EMBEDDED PLC™ Application Kit
Contents
1. TECHNOLOGY SOLUTIONS EMBEDD EMBEDDED PLC Application Kit Getting Started Dear Customer Thank you for purchasing the EMBEDDED PLC Application Kit This Kit provides all the necessary tools to program the BL2500 Single Board Computer SBC via the ISaGRAF Soft Logic package This document will help you to quickly install the necessary software to run a PLC sample application on the BL2500 target using the IsSaGRAF Workbench Read this document thoroughly since it also contains important information about licensing your product Application Kit Contents e EMBEDDED PLC BL2500 CD ROM with complete product Important Information documentation on disk The EMBEDDED PLC Application Kit does e BL2500 Single Board Computer with Ethernet capability pre not support the use of Dynamic C Also the loaded with the EMBEDDED PLC Firmware Kernel programming cable supplied in this Kit must be used with caution Use of Dynamic C along with the PROG header of the programming cable can erase e Ethernet crossover cable the Firmware Kernel loaded in your BL2500 If you require changing the configuration of the Target PLC use the e EMBEDDED PLC ISaGRAF V3 50 Workbench License DIAG header instead Registration form e A bag of terminals and interconnecting cables e 1 27mm programming cable e Getting Started instructions this document Overview The EMBEDDED PLC system turns a Rabbit Single Board Computer such as the2. 255 0 0 0 Default Gateway 192 168 1 1 Use the Ethernet crossover cable supplied in this Kit to connect the RJ 45 Ethernet port on the BL2500 header J4 on the RabbitCore module to the RJ 45 Ethernet port on your PC If your PC is currently connected to a LAN disconnect it and connect the Ethernet crossover cable between the BL2500 target and your PC O 3 poooocom fk 0000000 I s To configure your PC with the IP address and netmask to be used by the sample program follow these instructions you might need Administrator privileges to perform these steps S Network Connections Qo O Osa 2 Select Local Area Connection and choose Properties File menu gt Name Pro pe rties LAN or High Speed Internet 3 Select Internet Protocol TCP IP and press Properties button Eo o o o 4 Click on Use the following IP Address and fill in the following fields raa Use the following IP address IP address 192 766 1 101 Subnet mask 255 2558 2556 O Default gateway 192 168 1 1 5 Press OK button to close the Internet Protocol TCP IP Properties window Press OK button to close the Local Area Connection Properties and to update the new TCP IP values 6 To verify the communication between your PC and the BL2500 use the ping command Open a Command Prompt window Start button gt Programs Accessories Command Prompt and type Ce eing 192 166 112 100 The command output should display the re
3. License Manager Congratulations ee Your SaGRAF Workbench is now licensed Page 2 of 4 TD 0007 4 Hardware Connections Connect Power Supply Connect the AC adapter to header J2 on the BL2500 as shown in the figure a e Match the friction lock tab on the friction lock connector to the back of header J2 gone on the BL2500 as shown The friction lock connector will only fit one way Plug in the AC adapter Application Kits sold outside North America include a friction lock connector that can be connected to header J2 on the BL2500 Connect the leads from your power supply to the friction lock connector to preserve the polarity indicated in the figure The power supply should deliver 8 40 VDC at 500 mA DS1 yellow and DS2 red LEDs indicate the Firmware Kernel status after the board has been powered up If after 10 seconds DS2 red is turned off and DS1 yellow starts blinking the Firmware Kernel is licensed and active l W A omi Cp o0000008 oO lo rE Ne E FEFE 13 AL 900 If DS2 red remains turned on during more than 10 seconds it indicates that Kernel requires licensing If DS1 and DS2 are off after powered up it indicates that the board has no EMBEDDED PLC Firmware Kernel loaded In both cases contact your local distributor Connect Ethernet Cable The BL2500 comes pre configured to use TCP IP protocol and with the following settings IP address 192 168 1 100 Netmask
4. Coyote BL2500 into a high performance and yet inexpensive Programmable Logic Controller PLC The PLC can be programmed using the EMBEDDED PLC ISaGRAF Workbench in any of the standardized automation control programming languages IEC 61131 3 Sequential Function Chart SFC Function Block Diagram FBD Ladder Diagram LD Structured Text ST and Instruction List IL The ISaGRAF Workbench also provides full simulation program debugging tools and on line monitoring of the PLC applications ISaGRAF Workbench BL2500 Target PLC The Single Board Computer or the Target comes pre loaded with the EMBEDDED PLC Firmware Kernel which executes the application generated by the ISaGRAF Workbench The Firmware Kernel also provides the communication interface between the Target and the Workbench Rabbit Semiconductor ISaGRAF EMBEDDED PLC and Windows XP are registered trademarks of their respective holders Installation of the Software Insert the EMBEDDED PLC BL2500 CD ROM and install the ISaGRAF Workbench V3 50 l Open ISaGRAF_V3 50 folder and double click on ISaGRAF EXE to launch the ISaGRAF installation wizard Follow the instructions provided by the wizard to proceed with the installation 2 Once all the ISaGRAF files have been copied the ISaGRAF Projects Manager icon is added to your desktop and the ISaGRAF Program Group is added to your main Programs group Install the EMBEDDED PLC Board Support Package for BL2500 l
5. Go back to root directory of the CD ROM open BL2500C_BSP_V1 04_9 0003 006 ISaGRAF folder and double click on INSTALL EXE to launch the ISaGRAF installation wizard Enter the location where the ISaGRAF Workbench was installed default is C ISAWIN and press Install button The installation wizard will update the ISaGRAF directory with the I O boards C functions C function blocks and sample applications for the EMBEDDED PLC BL2500 target Licensing the ISaGRAF Workbench The Application Kit entitles you to a 32 I O points IsSaGRAF V3 50 Workbench software license To obtain the software license follow these instructions l Open the ISaGRAF License Manager Start menu gt Programs ISaGRAF 3 5 Licensing On the Available Components select SaGRAF 3 Software License and press Add button Click Option 32 on Number of IO Variables box and press OK button The saup bade SET WDX32 WDE15 Setup Code SET WDX32 WDE15 will be displayed in the TEREN e Setup Code box i 554665 If you have access to the Internet and have an e mail account EAE 2 1 Press Proceed button A new e mail message will be displayed Fill out the information on the message body Contact details and Workbench Serial Number located on the License Registration Form and send it to support oem net au The e mail client must be running before pressing Proceed button 2 2 Alternatively you can compose manually a new e mail message indicating the Workbench
6. Serial Number that appears in the License Registration Form User Code 1 User Code 2 and Contact details and send it to support oem net au If you do not have an e mail address or access to the Internet copy the User Code 1 and User Code 2 into the ISaGRAF License Registration Form and send the completed form to OEM Technology Solutions by fax Fax Number 61 2 9966 9429 OEM Technology Solutions will send you the ISaGRAF software license within two business days of receiving the completed Form Press Close button to close the License Manager 5 Note You can use ISaGRAF Workbench for a trial period of 30 days before requiring licensing When not licensed you can not create modify or export IEC programs to a library or export variables to ASCII text file The ISaGRAF software license consists of two sets of 4 Registration Keys Setup Code SET WOX 2WDETS SS Upon reception of the software license open License Manager and follow User Code 1 256058238 the instructions on Step 1 Make sure Setup Code is SET WDX32 User Code 2 954863 WDE15 Proceed Enter the first set of Registration Keys and press Register button Setup a a Code will change to SET WDE15 Enter the second set of Registration RegistationKey2 Keys and press Register button again In the Selected Components Resistaionkeys ISaGRAF 3 Software License Active WDX32 in grey will be ResistationKey amp listed Press Close button to close the
7. for Rabbit based controllers on the Download window and press Download button Z Note If the Debugger window indicates that an application is running lt application name gt active stop Cancel it before downloading a new one Press Stop button T on the toolbar or select File menu gt Stop application 4 A progress bar on the Debugger window will show the progress EEE 7 io xi of the downloading process Once the downloading is completed pag mis ana xhdemH nea the application will run immediately and the SpotLight window shown on the left will be displayed TROUBLED If you experienced problems running this application such as an error message Cannot install communication make sure that the TCP IP connection between the Target PLC and your PC is alive use ping command See previous section on how to configure TCP IP parameters If connection is alive repeat in the same order the step by step instructions in this section 17 If you still can not run this sample application go to Chapter 7 FAQ and Troubleshooting of the EMBEDDED PLC BL2500 User s Manual which contains more information about how to troubleshoot your particular problem Where Do I Go From Here Chapter 3 of the EMBEDDED PLC BL2500 User s Manual provides step by step instructions on how to run other sample applications and create a simple PLC application The User s Manual also contains a complete software and
8. hardware reference for the BL2500 running the EMBEDDED PLC system This document is located in the Documentation folder of the CD ROM EmbeddedPLC_BL2500UM_V4 pdf The ISaGRAF User s Manual describes in detail how to use the ISaGRAF Workbench It includes also a complete reference of the IEC 61131 3 programming languages This document can be obtained from the CD ROM ISaGRAF pdf located in the Documentation folder If there are any problems e Check the FAQ and Troubleshooting chapter of the EMBEDDED PLC BL2500 User s Manual e Contact OEM Technology Solutions Technical Support support oem net au Page 4 of 4 TD 0007 4 020 0100 060412 A
9. plies from the BL2500 target 5 Note If you want to use a different IP address on the BL2500 The EMBEDDED PLC BL2500 User s Manual provides complete information about configuring the BL2500 communication parameters Page 3 of 4 TD 0007 4 Running a Sample Program Once you have established connection between your PC and the Target PLC follow these instructions to run the SORTING sample application This sample application displays a SpotLight which shows different tokens being sorted depending on size and colour see the Project Description at the bottom of the Projects Management window 1 Start IsaGRAF Workbench by double clicking on the ISaGRAF 3 5 shortcut on your desktop On the Projects Management window double click on the sorting project 2 Select Debug menu gt Link setup On the PC PLC link x parameters window check the Target Slave Number is set to Internet address 192 168 1 100 1 and ETHERNET communication port is selected Press ee ort number os Setup button and check the IP address of the BL2500 target is Cancel e e Wormoencn uses the set to 192 168 1 100 Press OK button to close this window The Workbench uses the WINSOCKO Press OK button to close the PC PLC link parameters window x 3 Select Debug menu gt Debug to open the Debugger window The a ca Debugger window will display No application message On Debugger window select File menu Download Select RABBIT TIC code
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