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USER MANUAL

1. 7 o o m C 9 9 15 e x G poze o 6 o 1 22 S 4 3 PN es 5 e m V m a V I 7 a 146010 I E d FRE 4 5 Z 4 5 19 se ase RI RI 15 14 13 T 1 8 145 To connector PCB 33 5 3 olt 5 31 Volt Benaming 3 CONNECTION DIAGRAM LIDS 5f MAIN PO R SUPPLY D Tekening nummer C A AGE 1 2 on MINIPACK AMERICA NWA Artike ER VV ZZ l REV Revisie Datum vervang van Verval voor Versie 06 02 DIG EN Power Circuit Diagram MV 250 275 2 85 295 SEAL 1 2 2 3 4 5 6 7 8 MAIN SUPPLY MAIN CH OR PUMP CONTA 2 CONTROLE TRANSFORMER K1 K2 K R2 52 MAIN CONNECTOR PC B Block 1 a 5 gt Brown p A A c L Blu A 3 3 D gt 6 S u L3 tikit N 2 4 RAZ V KM1 2 Y KM3 Aa x e e 7 8 9 Volt Y X Q1 ate 1 2 220 Volt 1 2 220 Volt 1 2 B20 Volt A ai m C VI 2 X 1 n 2 3 O VN
2. ine k QU J D J 39 48 Ps i PPM ALLA 8 8 _ o o D c zt i z G a F n VV A A A zT N RI 4 Po Pol 188 OU SF S PORES EDS EE 7 42 1 4 4 Q0 9 8 7 6 155 M suu 1022 RI 1 2 145 EL To connector PCB 2 2 15 4 5 31 Volt G DIAGRAM IDS SUPPLY SEAI 2 ekening nummer 8 3 er 1 2 rninipach VINIPACK AMERICA Em B Hz WW Artikel nummer A NAAZ 9 2 If r VIV Zu 2 OU REV Datum Ini 1 m vervang Ve Versie 06 02 DIG EN List of fuses Fuses are located where the power enters the component board Fuses are been located on transformers control and seal Two fuses are placed on the control circuit Due to different mains voltages and machine models there Is a variety of fuse types that can be present in the machine Refer to the specifications of the relevant component for the correct types and values of fuses for replacement or contact Minipack or Supplier A Caution to avoid fire and or other irreparable damage to the machine replacement fuses must always be of the same type with the same value as the fuses being replaced Voltage A Caution the maximum allowable voltage fluctuation is 10 of the official voltage stated on the machine tag FAILURE NOTICES The control panel has various checks built in These checks and their notices are made to cl
3. cu 8 2 gt 2266 1 use Ki SEN CO x s b P S S AN a a Fuse COM Ki vi ZX YA A Y5Z A 1 Keyboard 9 innnnnnn HIHI aming AN ATIAN YO AKAD TT E NNECTION DIAGRAM DOUBLECHAMBER In DIGITAL PANE DOUBLECHAMBER D Fe 4AT e D 124 9 V Tekening nummer wur m ae uz Gus eu C 5 _ PAGE PIS EN lc Fuse 250mAT Fi rev _ A olerantie op vrije maten m vervang van J 2 3 A 5 6 7 3 MAIN SUPPLY MAIN FUSES CONTACTOR PUMP CONTACTOR SEAL 1 CONTROI TRANSFORMER R 12 S1 FI FZ FS K1 K2 TR2 32 THERMICAL_OVERLOAD RANSFORME ANSFORMER MAIN CONNECTOR PC BOARD Q1 TR1 TR1 MOTOR M1 Black E 5 Brown 2 3 E Blue Kf X ko a 2 Fuse AT 250 V x 20 1 3 220 Volt m Green Yellow _ m P e 51 FI F2 F3 7 8 9 Volt 5 6 24 Volt Main Fuse type 2 2 14 24 25A automatic fuse VON ANTA EP _ 2 3 40A automatic fuse amp RS F4 FS 28 automatic fuse m II m A VOR 5 LI 5 4 3 DIRI
4. 6 inches Double Seal 2 x 3 5 mm round wire 0305000 2 wires length of sealing beam 15 cm 4 6 inches 0305000 0305010 0305000 0305010 0305025 1 x 3 5 mm round wire 1 x 1 1 mm round wire 1 x 3 5 mm round wire 1 x1 1mm round wire 1 x 8 0 mm flat wire Cut offseal 1 wire length of sealing beam 15 cm 6 inches 1 wire length of sealing beam 15 cm 6 inches 1 2 Cut offseal 1 wire length of sealing beam 15 cm 6 inches 1 wire length of sealing beam 15 cm 6 inches Broad Seal 1 wire length of sealing beam 15 cm 6 inches Bi Active Seal 0305020 0305025 0320200 1 x 5 0 mm flat wire 1 x 8 0 mm flat wire Silicone 17 x8 1 wire length of sealing beam 15 cm 6 inches 1 wire length of sealing beam 15 cm 6 inches Silicone Rubber length silicone holder Versie 06 02 DIG EN 27 LID GASKET HENKELMAN MODELS REFERENCE LENGTHS PER MODEL in cm inches MV 250 0320210 MV 250 300 118 inches MV 275 285 295 0320228 MV 275 285 295 350 410 480 138 161 189 inches Lengths specified are always a little longer and must be cut to the correct length Versie 06 02 DIG EN 28 TECHNICAL SPECIFICATIONS MODEL VACUUM CHAMBER WORKING PLATE MV SWING LIDS SERIES 250 Stainless steel 275 Stainless steel 285 Stainless steel 295 Stainless steel Specifications can deviate from optional models Standard ambient temperature For deviating ambien
5. minipack USER MANUAL MV SWING LID SERIES Versie 06 02 DIG EN pene ET aL a ke aa yee Ti m Minipack america LLc Address Tel Fax E mail Internet 1832 N Glassell Street Orange CA USA 92865 4322 1 714 283 4200 1 714 283 4268 Support minipack america com www minipack america com This manual refers to the MV SWING LID series The general instructions apply to the models in this category Minipack cannot be held responsible for any damage caused by deviating machine specifications This manual has been compiled with the utmost of care Minipack accepts no responsibility for any errors in this manual and or the results of misinterpretation of this manual Minipack is not liable for damages and or problems that arise from using spare parts that are not supplied by S upplier Minipack reserves the right to change specifications and or spare parts without prior notification All rights reserved No part of this publication may be reproduced by photocopy printing or in any other way without prior consent from Minipack LIABILITY 1 We exclude all liability in so far as itis not provided for by American law 2 Our liability shall never exceed the total amount money of the order in question 3 Barring the generally applicable legal rules of public order and good faith we are not liable to pay for any damage of any sort whatsoever directly or indirectly including business losses to movabl
6. The vacuum meter runs back to the right to zero and the lid opens automatically 9 The product is packed and ready to remove PROGRAM MODE The program mode is used to change the function values within the programs See page 17 19 for instructions on programming OTHER MODES The control panel also includes a service mode The conditioning program see page 21 for the pump and the operation hours counter are the functions most used in this mode Operation Hours Counter One of the service functions is the operation hours counter in order to be able to automatically indicate regular service requirements This functions sets the number of hours that the pump runs per 10 hours Once the number of hours set has been exceeded the message OIL appears on the display see page 10 The machine can still be used as usual but the message will keep reappearing on the display The factory setting for the program operation hours counter is 500 hours The following steps can be followed to activate the operation hours counter or to reset it per 10 hours will be displayed for about 2 seconds After 2 seconds the originally set number of hours will be displayed per 10 hours When the operation hours counter is turned off the number of operating hours will not be displayed instead the message OFF will immediately appear after pressing the key for 3 seconds D Press the FUNCTION SELECT Key for atleast 3 seconds After 3 seconds the number o
7. cannot be modified DIGITAL SENSOR CONTROL FACTORY SETTINGS Program 0 Final vacuum pressure 80 90 50 90 60 Vacuum plus time OFF OFF OFF OFF OFF Final vacuum pressure after gas flush 50 80 OFF 80 30 Sealing time i 25 25 25 25 2 5 Soft air time OFF OFF 2 OFF OFF Only applicable if the machine is equipped with the options in question If the machine is not equipped with the gassing system and or soft air ventilating then these options will not be available on the operating panel Program 0 cannot be modified CUSTOMER SETTINGS TO BE FILLED IN Program 0 Vacuum time 99 Final vacuum pressure Vacuum plus time 15 Gas flush time Final vacuum pressure after gassing Sealing time Soft air time Versie 06 02 DIG EN 36 REMARKS ON SPECIAL APPLICATIONS MACHINE WITH GAS FLUSH SYSTEM if applicable If the machine is equipped with the gassing system then the following remarks are important NEVER USE GAS MIXTURES WITH MORE THAN 20 OXYGEN AND OR OTHER EXPLOSIVE GASSES THIS COULD CAUSE FATAL EXPLOSIONS NEVER USE SEPARATE GAS BOTTLES WITH A MIXER WHEREBY ONE OF THE BOTTLES IS ONLY FILLED WITH OXYGEN MALFUNCTIONING OF THE MIXER OR IF THE OTHER BOTTLE WERE TO BE EMPTY COULD CAUSE FATAL EXPLOSIONS All guarantees and or liability expire in the case of accidents and or damage caused by using oxygen or other explosive gasses The maximum gas pressure that can be set in the packaging is
8. ending the seal function or the soft air function if installed the ventilation function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Large Display lines going up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically 8 The product is packed and ready to remove Description of the program cycle for digital sensor control 1 Select the program number with the PROG key and the small display If the selected program is programmed with the active gas flush function then a dot appears in the lower right hand corner of the small display If the selected program is programmed with the active VACUUM PLUS function then a dot appears in the lower right hand corner of the large display 2 Close the lid 3 Vacuum function 4 VACUUM PLUS function if activated 5 Gas flush Function if installed Versie 06 02 DIG EN The machine starts to vacuum the chamber The light in front of VACUUM goes on Large Display incrementing percentage vacuum until the percentage set max 99 and a dot in the lower right hand corner if the VACUUM PLUS function is activated Vacuum meter starts increasing to the left The machine continues vacuuming the chamber after 99 value is reached The light in front of VACUUM goes on Large Display decrementing time per second starting at the time set
9. months 1 Oil fill plug 2 Oil drain plug 3 Oll inspection window Take care to use the correct type of oil for the pump Beware of hot oil fumes during drainage Draining oil If the oil is white or turbid when checked then it must be replaced Before draining off the oil let the conditioning program run a full cycle The dirt and moisture is absorbed by the oil and the oil becomes thinner making draining easier After the program has ended the drainage plug can be removed CAUTION when unscrewing hot oil fumes can escape The oil now drains from the drain hole an oil pan must be placed underneath Filling up oil After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct size spanner The pump can now be filled with oil Make sure that you add the correct amount see table on page 23 TAKE CARE to fill with small amounts at intervals Fill the oil level to the top of the oil level indicator sticker TAKE CARE to replace the oil filter before adding the new oil see page 23 Oil types and amounts It is important to use the correct type and quantity of oil for the pump The wrong type or too much oil could damage the pump The ambient temperature where the machine is operated is also important for the type of oil See amounts and types with related ambient temperatures in the table on the next page Examples of supplier brands for the standard types of oil ar
10. once more 2 Press the Reprog button By pressing this button the machine will use the default settings are programmed by Minipack default settings and all programs will be overwritten with these default settings The notice Rp can only be displayed during the start up phase of the machine If one or more of these above notices are frequently displayed we recommend to immediately contact your dealer Versie 06 02 DIG EN 32 PNEUMATIC DIAGRAMS MV series N ZS SS UM 7 LLLLLLLLLLL 1 NS LLLLLL mE gt SSQO2RKS ASS Ay Te A gt SS NN NYX NS NI 6 Pi Versie 06 02 DIG EN M ume Eu L V SEQ JOU 1 Vacuumpump 1 Vacuumgauge JATE FEB 2006 minipark 33 PROBLEM SOLVING PROBLEM Machine does not work Machine does not work Control panel is on Transparent lid does not open automatically Final vacuum is insufficient The machine builds up a vacuum slowly Versie 06 02 DIG EN CAUSE The plug is not plugged into the wall socket The main fuse is burnt The ON OFF switch s contact block has come loose The circuit board fuse is burnt The control transformer fuse is burnt The micro switch which is activated when the lid is closed needs adjustment or is faulty There is an internal malfunction The lid spring needs to
11. pulling the wires from the grooves Remove the teflon tape that is attached to the top of the sealing bar and stick a new piece of teflon tape to the bar of the same length after having degreased and cleaned the bar with a dust free cloth Cut a new peace of sealing wire or cut off wire to the size of the sealing beam plus about 15 cm x 6 inches If 2 sealing wires or an extra cut off wire is on the sealing beam then a second sealing wire or cut off wire must of course be cut Place the end of the wire or wires through the groove s on the side of the sealing beam and screw the wires to the bottom Place the sealing bar top down in a vice and pull the sealing wire or wires through the other side of the groove s on the sealing beam P ull the wires tight with a pair of pliers and screw them down at the same time Ensure that the wire wires is are pulled taught and straight with the help of a pair of pliers before the Wires are screwed down It is handy to use a pair of adjustable pliers as a lever for optimal wire tension Place one end of the sealing beam in the vice and stretch the wire wires by pressing down the bar Cut off the extruding wire end s on both ends after having screwed it tight Cut a piece of teflon tape as long as the sealing bar plus about5 cm 2 inches Stick the new teflon tape straight over the new sealing wire wires Ensure that the teflon is straight on the sealing bar and that the sticky part is s
12. seal pressure The diameter of the hose nipple connector the compressor is 0 23 inch 6 mm rear side of the machine For more information about the use of compressed air consult an authorised gas supplier Versie 06 02 DIG EN 6 A IMPORTANT FOR OPERATION READ THIS FIRST GENERAL Never pack products that can be damaged during or after vacuum packaging Live oats may never be vacuumed Refer to this manual if in doubt as to the operation and or functioning of the machine If the manual does not offer a solution consult the Minipack or S upplier The guarantee and or liability expires if damage is caused by repairs and or changes made by you In the case of malfunctions contact the Minipack or Supplier In the case of malfunctions always stop the machine and remove the power cable from the wall socket GENERAL MAINTENANCE It is essential that the machine is serviced regularly to guarantee operation and to keep the machine in optimal and safe condition The maintenance schedule is clearly defined on page 21 The guarantee and or liability automatically expires due to overdue or sloppy maintenance Always remove the power cable from the wall socket for maintenance work the machine must be completely disconnected If there are doubts about the maintenance activities or if the machine fails to work correctly always contact the supplier Versie 06 02 DIG EN 7 MV SWING LID SERIES USER MANUAL VACUUM PUMP Regularly chec
13. setting the cutting time Remark on option Digital Sensor Control At option sensor control the indicator VACUUM lights up twice when selected The first time for the vacuum function vacuum percentage The second time for the vacuum plus function time duration see pages 14 16 Digital Time Control Set the amount of time required for the selected function by using the and keys Digital Sensor Control Set the percentage of vacuum required or the amount of time required for the selected function by using the and keys Remarks Set values are displayed on the large display The functions vacuum plus sensor control gas flush and soft air can be turned off in the programme if required For turning off a function press the key until OFF appears on the large display Repeat steps C and D for setting other function values Press the REPROG key after setting all relevant functions to store the changes in the program The control then automatically switches back to operation mode and the machine is ready for use The newly set values are now the new default values Versie 06 02 DIG EN F AUTOMATIC PROGRAMMING Starting situation machine is in normal operating mode and the lid is open Select the correct programme with the PR0G 0 9 Key for setting function values The programme number is displayed on the small display B Then press the REPROG key to switch into programme mode REPROG The programme number now starts
14. to an earthed wall socket ALWAYS DISCONNECT THE MACHINE FROM POWER SOURCE BEFORE RE IN SERVICE PANEL pos oniy Always remove the plug during maintenance or when the machine is not in use for extended periods WARNING IT STRICTLY FORBIDDEN TO USE OXYGENM Oz NEVER use flammable gasses or gas mixtures containing too much oxygen Use thereof can cause risk of explosions Accidents and or damage caused by using abovementioned gasses void s all liability on the part of PR NOT HIGHER THEN l ATO 15 PSI Supplier as well as the guarantee GAS SEAL Versie 06 02 DIG EN 8 MV SWING LID SERIES USER MANUAL IMPORTANT MACHINE PARTS Sealing bar s in lids mounted by using bolts Silicone holder s on holders in on work plate Gas flush nozzles mounted on silicone holders if applicable Lid rubber in lid for hermetic seal Vacuum Ventilation Pipe Control panel ON OFF switch Vacuum pressure meter Master switch 10 Oil drain plug elbow 11 Oil filler cap 12 Oil inspection window 13 Exhaust filter opening 14 Power cable 15 Gas bottle connector if applicable caution max 1 Bar 16 Seal pressure connector if applicable caution max 1 Bar 17 Warning stickers Appearance of parts and machines can deviate from illustrations Versie 06 02 DIG EN Inside lid STARTING AND OPERATING THE MACHINE ON OFF SWITCH MASTER SWITCH The ON OFF switch is used to tu
15. to blink on the small display Close the lid The machine cycle starts automatically VACUUM FUNCTION Digital Time Control Time is increasing As soon as the vacuum meter gets to 1 press the STOP VACUUM Key The machine cycle automatically switches to the following function Remark Digital Time Control Let the vacuum function run 2 to 4 seconds longer after reaching 1 on the vacuum meter so that trapped air in the packaging is also extracted Digital Sensor Control The percentage vacuum increases As soon as the value 99 is reached press the STOP VACUUM Key The machine cycle automatically switches to the following function Remark If full vacuum is not required press the STOP VACUUM Key when the required value has been reached VACUUM PLUS FUNCTION only with digital sensor control Digital Sensor Control Time is increasing Press the STOP VACUUM Key atthe required time The machine cycle automatically switches to the following function Remarks The VACUUM PLUS function can only be de activated OFF by manual programming The VACUUM PLUS function will only run when VACUUM function has been set at 99 GAS FLUSH FUNCTION optional Digital Time Operation Time is increasing As soon as the vacuum meter gets to the required under pressure press the STOP VACUUM Key The machine cycle automatically switches to the following function Digital Sensor Control The percentage vacuum decreases As soon as the requ
16. 35 0 35 bar on the vacuum meter This means that there is 65 gas and 35 vacuum under pressure in the packaging If a higher gas pressure results in insufficient seal quality contact Minipack or Supplier for more information about connecting external seal pressure Minipack recommends checking the pressure and amount of gas in the gas bottles regularly Ensure that the gas bottle s is are correctly anchored Always turn off the main cock on the gas bottle if the machine is not in operation or if the gas flush function is not active PACKAGING LIQUID PRODUCTS The machines can be also used for packaging liquid products like soups or sauces In this process the vacuum process must be carefully monitored only possible with transparent lid or lid with inspection window The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached Settings for programs for packaging liquid products can best be programmed using automatic programming see page 17 19 The saturation point of liquids is reached at a certain ratio line of low pressures and high temperatures see the example table for water below The saturation point will be reached sooner in the vacuum process when packaging liquids with a high temperature the amount of vacuum will therefore be less Minipack recommends therefore to first cool liquid products before packaging By so doing an optimal vacuum c
17. 9996 is set for the vacuum function This function provides additional vacuum time for vacuuming any trapped air out of the package Contact the Minipack or S upplier for information about special operating panels not shown above Versie 06 02 DIG EN MV SWING LID SERI E CONTROL PANEL LAYOUT rePRo 4 1 Small Display Es bar E gan T 1 N p Zo o STOP VACUUM SEAL SOFTAIR Displays active program in operating and program modes 2 Large Display Displays the current value of the active function during the program cycle or the set value of the selected function in operation or program mode 3 PROG 0 9 Keys Selects program number in operation or program mode 4 REPROG Key Switch from operation mode to program mode for setting function values and vice versa After setting new function value s within a selected program in program mode this key must always be used to store the new values for the program in memory 5 FUNCTION SELECT Key Selects function within selected program in operation and program mode The function is selected if the function light is on in front of the function description under the large display 6 CONDITIONING PROGRAM Key Start the conditioning program for pump duration 15 minutes For instructions on the program see page 21 7 FUNCTION Lights A light in front of the function indicates that the function is active during the program cycle or that the function is sel
18. ETED BY THE USER Register the machine using the following data This information is necessary if Minipack or your Supplier is contacted concerning questions or references about the specific machine DATA ON MACHINE TAG Relevant data for answering questions can be found on the machine tag The machine tag is located at the rear of the machine Note down the following data 1 3 VOLTAGE TENSION CONTROL PANEL DATA When starting the machine two codes first appear on the large display in succession before control panel switches to operation mode The first code indicates the model of the machine and the second code indicates the control software version Write both codes in the space below 4 CODE 1 5 CODE 2 2 MACHINE NUMBER MACHINE Versie 06 02 DIG EN 4 A IMPORTANT FOR INSTALLATION READ THIS FIRST GENERAL First read this manual carefully before the machine is put into operation This manual contains relevant information and instructions for starting up maintenance and applications If problems arise with the machine that could have been avoided by referring to this manual then the guarantee expires Supplier wishes the customer lots of pleasure for an extended period from the purchase of the machine If there are any problems or questions then the customer can always approach Minipack or Supplier ENVIRONMENT The machine must be moved or transported in an upright pos
19. an be achieved for the product Saturation point of water relation between the pressure and temperature of the water Vacuum pressure 1000 800 600 400 200 100 50 20 10 5 2 mbar Boiling Point Temperature 100 94 86 76 60 45 33 18 2 13 Versie 06 02 DIG EN 37 MAINTENANCE SCHEDULE NOTES Carried out by whom What done Versie 06 02 DIG EN 38 MV SWING LID SERIES USER MANUAL Removal tools front panel With every machine we ship out we enclose two special tools to make it possible to remove the front panel The tools slide in the slots atthe bottom side of the front panel Now lift it a little and pull it towards you Versie 06 02 DIG EN 39
20. be adjusted The set vacuum time is too short There is too little oil in the vacuum pump The extraction hole at the back of the vacuum chamber is partially covered by the vacuum bag during vacuuming The lid gasket is worn The oil is contaminated The oil exhaust filter is saturated The pump s extraction filter is blocked The oil exhaust filter is saturated SOLUTION Plug the plug into the wall socket Replace the fuse Ensure the correct value Check this and if necessary re fasten it Disassemble the front panel and replace the fuse Check this and if necessary replace it The micro switch must be properly adjusted or replaced Consult supplier Consult the supplier Extend the vacuum time Check the oil level and fill up if necessary Note the type and quantity Place the vacuum bag closer to the sealing bar Replace the lid gasket Replace the oil Note the type amp amount Replace the oil exhaust filter Consult the supplier Consult the supplier Replace the oil exhaust filter Consult the supplier 34 PROBLEM CAUSE SOLUTION The vacuum bag is not properly and or correctly sealed The amount of gas in the vacuum bag is insufficient optional The vacuum bag is being placed correctly on the sealing bar The sealing time is too long or too short The silicone rubber in on the silicone holder is damaged or worn The teflon tape is damaged The inside of the vacuum bag op
21. d two STOP keys for complete cycle interruption or for only active function interruption There are also a number of built in service programs Contact the Minipack or Supplier for more information about these programs The value of all active functions can be set for a certain time period The vacuum function gas flush function if installed and soft air function can be set in whole seconds up to a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds The value of the vacuum function and the gas flush function if installed can be set as a percentage of the vacuum This is the percentage of the under pressure in the vacuum chamber related to the outside pressure 1 atmosphere ATO 0 The maximum vacuum percentage setting of the vacuum function is 99 The minimum vacuum percentage setting of the gas flush function is 30 This means that the chamber is flushed with gas to 30 under pressure in relation to 1 atmosphere It is often expressed as 70 is flushed with gas 99496 3096 7096 The time for the soft air function can be set on whole seconds max 99 seconds The time for the seal function can be set on 0 1 seconds max 6 0 seconds The digital sensor control comes standard with the VACUUM PLUS function The VACUUM PLUS function is a time operated additional vacuum function for setting extra time after reaching the 9995 value of the vacuum function only applicable if
22. d without folds over the sealing bar or silicone holder 5 Fora gas flush system the opening of the vacuum bag must be pulled over the gas nozzles see illustration 6 Multiple vacuum bags can be placed over the sealing bar silicone holder if the sealing bar silicone holder is longer than the vacuum bag Vacuum bags may not however be laid on top of each other on the bar holder If there are multiple bars holders MV SWING LID SERIES then all bars holders can of course be used during the same cycle 7 Use the PROG key to choose the desired program See page 17 for instructions about programming 8 Close the lid and the machine automatically runs through the full cycle of all activated functions The lid opens automatically when the last function ventilation has been completed 9 fnecessary the cycle can be partially or fully interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key interrupts the active function vacuum gas flushing sealing or soft air ventilation and automatically continues with the next function The STOP key interrupts the entire cycle and goes immediately to the ventilation function I0 After cycle completion the packed product or products can be removed from the machine Ifthe machine is equipped with a cut off sealing system then the remaining flap on the vacuum bag can be torn off SAFETY and PRODUCT PROTECTION The packing process can be partially or fully interrup
23. e Shell Vitrea Aral Motanol GM BP Energol CS or Texaco Regal R 0 with related viscosity numbering If the machine is used outside normal specifications regarding ambient temperature contact Minipack or Supplier Versie 06 02 DIG EN 22 MV SWING LID SERIES USER MANUAL Ambient Temperature Machine Type Pump Filling Standard Cold Hot Capacity litres Oil Type OilType Oil Type 10 30 C 5 10 30 40 MV 250 100 m3 h 2 0 Viscosity VG 100 100 VS 100 MV 275 160 m3 h 5 0 Viscosity VG 100 100 VS 100 MV 285 295 300 m3 h 1 0 Viscosity VG 100 100 VS 100 Machines are supplied with standard type oil Changing the oil filter The pumps of all models have oil filters When replacing the oil the filters must also be replaced The oil filter is screwed to the rear of the oil exhaust filter housing When replacing the oil it is first drained off The old filter is then screwed off and replaced by a new one The pump can now be filled with new oil For the correct type of oil filters refer to the list of maintenance parts on page 2 Inspect and change oil exhaust filter There are one or more oil exhaust filters in the pump which absorb and filter oil vapours The filters will become saturated after a period of time and need to be replaced This is on average between 9 and 18 months When the filters are saturated it is no longer possible to achieve maximum vacuum Filter housings can be located at
24. e or immovable property or to persons either at the other party or at third parties 4 Weare any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability of it for the goal for which the other party purchased it GUARANTEE 1 Subject to the following limitations we give 12 months guarantee on the products supplied by us This guarantee is limited to manufacturing faults that occur and does therefore not cover breakdowns involving any parts of the supplied product that are exposed to any form of wear or usage 2 The guarantee on parts or additions provided from third party suppliers is limited to the guarantee provided us by the third party supplier 3 The guarantee expires if the other party and or third parties engaged by him use the supplied product incompetently 4 The guarantee also expires if the other party and or third parties engaged by him carry out activities on i e make modifications to the supplied product 5 If we replace parts in compliance with the obligations of this guarantee then the replaced parts become our property 6 Ifthe other party does not not sufficiently or not in a timely fashion fulfil any of the obligations arising from the agreement reached between the parties then we are not obliged to provide this guarantee for as long as the situation is occurring The stipulations of the guarantee and liability are part of the general terms and condition
25. e that all functions are activated in the selected program Activation means that the function in the program is assigned a value If the value is OFF then that means that the function is not activated and will not be included in the automatic programming cycle For machines with optional gas flush function If a program is setup with the active gas flush function then this is indicated by a dot in the lower right hand corner of the small display when selecting the program in the operation mode For machines with optional sensor control If a program is setup with the active VACUUM PLUS function then this is indicated by a dot in the lower right hand corner of the large display when selecting the program in the operation mode If the function s value is OFF then it can only be activated using manual programming Contact the Minipack or Supplier for more information about programming Versie 06 02 DIG EN 19 MACHINE MAINTENANCE GENERAL Regular thorough maintenance is essential for extending the machine s life for preventing malfunctions and for achieving an optimal packaging result If the machine is used intensively more than 5 hours per day then a professional service is recommended every 6 months In other cases one complete service per year is sufficient depending on location environment and products There are however also small maintenance activities that must be carried out more regularly and that the user can do himself T
26. early indicate what the possible cause s could be why the machine or the packaging process is not operating as expected FI When this code is displayed the normal packaging cycle has somehow been interrupted Examples a The lid of the machine has been closed but before the vacuum has been established and thus keeping the lid closed the operator opens the lid Now immediately the failure notice F1 will be displayed b Ifin a time controlled machine the gas flushing is programmed in such way that the vacuum disappears the lid will open without a sealing action This is an interruption of the normal cycle and F1 will be displayed The notice F1 will never be displayed at the start up of the machine only during operation F2 This code indicates that the sensor is not working properly During start up of the machine the condition of the sensor is being checked If the checked values are outside their scope the failure notice F2 will be displayed The notice F2 can only be displayed during the start up of the machine Rp This code will be displayed when the operating panel is not able to get the correct memory data needed for starting up This for instance could be caused by a voltage drop in the power supply If this code is displayed the starting of the machine is being stopped and an operator action is required The operator has 2 choices 1 Switch the machine off and on again to check if it can get the correct memory this time try
27. ected during the operation or program modes Special Remark Special Remark Versie 06 02 DIG EN There is an additional time operated vacuum function available at digital sensor control the VACUUM PLUS function This function is not displayed on the panel The VACUUM PLUS function can only be activated if the standard vacuum function is set to 99 VACUUM PLUS function display during the cycle if activated The vacuum indicator light remains on after 99 is reached and during the time set for VACUUM PLUS During the VACUUM PLUS vacuum cycle a dot appears in the right lower corner of the large display Display during operation and program mode If the VACUUM PLUS time is activated during the selected program then a dot appears in the lower right hand corner of the large display during the operation and program mode If the functions are selected using the function selection keys then the indicator light in front of VACUUM comes on twice and the vacuum percentage and VACUUM PLUS time are shown consecutively If the machine has the gas flush function implemented and the function is activated within the selected program then a dot appears in the lower right hand corner of the small display when selecting the program no 8 STOP VACUUM Key Function during cycle Interruption of the active function during the program cycle The cycle immediately continues with the next function Function in program mode Raise the value of the selected f
28. ening is contaminated There is too much gas in the package The gas bottle is empty or nearly empty The gas bottle is still closed Gas flush time is too long or too short The gas flush pressure is incorrectly set Place the vacuum bag neatly and smoothly on the sealing bar Ensure that the opening of the bag is always within the vacuum chamber Adjust the sealing time longer or shorter Replace the silicone rubber Replace the teflon tape Clean the vacuum bag s opening Check this by setting the gas function to the OFF position Replace the gas bottle Check if the valve on the gas bottle is closed If so open it 5 horten or extend the gas flush time Check if the manometer or the secondary pressure of the gas is setto 1 atmosphere 1 ATO 15 Psi WARNING The pressure of the gas mixture may never be more than 1 atmosphere ATO 15 Psi In the case of other problems or questions contact the Minipack or Supplier Versie 06 02 DIG EN 35 DIGITAL TIME CONTROL FACTORY SETTINGS Program 0 Vacuum time 30 25 20 15 10 30 25 20 20 15 Gas flush time OFF OFF OFF OFF OFF 2 2 10 15 15 Sealing time 22 AD 2 25 25 2 3 29 Za 75 Soft air time 3 3 2 2 2 OFF OFF 2 OFF OFF ki Only applicable if the machine is equipped with the options in question If the machine is not equipped with the gas flush system and or soft air ventilation then these options will not be available on the control panel ii Program 0
29. f operating hours The original setting can be modified using the and keys between 0 and 990 hours If set to 0 then the next time OFF will automatically be displayed The new settings are stored by using the REPROG Key The actual operation hours are then also resetto zero After pressing the REPROG key the control panel automatically switches over to operation mode Versie 06 02 DIG EN 16 PROGRAMMING The function values in a selected program number can be changed using either manual or automatic programming For units range and limits of the function values refer to the previous chapter MACHINE CONTROL PANEL 10 programs can be selected and set number 0 to 9 Note program 0 cannot be programmed The values in this program are set for service and reference use MANUAL PROGRAMMING Starting situation machine is in normal operation mode and the lid is open Select the correct program with PROG 0 9 key for setting function values Program number is displayed on the small display Press REPROG key to switch into program mode The program number now starts to blink on the small display Selectthe required function for programming with the FUNCTION SELECT Key Theindicator lights will turn on for the active functions when selected Remark on Seal function for option 1 2 cut offseal At option 1 2 cut offseal the indicator SEAL lights up twice when selected The first time is for setting the seal time and the second time for
30. f there are any doubts or questions about maintenance or malfunctions Versie 06 02 DIG EN 20 STANDARD MAINTENANCE SCHEDULE FOR THE MACHINE Daily Clean the vacuum chamber lid and housing after use with a damp cloth Make sure that no cleaning agents containing solvents are used Make sure that no high pressure cleaner is used Weekly Check the oil level and replace or fill up oil when the oil is turbid or the oil level is too low For instructions see page 22 Activate the conditioning program for the pump at least once a week Inspect the sealing bar for damage Replace teflon tape sealing wire if the seal quality Is no longer sufficient or if the teflon tape sealing wire is no longer tight and straight on the sealing bar For instructions see page 26 Inspect the lid gasket and replace it when the gasket is damaged or stretched For specifications see page 28 Every Six Months Replace oil at least once every 6 months Check lubrication points Yearly Inspect the oil exhaust filter for saturation If saturated replace the filter For instructions see page 24 Contact the supplier for a professional service Four yearly Replace the lid spings VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure extended and correct operation The following activities are essential for correct maintenance If the machine is used regularly then it is advisable to have the pump fully inspected a
31. he following page contains a breakdown of these activities IMPORTANT BEFORE AND DURING MAINTENANCE The machine must always be completely voltage free before any maintenance is carried out on it Remove the plug from the wall socket or put the master switch in the O position fthe machine is not functioning properly or if it produces strange noises turn it off immediately with the ON OFF switch and contact the Minipack or Supplier fthe machine is equipped with a gas flush system then always close the main cock during standard maintenance activities Always take care that the pressure on the pressure reducing valve on the gas bottle is never higher than 1 atmosphere ATO before during and after the maintenance activities A higher pressure may cause irreparable damage to the machine NEVER use flammable gasses or gas mixtures containing oxygen High pressure cleaning is not permitted for cleaning the machine High pressure cleaning can cause considerable damage to electronic and other parts of the machine Water may never be permitted to enter either the extraction nozzle of the chamber or the blow off opening of the pump This would cause irreparable damage to the pump Larger services must always be carried out by an authorised supplier The Minipack or Supplier cannot be held responsible for any malfunctions or defects if the maintenance instructions in this manual are not followed Contact the Minipack or Supplier i
32. he operation mode the display could read OIL This means that the operating hours counter is turned on and the set number of operating hours has elapsed The hour counter is turned off by default but the client or supplier can activate it as a reminder for regular maintenance activities This function is default switch OFF When OIL is displayed the machine can be still be used as usual but it is advisable to either turn off the hour counter or to reset it More information on how to set or turn off the operating hours counter can be found on page 16 Versie 06 02 DIG EN 10 STANDARD OPERATING STEPS FOR THE MACHINE I the machine on with the ON OFF switch Heat up the pump with the condition program when machine has stood idle for some time instructions page 21 2 Fill the vacuum bag with product Select the correct format bag that easily fits around the product but is not too large for the product Ensure hygienic conditions during this operation Packaging materials product and hands must be clean and if possible dry 3 Laythe vacuum bag on the working plate The open side must be laid over the sealing bar or silicone holder The bag may however not extrude from the chamber If the product is a lot lower than the height of the sealing bar or silicone holder then insert plates which are supplied standard with the machine can be used This makes the operation easier and reduces the cycle time 4 The vacuum bag must be lai
33. ired value is reached press the STOP VACUUM Key The machine cycle automatically switches to the following function Remarks The minimal under pressure advised is 0 5 bar or 50 vacuum The minimum under pressure that can be set is 0 3 bar or 30 GAS FLUSH function can only be de activated OFF by manual programming Versie 06 02 DIG EN 18 F SEAL FUNCTION Can only be programmed manually For automatic programming the set time length will be run and the machine cycle will automatically carry on with the next function SOFT AIR FUNCTION STORE FUNCTION VALUES IN PROGRAM Digital Time and Sensor Control Time is increasing As soon as the desired setting is reached press the STOP VACUUM Key After this operation the machine cycle ventilation starts and the lid opens The values are automatically stored and control panel reverts automatically to the operation mode The machine is ready for use Remarks The soft air function can only be de activated OFF with manual programming SPECIAL REMARKS ON PROGRAMMING For Digital Sensor Control The value which is set for the gas flush function is the final vacuum percentage in the vacuum chamber after flushing gas For example the vacuum function is set to 99 and gas flush function is set to 60 This means that after the vacuum function the chamber will be flushed with gas until there is 6096 vacuum and 4096 actually 3996 gas in de vacuum chamber For automatic programming Ensur
34. ition The machine may NOT be tilted as this can cause damage to the pump Place the machine on a flat level floor This is essential for problem free operation of the machine Enough space must be left around the machine for good ventilation The space must be at least 12 inches The ambient temperature in which the machine is operated must be between 41 Farenheit 5 C and 86 Farenheit 30 C When operating the machine in other ambient temperatures the user must contact the Minipack or Supplier for advice NEVER place the machine directly next to a heat source or a steaming device for example a combi steamer dishwasher or stove POWER EARTH Check that the voltage stated on the machine tag is the same as the mains voltage Check the direction which the pump is turning Always connect the machine correctly to an earthed socket to avoid danger for fire or electrical shocks earth connection is green yellow The power cable must always be free and nothing may be placed on it Replace the power cable immediately if damaged Always disconnect the power if there are problems with the machine or during maintenance prior to starting work on the machine If the machine is stationary for long periods then the power should always be disconnected Versie 06 02 DIG EN 5 VACUUM PUMP Check before starting the machine if there is oil in the pump see page 22 NEVER start the machine without oil in the pump Use the right type
35. k the level and quality of the oil in the pump If there is too little oil or the quality of the oil is bad turbid replace or top up the oil before operating the machine see page 22 Let the pump conditioning program run at least one full cycle before replacing the oil see page 21 Use the right type of oil for the pump when replacing or filling up see page 23 Use the conditioning program at least once a week to enhance correct and long lasting pump operation see page 21 USE OF GAS FLUSH SYSTEM if applicable NEVER use flammable gasses or gas mixtures containing too much oxygen Use thereof can cause risk of explosions Accidents and or damage caused by using abovementioned gasses voids all liability on the part of Supplier as well as the guarantee The gas bottles must always be correctly secured If the gassing function and or the machine is not in use then the main cock of the gas bottle must always be closed The pressure of the pressure reducing valve on the gas bottle may NEVER be set to more than 14 5 Psi A higher pressure may damage the machine For more information about the use of gas bottles consult an authorised gas supplier WARNING SIGNS ON THE MACHINE ONLY use the prescribed power supply voltage ec e nsertthe plug firmly into the mains wall socket TO PROVIDE THE CONTINUED PROTEC TION H ST RISK OF ELECTRIC SHOCK CONNECT mere Always connect the machine
36. max 99 sec and a dot in the lower right hand corner The vacuum meter will very slowly increment to the left hardly noticeable Remark can only be activated with a vacuum function whereby the value is set to the maximum of 99 Once the vacuum function has completed then the gas flush function starts to flush gas into the vacuum chamber The light in front of GAS goes on Large Display decrementing percentage vacuum until the set percentage min 3096 Vacuum meter starts decreasing to the right 6 Seal function When the vacuum function or gas flush function if installed ends the seal function starts to seal the vacuum bag s The light in front of SEAL goes on Large Display decrementing time per second starting at the time set max 6 0 5 The reading on the vacuum meter stays the same 7 Soft air ventilation function After ending the seal function the soft air function starts to slowly ventilate the if installed vacuum chamber The light in front of SOFT AIR goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts slowly decreasing to the right 8 Ventilation function After ending the seal function or the soft air function if installed the ventilation function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Large Display lines going up and down until the lid is opened
37. of oil for the pump see page 23 After moving and or transporting the machine always first check the oil level before re starting operation When starting the machine for the first time or after a lengthy idle period first run the conditioning program before operating the machine see page 21 CONNECTING THE GAS FLUSH SYSTEM if applicable NEVER use flammable gasses or gas mixtures containing too much oxygen There is a danger of explosion when using the aforementioned gasses Accidents and or damage caused by using abovementioned gasses void all liability on the part of Supplier as well as the guarantee The gas bottles must always be correctly secured If the gas flush function and or the machine is not in use then the main cock of the gas bottle must always be closed The pressure of the pressure reducing valve on the gas bottle may NEVER be setto more than 15 Psi 15 Psi Is app equal to 1 atmosphere ATO A higher pressure may damage the machine The diameter of the hose nipple connector for the gas is for all machines MV 250 275 285 and 295 0 51 inch 13 mm The connector is at the rear of the machine For more information about the use of gas bottles consult an authorised gas supplier CONNECTING COMPRESSED AIR FOR EXTERNAL SEALING PRESSURE if applicable The pressure from the compressor may NEVER be set to more than 15 Psi A higher pressure may damage the machine Only dry compressed air may be used for the external
38. rn the machine on and off before and after operation When the machine is turned on with the ON OFF switch the pump runs continuously The 3 phase pumps need time to warm up and turning them on and off has a detrimental effect on their lifespan A sleeper function is activated on these machines This means the pump will start running directly when the machine is switched on but after finishing the first cycle the pump will stop after 10 minutes If the next cycle is made within the mentioned 10 minutes the pump keeps on running without stopping the pump Contact your Minipack for more information on the sleeper function STARTING THE MACHINE When the machine is connected and the master switch is switched to 1 then the machine can be turned on using the ON OFF switch When starting the machine two codes first appear in succession on the large display before control panel switches to operation mode The first code indicates the model of the machine The second code indicates the control software version Note both codes on page 4 as they are important for the Minipack or Supplier when making enquiries and or if any problems arise After switching to operation mode the machine is ready for use If the machine is new or has been unused for a longer period of time then it is advisable to run the pump conditioning program 15 minutes to heat up and clean the pump For instructions on the conditioning program see page 21 After switching to t
39. s of sale which will be sent to you if requested Versie 06 02 DIG EN 2 CONTENT USER MANUAL INTRODUCTION LIABILITY GUARANTEE CONTENTS INSTRUCTION MANUAL MACHINE REGISTRATION IMPORTANT FOR INSTALLATION READ THIS FIRST IY trant sen tan tan ana non nan ann nan son ann aou son mon wou son annan IMPORTANT FOR USE READ THIS FIRST ss ten tt tat mwn non ann nme mun nou ann WARNING SIGNS IMPORTANT MACHINE PARTS STARTING UP AND OPERATING Start machine Standard operating steps MACHINE CONTROL PANEL m o o ed Ak Control panel versions Control panel layout Operation mode Program mode Other modes PROGRAMMING Tm Manual programming Automatic programming MACHINE MAINTENANCE xn ee General Important before and during maintenance Standard maintenance schedule Vacuum pump maintenance Seal system maintenance List of maintenance parts TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAMS FAILURE NOTICES PNEUMATIC DIAGRAMS PROBLEM SOLVING FACTORY SETTINGS CONTROL REMARKS ON SPECIAL APPLICATIONS Packaging liquid products MAINTENANCE SCHEDULE NOTES fatica nw aT REMOVAL FRONT PANEL Versie 06 02 DIG EN ON OFF switch Master switch Machine with gas flush system 10 10 11 3 37 N Ui Aa W N 12 17 20 29 30 32 33 34 36 37 38 39 MV SWING LID SERIES USER MANUAL A PRIOR TO STARTING TO USE THE MACHINE MACHINE REGISTRATION TO BE COMPL
40. t least once a year by the supplier to ensure extended and problem free operation Contact the Minipack or Supplier for more advice and information Conditioning Program 727 The conditioning program ensures that the pump is thoroughly rinsed During the program the pump and oil reaches operation temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperature enables any moisture in the pump to evaporate minimising the risk for rust spots The program lasts 15 minutes and it is advisable to run it atleast once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the large display will display moving lines The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advisable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil Versie 06 02 DIG EN 79 Changing Oil Filling Up The oil level and oil quality must be checked atleast once a week The oil inspection window serves this purpose Fill up the oil level if itis too low Replace the oll if itis turbid Oil must be replaced at least once every 6
41. t temperatures Maximum use per day Electricity Electrical connection Gas connector diameter Maximum pressure gas bottle connector if applicable External seal pressure connection if applicable Sound level Versie 06 02 DIG EN LID HOUSING DIMENSIONS PUMP FINAL VACUUM mm m3 h Stainless steel Stainless steel 1545x900x1175 120 99 98 Stainless steel Stainless steel 1545x1150x1180 190 99 99 Stainless steel Stainless steel 1980x1230x1180 360 99 99 Stainless steel Stainless steel 2420x1210x1130 360 99 99 5 C 30 C see page 24 for special oil specifications 8 hours per day Voltage 220 3 phase Frequency 60 Hz Power see machine tag for each type Maximum fluctuation 1096 of the official registered voltage MV 250 diameter 13 mm 0 51 inch MV 275 diameter 13 mm 0 51 inch MV 285 295 diameter 13 mm 0 51 inch 1 ATO diameter 6 mm 70 DB 29 ELECTRICAL DIAGRAMS Control Current Diagram MV 250 275 285 295 THERM RELAIS H 52 VO 24_VO COM MICR PUMP VACUUM GAS SEA SEA SOFTAIR JECOMP 0 VOI 9 VOI NPU NPUT 31 553 CONTACTOR VALV VALV VALV CONTACTOR VALV VALV NPUT NPUT USI 1 K1 Y1 Y2 Y2 YS K2 Y4 YS USI 2 A A A D NUS A v A x A 9 x Q3 Co S NA A Ul NA 2 A Lr x m 1 Ted lt 7 Ig
42. ted at all times Stop active function press VACUUM STOP key Stop full machine cycle press STOP key OPTIMAL AND EFFICIENT PACKAGING RESULT Use the correct size and good quality vacuum bags Maximum 75 product filling in vacuum bag Place vacuum bag fold free over sealing bar silicone holder use correct number in insert plates in chamber Pull vacuum bag far enough over gas nozzles for gas flush so that no gas is lost and the bag does not move during gas flushing Versie 06 02 DIG EN n MACHINE CONTROL PANEL CONTROL PANEL VERSIONS General Digital Time Control Digital Sensor Control The digital control panels are implemented with 9 pre select programs that can be individually set with different function values to be able to pack different products P rogram 0 can not be set and is used for servicing and testing A program cycle is the complete program of set functions that the machine runs through to package a product The control panels are designed with a operation mode and a program mode The operation mode is used during operational activities for selecting the program number with the required program cycle The set values of the function program can also be seen in the operation mode but not changed The program mode is used to change the function values within the programs The control panels are implemented standard with an automatic conditioning program for the regular maintenance of the pump an
43. th the PROG key and the small display If the selected programme is programmed with the active gas flush function then a dot appears in the lower right hand corner of the small display 2 Close the lid 3 Vacuum function The machine starts to vacuum the chamber The light in front of VACUUM goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left Versie 06 02 DIG EN 14 4 Gas flush function if installed 5 Seal function 6 Soft air ventilation function if installed 7 Ventilation function Once the vacuum function has completed then the gas flush function starts to flush gas into the vacuum chamber The light in front of GAS goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts decreasing to the right When the vacuum function or gas flush function if installed ends the seal function starts to seal the vacuum bag s The light in front of SEAL goes on Large Display decrementing time per 0 1 second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same After ending the seal function the soft air function starts to slowly ventilate the vacuum chamber The light in front of SOFT AIR goes on Large Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts slowly decreasing to the right After
44. the side to access the pumps remove the right hand side or rear cover Appearance can vary depending on the model multiple housings on pump or multiple filters in one housing 100 m3 h 160 300 m3 h Filter housing types Versie 06 02 DIG EN 23 MV SWING LID SERIES USER MANUAL Open the side cover from Screw the cover from The filter s is are visible Release the tensioner s the machine to have the filter housing behind a tensioner with a spanner access to the pump Place and tension the new filter take care that the gasket is correctly positioned in the housing Screw the cover back onto the housing Screw the back or side plate on the machine Remove tensioner s and Take care that the filter gasket does not filter s from the housing remain behind when removing the filter Pumps and housing can have a different appearance but the principle of replacing remains the same Take care that the correct type of filter is used for the pump type see page 27 for the correct type of filter for the type of pump It is advisable to have the suppler do this service Change oil exhaust filter s Versie 06 02 DIG EN 24 SEALING SYSTEM MAINTENANCE All of the following sealing systems are possible Itis essential to know which sealing system is applicable to the relevant machine DOUBLE SEAL CUT OFFSEAL 1 2 CUT OFFSEAL WIDE SEAL BI ACTIVE SEAL 2 x 3 5 mm seal I x 3 5 mm seal I x 3 5 mm seal I x 8 0 mm seal I x 5 0 mm seal I
45. tuck on the side Ensure that the teflon Is stuck on the bar smoothly and without folds Cut the teflon tape off so that the sticky part does not get stuck on the sides of the clamps but that the teflon extends over the top of the clamps Place the sealing bar back in the machine Ensure that the sealing beam is properly mounted into the holders and that the screws are firmly screwed in S pecial remark bi active sealing system The sealing wire must be accurately placed on the upper and lower beams so that the sealing wires line up with each other exactly during sealing See page 27 for correct parts and quantities Cut off the ends of the sealing wire and stick Teflon tape over the sealing beam without folds 26 LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH VACUUM PUMPS EFFECTIVE PUMP CAPACITY ON 60 Hz HENKELMAN MODELS 100 m3 h 160 m3 h 302 m3 h 120 m3 h at 60 Hz 190 m3 h at 60 Hz 360 m3 h at 60 Hz MV 250 MV 275 MV 285 295 BUSCH STANDARD OIL OIL FILTER OIL MIST FILTER Henkelman Henkelman Henkelman Type Reference Litres Type Reference Type Reference Amount 100 m3 h 160 m3 h 302 m3 h VG 100 VG 100 VG 100 0439520 0439520 0439520 5 0 7 0 110 160 302 160 302 0939090 0939091 0939091 60Hz 60Hz 60Hz 0939010 0939015 0939015 SEAL SYSTEMS HENKELMAN PARTS SPECIFICATIONS REFERENCE QUANTITY Teflon tape 46 mm wide teflon tape 0305515 length sealing beam 5 cm
46. unction within the program selected in the program mode 9 STOP Key Function during cycle Terminates the program cycle completely The cycle immediately switches to the ventilation function Function in program mode Lower the value of the selected function within the program selected in the program mode 10 Vacuum meter Displays the pressure in the vacuum chamber See the following table for the relationship between the vacuum meter and the percentage vacuum Position Vacuum vacuum meter percentage 11 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation The switch turns on all units in the machine Caution the switch does not completely remove all power from the machine OPERATION MODE When the machine is turned on the machine switches to operation mode after displaying the two codes see page 4 The operation mode is the standard setting of the control panel for packaging products Set values cannot be modified in operation mode With the PROG key and function selection keys the set values within the various programs can be viewed If the machine is ready to package a product the product is already in the chamber then all that needs to be done is to choose the program PROG key and close the lid The program cycle starts automatically running through the set functions in the program Description of the program cycle for digital time control 1 Select the program number wi
47. x 1 1 mm cut I x 1 1 mm cut above and below single time setting individual time Servicing the sealing bar is almost identical for all systems The seal quality is partially dependent on the maintenance of the sealing bar and contra bar silicone holder The main maintenance activities are the daily cleaning of the sealing bar and the silicone holder with a damp cloth and a weekly inspection of the bars with replacement of the sealing wire teflon tape or silicone rubber if irregularities appear on top of the bar or the seal quality is insufficient The average maintenance cycle of the sealing bar teflon tape sealing wire is at least once every 3 months This indication refers to regular use of the machine on average 8 hours per day and packaging standard products with standard vacuum packaging materials No rights can be derived from this indication Versie 06 02 DIG EN 25 Replace sealing wire and teflon tape Remove teflon tape Unscrew and remove sealing wires Screw down new wires onto clamping plate P ull wires taught using a pair of pliers and a vice and screw the wires down on the clamping plate Versie 06 02 DIG EN 10 11 12 13 14 Remove the sealing bar s from the holders in the lid by releasing the fixation screw Remove the teflon tape from the sealing bar The old sealing wires and cut off wires if applicable can be removed by unscrewing the clamp see illustration and

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