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1. R W System or User Update User User User Data Type Length FL 4 FL 4 UINT8 1 Reference Gas Chromatograph Application Module User Manual Range 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 031 Default 0 07 1 52 Version 1 01 1 01 1 01 Description of functionality and meaning of values Specific Gravity Low Limit If the specific gravity value returned from the GC is less than this _ value an alarm will be set Specific Gravity High Limit If the specific gravity value returned from the GC is more than this value an alarm will be sei Error Event Disable 0 Error Event Logging Enabled 1 Error Event Logging Disabled Gas Chromatograph Application Module User Manual 4 2 Point Type 62 GC Modbus Configuration Point type 62 contains the parameters for configuring GC Modbus communications parameters The module maintains 1 logical point for this point type Point Type 62 GC Modbus Configuration Parm 0 4 16 Name Access Tag R W Baud Rate R W Stop Bits R W Data Bits R W Parity R W Communications Mode R W Byte Order R W Poll Timeout R W Number of Retries R W Good Message Counter R O _ Bad Message Counter R O System or User Update User User Data Type Length AC 10 UINT8 1 S UINT8 1 UINT8 1 UINT8 1 E UINTS 1 UINT8 1 UINT8 1 UINT8 1 a UINT32 4 UINT32 4 Reference Range 1
2. Parm 22 23 Name Error Code Alarm Logging Mode Access R W Component Index 1 Table 1 Component Index 3 Table 1 Component Index 4 Table 1 Component Index 5 Table 1 _ _ Component Index 6 Table 1 Component Index 7 Table 1 Component Index 8 Table 1 Component Index 10 Table 1 Component Index 11 Table 1 Component Index 12 Table 1 Component Index 13 Table 1 Component Index 14 Table 1 System Data or User Length Update Type System UINT8 1 User UINT8 1 ___ Component Index 12 Table 1 __ Component Index 13 Table 1 Component Index 14 Table 1 Reference Range 078 Default Oo JO o JO COOC Version 1 00 1 00 Description of functionality and meaning of values Error Code 0 All Checks Pass 1 Poll Sequence Failed 2 Alarm Check Failed 3 Calibration Check Failed 4 Sample Minute Changed 5 Total Un normalized Mole Percentage Failed 6 Mole Sum Check Failed 7 Heating Value Range Check Failed 8 Specific Gravity Range Check Failed Alarm Logging Mode 0 Disable Logging 1 Enable Logging No SRBX 2 Enable Logging SRBX on Set only 3 Enable Logging SRBX on Clear only 4 Enable Logging SRBX on ___both Set and Clear ___ Component Index 1 Table 1 _ Component Index 2 Table 1 _ Component Index 3 Table 1 Component Index 4 Table 1 __ Component Index 5 Table 1 _ Component Index 6 Table 1 _ Compo
3. 54 0 gt 255 0 _ Component Index 15 Table 2 55 0 gt 255 0 _ Component Index 16 Table 2 56 0 gt Valid Positive 0 Mole Component 1 Floating Point RA Number 57 System FL 4 0 gt Valid Positive 0 1 00 Mole Component 2 Floating Point ee Number 58 System FL 4 0 gt Valid Positive 0 1 00 Mole Component 3 Floating Point AAA Number 59 Mole Component 4 R W System FL 4 0 gt Valid Positive 0 1 00 Mole Component 4 Floating Point O o o EXI A Number a 60 Mole Component 5 R W System FL 4 0 gt Valid Positive 0 1 00 Mole Component 5 Floating Point Number IssuedJan09 e Re A Gas Chromatograph Application Module User Manual Point Type 61 GC Stream Data Parm 61 62 63 64 65 66 67 68 69 70 71 72 Name Mole Component 6 Mole Component 7 Mole Component 8 Mole Component 9 Mole Component 10 Mole Component 11 Mole Component 12 Mole Component 13 Mole Component 14 Mole Component 15 Mole Component 16 User Defined Avg Access R W R W R W R W R W R W R W R W R W R W R W R W System or User Update System System System System System System System System System System System System ees Length FL 4 7 7 SC 7 E eem 7 SC FL 4 o FL 4 m FL NN FL 4 Ek FL o FL 4 o FL 4 Reference Range 0 gt Valid Positive Floating Point Number 0 gt Valid Pos
4. Bypass Alarm 2 R W User UINT8 1 0 gt 1 0 Max Streams R W User UINT8 1 03255 6 2 Total Mole Deviation___________ RW______ User_____FL_____4 035 0 2 Hexane Split Enable R W User UINT8 1 0 gt 1 1 Communication Timeout R W User FL 4 060 0 45 0 Meter Run 1 Stream R W User UINT8 1 078 0 Meter Run 2 Stream RW User UINTS 1 038 0 Meter Run 3 Stream R W User UINT8 1 038 0 Meter Run 4 Stream R W User UINT8 1 038 0 Not Used Not Used Not Used Issued Jan 09 Reference Amount of time to wait for a response from a GC In Seconds Meter Run 1 Stream 0 Disable Meter Run Updating 1 8 Stream number to use to update meter run s gas __ composition Meter Run 2 Stream 0 Disable Meter Run Updating 1 8 Stream number to use to update meter run s gas __composition Meter Run 3 Stream 0 Disable Meter Run Updating 1 8 Stream number to use to update meter run s gas composition Meter Run 4 Stream 0 Disable Meter Run Updating 1 8 Stream number to use to update meter run s gas __ composition Gas Chromatograph Application Module User Manual Point Type 60 GC Application Configuration Parm 26 27 28 29 30 31 32 33 34 35 36 Default Version User System Name Access or User Update Not Used Not Used Not Used Methane Component ID R W User Ethane Component ID R W User Propane Component ID R W User i Butane Component ID R W User n Butane Co
5. Component ID R W User UINT8 a 1 Nitrogen Component ID RW User UINT8 1 Carbon Dioxide Component ID R W User UINTS 1 S H2S Component ID RW User UINT8 1 Water Component ID RW User UINT8 1 Helium Component ID R W User UINT8 o 1 Oxygen Component ID RW User UINT8 1 Carbon Monoxide Component ID R W User UINTS 1 y Hydrogen Component ID R W User U INT8 E 1 Reference Gas Chromatograph Application Module User Manual Range 03255 03255 03255 03255 03255 03255 03255 03255 Default 255 14 17 255 255 255 255 255 255 Version 1 00 Description of functionality and meaning of values Hexane Component ID This is the Component ID number that is associated with Hexane in the GC 1 00 Hexane Component ID This is the Component ID number that is associated with Hexane __ in the GC 1 00 Nitrogen Component ID This is the Component ID number that is associated with Nitrogen in _ the GC 1 00 Carbon Dioxide Component ID This is the Component ID number that is associated with Carbon Dioxide in the GC H2S Component ID This is the Component ID number that is associated with H2S in the GC Water Component ID This is the Component ID number that is associated with Water in the GC 1 00 Helium Component ID This is the Component ID number that is associated with Helium in the _ GC 1 00 Oxygen Component ID This is the Component ID number
6. Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error GC 2 Poll 5 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code _ 9 Data Format Error GC 2 Poll 6 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error 4 21 Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 62 GC Modbus Configuration Parm System or User Range Default Version Description of functionality and meaning of values 26 27 28 29 Name Access GC 2 Poll 7 Status R O GC 2 Poll 8 Status R O GC 2 Poll 9 Status R O R W Update System System User 039 039 0 gt 9 0 gt 1 1 00 1 00 GC 2 Poll 7 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error GC 2 Poll 8 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 I
7. 1 00 GC Address Modbus address SE of GC 6 Not Used SA SE 7 Polling Interval R W User FL 4 Any Positive 60 1 00 Interval in seconds at which Floating Point this module polls the GC for o Number New data 8 Next Poll Request R O System FL 4 Any Positive 0 1 00 Amount of time In Seconds Floating Point until the next time the GC will a Number La De polled for new data 9 Heating Value Low Limit R W User FL 4 Any Floating Point 900 0 1 00 Heating Value Low Limit If the Number Heating Value returned from the GC is less than this value an a Alarm will be set 10 Heating Value High Limit R W User FL 4 Any Floating Point 1300 0 1 00 Heating Value High Limit If the Number Heating Value returned from the GC is greater than this value E an alarm will be set 11 Bypass Alarm 1 R W User UINT8 1 0 gt 1 0 1 00 Bypass Alarm 1 from GC 0 Alarm Allowed 1 Alarm Bypassed MR e lssuedJan 09 Point Type 60 GC Application Configuration Parm 12 13 14 15 16 17 19 20 21 22 E 23 24 25 Gas Chromatograph Application Module User Manual Version 1 00 Description of functionality and meaning of values Bypass Alarm 2 from GC 0 Alarm Allowed 1 Alarm Bypassed Maximum number of streams _ available from GC __ Total Mole Deviation Enable the Hexane Split functionality of the GC module 1 00 1 00 System Data Name Access or User Type Length Range Default Update VR
8. GC Application Confouratton crac narco 4 2 4 2 Point Type 61 GC Stream Data 4 8 4 2 Point Type 62 GC Modbus CGonfiouraiion arcano cnn cnn rar cnn 4 16 Issued Jan 09 Contents iii Gas Chromatograph Application Module User Manual This page is intentionally left blank iv Contents Issued Jan 09 Gas Chromatograph Application Module User Manual Chapter 1 Introduction This chapter describes the structure of this manual and presents an overview of the Gas Chromatograph GC Application Module for the FloBoss 107 FB107 The GC Application Module provides all the functions necessary to communicate with a gas chromatograph including an onboard communications port that enables module to GC communications without using one of the communications ports on the FB 107 The standard APP 485 application module which includes the GC Application Module streamlines the installation process by automatically installing all point types and screens that are part of the application APP 485 modules can house a variety of applications for further information about additional APP 485 modules contact your sales representative 1 1 Scope and Organization This document serves as the user manual for the Gas Chromatograph Application module which is intended for use in a FloBoss 107 FB 107 This manual describes how to install and configure the Gas Chromatograph Application module referred to as the GC Application module
9. System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 6 Floating Point Number Seet 78 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 7 Floating Point E Number a 79 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 8 Floating Point es Number SE 80 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 9 Floating Point e i Number a a 81 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 10 Floating Point T Number SE 82 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 11 Floating Point i Number SE 83 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 12 Floating Point NN Number EE 84 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 13 Floating Point Number Parm Description of functionality Length Range Default Version and meaning of values Issued Jan 09 Reference 4 13 Gas Chromatograph Application Module User Manual Point Type 61 GC Stream Data Parm 85 86 87 88 89 90 91 92 System or User Update System System System System System System System System Name Access User Defined Avg R W User Defined Avg R W Active Alarm Status R W Unacknowledged Alarm Status R W GC Number R W Stream Heating Value R W Heating Value Low Limit R W Hea
10. W Calibration Flag R W Mole Sum R W Issued Jan 09 System or User Update System System System System System System System System System System System System Gas Chromatograph Application Module User Manual Range 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt 0xFFFF 0 gt 60 0 gt 255 0 gt 255 0 gt Valid Positive Floating Point Number e Length FL 4 E SES BC Y Zeg BC FL 4 44 nu A une 2 q une 2 E UINTI6 2 VINTI6 SP UINT16 2 WE nu Reference 0 gt 255 Default OxFFFF Version 1 00 1 00 1 00 1 00 um Description of functionality and meaning of values Total Un Normalized Mole Total GPM User Defined Calc 1 User Defined Calc 2 User Defined Calc 3 User Defined Calc 4 User Defined Calc 5 The minute value read from the GC at the end of the module s __ polling sequence The minute value read from the GC at the start of the module s __ polling sequence _ GC Alarm 1 GC Alarm 2 Calibration Flag 0 Calculation data _1 Analysis data Mole Sum 4 9 Gas Chromatograph Application Module User Manual Point Type 61 GC Stream Data
11. and 9035 Note This option is required only if your GC does not support these registers These read only fields provide color coded information red bad green good white disabled yellow retry on the good and bad message counts and the polling status of the Modbus registers assigned to each GC 6 Click Apply to save your changes 7 Click Close to return to the ROCLINK 800 screen Proceed to Section 3 4 to review meter parameters 3 12 Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual 3 4 Meter Setup Screen Use this screen to view the gas mole percentages heating value and specific gravity value received from the GC To access this screen 1 Select Meter gt Setup from the ROCLINK 800 menu bar 2 Select the Fluid Properties tab The Fluid Properties tab displays Meter Setup Meter Number EIB SECs X Active Flow Calculation AGA3 32 Meter Tag Meter 3 Active Properties Calculation AGAS 92 Detailed General Inputs Advanced Fluid Properties Sampler Calibration Factors Alarms Nitrogen H Heptane foo c02 Octane foo Methane Nonane joo Decane 0 0 fo fo Helium 00 Oxygen joo oo Hydrogen 00 bo Total Mole 100 Ethane Propane i H25 n Butane Water Butane n Pentane i Pentane CD Hexane Argon Copy FFY Method e Detailed C Gross Gross2 Heating Value Calculate 1025 0 E
12. or the module throughout the rest of this manual You access and configure this module using ROCLINK 800 Configuration Software loaded on a personal computer running Windows 2000 with Service Pack 2 Windows XP or Windows Vista The sections in this manual provide information in a sequence appropriate for first time users Once you become familiar with the procedures and the software the manual becomes a reference tool This manual has the following major sections Chapter l Introduction Chapter 2 Installation Chapter 3 Configuration Chapter 4 Reference This manual assumes that you are familiar with the FB107 and its configuration For more information refer to the FloBoss 107 Flow Manager Instruction Manual Form A6206 or the ROCLINK 800 Configuration Software User Manual for FloBoss 107 Form A6217 1 2 Product Overview The GC Application module enables the FB107 to communicate directly with up to two gas chromatographs GCs on the same EIA 485 RS 485 communications port The module provides its own Issued Jan 09 Introduction 1 1 Gas Chromatograph Application Module User Manual communication connections for this purpose Gas chromatographs supported include the Daniel Danalyzer and Rosemount Analytical Models 500 570 590 700 770 and 1000 1000A GC controllers supported include the Daniel and Rosemount Analytical Models 2251 2255 2350 2350A and 2360 as well as the
13. that the FB107 recognizes the module you must perform a warm start ROC gt Flags gt Warm Start Note Although the label on the physical module is APP 485 the Description field on the General tab verifies that this module contains the GC Application a ROCLINK 800 On Line Com1 FB107 FB107 7 File Edit View ROC Configure Meter Utilities Tools Window Help Dee rk AH VP S 4 ORR hRS dw Ba On Line Com FB107 FB107 S M Modules e a CH CPU E Fass a x SENSOR Not Installed E LCD Controller Se SLOT 0 On Board 6 Point IO a ml e Z SLOT 1 RS 485 4t SLOT 2 Auxiliary 6 Point 10 2 SLOT 3 MVS Module my SLOT 4 Auxiliary 6 Point 10 4t SLOT 5 Auxiliary 6 Point 10 SLOT 6 Auxiliary 6 Point 10 OT 7 GC App Module Module Information 5 GC App Module Display 61 GC Configuration Display 62 GC Stream Data 1 Cur Stream 2 GC1 Stimml 3 GC1 Strm2 H4 GC1 Sum ES 5 GC1 Strm4 ES 6 GC1 Strm5 7 GC1 Stmb 8 602 Stimt General 9 GC2 Strm2 10 GC2 Stim3 Installed Module Application Module Actual Module Application Module EST 11 GC2 Strm PRA 5 Display 63 GC Modbus Configuration Description GC App Module ts es SES Part Number 68226 Build Date Dec 08 2008 07 35 ee 1 0 Control Serial Number Boot Revision Rev 1 00 Mater Boot Build Date Dec 08 2008 07 34 Ma System E dE a ZE History Integrity Application Module g
14. the GC Configuration screen see Figure 4 This option enables you to automatically configure the module s communication port to the default values required to poll the GC s For this option to work however you must first specify using the GC Configuration screen the maximum number of streams and the Modbus address for each GC in use Note Auto configure assumes you connect to a Daniel GC If you have a GC from another manufacturer refer to that manufacturer s product documentation for appropriate communication settings baud rate parity etc You can set those values on the GC Modbus Configuration screen Figure 6 The module uses the following pre defined communication port parameter values Parameter Value Baud Rate 9600 Parity None Data Bits 8 Stop Bits 1 Communication Mode RTU Byte Order MSB First When the auto configure process completes the module disables the auto configure parameter 1 23 Modbus Registers The GC module predefines the following Modbus registers for GC data With the exception of registers 9034 and 9035 you cannot change these values The module only allows you to disable polling for registers 9034 and 9035 Register Value 3001 3016 Component IDs Table 1 3017 3032 Component IDs Table 2 3 3034 Current Stream i 3035 Mask of Streams associated with Table 1 3045 Cycle Start Time minutes 3046 GC Alarmi Issued Jan 09 Introduction 1 3 Gas Chr
15. 0 characters 093 132 0 gt 2 0 gt 1 0 gt 1 0 gt 255 0 gt 255 0 gt 4294967295 0 gt 4294967295 Default Modbus CFG 2 Version 1 00 1 00 1 00 1 00 1 00 Description of functionality and meaning of values Point Type Description Baud Rate 0 2400 Baud 1 4800 Baud 2 9600 Baud __3 19200 Baud Stop Bits 1 1 Stop Bit __ 2 2 Stop Bits Data Bits 7 7 Data Bits _8 8 Data Bits Parity 0 No Parity 1 Odd Parity _ 2 Even Parity Communication Mode 0 RTU Mode ___ 1 ASCII Mode Byte Order 0 Least Significant Byte First __ 1 Most Significant Byte First _ Poll Timeout ____ Number of Retries ___ Good Message Counter Bad Message Counter Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 62 GC Modbus Configuration System or User Update Range Default Version Description of functionality and meaning of values GC 1 Poll 1 Status 11 GC 1 Poll 1 Status SE Name Access R O 12 GC 1 Poll 2 Status R O 13 GC 1 Poll 3 Status R O System System Data Type Length UINT8 1 UINT8 1 UINT8 1 Reference 0 gt 9 0 gt 9 0 gt 9 1 00 MES 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code ___9 Data Format Error GC 1 Poll 2 Status 0 P
16. ABB Totalflow Model 8000 BTU The module communicates directly with the GC using Modbus protocol in which the module has Master status The FB107 polls data from the GC validates that data and updates the appropriate meter run parameters using that data The module can poll up to eight GC streams on one GC or up to a total of ten streams on two GCs Note Using MON 2000 software you set the Daniel GC communications port to the SIM 2251 protocol For all other parameter configurations refer to the MON 2000 documentation In order to update meter run data in the FB107 you must assign the streams to a meter run in the FB107 s database This allows the FB107 to log the gas component data heating value and specific gravity and use these values in volume mass and energy calculations See Section 3 4 1 21 Communications Wiring Connect the GC to the communications port on the module using wiring between 16 and 24 AWG Figure I shows example wiring between the module and an externally powered GC Note The GC must be externally powered Do not use the power and i ground connections on the APP 485 module 120 OHM TERMINATION RESISTOR USER SUPPLIED FIELD DEVICE OWOOOOO BF EXTERNAL POWER DOC0803B 1 2 Introduction Issued Jan 09 Gas Chromatograph Application Module User Manual Figure 1 Communications Wiring 1 2 2 Auto configure The GC Application module provides an auto configure option on
17. Argon IV Disable Nitrogen Heating Value Adjustment Configuration Disable C Enable GC Base Pressure 1473 PSIA kPa ap Heating Value Low Limit a000 Heating Value High Limit 1300 0 Total Mole Deviation 20 5 Specific Gravity Low Limit 0 07 Specific Gravity High Limit 11 52 Alarm 1 Bypass Print Save As Auto Scan Update Close X gt ERE 12 10 Pm Figure 4 GC Configuration Issued Jan 09 Configuration 3 3 Gas Chromatograph Application Module User Manual 4 Review the values in the following fields Field Description Max Streams Sets the maximum number of streams from the gas chromatograph Valid values are 1 8 You cannot define more than 10 streams for both GCs Meter Run Map Associates GC streams with configured FB107 meter runs Valid values are 1 8 Enter 0 to disable meter run updating You must configure this parameter before the module can poll data and write it to the meter run The module stores the gas composition data for the specified stream in the gas quality parameters of the specified meter run see Section 3 4 Poll Mode Enables or disables polling The default is Polling Disabled Polling Interval Sets the delay in seconds the module waits before asking the GC for the next set of results The default is 60 0 seconds Note The GC typically takes 3 to 6 minutes to update results Next Poll Req This read only field shows the number of seconds re
18. Form A6270 Part Number D301595X012 January 2009 Gas Chromatograph Application Module for FloBoss 107 Flow Managers User Manual Remote Automation Solutions EMERSON Gas Chromatograph Application Module User Manual Revision Tracking Sheet January 2009 This manual may be revised periodically to incorporate new or updated information The revision date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision Initial release Jan 09 NOTICE Bristol Inc Bristol Canada BBI SA de CV and Emerson Process Management Ltd Remote Automation Solutions division UK are wholly owned subsidiaries of Emerson Electric Co doing business as Remote Automation Solutions RAS a division of Emerson Process Management FloBoss ROCLINK Bristol Bristol Babcock ControlWave TeleFlow and Helicoid are trademarks of RAS AMS PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other marks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied rega
19. GC2 Registers 9034 9035 Polling Disabled GC1 Register 3045 ing Disab GC2 Register 3045 ling Disabled Print Save As Auto Scan Update Close Figure 6 GC Modbus Configuration 5 Review and change as necessary the values in the following fields Issued Jan 09 Configuration 3 11 Gas Chromatograph Application Module User Manual Field Description Point Number Identifies the comm port 1 Modbus CFG is the only supported value for the module Set parameters for Modbus communications between the GC and the module Note Select Autoconfigure on the GC Configuration screen to enable the module to automatically complete these values Baud Sets the baud rate for Rate communications 9600 is the default Parity Set the parity for communications None is the default Data Bits Sets the number of data bits for communications 8 is the default Stop Bits Sets the number of stop bits for communications 1 is the default Comm Sets the communications mode Mode RTU is the default Byte Sets the order of bytes ina Order communications string Most Significant Byte First MSB is the default Alarm Register Request Disable l GC Polling Status Sets in seconds how long the polling device waits before timing out the request Sets the number of retries the polling device makes before cancelling the polling request Disables polling requests to Modbus registers 9034
20. Hw Mito 4 OR ER 3 A pyrene Calibration Analysis Flag HY Limits A Specific Gravity Limits Point Number PATENTE Y BTU Low Limit nn cad Analysis Live Reading T Enable 300 0 I Enable Specific Gravity Low Limit 0 07 BTU High Limit 1300 0 Specific Gravity High Limit 11 52 Stream Stream Data Component Data GC Defined Averages Event Logging Bent tea DyBTU vals 7 faces Ava CAUTION This option will disable all GC Cales Wet BTU Value Component ID Table1 ID Table2 Mole Value error events from being written to the 6 e D D 0 0 event log Calc 1 0 0 Specific Gravity i 00 00 Calc 2 0 0 Compressibility 0 0 0 0 IT Disable Event Logging Cale 3 0 0 Wobbe Index i 0 0 0 0 i 0 0 0 0 Calc 4 0 0 Total Unnormalized 0 00 00 Calc 5 0 0 Total GPM 00 00 Diagnostics Mole Sum 0 0 0 0 0 0 0 0 Alarm 1 Component Mask 00 0 0 Alarm 2 0 0 0 0 0 Sample Minute 0 0 0 0 Active Alarm FUSES 0 0 0 0 Unack Alarm IE 0 0 0 0 00 00 Alarm Logging Mode 0 0 0 0 Disable Logging yl D Print Save As Auto Scan 2 Update Close Figure 5 GC Stream Data 5 Review and change as necessary the values in the following fields Field Description Point Number Identifies the stream number for this screen Calibration Analysis This read only field indicates the Flag chromatograph s status self calibration or analysis HV Limits Select the Enable checkbox to define Heating Value HV limits for the selecte
21. Logging notifications occur on both alarm set SRBXon and alarm clear Both This read only field shows component values for the selected stream Issued Jan 09 Configuration 3 9 Gas Chromatograph Application Module User Manual 3 10 Field Description GC Defined This read only field shows data the GC returns Averages but the module does not use For more information refer to the GC manufacturer s user manual Select Disable to disable error events from being written to the FB107 s event log Note This option disables logging for all error events except parameter change events For example an event is not logged if the GC reports an out of range specific gravity value and event logging is disabled 6 Click Apply to save your changes 7 Click Close to return to the ROCLINK 800 screen Proceed to Section 3 3 to review Modbus parameters for the configuration Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual 3 3 GC Modbus Configuration Screen Use this screen to verify the Modbus settings for the GC to set polling characteristics and to disable alarm register requests Note If you selected the Autoconfigure option on the GC Configuration screen you only need to review these Modbus settings To access this screen 1 From the Directory Tree double click Application Module Double click GC Application Module Double click Display 63 GC Modbus Configuration Double
22. Low Sets for the selected run the minimum specific Limit gravity value that the FB107 accepts for a meter run update This field is available only if you enable the Specific Gravity limits The FB107 considers as invalid any specific gravity values the GC sends that are greater than this value and does not forward them to the meter run Note Values entered in this field override the Specific Gravity Low Limit set on the GC Configuration screen only for the selected run Specific Gravity High Sets for the selected run the maximum specific Limit gravity value that the FB107 accepts for a meter run update This field is available only if you enable the Specific Gravity limits The FB107 considers as invalid any specific gravity values the GC sends that are greater than this value and does not forward them to the meter run Note Values entered in this field override the Specific Gravity High Limit set on the GC Configuration screen only for the selected run Stream This read only field shows the selected stream for the GC GC Calcs These read only fields show data the GC returns but the module does not use For more information refer to the GC manufacturer s user manual 3 8 Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual Field Description Diagnostics Stream Data Component Mask Error Code Alarm Logging Mode Component Data These read only fields show any diagno
23. Stim6 ES 8 GC2 Strmt bed EST 9 GC2 Strm2 10 GC2 Strm3 Installed Module Application Module Actual Module Application Module Er 1411 GC2 Stm ition SCApp Modde sone 5 Display 63 GC Modbus Configuration Description GC App Module Revision Per 1 00 ERT 1 Modbus CFG Part Number W68226 Build Date Dec 08 2008 07 36 Wie zs A de al Serial Number IO Boot Revision Rev 1 00 be RW Meter Boot Build Date Dec 08 2008 07 34 E Ma System E 7 Ge Integrity pplication Module User Program Uninstall ES User Display Auto Scan E Update l Apply Figure 3 ROCLINK 800 3 2 Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual 3 1 GC Configuration Screen Use this screen to configure one or more GC addresses assign the GC streams to meter runs enable GC polling and enable automatic configuration of the communications port To access this screen 1 From the Directory Tree double click Application Module 2 Double click GC Application Module 3 Double click Display 61 GC Configuration The GC Configuration screen displays ven ROCLINK 800 GC Configuration 7 Elle Edit View ROC Configure Meter Utilities Tools Window Help D gE e Deja Ww wt GzoOBR LE 2 GC Interface Configuration GC Setup Meter Run Map Poll Mode Autoconfigure Stream Max Streams Modbus Address Meter e S 3 2 Ri 601 GC2 Polling Disabled Note Configure all parameters on
24. and meaning of values Update 0 Point Tag ld R W User AC 10 0x20 gt 0x7E for Cur 1 00 Point Type Description each ASCII Stream character or oS ream 1 Not Ueed 8 E 2 Stream Number R O System UINT1 2 138 1 8 1 00 Stream Number depending on logical 3 Component Table Mask R W System UINT1 2 0 gt 0xFFFF 0 1 00 Component Table Mask Each bit corresponds to a stream A bit value of 1 means that the GC will return data from Table 1 will be used A bit value of 0 means that the GC will return EE BS a ata from Table 2 4 Dry Heating Value R W System FL 4 0 gt Valid Positive 0 1 00 Dry Heating Value Floating Point A Number E 5 Saturated Heating Value R W System FL 4 0 gt Valid Positive 0 1 00 Saturated Wet Heating Value Floating Point a Number en 6 Specific Gravity R W System FL 4 0 Valid Positive 0 1 00 Specific Gravity Floating Point i Number E 7 Compressiblitiy R W System FL 4 0 gt Valid Positive 0 1 00 Compressibility Floating Point ee Number a 8 Wobbe Index R W System FL 4 0 gt Valid Positive 0 1 00 Wobbe Index Floating Point Number 48 00 2 Re Uggued Jang Point Type 61 GC Stream Data Parm 9 10 11 12 13 14 15 16 17 18 19 20 21 Name Access Total Un Normalized Mole R W Total GPM R W User Defined Calc 1 R W User Defined Calc 2 R W User Defined Calc 3 R W User Defined Calc 4 R W User Defined Calc 5 R W Sample Minute End R W Sample Minute Start R W Alarm 1 R W Alarm 2 R
25. click 1 Modbus CFG The GC Modbus Configuration screen displays gt Ze es ROCLINK 800 GC Modbus Configuration FB107 DEAR File Edit View ROC Configure Meter Utilities Tools Window Help Dw NM Go AE Ve ANM wt GzoOHR be 2 Point Number 1 Modbus CFG v GC Modbus Configuration Baud Rate Parity Data Bits Comm Mode Byte Order Alarm Register Request Disable C 2400 P None v RTU C Least Significant Byte First This option will disable the request for C Even i T gt registers 9034 9035 Some GC s do C 4800 8 C ASCII Most Significant Byte First not support these registers so enabling C Odd Stop Bits the check box below will disable the request for these registers Ze Poll Timeout 3 a S J Disable Alarm Register Modbus Request e Retries D J 9600 92K GC Polling Status Good Message Counter 0 Bad Message Counter 0 GC1 Registers 3045 3047 Polling Disab GC2 Registers 3045 3047 Polling Disabled GC1 Registers 3001 3032 Polling Disab GC2 Registers 3001 3032 Polling Disabled GC1 Registers 3034 3035 Polling Disab GC2 Registers 3034 3035 Polling Disabled GC1 Register 3059 ing Disab GC2 Register 3059 Polling Disabled GC1 Registers 7001 7016 ling Disab GC2 Registers 7001 7016 Polling Disabled GC1 Registers 7033 7044 ling Disab GC2 Registers 7033 7044 Polling Disabled GC1 Registers 7070 7084 ing Disab GC2 Registers 7070 7084 Polling Disabled GC1 Registers 9034 9035 ing Disab
26. d run Note If you enable the HV Limits these BTU Low High values override the Heating Value High Low Limits defined on the GC Configuration screen BTU Low Limit Sets for the selected run the minimum heating value that the FB107 accepts for a meter run update This field is available only if you enable the HV limits The FB107 considers as invalid any heating values the GC sends that are greater than this value and does not forward them to the meter run Note Values entered in this field override the Heating Value Low Limit set on the GC Configuration screen only for the selected run Issued Jan 09 Configuration 3 7 Gas Chromatograph Application Module User Manual Field Description BTU High Limit Sets for the selected run the maximum heating value that the FB107 accepts for a meter run update This field is available only if you enable the HV limits The FB107 considers as invalid any heating values the GC sends that are greater than this value and does not forward them to the meter run Note Values entered in this field override the Heating Value High Limit set on the GC Configuration screen only for the selected run Specific Gravity Select the Enable checkbox to define Specific Limits Gravity limits for the selected run Note If you enable the Specific Gravity Limits these Low High values override the Specific Gravity High Low Limits defined on the GC Configuration screen Specific Gravity
27. ed Jan 09 Configuration 3 5 Gas Chromatograph Application Module User Manual Field Description Specific Gravity High Sets the maximum specific gravity value the Limit FB107 accepts for a meter run update The FB107 considers as invalid any specific gravity values the GC sends that are greater than this value and does not forward them to the meter run 5 Click Apply to save any changes you have made to this screen 6 Click Close to return to the ROCLINK 800 screen Proceed to Section 3 2 to define GC stream data 3 2 GC Stream Data Screen Use this screen to review stream data the FB 107 receives from the GC s The module provides one iteration of this screen for each active stream in each GC You can move between stream data displays using either the Point Number drop down box on this screen or from the list on the Directory Tree Note With the exceptions of the Alarm Logging Mode HV Limits Specific Gravity Limits and Event Logging fields the fields on this screen are read only To access this screen 1 From the Directory Tree double click Application Module 2 Double click GC Application Module 3 Double click Display 62 GC Stream Data 4 Double click 1 Cur Stream The GC Stream Data screen displays 3 6 Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual ven ROCLINK 800 GC Stream Data 2 Eile Edit View ROC Configure Meter Utilities Tools Window Help Dea e Oi
28. f this value is outside the limits the meter runs do not update Note The Heating Value is the default parameter the module checks first If you have enabled the HV Limits parameter which is a per stream value that value overrides this one The Specific Gravity Point 61 Parameter 6 must be between 0 07 and 1 52 If this value is outside of this limit the meter runs do not update Note The module copies each GC stream component to its corresponding component in the meter run with the exception of neo pentane The module adds neo pentane values to the iso pentane component and then copies it to the meter run The module also copies heating and specific gravity values to the appropriate meter run 1 3 Program Requirements The GC Application module is compatible with version 1 20 or greater of the FB107 firmware and with version 1 81 or greater of the ROCLINK 800 software Issued Jan 09 Introduction 1 5 Gas Chromatograph Application Module User Manual 1 6 Introduction Issued Jan 09 Gas Chromatograph Application Module User Manual Chapter 2 Installation This chapter provides instructions for installing the GC Application module Read Section 1 3 of this manual for program requirements 2 1 Installing the Application Module The application module occupies the standard footprint of a FB107 I O or communications module To install the module place it in an empty slot 1 through 7 on the FB107 To ensure
29. his is the percentage of the Hexane value returned from the GC that will be attributed to _ Heptane Hexane Split C8 Octane Component Percentage This is the percentage of the Hexane value returned from the GC __ that will be attributed to Octane Hexane Split C9 Nonane Component Percentage This is the percentage of the Hexane value returned from the GC that will be attributed to _ Nonane Hexane Split C10 Decane Component Percentage This is the percentage of the Hexane value returned from the GC __ that will be attributed to Decane Specific Gravity Low Limit If the specific gravity value returned from the GC is less than this _ value an alarm will be set Specific Gravity High Limit If the specific gravity value returned from the GC is more than this value an alarm will be set 4 7 Gas Chromatograph Application Module User Manual 4 2 Point Type 61 GC Stream Data Point type 61 contains the parameters for configuring the GC Application module and houses the status information from the gas chromatograph The module maintains 11 logical points of this point type Logical 0 is the current steam and logical 1 through 10 are mapped to streams on the gas chromatographs as assigned by the maximum streams per GC point type 65 parameter 13 Point Type 61 GC Stream Data System Parm Data i Description of functionality Name Access or User Type Length Range Default Version
30. itive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number Default Version 1 00 1 00 Description of functionality and meaning of values Mole Component 6 Mole Component 7 Mole Component 8 Mole Component 9 Mole Component 10 Mole Component 11 Mole Component 12 Mole Component 13 Mole Component 14 Mole Component 15 Mole Component 16 User Defined Average 1 Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 61 GC Stream Data System Name Access or User T se Update yp 73 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 2 Floating Point A Number ee 74 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 3 Floating Point SE Number ERE 75 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 4 Floating Point A Number ee 76 User Defined Avg R W System FL 4 0 gt Valid Positive 0 1 00 User Defined Average 5 Floating Point SE Number eed 77 User Defined Avg R W
31. ity and meaning of values GC 2 Poll 1 Status 20 GC 2 Poll 1 Status R O System Parm System Name Access or User Update 21 GC 2 Poll 2 Status R O System 22 GC 2 Poll 3 Status R O System 4 20 Data Type Length UINT8 1 UINT8 1 UINT8 1 Reference 0 gt 9 0 gt 9 0 gt 9 1 00 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error GC 2 Poll 2 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code _ 9 Data Format Error GC 2 Poll 3 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 62 GC Modbus Configuration Data Type Length Range Default Version Description of functionality and meaning of values GC 2 Poll 4 Status 23 GC 2 Poll 4 Status R O System Parm System Name Access or User Update 24 GC 2 Poll 5 Status R O System 25 GC 2 Poll 6 Status R O System UINT8 UINT8 UINT8 Reference 0 gt 9 0 gt 9 0 gt 9 1 00 0
32. maining until the next polling cycle After a poll cycle completes the module resets this field to the value stored in the Polling Interval field Autoconfigure Click to allow the module to automatically determine the configuration values for the onboard communications port and Modbus settings for a Daniel gas chromatograph You must disable polling and configure at least one valid GC address before you can initiate Autoconfigure See Section 1 2 2 for further information on auto configuration Component IDs Assigns each gas component a value in component data tables 1 and 2 Select Disable to identify any gases the FB107 supports but for which the gas chromatograph does not provide data 3 4 Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual Field Description Hexane Split Enable 10 11 Heating Value Adjustment Alarm 1 Bypass and Alarm 2 Bypass Heating Value Low Limit Heating Value High Limit Total Mole Deviation Specific Gravity Low Limit Enables you to split the hexane composition among hexane heptane octane nonane and decane The module uses a pre defined split if you set the component ID for hexane to 8 9 Hexane Heptane Octane Nonane Decane EES A e EE ES Een Ee E ER 5 i cD Es Ee O SS SE EE EC SEN ET FEE SE Sets whether the module in case of differing base pressures between the GC and the meter run point adjusts the GC s hea
33. mponent ID R W User Neo Pentane Component ID R W i Pentane Component ID R W User n Pentane Component ID R W User ees Length UINT8 ES UINT8 1 5 UINTS 1 UINT8 i 4 p UINT8S 1 i UINTS 4 i UINT8 1 8 UINTS 1 Reference 03255 03255 03255 03255 03255 03255 1 00 Description of functionality and meaning of values Methane Component ID This is the Component ID number that is associated with Methane in the GC Ethane Component ID This is the Component ID number that is associated with Ethane in the GC 1 00 Propane Component ID This is the Component ID number that is associated with Propane in _ the GC 1 00 i Butane Component ID This is the Component ID number that is associated with i Butane in _ the GC 1 00 n Butane Component ID This is the Component ID number that is associated with n Butane in the GC Neo Pentane Component ID This is the Component ID number that is associated with __Neo Pentane in the GC 1 00 i Pentane Component ID This is the Component ID number that is associated with i ____Pentane in the GC 1 00 n Pentane Component ID This is the Component ID number that is associated with n Pentane in the GC Issued Jan 09 Point Type 60 GC Application Configuration Parm 37 38 39 40 41 42 43 44 45 46 Issued Jan 09 Name Access Les T ala Length Update ype Hexane Component R W User UINT8 1 Hexane
34. nent Index 7 Table 1 _ Component Index 8 Table 1 ___ Component Index 9 Table 1 _ Component Index 10 Table 1 Component Index 11 Table 1 Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 61 GC Stream Data System Parm Data i Description of functionality Name Access or User Type Length Range Default Version and meaning of values Update 38 Component Index 15 Table 1 R W System UINT8 1 0 gt 255 0 1 00 Component Index 15 Table 1 39 Component Index 16 Table DW _ 1 Component Index 16 Table 1 40 Component Index 1 Table 2 _ Component Index 1 Table 2 41 Component Index 2 Table 2 42 Component Index 3 Table 2 __ Component Index 2 Table 2 _ Component Index 3 Table 2 __ Component Index 4 Table 2 44 Component Index 5 Table 2 45 Component Index 6 Table 2 46 Component Index 7 Table2 RW 47 Component Index 8 Table 2 48 Component Index 9 Table 2 Component Index 5 Table 2 Component Index 6 Table 2 _ Component Index 7 Table 2 _ Component Index 8 Table 2 Component Index 9 Table 2 49 Component Index 10 Table2 RW System UINTg 1 0575255 0 Component Index 10 Table 2 DU Component Index 11 Table2 DW __ 09255 0 __ Component Index 11 Table 2 51 Component Index 12 Table 2 03255 0 __ Component Index 12 Table 2 52 Component Index 13 Table 2 03255 0 __Component Index 13 Table 2 53 0255 0 ___ Component Index 14 Table 2
35. nter BTUACF Heating Value Basis Dry C wet C As Delivered r Specific Gravity C Calculate Enter 0 573538 Viscosity 0 0000069 Sp Heat Ratio 1 3 Gas Quality e Constant Lbm Ft Sec Live Log Methane Adjust e Enabled C Disabled 2 Update Y OK X Cancel Figure 7 Meter Setup Fluid Properties tab 3 Review and change as necessary the values in the following fields Note These are the only fields you need to review for the GC application Description Meter Number Select the meter number to which the GC stream has been assigned Component Mole Issued Jan 09 Configuration Indicates the mole percentage of each gas component The module retrieves these values from the GC Indicates the heating value of a specified quantity of gas The module sets this option to 3 13 Gas Chromatograph Application Module User Manual Field Description Heating Value Basis Specific Gravity Gas Quality Determines the heating value dry or saturated the module copies to the meter run If you select Wet the module copies the saturated heating value to the meter run If you select As Delivered or Dry the module resets the value to Dry and copies the dry heating value to the meter run Indicates the specific gravity ratio of the molar mass gas to the molar mass of air The module sets this option to Enter and retrieves this value from the GC Indicates the source of
36. nvalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code __9 Data Format Error GC 2 Poll 9 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code _ 9 Data Format Error Alarm Register Request Disable E 4 22 ees Length UINT8 1 UINT8 1 UINTS 41 Reference Alarm Register Request Disable Issued Jan 09 Gas Chromatograph Application Module User Manual Issued Jan 09 Reference 4 23 Gas Chromatograph Application Module User Manual If you have comments or questions regarding this manual please direct them to your local sales representative or contact Emerson Process Management Remote Automation Solutions gt Marshalltown lowa 50158 USA Houston TX 77065 USA Pickering North Yorkshire UK Y018 7JA EMERSON Website www EmersonProcess com Remote MR Reference Issued Jan 09
37. olling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code _ 9 Data Format Error GC 1 Poll 3 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 62 GC Modbus Configuration Range Default Version Description of functionality and meaning of values GC 1 Poll 4 Status 14 GC 1 Poll 4 Status R O System Parm System Name Access or User Update 15 GC 1 Poll 5 Status R O System 16 GC 1 Poll 6 Status R O System 4 18 Data Type Length UINT8 1 UINT8 1 UINT8 1 Reference 0 gt 9 0 gt 9 0 gt 9 1 00 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error GC 1 Poll 5 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code __9 Data Format Error GC 1 Poll 6 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Respon
38. omatograph Application Module User Manual Register Value 3047 GC Alarm 2 3059 Calibration Analysis Flag 7001 7016 Gas Composition Values Mole Comp 1 16 7033 BTU day 7034 BTU saturated 7035 Specific Gravity 7036 Compressibility 7037 Wobbe Index 7038 Total Unnormalized Mole 7039 Total GPM CF 7040 7044 User Defined Calc Values 7070 7084 User Defined Average 9034 Active Alarm Status 9035 Unacknowledged Alarm Status 1 2 4 Validating GC Data When the polls are complete the module validates the data to ensure the polling was successful and the data is correct This validation occurs before the module copies the GC stream data to the meter run Checks include The Communication Status Point 121 Parameter 6 12 18 etc must return valid responses value of 8 for all registers polled If errors are present the meter runs do not update If you disable Bypass Alarm 1 Point 60 Parameter 11 the Alarm Flag 1 Point 61 Parameter 18 bits 14 amp 15 from the GC is checked for errors If errors are present the meter runs do not update If you disable Bypass Alarm 2 Point 60 Parameter 12 the Alarm Flag 2 Point 61 Parameter 19 bits 0 1 2 amp 3 from the GC is checked for errors If errors are present the meter runs do not update The module checks the Calibration Flag Point 61 Parameter 20 to ensure the GC is in the Analysis State If the GC is not in the Analysis State the meter runs do no
39. rding the products or services described herein or their use or applicability RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice All sales are governed by RAS terms and conditions which are available upon request RAS does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any RAS product remains solely with the purchaser and end user 2009 Remote Automation Solutions division of Emerson Process Management All rights reserved ii Issued Jan 09 Gas Chromatograph Application Module User Manual Contents Page Chapter 1 IMtrodu ction EE 1 1 1 1 Scope and Organization iii e A A da Ad 1 1 1 2 Giele Ge EE 1 1 1 21 Communications Wiring nacer 1 2 12 2 te Gel e 1 3 1 23 Modbus Registers cc de ie Adee eed eet ta 1 3 12 4 Validating GO Da EE 1 4 1 3 Ntsieiciulls e UI Cu 1 5 Chapter 2 Insta latin eege ENEE is 2 1 2 1 Installing the Application Module A 2 1 Chapter E ee Oe UE EE 3 1 3 1 GC Configuration Screen AANEREN 3 3 3 2 GC Stream Data Green 3 6 3 3 GC Modbus Configuration Green 3 11 3 4 Meter Setup rai A ac 3 13 3 5 Saving the Configuration oooonccccnccnnnniconocnnnnnccnnnnnnn non n nac c ronca rana rn nr 3 15 Chapter 4 Reference Materials 222cssecr ser ere eee eee Eee nunn nnnn nnne nnnn nunne nnne nnn ennnen anneanne nanamn na 4 1 4 1 Point Type 60
40. s screen This completes the process of saving your new configuration Note For archive purposes you should also save this configuration to your PC s hard drive or a removable media such as a diskette or a flash drive using the File gt Save Configuration option on the ROCLINK 800 menu bar 3 16 Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual Chapter 4 Reference Materials This section provides tables of information on the point types the GC Application module uses Point Type 60 GC Application Configuration Point Type 61 GC Stream Data Point Type 62 GC Modbus Configuration IssuedJan 09 Retenes A Gas Chromatograph Application Module User Manual 4 1 Point Type 60 GC Application Configuration Point type 60 contains the parameters for configuring the GC application module and houses the status information from the gas chromatograph The module maintains two logical points of this point type Point Type 60 GC Application Configuration System SEEN Parm Data A Description of functionality Name Access or User Type Length Range Default Version and meaning of values Update 0 Point Tag ID R W User AC 10 0x20 gt 0x7E for GC 1 00 Point Type Description each ASCII Config AAA character 1 Not Used 2 NotUsed E 3 Autoconfiguration R W Both UINT8 1 0 gt 1 1 1 00 Auto configuration 0 Disabled ee _ 1 Enabled 4 Not Used 5 GC Address R W User UINT8 1 03255 0
41. se Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 62 GC Modbus Configuration System or User Update Range Default Version Description of functionality and meaning of values GC 1 Poll 7 Status 17 GC 1 Poll 7 Status SE Name Access R O 18 GC 1 Poll 8 Status R O 19 GC 1 Poll 9 Status R O System System Data Type Length UINT8 1 UINT8 1 UINT8 1 Reference 0 gt 9 0 gt 9 0 gt 9 1 00 MES 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error GC 1 Poll 8 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code __9 Data Format Error GC 1 Poll 9 Status 0 Polling Disabled 1 Response Received 2 Retrying 3 Response Timeout 4 Invalid CRC 5 Invalid LRC 6 Data Write Error 7 Function Code Error 8 Invalid Function Code 9 Data Format Error Issued Jan 09 Gas Chromatograph Application Module User Manual Point Type 62 GC Modbus Configuration Range Default Version Description of functional
42. stic codes for the selected stream Note Active alarms and unacknowledged alarms display for information purposes only This read only field shows values for the selected stream This read only field shows which of the two Component ID tables each stream uses Bit 0 of the Component Mask represents stream 1 bit 1 represents stream 2 and so on If the bit is set the module uses Component ID table 1 If the bit is not set the module uses Component ID table 2 Note This value reflects settings from the GC This read only field provides a color coded error display Red indicates an alarm condition Sets how the module logs alarms with Spontaneous Report by Exception SRBX notification Click w to select a mode described below Note The system generates one alarm regardless of the number of different errors that may occur in the time before the alarm clears SRBX notification occurs based on the Alarm Logging Mode For the system to generate an alarm Such as for a Poll Sequence Failure error you must first enable the Alarm Logging Mode parameter on the current logical stream Disable No logging occurs Logging Enable Logging occurs but without Logging generating SRBX notifications No SRBX Enable Logging occurs and SRBX Logging notifications occur on alarm set SBRX in Set Enable Logging occurs and SRBX Logging notifications occur on alarm clear SRBX on Clear Enable Logging occurs and SRBX
43. t User Program Uninstall Es User Display D SE RECHG Auto Scan 2 Update Y Apply Figure 2 GC Application Module Once you have verified that the FB107 has recognized the GC Application module proceed to Chapter 3 to begin configuring the module Issued Jan 09 Installation 2 1 Gas Chromatograph Application Module User Manual 2 2 Installation Issued Jan 09 Gas Chromatograph Application Module User Manual Chapter 3 Configuration Issued Jan 09 After you have successfully installed the GC Application module in the FB 107 you configure the module using three module specific screens GC Configuration GC Stream Data and GC Modbus Configuration and one ROCLINK 800 screen Meter Setup Use the GC Configuration screen to define the number of streams assign GC streams to meter runs enable GC polling enable auto configuration set GC specific parameters including component IDs GC alarm options hexane splits data limits and heating value adjustment parameters Note The GC Application module uses an onboard comm port dedicated to GC communications no definition is required Use the GC Stream Data screen to review stream data for up to 10 streams enable and define heating value limits enable and define specific gravity limits and disable event logging Use the GC Modbus Configuration screen to configure the modules onboard comm port and set Modbus values define polling timeo
44. t update The Starting Sample Minute value Point 61 Parameter 17 must be different than the previous value or the meter runs do not update The Starting Sample Minute value Point 61 Parameter 17 and Ending Sample Minute value Point 61 Parameter 16 in the poll must match or the meter runs do not update The current Stream Number Point 61 Parameter 2 must be assigned to a meter run The Total Un Normalized Mole value Point 61 Parameter 9 must be within plus or minus the Total Mole Deviation value Introduction Issued Jan 09 Gas Chromatograph Application Module User Manual Point 60 Parameter 14 of 100 If this value is outside of this limit the meter runs do not update The Mole Sum value Point 61 Parameter 21 must be within plus or minus the Total Mole Deviation value Point 60 Parameter 14 of 100 If this value is outside of this limit the meter runs do not update If you enable HV Limits Point 61 Parameter 90 on the GC Stream Data screen ensure that the Stream Heating Value is between the Heating Value Low Point 61 Parameter 91 and Heating Value High Point 61 Parameter 92 Note If you do not enable the HV Limits which is a per stream value the module uses the Heating Value described below as a default The Heating Value Point 60 Parameter 4 or 5 depending on Wet vs Dry must be between Heating Value Low Point 60 Parameter 9 and Heating Value High Point 60 Parameter 10 I
45. that is associated with Oxygen in the _GC 1 00 Carbon Monoxide Component ID This is the Component ID number that is associated with _ Carbon Monoxide in the GC Hydrogen Component ID This is the Component ID number that is associated with Hydrogen in the GC 4 5 Gas Chromatograph Application Module User Manual Point Type 60 GC Application Configuration Parm 47 System or User Update User Range 03255 Default 255 Version 1 00 Description of functionality and meaning of values Heptane Component ID This is 48 49 50 51 52 53 User User User User User Name Access Heptane Component ID R W Octane Component ID R W lt Nonane Component iD RW Decane Component ID R W Argon Component ID R W Heating Value Adjust Option R W GC Base Pressure R W Poll Mode R W Hexane Percentage R W 0 gt 255 0 gt 255 0 gt 255 0 gt 1 0 gt Valid Positive Floating Point Number 0 gt 1 255 255 255 255 14 73 the Component ID number that is associated with Heptane in _ the GC 1 00 Octane Component ID This is the Component ID number that is associated with Octane in the GC 1 00 Nonane Component ID This is the Component ID number that is associated with Nonane in _the GC 1 00 Decane Component ID his is the Component ID number that is associated with Decane in the GC Argon Component ID This is the Component ID n
46. the gas quality The module sets this field to Live when it copies data to the meter run 4 Click Apply to save your changes Proceed to Section 3 5 to save the configuration 3 14 Configuration Issued Jan 09 Gas Chromatograph Application Module User Manual 3 5 Saving the Configuration Whenever you modify or change the configuration it is a good practice to save the final configuration to memory To save the configuration 1 Select ROC gt Flags The Flags screen displays Advanced Restart Flash Memory Warm Start Save Configuration Clear Cold Start Status Cold Start amp Clear Alarms E vents SH Cold Start amp Clear Displays Cold Start amp Clear FSTs Cold Start amp Clear History Cold Start amp Clear ALL 2 Update Y OK X Cancel l Figure 8 Flags screen 2 Click Save Configuration A verification message displays ROCLINK 800 2 J Perform Flash Memory Save Configuration Figure 9 Perform screen Issued Jan 09 Configuration 3 15 Gas Chromatograph Application Module User Manual 3 Click Yes to begin the save process The Flash Write Status field on the Flags screen displays In Progress The following message displays ROCLINK 800 e 1 Flash Memory Save Configuration COMPLETED Figure 10 Save Confirmation 4 Click OK The Flash Write Status field on the Flags screen displays Completed 5 Click Update on the Flag
47. this screen GC1 6 0 before selecting the Autoconfigure option 1 0 C Poling Enabled Polling must be disabled and at least one GC 2 4 0 0 valid GC address must be configured before Note There is a maximum of 10 available streams for both 0 Polling Autoconfigure may be selected GCs _ 0 Polling Interval 160 0 Sec Note Enter only one stream Next Poll Req 0 0 Sec per Meter Run Autoconfig Status Complete scx ec2 S Note The table below shows the predefined Hexane Split values that are used when Component IDs Hexane Split Setup the component id for Hexane is set to an id in the range 8 11 These values will Methane Disable Carbon Dioxide 17 MT Disable a automatically be used if the component id is in this range If the component id for Vv Hexane Split Hexane is set to a value outside this range then the Hexane Split must be defined Ethane Disable H25 255 IV Disable Enable manually Propane Disable Water 255 IV Disable Hexane 47 466 Component IDs i Butane Disable Helium 255 IV Disable Heptane 5a4 i 9 n Butane Disabl Oxygen 255 IV Disable m Hexane 50 00 Octane 17 194 a Neo Pentane Disabl Carbon Monoxide 255 IV Disable Heptane 50 00 iPentane Disable Hydrogen 255 o Disable Nonane 0 Detane 0 00 n Pentane Disabl Heptane 255 Y Disable Decane Nonane 0 00 Hexane Disabl Octane 255 IV Disable A Decane 0 0 00 Hexane Disable Nonane 255 IV Disable Disable Decane 255 Y Disable r
48. ting Value High Limit R W Spec Grav Limit R W User Data Type FL UINT8 FL UINT8 Length Range 4 0 gt Valid Positive Floating Point Number 4 0 gt Valid Positive Floating Point Number 1 0 gt 1 1 0 gt 1 1 152 1 0 gt 1 4 0 gt Valid Positive Floating Point Number 4 0 gt Valid Positive Floating Point Number 1 0 gt 1 Reference Default 900 1300 Version 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 Description of functionality and meaning of values User Defined Average 14 User Defined Average 15 Active Alarm Status Red light on GC Controller 0 Disabled 1 Enabled Unacknowledged Alarm Status Yellow Light on GC Controller 0 Disabled _ 1 Enabled GC Number The data in this stream was received from this _ GC Stream Heating Value Limits 0 Disabled 1 Enabled Stream Heating Value Low Limit If the Stream Heating Value Limits parameter is enabled and the Heating Value in this stream is less than this _ Value then an alarm will be set Stream Heating Value High Limit If the Stream Heating Value Limits parameter is enabled and the Heating Value in this stream is greater than this value then an alarm will be set Specific Gravity Limit 0 Disabled 1 Enabled Issued Jan 09 Point Type 61 GC Stream Data Parm 4 Name 94 Spec Grav Low Limit 95 Spec Grav Hi Limit 96 Event Disable Issued Jan 09 Access R W R W
49. ting value before storing the value in the meter run parameter The default is Disable If you click Enable the heating value stored in the meter run equals the GC heating value multiplied by the ratio of the meter run base pressure to the GC s base pressure Allows if selected the module to update the meter run values even if the Alarm 1 or Alarm 2 field in the GC displays an alarm Sets the minimum heating value the FB107 accepts for a meter run update The FB107 considers as invalid any heating values the GC sends that are lower than this value and does not forward them to the meter run Sets the maximum heating value the FB107 accepts for a meter run update The FB107 considers as invalid any heating values the GC sends that are greater than this value and does not forward them to the meter run Sets as a percentage either the difference plus or minus from 100 that the module allows for Total Unnormalized Mole or the sum of the component mole percentages Valid values are 0 100 The module subtracts or adds this value to 100 to determine the range The FB107 considers as invalid any stream gas compositions that exceed this value and does not forward them to the meter run Sets the minimum specific gravity value the FB107 accepts for a meter run update The FB107 considers as invalid any specific gravity values the GC sends that are lower than this value and does not forward them to the meter run Issu
50. umber that is associated with Argon in the GC 1 00 Heating Value Adjust Option 0 Disabled 1 Enabled 1 00 ees Length UINT8 1 E UINTS 1 UINT8 1 UINTS 1 E AA 7 E TER 3 UINTS nu SE z SE SS FL 4 Reference 0 gt Valid Positive Floating Point Number 47 466 Base Pressure Configured in GC GC Polling Mode 0 Disabled 1 Enabled Hexane Split C6 Hexane Component Percentage This is the percentage of the Hexane value returned from the GC that will be attributed to Hexane Issued Jan 09 Point Type 60 GC Application Configuration SE Name Access 56 Heptane Percentage R W 57 Octane Percentage R W 58 Nonane Percentage R W 59 Decane Percentage R W 60 Spec Grav Low Limit R W 61 Spec Grav High Limit R W Issued Jan 09 System or User Update Both Both Both User User Data Type Length FL 4 FL 4 FL 4 FL 4 FL 4 FL 4 Reference Gas Chromatograph Application Module User Manual Range 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number 0 gt Valid Positive Floating Point Number Default 35 34 17 194 0 07 1 52 Version 1 00 1 00 1 00 1 01 1 01 Description of functionality and meaning of values Hexane Split C7 Heptane Component Percentage T
51. ut and retries and disable alarm registers Note If you select Autoconfigure option on the GC Configuration screen you only need to review the Modbus settings Use the Fluid Properties tab on the ROCLINK 800 Meter Setup screen to indicate the type of heating value read from the GC and to select the live gas quality option You must configure the module before you can establish communications with the GC To configure the module after logging onto ROCLINK 800 and successfully installing the module proceed through the screens as shown in this chapter Note Set the Daniel GC communications port to the SIM 2251 protocol using MON 2000 software For all other parameter configurations refer to the MON 2000 documentation You can access all the module specific screens from the main ROCLINK 800 screen Configuration 3 1 Gas Chromatograph Application Module User Manual ga On Line Comi FB107 FB107 M Modules 37 CPU Dx SENSOR Not Installed E LCD Controller Se SLOT 0 On Board 6 Point 10 J SLOT 1 RS 485 SLOT 2 Auxiliary 6 Point 10 P SLOT 3 MVS Module Ma SLOT 4 Auxiliary 6 Point 10 J i SLOT 5 Auxiliary 6 Point 10 4t SLOT 6 Auxiliary 6 Point I0 SLOT 7 GC App Module Module Information GC App Module 5 Display 61 GC Configuration Display 62 GC Stream Data ES 1 Cur Stream ES 2 GC1 Stiml 3 GC1 Strm2 4 GC1 Strm3 5 GC1 Strm4 EST 6 GC1 Strm5 7 GC1

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