ss-989 2 in 1 smd hot air rework station
Contents
1. and temperature are adjustable suitable for many kinds of use Auto Cool Off Process After power switch is turned off the auto cool off process leaves the blower on until the nozzle is cool in order to prolong the life of heating element and to ensure safety ESD Safe Design Prevent static and leakage electric to damage the PCB Interchangeable hot air nozzles and tips Interchangeable hot air nozzles and tips design for different type of surface mount components Also applicable to most of branded nozzles and tips E SUCON E 50 51 Locales 207 208 Pbx 4 448 78 30 A Cc Atl ntica 301 362 59 86 Bogot 301 362 65 85 ax 4 512 75 94 e mail suconel suconel com www suconel com Medell n Colombia Specification SS 989H Input voltage AC220V AC110V AC127V o0Hz 60Hz 60Hz Total power 700W Overall package size mm 330 L 275 W 195 H Weight 3 7 kg SMD Rework Specifications Air pump Diaphragm type Temperature of hot air Leakage voltage of soldering iron tip Assembly A Station assembly e Attach the Heat Gun holder Remove the heat gun holder screw from the side of the station attach the heat gun holder to the station Fig 1 B Attach the nozzle e Loosen the nozzle mounting screw attach the nozzle on heat gun then screw Show as the figure 2 ki SU ONE 4 50 51 Locales 207 208 Pbx 4 448 78 30 WH P Sa Costa Atlantica 301 362 59 86 Bogot 301 362 65 85 4 512 75 942. 99 909 2 IN 1 SMD HOT AIR REWORK STATION CE User s Manual 1 Edition 2011 2011 Copy Right by Prokit s Industries Co Ltd gt n SU C ON E 4 50 51 Locales 207 208 Pbx 4 448 78 30 Laa 5 ntica 301 362 59 86 Bogot 301 362 65 85 x 4 512 5 94 e mail suconel suconel com www suconel com Medell n Colombia SAFETY INSTRUCTIONS WARNING Warnings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows Z WARNING Failure to comply with a WARNING may result in serious injury or death AX CAUTION Failure to comply with a CAUTION may result in injury to the operator or damage to the items involved Two examples are given below NOTE ANOTE indicates a procedure or point that is important to the process being describe EXAMPLE AN EXAMPLE is given to demonstrate a particular procedure point or process _ Be sure to comply with following WARNINGS and CAUTIONS for your safety WARNING _ Be sure not to operate the unit with any combination of temperature and air flow settings that makes the thermal protector trip the heater lamp turns off during use This could damage the unit CAUTION When the power is ON the temperature of the hot air and the nozzle ranges from 100 to 450 C 212 to 842 F To avoid injury to personnel or damage to items in the work area observe the following _ Do not direct the h
3. e mail suconel suconel com www suconel com Medellin Colombia C Electrical Connection and Power ON ePlace the heat gun on the holder Fig3 Fig3 eLoosen the pump securing screw which on the bottom of control station See below pictures SA t EB E Wie FA BVH S LB AB M5X1021 tric GF ia RW 5 a A A CAUTION Please remove the pump securing screw M5x10 marked red from the bottom of the station Failure to do so may result in serious problems elnsert the power plug into socket e Turn on the power switch and the lamp will be lit eDon t pull out the power plug instantly after turning off the power switch because the fan keeps operating to protect heat element Until the fan stops operation completely the power plug should not be pulled out III Operation instructions SMD rework eRemove SMD components such as QFP SOP PLCC and so on 1 Adjust air flow and heat gun temperature to desired level 2 Slip the pick up puller optional part under the component lead Fig 4 If the width of the component does not match the size of the pick up adjust the width of the pick up by Cra 53 50 51 Locales 207 208 Pbx 4 448 78 30 a Atlantica 301 362 59 86 Bogota 301 362 65 85 ax 4 512 75 94 e mail suconel suconel com www suconel com Medellin Colombia sgueezing the wire In case of PLCC or small components such as chip resistors desolder by using tweezers etc 3 Hold the heat gun up on t
4. eat conductivity function e After use always clean the soldering iron tip after use and coat it with fresh solder to prevent oxidation and prolong tip life eChecking and cleaning the soldering iron tip ATTENTION Never cut the oxide on soldering iron tip by cutter Set the temperature at 250X or 482 X After the temperature is stable clean soldering iron tip with sponge and check its condition If the tip is badly worn or deformed replace it M If the tin plating part of soldering iron tip covered with black oxide Z CO 0 SU C ON E Cra 53 50 51 Locales 207 208 Pbx 4 448 78 30 ANN C ntica 301 362 59 86 Bogot 301 362 65 85 4 512 75 94 e mail suconel suconel com www suconel com Medell n Colombia EE apply fresh solder containing flux and clean the tip again Repeat until all the oxide is removed then coat the tip with fresh solder M If the soldering iron tip gets deformed replace it with a new one V Fuse replacement When fuse is blown replace it with the spare fuse See below picture 1 Unplug the power cord from the power receptacle Use the Phillip type screwdriver to loosen the fuse holder 2 3 Replace the fuse with new one 4 Put the fuse holder back in place O 7 Ts 53 50 51 Locales 207 208 Pbx 4 448 78 30 lantica 301 362 59 86 Bogota 301 362 65 85 Fax 4 512 75 94 e mail suconel suconel com www suconel com Medellin Colombia Trouble
5. g power switch SMD rework temperature display Soldering temperature display Air flaw adjustment knob Packing List socket of soldering iron SMD rework temperature Soldering iron temperature regulation knob regulation knob 1 SS 989 2 in 1 SMD Hot Air Rework Station Users manual 1 2 3 Soldering iron 4 5 6 Soldering iron Stand Heat Gun holder Air nozzle x 3 50 51 Locales 207 208 Pbx 4 448 78 30 GFISUCONEL AN Cc tl ntica 301 362 59 86 Bogota 301 362 65 85 4 512 5 94 e mail suconel suconel com www suconel com Medellin Colombia ll Features and Specifications Features 2 in 1 Rework Station to save the cost Antistatic soldering iron and hot air desoldering 2 in 1 design to save the cost Closed Circuit Sensor Design Closed loop temperature control for accurate and air flow independent temperature High Power Quick Warm Up Times High heating power warm up quickly adjustable temperature and air flow for easy surface or hole mount components QFP SOP type IC devices rework Individual Function Start Save Energy Individual function starts save energy or share function by 2 users at the same time three knobs control hot air volume hot air temperature and soldering iron temperature LED Digital Display Digital LED displays for both rework and soldering station Quiet in operation Diaphragm pump with maximum capacity at 24L min equipment noise less than 45dB wind volume
6. he SMD components but do not touch the components and allow the hot air to melt the solder Be careful not to touch the leads of the components with nozzle 4 When the soldering tin is melted remove the SMD components by lifting the pick up puller Fig 5 TERN Fig 5 5 After removing SMD components remove residual soldering solder tin with desoldering tool eSMD rework operation instructions 1 Apply proper quantity of solder paste and install the SMD components on PCB 2 Refer to Fig 6 to preheating components pA ro 6 1 M 3 Heat the lead frame evenly Fig 7 a SUCON E 3 50 51 Locales 207 208 Pbx 4 448 78 30 Lymfa Cc tlantica 301 362 59 86 Bogota 301 362 65 85 4 512 75 94 e mail suconel suconel com www suconel com Medellin Colombia 4 Cleaning When soldering is completed clean the residual flux from the board with an appropriate cleaner IV Soldering iron operation instructions 1 Soldering iron stand assembly e Install the cleaning sponge into the seat Fig 8 r Ej Pal gt k z M i AN pe A s m l A zl f i br my i F m he a i k g Fig 8 ATTENTION Sponge will swell when wet Dampen the sponge with water and squeeze dry before using The tips may be damaged when used with dry sponge 2 Insert soldering iron into the stand Fig 9 3 Take out the protection tube on the top of soldering iron 4 Connect soldering ir
7. on cable to the 5 hole socket on control station Fig 9 ATTENTION Switch off the power before inserting or pulling out the plug ooo Align the SH grooves Fig 9 32 and pins i and push Se Straight in M SUCON E C 50 51 Locales 207 208 Pbx 4 448 78 30 my ntica 301 362 59 86 Bogot 301 362 65 85 ax 4 512 75 94 e mail suconel suconel com www suconel com Medell n Colombia 9 Insert power plug into power socket then turn on power switch 6 Adjust temperature with regulation temperature knob ATTENTION High temperature shortens tip life and may cause thermal shock to components Always use the lowest possible temperature when soldering It will also provide better protection for some components which sensitive to temperature ATTENTION Always put soldering iron into holder after use ATTENTION Always clean the soldering iron tip after use and coat it with fresh solder to prevent oxidation and prolong tip life 7 Soldering iron tip maintenance and operation e Always clean the soldering tip before use to remove any residual solder or flux adhering to it Use a clean and moist cleaning sponge Contaminants on the tip have many detrimental effects including reduced heat conductivity which contribute to poor soldering performance e If the soldering iron is not in use do not keep it at high temperature for long time otherwise the tin flux will become oxidized and reduce h
8. ot air toward personnel or touch the metal parts near the nozzle _ Do not use the product near combustible gases or flammable materials _ Advise those in the work area that the unit can reach very high temperatures and should be considered potentially dangerous _ Turn the power OFF when no longer using the Proskit SS 989 or when leaving it unattended _ Before replacing parts or storing the unit allow the unit to cool and then turn the power OFF To prevent accidents and failures be sure to take the following precautions _ Do not strike the handpiece against hard surfaces or otherwise subject it to physical shock _ Be sure the unit is grounded Always connect power to a grounded receptacle A SUCON E 3 50 51 Locales 207 208 Pbx 4 448 78 30 A Costa Atl ntica 301 362 59 86 Bogot 301 362 65 85 ax 4 512 75 94 e mail suconel suconel com www suconel com Medell n Colombia _ Do not disassemble the pump _ Do not modify the unit _ Use only genuine Pro skit replacement parts _ Do not wet the unit or use the unit with wet hands _ Remove power cord by holding the plug not the wires _ Make sure the work area is well ventilated _ The Pro sKit SS 989 is not intended for use by children or infirm persons without supervision _ Children should be supervised to ensure that they do not play with the SS 989 I Packing list and name of parts Name of Parts SMD Rework power switch Solderin
9. shooting Warning Before checking the inside of the SS 989 or replacing parts be sure to disconnect the power plug Failure to do so may result in electric shock Defect f Possible Problem Situation Change new fuse SS 989A 110V 250V 6A Dead Doesnt Blown fuse SS 989B 220V 250V 3A SS 989H 220V 250V 3A PCB Board broken Contact vendor for repair Panel display S E plug Reconnect the plug of Soldering Iron didn t connect properly Soldering Iron Heat Gun air Temperature Heating Element broken Replacing heating element doesn t heat up intemal pipe rh Clearing the internal pipe AE AU reconnect the pipe tightly Heat Gun airflow leakage l level abnormal Loosen the pump securing lo adi screw which on the bottom of haven t loosened control station Transportation caused ie an Open the case reconnect the inside PCB board didn t Display shows PCB board OA connect properly Input voltage lower than Check with local power service standard request provider IC broken Contact vendor for repair Temperature unit display abnormal Other problems not mentioned Contact the vendor 53 50 51 Locales 207 208 Pbx 4 448 78 30 Atl ntica 301 362 59 86 Bogot 301 362 65 85 Fax 4 512 75 94 e mail suconel suconel com www suconel com Medell n Colombia
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