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1. 2 1 2 215 na T ESS Lo UU USI t a MANUAL power trim plus 105 145 165 210 250 GE 82152 USER S MANUAL I ENGLISH Cod NLT QN A C MM 3 1S GB NEOLT USOGB PWTP 15 DOC 2003 5 SECTOR POWER TRIM PLUS DATE 12 01 2003 VERSION PWTP 01 01 2003 AUTHOR POLENI P Chapter 1 General information essent 1 1 1 Data Of the manual 1 1 1528 521 EEN E E E E 1 1 1 3 Property of the information 1 1 1 4 Conventions USCO 1 2 1 4 1 Conventional terms LIS Q base Eric Er Dados lnc a poca inso 1 2 1 4 2 Conventional symbols used 1 2 1 5 Identification data Of the manufacturer 1 3 1 6 Identification data of the machine 1 3 VALLE 1 4 BEASAIN O E 1 4 LI ISCO NS MARU ECTS 1 4 1 10 Description of the machine 1 5 1 10 1 Correct use of the machine 1 5 1 10 2 Incorrect use of the machine 1 5 1 10 3 Structure of the machine nn nnns 1 6 Chapter 2 Safety nre 2 OUO 2 1 2 2 Qualifications Of the personnel 2 2 2 3 16500115 ON 2 2 2 4 Danger zone
2. Power trim plus USE 5 1 The machine must be used by qualified personnel only Workplace 5 1 1 Position of he operator During start up and cutting operators positing is in front of the machine with the control panel in the centre In case of maintenance his position depends on the operation to be performed Feeding the media to cut 5 1 2 Follow the steps below to begin the process e Position the media to cut on the feeding table and by using the millimetric scales on the table measure the cut 1 LI If you need to cut very thick media use the brackets to prevent the media from sliding Power trim plus USE Execute the cut moving the carriage carry blade from right to left or vice versa 2 e R Remove the spin part from the work surface and from the paper collector curtain the cut part e Follow the above mentioned procedure to perform another cut LUI It is highly recommended not to lean against or put any object on feeding wings Characteristics of the media to cut 5 1 3 This trimmer was designed only to cut media with the weight indicated in this manual see media list chapter 3 3 We recommend try to cut materials different form those which the machine has been designed for They could seriously damage the machine Power trim plus MAINTENANCE Routine maintenance 6 1 Untimely movements during maintenance Be very careful Routine
3. C ee 7 1 Chapter 8 List of attachments einen 8 Attachment Optional roll holdel A A 1 Assembly optional roll holder A 1 Attachment B Optional lamp for cutting area ccccseess B B 1 Assembly of cutting area lampe B 1 Attachment Technical Sheet ertet SCH TEC T1 Replacing rotating SCH TEC 1 Power trim plus GENERAL INFORMATION Data of the manual 1 1 e Instruction manual TRIMMER e Code of the manual NLT QN A C MM 3 1S GB Users 1 2 Instruction manual e Transporter Installer User Maintenance personnel Demolition squad 4 For further details on the users of this manual see 2 2 Qualifications of the personnel Property of the information 1 3 The information contained in this manual is reserved property All rights are reserved This manual cannot be reproduced or copied as a whole or in parts without prior written consent of S p A These documents are provided only for the use of the client whom the manual has been supplied to with the machine and can be used only for the installation use and maintenace of the machine the manual refers to NEOLT S p A states that the information of this manual is congruent to the technical and safety requirements of the machi
4. EOLT S p A facilities The warranty is cancelled if the machine is used incorrectly or in an improper or excessive way if any non original spare parts are used and for noncompliance with the norms of this manual In no case can the purchaser demand the resolution of the contract claim for damages or the extension of the warranty 4 S p A cannot be held responsible for any negative advertisement or loss of earnings due to technical or mechanical malfunctioning of the product in use or in display Service 1 8 S p A provides on request assistance for the installation and the maintenance of the machine Use of this manual 1 9 Carefully read the chapters General information Safety information Characteristics of the machine and Operator interface 4 Please consult the relative chapter for any transportation installation use maintenance and demolition operation This manual and the attached documentation must be kept for the entire technical life of the machine in order to consult it quickly when necessary If the machine is sold as second hand this manual and the attached documentation must be supplied along with the product Power trim plus 1 4 GENERAL INFORMATION Description of the machine 1 10 Correct use of the machine 1 10 1 This machine can be used only to cut media having the allowed basic weight max paper thickness 2 2 mm As the machine consists of assemblies physicall
5. c representation of a command or signaling device A example of generic letter symbolic representation of a part of the machine 4 Notes contain important information given outside the text to which they refer The danger symbols indicate those procedures which if not respected could cause physical damages to the operator The manufacturer cannot be held responsible for any damages to people due to noncompliance with these norms The warning symbols indicate those procedures which if not respected could damage the machines or the devices connected to it The manufacturer cannot be held responsible for any damages to objects due to the noncompliance with these norms Power trim plus 1 2 GENERAL INFORMATION Identification data of the manufacturer neolt SpA Via G Galilei 8 24036 Ponte San Pietro BG ITALY Tel 035 468811 Fax 035 468886 http www neolt it E mail mkt neolt it Identification data of the machine olus Lec Year of construction EMEN Neolt ipa ITALY Ced Er WITH STAND WW OUT STAND Power trim plus 1 5 1 6 GENERAL INFORMATION Warranty 1 7 NEOLT S p A warranty covers the machine for one year The parts subject to normal wear and tear are not included in the warranty The warranty is limited to the substitution or repair of the parts that should result damaged or defected The assessment of the defects and causes is carried out at N
6. de holder carriage Sliding bar Fig 1 1 Lateral View nmo ou Fig 1 2 Detail Power trim plus 1 6 INFORMATION SAFETY Safety criteria 2 1 During designing and manufacturing of this machine all criteria and care in order to satisfy the essential safety requirements foreseen by the relevant rules have been taken into account The accurate evaluation of the risks performed by the manufacturer has allowed to eliminate most of the risks concerning the usage conditions of the machine both foreseen and reasonably foreseeable The complete documentation including all the safety norms adopted is in the technical booklet of the machine which is deposited at the manufacturer s premises The manufacturer recommends strict compliance with the instructions procedures and recommendations of this manual and with the laws in force on the safety in the work place This also refers to the use of the protection devices foreseen both those integrated in the machine and personal 4 OLT S p A cannot be held responsible for any damages to people pets or objects due to noncompliance with the safety rules and the recommendations contained in the supplied documentation Power trim plus INFORMATION SAFETY Personnel qualification 2 2 Extraordinary maintenance Engineers authorized by NE OLT S p A Protections 2 3 4 OLT S p A cannot be held responsible for any damages to people pets
7. ection against atmospheric agents e Sufficient clearance to perform the needed transport and lifting operations e Horizontal floor space capable to hold the weight of the machine e Sufficient clearance to perform the Routine maintenance and service operations Power trim plus INSTALLATION Location 4 6 Characteristics of the location area 4 6 1 Space requirements For the normal operation of the machine loading and unloading operations included the needed space depends on the size of the media to be cut Protection against atmospheric agents The machine must be placed indoor in a room protected from the direct contact wit the atmospheric agents Floor requirements Prepare an horizontal supporting plane where to install the machine taking into account the weight of the machine itself and of all the ancillary devices LI Optimal stability condition ca be achieved with a maximum planarity error of mm m Illumination For a proper operation and maintenance of the machine a good illumination is required approximately 200 600 lux Environment features e Allowed temperature from 18 C to 35 e Allowed relative humidity from 30 96 to 80 96 Testing 4 6 2 Before attempting the normal and continuous operation of the machine check its appropriate general operation by performing some test cuts In case of malfunctioning find the reason for this and or call technical NE OLT assistance
8. emoved locking it in its seat using pliers 11 e Slide the shaft into its seat on the carriage re positioning all the elements removed and in the same order Put the fulcrum screw removed previously 12 Power trim plus SCH TEC 2 TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE e Reposition the elastic ring using pliers by keeping the blade pressed against the carriage 13 e Position the plate joining the two parts of the carriage on the sliding bar and line up the holes with the ones on the sliding profile 1 4 e Position the two parts using the screws previously removed 15 e Turn the carriage over and push the blade over the fixed blade and the sheet holder also make sure the rubber is positioned above the Plexiglas sheet holder 16 e Reinsert the two black plugs in the holes on the carriage 1 7 e Re insert the two plugs of the carriage and screw them to the carriage using the screws previously removed 18 Power trim plus SCH TEC 3 TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE trim plus Power SCH TEC 4 NEOLT spa Via G Galilei 8 24036 Ponte San Pietro BG ITALY 035 46881 1 208 035 468886 NEOLT 2003
9. ences in level of the floor To adjust the planarity of the work table follow this procedure e Position the profile of the rigid media with a well trimmed side on the table of the trimmer e Check the parallelism between the table and the profile of the rigid material by using the pin in the center of the cross bar of the upper work table 1 3 Screw to lower the table unscrew to lift e Adjust the two supports under the table 1 4 by screwing or unscrewing the screws after reaching the desired position lock the screws with the two nuts Sheet holder adjustment The second element to check is the height of the Plexiglas sheet holder when the carriage is on the extreme right or left Follow this procedure to remove the trimmed material e Slide the Allen wrench in the hole of the transparent sheet holder lifting slot 15 and screw on to reduce the height unscrew to increase the height Power trim plus INSTALLATION Storage 4 5 The instructions contained in this section should be respected during temporary storage periods which could occur in the following situations e Installation of the machine delayed with respect of the delivery date e Deactivation of the machine and consequent storage while waiting for a new installation Characteristics 4 5 1 e Temperature range allowed from 5 C to 35 e Humidity range allowed from 30 to 80 e Adequate artificial or natural illumination e Adequate prot
10. le by fastening the brackets already fixed on the lamp to the threaded bushes on the upper cross bar in the back part of the table Fig 2 3 Power trim plus B 1 OPTIONAL CUTTING AREA LAMP Slide the lamp out of the protection box and insert it in the lamp holder on the ceiling lamp Fig 4 e Connect the plug to an outlet and using the through switch on the connection wire switch the lamp on and off Fig 5 Power trim plus B 2 TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE Follow this procedure to replace the rotating blade e Remove the screws that fix the two side plugs two screws per side 1 2 e Move them along the sliding bar 3 Attention use protection gloves during the following operations to avoid cutting yourself with the rotating blade e Turn the carriage keeping the blade pressed towards the sliding bar 4 e Remove the two plugs by pushing them from the inside of the carriage outwards 5 e Remove the two screws that fix the two parts of the carriage with an Allen wrench Power trim plus SCH TEC 1 TECHNICAL SHEET REPLACEMENT OF ROTATING BLADE e Remove the elastic ring using a normal screwdriver and keeping the blade pressed towards the carriage 7 e Remove the fulcrum screw of the blade holder shaft e Slide the shaft out of the carriage 9 e Remove the elastic ruing and replace the rotating blade 10 e Reassemble the elastic ring previously r
11. le parts of the machine for purposes or in situations different from those which it has been designed for Procedure 7 2 1 e In case the machine has to be displaced see section 5 2 Transport The machine is made of non biodegradable materials It must therefore be brought to an authorized center for its disposal Power trim plus DISMAL Power trim plus 7 2 5 Attachment 1 Attachment 2 Attachment 3 Attachment 4 Assembly optional roll holder Assembly optional cutting area lamp Technical sheet replacing rotating blade Part list exploded views Power trim plus 5 Power trim plus 8 2 OPTIONAL ROLL HOLDER Assembly of optional roll holder A 1 Follow this procedure assemble the reel holder e Insert the reel holder supports in the right and left legs 1 and screw on the proper screw in the back part of the stand e Insert the reel holder in the seats of the stand that you just assembled 2 Power trim plus 1 OPTIONAL ROLL HOLDER Power trim plus A 2 ED CUTTING AREA LAMP Assembly of cutting area lamp optional B 1 Follow this procedure to position the cutting area lamp e Remove the lamp from the box and the bag with the supplied screws e Remove the lamp from the lamp holder Fig 1 e Assemble the ceiling lamp to the work tab
12. lus INFORMATION SAFETY Power trim plus 2 4 CHARACTERISTICS OF THE MACHINE Technical specifications 3 1 MODEL Max cutting thickness m Usable cutting length c Length c Width c Height with holder Height of working table c Support weight k ol holder outing area lamp Performances 3 2 Max cutting thickness 2 2 mm Power trim plus 3 1 CHARACTERISTICS OF THE MACHINE List of media power TRIM plus Max cutting thickness 2 2 mm Cardboard X Charone X Sis o X Hot seaingtim X Camo X Photographie fm X 0 Photographic paper X _ Poywopenetim x abc X Ae X CT X X X X X X X X X X Xx 3 3 Power trim plus 3 2 INSTALLATION Qualification of the operator 4 1 Transport installation and connection operations must be performed only by personnel qualified in transportation and electrical operations Transport 4 2 Transport conditions 4 2 1 The trimmer is shipped with a packaging consisting of three cardboards 1 for components protection and of a carton box 2 containing all the components Fig 5 1 Transport conditions The packaging size and its gross weight trimmer plus packaging are the following Mw uas ios x ewe Size WxDxH cm 120x51x30 186x51x30 230x51x30 280x51x30 280x51x30 Please use
13. lus INSTALLATION e To assemble the paper collection basket first slide in the basket holding bars in front bottom and then back top and lock in the shoulder with two Benzing rings per bar 8 in the appropriate seats e Slide the square bars in the appropriate holes on the two sides of the basket e Screw on the two square rods to the basket holding rods previously positioned 23 e Avvitare i due supporti per il piano nella Screw on the two supports for the table in the front part on the upper cross bar using the two supplied screws 10 Power trim plus INSTALLATION As the trimmer is vary heavy wear proper working gloves and remember that for this operation minimum four persons are required e Position the cutter on the assembled frame 11 and fix it to this with the screws in equipment 2 for side 12 LL During this operation move the work surface of the trimmer for facilitate the fixing to the frame e The trimmer is ready to start for the operative phase 4 No other adjustments are necessary because the machine is factory tested before shipment Power trim plus INSTALLATION The trimmer should not require any special adjustments however we suggest checking two options that could be slightly different due to the final area of installation of the trimmer Planarity The first thing to check is the planarity of the work table that could change due to differ
14. maintenance includes all the periodic and preventive operations enabling a safe use of the machine Qualification of the operator 6 1 1 Routine maintenance must be carried put only by qualified personnel Procedure 6 1 2 Perform the periodical operations listed in the following table Operation to be Frequency of Procedure Precautions carried out execution Dust removal When necessary e Wipe the whole surface of the Do not use aggressive machine with a wet cloth products Removal of When the waste e With a vacuum cleaner or Ware working gloves waste material material accumulation compressed air eliminate the IS excessive accumulated waste material Extraordinary maintenance 6 2 For any extraordinary maintenance operation not described in this manual please contact directly NEOLT S p A Power trim plus MAINTENANCE Power trim plus 6 2 DISMAL TING Qualification of the operator 7 1 The dismantling of the machine must be performed by qualified personnel Deactivation of the machine 7 2 Once the machine has reached the end of its technical and operating life it must be deactivated The machine must be deactivated and put in the condition of not being used for the purposes which it had originally been designed for However it must allow the reuse of the raw materials which it was built with 4 NEOLT S p A cannot be held responsible for damages to people or pets due to the reutilization of sing
15. ne the manual refers to The manufacturer cannot be held responsible for any direct or indirect damages to people objects or animals due to the use of these documents or of the machine in conditions other than those authorized NEOLT S p A reserves the right to change or improve without notice these documents and these machines and also other machines marketed of the same model as the one this manual refers to but with a different serial number The information of this manual particularly refers to the machine specified in 7 6 Identification data of the machine Power trim plus GENERAL INFORMATION Conventions 1 4 Conventional terms 1 4 1 Machine indicates the machine specified in section 7 6 Identification data of the machine Frame structure supporting the machine Qualified personnel people who thanks to their qualification preparation and experience and thanks to the knowledge of the relevant rules safety requirements and service norms are able to recognize and avoid any possible danger for the people the material and the machine The description of direction sense and position right side of the machine left side of the machine refers to the operator standing in front of the machine Conventional symbols 1 4 2 Text in italic indicates the title of a chapter a section a sub section a paragraph a table or a figure of this manual or of another related publication l example of a generic number symboli
16. or objects due to noncompliance with the safety rules and the recommendations contained in the supplied documentation Tampering with the protections and the safety devices is dangerous for the people using the machine and for those exposed to it 4 NEOLT S p A cannot be held responsible for any damages to people animals or objects due to tampering with the protections 2 2 INFORMATION SAFETY Dangerous area and residual risks 2 4 All the areas around the machine in which people are at risk of injuries or health problems are considered dangerous Pay close attention to hands when the cutting operations During certain intervention procedures on the machine which are pointed out each time in this manual residual risks for the operator may arise Residual risks can be avoided by carefully complying with the procedures of this manual and using the personal protection devices indicated such as e Maintenance and service operations must be carried out only by the engineers authorized by the manufacturer e Paying attention to the danger notices on the trimmer Fig 2 1 Cutting zone 4 S p A cannot be held responsible for any damages to people animals or objects due to noncompliance with the norms or avoidance in using the prescibed individual protection devices IPD Power trim p
17. s and residual risks 2 3 Chapter Characteristics of the Machine 3 aI Tencara ON m 3 1 3 2 Machine performances 3 1 CREE 3 2 Chapter 4 4 1 Qualification of the operator 4 1 4 1 4 2 1 Transport conditions sessi sessi 4 1 4 2 2 Assessment of damages during transportation 4 2 4 PAS SOMA 4 3 LI Nilus M T EE 4 6 4 5 Storage 4 7 dol FOROS arl onirici 4 7 FO SIMONI X eed 4 8 4 6 1 Characteristics of the area Of installation 4 8 A OUI FT ase 4 8 Power trim plus 5 Chapter D USC QNNM 5 5 1 Qualification of the 5 1 RR 5 1 5 1 2 Insertion of the media to be cut 5 1 5 1 3 Characteristics of the media to be CUL 5 2 Chapter Maintenance nee 6 NE ANGAINICN GNC ic 6 1 6 1 1 Qualification of the operator 6 1 NEN FOCO iii drame ee Den E 6 1 6 2 Extraordinary maintenance 6 1 Chapter J Demolition MEM 7 7 1 Qualification of the 7 1 7 2 Deactivation of the machine 7 1 D LO
18. suitable lifting devices and accessories complying to the rules in force 4 To avoid shocks and turnover apply the needed care Protect the machine against external atmospheric agents Power trim plus INSTALLATION Fig 4 1 Transport conditions Assessment of damages during transportation 4 2 2 Check the conditions of the machine by visually inspecting it after having removed it from the shipping box Any defects on the visible parts of the machine indicate crashes during transportation which could also affect the ordinary operation of the machine In general check screws and bolts for tightness Power trim plus INSTALLATION e Open the packaging box 1 which contains all parts Fig 4 1 Transportation conditions e Remove the polyester protections 2 Fig 4 1 Transportation conditions LI This operation must be carried out by minimum two people e Screw on the lower cross bar 3 first to one shoulder then to the other with the supplied screws and nuts 5 to assemble the support LUI Attention the shoulder has holes of different diameter the side with the bigger holes must face outwards e Screw on the upper cross bar 4 to the shoulders following the procedure of the lower cross bar using the supplied screws and nuts 5 LI Attention when you position the upper cross bar make sure the central pin is facing upward 6 The calibration set by Ne o t is equal to 3 mm Power trim p
19. y separated and autonomous the proper use of the machine can be identified also in the operation of a single part Foreseen modes of use The installation and the extraordinary maintenance of the machine must be carried out by qualified personnel only The machine has been designed to be used in a site having the following features Protection against atmospheric agents Proper illumination Allowed range of temperature from 18 C to 35 C Allowed humidity range from 30 to 80 Incorrect use of the machine 1 10 2 Any use other than that indicated in Section 7 70 1 Correct use of the machine is to be considered incorrect especially e Using the machine in ways which differ from those which it has been designed for represents an anomalous condition and could therefore damage the structure of the machine e Using the machine without its protections and without the safety equipment e The non compliance with the procedures described in this manual and specially those concerning maintenance and repairing e The use of the machine in a site where fire and explosion risks are present as the machine is not provided with explosion proof devices e ts use in an explosive environment e ts use in an inflammable environment Power trim plus 1 5 GENERAL INFORMATION Structure of the machine 1 10 3 The machine is composed of the following parts Work surface Support Paper collector curtain Containment bracket Bla

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