Operation & Installation Manual 10/2007
Contents
1. Please refer to the numbered drawings which correspond to the paragraph numbers of the instructions manual Contents Introduction Installation Use safety Cleaning hygiene Introduction The User Manual contains useful information for the user on how to work correctly and in complete safety and is designed to make it easier to use the machine called machine or appliance below What follows is in no case intended to be a long list of warnings and constraints but rather a series of instructions meant to improve the service provided by the machine in every respect and particularly to avoid a series of injuries or damage to equi opment that might result from inappropriate procedures for use and management It is essential that all the people responsible for transporting installing commissioning using maintaining repairing or dismant ling the machine should consult this manual and read it carefully before proceeding with the various operations in order to avoid any incorrect or inappropriate handling that might be result in damage to the machine or put people s safety at risk Introduction 1 1 DESCRIPTION e This cutter is a machine designed for cookery professionals for mincing mixing emulsifying liquidising kneading etc and can be used to process all types of foodstuffs meat vegetables fruits condiments pastry mayonnaise etc e For special preparations other than foodstuffs PLEASE ASK US FO2. R DETAILS ow N Installation 2 1 DIMENSIONS WEIGHT for information only Gross weight when packaged 17kg Net weight 15kg 2 2 LOCATION e The cutter is designed to be fitted onto a work top table base etc of between 700 and 900 mm maximum in height Its four feet ensure that it remains perfectly stable 2 3 ELECTRICAL CONNECTION e There are two versions of the cutter available Single phase one voltage one speed Three phase one voltage two speeds e Before connecting the machine to the electrical power supply check that the voltage of the electrical system is the same as that marked on the rating plate and the power cable e The machine must be protected by a differential circuit breaker and a fuse of the size given in column G of the characteristics table e Motor characteristics B Number of phases 1 single phase or 3 three phase C Nominal voltage in volts value range or commutation 10 2007 Fault finding 4 Maintenance 4 Conformity with regulations 5 It is just as important that the Manual should always be available to the operator and it should be kept carefully where the machine is used ready for easy and immediate consultation in case of any doubt or in any case whenever the need arises If after reading the Manual there are still any doubts concerning how to use the machine please do not hesitate to contact the Manufacturer or approved After Sales Service provider who
3. also Do not force the stop positions as this may damage the switch Do not move the lever roughly Avoid leaving cutter running empty for more than five minutes overheating of rotor b Operation with continual pressure Keep the lever pressed down in the position low speed which allows delicate work to be controlled c Stoppage Place the lever in the 0 position then unlock the cover Note Avoid stopping the cutter by unlocking the cover kneading of all types of pastries liquidising of shellfish and fish and grinding of breadcrumbs almonds etc Note For liquidising and grinding it is preferable to use a special rotor for this purpose A rotor with smooth blades is available on request ASK FOR DETAILS 3 3 USE OF THE CUTTERS e The cutter is supplied with the bowl A and the lid B fitted and the rotor C inside XO 3 38 Before using the Qs ers always check the cleanliness of the bowl the lid and the drive shaft Proceed as follows Unlock the lid B by turning it in a clockwise direc tion to clear it from the bowl handles D and the locking pin G OJ 3 3b Lift the bowl A up vertically by its two handles D and the rotor C will be released automatically The rotor may also be removed separately To fit the equipment to the cutter Fit the bowl A on the central shaft ensuring that the locking 3 4 USE OF THE EQUIPMENT e Always begin in speed I before changing
4. d the inside of the rotor must be kept perfectly clean Fault finding 5 1 THE MACHINE WILL NOT START CHECK THAT e The machine is plugged in e The electrical power supply to the socket is correct e The cover is closed see 3 3 5 2 ABNORMAL NOISES e Stop the machine immediately e Check that the rotor and bowl are fitted correctly e Check there are no foreign bodies inside the bowl e Remove clean if necessary and refit 5 3 WORK QUALITY To obtain perfect and rapid results without overheating always use sharp undamaged blades use another rotor for delicate work e g chopping of parsley avoid using excessive quantities of products which may cause overheating meat pastry K35 GB 01 07 Note se cleaning products that are compatible with the plastic po lycarbonate and stainless steel parts do not use abrasive products to clean the transparent cover yn Handle the rotor carefully RISK OF CUTS IMPACTS ETC The bowl and the rotor may be cleaned in a dishwasher if the blades are protected against impacts Inorder to avoid acid stains tomato juice on the rotor blades we recommend that they be dried thoroughly before putting them away A Do not wash the machine with a pressure cleaner e Periodically Clean the dust from the ventilation holes at the back of the machine e The control lever has not been moved too quickly from low to high speed or reversed cut
5. d water paste with the maximum quantity the water must be added to the flour and mixed immediately 100 gr 1 kg of flour The bowl and the ingredients must be at room temperature if necessary warm the bowl At speed I with continual pressure to mix eggs mustard salt and pepper At speed I carefully pour the oil in As soon as the mayonnaise thickens add the oil more rapidly speed Il may be used to stiffen the mayonnaise For small quantities cover the bottom of the bowl and increase the quantity of mustard 1 egg 2 litres of oil speed II for parsley garlic shallots then add the butter avoid using cold butter Then use speed I or continual pressure to mix tt all together 1 kg of butter K35 GB 01 07 Cleaning hygiene 4 1 IN BETWEEN USE e Remove the bowl and the rotor see 3 3 e Using running water or a bowl of water to clean these parts using hot water as well as a detergent degreaser disinfectant if working with greasy products e Check that the parts have been cleaned properly 4 2 AFTER USE e Unplug the machine e To remove and clean the rotor lid and bowl see 3 3 and 4 1 e f necessary clean the outside of the machine with a damp sponge and a detergent disinfectant paying particular attention to the rotor drive shaft and the bowl support then rinse Note Use cleaning products that are compatible with the materials of the machine The drive shaft an
6. e lid is opened the motor should be stopped by braking 6 3 ELECTRICAL COMPONENTS see electrical diagrams e identification of the colours of the wires Power circuit black Control circuit red Motor A blue B red C black D orange E brown F violet G grey Phases LSingle phase L1 L2 L3 three phase Neutral N Earth Y G yellow and green 6 4 ADDRESS FOR SERVICE REQUIREMENTS We advise you to contact the dealer who sold you the ma chine or any information or orders for spare parts specify the type of machine its serial number and the electrical characteristics e The manufacturer reserves the right to modify and make improvements to the products without giving prior warning Bring it into contact with the motor then tighten the screw by one and a half turns Retighten the locknut and the four motor attachment screws solidly Check that the tension is correct by pinching it between thumb and index finger The difference between the two sides of the belt should not exceed 15 mm in total Refit the base plate and the four feet Access to electrical components Unplug the machine A Residual voltage at the capacitor terminals e he capacitors may retain an electrical charge To avoid taking any risks when carrying out work we recommend discharging them by connecting their terminals with an insulated conductor e g a screwdriver e f this does not work d
7. hich the rotor is turning through the transparent cover anti clockwise as per the arrow marked on the rotor handle If it is turning in the opposite direction change over the two phase wires in the plug Use Safety 3 1 OPERATION SAFETY User safety is ensured by The motor stopping when the lid is unlocked The need to turn the control lever to O before starting up no volt release The braked stoppage of the motor before access may be gained to the rotor The progressive evolution from low to high speed and vice versa three phase version only Operation using continual pressure to control the development of the products being processed The automatic locking of the rotor when it rotates linked to the angling of the blades DITO SAMA patent The size of the lid spout which allows products to be added in mid cycle The design of the bowl leak resistant tube The easy dismantling of the bowl the lid and the rotor for cleaning e Fascia Cutter single phase fascia one speed only Cutter three phase fascia two speed STOP position START position low speed Il START position high speed cutter three phase only START position low speed using continual pressure Tou gt 3 2 DIFFERENT EQUIPMENT e As standard the cutter has a rotor with two very hard stainless steel blades moulded on at an angle The sharpening of the micro teeth blades means that all tyoes of work
8. is constantly available to ensure quick and careful service for improved machine operation and optimum efficiency Note that the safety hygiene and environmental protection stan dards currently applicable in the country where the machine is installed must always be applied during all phases of machine operation Consequently it is the user s responsibility to ensure that the machine is operated and used solely under the optimum safety conditions laid down for people animals and property Body Bowl 3 5 litres capacity Transparent lid Spout for adding products Fascia STOP START lever Handles Feet ICQOMmmMoOOWLYS Dimensions of packaging 460 x 280 x 380 mm Overall dimensions 407 x 247 x 303 mm e The cutter does not need to be fixed in place and may be moved easily Frequency Hertz Nominal power Watts Nominal current Amperes Size of fuse for protecting the electrical line Amperes Indicative electrical consumption kWh Q 1nm Oo K 35 GB 10 07 1 Single phase motor e A2 pin earth single phase wall socket with a 10 16 A fuse is required 2 Three phase dual voltage motor e A 3 pin earth standardised wall socket with a 20 A fuse is required as well as a matching watertight plug for the power cable The machine must be earthed using the green and yellow A wire Check the direction of rotation of the rotor at both speeds Press the control lever see 3 1 Check the direction in w
9. may be carried out see table 3 5 mincing of meats and chopping of parsley garlic onions etc preparation of butters mayonnaise pur es etc K35 GB 01 07 To PAT test the Electrolux Range of Food Preparation Equipment the PCB board needs to be disconnected before any test is done This is due to the fact that the boards are fitted with a grounding diode that can give incorrect result during such a test Also on a standard appliance a flash test of 25 amps and up to 3000v is used but as you would expect to use this on equipment which has a printed circuit board would be quite destructive to that board We would recommend the use of a PAT tester approved for computer systems which use a lower rate of amps The appliance is perfectly safe and is CE certificated There are two ways to get overcome this problem Disconnect the board as instructed and test using test for Pos Or install the mixer on a fused spur no plug as this takes it away from being a portable appliance and the PAT test is then not needed e Normal operation of the machine is obtained if The lid is correctly locked onto the bowl handles and the body locking pin a Continuous operation I and II Push the control lever from position 0 to I low speed then if required move it to position Il for high speed cutter three phase only Note Avoid changing too quickly from the position 0 to Il to allow the contactor to change
10. o not use the machine have it adjusted by the service department of your local dealer e Identification of the components CM switch S1 lid safety device M motor KM 1 contactor CA additional contact CF braking condenser CD start up condenser CP permanent condenser K Start up relay B terminal block F2 F3 Fuses I Ill 208 240V 315mA III 400V 125mA Dealer s stamp PDate Of purchase eenn K35 GB 01 07 Conformity with regulations e The machine has been designed and manufactured in conformity with Machine directive 2006 42 EEC The CEM directive 2004 108 EEC 2006 95 EEC Low Voltage Directive 2002 95 EC Equipment recycling directive 2002 96 CEE Sere The symbol on the product indicates that this product may not be treated as household waste Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contact the sales agent or dealer for your product your after sales service or the appropriate waste disposal service 2006 12 CEE Waste The machine is designed so that it does not contribute or as little a
11. oultry Max quantities All types of stuffing and mousses Cut the meat into pieces and remove bones and nerves speed continual or maintained pressure short duration 10 to 30 seconds depen ding upon the thickness desired speed I until rough mincing is completed then speed Il Longer duration 1 to 4 minutes Check that the blades are kept sharp 100 gr 1 5 kg speed I only For the pur e pour in the hot drained vegetables then add the fat Turn to speed I then add the boiling liquid water milk stock etc 100 gr 1 5 kg speed I then Il Use very sharp blades The parsley must be dried thoroughly speed I with continual pressure for onions For persillade sauces avoid using large onions Fill the bowl Start in speed I then switch to speed II to obtain the desired smoothness For mixtures of equal amounts with crystallised sugar reduce the sugar using speed Il then add the almonds or hazelnuts 1 kg depending upon the volume of the product PASTRY Shortcrust Shortbread Cold water paste Puff Quiche Min Max quantities VARIOUS Mayonnaise Min Max quanti ties Butter sauce for snails Max quantities Speed Place all of the ingredients in the bowl flour salt butter and water It only takes a few seconds to prepare the pastry 10 15 seconds The water used must be cold in order to prevent the pastry from becoming too hot For col
12. s possible to increasing the quantity or harmfulness of the waste and the risks of pollution Make sure to observe the recycling conditions 94 62 CEE Packaging and packaging waste The packaging for the machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmtulness of the waste and the risks of pollution Make sure to eliminate the various parts of the packaging in appropriate recycling centres To the European standards EN 12852 Culinary preparations safety and hygiene related presentations EN 60 204 1 2006 Machine electrical equipment K35 GB 10 07 This conformity is certified by The CE conformity mark attached to the machine The corresponding CE declaration of conformity associated with the warranty This instruction manual which must be given to the operator Acoustic characteristics The acoustic pressure level measured in conformity with the EN ISO 3743 1 EN SIO 3744 Protection indices as per the EN 60529 2000 standard P55 electrical controls P34 overall machine Integrated safety The machine has been designed and manufactured in com pliance with the relevant standards and regulations mentioned above Before using the machine the operator must be trained to use the machine and informed of any possible residual risks personnel work station training obligation Food hygiene The machine is made from materials tha
13. t conform to the following regulations and standards Directive 1935 2005 CEE Materials and objects in contact with foodstuffs Standard EN 601 2004 cast aluminium alloy objects in contact with foodstuffs Directive EN 1672 2 Prescriptions relating to hygiene The surfaces of the food area are smooth and easy to clean Use detergents that are approved for food hygiene and respect the instructions for their use The machine has been CNERPAC approved for food hygiene as well as being granted the Certificate of Sanitary Conformity by
14. ter three phase Return to position O to start up and change speed correctly e f the noise continues and the machine lacks power check that the belt is not worn or needs to be tensioned see 6 1 the three phase motor is not operating on double phase If the problem persists contact the service department of A your local dealer Note the micro teeth blades have the cutting qualities of smooth and serrated blades which means that they require less sharpening if necessary redress the edge of the blades on the opposite side to where they have been sharpened using the grindstone supplied with the machine Maintenance 6 1 MECHANICAL PARTS e The machine requires a minimum amount of maintenance the motor and the mechanical part bearings are greased for life e t is recommended to check the following at least once a year the tension and wear of the belt grease with a grease that is suitable for use with food the seal at the bottom of the drive shaft the condition of the electrical connections e Jo tension the belt Unplug the machine Remove the four feet and the two screws attaching the base plate Loosen the four motor attachment screws so that it may be moved 10 mm socket spanner Unscrew the locknut and the motor tension screw flat 10 mm spanner 6 2 ADJUSTMENT OF THE SAFETY DEVICES e Check that the safety devices are operating correctly on a regular basis When th
15. to speed I e Use speed I with continual pressure to start or finish any work which requires attention or precise finishing Note Liquids or ingredients may be introduced by the spout of the lid whilst processing is taking place The central tube of the bowl and the rotor ensure that liquids will not leak 3 5 SOME POSSIBLE APPLICATIONS The quantities are given for information purposes only PRODUCTS REMARKS pins of the bowl E enter into the holes The bowl may be placed in any of the two positions Push the rotor C on the drive shaft F until it reaches the bottom Then insert the products to be processed never before fitting the rotor With the lid B above the bowl A The handle D is situated between the ramp H and the lug of the lid _Lock the lid by turning it in an anti clockwise direction The K35 is now ready for use see 3 1 The angle of the blades ensures a rapid and consistent mix Never insert your hand or a hard object in the feed hopper A when the machine is in operation A Always install the rotor after positioning the bowl PRODUCTS REMARKS MEATS Rough mincing Terrines Sausages Beef burgers Fine mincing Stuffing Mousses Min max quantities FRUITS AND VEGETABLES Pur es Mousses Stewed fruits Coulis sorbets Min max quantities CHOPPING Parsley Onion Max quantities POWDER Almonds Hazelnuts Breadcrumbs shellfish p
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