SDS New WWSA User Manual - Scientific Data Systems
Contents
1. 3 1 RADIO DIP SWITCHES 5 eise a eade Ra e kaka sena ee as kan kaa 18 E EEN 19 3 2 RADIO JUMPERS Fig 3 2 eee E 3 3 PAIRING THE DEVICES ices feces vas i Fic ce ir R T a a tess vce e bye a ES G 3 4 LED BEHAVIOR iii ei Master Radio LEDs Slave Hadlo Re in erede LR THERE A a EE GE UN esse ptet A WWSAMAN BOARD DESCRIPTION ecce eese ense aaa aaa 22 41 WWSA RI BOARD is sani a a i A for adan 22 Fig 4 1 WWSA Schematic 23 Fig 4 2 WWSA Board Lavout 24 Fig 4 8 WWSA Wiring 25 Fig E WWSA Pan l 26 5 oA lile 27 WIRE LIST FOR WWSA sissa rne odd dd Sd E EEE pr EE aa Connector Outputs i RT 28 6 WINDOWS DRIVER INSTALLATION eeeseeeseeeene aaa aan 29 3 Warrior Wireless Serial Adapter WWSA Section 1 WWSA Introduction The Wireless Serial Communications Assembly allows the warrior logging System to receive or transmit ASCII log data between two remote computers wirelessly Examples a Well head pressure pump rate and total barrels from a pumping truck b Line speed and depth from an endless tubing unit running either memory gauges or wireline The system consists of two ruggedized cases containing 120v power connection and a USB interface Fig 1 1 WWSA Warrior Wireless Serial Adapter WWSA Section 2 WWSA Software Configuration ASCTEL configuration ASCT2. must be set to RS232 I 1440449494 FVD EBL Fig 3 2 19 Warrior Wireless Serial Adapter WWSA 3 3 Pairing the devices 1 Place your radios at least 2 meters apart and remove the circular cover on top of the radios Apply power to your radios On the master push the button 3 times to put it into pairing mode This will cause both LED s to flash red On the slave push the button 3 times this will put the radio into pairing mode The LED s will flash red while searching for the Master once paired they will both be solid red for 4 seconds If you have more slaves repeat step 4 until all radios are paired When all radios are paired push the button on the master 2 times to exit pairing mode The network will then begin to function Replace the round covers on all the radios 3 4 LED Behavior Master Radio LEDs Apply power to master radio 2 The master radio enters run mode 3 Serial data begins to be transmitted between master and slave s In binding mode Only during initial Setup Slave Radio LEDs 1 Apply power to radio 2 Slave searching for master 3 Master detected searches for others 4 Slave selects Master 5 Slave attempts to synchronize with Master 6 Slave Master synchronized 7 Slave enters RUN mode 8 Serial data begins to be transmitted 21 Between master and slave s In binding mode Only during initial Setup LED 1 NA Flashes Green NA Flashes red LED 1 NA Flashes red So
3. 1 AC PWR Sl 1 F1 2 S1 2 LP1 1 J2 1 Sl 3 PS1 3 Sl 4 LP1 2 J2 3 F1 AC Fuse F1 1 PS1 2 Line In F1 2 S1 1 AC power switch 27 Warrior Wireless Serial Adapter WWSA AC IN PS1 1 Sl 3 AC Nuetral PS1 2 F1 1 AC Line In PS1 3 J2 2 AC Gnd LAMP 1 Red Neon LP1 1 S1 2 J2 1 AC Line In LP1 2 S1 4 J2 3 AC Nuetral PCB Board Connectors PCB J1 USB In J1 1 WH USB In J1 2 GRN USB In J1 3 Black USB In J1 4 Red USB In J1 5 Gry USB In PCB J2 120v AC J2 1 LP1 1 Sl 2 AC Line In J2 2 PS1 3 AC GND J2 3 LP1 2 S1 4 AC Nuetral PCB J3 12v DC IN J3 1 NC 12v GND J3 2 NC 12v GND J3 3 NC 12v DC In PCB JA Serial Data JA 1 Radio 3 GND J4 2 Radio 1 12v DC in J4 3 Radio 4 Rx Tx out J4 4 Radio 2 Tx Rx In Radio J1 RS 232 J1 1 J4 2 12v DC In J1 2 J4 4 Rx Rx In J1 3 J4 1 GND J1 4 J4 3 Tx Tx out Section 6 Windows Driver Installation If the computer that the Wireless Serial Communications Assembly connects to has internet access the drivers will normally be found and downloaded when the panel is connected via USB cable In the event that no internet access is available a USB thumb drive is furnished with the panels containing this manual and the necessary windows drivers If the drivers do not install shut the panel off and insert the USB drive On the drive is a file named CDM v2 08 30 WHQL Certifi
4. ANDENE ECH DIJLA HM WEIT NEC MOJ1 XIE MODI D MOJI AUS WOO EL BT KA TIE NHAH BLSS PBL IJSTTIH n 328 4 Moves BANI zn 27 Eh azesaan Ski ONISN SSsdAg ED TO 3944 LON DO r 3281d LON OQ Fig 4 1 WWSA Schematic Warrior Wireless Serial Adapter WWSA 23 H x x H H H H H H H H x H H H H H H x H H H H H H x H H H H H Fi H H H H H a H e H H H a H H H H H H H H e H H H H H H H H H H H H H H H H H H H H H H H H a H H H H H H H HOLAGQU TIJS SS37341M 3 ITT EECH Fig 4 2 WWSA Board Layout T T neous WY OCvV 6 TOec c 0T eYeg mad 14equnwN iueunoo s4nsop pu3 Men 31IL INI SH31SAS UlIUG OIJILN3IOS X H gsn ven u3MOd ONG SISSSHI oy NOJN dliu1 OIN ET isda Ms rO Or TO LOT TS i LIN UNNIINU Fig 4 3 WWSA Wiring Warrior Wireless Serial Adapter WWSA 25 Explosive Op ation Warn This device is an RF t be powered OFF wh 9m of an armed perforatin within 30 gun Fig 4 4 WWSA Panel Section 5 WWSA Wire List Wire List for WWSA Wireless Serial Communications Assembly Oct 13 Connector Outputs Lamp Out Sl 2 LP1 1 J2 1 Lamp Out Sl 4 LP1 2 J2 3 Lamp Return S
5. EL is the Serial data receiver module required to receive real time serial data into the warrior system The ASCTEL module can receive up to 10 ASCII words as data depending on its configuration The configuration of the module is done in the Service editor Open the service editor and select the service you wish to add ASCTEL to Then from the top menu select Add gt gt gt Device The window in Fig 2 1 will open Edit device Lx Device4 OK Cancel Fig 2 1 Type ASCTEL 10 ifs n 9 into the window Edit device Z Device4 ASCTEL 10 fs n 9 OK Cancel Fig 2 2 Then click OK L Services Editor CPFE Lew L Lo xz J File Service Add Edit Delete Help SA DQDtIO FASS r Services ASCTEL Active Presentation none prs Other Zero point Bottom of sting v None ASCTEL mii HWFiter ON GE E IV Use private copy of presentation for all logs from this service luto Tension Make this service available for perforating Baker Aux5 r Shooting Collars Devices Controls Tomperin 129 eo Tanp Piles Device 1 BASE 4 owerMontorDisabled Yes A SES Device2 SDSTIP 4 SPKRVOL ine Temination High CBL1Test PowerControl Yes TELA TEST eum E TELA TERMINATION TEST E an 1 Hee EE osCurrent Max 450 B feat Alle jegCurentMax 450 SIE Cement Bond 1x1 See CSSM 3 1 8 RET Medium to Long Lin Partim A EXER Computalog MTT Caliper SI AR CCI Sen
6. SCIENTIFIC DATA SYSTEMS INC Warrior Wireless Serial Adapter Warrior Wireless Serial Adapter Warrior Wireless Serial Adapter WWSA This document contains proprietary information Copyright 2005 Scientific Data Systems Inc All rights reserved WIRELESS SERIAL COMMUNICATIONS ASSEMBLY WWSA WWSA Manual This document contains proprietary information Copyright O 2005 Scientific Data Systems Inc All rights reserved 16840 Clay Road Suite 105 Houston Texas 77084 USA Phone 1 281 550 1109 Fax 1 281 550 2068 E mail sds info warriorsystem com Website www warriorsystem com Created January 8 2014 Windows is a registered trademark of Microsoft Corporation in the United States and or other countries All other product names are trademarks of their respective companies Table of Contents TABLE OF CONTENT Salina 3 1 WWSA INTRODUCTION kk 4 PU LA WWSA EE 5 2 WWSASOFTWARE CONFIGURATION eere kanaanski 6 ASCTEL CONFIGURATION 12 anan 86603004 d daso kanape so a ET TA ered 6 Fi D e euentus 6 Fig 2 2 6 Fig 2 3 57 Fig 2 4 8 Fig 2 5 9 Fig 2 6 10 Fig 2 7 11 Fig 2 8 12 Fig 2 A A 13 SERMON CoNpIGuUpATION aaa kaaa 14 Fig 2 8 14 Fig 2 9 14 Fig 210 i E A 15 FIO rung m Pe 16 3 WWSACONFIGURATION 18
7. The Data indicates the mnemonics to output For some curves such as CCL you would probably request to output CCLRT see CCRT in FOM Edit device X Device4 SERMON 1 Data ELTIM ADPTH OK _ Cancel Fig 2 9 In this example we will output elapsed time and depth Your mnemonics must match available sensors in your service separated by commas File Service Add Edit Delete Help SADQTIO FASS Services SERMON Active Presentation none prs s Other Zero point Bottom of string v Title IF Use private copy of presentation for all logs from this service Make this service available for perforating Devices Controls Device 1 BASE 4 owerMonitorDisabled Yes Device2 SDSTIP 4 SPKRVOL ine Temination High PowerControl Yes FiterFq 10 E IZClnit 21 00 22 00 osCurentMax 450 Current Max 450 osCument Lim 400 Current Lim 400 E neVnltaneMar 400 nnnnnn n Sensors Tools 4 m LLLQ d TEN BASE LTEN 4 Tool1 STD serial 0000 isat PTH AUX L SPD AUX TIM AUX INMK AUX ELTIM 4 ILT BASE CURR BASE HP1 BASE 9 HP2 BASE 10 4 VE Ready 4 Fig 2 10 Once this is done save your service and select Acquisition From acquisition select the service you have added SERMON to and let it load You may receive errors when loading Go to Edit gt gt gt Device Configuration gt gt gt SERMON Make sure that the COM Port is correct once again the WWSA device should be the first on t
8. and the WHP2 ASCTEL 2 sets the second word to WHP2 well head pressure 2 In this case both WHP1 and WHP2 are sensors that come from the STD tool File Create Delete Copy Tool Configuration Help SPINNER SPTK AD SPTK BULLPLUG SPTK CAP SPTKCCL SPTKCENT SPTKCFB SPTKFLASK GP GR4 SPTK FULLBORE SPTKGRCCL SPTKALS SPTK MAST SPTK NFL Software Specific STD SPTK OP TEMP GR lt SPTK PRESBULKHE SPTK QP SPTK TEMPPRES SPTK TPCD SPTK WLD Dm TAHAA offset in Filter Serial Number NoCaliperAverage Yes MarkWindow MarkThrezh DeepRez ShallowRes You must use sensors that are defined by either the STD tool or another tool that you have selected in your tool string 9 Warrior Wireless Serial Adapter WWSA Checking communications Once you have configured the ASCTEL module into your service you should check your port configuration Load the service that contains the ASCTEL device and from the top menu select Edit gt gt gt Device Configuration gt gt gt ASCTEL This should open a window similar to Fig 2 6 Warrior ASCII Device Interface Fig 2 6 You may receive an error when loading the service this usually indicates that the COM port must be configured Check that IFS is selected from the Type pull down and that the Connected via has the correct COM port In this example it is WWSA 00008 This represents serial number 0000 and S as in slave The ASCTEL device sho
9. ed EXE Find this file and run it Follow the directions and the drivers will be installed into the Windows operating system except Windows 8 1 Once complete turn the panel back on and allow the Windows to automatically install the drivers 29 Warrior Wireless Serial Adapter WWSA
10. he list Set the baud rate to 9600 and Type is Standard If you do not put a checkmark in continuous the data must be poled Under normal conditions this should be checked 15 Warrior Wireless Serial Adapter WWSA For poled data sending the following commands results in the following output Send Receive N List of output mnemonics D data reading STX ASCII 02 data reading space delineated x Comm Pot MECH 2 Baud Rate 9600 vi Cancel Standard D Type and Continuous TX Continuous R Repeat mS 1000 100 10000 mS Fig 2 11 17 Warrior Wireless Serial Adapter WWSA Section 3 WWSA Configuration The WWSA s only connections are a 120 volt AC and a USB connection The USB connection will appear in the windows device menu as a serial port Configuration of the radios will be done at the point of sale DIP switch settings should not need to be changed but you may need to pair the devices 3 1 Radio Dip Switches The Dip switches can be found by removing the ribbon cable from the back of the radio and the back cover There must be one master and possibly multiple slaves The default DIP switch settings for the Master are Si S2 S3 S4 S5 S6 S7 S8 Off On On Off Off On Off On The default DIP switch settings for the Slaves are Si S2 S3 S4 S5 S6 S7 S8 Off On On Off Off On On Off Fig 3 1 3 2 Radio Jumpers There are three jumpers used to select either RS232 or RS485 communication they
11. lid red NA NA Flashes green Solid then Flashes green NA Flashes red LED 2 Solid amber NA Flashes Amber Flashes red LED2 Solid amber NA NA Solid amber Solid red NA NA Flashes amber Flashes red Warrior Wireless Serial Adapter WWSA Section 4 WWSA Main Board Description 4 1 WWSA R1 Board The board provides two main function power supply and serial to USB interface 120 VAC is fed into the board at J2 this goes into the AC to DC converter witch is regulated to 12 VDC by Q3 Optionally 12VDC can be input into J3 and it is regulated by Q1 J3 is not normally connected The 12v is additionally converted to 5VDC by DC to DC converter PSI It provides the 5 volt components with power Serial RS 232 data from and to the radio is interfaced by IC1 J4 connects to TX and RX as well as 12VDC and Gnd to the radio The Tx and Rx lines are require to be configured as a null modem Tx and Rx are switched between radio and WwSA board The data to and from IC1 is interfaced to the USB by IC2 a programmable USB to serial adapter The USB outputs are filtered by D10 The USB connections are routed from J1 to a standard USB B connector TAT neeus Wd GRB ETBE TE BT SED i38 TASQUNN 3usunoot zu usn FALL ONI SWILSAS GISO OIJILLN3IJS gr ld LON 00 Dok DOXL fitt ON IZ naza NITH LTS UEL NIEL LANDGL NIT z3 20 4 9 WMZEZLA ava Har dg
12. sors Tools Im l r lt Tool1 STD serial 0000 Disabled L L Ready Fig 2 3 Device4 ASCTEL 10 ifs n 9 in the screen shot above configures the warrior system to expect serial data input The 10 indicates to the system record 10 samples per second The ifs informs the system to use space delineated ASCII data use as default The n 9 in this instance tells the system to expect 9 words in each frame For curves that you want to update even when not logging add them to the Device line in comma delineated fashion Eg ASCTEL 10 ifs n 9 Depth 1 7 Warrior Wireless Serial Adapter WWSA File Service Add Edit Delete Help zu tTIO FASS Services 1 rASCTEL Presentation none prs Other Zero point lt Bottom of sting v Title IV Use private copy of presentation for all logs from this service Make this service available for perforating 1 Devices Device1 BASE A Device2 SDSTIP 4 SPKRVOL Device3 AUX 4 TELA TERMINATION TEST Deviced ASCTEL 10 fs n 9 Freepoint Applied CPFE and up Freepoint Applied SIE Cement Bond 1x1 Recorder CSSM 3 1 8 RBT Medium to Long Lin Computalog MTT Caliper Tool1 STD serial 0000 Ready Fig 2 4 Now that You have configured the ASCTEL to receive data you must associate that data with specific mnemonics In the example above the WHP1 ASCTEL 1 sets the first input word to WHP1 well head pressure 1
13. t Settings Diiver Details Bits per second 9600 Data bits B meno o Stop bits Gm w Flow control None Advanced _ Restore Defauts Fig 2 8 Once this is done you should be able to go to Monitor gt gt gt Devices gt gt gt ASCTEL This should pop up a screen showing your ASCTEL channels similar to Fig 2 9 IFS7 IFS8 IFS9 IFS10 Fig 2 9 Once this is completed you should be able to do a record on time to ensure that the data you expect is indeed being logged 13 Warrior Wireless Serial Adapter WWSA SERMON Configuration SERMON can be thought of as the opposite of ASCTEL it outputs serial data to a specific com port Set the desired COM port to the correct configuration using the windows device manager see Fig 4 7 from ASCTEL setup to confirm To output ASCII data using SERMON you must add a device using the Warrior Service Editor Go to the service you want to add SERMON to and highlight it Then select Add from the top tool bar and select Device It will open a window similar to the one in Fig 2 8 Edit device 28 Device4 OK Cancel Fig 2 8 Type in SERMON 1 Data ELTIM ADPTH on the line The first word SERMON indicated the module to load the 1 normally indicates the sample rate to output but in SERMON it is a place holder In SERMON you select a millisecond repeat rate in the control window for your output rate
14. uld be the first in the list and should be your choice The list of ports shown in the pull down should only show the ports available on your computer If you go to the windows device manager you will not see this device but rather the equivalent COM port In the example Fig 2 7 it is port 10 nej Devic mit 4 4 gregboutkan PC b Batteries 3 Bluetooth Radios gt AM Computer ca Disk drives b Ki Display adapters xii DVD CD ROM drives De Human Interface Devices lt IDE ATA ATAPI controllers b IEEE 1394 Bus host controllers S Imaging devices gt Keyboards gt A Mice and other pointing devices p k Monitors KV Network adapters MI Portable Devices 1 Ports COM amp LPT Brother MFC 7860DW Remote Setup Port COM4 e ECP Printer Port LPT1 gt Dl Processors kI Sound video and game controllers lt Storage controllers gt JM System devices Universal Serial Bus controllers gt USR Virtualization Fig 2 7 To ensure that you are looking at the correct port you can turn off the WWSA and it should disappear from the list 11 Warrior Wireless Serial Adapter WWSA If you double click on the port it will open another window go to the Port Settings tab and ensure that the port is set to 9600 baud 8 bits no parity 1 stop bit and Flow Control set to none See Fig 2 8 USB Serial Port COM10 Properties General Por
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