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User Manual Telescopic Lubricator 113-2486-HV0

1. NN n L er ANSSI NNi SSS 7 ig 2225 PP CBN DETAIL B DETAIL A Figure 5 Telescopic Lubricator Assembly OPS 2486 Rev B 18 User Manual Telescopic Lubricator xau el 113 2486 HVO 8 Spares Use only spares supplied or approved by Phuel Oil Tools Ltd It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Elastomeric spares are supplied in Viton material as standard Many other materials are available please specify when ordering Part No Qty Description Comments 801 0024 V90 O Ring B S Size 024 801 0031 V90 O Ring B S Size 031 801 0119 V90 O Ring B S Size 119 801 0361 V90 O Ring B S Size 361 801 0369 V90 O Ring B S Size 369 801 0438 V90 O Ring B S Size 438 802 2471 V80 2 PISTON T SEAL 7 250 BORE Table 5 Redress Kit Part No RDK 2486 HVO 8 1 1 Individual Items Individual items may be ordered as required using the part number specified Note O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user 8 1 2 Supporting Equipment The following test fixtures are available for order directly from Phuel Oil Tools Ltd Part No Item Description Comments 205 2105 480 Blank Test Sub 111 2493 HVO Lubricator Manifold Valve Table 6 Supporting Equipment
2. e Yearly Maintenance plus the following e Carry out surface NDE on all component threads and damaged surfaces e Pressure test to maximum working pressure witnessed by certifying authority where applicable OPS 2486 Rev B 11 User Manual 3 Phuel Telescopic Lubricator OIL TOOLS 1 1 3 2486 HVO 5 3 Safety Many of the components are heavy and should not be lifted without lifting aids Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel Wear appropriate personal protective equipment Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available Ensure that all tools and equipment are in good condition and are suitable for the intended use Clear up any fluid spills immediately to avoid slips 5 4 Tools The following tools equipment is required Test Stump Lift Test Cap Crane or other suitable lifting device Pipe wrench suitable for 10 5 diameter non marking preferred 24mm Box Spanner 3 8 Hex Key 5 5 Redress Procedure 5 5 1 Dis assembly Attach Lift Cap to Top Sub 4 and support with crane Back up on the Outer Housing 1 and then turn the Dog Housing 3 to break the connection while making height adjustments with the crane to support the weight When free lift the Outer Housing off the Union Mandel 2 Remove the top sub 4 from the Outer Housing 1 Remove Scrapers 15 and T Seals 16 fr
3. OPS 2486 Rev B 19
4. Riser to correct length 4 2 1 Vertical Position Recommended e Setup the Lubricator in a vertical position secured to a test stump with a lift cap attached to the top thread e Take the weight of the Outer Housing there is some play within the grooves so it is possible to see when the weight is taken by the crane by moving slowly up and down stop in the mid travel position e Unscrew the Locking Ring 9 1 1 4 to 1 1 2 full turns It is important that it is within this as this item is used to align the groove later e Remove each of the dogs by turning the Dog Nut 12 anticlockwise It is common for the driver to be a little stuck at first and the box spanner can be used to dislodge the mechanism DO NOT FORCE THE DRIVER as this can cause the roll pin to shear If the dogs cannot be moved by hand then it is likely that the weight is still on the dogs Adjust the crane until all dogs can be fully retracted by hand e Lift the crane or lower to the desired position see Table above e The lower face of the Locking Ring should be used to help position the dogs correctly Adjust the crane until the face is level with the lower OPS 2486 Rev B 7 User Manual 3 Phuel Telescopic Lubricator OIL TOOLS 1 1 3 2486 HVO edge of the groove below where you want to set the dogs see Table 2 Setting Up Guide Engage the dogs by turning the Dog Nut 12 clockwise Make sure that all four fully engage by hand if they become stuck
5. the pins rest in the grooved portion of the raised rim The connection can now be separated without any risk of dropping the collar 3 3 Test Port Saver Sub The saver sub provides the ability to change a damaged pressure fitting without repairing or replacing a major component The saver sub is held in place by two socket head cap screws and is sealed by means of an o ring The Saver sub can be replaced with a blank version to avoid the need to fit a pressure blanking plug that would otherwise protrude from Riser assembly 11 a gt m NPT Saver Sub Figure 4 NPT Saver Sub OPS 2486 Rev B 6 User Manual Telescopic Lubricator xau el 113 2486 HVO 4 Operation All operations to be carried out by suitably qualified and competent personnel 4 1 Lifting Thread protectors should always be fitted when lifting or moving the riser 4 1 1 Vertical The Riser should be lifted with a suitable lifting clamp or cap that is rated for the total lifting load Follow the operating procedures for the clamp or cap being used If practical leave the thread protectors fitted until ready to make up the connections 4 1 2 Horizontal Suitable slings can be wrapped around either end of the riser to allow horizontal lifting for means of transportation or fitting Always pay attention to the centre of gravity and do not continue to lift if the lubricator is not sitting horizontal as it might slip through the slings 4 2 Setting Up
6. thread protectors are fitted Ensure that any exposed grooves on the Union Mandrel 2 are well lubricated with grease If practical fully extend the Lubricator clean and grease all the grooves and the lower and set in the lowest position OPS 2486 Rev B 10 User Manual Phuel Telescopic Lubricator De 113 2486 HVO 5 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 5 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 5 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 5 2 1 Pre amp Post Job Refer to Section 4 6 and Section 4 8 for details 5 2 2 Yearly e Disassemble Lubricator see section 5 5 1 clean and degrease all components e Inspect the condition of all sealing surfaces and surface coatings Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd Replace all elastomeric seals with items from redress kit Table 5 Regrease components Re assemble see section 5 5 2 Pressure test to maximum working pressure in accordance to testing procedure see section 6 e Inspect paint work and repair as necessary 5 2 3 Five Yearly
7. 2289 480 1 BOTTOM SUB 6 110 2053 480 1 COLLAR 9 4 SPLIT TYPE 7 110 2054 480 1 SPLIT RING 9 4 8 113 2463 480 1 DOGS 9 113 2464 480 1 LOCKING RING 10 145 2176 480 1 SAVER SUB PORT 11 113 2489 N66 4 SPACER 12 113 2469 PLA 4 DRIVE NUT 13 113 2470 STL 4 DOG DRIVER 14 113 2490 PU8 4 DEBRIS WASHER 15 113 2467 PEK 2 SCRAPER 16 802 2471 V80 2 PISTON T SEAL 7 250 BORE 17 113 2487 STL 8 THRUST BEARING INA 535 TC2031 18 113 2503 STL 16 BEARING WASHER INA 535 TWA2031 19 110 2329 3A4 4 STOP PIN 20 WNL 0580 STL 6 Nord Lock Washer M12 21 SHC 0583 3A4 2 Soc Hd Cap Size 1 2 Length 0 75 in 22 B01 0024 V90 4 O Ring B S Size 024 23 801 0031 V90 4 O Ring B S Size 031 24 801 0119 V90 1 O Ring B S Size 119 25 801 0361 V90 1 O Ring B S Size 361 26 801 0369 V90 2 O Ring B S Size 369 27 801 0438 V90 1 O Ring B S Size 438 28 113 2488 STL 4 CIRCLIP DHO 50 29 113 2545 STL 4 ROLL PIN SPLIT 1 8 X 1 LONG 100 910 2155 N66 1 9 4 ACME MALE PROTECTOR 101 910 2156 N66 1 9 4 ACME FEMALE PROTECTOR Table 4 Parts List Note Thread Protectors item100 and 101 not shown in assembly drawing Figure 5 OPS 2486 Rev B 17 User Manual 7 P huel Telescopic Lubricator OIL TOOLS 1 1 3 2486 HVO an myr i SHV PE 3 Ph RR A IRS RSA SSANSNRNNNNNNNNNNSNNNNSNNNSNNNNNNNNNNNSSNNNNSNNNSNNNNSNNS S INASNNNNNNNNNN cz Ivo YZ ZORA M AOOO DIPO IO PT ar ZZ
8. Locking Ring 9 fully to lock the dogs Do not force the dogs at this point it should be possible to drive the dogs by hand if more force is required the reposition the dog housing e Insert O Ring 26 to Phuel thread end of Union Mandel 2 and lightly grease e Make up the Bottom Sub 5 to the Inner Mandrel and tighten with pipe wrench to activate metal seal e Ensure that the collar is set in the upper lock position Lift the Union Mandrel from the vice and stab into the test stump make up the collar e Insert T Seals Back ups 16 and Scrapers 15 to other end of Union Mandel 2 and lightly grease Ensure that the sharp edge of the lower scraper is at the bottom and the edge of the upper one is at the top e Insert O Ring 26 to Outer Housing 1 and lightly grease e Assemble Top Sub 4 to Outer Housing 1 Make up with a pipe wrench to activate the metal seal e Attach the Lift Cap into Top Sub 4 and lift with Forklift Crane e Allow the Outer Housing 1 to slide over Union Mandel 2 once thread reaches Dog Housing 3 turn the Dog Housing 3 to make up the thread whilst gradually lowering the Forklift Crane e Assembly complete Refer to Operation section for details on how to set to the desired height OPS 2486 Rev B 14 i Phuel User Manual Telescopic Lubricator 113 2486 HVO 5 6 Maintenance Record Sheet Date Type of Per
9. Prue Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Telescopic Lubricator 113 2486 HVO OPS 2486 Rev B User Manual Telescopic Lubricator yu el 113 2486 HVO Table of Contents KE Gea EE UB insu Puis int ee iii cr mw C iv 0 NS ER m mem 1 OGGE SE REE EE EE 1 1 2 Product Identification MERO 1 2 Technical Specification eeeooseeennneeeeeeeeeternnrrtreerrrtttnnnnrneeerrrennnnnneneeet 2 3 Technical Description Lussaseussemnmee pemnideu egunjoagnsvju 4 GE ae fcm 4 3 2 Collar SARS e 4 3 2 1 Preparing the Safe Lok Collar sseessssss 4 3 2 2 Making up the Safe Lok Collar eesseuesssss B 3 2 8 Breaking the Safe Lok Oollar sees 6 3 3 TeSE Port Saver Sub uud eda ecco oua dtu dein dno deg adus pce pedku peus edet odes cen n 6 dese EE a e ea eE aaen Eee Taena Eeen Eees iae 7 EEE jo EE T 7 4 1 1 VSIA sieniniai i aiaia 7 4 1 2 Horizontal eT S 7 4 2 Setting Up Riser to correct length rrrrnnnnnnnnnnrrrrnnnnnnnnnnnnnnnnrnnnnn 7 4 2 1 Vertical Position Recommendeg sss 7 422 Horizontal POSIUDIL o ou eine t cosi bue dete thue ter cni Lo Sbux Erit d Etre 8 43 Making Up the Riser ooi eene Deo eate pao 98 ipei De pkp nsgan 8 44 Breaking the connect
10. Setting Up Guide Engage the dogs by turning the Dog Nut 12 clockwise Make sure that all four fully engage by hand if they become stuck then it is an indication that the position is not correct adjust accordingly until it is possible to make up all four dogs The Dog Driver pin should now be flush with the Nut 12 Make up the Locking Ring 9 again and ensure that it makes up fully with the Dog Housing 3 The position is now set and the Lubricator is ready to use 4 3 Making Up the Riser With the riser hanging vertically above the mating connection remove the thread protectors of both ends Set the Safe lok collar to the high position ready for stabbing in OPS 2486 Rev B 8 User Manual 3 Phuel Telescopic Lubricator OIL TOOLS 1 1 3 2486 HVO Inspect the o ring for any signs of damage and apply grease if required Inspect the mating bore and thread for any signs of damage or debris and clean and grease if necessary Lower the connection and centralise to ensure that the o ring is not loaded on one side Ensure that the connection has stabbed fully home and that there are no signs of o ring debris Release the Safe lok collar and make up the threads until the Safe lok engages in the lower groove Store the thread protectors in a safe place for use later 4 4 Breaking the connection Ensure that all pressure is bled off The free movement of the collar is an indication of this Unscrew the collar fully Lift the co
11. al back off of the collar The following shows the sequence for correct operation 3 2 4 Preparing the Safe Lok Collar After removing the thread protector the collar will be set in the lower position and must be moved to the high position before making up the connection With both hands raise the collar ensuring the Stop Pins go through the gaps in the raised rim Rotate the collar through 90 and gently lower onto the raised rim Ensure collar rests into the grooved area OPS 2486 Rev B User Manual Telescopic Lubricator rue 113 2486 HVO 3 2 2 Making up the Safe Lok Collar Lift and stab the pin into the mating box and check that there are no signs of damage to the o ring caused by being misaligned while stabbing in With both hands raise the collar clear of the grooved area on the raised rim and rotate through 90 Lower the collar until it reaches the top of the threads Turn the collar anticlockwise until the start of the thread is found and then start turning clockwise to make up the collar to the box thread When almost made up fully release the plungers from the locked open position Tighten the collar down OPS 2486 Rev B User Manual a Phuel Telescopic Lubricator Vs 113 2486 HVO 3 2 3 Breaking the Safe Lok Collar Unscrew the collar completely Lift the collar up ensure the stop pins go through the gaps in the raised rim Rotate the collar 90 and lower gently so that
12. fely oe ntn tmntr rtt mn ortu b ek bra uae ru nS Su Eus iv Figure 2 Telescopic Lubricator Retracted eeeeesseseesssss 2 Figure 3 Telescopic Lubricator EXIGDOGU iie eto ed tan etes 3 Figure 4 NPT Saver SUD ioo patent pe Seca Depas desino apap uq MAD DR uptde 6 Figure 5 Telescopic Lubricator Assembly sseeeeesusssss 18 OPS 2486 Rev B Phuel User Manual Telescopic Lubricator 113 2486 HVO Revision History Issue Release Date Description Rev A 10 Feb 09 Initial Issue Change of direction for Dog Nut Rev B 16 Oct 09 operation OPS 2486 Rev B User Manual Telescopic Lubricator rue 113 2486 HVO Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Never attempt to retract the dogs unless the weight of the Housing is safely supported Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment i
13. formed Verified Comments Performed Maintenance By By Table 3 Maintenance Record OPS 2486 Rev B 15 User Manual E Telescopic Lubricator ap el 113 2486 HVO 6 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force e Fit appropriate test caps and blanking plugs e Fill with testing fluid bleeding off any air within the system e Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes e Increase pressure to 10 000 psi Maximum Working Pressure allow to stabilise and maintain this pressure until it is evident there are no apparent leaks Bleed off pressure drain test fluid and dry Remove test caps Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 5 6 is completed OPS 2486 Rev B Ph uel OIL TOOLS User Manual Telescopic Lubricator 113 2486 HVO 7 Parts List and Drawings Item Number Part Number Quantity Description 1 113 2444 480 1 OUTER HOUSING 7 25 BORE 2 1113 2468 480 1 UNION MANDEL 3 113 2465 480 1 DOG HOUSING 4 113 2466 480 1 TOP SUB 5 110
14. he o ring for signs of damage and replace if necessary User Manual 3 Phuel Telescopic Lubricator OIL TOOLS 1 1 3 2486 HVO Inspect the seal bore for signs of damage and report if necessary If required remove the pressure fitting clean and inspect the pressure port To re fit the sub first apply grease to the o ring and seal bore Push the sub into the bore by hand as far as possible ensuring that the part is centralised in the bore Fit the screws and washers and tighten to drive the o ring into the bore Make up each screw equally to ensure that the sub does not become twisted Fully tighten the screws 4 6 Pre Job Ensure thread protectors are fitted Check maintenance record sheet and ensure the equipment has been maintained by competent personnel Check all certification is in date Confirm information band is fitted and correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure O ring 27 is seated correctly and there are no signs of damage Ensure threads are clean Inspect for signs of damage Pressure test to maximum working pressure Carry out a collar lock test and ensure correct operation Ensure all connections are tight and that the test port is tightly fitted 4 7 During Job Ensure collar lock has operated correctly and the collar is locked in position Avoid excessive movement 4 8 Post Job Inspect for signs of damage Ensure threads are clean Ensure
15. ion eie etie ee ttbe ide ipei etian et le 9 4 5 Replacing the Saver Sub mrrrrnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnee 9 46 PU NOU orcas etc cect cesses odd t e DRAN ai 10 Bo DU JOD s oim too io Eea EEEE 10 Z8 POE UD arrene 10 5 Maintenance RE 11 5 1 INtroduUCtiOn RE taerennnten ener ar erete ener nerae ery een ante ere ae 11 5 2 eile iste setae ne tattle EE 11 5 2 1 Pre F R I Havre 11 52 2 VENN 11 OREL R Ccuom 11 EE potere 12 54e TR eee 12 55 Redress PIOCOQUIG iiie ode dentate dda pecu oe ber nde bace o Gdibedebaes 12 5 5 1 Dis assembly e nnne 12 5 5 2 AN Tm 13 5 6 Maintenance Record Sheet rnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennn 15 S TE 16 7 Parts List and Drawings silicone nta eta da ndeiso dut Pdu pa kt n duuctidu tpa dui bandene 17 e ERE Emm 19 8 1 1 Individ al ES NR oo 0o o 19 8 1 2 Supporting Equipment suvmmmvsnsmiemmsmnmimndeenn 19 OPS 2486 Rev B i User Manual Phuel Telescopic Lubricator ue 113 2486 HVO Table 1 Technical Data 2 Table 2 Setting Up Guide iin e eo Ee oe eei aside eine 3 Table 3 Maintenance Record murnrnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 15 Table uid RE mU 17 Table 5 Redress Kit Part No RDK 2486 HVO sse 19 Table 6 Supporting Equipment arnnnvrnrnnnnnnnnvornnnnnrrrrnnnnnnnnrrnnnnnrrrnnnnenenennnn 19 Figure 1 Lubricator Sa
16. les Insert Thrust Bearing 17 and Debris Washer 14 into the hole around the Dog Driver 13 Screw the Drive Nut 12 onto the Dog Driver 13 and then place Thrust Bearing 17 around the Drive Nut 12 Assemble O Ring 22 and 23 to Spacer 11 and then push into the hole around Drive Nut 12 Insert Circlip 18 into groove Repeat steps four to seven with the remaining three holes Turn Drive Nut 12 clockwise to retract the Dogs 8 and then assemble Locking Ring 9 DO NOT TIGHTEN Sub assembly is complete set to one side 5 5 2 2 Bottom Sub Assembly Slide Collar 6 over Bottom Sub 5 and then assemble Split Ring 7 to Collar 6 until flush back off to align the holes Insert Stop Pins 19 and Washers 20 into Collar 6 and Split Ring 7 Insert O Ring 24 to Saver Sub Port 10 Insert Saver Sub Port 10 into Bottom Sub 5 with Socket Head Cap Screw 21 and washers 20 Assemble O Ring 27 to Bottom Sub 5 and lightly grease Sub assembly is complete set to one side 5 5 2 3 Final Assembly Slide Dog Housing 3 over the Union Mandel 2 with the Locking Ring 9 at the bottom OPS 2486 Rev B 13 User Manual Telescopic Lubricator xau el 113 2486 HVO e Align the bottom face of the Locking Ring with the lower edge of the lowermost groove a higher setting can be used if required Screw the Dogs 8 into the groove up by turning the Drive Nut 12 anti clockwise and then tighten
17. llar and ensure the Stop Pins pass through the gaps in the raised rim rotate the collar 90 and lower gently into the grooved area of the rim Release the weight of the collar and ensure that it is supported correctly Lift up the riser to break the connection Visually inspect the o ring and male end to make sure that no damage has occurred Report if necessary Fit the thread protector to the bottom of the riser at this time to prevent damage when moving To do this the Safe Lok collar must be set to the low position Take care to support the weight of the collar before releasing the plungers Fit the thread protector to the other thread unless a lifting cap is being used 4 5 Replacing the Saver Sub It is not expected that the save sub would need to be replaced during normal operations but if damage occurs to a pressure fitting or a leak is found during pressure testing then this procedure should be followed OPS 2486 Rev B Ensure that the pressure is bled off Do not remove the pressure fittings at this time as they can be used to provide grip to remove the plug Remove the two socket head cap screws and lock washers If they appear unusually tight or difficult to move re check that the pressure has been removed Grip the pressure fitting and pull out the saver sub with a pulling and rocking motion If the pressure fitting has been removed already then two 14 20 UNC screws not supplied can be used to jack out the sub Inspect t
18. om the Union Mandel 2 Remove Bottom Sub 5 from Union Mandel 2 Remove Save Sub Port 10 from Bottom Sub 5 and remove the O Ring 24 Remove Stop Pins 19 and washers 20 from collar remove the Split Ring 7 and remove collar from the Bottom Sub 5 Mount the Union Mandrel horizontally in a vice and remove the Locking Ring 9 and screw out Dogs 8 by turning the Drive Nut 12 clockwise Slide Dog Housing 3 off Union Mandel 2 From each of the 4 holes on the dog housing remove the Circlip 18 then extract the Spacer 11 and Thrust Bearing assembly 17 by unscrewing the Drive Nut 12 from the Dog Driver 13 OPS 2486 Rev B 12 User Manual 3 Phuel Telescopic Lubricator 5 5 2 OIL TOOLS 1 1 3 2486 HVO Extract the Dog 8 and Dog Driver 13 from inside the Dog Housing 3 then remove the remaining Thrust Bearing assembly 17 and Debris Washer 14 If necessary carefully remove the Roll Pin 29 from each of the Dogs 8 and separate the Dogs 8 from the Dog Driver 13 Remove and Discard all Elastomers Assembly 5 5 2 1 Dog Housing Sub Assembly Align the hole at the bottom of the Dog Driver 13 with hole of the Dog 8 Carefully knock in Roll Pin 29 through both holes ensure that the end of the pin is flush with the Dog 8 Repeat for the other three Dogs 8 Position all four Dogs 8 with assembled Dog Drivers 13 in the Dog Housing 3 directing the ends of the Dog Driver 13 though the ho
19. p SIZE CUSTOMER ID No PHUEL ID No 06 XXX XX MWP amp SERVICE TEST DATE OPS 2486 Rev B 1 User Manual CHA LD Telescopic Lubricator xg Phuel 113 2486 HVO 2 Technical Specification Part Number 113 2486 HVO Connection 9 4 Otis Type Connection V2 NPT Maximum Working Pressure MWP 10 000 Psi Design Test Pressure 15 000 Psi Service H2S Weight 983lbs 445 88kg Fully Retracted Fully Extended Overall Length 75 37 1 91m 111 417 2 83m Make up Length 71 78 1 82m 107 82 2 74m Inner Diameter 5 137 0 13m Table 1 Technical Data MI II Ill Figure 2 Telescopic Lubricator Retracted OPS 2486 Rev B User Manual CEA gt D Telescopic Lubricator xg Phuel 113 2486 HVO MEN le Figure 3 Telescopic Lubricator Extended Align Groove 0 1 2 3 4 5 6 7 8 9 10 11 Set Groove 1 2 3 4 5 6 7 8 9 10 11 12 MUL m 1 900 1 976 2 052 2 129 2 205 2 281 2 357 2 433 2 510 2 586 2 662 2 738 OAL m 1 990 2 066 2 142 2 219 2 295 2 371 2 447 2 523 2 600 2 676 2 752 2 828 Table 2 Setting Up Guide OPS 2486 Rev B 3 User Manual i Telescopic Lubricator ape 113 2486 HVO 3 Technical Description 3 1 Lubricator 3 2 Collar Safe Lok The safe collar lock is designed to provide safe handling of the union collars In addition it can be used to prevent accident
20. t is attached to is heavy never position yourself below a suspended load Finger Glove and loose clothing trap area Care to be taken to avoid trapping fingers gloves and loose clothing during stabbing procedure Figure 1 Lubricator Safety OPS 2486 Rev B iv User Manual Phuel Telescopic Lubricator E ia 113 2486 HVO 1 Introduction 1 1 General The Phuel Telescopic Lubricator is designed to be used when a non standard lubricator is required or when lubricators of differing lengths are required for multiple jobs This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A customer identification number is also included to allow the customer to track the asset in their system A stainless steel band secures the nameplate tag that is stamped with the information shown below This tag should be located in the first instance to ensure that this manual refers to the correct equipment PHUEL OIL TOOLS LTD DESCRIPTION am
21. then it is an indication that the position is not correct adjust accordingly until it is possible to make up all four dogs The Dog Driver pin should now be flush with the Nut 12 Make up the Locking Ring 9 again and ensure that it makes up fully with the Dog Housing 3 The position is now set and the weight can now be relaxed from the crane Horizontal Position Set up the Lubricator in a horizontal position with the Housing fixed in a vice and the weight of the Union Mandrel supported with roller stands Unscrew the Locking Ring 9 1 1 4 to 1 1 2 full turns It is important that it is within this as this item is used to align the groove later Remove each of the dogs by turning the Dog Nut 12 anticlockwise It is common for the driver to be a little stuck at first and the box spanner can be used to dislodge the mechanism DO NOT FORCE THE DRIVER as this can cause the roll pin to shear If the dogs cannot be moved by hand then it is likely that the weight is still on the dogs Adjust the stroke of the Mandrel by knocking on the end with a hammer until all dogs can be fully retracted by hand Stroke out to the desire position using a rotation and sideways movement with the pipe wrench until the desired stroke is achieved The lower face of the Locking Ring should be used to help position the dogs correctly Adjust the stroke until the face is level with the lower edge of the groove below where you want to set the dogs see Table 2

User Manual Telescopic Lubricator 113-2486-HV0

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