the HIGH and LOW outputs for the time set to the timer Range 1 to 5 000 ms value the judgment result has been Measured value applied HIGH threshold value LOW threshold value H HIGH output i OFF i PASS output ON ___ OOOO OFF L LOW output ON O OFF OFF DLY After the measurement result Measured value HIGH threshold value LOW threshold value HIGH outputON 1 OFF Po PASS output ON 1 mm LOW output on AN gt Timer time ZS HL User s Manual o 6 7 Settings for Judgment Output Setting Description ON DLY After the measurement result has been applied delays turning Measured value ON the PASS output for the time HIGH threshold value set to the timer Also delays turning OFF the HIGH and LOW outputs for the LOW threshold value timer time HIGH output on Range 1 to 5 000 ms orr ________ PASS output on r
99. ange DC24 V x 10 96 Reverse connection of the power supply is not allowed Open collector outputs should not be short circuited Use the power supply within the rated load High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in mal function or damage 3 Regulations and Standards EN61326 1 Electromagnetic environment Industrial electromagnetic environment EN IEC 61326 1 Table 2 The following condition is applied to the immunity test of this product There may be cases that current or voltage output fluctuate within 3 F S when a sensor is experi enced electromagnetic interference Notice for Korea Radio Law Ag 7 7 amp SS 7I E 0 7 7 z SHS AG MAGA SIE7 7 gran r TE ASAE 0 AS FAHA 2099 AISA APS SLE AS SAMOS SUCH 4 Others Do not attempt to dismantle repair or modify the product Dispose of this product as industrial waste ZS HL User s Manual 5 Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 Installation Site Do not install the product in locations subjected to the following conditions Ambient temperature outside the rating Rapid temperature fluctuatio
100. anging the Way of Obtaining Banks Clearing Banks Setting the Display Method mSetting the Display Setting the LCD display BHELP Setting the System Environment Ninitializing Settings Data pes iChecking Information p 5 27 iSetting the Communication p 7 6 Specifications BSetting Key Lock p 5 27 Setting the Sensor Load Method 5 28 Setting the Display Language 5 28 ge o 5 x 7 7 2 E 7 N 5 a When Problem Occurs When The Smart Sensor Does bes 9 2 2 Not Operate Correctly ita nud E Error Messages and When An Error Message Appears p 9 3 D Countermeasures ZS HL User s Manual 1 9 Section 1 Setting Flow MEMO 3 5 gt c m o ZS HL 1 10 User s Manual Section2 INSTALLATION amp CONNECTION x About Installation and Connection 2 2 Sensor Head 2 2 Measuring Range 2 3 Basic Precautions for Installation 2 4 Connecting the Sensor Head 2 5 44 Sensor Controller 2 7 Installation of Sensor Controller 2 7 Wiring the I O cable 2 10 Circuit Diagrams 2 12 SmartMonitor ZS 2 14 Operating Environment 2 14 Installation Uninstallation Method 2 15 Starting and Exiting SmartMonitor ZS 2 19 ZS HL User s Manual z o gt 2 Z Z m Oo a 2 2 1 Section2 About Installation and Connection Abou
101. area A Class 4 laser is a hazard to the eye or skin hazard for scattered reflection as well as for from the direct beam and sometimes from a direct exposure diffuse reflection and also can be a fire haz ard Class 4 lasers may also produce laser generated air contaminants and hazardous plasma radiation gt 0 v m 2 x ZS HL 9 14 User s Manual Section9 Updating Firmware Updating Firmware This section describes how to update the firmware of ZS Series Controllers such as ZS HLDC ZS MDC Use Warp Engine ZS to update the firmware Warp Engine ZS is automatically installed when SmartMonitor ZS is installed For the file for updating please contact your OMRON representative aM While updating do not turn off the power of the controller The controller will not start normally Q To install the USB driver log on as an Administrator or a user with system access rights CHECK Flow of Updating Firmware Connecting Controller to a personal computer Installing the USB driver Installing SmartMonitor ZS Starting warp engine ZS Setting the connection port Setting the firmware information Performing update of firmware Please contact an OMRON sales representative Normal end Wow gt 0 0 2 x ZS HL User s Manual 9 1 5 gt 0 0 2 z gt lt 9 16 9 Updating Firmware Connecting the Controller to a Personal Computer 1
102. asuring J og 3 M4 5 center E di ale d Reception axis SNOISNAWIG TVNH31X3 QNV SNOILVOISIDAdS 515 ZS HL User s Manual 8 9 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 8 10 Section8 Sensor Head ZS HLDS32 HLDS60 HLDS150 Optical axis 38 Reference surface 0l L Note 1 T5 Receiver section Operation indicator 8 0 f o Reception axis M i T d i easuring 5 S J 7 MA Es _7 Emission axis a es Reference lv surface pe gt lo P e Note 1 5 d Vinyl insulated round cable 6 8 mm Standard length 0 5 m 2 m Note 1 In the case of ZS HLDS60 L 600 A 7 In the case of ZS HLDS150 L 1500 A 3 ZS LD10GT Vinyl insulated round cable 6 2 mm Standard length 0 5m 2m 55 Reference surface Reception axis Emission axis Measuring center 40 26 16 Receiver section Emitter section Mounting hole dimensions ZS HL User s Manual 0 1 Connector 3 4 5 mounting hole Unit mm 65 0 1 3 4 Mounting hole dimensions Unit mm Section8 Sensor Head ZS LD15GT 115 Unit mm Connector Vinyl insulated round cable 6 2 mm Standard length 0 5 m 2 m
103. ata flow of TASKA Terminal block output E If you connect ZG RPD you can e 5 output data for up to four TASKs Z a Q e Digital output USB RS 232C z gt IS gt gt Continuously outputs four TASKs Ez u 2 i 2 d 5 1 It is used to display graph screen or do x logging with SmartMonitor CHECK ZS or external devices ZS HL 5 4 User s Manual Section5 Using the Multi Task Function Switching to Multi Task Mode Select Single Task mode when you perform one measurement processing for one sensing and select Multi Task mode when you measure and judge multiple characteristic points simultaneously gt FUN Mode SYSTEM MULTI TASK Setting Description OFF Single Task mode is selected default value ON Multi Task mode is selected A Differences in the menu tree according to the mode p 16 Selecting Tasks When you set MULTI TASK to ON select the task number and then specify the various settings The following describes the method of selecting the task number gt FUN Mode 1 Press the MENU key to display the MENU SENSING E MEASURE TOP menu E FILTER 2 Press the ESC key a The TASK selection menu will be O displayed 3 Select the task number The currently selected task is displayed I TASKI E 2 on the sub display g TASK3 B TASK4 ZS HL User s Manual o m Z Q o A mn c
104. can be performed using non procedural or CompoWay F commands The protocol is selected automatically and then the Sensor Controller operates in accordance with a input command format For details on formats for non procedural and CompoWay F commands refer to the Communication Command Reference provided separately Command communication Obtaining a measurement result Bank switching Zero reset Personal computer NOILVOINNININODS 2c c sH asn PASE USB cable Ww Settings for USB Connection p 7 4 ZS HL 7 2 User s Manual Section7 Overview RS 232C Connections to the programmable controller programmable terminal and personal computer can be made Communication can be performed using non procedural or CompoWay F commands The protocol is selected automatically and then the Sensor Controller operates in accordance with a input command format For details on formats for non procedural and CompoWay F commands refer to the Communication Command Reference provided separately communication Obtaining a measurement result Bank switching Zero reset Programmable controller RS 232C cable ZS XPT2 Settings for RS 232C Connection p 7 5 V Two lines from the USB port and RS 232C connector can be used together for communication For example data confirmation analysis and data collectio
105. cator receiver section 5 FAR 5 FAR indicator 1 g indicator 6 NEAR indicator 2 Emitter section 4 Connector Names Functions Laser Emitter Receiver Section Emitter section Receiver section This is the section that emits the laser beam and receives reflected light Connector To be connected to the Sensor Controller ZS HL User s Manual 1 4 Section 1 Part Names and Functions Names 5 FAR Indicator 6 NEAR Indicator Functions These indicators light up as follows according to the distance between the front of the Sensor Head and the workpiece Both NEAR FAR indicators are lit up Measuring center distance measuring range x 10 NEAR indicator is lit up Near side within measuring range FAR indicator is lit up Far side within measuring range Both NEAR and FAR indicators are flashing Outside measuring range These indicators also double as laser alarm indicators At least one of the indicators will either light up or flash after the Sensor Head is turned ON Both indicators go out for 15 to 25 seconds after the Sensor Head is turned ON to indicate that the laser beam is OFF Either of these indicators will light up or flash while the laser beam is being emitted Both indicators go off when the laser beam is OFF Sensor Controller 12 HIGH indicator 11 PASS indicator 10 LOW indicator 9 Threshold
106. ce and further than the measurement center Indica NEAR tors indicator indicator distance inside the measuring range Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient Operating ambient illu Illumination on received light surface 3 000 Ix or less incandescent light mination Ambient temperature Ambient humidity Degree of protection Vibration resistance destructive Shock resistance destructive Materials Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Operating and storage 35 to 85 with no condensation Cable length 0 5 m IP66 cable length 2 m IP67 IEC60529 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions 150m s2 3 times each in six directions up down left right forward backward SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 815 Case aluminum die cast front cover glass ZS HL 8 6 User s Manual Section8 Sensor Head Item ZS LD200 ZS LD350S Cable length 0 5m 2m Weight Approx 350 g F S Full scale of measurement 1 Defined as 1 2 13 5 96 of the center optical intensity in the measurement center distance The beam diameter is sometimes influenced by the ambient conditions of the workpiece such as leaked light from the main beam 2 This is the error on the measured value with respect to an ideal
107. correction values of a placed sensing object When GLASS mode is selected for the measurement object the menu used only for scaling is displayed UA Measuring the Thickness of Transparent Objects p 3 4 V The settings listed below return to the default settings when scaling is set Set these items after scaling settings have been completed HEU Zero reset E Setting One point Scaling Measurement is performed at one position and offset values are set for that measure ment value The offset and increment decrement inversion display inversion can be set Example Displaying the height of the sensing object o m z Q o Tl o Tl c z O a Z o Sensor Head Display value mm Measuring center distance Measured value Measured value 11 h y Target display value mm 4 5 T mm l Sensing 10 mm iE p object ZS HL 5 14 User s Manual Section5 Setting Output Processing of Sensing Information gt FUN mode OUTPUT SCALING ON AUTO 1 Set the sensing object in place and enter the desired setting to be used as the offset The current measured value is displayed on the main display and the offset value is displayed on the sub display eee _ POINT 1 DIG E VAL SET OK Press the SET Key to apply the setting Set the decimal point to determine the effec tive digits V The decimal point set here becomes the new deci mal po
108. ctive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 150m s 3 times each in six directions up down left right forward backward Materials Case aluminum die cast front cover glass Cable length 0 5m 2m Weight Approx 350 g F S Full scale of measurement ZS HL User s Manual Section8 Sensor Head 1 Defined as 1 e2 13 5 of the center optical intensity in the measurement center distance The beam diameter is sometimes influenced by the ambient conditions of the workpiece such as leaked light from the main beam 2 This is the error on the measured value with respect to an ideal straight line The standard workpiece is white alumina ceramic glass in the case of the regular reflection mode Linearity may change according to the workpiece 3 This is the peak to peak displacement conversion value of the displacement output in the measurement center distance when the number of samples to average is set to 128 and the measuring mode is set to High Resolution mode The workpiece is white alumina ceramics in the diffuse reflection mode and glass in the regular reflection mode 4 This is the value obtained in the measurement center distance when the sensor and workpiece are fixed by an aluminum jig typical example ZS LD50 LD50S LD80 LD130
109. d does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions ZS HL User s Manual 3 Introduction Meanings of Signal Words 5 2 1 EJ Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will VAN WARNING result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings o
110. d value Teaching point Serepan LOW threshold value Threshold sample upper limit Threshold sample lower limit Hold trigger and scaling settings that have been made before teaching are reflected in the teaching measurements The following describes the operation method using the procedure for setting the HIGH threshold value as an example 1 1 Set the mode switch to TEACH 2 Switch the threshold switch to H to set the HIGH threshold value 3 Set the workpiece 4 Press the MENU key to apply the set menu ting The applied threshold value will be displayed on the sub display TEACHMODE MENU TEACHING ZS HL User s Manual Section4 Threshold Setting B DIRECT IN The threshold values can be set by directly inputting numerical values Direct input is useful when you know the dimensions for an OK judgment or when you want to fine tune threshold values after teaching The following describes the operation method using as an example the procedure for setting the HIGH threshold value by directly entering it 1 Set the mode switch to TEACH 2 Switch the threshold switch to H to set the HIGH threshold value 3 Enter the setting value you want to change The current measured value is displayed on the main display and the offset value is displayed on the lt gt Change the digit lt tl DIRECT IN T 1 Change the value 0
111. del Length Flexible ZS LD ZS HLDS ZS LDC_ ZS HLDC ZS XC1A im e e e e No extended connection allowed ZS XC4A dim e e e e No extended connection allowed ZS XC8A e e e e No extended connection allowed ZS XC5B Up to two cables allowed 5m extended connection Max22m ZS XC10B Up to two cables allowed 10m extended connection Max22m ZS XC5BR Up to two cables allowed 5m extended connection Max22m ZS XC15CR Needs ZS XEQ Tune 9 ZS XC25CR ZS XEQ 2am si 9 7sxcoo ZS HL 2 6 User s Manual Section2 Sensor Controller ate Only the ZS XC_B R cable allows this extended connected Note however that the connection e with the ZS XC_A cannot be extended cable may break at locations where it is made to bend So use a robot cable type extension CHECK cable ZS XC5BR ZS XC__CR Only the Sensor head ZS HLDS can connect to ZS XC CR ZS XC02D and ZS The Sensor Controller supplies the power of Digital equalizer Sensor Controller This section describes installation of the Sensor Controller and connection of the I O cable all a Before connecting disconnecting peripheral devices make sure that the Sensor Controller is turned e x OFF The Sensor Controller may break down if it is connected or disconnected while the power is ON CHECK Installation of Sensor Controller B installing on the DI
112. ditions Agreement Application Considerations Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM 5 2 7 EJ Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Disclaimers Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability an
113. drive insert the floppy disk or CD before clicking Next ptional search locations CD ROM drives Specify a location Microsoft Windows Update lt Back Cancel 5 When the Sensor Controller is not detected automatically A Click the Browse button and select USB folder on the CD ROM T To install on a personal computer not equipped with a CD ROM drive Select Specify directory and specify the Program Files OMRON SmartMonitorZS usb folder ZS HL User s Manual 2 1 T Section2 SmartMonitor ZS 6 Make sure that the optimum driver has been detected and click the Next gt button Installation begins Found New Hardware Wizard Driver Files Search Results ae The wizard has finished searching for driver files for vour hardware device Sy The wizard found a driver for the following device e OMRON Smart Sensor LISB COM Windows found a driver for this device To install the driver Windows found click Next e usb rs1 Obus inf te Cancel 2 o gt r r gt 2 Qo Q o z z m Oo z o z When installation ends the completion message is displayed Found New Hardware Wizard Completing the Found New Hardware Wizard OMRON Smart Sensor USB COM Composite Device Windows has finished installing the software for this device To close this wizard click Finish Back T Click the Finish button The same screen i
114. e Vertical 0 5 0 4 i T 0 2 gt lt Inclination angle vertical 0 5 0 0 m Glass Mirror 0 4 19 0 19 5 20 0 20 5 21 0 Distance mm Inclination angle Horizontal 15 0 4 r White ceramic Black rubber 0 2 LI SUS304 4 Pa Aluminum Error F S Error F S gt Inclination angle horizontal 15 0 4 l 5 3 5 8 6 3 6 8 7 3 Distance mm Inclination angle Vertical 15 White ceramic 0 2 Black rubber 7 SUS304 Aluminum 0 4 5 3 5 8 6 3 6 8 7 3 Distance mm ZS HL User s Manual SNOISNAWIG TIVNH31X3 ANY SNOILVOISIOAdS 15 8 31 Section8 Sensor Head B ZS LD20ST mode Standard Regular reflection Inclination angle 0 Inclination angle Horizontal 0 5 a 04 a 04 5 03 5 03 5 02 Bo2 uw Inclination angle horizontal 0 Inclination angle horizontal 40 5 0 1 0 0 E Pad 0 1 0 2 0 3 Glass 0 3 Glass Mirror Mirror 04 0 4 19 0 19 5 20 0 20 5 21 0 19 0 19 5 20 0 20 5 21 0 Distance mm Distance mm T Inclination angle Horizontal 0 5 id Inclination angle Vertical 0 5 C Inclination angle horizontal 0 5
115. e received Remarks These times change according to the specifications of the communication processing on the personal computer side The communication baud rate depends on the load status of the personal computer how NOILVOINNININODS 2c c sH asn PASE Measure ment related MEASURE Item Average T19 Command Compoway F transmission communication time Non procedural number of command characters communication 1 x 10 communication baud rate T21 Response Compoway F transmission communication time Non procedural number of response characters communication 1 x 10 communication baud rate ever it has the capacity value of 7 Mbps on average T20 of command processing time changes depending on the command The following lists the typical non procedural commands Command Processing Time Within 1 ms Other than High Speed mode Within 3 ms High Speed mode DATAGET Within 5 ms Setting related ZS HL User s Manual 7 8 DATASET Approximately 500 ms Changes depending on the settings Sections SPECIFICATIONS AND EXTERNAL DIMENSIONS Sensor Head 8 2 Specifications 8 2 External Dimensions 8 7 Adjusting Mutual Interference 8 15 Spot Diameter 8 19 Usage Width of Line Beam 8 20 Linearity Characteristic by Materials 8 21 x Sensor Controller 8 40 Specifications 8 40 External Dimensions 8 42 Accessory 8 43 Panel Mo
116. ead horizontally and install it Front side Sens Raw glass Thickness Backside i For diffuse reflection heads Adjust the position of the Sensor Head while checking the display of the emitted light amount and received light amount Adjust the position of the Sensor Head such that the emitted light amount becomes the minimum compared to 1 000 for the received light amount ppm Received light amount Sensor Head Coro lt t Emitted light amount Switching the Display of the Measured Value 4 2 Setting for sensing conditions gt U 0 Oo gt zl 2 fb 5 o m z m 2 lt gt 0 r m o 1 Set the mode switch to FUN e FUN RUN 2 Select REGULAR in SENSING 2 WDiFFUSE EREGULAR SETTING bei 4 3 Select THICK MODE1 in SENS 2 GLASS B THICK ING OBJECT e 4 C3 ZS HL 3 4 User s Manual Section3 Measuring the Thickness of Transparent Objects Setting Scaling 4 5 6 Enter the actual size of gt the glass thickness Value e P 28 6 SET gt Digit 5 z INPUT THICKNESS a lt gt DIG 1 VAL SET OK o Saving the Settings 5 m X z T Set the mode switch to RUN FUN m TEACH o 8 Set the actual workpiece within themeasuringrange Ei Measuring distance x 4 Measuring range Select OUTPUT IS
117. ection Meni center Messung center distance distance ZS HLDS2T 20 mm 1 mm 5 2 mm 1 mm ZS HLDS2VT 25 mm 2mm ZS HLDS5T 44 mm 4 mm 50 mm x5 mm ZS HLDS10 94 mm 16 mm 100 mm 20 mm ZS HLDS32 325mm 175 mm ZS HLDS60 600 mm 350 mm ZS HLDS150 1 500 mm 500 mm ZS LD Series Regular reflection Diffusive reflection Measuring comer Measuring range Measuring conter Measuring range distance distance ZS LD10GT 10 mm 0 5 mm ZS LD15GT 15 mm 0 75 mm ZS LD20T 20ST 20 mm 1 mm 6 3 mm 1 mm ZS LD40T 40 mm 2 5mm 30 mm 2 mm ZS LD50 50S 47mm 4mm 50 mm 5 mm ZS LD80 78 mm 14 mm 80 mm 15 mm ZS LD130 130 mm 12 mm 130 mm 15 mm ZS LD200 200 mm 48 mm 200 mm 50 mm ZS LD350 350 mm 135 mm ZS HL User s Manual 2 3 Section2 Sensor Head Basic Precautions for Installation Color shiny surface boundary installing near walls Measurement errors can be reduced by Wrong Right installing the Sensor Head with the line formed by the emission and reception axes parallel to the wall and painting the wall with ission axis 4 surface boundary i Em if Reception axis non reflective black paint Wrong Right Color shiny 7 lt 7 eMeasuring in narrow grooves eRotating objects When measuring rotating workpieces you can Wrong Right minimize the influence caused by vibration of the rotating object and positional shifts by instal
118. ed task No will be displayed on z the sub display o S ted WE Pressing the MENU key FUN mode returns to the O display a Key Operations c z Key Role Function keys 1 2 Directly sets the No preceding the items displayed on the LCD screen 9 o 3 4 lt LEFT key C The function changes depending on the settings RIGHT key Scrolls pages in list menus Selects the digit of numerical values T UP key Changes numerical values during input DOWN key 3 9 MENU key MENU Displays the top menu SET key Q Applies the item you are setting up SET ESC key ESC Returns to the previous menu ZS HL 5 2 User s Manual Section5 Basic Operations of Sensor Controller The following example describes basic operations for changing the measurement mode to HI RESO 1 Press function key 1 representing 2n I TSENSING E FILTER SENSING T 30 OA 2 Press function key 1 representing 1 2 DITHODE SETTING diet 3 4 The currently selected No is displayed 1 2 m ees sSMStAND BHI RESO flashing H SPEED gt 3 4 3 Press function key 2 representing HI RESO The Complete message is displayed MODE HLRESO Complete o m J 4 Press the MENU key to return to the penu gt top menu Pressing the ESC key returns to the ESC 2 previous menu c z 2 o ZS HL User s Manual 5 3 Section5 Using the Multi Task Function Us
119. een max 16 digits Call up the initial character of each character group using function keys 1 to 4 1 AtoZ 2 atoz 3 KANA Japanese Characters L CUSTM 4 Numbers lt gt Switch the characters in order using the UP DOWN key Move the digits by the LEFT or RIGHT key To clear a character select a space ZS HL 5 26 User s Manual Section5 Setting the System Environment Setting the System Environment Set the system environment Checking Information Displays the sampling cycle and version of Sensor Controller system gt FUN Mode SYSTEM INFO Setting Description CYCLE Displays the current sampling cycle VERSION Displays the version of the Sensor Controller system Setting the Key Lock The key lock function disables all Sensor Controller keys Once the keys have been disabled no key input will be accepted until the lock is released This function is useful to prevent inadvertent changes to settings Moving to the key lock menu or moving between menu hierarchies by the MENU or ESC keys are possible even when the key lock function is ON gt FUN Mode SYSTEM KEYLOCK Setting Description Cancels the key lock function default value Turns the key lock function ON o m 2 Q o mn c z O 2 o ZS HL User s Manual 5 27 o m z Q o Tl o Tl c z O a 2 o 5 28 Section5 Setting
120. een installed s operation of the controller normal Are you using a personal computer that meets the operating envi ronment Strange linear output levels Is the voltage current switch on the bottom of the Sensor Control p 1 5 ler set to the correct position Has the correct selection voltage current been made in the focus p 6 4 settings Linear output levels can be fine tuned The main display remains on Has a timing input been made with the hold function enabled and p 5 19 the trigger type set to EXT If the hold function is enabled and the trigger type is SELF UP or SELF DN has the self trigger level been set to an appropriate value An abnormal distance is dis This problem may occur due to the characteristics of the sensor played when the object is clearly Make sure that the distance to the sensing object is appropriate outside the measuring range This problem is sometimes rectified by setting the emitted light p 5 8 amount to a fixed distance The measured values fluctuate This problem may be due to temperature characteristics Execute p 4 6 and are not stable depending on zero reset periodically using the standard object to correct this day and time problem Laser is not emitted Is the LD OFF input line short circuited p 2 10 ZS HL User s Manual Section9 Error Messages and Countermeasures Error Messages and Countermeasures B When Error Is Displayed o
121. elected here is linear output from the controller TASK2 default value TASK1 TASK3 TASK4 NONE Does not output linearly ZS HL User s Manual 6 3 Settings for Linear Output Setting Focus For the linear output because the measured value is converted to a current of 4 to 20 mA or a voltage of 10 to 10 and is then output you can freely set the relationship between the displayed measured value and output value Match the settings to suit the connected external device Enter the output values for any two current values or voltage values to set the output range default value OFF P Example Set 0 mm to 4 mA and 5 mm to 20 mA for current output Output current Output current mA mA 20 pHs 4 Measured value 0 mm 0 La Measured value 5 5 5 0 5 mm wu Separate the two specified points by at least 1 of the rated measurement range for the connected A Sensor Head or 40 or longer a Example For the ZS HLDSST diffuse reflection type The two measured points must be separated by at least 10 mm x 0 01 0 1 mm as the measuring range is 5 mm 10 mm o gt FUN mode I O SET ANALOG FOCUS ON 1 Set the output value voltage or current value of point 1 The output value is displayed on the main display 2 Press the SET Key to apply the setting 3 Set the measured value for point 1 The measured value is displayed on t
122. er emitter Laser emitter section label Warning label section label AVOID EXPOSURE CAUTION Laser radiation LASER RADIATION is emitted from DO NOT STARE INTO BEAM this aperture PULS DURAI ON 200007 WAVE LENGTH 650 nm CLASS II LASER PRODUCT Certification label This laser product complies with 21 CFR 1040 10 and 1040 11 OMRON Corporation Warning label Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 JAPAN T Place of manufacture Certification label AYABE Factory OMRON Corp Manufactured in Exporting to a country other than the U S For countries other than Japan and the U S warning labels must be replaced by English ones supplied with the product ZS LD__ HLDS2T HLDS5T HLDS10 ZS HLDS60 HLDS150 A WARNING Z WARNING LASER RADIATION DO NOT STARE INTO BEAN CLASS 2 LASER PRODUCT LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT MAXIMUM OUTPUT 1 Onl MAXIMUM OUTPUT 1 On PULSE DURATION nsec WAVE LENGTE 650mm MEDIUN SEMICONDUCTOR LISER EN 60825 1 1994 42 2001 0 200 aa a W NEDIUM Senco CTOR LASER EN 60825 1 1994 42 2001 41 2002 gt 0 v m 2 x ZS HL User s Manual 9 5 gt 0 v m 2 x 9 6 Section9 Requirements from Regulations and Standards Summary of Requirements to Manufactures B For Europe EN 60825 1 Safety of Laser
123. er is functioning correctly It also turns ON during bank switching 8 Linear output The linear output outputs a current or voltage in accordance with the measured value 9 Linear GND The linear GND terminal is the 0 V terminal for the linear output C This ground wire must be grounded separately from the blue OV ground wire Always ground the linear output terminal even when linear output is not used CHECK 10 13 INO to IN3 The following input signal assignments can be selected Signal assignments When NORMAL is selected Signal default When BANK is selected INO External trigger timing input Bank input A IN1 Reset input Bank input B IN2 LD OFF input LD OFF input IN3 Zero reset input Zero reset input UA Setting the I O assignments p 6 17 1 Signal functions Signal name External trigger timing input Description This timing input is for signal input from external devices Use it for hold function timing Reset input This resets all executing measurements and outputs While a reset is being input judgment output conforms to the non measurement set ting If this reset input switches ON while the hold function is used the state in effect before the hold function was set will be restored b UA Status indicators p 8 41 LD OFF input If this LD OFF signal is set to ON the laser will stop emission causing a light amount error While
124. ernal device V The USB cable is an accessory of the Sensor Controller ZS HLDC_1A Attach ferrite cores CHECK to both ends of the cable Ferrite core Setting the Communication Specifications Set the communication specifications for the controller according to the communication specifications for external devices gt FUN Mode SYSTEM COM NOILVOINNININODS 2c c sH asn PASE Setting Range RS 232C LENGTH The settings are ignored PARITY STOP STOP BIT BAUDRAT DELIMIT CR LF CR LF default CR NODE node No The settings are ignored ZS HL 7 4 User s Manual Section7 Connecting Using a RS 232C Cable Connecting Using a RS 232C Cable Connection Method 1 1 Insert one end of the RS 232C cable into the RS 232C connector of the controller 2 Insert one end of the RS 232C cable into the RS 232C connector of the external device B RS 232C Cable for Connecting to Programmable Controller Programmable Terminal ZS XPT2 cable length 2 m Controller side PT PLC side Fitting 12 3 4 5 1 NC SD TXD 2 2 SD TXD RORXD 3 s s 3 4 rse NC 6 6 NC mp Ne 3 s _ 10 FG Shel Note 1 Plug type connector ZS HL User s Manual NOILVOINNININODS 2c c sH asn PASS 7 5 NOILVOINNININODS 2c c sH asn PAS
125. eset input OFF i ON Judgment output Item Minimum Average Maximum Remarks T6 Zero reset input time 50 ms 0 8s T7 Cancel time of zero reset 1s sam 1s sam input pling cycle x 3 pling cycle x 4 T22 Time after the input of zero Sampling Sampling reset until the data output cycle x 3 cycle x 4 after the zero reset BlOperations in FUN Mode and When the Mode is Switched from FUN to One Other Than FUN FUN mode Mode Except for FUN mode i P T20 gt Internal processing XX X X XXX IKK OX X9 Ti9 M191 T19 o Laser beam emission i issi ON i Item Minimum Average Maximum Remarks T11 Response time of linear 500 us It changes depend output ing on the way the measured value fluctuates T19 Response time of mode Sampling cycle Switching T20 Determination time of valid Sampling cycle data after mode switching x 15 average number dn FUN mode the value is not output to the terminal block ZG RPD ZS RPD Immediately after the S mode is switched to one other than FUN mode a clamp value is output until the measured value is CHECK determined ZS HL User s Manual 6 23 Timing Charts B Terminal Block ZG RPD When Judgment and Measured Values of TASK1 2 3 4 are Output The result of terminal block output is obtained at the falling edge of GATE signal espre
126. f Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol Indicates the possibility of laser radiation Indicates prohibition when there is a risk of minor injury from electrical shock N or other source if the product is disassembled Alert statements in this Manual The following alert statements apply to the products in this manual Each alert statement also appears at the locations needed in this manual to attract your attention This product is not designed or rated for ensuring safety of persons Do not use it for such purposes Never look into the laser beam Doing so continuously will result in visual impairment leak resulting in the danger of visual impairment OPO Do not disassemble the product Doing so may cause the laser beam to qo ZS HL 4 User s Manual Introduction Precautions for Safe Use Precautions for Safe Use 5 E Please observe the following precautions for safe use of the products 1 Installation Environment Do not use the product in environments where it can be exposed to inflammable explosive gas To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices 2 Power Supply and Wiring The supply voltage must be within the rated r
127. f received light For Single Task mode Range 0 2 ms to 20 ms For Multi Task mode Range 0 5 ms to 20 ms V When the internal measurement time is longer than the exposure time setting the exposure time sampling cycle sometimes is greater than the setting CHECK Check the actual sampling cycle in SYSTEM INFO CYCLE SKIP Set this item to extend the measurement line width without changing the mea suring time The effective line width is doubled when this setting is ON Range ON OFF Setting GAIN You can set the CMOS gain so that even workpieces having an extremely low amount of reflected light or workpieces having a large tilt can be measured stably aul P iv a The measurement resolution sometimes drops when a large gain is set Also this function increases the S gain on the light receiving side Therefore please note that the Sensor Controller can be easily affected CHECK by ambient light gt FUN Mode SENSING GAIN Setting Description 1 2 3 4 5 Adjusts the internal gain of the CMOS image sensor default value 1 1 gain small 5 gain large ZS HL User s Manual o m 2 Q o Tl A Tl c z Oo 2 o 5 7 Section5 Setting for Sensing Conditions Setting Head Installation Set how the Sensor Head is installed This setting is automatically specified according to the type of the connec
128. firmware will start The progress status is displayed during the processing of update Wait until the message box indicating that the update has finished normally appears it takes a few minutes to complete the update 5 An error may occur on the controller during update however please wait A If the progress bar stops while update is being performed or update does not finish normally even after 10 minutes there is a possibility that update may have failed In this case contact an OMRON sales representative about the firmware version before update and the one in the write file CHECK 9 After update completes the following message appears Follow the instruc tions on the screen and perform the operations V To complete the update of firmware you need to initialize the controller If the controller could not be initialized automatically from Warp Engine ZS manually initialize it as described in AA steps 3 and 4 If the controller is initialized automatically steps 3 and 4 are not displayed gt 0 0 2 z x lt 1 0 After you check the message click the OK button ZS HL 9 1 8 User s Manual Section9 Updating Firmware E Setting the Connection Port When the startup of Warp Engine ZS fails the following screen is displayed after a message appears ts WarpEnginezs x 1 Select Settings Control Panel from the Start menu in the personal com puter and double click
129. g cycle at INFO CYCLE from the top menu z o In High Speed mode the smooth function is changed to OFF In modes other than High Speed mode the smooth function is changed to ON ZS HL 5 6 User s Manual Section5 Setting for Sensing Conditions E Setting Custom Mode If you cannot perform measurement in the provided measurement modes use Custom mode You can change additional lines and exposure time so that a measurement can be per formed under conditions suitable for the surface status of the workpiece V Set in the order of LINE EXPOSE gt SKIP e If you set an additional line its exposure time is automatically determined If the light amount is still insufficient set the exposure time When SKIP is set to in this state the effective line width is doubled CHECK gt FUN Mode SENSING MODE Setting Description CUSTOM LINE Set this item to make it mode difficult increase the number of additional lines number of for measurement to be influenced by the state of the workpiece surface or to additional lines measure at a single pinpoint on the workpiece reduce the number of addi tional lines Range 1 to 200 The maximum number of lines changes according to the exposure time setting nes UA Usage Width of Line Beam p 8 20 EXPOSE Set this item when exposure is insufficient and the exposure time must be exposure time lengthened to increase the amount o
130. ges are extracted to eliminate displacement value Differentiation Setting SMOOTH The intermediate value of multiple sets of data can be output as the measurement result This function removes any abnormal values such as spiking that occur when the shape of the workpiece suddenly changes during measurement Example To remove spiking Abnormal values such as spiking that occur when the shape of the workpiece suddenly changes during measurement Measured value o m z Q o o c z O a Z o Time 4 The smoothing function can remove spikes Measured value y Time gt FUN Mode FILTER SMOOTH The smooth function is not used The intermediate value of the past 15 measured values is set as the measurement result at each sampling cycle default value v ej When HI SPEED is set in the measurement mode OFF is set CHECK ZS HL 5 12 User s Manual Section5 Setting the Filter Function Setting AVERAGE The average of the measured values obtained based on the preset number of samples can be output Select this setting when you want to ignore sudden changes in measured values gt FUN Mode FILTER AVERAGE Setting Description 1 2 4 8 16 32 64 128 256 512 Sets the average count default value 128 1024 2048 4096 When the mode is set to High Speed mode the value is from 1 to 256
131. ght 5 26 bank 4 10 CLEAR 5 29 MODE 5 28 switching 4 11 BOTTOM hold types 5 18 MEASURE 5 24 BUSY output 2 11 4 11 characteristic points 5 24 CLAMP 6 15 COM 7 4 7 6 CONNECT 6 16 control keys 4 2 5 2 controller link unit specifications and external dimensions 8 47 coupler 1 6 current display 4 2 CUSTOM 5 7 5 25 CYCLE 5 27 6 14 D DELAY 5 21 DIFF 5 13 DIFFUSE 5 8 DIGITAL 7 7 Digital Display CUSTOM 5 25 digital output 7 7 DIRECT IN 4 7 DOT 5 25 E ECO 5 25 emitted light amount display 4 2 emitter section 1 4 ENABLE indicator 1 6 OUTPUT 2 10 EXPOSE 5 7 Extension Cable 2 6 8 43 8 44 EXTERNAL 5 19 F FAR Indicator 1 5 Ferrite core Sensor Controller 2 7 Sensor Head 2 5 USB 7 4 FILTER 5 12 FIXED 5 8 FOCUS TERMINAL BLOCK 6 13 linear output 6 4 FORWARD 5 15 FUN mode 5 2 G GAIN 5 7 Glass 5 9 H HIGH indicator 1 6 OUTPUT 2 10 HI RESO 5 6 HI SENS 5 6 HI SPEED 5 6 HOLD DELAY 5 21 TRIGGER 5 19 TYPE 5 18 zero reset types 5 22 HYS 6 7 I O circuit diagrams 2 12 IN 6 17 INFO 5 27 INIT 5 29 input signal 6 17 INVERS 5 15 J JUDGE 6 7 ZS L User s Manual 9 21 gt 0 v m 2 x Section9 Index K P K mX nY 5 24 panel mount adapter 8 42 KEEP 6 15 PASS KEYLOCK 5 27 indicator 1 6 L OUTPUT 2 10 LANGUAG 5 28 PCB 5 9 LASER 5 8 PEAK laser emitter receiver section 1 4 hold types 5 18 laser indicator 1 5 MEASURE 5 24 LCD 5 26 P P 5 18 LCD screen R CUSTOM 5 26 RANGE 5
132. hanged note 2 Page 1 4 Reversed location of callouts for receiver and emitter sections Page 6 17 Added CHECK in middle of page Page 7 6 Added note in middle of page Pages 8 3 to 8 6 Added typical example Pages 8 7 to 8 9 8 12 8 13 and 8 40 Added cable length Page 8 19 Changed measurement center value in five locations Page 8 29 to 8 37 Changed high resolution to standard Page 8 29 Changed scale in top four charts Page 8 39 Added section on export and trade control ordinances Page 8 45 Changed two notes Page 9 10 Corrected Class 3R cell for eye protection 02A 2007 Jul Page 8 3 Changed table for Note 2 03 2008 Mar Added Sensor Head ZS HLDS2VT information Deleted NS SmartMonitor information Minor corrections made 03A 2012 Mar Additions for Notice for Korea Radio Law 04 2014 Aug Added Real time parallel Output unit ZG RPD information Connectable from Ver 1 100 Added Sensor Head ZS HLDS32 information Minor corrections made 05 2015 Aug Additions corresponding to change of EN standard 0 v m 2 x lt ZS HL 9 26 User s Manual Authorized Distributor
133. he spectrum 0 4 to and are not intended for viewing 0 7 Um and eye protection is normally Class 11 2 Limits applicable to products that have emis fforded by the aversion response including sions in the visible spectrum 400 to 710 nm for emission durations in excess of 0 25 second providing that emissions for other durations and or wavelengths do not exceed the Class limits Class 11 products are considered hazardous for direct long term ocular exposure the blink reflex ZS HL User s Manual 0 v m 2 x 9 13 Section9 Requirements from Regulations and Standards Class FDA definition ANSI description Class Limits to products that have emissions in the Class 3 lasers are divided into two sub visible spectrum and that have beams classes 3a and 3b A Class 3 laser may be where the total collectable radiant power hazardous under direct and specular reflec does not exceed 5 milliwatts tion viewing conditions but the diffuse Class Limits applicable to devices that emit in the eflection is usually not a hazard ultraviolet visible and infrared spectra Class 1116 products include laser systems ranging from 5 to 500 milliwatts in the visible spectrum Class 1116 emission levels are ocular hazards for direct exposure through out the range of the Class and skin hazards at the higher levels of the Class Class IV 4 Exceeding the limits of Class 1116 and
134. he sub display 4 Press the SET Key to apply the setting INPUT POINT 1 DIG 1 VAL SET OK ZS HL 6 4 User s Manual Settings for Linear Output 5 Set point 2 in the same way as point 1 INPUT POINT 2 DIG 1 VAL SET OK VV If the points are not set correctly check the following 15 the measured value set on the sub display within the measuring range CHECK with scaling and calculation settings reflected if set Are the first and second measured points separated by at least 1 of the rated measuring range Are the current or voltage values for the two points the same Correcting Linear Output Values Discrepancies may occur between the linear output current or voltage values set on the Sensor Controller and the actual current or voltage values measured due to the conditions for the connected external device or other factors The linear output correction function can be used to correct this discrepancy The output values are corrected by entering the correction value for the current or voltage values for any two points default value OFF Range 999 to 999 o ale Set the focus function and select either current or voltage output beforehand Also connect the linear output to an external ammeter or voltmeter CHECK gt FUN SET ANALOG ADJUST ON 1 Set the output value of point 1 The output value
135. ic ZS HLDS32 White alumina ceramic ZS HLDS60 HLDS150 White alumina ceramic 3 This is the peak to peak displacement conversion value of the displacement output in the measurement center distance when High Resolution mode and the average number in the table are set For ZS HLDS60 the maximum resolution at 250 mm is also included The following lists the workpieces Diffusive reflection Mirror reflection ZS HLDS2T SUS block Glass ZS HL User s Manual 8 SNOISN3WIG TVNH31X3 ANY SNOILVOISIOAdS 15 3 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 8 4 Section8 Sensor Head Model Diffusive reflection Mirror reflection ZS HLDS2VT Glass ZS HLDS5T White alumina ceramic Glass ZS HLDS10 White alumina ceramic ZS HLDS32 White alumina ceramic ZS HLDS60 HLDS150 White alumina ceramic 4 Value obtained when the sensor part and object part are fixed with an aluminum jig typical example ZS LD10GT LD15GT LD20T LD20ST LD40T Item ZS ZS LD10GT LD15GT ZS LD20ST ZS LD40T Optical system Regular Regular reflection reflection Regular Diffuse Regular reflection reflection reflection Diffuse Regular Diffuse reflection reflection reflection Measurement center distance 10 mm 15 mm 20 mm 6 3mm 20 mm 6 3mm 40 mm 30 mm Measuring range 0 5 mm 0 75 mm 1 mm 2 5 mm
136. ich the mea Sampling cycle x The update cycle sured value is determined 3 can be set in l from the laser beam emis OSET TERMI sion NAL BLOCK T9 Update cycle of terminal Sampling cycle x update cycle CYCLE block output T10 OFF time of GATE signal The half of update cycle of terminal block out When the mea put T9 surement is per However it will be fixed 140 ms if the terminal formed block output period T9 is more than 280 ms continuously and the amount of light is stable T18 Update cycle of terminal Sampling cycle x update cycle x number of block output 2 TASKs that have been performed T21 Response time of GATE 320 us signal T23 The data after Gate signal About 48 us OFF Hold time ZS HL User s Manual o 6 25 6 26 Timing Charts B Terminal Block ZS RPD When Judgment and Measured Values of TASK1 2 3 4 are Output The result of terminal block output is obtained at the falling edge of GATE signal Laser beam emission dd Internal processing GATE Terminal block output i Ti E gt signal T21 i710 T9 TASK or Thresh X TASK or Thresh X TASK or Thresh OFF 1 ON Item Minimum Average Maximum Remarks T1 Time during which the measured Sampling The update cycle can be set value is determined from the laser cycle x 3 in I OSET T
137. imensions for an OK judgment or when you want to fine tune threshold values after teaching V Hysteresis hysteresis width can also be set to threshold values Set hysteresis when judgments are A unstable to prevent chattering CHECK Wn Setting Judgment Output HYS p 6 7 When setting threshold values while still connected to an external device set the Sensor Controller s LD OFF input to ON so that the output to the external device remains unchanged Judgment outputs in TEACH mode are the same as in RUN mode i e HIGH PASS and LOW In Multi Task mode you can select the task to be displayed The function keys correspond to the tasks Press the function key for the number of the task to be displayed The currently selected task is displayed as TKX on the LCD display TEACHMODE m c z 2 gt 2 2 gt d 2 c o m c a z 0 m 2 gt d z MENU TEACHING TASK No ZS HL User s Manual 4 7 2 O z 7 gt z 0 2 o E o m 2 2 0 z 4 8 Section4 Threshold Setting B TEACHING Performs measurement and uses the measurement results to set threshold values Teaching is useful when threshold samples i e with the upper and lower limits can be obtained beforehand Sensor Head Sensor Head Q Q Teaching point A tae HIGH threshol
138. ination angle 1 A Iha c 0 00 i 0 20 4 Glass Mirror 0 40 1 23 24 25 26 27 Distance mm Inclination angle Vertical 1 0 40 o 5 i 0 20 2 Inclination angle 1 ui 25 0 00 0 20 Glass Mirror 0 40 23 24 25 26 27 Distance mm Inclination angle Horizontal 1 4 0 40 7 E E 020k st s Inclination angle 1 ui N 0 00 0 20 Glass Mirror 0 40 23 24 25 26 27 Distance mm Inclination angle Horizontal 1 0 40 m icu a Inclination angle 1 0 20 0 00 0 20 Glass Mirror 0 40 1 23 24 25 26 27 Distance mm ZS HL User s Manual SNOISN3WIG TWNYALX3 QNV SNOILVOISIOAdS 15 8 23 SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 515 8 24 Section8 Sensor Head B ZS HLDS5T mode High Resolution Diffuse reflection Inclination angle 0 0 4 m 0 2 g Inclination angle 0 ui White ceramic 0 2 Black rubber 805304 Aluminum 0 4 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm oz Inclination angle Vertical 45 dc u T S02 Z
139. ing 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward Materials Cable sheath PVC Weight excluding packing materi als and accessories Approx 1 4 kg Approx 1 0 kg 1 There are restrictions on the Sensor Head controller you can connect For details contact your OMRON representative Cable for connecting a digital equalizer Unit mm 200 Heat resistant PVC 6 1 20 core ZS XC02D 8 5 00 20 Applicable Sensor Head Controller ZS XC02D ZS Series 1 Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensa tion Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward Materials Cable sheath PVC Weight excluding packing materi als and accessories Approx 50 g 1 There are restrict
140. ing the Multi Task Function In the ZS HLDC Series you can set multiple measurement processing for one sensing condition This measurement processing is called a task Application example Measure the height and surface fluctuation simultaneously Surface fluctuation TASK2 Measuring Multiple Items Simultaneously p 3 8 B Single Task Mode and Multi Task Mode You can use the two modes appropriately according to the measurement details for standard measurement you can use Single Task mode that can be set easily and when you need detailed settings for example when you measure and judge multiple characteristic points simultaneously you can use Multi Task mode In Multi Task mode four tasks are provided You can measure and judge multiple characteristic o E m points simultaneously because you can measure the desired characteristic point such as peak bottom and average for each task 2 Single Task o d Data flow o m 2 or 2 a z 0 Q oO 2 2 1 2 o D z g t jel 2 I7 Multi Task Data flow of TASK1 Output Linear output 2 T o 5 Select one TASK that you want to output a Z 5 O e Judgment output 8 E gt 5 gt gt o a a Select one TASK that you want to output R When ZG RPD is connected you can o output a judgment for four TASKs 2 n o 2 0 D
141. ings for the Active Direction of an Input Signal Set ON or OFF for an external input signal to an active state for each of the input wires gt FUN mode I O SET INPUT ACTIVE Setting Description INO to INS OFF The input wire is regarded as active when it is OFF ON The input wire is regarded as active when it is ON default value Changing the Assignment of Input Signals You can select the function to be assigned to external input signals INO to IN3 from two patterns ero df you use SmartMonitor ZS you can change the function assignments of IN2 and IN3 if BANK is T selected For details refer to the Help for SmartMonitor ZS These settings are stored in each bank and must be set separately for each bank CHECK gt FUN mode I O SET INPUT IMODE Setting Description NORMAL Select this to use external input function as in standard applications so far default value INO IN1 IN2 IN3 External trigger Reset input LD OFF input Zero reset input timing input BANK Select this to switch banks using external inputs INO IN1 IN2 IN3 Bank input A Bank input B LD OFF input Zero reset input Combination of Banks With the combination of bank inputs A and B you can select any banks Bank input A Bank input B Bank to be Selected OFF OFF BANK1 OFF ON BANK2 ON BANK3 ON BANK4 V Bank switching is begun 0 5 seconds after the i
142. int of the scaling setting lt 2 The position of the decimal point on the display fol CHECK j P INPUT En VEM POINT lows the DOT setting of the display setup in RUN DIG En VEM VAL SET OK mode Press the SET Key to apply the setting Press the SET key without entering any 55755 value for the second point Select FORWARD or INVERS SWANPEBIEEONON FORWARD INVERS o m Z Q o A mn c z Oo Z o 5 FORWARD The larger the distance between the Sensor Head and the sensing object the A larger the measured value displayed on the Sensor Controller m INVERS The larger the distance between the Sensor Head and the sensing object the smaller the measured value displayed on the Sensor Controller ZS HL User s Manual 5 1 5 Section5 Setting Output Processing of Sensing Information B Setting Two point Scaling Measurement is performed at two positions and offset values are set for those mea sured values Example Correcting display values to match actual distances Sensor Head o Display value mm Sensing t Actual distance 3 0 mm object Display value 2 8 mm value mm Sensor Head Sensing Actual distance 4 0 mm object Display value 3 8 mm Separate the two specified points by at least 1 of the rated measurement range for the connected e Sensor Head CHECK Example
143. ion Illumination on received light sur face 2 000 Ix or less incandescent light Illumination on received light surface 3 000 Ix or less incandes cent light Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Degree of protection Cable length 0 5 m IP66 cable length 2 m IP67 IEC60529 Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance 150m s2 3 times each in six directions up down left right forward backward destructive Materials Case aluminum die cast front cover glass Cable length 0 5m 2m Weight Approx 350 g ZS HL User s Manual 8 SNOISNAWIG TWNYALX3 ANY SNOILVOISIOAdS 15 Section8 Sensor Head F S Full scale of measurement 1 Defined as 1 e 13 5 of the center optical intensity in the measurement center distance The beam diameter is sometimes influenced by the ambient conditions of the workpiece such as leaked light from the main beam 2 This is the error on the measured value with respect to an ideal straight line The standard workpiece is white alumina ceramic In the regular reflection mode on ZS LD50 LD50S the standard workpiece is glass Linearity may change according to the workpiece 3 This is the peak t
144. ions on the Sensor Head controller you can connect For details contact your OMRON representative ZS HL User s Manual SNOISN3WIG IVNH31X3 QNV SNOILVOISIOAdS 15 8 45 Section8 Accessory Digital equalizer ZS XEQ Unit mm omron ZS XEQ SMART SENSOR DIGITAL EQUALIZER 70 Mounting fixtures Item ZS XEQ Applicable Sensor Head Controller ZS Series 1 Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensa tion Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward Materials Case Aluminum die cast Degree of protection IEC60529 IP20 Weight excluding packing materi Approx 120 g als and accessories 1 There are restrictions on the Sensor Head controller you can connect For details contact your OMRON representative SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 ZS HL 8 46 User s Manual Section8 Accessory RS 232C Cable ZS XPT2 for connecting to programmable controller programmable terminal 2000 150 Unit mm 100 10
145. ircuit internal power supply voltage 24 VDC and 3 3 VDC Power supplied form ZS HLDC_1 via exclusive connector Current consumption 0 5 A or less Total value including current consumption of ZS HLDC_1 Insulation resistance Connected to ZS HLDC_1 across all lead wires and controller case of the ZS HLD C_1 20 MQ by 250 V megger Dialectic strength Connected to ZS HLDC_1 across all lead wires and controller case of the ZS HLD C_1 1000 VAC 50 60Hz 1min ZS HL User s Manual 8 4 SNOISNAWIG TVNH31X3 ANY SNOILVOISIOAdS 515 Section8 Accessory Item ZG RPD11 ZG RPD41 Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance 300 m s 3 times each in six directions up down left right forward backward destructive Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 96 to 85 96 with no condensation Materials Case ABS Weight Approx 130 g excluding packing materials and accessories SNOISNAWIG TVNH31X3 QNV SNOILVOISIOAdS 15 ZS HL 8 50 User s Manual Section9 APPENDIX x Troubleshooting 9 2 Error Messages and Countermeasures 9 3 x Safety Precautions for Using Laser Equipment 9 4 Requirements from Regulations and Standards 9 6 Summary of Requirements t
146. irements NHZ NHZ Service and Repairs 4 8 LSO Determination Modification of Laser Systems LSO Determination 4 9 Note 1 LEGEND X Shall i Should No requirement Shall if enclosed Class 3b or Class 4 MPE Shall if MPE is exceeded NHZ Nominal Hazard Zone analysis required Applicable only to UV and IR Lasers 4 5 1 2 2 LSO Laser Safety Officer An individual shall be designated the Laser Safety Officer with the authority and responsibility to monitor and enforce the control of laser hazards and to effect the knowledgeable evaluation and control of laser hazards For your reference see ANSI Z136 1993 Section 1 3 gt 0 v m 2 x ZS HL 9 12 User s Manual Section9 Requirements from Regulations and Standards Definitions of Laser Classification For Europe Laser Product Classifications EN Class Description Class 1 Lasers which are safe under reasonably foreseeable conditions of operation Class 2 Lasers emitting visible radiation in the wavelength range from 400 nm to 700 nm Eye pro tection is normally afforded by aversion responses including the blink reflex Class 3A Lasers which are safe for viewing with the unaided eye For laser emitting in the wave length range from 400 nm to 700 nm protection is afforded by aversion responses includ ing the blink reflex For other wavelengths the hazard to the unaided eye is no greater than for Class 1 Direct intrabeam viewing of
147. is displayed on the main display 2 Press the SET Key to apply the setting INPUT POINT 1 ZS HL User s Manual 6 5 6 6 Settings for Linear Output 3 ZS HL User s Manual Set the correction value for point 1 The measured value is displayed on the sub display Adjust the correction value on the sub display so that the measured value of the ammeter or voltmeter and the output value shown on the main display are the same EDIG VAE SET OK Press the SET Key to apply the setting Set point 2 in the same way as point 1 MU If the points are not set correctly check to see if the current or voltage values of points 1 and 2 the same CHECK INPUT POINT 2 DIG 1 VAL SET OK Section6 Settings for Judgment Output udgment Output This section describes the settings for outputting the judgment result using the output cable Operation Settings at Judgment Output Sets the hysteresis width for the upper and lower limits of judgments and the judgment output timing UG Threshold Setting p 4 7 gt FUN mode I O SET JUDGE Setting Description HYS Set the hysteresis value for the upper and lower limits of judg HIGH threshold width ments if the HIGH PASS or value 7 5 Measured value LOW judgment is unstable near KE i Action resno i the threshold values value Eus R
148. isplayed on the main display and threshold values and other information are displayed on the sub display al Sind MAIN MEASURE MAIN MEASURE SUB THRESH gt SUB VORTAGE gt 9 Q 9 When TERMINAL BLOCK OUTPUT is set 3 When JUDGE is set When MEASUREMENT is set MAIN MEASURE MAIN MEASURE TK1 JUDGE BE BH SUB TERMINAL gt For Multi Task mode 2 2 O z 7 gt z 0 z o o m 2 2 0 z MAIN MEASURE TK1 MAIN MEASURE TK1 SUB TASK4 MEASURE e SUB TASK3 MEASURE gt 1 TKxon the LCD screen indicates that the measured value of the current TASKx is displayed in the main display Switch TASK that is displayed in the main display by using the function keys 2 Itis displayed only in Multi Task mode Up to two measured values for tasks can be displayed in parallel in the main display and sub display ZS HL 4 2 User s Manual Section4 Switching the Display of the Measured Value Details displayed on the sub display THRESH Displays the HIGH LOW threshold values according to the setting of the threshold switch VOLTAGE CURRENT Displays the voltage current to be linearized The display details change accord ing to the setting of the current voltage switch Values displayed here are refer ence values only These values differ from actual linear output values RESOLU Displa
149. k by changing the mode of the bank you increase the number of banks from 4 to 32 CHECK nee Selecting the bank mode p 5 28 ZS HL 4 10 User s Manual Section4 Bank Switching change of device setup Bank Switching by Key Operations gt FUN Mode BANK CHANGE 1 Select the bank number The current bank number is displayed on the main display BANK1 A BANK2 E BANKS BANK4 Bank Switching by External Signal Input You need to change the function assignment for input signals LEA Changing the Assignment of Input Signals p 6 17 Wiring p 2 10 V You can also switch the bank by entering the CompoWay F or non procedural command from Smart Monitor ZS med If the bank mode is set to JUDGMENT VALUE the bank cannot be switched at the external signal input because the number of banks increases to 32 ZS HL User s Manual m c z 2 o gt z ie 0 2 gt 2 o c o m c a z 0 m 2 gt z 4 11 Section4 Bank Switching change of device setup MEMO c z O 2 o gt z ie 2 gt 2 o c o m c a z 0 m 2 gt z ZS HL 4 12 User s Manual Section5 SETTINGS FOR FUNCTIONS Basic Operations of Sensor Controller 5 2 xe Using the Multi Task Function 5 4 44 Setting for Sensing Conditions 5 6
150. k Unit ZS XCN 18 Unit mm 11 50 _ RAARAAA AAA BHHHHHHHHR HHEHHEHHEH LJ LI 13 40 39 50 4 60 Item ZS XCN Applicable controller ZS Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation o Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions 5 destructive gt Shock resistance destruc 300 m s2 3 times each in six directions up down left right forward backward tive 77 m Materials Polycarbonate PC etc a Weight Approx 10 g gt 77 gt o m gt lt 22 gt 2e z 77 ZS HL 8 48 User s Manual Section8 Accessory Real Time Parallel Output Unit ZG RPD11 RPD41 14 15 13 2 85 J 0 Item Unit mm 10 28 40 2mm mounting hole 32 90 also a type 2m ZG RPD11 ZG RPD41 I O type NPN Amplifier Unit PNP Amplifier Unit Data output system 16 bit parallel open collector o
151. l digital processing it maximizes sensing performance using a multi task function Sensor Head Sensor Controller Personal computer 1 Enhanced Variation of Sensor Heads Suitable as a high end displacement sensor it supports a wide range of Sensor Heads You can perform a stable measurement using a Sensor Head that is suitable for the workpiece from 0 001 um ultra high resolution type to 1500 mm ultra long range type 2 Sensor Controller Incorporating Multiple Functions For one sensing condition it incorporates a multi task function that holds up to a maximum of four kinds of measurement processing as a task Because you can measure any characteristic point for each task you can measure and judge multiple characteristic points simultaneously Example Measure the height and surface fluctuation simultaneously 3 Setting Support Software for Personal Computer SmartMonitor ZS It displays data and specifies the settings for the controller that is connected via SmartMonitor ZS bundled with the Sensor Controller ZS HLDC_1A You can easily check the sensing status and specify the settings in more detail which cannot be done using a controller ave If you use SmartMonitor ZS Professional which is sold separately you do logging for a measured value CHECK ZS HL User s Manual Section 1 System Configuration
152. l radiation Note 5 Wording depends on level amp wavelength of laser radiation within protective housing Note 6 Warning statement label Note 7 CAUTION logotype Note 8 Requires means to measure level of laser radiation intended to irradiate the body Note 9 CAUTION if 2 5 mW cm or less DANGER if greater than 2 5 mW cm2 Note 10 Delay required between indication amp emission Note 11 Variance required for Class llb or IV demonstration laser products and light shows Note 12 DANGER logotype Note 13 Required after August 20 1986 0 0 2 x ZS HL User s Manual 9 9 gt 0 0 2 9 x 9 10 Section9 Requirements from Regulations and Standards Summary of Requirements to User For Europe EN 60825 1 Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Not required for visible Laser safety offi Not required but recommended for applications that emission non Required cer involve direct viewing of the laser beam Required for non visible emission P Connect to room or door Remote interlock Not required ed circuits Key control Not required Rernove key when n otin use Beam attenuator Not required When in use prevents inadvertent exposure Indicates laser is ener Emission gized Indicates laser is ener et Not required x indicator device for non visi gized ble wave lengths
153. le outputs the measured value or judgment value from the I O cable of the controller and inputs a measurement control signal or zero reset signal gt Output of measured value linear output A Settings for Linear Output p 6 3 gt Judgment output UA Settings for Judgment Output p 6 7 Input of control signal Ne A Settings for Input Signal p 6 17 UE Wiring p 2 10 Terminal Block Output When you connect a real time parallel output unit the Sensor Controller outputs the measured value or judgment value in parallel gt Output the measured value binary data or judgment UR peo Connect to the RS 232C connector Real time parallel output unit ZG RPD ZS HL 6 2 User s Manual Section6 Settings for Linear Output Settings for Linear Output This section describes the settings required for linear output of the current measurement result Assignment of Linear Output Sets the output for the linear output line Depending on the selected task mode the setting value differs gt FUN mode l OSET ANALOG OUT For Single Task mode Setting Description ON Linearly outputs the measured value from the controller default value OFF Does not output linearly For Multi Task mode Setting Description TASK1 The measured value of the task s
154. ling the Sensor Head with the line formed by the emission and reception axes E p EN HM parallel to the axis of rotation Wrong Right i z o gt r r gt 2 Qo Q 2 2 m Oo z o z eMeasuring stepped workpieces eEffect caused by peripheral lights Wrong Right Do not install the Sensor Head in a place where strong light hits the laser C9 emitter receiver section of the Sensor Head 7 Also if a workpiece has a shiny surface the light from the lighting will be reflected i malfunction may occur In such a case prevent reflection by for example covering the light to stop reflection Wrong Right ZS HL 2 4 User s Manual Section2 Sensor Head Connecting the Sensor Head This connector connects the Sensor Head and controller RS e Before connecting disconnecting the Sensor Head make sure that the Smart Sensor is turned OFF The Sensor Controller may break down if it is connected or disconnected while the power is ON CHECK B Connecting the Sensor Head Insert the Sensor Head connector into the Sensor Controller until it locks in place Insure lock Ferrite core Ferrite core V Attach the ferrite core provided with the Sensor Head to both ends of the Sensor Head cable in A advance Saker If the ferrite core comes loose from the cable fasten the ferrite core in place with
155. loyed for the total of 17 outputs including data output DO to D15 and GATE signal ENPN output type ZG RPD11 EPNP output type ZG RPD41 ZG RPD41 Load DC24 V ZG RPD11 Internal circuit Internal circuit 15 Q 24 VDC shared internally ed 1 sam y with ZS HLDC with ZS _ c Sn s Load ZS HLDC GND 0 V lead cable color blue 20 mA max ZS HLDC GND lead cable color blue Assignment of Terminal Block Output Sets the output contents for the real time parallel output unit Depending on the selected mode the setting value differs gt FUN SET TERMINAL OUT For Single Task mode Setting Description Does not output to the real time parallel output unit Compared to the case when the measured value or judgment is output the sampling cycle becomes short Default Value MEASURE Outputs the measured value to the real time parallel output unit JUDGE Outputs the judgment result to the real time parallel output unit For Multi Task mode Setting Description Does not output to the real time parallel output unit Compared to the case when the measured value or judgment is output the sampling cycle becomes short Default value MEASURE _ TASK1 The measured value of the task selected here is output to the real
156. lt value THRESH The threshold value that is set in TEACH mode is regarded as bank data The number of banks increases up to 32 ZS HL User s Manual Section5 Saving the settings data Clearing the Settings Saving the Settings Data Bank settings and system settings are saved internally on the Sensor Controller The settings of all banks are saved regardless of the currently selected bank No After you have made or changed settings be sure to save the setup data All settings will be deleted if you turn the power OFF without saving the data A message prompting you to save data will be dis played if you change a mode without saving data after you have changed settings CHECK gt FUN Mode SYSTEM SAVE Setting Description OK Saves the setup data CANCEL Does not save the setup data Clearing the Settings Initializing All Settings Return all bank settings and system settings to their factory settings ale ej The settings of all banks and system settings are initialized regardless of the currently selected bank No EL CHECK a 6 gt FUN Mode SYSTEM INIT 0 Setting Description OK Initializes the setup data CANCEL Does not initialize the setup data 2 Clearing Banks Clearing initializes the settings of the currently selected bank FUN Mode BANK CLEAR 1 MU Q Settings in SYSTEM
157. ly turns OFF and the sampling cycle becomes the fastest sampling cycle 1 1 Q In Multi Task mode set ON OFF for each TASK E z CHECK NOILVOINNININOD 2c c sH asn PASE ZS HL User s Manual 7 7 Section7 Timing Charts Timing Charts RS 232C Q 119 Command to be received Command to be returned T20 1 121 Item Average Remarks T19 Command Compoway F 280 communication baud rate transmission communication time Non procedural number of command charac communication ters 1 x 10 communication baud rate T20 Response Compoway F 330 communication baud rate transmission communication time Non procedural number of response charac communication ters 1 x 10 communication baud rate These times change according to the specifications of the communication processing on the personal computer side You can set the communication baud rate in SYSTEM COM BAUDRAT The Compoway F communica tion is for commands for reading and writing parameter areas T20 of command processing time changes depending on the command The following lists the typical non procedural commands Command Processing Time Measure MEASURE Within 10 ms ment related DATAGET Within 10 ms Setting DATASET Approximately 500 ms related Changes depending on the settings B USB Command to be returned T19 cm Command to b
158. m In hold measurement the output before the first hold value is obtained will be the same as CLAMP Q even if KEEP is set CHECK E Setting the clamp value If CLAMP is selected for the processing when measurement cannot be performed set the clamp value to be output For linear output gt FUN mode I O SET ANALOG CLAMP Setting When current is output MIN approximately 2mA MAX approximately 25mA default value 4 to 20mA every 1mA When voltage is output MIN approximately 11V MAX approximately 11V default value 10 to 10V every 1V For terminal block output gt FUN mode I O SET TERMINAL CLAMP Setting 0 to 65535 default value 65535 ZS HL User s Manual 6 15 Section6 When Connecting ZS MDC and ZS DSU When Connecting ZS MDC and ZS DSU When you transfer information to ZS MDC or ZS DSU the target to be transferred is only one task Select the task information to be transferred gt FUN mode I O SET CONNECT For Single Task mode Transfers to the connection target default value Does not transfer For Multi Task mode Setting Description TASK1 Select the task you want to transfer to the connection target TASK2 TASK3 TASK4 o ZS HL 6 1 6 User s Manual Section6 Settings for Input Signal Settings for Input Signal This section describes the settings for controlling by using external input signals Sett
159. measured value zero reset level even if the power is turned OFF gt FUN Mode SYSTEM ORESET Setting Description Zero reset is canceled when the power is turned OFF default value The zero reset level is saved to memory even if the power is turned OFF Turn OFF zero reset memory if as in the example below the zero point is reset for each measurement Example When the step of the sensing object is measured Sensor Head _ This step l is mea sured Zero reset Zero reset Zero reset executed executed executed Direction of movement L fzero reset memory is ON the zero reset level data will be written the Sensor Controller non A volatile memory EEPROM at each zero reset The EEPROM can be written a maximum of eden 100 000 times Writing the zero reset level for each measurement can therefore use up the life of the memory and lead to malfunctions Even if zero reset memory is enabled the zero reset level will be held also when it is saved Zero reset will continue after startup when these functions have been changed o m Z Q o A Tl c z Oo 2 o ZS HL User s Manual 5 23 o m z Q o Tl o Tl c z O a Z o 5 24 Section5 Setting for Measurement of Characteristic Points Setting for Measurement of Characteristic Points You can measure any measurement point
160. mount the Sensor Con troller on a panel UA Panel cutout dimensions p 8 43 1 Push out the Sensor Controller from the rear of the panel towards the front ZS HL User s Manual Section2 Sensor Controller 2 Install the small Mount Adapters on the Panel Mount four holes of the Sensor Controller Adapter lt Panel Mount Adapter z 3 Install the long Mount Adapters on the Panel Mount n two holes of the small Mount Adapter Adapter AN gt 5 gt 4 a 2 5 2 go Q 2 2 A m Panel Mount 2 Adapter 4 Install the Sensor Controller with Panel Mount Adapters attached onto the panel from the front wl care not to pinch the I O cable z CHECK 5 Hook the hooks of the mounting fixture onto the two holes of the smaller Mount Adapters and tighten the screws Mounting fixture 6 Make sure that the Sensor Controller is firmly fixed on the panel ZS HL User s Manual 2 9 Section2 Sensor Controller Wiring the I O cable The following shows the leads that comprise the I O cable Brown 1 Power supply Blue 2 GND Red Green Black Pink 6 OUT3 7 OUT4 8 Linear output 9 Linear GND Gray Co axial black Shielded Yellow 10 INO Light blue 11
161. n Method 7 5 Setting the Communication Specifications 7 6 Settings for High Speed Digital Output 7 7 x Timing Charts 7 8 Qo o 5 N c 77 w o N Q c z O gt d 2 ZS HL User s Manual 7 1 Section7 Overview Overview Using the USB port or RS 232C connector of the Sensor Controller you can communicate digitally with external devices such as a personal computer or programmable controller Compared to linear output you can obtain high resolution highly stable measurement data Communication with external devices using USB or RS 232C is performed in RUN or TEACH mode Communication cannot be performed in FUN mode Also when a system error occurs the Sensor Controller receives a command externally but does not execute the setting commands w Do not perform serial communication during booting up the Sensor Controller A After output signal ENABLE is ON start the serial communication EA If you perform serial communication with the Sensor Controller during booting up it occurs the unex pected operation USB The Sensor Controller can be connected to a personal computer and the settings can be changed from the personal computer using SmartMonitor ZS In addition the measurement can be monitored on the personal computer Setting Measured value Personal computer USB cable Also communication
162. n control change of device setup be per SECHS formed simultaneously Control by CompoWay F communication Control by non procedural communication Data confirmation analysis Check the SENSING screen Check the measured value Perform logging for the measured value Data collection control change of device setup Obtain the measurement result Execute zero reset Switch bank USB RS 232C Personal computer Programmable controller Note that there are restrictions as described below for communication in which two lines are used together The command entered first becomes valid and the command entered next is executed after process ing of the first command ends There are restrictions for commands that are allowed to be entered simultaneously from RS 232C and USB For details refer to the Communication Command Reference provided separately ZS HL User s Manual NOILVOINQIWINOO 2c c sH asn PASE 7 3 Section7 Connecting Using a USB Cable Connecting Using a USB Cable Connection Method 1 Install the USB driver to a personal computer Installation is required only when USB is connected for the first time UG Installing the USB driver p 2 16 2 Insert one end of the USB cable into the USB connector of the controller 3 Insert one end of the USB cable into the em USB connector of the ext
163. n for the main display and the setup menu for display related information TEACH mode Displays the menu for setting up the thresholds FUN mode Displays the measurement condition setup menu 7 Control keys The Control Keys are for setting measurement conditions and other information The functions assigned to the Control Keys change according to the operating mode ILA Key Operations p 4 4 p 5 2 8 Mode switch The Mode Switch selects the operating mode RUN mode Select this mode when performing regular measurement TEACH mode Select this mode when setting the judgment thresholds FUN mode Select this mode when setting measurement conditions 9 Threshold switch The Threshold Selector switch selects whether to set or display the HIGH or LOW threshold 10 LOW indicator The LOW indicator is lit while the condition measured value lt LOW threshold is satisfied 11 PASS indicator The PASS indicator is lit while the condition LOW threshold lt measured value lt HIGH threshold is satisfied 12 HIGH indicator The HIGH indicator is lit while the condition HIGH threshold lt measured value is satisfied 13 Sensor Head connec tor This connector connects the Sensor Head 14 Coupler This connector is used to connect two or more Sensor Controllers It is located on both sides of the Sensor Controller 15 RS 232C c
164. n step 2 is displayed Repeat the above procedure This completes installation of the USB driver ZS HL 2 1 8 User s Manual Section2 SmartMonitor ZS Starting and Exiting SmartMonitor ZS Start up of SmartMonitor ZS After installation is completed start up SmartMonitor ZS by the following procedure 1 Make sure that the Sensor Controller is connected to the personal com puter 2 Turn the Sensor Controller ON and set it to the RUN mode Select Programs OMRON SmartMonitorZS from the Windows Start menu B When the connection between the personal computer and Sensor Controller cannot be established Check the COM port No assigned on the personal computer in Device Manager 1 Right click My Computer on the Windows desktop and click Properties z o gt r r gt 2 go Q 2 2 m Oo z 2 2 Click Device Manager D on the Hardware tab 3 Open Port COM LPT and check which number COM in OMRON Smart Sensor USB is set to 4 Set this COM port No to the Communication Settings screen on Smart Monitor ZS ale If OMRON Smart Sensor USB COM is not recognized in Device Manager re install the USB driver x and reboot the personal computer CHECK Exiting SmartMonitor ZS Exit SmartMonitor ZS by the following procedure 1 Select File Close the SmartMonitor ZS menu bar ZS HL User s Manual 2 1 9 Section2 SmartMonitor
165. n the Main Display Display Details Cause Countermeasure LCD Overcurrent Individual or groups of judgment Cancel the load short circuit Screen outputs are short circuited upper Dark Error Insufficient received light amount For a workpiece with regular reflection section from workpiece Distance mea surement error glass Check the angle at which the Sensor Head is attached For a workpiece with diffuse reflection Set to High Sensitivity mode Set the gain setting to 2 or higher Bright Error Saturated received light amount from the workpiece Distance measurement error Set to High Speed mode Set the gain setting to 1 Measure Error When NORMAL PCB and MIRROR are set for the mea surement object the number of surfaces currently being mea sured is 2 or more Alternatively when GLASS is set for the measurement object the number of surfaces currently being measured is 4 or more For a workpiece with regular reflection glass Check the angle at which the Sensor Head is attached For a workpiece with diffuse reflection Set to GLASS mode Using SmartMonitor ZS set the measurement area to the surface you want to measure When all digits the main display and sub display blink Display Details LCD screen SYSTEM ERROR HEAD COM EEPROM Cause nected The Sensor Head is not con Countermeasure Connect the Senso
166. n2 SmartMonitor ZS B Installing the USB driver The USB driver must be installed on the personal computer to establish a connection between the personal computer and the Sensor Controller by the USB interface ay The exclusive USB driver must be installed only when the Sensor Controller is connected to the e personal computer for the first time From the second startup onwards the USB driver is automat HEC ically recognized and does not need to be re installed To install the USB driver log on as an Administrator or a user with system access rights Install SmartMonitor ZS before installing the USB driver The error message Failed to pass the Windows logo test is sometimes displayed at USBinstalla tion Press the Continue button to continue with the installation 1 Turn your PC ON and startup up Windows 2 Connect the Sensor Controller to the personal computer by the USB cable V Attach the ferrite core provided with the Sen sor Controller to the USB cable provided with E CHECK the Sensor Controller 2 o gt r r gt 2 Qo Q o z z m Oo z o z Ferrite core Detected new hardware will be displayed on the Windows tool bar and the New Hardware Detection Wizard dialog box will appear Found New Hardware Wizard RT Welcome to the Found New Hardware Wizard This wizard
167. nded to provide a convenient summary of requirements See text of this standard for com plete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your reference see ANSI Z136 1 1993 Section 2 Symbol and border black Background yellow Figure A Warning label Hazard symbol Legend and border black Background yellow ZS HL User s Manual gt 0 v m 2 x 9 7 Section9 Requirements from Regulations and Standards B For U S A FDA Compliance Guide for Laser Products 1985 according to 21 CFR1040 10 Requirements Performance all Class see note 1 laser products lla Illa IIIb Protective housing R see note 2 R see note 2 R see note 2 R see note 2 R see note 2 R see note 2 Safety interlock R see notes 3 4 R see notes 3 4 R see notes 3 4 R see notes 3 4 R see notes 3 4 R see notes 3 4 Location of N A R R R R controls Viewing optics R R R R R R Scanning R R R R R R safeguard Performance laser systems Remote control N A N A N A R R connector Key control N A N A N A N A R R Emission N A N A R R R see note 10 R see note 10 indicator Beam attenuator N A N A R R R R Reset N A N A N A N
168. ng the Digital Display 5 25 Displaying HELP 5 25 Setting the LCD Screen 5 26 Setting the System Environment 5 27 Checking Information 5 27 Setting the Key Lock 5 27 Setting the Sensor Load Method 5 28 Setting the Display Language 5 28 Changing the Way of Obtaining Banks 5 28 Saving the Settings Data 5 29 Clearing the Settings 5 29 Initializing All Settings 5 29 Clearing Banks 5 29 Section 6 I O 6 1 Cable 6 2 Terminal Block Output 6 2 Settings for Linear Output 6 3 Assignment of Linear Output 6 3 Setting Focus 6 4 Correcting Linear Output Values 6 5 Settings for Judgment Output 6 7 Operation Settings at Judgment Output 6 7 Assignment of Judgment Output For Multi Task 6 8 Settings for Terminal Block Output 6 9 Real Time Parallel Output Unit 6 9 Assignment of Terminal Block Output 6 10 Output Format 6 11 ZS HL User s Manual 1 3 Introduction 9 Setting Focus 6 13 2 Setting Update Cycle 6 14 Settings for Processing when Measurement Cannot be Performed 6 15 When Connecting ZS MDC and ZS DSU 6 16 Settings for Input Signal 6 17 Settings for the Active Direction of an Input Signal 6 17 Changing the Assignment of Input Signals 6 17 Timing Charts 6 18 Section 7 USB RS 232C COMMUNICATION 7 1 USB 7 2 RS 232C 7 3 Connecting Using a USB Cable 7 4 Connection Method 7 4 Setting the Communication Specifications 7 4 Connecting Using a RS 232C Cable 7 5 Connection Method 7 5 Setting
169. nput state changes At most it takes about 30 seconds to switch banks z During bank switching the BUSY output becomes ON CHECK If the bank mode is set to JUDGMENT VALUE the bank cannot be switched at the external signal input because the number of banks increases to 32 ZS HL User s Manual 6 1 T Section6 Timing Charts Timing Charts The following shows the timing charts when communication is performed with external devices The parts in which specific values are stated in the timing chart are the times that do not depend on the sampling cycle B Basic Operation Laser beam emission Internal processing 24 KOK Item Minimum Average Maximum Remarks Time during which the mea Sampling When the measure sured value is determined cycle x 3 ment is performed con from the laser beam emis tinuously and the sion amount of light is stable Update cycle of judgment Sampling cycle output Response time of linear It changes depending output on the way the mea sured value fluctuates ZS HL 6 1 8 User s Manual Timing Charts B NORMAL i T2 i _ a Trigger input pd Trigger rest input pu Internal processing Judgment output OFF dd VL BUSY output ON i ey XX XX XXX OX XX XO Linear output ON Item Minimum Average Maximum Remarks T2 Minimum
170. ns causing condensation e Relative humidity outside the range of 35 to 85 96 Presence of corrosive or flammable gases Presence of dust salt or iron particles Direct vibration or shock Reflection of intense light such as other laser beams or electric arc welding machines Direct sunlight or near heaters Water oil or chemical fumes or spray Strong magnetic or electric field 2 Power Supply and Wiring When using a commercially available switching regulator make sure that the FG ter minal is grounded If surge currents are present in the power lines connect surge absorbers that suit the operating environment Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product Before connecting disconnecting the Sensor Head make sure that the Smart Sensor is turned OFF The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power is ON Use the Extension Cable provided for extending the cable between the Sensor Head and Sensor Controller The total length varies according to the type of Extension Cable Extension Cable ZS XC A within 10 m including Sensor Head cable Extension Cable cannot be daisy chained Extension Cable ZS XC_B R within 22 m including Senso
171. o Manufactures 9 6 Summary of Requirements to User 9 10 Definitions of Laser Classification 9 13 Updating Firmware 9 15 Flow of Updating Firmware 9 15 44 Index 9 21 gt 0 v m 2 gt lt ZS HL User s Manual 9 1 gt 0 v m 2 x 9 2 Section9 Troubleshooting Troubleshooting This section describes countermeasures for temporary hardware problems Check the malfunction in this section before sending the hardware for repair Problem Probable cause and possible countermeasure Pages Device restarts during operation Is the power supply device connected correctly p 1 3 Does the power supply device conform to the power supply speci fications such as power supply voltage and current consump tion Judgments are not output to Are all cables connected correctly p 2 10 external device s the signal line disconnected Are reset inputs short circuited Are the non measurement settings in a clamped state making the p 6 15 measurement impossible to perform No input signal received Are all cables connected correctly p 2 10 s the signal line disconnected No communication with personal Is the USB cable connected correctly p 7 2 computer s the RS 232 cable connected correctly Are other applications using the ports on the personal computer Do the communication conditions match between the personal computer and controller Has the USB driver b
172. o peak displacement conversion value of the displacement output in the measurement center distance when the number of samples to average is set to 128 and the measuring mode is set to High Resolution mode The standard workpiece is white alumina ceramic In the regular reflection mode on ZS LD50 LD50S the standard workpiece is glass 4 This is the value obtained in the measurement center distance when the sensor and workpiece are fixed by an aluminum jig typical example ZS LD200 LD350S Item ZS LD200 ZS LD350S Optical system Diffuse reflection Regular reflection Diffuse reflection Measurement center 200 mm 200 mm 350 mm distance Measuring range 50 mm 48 mm 135 mm Light source Visible semiconductor laser wavelength 650 nm 1 mW max Class 2 Beam type Line beam Spot beam Beam diameter 1 100 x 900 um 240 um Linearity 2 0 1 F S 0 25 F S 0 1 F S Resolution 3 5 um 20 um Temperature character 0 02 F S C 0 04 F S C istic 4 Sampling cycle 110 us High Speed mode 500 us Standard mode 2 2 ms High Resolution mode 4 4 ms High Sensitivity mode Lit near the measurement center distance and nearer than the measurement center distance inside the measuring range Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient FAR Lit near the measurement center distan
173. o switch the operating mode use the mode switch SaYyNLVAs 05 RUN Mode Normal operating mode TEACH Mode This mode is for setting the judgment threshold values FUN Mode Mode for setting the measurement conditions a When you switch the operating mode after changing the measurement conditions you will be prompted 6 to save the settings Save the settings as required If you turn off the Sensor Controller without saving these settings the newly set measurement conditions will be cleared from memory You can also save all the settings later on CHECK LA Saving the Settings Data p 5 29 ZS HL User s Manual 1 7 Section 1 Setting Flow A Installation amp Connection SE v Section2 o S 3 Attach a Sensor Head according to the front side 1 Al INSTALLATION amp CONNECTION p 2 2 5 5 9 material of the workpiece and the features of the Sensor ae T Turn ON the power m Single Task b 4 Multi Task c EN Switching to Multi Task Mode UA p 5 4 y Selecting Tasks YEN p 5 5 Selecting the Status of Head Installation Select either regular reflection or diffuse reflection Selecting Measurement Mode Change it when the received light amount is small or when you want to increase the processing speed Usually select HI RESO of the default values Setting for measurement conditions Selecting the Measurement Object SE p 5 9 ICA
174. of the measured value TASK No The result rounded up to 2 bits 1 4 the value 0 TASK1 1 TASK2 2 TASK3 3 TASK4 When FOCUS is set only the measurement that reflects the FOCUS setting is output Example When FOCUS is set for the first point measured value 0 000 output value 00000 and second value measured value 10 000 output value 20000 When the measurement Mes is cake is mages in pos b15 b14 b13 b12 b11 b10 b9 SDDPPDIPPPPIISPIISPTO 10000 10000 4 2500 TASK No Result rounded up to 2 bits 1 4 the value When the judgment is output When Multi Task is ON b15 b14 b13 b12 b11 b10 b9 b8 b7 bE b5 b4 b3 b2 bi a m im b d bd b ib di Judgment result Judgment result Judgment result Judgment result for TASK4 for TASK3 for TASK2 for TASK1 When Multi Task is OFF b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO The judgment result is ERROR LOW PASS expressed in bits in the Judgment result b3 b2 b1 bO order of ERROR LOW PASS and HIGH from Bit Item Details the left b0 4 8 12 HIGH Turns ON when the judgment result is HIGH b1 5 9 13 PASS Turns ON when the judgment result is PASS b2 6 10 14 LOW Turns ON when the judgment result is LOW b3 7 11 15 ERROR Turns ON when a measurement error occurs ZS HL 6 12 User s Manual Settings for Terminal Block Output Setting Focus Enter the measured
175. onnector Connect the RS 232C cable when you are connecting the Sensor Controller to a PLC or a programmable terminal For the RS 232C cable please use the following exclusive products If you use a cable not included in the exclusive products a mal function or breakdown may result For connecting to a PLC or programmable terminal ZS XPT2 For connecting to a personal computer ZS XRS2 If you connect the Sensor Controller to ZG RPD and use it connect a connector for ZG RPD 16 Voltage Current switch The Voltage Current switch selects between voltage output and current output V Before operating this switch make sure that the Sensor Controller is turned D OFF Also make sure that the load connected to linear output wire co axial linear GND wire satisfies the rating of the set state voltage or cur CHECK rent output before turning the Sensor Controller ON Otherwise the Sensor Controller may be damaged UA Rating of connected load I O Circuit Diagrams p 2 12 17 I O Cable The I O cable connects the Data Storage Unit to the power supply and external devices such as timing sensors or programmable controllers 18 USB port Connect the USB cable to the USB port to connect to a personal computer ZS HL User s Manual Section 1 Operation Modes Operation Modes The ZS HL has the following 3 operating modes Switch to the desired mode before you start operation T
176. or details ZS HL User s Manual Section9 Requirements from Regulations and Standards B For U S A ANSI Z136 1 1993 American National Standard for the Safe Use of Lasers Control Measures for the Four Laser Classes Control measures Classification Engineering Controls 1 2a 2 3a 3b 4 Protective Housing 4 3 1 x x X X X X Without Protective Housing LSO see note 2 shall establish Alternate Controls 4 3 1 1 Interlocks on Protective Housing ve ve x X 4 3 2 Service Access Panel 4 3 3 ve x X Key Control 4 3 4 X Viewing Portals 4 3 5 1 Collecting Optics 4 3 5 2 MPE MPE MPE MPE MPE MPE Totally Open Beam Path 4 3 6 1 X X NHZ NHZ Limited Open Beam Path 4 3 6 2 x X NHZ NHZ Enclosed Beam Path 4 3 6 3 None is required if 4 3 1 and 4 3 2 fulfilled Remote Interlock Connector 4 3 7 X Beam Stop or Attenuator 4 3 8 X Activation Warning Systems 4 3 9 X Emission Delay 4 3 9 1 X Indoor Laser Controlled Area x X 4 3 10 NHZ NHZ Class 3b Laser Controlled Area x 4 3 10 1 Class 4 Laser Controlled Area X 4 3 10 2 Laser Outdoor Controls 4 3 11
177. orizontal 15 0 1 0 72 PA SS 0 0 LR ov Daum XL Sy 0 1 0 2 White ceramic 0 2 White ceramic Black rubber Black rubber 0 3 SUS304 0 3 809304 1 Aluminum Aluminum 04 1 0 4 1 1 115 120 125 130 135 140 145 115 120 125 130 135 140 145 Distance mm Distance mm Inclination angle Horizontal 15 Inclination angle Vertical 15 G04 0 4 n S03 s 03 5 02 802 gt ul Inclination angle horizontal 15 Inclination angle vertical 15 0 1 x 0 0 34 foL Iae ez 2 0 1 v 02 White ceramic 0 2 White ceramic Black rubber Black rubber 0 3 808304 1 0 3 SUS304 Aluminum Aluminum 04 1 04 1 115 120 125 130 135 140 145 115 120 125 130 135 140 145 Distance mm Distance mm Regular reflection Inclination angle 0 Inclination angle Horizontal 0 5 qo 10 2 rj S Jo N 1 1 1 5 0 5 E 05 ination ange horzontal 05 Inclination angle horizontal 0 0 0 o 0 5 g amp Glass Glass S Mirror Mirror oo 1 0 0 118 123 128 133 138 143 118 123 128 133 138 143 co Distance mm Distance mm UO Inclination angle Horizontal 0 5 Inclination angle Vertical 0 5 e F 10 P F 1 0 m n Inclination angle horizontal 0 5 LL LL gt 8 ES pat Sele SS Te Bos 2 POP 2 gt fii
178. output 300 Q or less AWV 10 V Voltage output 10 kQ or more i LT Shielded Linear GND i eo ee ee J ZS HL 2 1 2 User s Manual PNP type ZS HLDC41 Brown DC24 V Section2 Sensor Controller ANA Current voltage output selector switch Current output 4 to 20 mA Co axial black Linear output 40 Q Voltage output Load 10 V A AW Shielded Linear GND DE r L l o 9 9 ld D eee l Red OUTO Y Green OUT1 Load Black OUT2 d Load 59 Pink OUT3 Load Gray OUT4 Load DC 24V Load l gy Blue GND OV 4 Yellow INO 2 O 8 NW T Light blue IN1 o T E AW o 3 E Purple IN2 E AW em i White IN3 Current output 300 or less Voltage output 10 or more ZS HL User s Manual z o gt r r gt 2 go Q 2 2 m Oo z 2 2 13 Section2 SmartMonitor ZS SmartMonitor ZS ZS HL is provided with the SmartMonitor ZS software utility This utility allows you to set up sensing functions and monitor the waveforms of measurement results on a personal computer SmartMonitor ZS accessory for ZS HLDC_1A
179. r Head BANK DATA SYSTEM ERROR ler in error Bank data in the Sensor Control Hold the UP key down for 3 sec onds and then hold the DOWN key down for 3 seconds The sensor is turned ON again and restored after the device is initialized SYSTEM ERROR Internal error Turn the Controller ON again MAIN COM B Others Display Details Cause Countermeasure LCD upper Disp range Error The measurement Change the decimal point digit setting section result exceeds the c 5 25 number of displayed pen digits Main display The sensor is standing When hold is set start sampling and apply the by for measurement hold value ZS HL User s Manual gt 0 v m 2 x 9 3 Section9 Safety Precautions for Using Laser Equipment Safety Precautions for Using Laser Equipment Regarding laser devices classes that indicate dangerous levels and various safety standards for dangers are stipulated depending on the country of use Follow respective standards and implement safety measures Class classification Standards and Class Classification 1 JIS C 6802 Japan EN60825 IEC60825 1 Europe Maximum Output of Laser FDA the United States Beam Class2 Class2 1 mW or less 1 Because the safety standards differ according to each country when you use the Sensor Controller in a country other than Japan Europe and the United State
180. r Head Up to two Extension Cables can be daisy chained Extension cable for a long distance ZS XC_ CR within 27 m including Sensor Head Digital equalizer ZS XEQ and the Digital equalizer connection cable ZS XCO2D are necessary The extension cable cannot be daisy chained The cable may break at locations when it is made to bend So use the robot cable type Extension Cable ZS XC5BR ZS XC CR Use only combinations of Sensor Heads and Sensor Controllers specified in this man ual ZS HL User s Manual Introduction Precautions for Correct Use 3 Orientation when Installing the Sensor Controller To improve heat radiation install the Sensor Controller only in the orientation shown below 5 2 5 4 Warming Up After turning ON the power supply allow the product to stand for at least 30 minutes before use The circuits are still unstable immediately after the power supply is turned ON so measured values may fluctuate gradually 5 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Sensor Head and Sen sor Controller If large dust particles adhere to the front filter of the Sensor Head use a blower brush used to clean camera lenses to blow them off Do not blow the dust par ticles with your mouth To remove smaller dust particles wipe gently with a soft cloth for cleaning lenses moistened with a small amount of alcohol Do not use exces
181. reen is displayed after a message appears Go to Set the connection port Setting the firmware information wv 5 Click the Controller information button as required The model and version of the controller that is being connected currently are displayed Click the Loading button and select the file in which you want to write The model and version of the controller that is held in the file are displayed Performing Update of Firmware wv 7 Click the Start upgrade button in the displayed WarpEngineZS screen Updating Firmware tej WarpEnginezs ver 1 30 Version Controller information Start Upgrade 3j WarpEngineZS set 3 WarpEngineZS ver 1 30 xi Version Controller information Version tj WarpEngine2s ver 1 30 x Vi n Controller information gt 0 0 2 x 9 17 Start upgrade ZS HL User s Manual Section9 Updating Firmware A message indicating the start of update appears ae If the message the model is not the same appears when you click the Start upgrade button it means that the model of the con nected controller and the model information in the specified file do not match In this case do not perform update The controller will break down and will not start normally thereafter z CHECK 8 Check the contents of the message and EEE click the OK button Update of the
182. s c Mirror Mirror gt 0 8 0 8 1 43 0 45 0 47 0 49 0 51 0 43 0 45 0 47 0 49 0 51 0 Distance Distance mm gt lt m pas gt r 2e m 2 ce ZS HL 8 34 User s Manual B ZS LD50S mode Standard Diffuse reflection Error 96F S Error 96F S Inclination angle 0 0 4 EI 0 2 Inclination angle horizontal 0 dre 0 1 n Z2 4 N P am N 2 4 7 1 7 7 ZN Di Y v as E EN N 0 2 White ceramic Black rubber 0 3 05304 aa Aluminum 450 47 0 49 0 51 0 53 0 55 0 Distance mm Inclination angle Horizontal 15 0 4 0 3 NET Inclination angle horizontal 15 0 2 0 2 White ceramic Black rubber 0 3 809304 J Aluminum 45 0 47 0 49 0 51 0 53 0 55 0 Distance mm Regular reflection Error F S Error F S Inclination angle 0 0 4 0 3 0 2 7 Inclination angle horizontal 0 0 1 0 2 0 3 Glass Mirror 0 4 43 0 45 0 47 0 49 0 51 0 Distance mm Inclination angle Horizontal 0 5 0 4 os a 1 0 2 4 45 0 1 N 0 0 0 1 X 0 2 t x I 03 Glass
183. s please check the safety regulations and standards for lasers of the relevant country B Warning Labels On the head unit a label that describes the warning in Japanese is attached When you use the Sensor Controller in a country other than Japan replace the label with the English label that is provided in the head unit When you use a Sensor Controller in the United States This product is subject to the U S FDA Food and Drug Administration laser regula tions and is classified to Class 2 stipulated in these regulations ZS LD20 LD20S LD40 LD50 LD50S LD80 LD130 LD200 LD350S have been already applied for CDRH Center for Devices and Radiological Health ZS LD10G LD15G HLDS2 HLDS2VT HLDS5 HLDS10 HLDS60 HLDS150 are sched uled to be applied for CDRH Center for Devices and Radiological Health Products relevant to FDA are supplied with labels that conform to FDA regulations When these products are used in the U S replace the warning label on the sensor body with the FDA labels supplied referring to the figure below Make sure that the labels are affixed at the correct locations as indicated ZS HLD is intended to be fitted into a system as a terminal device Follow the following technical standards when fitting in the device FDA 21CFR 1040 10 and 1040 11 gt 0 v m 2 x ZS HL 9 4 User s Manual Section9 Safety Precautions for Using Laser Equipment Compliance Guide for Laser Products Las
184. s Manual 5 25 Section5 Setting Display Method Setting the LCD Screen Set how the LCD screen is displayed in RUN mode B Setting display ON OFF Set whether or not to display the LCD screen gt RUN Mode MENU key LCD ON OFF Setting Description Displays the LCD screen at all times default value Turns the LCD screen display OFF when no operations are performed for one min ute Turns the LCD screen OFF This setting is valid only in RUN mode Note however that pressing the MENU key displays the display customize menu B Setting the backlight ON OFF Set whether or not to turn the LCD screen s backlight ON or OFF gt RUN Mode MENU key LCD B LIGHT o Setting Description Turns the LCD screen backlight ON at all times default value gt AUTOOFF Turns the backlight OFF when no operations are performed for one minute OFF Turns the LCD screen backlight OFF nv a B Customizing the LCD display 2 9 Set this item to display customized characters on the LCD screen o z gt RUN Mode MENU key LCD CUSTOM Setting Description UPPER Set this item to ON to display characters set at U CUST on the upper section of the LCD screen default U OFF LOWER Set this item to ON to display characters set at L CUST on the lower section of the LCD screen default L OFF U CUSTM Use this setting to edit characters to display on the LCD scr
185. s invisible radia tion is emitted Attenuator Not required Give means beside the On Off switch to tempo rarily to block beam Location controls Not required Controls so located that there is no danger of exposure to AEL above Classes 1 or 2 when adjustments are made Viewing optics Not required Emission from all viewing systems must be below Class 1M AEL Scanning Scan failure shall not cause product to exceed its classification Class label Required wording Figures A required wording Aperture label Not required Specified wording required Service entry label Required as appropriate to the class of accessible radiation Override interlock label ZS HL User s Manual Required under certain conditions as appropriate to the class of laser used Section9 Requirements from Regulations and Standards Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Wavelength range Required for certain wavelength ranges label LED label Make required word substitutions for LED products User information Operation manuals must contain instructions for safe use Additional requirement apply for Class 1M and Class 2M Purchasing and ser Promotion brochures must specify product classification service manuals must contain safety vice information information Note 1 This table is inte
186. s within the range of received light by using the line beam characteristics and multi task function Set this menu when you measure subtle concavity and convexity in the workpiece or thickness of a transparent object The setting for measuring the characteristic points are valid only in Multi Task mode gt FUN Mode MEASURE Measured value Setting NONE Description Does not set measurement points AVERAGE Measures the average position between the peak and bottom positions of the line beam You can measure the distance from the work piece default value Line beam Average PEAK Measures the peak position of the line beam You can measure the highest position in the line beam Line beam BOTTOM Measures the bottom position of the line beam You can measure the lowest position in the line beam Line beam Bottom THICK Measures the thickness of a transparent object such as glass Thickness 7 STEP Measures between peak and bottom in the line beam You can detect subtle concavity and convexity in the workpiece Line beam Peak bottom K mX nyY calculation ZS HL User s Manual Select this to perform logic operations on X and Y with the coefficient freely set In addition you can assign to TASK the measurement of characteristic points you have set and measure multiple points
187. ser s Manual 11 e e 4 4 o Introduction Operating Environment 2 14 a Installation Uninstallation Method 2 15 Starting and Exiting SmartMonitor ZS 2 19 Section 3 APPLICATION and SETTING EXAMPLES 3 1 Measuring the Thickness of Transparent Objects 3 4 Measuring the Vertex 2 peak in the Line Beam 3 6 Measuring Multiple Items Simultaneously Multi Task 3 8 Section 4 FUNCTIONS AND OPERATIONS USED DURING OPERATION 4 1 List of Key Operations in RUN Mode 4 4 Zero Reset Operation 4 5 Threshold Setting 4 7 Bank Switching change of device setup 4 10 Section 5 SETTINGS FOR FUNCTIONS 5 1 Displays and Key Operations 5 2 Using the Multi Task Function 5 4 Switching to Multi Task Mode 5 5 Selecting Tasks 5 5 Setting for Sensing Conditions 5 6 Setting Measurement Mode 5 6 Setting GAIN 5 7 Setting Head Installation 5 8 Setting the Emitted Light Amount 5 8 Setting Measurement Object 5 9 Setting Mutual Interference Prevention 5 11 Setting the Filter Function 5 12 Setting SMOOTH 5 12 Setting AVERAGE 5 13 Setting Differentiation 5 13 Setting Output Processing of Sensing Information 5 14 ZS HL 1 2 User s Manual Introduction Setting the Scaling 5 14 Setting HOLD Functions 5 18 Setting the Zero Reset Function 5 22 Setting for Measurement of Characteristic Points 5 24 Setting Display Method 5 25 Setti
188. sive force to wipe off dust particles Scratches on the filter may cause errors 6 Sensing Objects The product sometimes cannot accurately measure the following types of objects Transparent objects objects with an extremely low reflection factor objects smaller than the spot diameter objects with a large curvature excessively inclined objects etc 7 Effect caused by peripheral lights Do not install the Sensor Head in a place where strong light hits the laser emitter receiver section of the Sensor Head Also if a workpiece has a shiny surface the light from the lighting will be reflected and a malfunction may occur In such a case prevent reflection by for example covering the light to stop reflection UA P24 ZS HL User s Manual T Introduction Precautions for Correct Use Edi te Page Format Title of each section i i Header i y 7 J Sections fi Overview y Setting the Filter Function o 2 2222 2222 222 22 Setting the Filter Function lt Set the conditions for filtering information obtained from the sensor a Waveform Displacement when filter function is not Smooth set od ___ Cross header Ecc eene Jj em emia a ews a ee 4 oa t s t e t e E s 777 Setting SMOOTH lt
189. sse E edem ON C X X X X X X X29 Laser beam emission Internal processing Ti T21 9 1 To 24 OFF GATE signal pee Wee ul 723 Terminal block output Item Minimum Average Maximum Remarks T1 Time during which the mea Sampling cycle x 3 The update cycle sured value is determined can be set in I from the laser beam emis OSET TERMI sion NAL BLOCK T9 Update cycle of terminal Sampling cycle x update cycle CYCLE block output T10 OFF time of GATE signal The half of update cycle of terminal block output T9 When the mea However it will be fixed 140 ms if the terminal block surement is per output period T9 is more than 280 ms formed continuously and the amount of light is stable 21 Response time of GATE 320 us signal T23 The data after Gate signal About 48 us OFF Hold time T24 ON time of GATE signal Update cycle of terminal block output T9 OFF time of GATE signal T10 ZS HL User s Manual 6 24 Timing Charts When Measured Value of Tasks are Output Continuously E a Laser beam emission ON Internal processing T21 T10 gt 1 ASE ai OFF GATE signal ON l Terminal block output TASK2 X TASK3 X TASK4 X TASK1 TASK2 X TASK3 X TASK4 X TASK1 Item Minimum Average Maximum Remarks T1 Time during wh
190. ssed at the timing drawn in diagonal line is the target of hold For the sampling period see the settings for HOLD UG Setting HOLD Functions 5 18 T2 OFF Tau m Um Trigger input ON 1 1 Trigger rest input ON i T12 T2 Internal processing TB T13 Judgment output 1 7 X _ i T13 Xe Sampling period gt OFF d ELS BUSY output ON itt toc mi a4 got Linear output X x Item Minimum Ae Maximum Remarks age T2 Minimum time of trigger Sampling cycle input x4 T11 Response time of linear 500 us It changes depend output ing on the way the measured value fluc tuates T12 Timing of starting and end Sampling cycle Sampling cycle x 4 ing the measurement after x trigger input T13 Response time of judgment Sampling cycle Sampling cycle x 5 output BUSY output x4 ZS HL User s Manual 6 21 Timing Charts B Bank Switching BANK input x T4 p Internal processing X T15 l OFF j BUSY output ON pice judgment output X XX XX XX XX Item Minimum Average Maximum Remarks T14 Time of receiving bank Sampling Sampling Switching input cycle x 3 cycle x 4 T15 Bank switching time It changes according to the measurement conditions 1 as follows When the parameters from 1 to 3
191. straight line The standard workpiece is white alumina ceramic Linearity may change according to the workpiece 3 This is the peak to peak displacement conversion value of the displacement output in the measurement center distance when the number of samples to average is set to 128 and the measuring mode is set to the High Resolution mode The standard workpiece is white alumina ceramic 4 This is the value obtained in the measurement center distance when the sensor and workpiece are fixed by an aluminum jig typical example External Dimensions e ZS HLDS2T Receiver section Unit mm 2 4 5 mm mounting hole Operation indicator 4 57 0 1 2 M4 bi Mounting hole dimensions o Emission axis Reference 18 1 Emitter section surface Vinyl insulated round cable 6 8 mm Standard length 0 5 m 2m 42 When used in diffuse reflection ZS HLDS2T 5 2 77 2 Unit mm Reception axis 51 7 0 1 2 M4 st 9 B 25 Measuring center c CO 3 H E amp ber Mounting hole dimensions Emission axis ZS HL User s Manual 8 SNOISNAWIG TWNYALX3 SNOILVOISIOAdS 15 N SNOISNAWIG TWNYALX3 QNV SNOILVOISIDAdS 515 8 Section8 Sensor Head ZS HLDS2VT Measuring center 2 4 5 mm mounting hole
192. t Installation and Connection E Checking the installation environment Read Important Points on Safety at the beginning of this manual and check the installation environment B Checking the installation site Read Notes on Use at the beginning of this manual and check the installation site About the power supply Before installing and connecting the Sensor Controller be sure to turn it OFF Also read Important Points on Safety and Notes on Use at the beginning of this manual and check the power supply and wiring z o gt r r gt 2 Qo Oo 2 2 m o z 2 Never look into the laser beam Doing so continuously will result in visual impairment Never look into the laser beam Do not disassemble the product Doing so may cause the laser beam to leak resulting in the danger of visual impairment Do not disas semble the product ZS HL 2 2 User s Manual Section2 Sensor Head Measuring Range The ZS HL Series displays minus for the NEAR side and plus for the FAR side with the measuring center distance set to 0 zero Example For the Sensor Head ZS HLDS2T Measurement center distance 20 mm NEAR side 1 mm i Measuring center 0 mm Measuring range FAR side 1 mm ZS HLDS Series z o gt r r gt 2 Q 2 2 m Oo z 2 Regular reflection Diffusive refl
193. t is performed for a suitable received light amount for each area Mode 1 Automatically adjusts the received light amount When you use SmartMonitor ZS you can adjust the area while checking the received light amount Area of the front side Received light amount of the front side Received light amount of the backside Area of the backside ZS HL User s Manual o m 2 Q o A Tl c z Oo 2 o 5 9 Section5 Setting for Sensing Conditions Setting Description THICK Mode1 Select this mode to measure the thickness of glass at high speed Measures the thickness between 1 and This is not displayed in Multi Task mode E pt E TE we Front side D Measure the thickness Backside 2 Mode2 Select this mode when you want to measure the thickness of glass stably This is effective when measuring the thickness of glass having different reflection factors on the front side and the backside such as backside deposited glass This is not displayed in Multi Task mode vue wae wi Gasswihaflm Measure the thickness L For example backside deposited glass Front side Backside When MODE2 is selected the measurement area is set for the front side and back side of the glass respectively and an adjustment is performed for a suitable received light amount for each area Mode 1 Automatically
194. tate Mode switch FUN TEACH RUN 3 state Power supply voltage 21 6 V to 26 4 V including ripple Current consumption 0 5 A max when Sensor Head is connected Insulation resistance Across all lead wires and controller case 20 MQ by 250 V megger Dialectic strength Across all lead wires and controller case 1000 VAC 50 60 Hz 1 min Degree of protection IP20 IEC60529 Noise immunity 1 500 V peak to peak pulse width 0 1 us 1 us rising edge 1 ns pulse Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions SNOISNAWIG TWNYALX3 ANY SNOILVOISIOAdS 15 Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward ZS HL User s Manual 8 40 Section8 Sensor Controller Item ZS HLDC11 ZS HLDC41 Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Materials Case Polycarbonate PC Cable sheath PVC Cable length 2m Weight Approx 280 g excluding packing materials and accessories Status indicators for controller The programs incorporated into ZS HLDC_ _ Display Output Input Measure Tri J 7 seg Judg Terminal 79595 RS 232
195. ted Sensor Head However if the Head is installed at an angle and the default value and reflection angle are changed change the settings according to the status of the head installation gt FUN Mode SENSING SETTING Setting Description DIFFUSE Select this item when the Sensor Head is installed for diffuse reflection sensing REGULAR Select this item when the Sensor Head is installed for regular reflection sensing Setting the Emitted Light Amount Set the amount of light emitted from the Sensor Head to match the state of the workpiece surface V The response may slow down if workpieces having differing reflection factors such as black and white A workpieces are measured with FUN mode set to AUTO In this case narrow the adjustment range by setting RANGE If this does not increase the response speed to keep up with measurement select CHECK o FIXED m d z gt FUN Mode SENSING LASER o Setting Description AUTO Automatically adjusts the emitted light amount according to the reflection a factor of the workpiece Note that the response time varies with each mea c surement default value UPPER Sets the adjustment range for the AUTO setting d LOWER If the response speed cannot keep up with measurement at the default value narrow the range o Range 0 1 to 80 default LOWER 0 1 UPPER 80 96 Level Sensitivity Color of workpiece
196. the Insure Lock supplied 2 o gt r r gt 2 go Q 2 2 m Oo 2 Disconnecting the Sensor Head Pull out the Sensor Head while pressing in the hooks on both sides of the Sensor Head connector ss Do not touch the terminals inside the connector All settings on the Sensor Controller will be cleared if the Sensor Head is replaced with a different CHECK type ZS HL User s Manual 2 5 Section2 Sensor Head B Extension Cable There are three ways to extend a cable Entire length within 12 m ES c JE Cable for the Sensor Head Extension cable 0 5m 2m ZS XC 1m 4m 8m ZS XC B R 5 m 10 Entire length within 22 m Connect extension cables z 0 9 gt rm Cable for the Sensor Head Extension cable Extension cable gt 0 5m 2m ZS XC5B R 5m ZS XC5B R 5m ZS XC10B 10m ZS XC10B 10m Extended for a long distance Use a repeater Digital equalizer Digital equalizer BE ZS XEQ ZS XEQ z KC os E Y O Cable for the Sensor Head Extension cable 0 55m 2m ZS XC15CR 15 m Digital equalizer O UU _ connection cable 2 ZS XC02D 0 2 m Table for connecting Extension Cable Extension Cable Sensor Head Controller Precautions Mo
197. troduction Precautions for Correct Use B Meaning of Symbols Menu items that are displayed on the Sensor Controllers LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets 5 7 E B Vidual Aids Indicates points that are important to ensure full product performance such as operational e CHECK precautions and application procedures E Indicates pages where related information can be found e Indicates information helpful in operation ZS HL User s Manual 9 Introduction Precautions for Correct Use MEMO ZS HL 1 0 User s Manual Introduction CONTENTS Terms and Conditions Agreement 2 Meanings of Signal Words 4 Meanings of Alert Symbols 4 Alert statements in this Manual 4 Regulations and Standards 5 Precautions for Safe Use 5 Precautions for Correct Use 6 Editor s Note 8 Page Format 8 CONTENTS 11 Search from Menu Tree 16 Section 1 FEATURES 1 1 System Configuration 1 3 Part Names and Functions 1 4 Sensor Head 1 4 Sensor Controller 1 5 Operation Modes 1 7 Setting Flow 1 8 Section 2 INSTALLATION amp CONNECTION 2 1 Sensor Head 2 2 Measuring Range 2 3 Basic Precautions for Installation 2 4 Connecting the Sensor Head 2 5 Sensor Controller 2 7 Installation of Sensor Controller 2 7 Wiring the I O cable 2 10 Circuit Diagrams 2 12 SmartMonitorZS 244 ZS HL U
198. two points the same Setting the Update Cycle Sets the output cycle for the real time parallel output unit gt FUN mode I OSET TERMINAL CYCLE Setting Description 1 to 100 Sets the update cycle default value 1 Outputs the measurement result or judgment result for each of sampling cycle x setting value for the update cycle UA Checking the Sampling Cycle p 5 27 ZS HL 6 14 User s Manual Section6 Settings for Processing when Measurement Cannot be Performed Settings for Processing when Measurement Cannot be Performed Set the output methods for linear judge and terminal block when a non measurement state occurs temporarily due to insufficient received light amount or the reset input state for example Example When the waveform skips due to insufficient received light amount amp Amount of displacement 2 So State with waveform skip caused by insufficient light amount 2 9 of workpiece movement When KEEP is selected Amount of displacement As the value before the skip occurred is kept this is effective in canceling waveform skip uiae A gt FUN SET NO_MEAS Outputs Setting Linear Output Terminal Block Output Judgment Output KEEP The status immediately before measurement is stopped is held and output CLAMP Outputs the set CLAMP value abnormal All OFF default value value 6 ue
199. unt Adapter 8 43 Extension Cable 8 44 Extension Cable Long Distance Flexible Type 8 45 RS 232C Cable 8 47 g amp Control Link Unit 8 48 5 Real Time Parallel Output Unit 8 49 5 m o m o A gt z m 2 gt o A ZS HL User s Manual 8 1 Section8 Sensor Head Specifications ZS HLDS2T HLDS2VT HLDS5T HLDS10 HLDS32 HLDS60 HLDS150 ZS ZS ZS ZS Item ZS HLDS2T HLDS ZS HLDS5T ZS HLDS10 HLDS HLDS HLDS 2VT 32 60 150 Optical system Regular Diffuse Regular Diffuse Regular Diffuse Regular Diffuse Diffuse Diffuse reflec reflec reflec reflec reflec reflec reflec reflec reflec reflec tion tion tion tion tion tion tion tion tion tion Measurement 20mm 5 2mm 25 50 44mm 100 94 325 600 1 500 center distance mm mm mm mm Measuring 1 mm 2mm 5mm 4 20 16 175 350 500 mm mm mm mm mm Light source Visible semiconductor laser Visible semiconductor laser wavelength 650 nm 1 mW max Class 2 wavelength 658 nm 1 mW max Class 2 Beam type Line beam Beam diameter 20 um 1 0 45um 30 um x 1 0 mm 60 um x 3 5 mm 0 15mm 0 3mmx 1 5mm 1 2 2 12 16mm 40 at 500 at 1500 mm mm Linearity 2 0 05 F S 10 2 F S 0 1 F S 0 05 F S 40 07 F S 0 2
200. utput Data format Measurement value data is converted to 40 000 stages of 16 bit binary data before output signal names DO to D15 Data update cycle Can be set as desired using integer multiples of the sampling cycle The update cycle is determined by the following calculation formula update cycle sampling cycle x update coefficient The update coefficient parameter can be set by the user as an integer value within the range 1 to 100 Ex When the sampling cycle is 112 us the settable range becomes 112 us to 11 2 ms Synchronization signal Synchronization signal for notifying data determination timing signal name GATE 1 bit open collector output Signal name Binary output signal name DO to D15 total 16 bits Gate output signal name GATE total 16 bits 5 Circuit specifica NPN open collector PNP open collector amp tion 30 VDC max 20 mA max 20 mA max residual voltage 1 2 V or residual voltage 1 2 or less less E delay time at OFF ON change less delay time at OFF ON change less amp than 0 5 us than 0 5 us at 24 V 20 mA at 20 mA 0 14 RS 232C 1 port max 115 200 bps Status indicators PWR indicator lit color green Lit when ZG RPD is energized ERR indicator lit color red Lit when an energizing current of 20 mA or more flows to 1 bit or more of the open collector output data output 16 bits GATE 1 bit C
201. values for any two binary output values to set the output range default value OFF Example Set 0 mm to 0 and 5 mm to 50000 when ZS HLDS5 is connected Output value Output value 65535 4 65535 4 52768 50000 32767 32767 12768 Measured value mm Measured value mm M Separate the two specified points by at least 1 of the rated measurement range for the connected Sensor Head Example For the ZS HLDS5T The two measured points must be separated by at least 10 mm x 0 01 0 1 mm as the measuring range is 5 mm 10 gt FUN mode I O SET TERMINAL FOCUS ON 1 Set the binary output value of point 1 The output value is displayed on the main display 2 Press the SET Key to apply the setting 3 Set the measured value for point 1 The measured value is displayed on the sub display 4 Press the SET Key to apply the setting INPUT POINT 1 ZS HL User s Manual 6 1 3 Settings for Terminal Block Output 9 Set point 2 in the same way as point 1 INPUT POINT 2 DIG VAL SET OK VV If the points are not set correctly check the following 15 the measured value set on the sub display within the measuring range z CHECK with scaling and calculation settings reflected if set Are the first and second measured points separated by at least 1 of the rated measuring range Are the binary output values for the
202. ype nal I F Otherwise prewired standard cable length 2 m Serial USB2 0 1 port FULL SPEED 12 Mbps MINI B Vo RS 232C 1 port max 115 200 bps Output 3 judgment outputs NPN open collector 30 VDC PNP open collector HIGH PASS LOW 50 mA max residual voltage 50 mA max residual voltage 1 2 V max 1 2 V max Linear output Selectable from voltage current selected by slide switch on base At voltage output 10 to 10 V output impedance 40 Q At current output 4 to 20 mA max load resistance 300 Input LDOFF input LD ON Short circuited with OV ter ON Supply voltage short cir forced OFF Zero reset input exe cute or cancel zero reset Timing input sample cycle specified when hold function is enabled Reset input reset of hold state minal or 1 5 V max OFF Open leakage current 0 1 mA max cuited or within supply volt age 1 5 V max OFF Open leakage current 0 1 mA max Status indicators HIGH orange PASS green LOW orange LDON green ZERO green ENABLE green Segment dis Main display 8 segment red display 6 digits play Sub display 8 segment green display 6 digits LCD 16 digits x 2 rows color of characters green resolution per charac ter 5 x 8 pixel matrix Setting input Setting keys Direction keys UP DOWN LEFT RIGHT SET key ESC key MENU key function keys 1 to 4 Slide switch Threshold switch H L 2 s
203. ys the fluctuation width peak to peak of the measured value over a fixed amount of time BRIGHT Displays the current received light amount The current emitted light amount also is displayed on the LCD upper section When you attach the Sensor Head adjust the position of the Sensor Head so that the emitted light amount is as small as possible compared to the received light amount 1000 V Inside of the Sensor Controller the emitted light amount is automatically adjusted the range from 0 1 to 80 so that the received light amount reaches 1000 Even the emitted light amount reaches the maximum 80 96 but the received light CHECK amount is not close to 1000 change the settings to switch the measurement mode to HI SENS or to increase the gain to increase the received light amount DISTANCE Displays the distance from the Sensor Head to the workpiece TASK_ MEASURE In Multi Task mode this menu displays the measurement result for another TASK TERMINAL Displays the value that is output to ZG RPD JUDGMENT RESULT MAIN MEASURE LD POWER 1 096 SUB RESOLU A gt SUB BRIGHT gt MAIN MEASURE TK1 1 SUB DISTANCE gt 1 m c z 2 o gt 2 2 gt 2 o c o m c a z 0 m 2 gt z MAIN MEASURE TK1 MAIN MEASURE TK1 SUB TASK2 MEASURE s SUB TASK1 MEASURE gt 3
204. z Oo 2 o 5 5 Section5 Setting for Sensing Conditions Setting for Sensing Conditions Set the conditions to be used for detecting workpieces by the sensor Setting Measurement Mode E Setting the Measurement Mode Set the measurement mode according to the measurement details such as moving speed and measurement point of workpiece Select the measurement mode based on the items e g speed precision or sensitivity that you want to give priority to in measurement gt FUN Mode SENSING MODE Setting Description STAND This is the standard measurement mode sampling frequency approx 500 us HI RESO Select this mode to measure workpieces with sensitivity set high default value sampling frequency approx 2 ms HI SPEED Select this mode to measure workpieces at high speed However you cannot select this menu in Multi Task mode o m sampling frequency the fastest speed of approx 110 us d HI SENS Select this mode to measure workpieces with sensitivity set high In this a measurement mode sensitivity to received light is much better than the o High Resolution mode as the sampling time is longer O sampling frequency approx 4 ms c z x In High Speed mode the sampling cycle changes according the actual settings When only the A average count is set the sampling cycle becomes the maximum speed approx 110 us HEC Check the actual samplin

ZS-HL Series Smart Sensor User`s Manual

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