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TM-11-5830-263-20&P

1. F B E G P1 amp P2 ORIENTATION D P3 PIN P2 DATA A B DATA SYSTEM GND C C SYSTEM GND SYSTEM POWER D D SYSTEM POWER ANR POWER E E ANR POWER ANRGND F F ANRGND INTERCOM ANALOG G INTERCOM ANALOG 1 2 HRPDFEG A3206461 P3 CNBMAKL HRPDFEG P1 P2 Gee ep P2 SIGNAL NAMES ees 8 G INTERCOM ANALOG F HH ANRGND E H3 mH E POWER L p HU i D SYSTEM POWER H C SYSTEM GND bd P3 _ I B DATA A HH H P1 P2 ORIENTATION A3206463 P3 PIN P2 ORIENTATION Figure 8 A3206461 A3206463 H 9 TM 11 5830 263 20 amp P PIN ORIENTATION CN BMAK L HRPDFEG PIN IDENTIFICATION C AND G INTERCOM ANALOG N AND E ANR GROUND B AND F ANR POWER M AND D SYSTEM POWER A AND P SYSTE
2. B ES 1 m A mI X E Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 3 of 11 TM 11 5830 263 20 amp P 11 Cable Assemblies M N F Dd X 3d PT go in P1 P1 u ari UN Pm P3 2 1 ra P3 A a P1 E 2 2 P1 UN E MICA Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 4 of 11 TM 11 5830 263 20 amp P MCS Mounting Hardware VEHICLE AN VIC 3 V SEQ M1A1 ABRAMS V 1 M1A2 ABRAMS V 2 M2A2 BRADLEY V 3 M3A2 BRADLEY V 4 M577 COMMAND POST V 5 M109A6 PALADIN V 6 M1068 SICPS TRACKED V 7 S 787 SICPS
3. 11 5830 263 20 amp P2 connector of Alarm cable attached to W327P2 in M270A1 vehicles P2 connector of Alarm cable attached to W4P3 in M270 vehicles EXISTING COMPONENTS CABLE PART NUMBERS FOR MLRS 1 3206019 3 RECEIVE TRANSMIT 2 3206618 CABLE SPEC PRP 3 3206193 30 LOUDSPEAKER 4 3206018 4 HIGHWAY 5 206018 6 HIGHWAY 6 3206017 3 POWER RING SEQUENCE FOR MLRS FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 4 1 FFCS 1 4 P2 FFCS 1 5 P1 FFCS 2 5 P2 FFCS 2 4 P1 FFCS 3 4 82 FFCS 3 4 P1 MCS BOT CONN 4 82 Figure 2 32 MLRS System Configuration Diagram 2 35 TM11 5830 263 20 amp P oo DRIVER FFCS A3205746 COMMANDER FFCS A3205746 VIS GRIZZLY BREACHER FFCS 2 DRIVER A3205747 C LJ FFCS 1 COMMANDER CREW STATION FFCS ASSIGNMENTS 1 COMMANDER 2 DRIVER COMMANDER DRIVER FFCS FFCS R R D B 5 5 D MCS D E E Figure 2 33 BREACHER Equipment Location Diagram 2 36 11 5830 263 20 amp
4. 3 MCS E A3205747 P1 T T P1 EXTERNAL LOUD Bt LINE ALARM SPEAKER POWER Temp zz LT 1 P2 fcm DRIVER COMMANDER D 2 FFCS2 FFCS 1 P 3205746 A3205746 INTERFACE TRAY 4 i a pi 11 L T PAT T L 1 RADIO SINCGARS Tare 4 4 EE P P2 P2 H H PBA pens n A4J3 A4J4 A4J2 MM EXISTING COMPONENTS CABLE PART NUMBERS FOR GRIZZLY BREACHER 1 206019 10 RECEIVE TRANSMIT 2 3207046 SPECIAL PURPOSE 3 A3206018 2 HIGHWAY 4 3206018 16 HIGHWAY 5 206017 10 POWER RING SEQUENCE FOR GRIZZLY BREACHER FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 3 P2 FFCS 1 3 P1 FFCS 1 4 P2 FFCS 2 4 P1 FFCS 2 4 P2 MCS BOTTOM CONN 4 P1 Figure 2 34 BREACHER System Configuration Diagram 2 37 TM11 5830 263 20 amp P MCS LOUDSPEAKER A3205747 A3206080 TURRET FFCS a A3205746 A3205749 OPERATOR FFCS A3205746 DRIVER S FFCS A3205746 VIS STRIKER ve FFCS2 _Fres L_FFCS3 OPER DRIVER TURRET CREW STATION FFCS ASSIGNMENTS 1 DRIVER 2 OPERATOR 3 TURRET ps D lt OPERA
5. XT MONITOR ONLY STATION LOUDSPEAKER Figure 1 1 AN VIC 3 V Line Replaceable Units 1 0 11 5830 263 20 amp CHAPTER 1 INTRODUCTION SECTION General Information SECTION II Equipment Description and SECTION Principles of SECTION I GENERAL INFORMATION 1 1 SCOPE This technical manual contains instructions for troubleshooting and corrective maintenance for the AN VIC 3 Vehicular Intercommunication Set commonly known as the Vehicular Intercommunication Set VIS as well as a Repair Parts and Special Tools List Appendix listing the parts required to maintain the equipment Type of manual Unit Maintenance Manual Including Repair Parts and Special Tools List Model Number and Equipment Name The official nomenclature is the AN VIC 3 V Intercommunication Set Vehicular with its common name being the Vehicular Intercommunication Set VIS There are many current and future variations of this system designed for specific vehicles and or platforms each with its own unique technical bulletin for installation Refer to at the end of this section for the VIS version vehicle platform it s installed in and the corresponding installation technical bulletin These v
6. P3 G E D ey Fr 5 HH 4 pg 5 F 2 SP F M e Peal Gog A3206618 2 32 3 2 Y P1 P2 pe FA 5 AUDIO SIGNAL ME i 3 GROUND gen 25 mic GROUND 1 F 6 MIC SIGNAL E 7 POWER m P2 PIN c L K 2 PUSH TO TALK ORIENTATION L A3207043 Figure 11 A3206618 A3207043 TM 11 5830 263 20 amp P E D P2 PIN ORIENTATION P1 P3 P1 amp P3 PIN DEN vM ORIENTATION DATA 1 H C 1 DATA 5 L H2 E SYSTEM POWER GND 2 SYSTEM POWER 6 u 221 7 820087 gt FB EA p2 A3207046 H P1 amp PIN ORIENTATION FAB LETS G P2 amp P3 PIN ORIENTATION H DATA A f DATA B DATA SYSTEM GND H T C SYSTEM GND SYSTEM POWER D D SYSTEM POWER POWER H E
7. TM 11 5830 263 20 amp P MCS FSO TURRET P1 A3205747 1 FFCS 1 8 Br 205746 8 ly 2 P1 Z 118 2 2 SET Sr PTT 2A41 UN ANM SPEAKER PR Do 2441 18 FSSgt TURRET ALARM DIST 20 505 10 3205746 16 2 MOORE NE P3 1 05 DISTRIBUTION TH 13 n SOME PTT 2439 ae N ps Se t 4 RT A P1 oe oe 1 i 1 1 1 1 MJ 44 4 EPIS eat Se Se eee as SINCGARS 17 FT 16 FT SPARE FSS DRIVER FFCS 4 RIT FFCS 3 FFCS 5 3205746 3205749 3205746 3205746 Lr H ly d Lr d Lr d P3 P2 P1 P2 P1 P2 P1 P2 11 BM 10 8 PTT 19992 w _ 1W10 n LOUD OO ia Hes SPEAKER 383 J4 I HEADSET f 3206080 9 OPTIONAL RADIOTRAY CURBSIDE A3206018 4 A3206023 13 16 A3206018 7 A3206257 16 17 A3206018 21 A3206018 6 A3206018 10 A3206116 A3206020 A3206019 6 A3206127 6 A
8. P1 MCS 205747 zv pi gt 5 5 FFCS 3 EXTERNAL LOUD A3205746 LINE ALARM SPEAKER POWER CLIC LT LJ IN Y T 5 1 PI 1 2 LOUD SPEAKER A3206080 2 DRIVER FFCS4 3205746 CABLE PART N 2 TM 11 5830 263 20 amp P 6 COMMANDER FFCS 1 A3205746 as 4 pi FFCS 2 205746 EXISTING COMPONENTS UMBERS FOR M88A2 RECOVERY VEHICLE i A3206019 4 RECEIVE TRANSMIT 2 A3206193 6 or 30 LOUDSPEAKER 3 A3206017 4 POWER 4 A3206018 9 HIGHWAY 5 A3206018 16 HIGHWAY 6 A3206018 5 HIGHWAY RING SEQUENCE FOR M88A2 VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 4 P1 FFCS 3 4 P2 FFCS 3 5 P1 FFCS 4 5 P2 FFCS 4 6 P1 FFCS 1 6 P2 FFCS 1 4 P1 FFCS 2 4 P2 FFCS 2 4 P2 MCS BOT CONN 4 P1 Figure 2 28 M88A2 Recovery Vehicle System Configuration Diagram 2 31 11 5830 263 20 amp GUNNER FFCS A3205746 PASSENGER FFCS A3205746 COMMANDER FFCS A3205746 MCS A3205747 DRIVER FFCS A3205746 VIS ASV ASV 150 FFCS 1 FFCS 3 COMMANDER PASSENGER FFCS 2 FFCS 4 DRIVER GUNNER
9. CANNONEER FFCS 2 A3205746 P2 P1 TM 11 5830 263 20 amp P P2 HEADSET 10 AUXILIARY 1 FFCS 4 A3205746 P1 EXTERNAL P1 FFCS 5 A3205746 CABLE PART NUMBERS FOR M109A6 VEHICLE 1 206019 6 RECEIVE TRANSMIT 2 A3206021 1 ALARM 3 A3206193 6 LOUDSPEAKER 4 206017 5 POWER 5 206129 2 HIGHWAY 6 A3206018 6 HIGHWAY 7 A3206020 BAILOUT 8 A3206018 3 HIGHWAY 9 A3206018 20 HIGHWAY 10 A3206018 4 HIGHWAY 11 206317 25 HIGHWAY 12 206130 10 HIGHWAY VEHICLE 13 A3206444 BAILOUT HIGHWAY CABLE PATH FOR M109A6 PALADIN VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 6 P2 FFCS 1 6 P1 FFCS 1 8 P1 FFCS 2 8 P2 FFCS 2 9 P2 FFCS 4 9 1 FFCS 4 10 P1 FFCS 3 10 P2 FFCS 3 RETURN MCS BOT CONN 5 P1 SLIP RING 5 P2 SLIP RING 12 P1 FFCS 6 12 P2 FFCS 6 11 P2 FFCS 5 11 P1 FFCS 5 RETURN Figure 2 12 M109A6 PALADIN System Configuration Diagram 2 15 TM11 5830 263 20 amp P VIS M1068 SICPS TRACKED RIT 1 RADIO C D FFCS 4 DRIVER VEHICLE PLACARD LSPKR FFCS 3 _ AL FFCS d COMMANDER Be RIT 2 OPER 1 RADIO E F FFCS 5 REMOTE CREW STATION FFCS ASSIGNMENTS 1 COM
10. MCS alphanumeric display System power fault LED Flowchart I ANR power fault LED Flowchart 0 Radio can keyed from FFCS when MCS SYSTEM switch is LS mode Flowchart st cee cae 2 49 communication capability a radio at more than 1 FFCS but communication over intercom is still possible Flowchart eee cece 2 50 Radio does not key from a specific FFCS but communication over intercom is stil possible A Unable to communicate on intercom and radio from any 1 MOS FFCS Flowcharf 2 52 Intercom always keyed Field lines not heard on intercom Flowchart ees TM11 5830 263 20 amp P Figure Figure 2 49 Figure 2 50 Figure 2 51 Figure 2 52 Figure 2 53 Figure 2 54 Figure LIST OF ILLUSTRATIONS continued Title Page Vehicle alarms not heard on intercom 8 No loudspeaker monitoring when LOUDSPEAKER switch is set to INT or RADIO BOLEE A f Headset fault Flowchartl Ring Unconnected
11. 3 30 SECTION V LRU Knob s Removal and Replacement Procedures 1 3 31 SECTION VI Preparation for Storage or Shipment 3 33 SECTION I GENERAL INFORMATION 3 1 SCOPE This chapter covers removal and replacement procedures for three major groups of AN VIC 3 V or VIS Vehicular Intercommunication Set equipment the Line Replaceable Units LRU MCS FFCS RIT MOS LOUDSPEAKER the Headset Components and the VIS Cabling Highway Power Alarm etc Additionally Removal and Replacement Procedures for the Knobs on the LRU s are also covered SECTION II LRU REMOVAL AND REPLACEMENT PROCEDURES CAUTION REMOVE POWER FROM THE MCS BEFORE REMOVING OR REPLACING COMPONENTS CABLES FAILURE TO DO SO MAY RESULT IN DAMAGE TO COMPONENTS NOTE Verify the crewstation s setting 1 2 3 4 5 6 for the FFCS and or radio settings for the RIT C E D F being removed so that the replacement FFCS RIT can be correctly set For instructions on setting the FFCS RIT refer to the appropriate paragraph in Chapter 2 The LRU s MCS FFCS RIT MOS are mounted on studs or plates utilizing varying sequences of grounding straps and or washers lock and flat and secured with either nuts or bolts Paragraph 3 7 at the end of this section lists tables and figures showing the mounting sequences associated with the various LRU s Refer to paragraph s 3 2 through 3 6 for removal a
12. DATA P1 DATA SYSTEM PWR GND SYSTEM POWER ANR POWER gt 1 P ANR PWR GND INTERCOM ANALOG EN P1 amp P2 PIN ORIENTATION IN A3206018 AUDIO TO RADIO GROUND AUDIO FROM RADIO P1 PIN ORIENTATION H 2 A3206019 GROUND RADIO ON OFF P2 PIN ORIENTATION Figure 1 A3206017 A3206018 A3206019 PIN ORIENTATION BE gap ALARM ALARM ALARM P1 amp PIN ORIENTATION P2 2 Imm G DATA DATA SYSTEM PWR GND SYSTEM POWER P3 ANR POWER ANR PWR GND INTERCOM ANLOG P2 IN 1 GND IN2 IN3 OVERRIDE PTT ae noom TM 11 5830 263 20 amp P PIN ORIENTATION 206021 n AUDIO SIGNAL B GROUND MIC GROUND MIC SIGNAL W D A3206020 POWER F AND PUSH TO TALK A3206444 c SHIELD 1 1 2 2
13. COMMANDER GUNNER FFCS 1 FFCS 3 A3205746 205746 0 18 T VEHICLE PTT VEHICLE CABLE REF PTT CABLE REF 7 T 8 LOADER 5 2 3205746 h1 CABLE PART NUMBERS FOR M1A1 VEHICLE 206019 9 RECEIVE TRANSMIT A3206017 7 POWER 206102 4 4 HIGHWAY VEHICLE A3206021 19 ALARM o A32061 93 6 LOUDSPEAKER 1 6 A3206193 30 LOUDSPEAKER 6 A3206081 3 3 HIGHWAY VEHICLE gri ON cx 7 A3206018 8 HIGHWAY 8 A3206018 20 HIGHWAY 9 A3206018 21 HIGHWAY 10 A3206020 BAILOUT CONNECTED TO FFCS AND HEADSET NOT SHOWN Figure 2 2 M1A1 ABRAMS System Configuration Diagram 2 5 TM11 5830 263 20 amp P VIS M1A2 ABRAMS LOUDSPEAKER FFCS 2 LOADER MCS X LOUDSPEAKER LS A3206080 3 COMMANDER MASTER CONTROL STATION MCS FULL FUNCTION CREW CREW STATION ASSIGNMENTS A3205747 STATION FFCS FFCS 1 COMMANDER LOADER FFCS 2 LOADER A3205746 FFCS 3 GUNNER FFCS 4 DRIVER VEHICLE PLACARD FULL FUNCTION CREW RADIO SINCGARS REFERENCE STATION FFCS COMMANDER A3205746 FULL FUNCTION CREW STATION FFCS GUNNER FULL FUNCTION CREW A3205746 STATION FFCS DRIVER A3205746 GUNNER S FFCS LOADER S FFCS LOUDSPEAKER COMMANDER S FFCS MCS TOP VIEW OF TURRET Figure 2 3 M1A2 ABRAMS Equipment Location Diagram R
14. n 2 PTT 2A39 ply 11 LOUDSPEAKER 4 P m 206080 4 SLIP 11 1 RING E CM 7 Ole coe EXISTING COMPONENTS 36e Bae npe TURRET Japra an 1__ CREWMEMBER COMPARTMENT 1 8 FIRE GRENADIER GRENADIER LEADER GUNNER 1 2 16 FT FFCS 4 FFCS 3 MOS MOS a A3205746 A3205746 A3205748 A3205748 P2 P1 u T 1 DRAGON 2 4 GUNNER RIFLEMAN 1 RIFLEMAN 2 DRIVER FFCS 5 MOS MOS FFCS 6 A3205746 A3205748 A3205748 A3205746 D P1 m P2 9 2 TT P2 2 1w10 gt i PTT 1W32 4 2 1 HEADSET RING SEQUENCE FOR M2A2 ODS BRADLEY VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 10 P1 FFCS 1 10 P2 CABLE PART NUMBERS FOR M2A2 ODS BRADLEY VEHICLE FFCS 1 13 P2 SLIP RING 13 P1 1 3206018 6 HIGHWAY SLIP RING 5 P1 FFCS 6 5 P2 2 206018 2 HIGHWAY FFCS 6 4 P1 MOS RIFLE 2 4 P2 3 206018 10 HIGHWAY MOS RIFLE 2 3 P1 MOS RIFLE 1 3 P2 4 206018 7 HIGHWAY MOS RIFLE 1 2 P1 FFCS 5 2 P2 5 A3206257 16 21 HIGHWAY VEHICLE FFCS 5 1 P1 FFCS 4 1 P2 6 206116 ALARM FFCS 4 8 P1 FFCS 3 8 P2 7 A3206020 BAILOUT FFCS 3 9 P1 MOS GREN 1 9 P2 HIGHWAY MOS GREN 1 8 P1 MOS GREN 2 8 P2 9 3206018 3 HIGHWAY MOS GREN 2 5 P3 SLIP RING 45 P1 10 3206018 4 HIGHWAY SLIP RING 13 P1 FFCS 2 13 P3 1121 EG POWER 18 A3206023 13 16 HIGHWAY 14 3206193 6 or 3
15. IS FAULT NO STILL PRESENT YES SUBSTITUTE ORIGINAL MCS WITH A KNOWN GOOD ONE IS FAULT YES DEFECTIVE CONNECTION CORRECTED END STILL PRESENT NO REPLACE DEFECTIVE MCS END TROUBLESHOOT EQUIPMENT CONNECTED TO OTHER END OF FIELD LINES END Figure 2 48 Field lines not heard on intercom Flowchart 2 54 TM 11 5830 263 20 amp P 1 DISCONNECT ALARM CABLE FROM ALARM GENERATION EQUIPMENT 2 TRIGGER VEHICLE ALARM 3 AT ALARM GENERATOR CONNECTOR CHECK FOR PRESENCE OF AN ALTERNATING VOLTAGE AT ALARM OUTPUT REFER TO SPECIFIC VEHICLE WIRING DIAGRAM TO DETERMINE OUTPUT AND ALARM GROUND IS VOLTAGE DEFECTIVE ALARM GENERATION PRESENT EQUIPMENT NOTIFY SUPERVISOR 1 RECONNECT ALARM CABLE TO ALARM GENERATION EQUIPMENT 2 DISCONNECT ALARM CABLE FROM MCS 3 TRIGGER VEHICLE ALARM 4 AT FREE END OF ALARM CABLE CHECK FOR PRESENCE OF ALTERNATING VOLTAGE BETWEEN i PIN A ALARM1 AND PIN E ALARM GND ii PIN B ALARM2 AND PIN E iii PIN C ALARMS AND PIN E IS VOLTAGE DETECTED NO AT ANY OF THE PINSA B OR C REPLACE DEFECTIVE ALARM CABLE REPLACE DEFECTIVE MCS Figure 2 49 Vehicle alarms not heard on intercom Flowchart 2 55 TM11 5830 263 20 amp P START CAN LOUDSPEAKER BE HEARD OVER INTERCOM OR RADIO BUT NOT BOTH YES REPLACE DEFECTIVE MCS
16. UOC KDQ KDR KDT KDU KDV KDW LHM HEADSET MICROPHONE SEE FIGURE C 6 UOC KDS LHL HEADSET MICROPHONE SEE FIGURE C 6 SECTION II TM11 5830 263 208P u 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY FOR 56 UOC KDS KDV KDW LHL 6 PA000 5965013977544 80058 H 374 V 3 VRC HEADSET MICROPHONE SEE FIGURE C 6 2 UOC KDT KDU LHM 7 PAO00 5965013884181 80058 H 370 VRC HEADSET MICROPHONE SEE FIGURE C 3 10 FOR UOC KDX 8 PA000 5965013857811 80058 H 365 VRC HEADSET ELECTRICAL SEE FIGURE C 3 12 FOR PARTS BREAKDOWN UOC KDS 8 5965013857811 80058 H 365 VRC HEADSET ELECTRICAL FIG C 12 4 uoc LHL 9 5965013857813 80058 H 366 VRC HEADSET MICROPHONE SEE FIGURE C 3 13 FOR UOC KDS LHL 10 PAOOO 5965013869134 80058 H 364 VRC HEADSET MICROPHONE SEE FIGURE C 1 UOC KDW KDX 10A 5965014532687 80058 H 374 V 4 VRC 5 SEE FIG C 6 1 FOR UOC LUZ LVA LVB LVC LVD 23C 10A PA000 5965014532684 80058 H 374 V 5 VRC HEADSET MICROPHONE SEE FIG C 6 2 UOC LUY LUZ LVB LVD LVE 23C PAOOO 5965014532684 80058 H 374 V 5 VRC HEADSET MICROPHONE SEE FIG 6 3 UOC LVA LVC 11 PAOZZ
17. 1 UOC KDU KDW LVB 236 11B 5995013926201 80063 206018 16 CABLE ASSEMBLY SPEC 2 UOC LVE 118 PAOZZ 5995013929114 80063 A3206018 20 CABLE ASSEMBLY SPEC 1 UOC KDQ KDR KDV 11B PAOZZ 5995013927352 80063 A3206018 21 CABLE 55 5 1 UOC KDQ KDR LHM LVA 11B PA0ZZ 5995014635659 80063 A3206018 11 CABLE ASSEMBLY SPEC 2 UOC LUY 11B PAO2Z 5995014524307 80063 A3206018 18 CABLE ASSEMBLY SPEC 1 UOC LUZ 118 5995014524308 80063 A3206018 24 CABLE ASSEMBLY SPEC 1 UOC LUZ 11B PAOZZ 5995014586014 80063 A3206018 13 CABLE ASSEMBLY SPEC 1 uoc LVC 11B PAOZZ 5995014593791 80063 A3206018 17 CABLE ASSEMBLY SPEC 1 UOC Lyc 11C 022 5995013927358 80063 A3206023 13 16 CABLE ASSEMBLY SPEC 1 UOC KDS KDT LHL LHM LVA 11C PAOZZ 5995013927319 80063 A3206081 3 3 CABLE ASSEMBLY SPEC 1 UOC KDQ 11C PAOZZ 5995013927320 80063 A3206102 4 4 CABLE ASSEMBLY SPEC 1 UOC KDQ 11C PA0ZZ 5995013927321 80063 A3206120 3 3 CABLE ASSEMBLY 1 UOC KDR 11 PAOZZ 5995013927322 80063 A3206121 4 5 CABLE 55 5 1 UOC KDR 11D PAOZZ 5995014061183 80063 A3206308 30 CABLE ASSEMBLY SPEC 1 UOC KDW 11E 5995013927362 80063 A
18. DISPLAY WHERE X IS FFCS RIT X DISCONNECTED FFCS RIT END REPLACE BOTH HIGHWAY CABLES PREVIOUSLY REMOVED DISCONNECT BOTH HIGHWAY CABLES FROM EITHER SIDE OF ANOTHER FFCS Figure 2 53 Multiple Unconnected FFCSs RITs Flowchart 2 62 11 5830 263 20 amp Table 2 5 MCS Alphanumeric Error Messages Two Branch Configuration MCS ALPHANUMERIC ERROR DESCRIPTION CORRECTIVE MEASURE DISPLAY err2 Recycle power on MCS MCS cannot store radio access 1 data in program memory 2 If message still appears replace defective MCS One of the following MCS not receiving 1 Recycle power on MCS acknowledgment of signal from 2 If fault message appears A u u or Au Bu Xu Where X is the alphabetic designation of a single radio channel of a RIT interfacing two radios Single X u C u D u or E u Fu or One of Above Plus Yc Where X is the numbered address setting of the FFCS and Y is either the numbered address setting of another FFCS or the alphabetic designation of a radio interface X Where is the numbered address setting of the FFCS Multiple X u messages Where X is the numbered address setting of the FFCSs and or radio channel letters MCS radio channels A and or B MCS not receiving acknowledgment from single channel in RIT MCS not receiving acknowledgment of signal from FFCS X or indicated RIT MCS previousl
19. 2 UOC LVC 31 PAOZZ 5310007680319 96906 MS51968 2 NUT PLAIN HEXAGON 2 UOC 23C 32 PAOZZ 5310004079566 96906 MS35338 45 WASHER 10 4 UOC LUY 33 PAOZZ 5310005825965 96906 MS35338 44 WASHER LOCK 4 UOC LUY 34 PAOZZ 5310008299981 96906 MS35649 2312 NUT PLAIN HEXAGON 10 UOC LUZ 35 PAOZZ 5310007282044 96906 MS45904 73 7 UOC LVA 36 5310007616882 96906 MS51967 2 12 LVB 37 5999014590532 80063 3207044 STRIP ELECTRICAL 2 UOC LVC 38 PAOZZ 5310005146674 96906 MS35335 34 6 10 20 UOC LVD 39 5310009318167 96906 MS51967 6 10 UOC LVD 40 PAOZZ 5310005967693 96906 MS35335 31 WASHER 1 8 UOC LVE 41 PAOZZ 5305002259093 96906 MS90726 38 SCREW CAP HEXAGON 10 23C 42 PAOZZ 5310006163056 96906 MS35335 41 WASHER 10 20 UOC 23C 43 PAOZZ 81349 M83413 8 A021CD LEAD ELECTRICAL 1 UOC 23C 44 PAOZZ 5310000446477 96906 MS51412 25 WASHER 20 UOC 23C 45 PAOZZ 5305002678954 96906 MS90726 10 SCREW CAP HEX 2 U0C 23C END OF FIGURE C 1 8
20. C 1 SECTION Introduction een 0 2 SECTION II Repair Parts C 10 SECTION III Special Tools not applicable SECTION IV Cross Reference Indexes 1 1 APPENDIX D Components of End Item and Basic Issue Items 5 D 1 APPENDIX E ADDITIONAL AUTHORIZATION LIST E 1 SECTION Introduction u t Rr dU e o a p ek E 1 SECTION II Additional Authorization List E 2 APPENDIX F EXPENDABLE DURABLE SUPPLIES AND MATERIALS LIST F 1 SECTION en dern ei ee aaa 1 SECTION II Expendable Durable Supplies and Materials F 2 APPENDIX JACRONYMS AND sse rennen trennen nenne G 1 APPENDIX CABLE ASSEMBLY CONNECTOR PIN IDENTIFICATION AND SIGNAL NAMES H 1 List of Cable Numbers and Common H 1 APPENDIX J AN VIC 3 V TRAINING INTERFACE 5 J 1 11 5830 263 20 amp LIST ILLUSTRATIONS Figure Title AN VIC 3 V Line Replaceable Units Highway Cable Construction a eene nnne nnn tnn nnns ABRAMS Equipment Location M1A1 ABRAMS System Configurat
21. VEHICLE AN VIC 3 V POSITION RIT MOUNTED IN VEHICLE SEQ M577 COMMAND POST V 5 D M1068 SICPS TRACKED V 7 RIT 1 RIT 2 B S 787 SICPS RIGID WALL V 8 RIT 2 A M7 BFIST V 13 E STRIKER V 18 F Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 10 of 11 TM 11 5830 263 20 amp P VEHICLE AN VIC 3 V THRU HOLE MOUNTING MOS Mounting Hardware POSITION FFCS MOUNTED IN A B C SEQ M2A2 BRADLEY V 3 BASKET SOLDIER CURBSIDE SOLDIER ROADSIDE SOLDIER M2A2 ODS BRADLEY V 9 ROADSIDE RIFLEMAN FRONT CURBSIDE GRENADIER ROADSIDE RIFLEMAN CENTER BASKET GRENADIER O Tm m oO gt Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 11 of 11 SECTION 1 2 ITEM SMR NO CODE 1 2 PAODD 2 PAODD 2 PAODD 2 PAODD 2 PAODD 3 PAODD 3 PAODD 4 PAODD 4 PAODD 5 6 00 6 6 000 6 II TM11 5 3 4 NSN CAGEC 5895013823221 80058 5830013823218 80058 5830013823218 80058 5830013823218 80058 5830013823218 80058 5830013823218 80058 5895013823220 80058 5895013823220 80058 5830013823209 80058 5830013823209 80058 5965013823222 80058 5965013977542 80058 5965013981551 80058 5965013981551 80058 5965013977544 80058 830 263 208P 5 PART NUMBER CD 82 VRC C 12357 VRC
22. FFCS 2 REAR CREWMEMBER T FFCS 3 DRIVER e DRIVER S FFCS MCS FFCS x LOUDSPEAKER moOo DO gt OI REAR CREWMEMBER S FFCS L COMMANDER S mo cougiIco Figure 2 23 M992 FAASV Equipment Location Diagram 2 26 1 VOY MCS TM 11 5830 263 20 amp P A3205747 STATION STATION P2 EXTERNAL LOUD LINE ALARM SPEAKER POWER LOUD SPEAKE A3206080 RT A 2 2 A4J1 A4J3 A4J4 4 2 CABLE PA COMMANDER FFCS 1 A3205746 2 PI P2 REAR CREWMEMBER FFCS 2 A3205746 3 P1 P2 4 DRIVER FFCS 3 A3205746 1 2 EXISTING COMPONENTS RT NUMBERS FOR M992 FAASV VEHICLE A3206018 4 A3206018 10 A3206018 24 A3206018 18 A3206193 6 A3206017 3 A3206019 2 RING SEQUE HIGHWAY HIGHWAY HIGHWAY HIGHWAY LOUDSPEAKER POWER RECEIVE TRANSMIT
23. P2 PIN ORIENTATION A3206023 O nm GEDA HKNPML 1 1 DATA DATA SYSTEM PWR GND SYSTEM POWER ANR POWER ANR PWR GND INTERCOM ANLOG P1 PIN ORIENTATION Figure 2 A3206020 A3206444 A3206021 A3206023 H 3 TM 11 5830 263 20 amp P P2 d 3 t P1 P2 amp PIN ORIENTATION A F B I G 1 DATA D DATA O SYSTEM PWR GND SYSTEM POWER P3 ANR POWER ANR POWER GND INTERCOM ANALOG P2 206081 m P2 amp P3 PIN ORIENTATION DATA DATA SYSTEM PWR GND SYSTEM POWER ANR POWER ANR POWER GND INTERCOM ANALOG P1 PIN ORIENTATION P1 li DATA A Her A DATA pata B B DATA 221 svsrEMPWRGND C PWR
24. KDS KDU KDY LHL LHM LVA LVD 11B PAOZZ 5995013926198 80063 A3206018 7 CABLE ASSEMBLY SPEC 2 UOC LHL 11B PAOZZ 5995013926198 80063 A3206018 7 CABLE ASSEMBLY SPEC 4 UOC KDS 11B PAOZZ 5995013926198 80063 A3206018 7 CABLE ASSEMBLY SPEC 1 UOC KDT LHM LVA 23C 11B PAOZZ 5995013926203 80063 A3206018 8 CABLE ASSEMBLY SPEC 1 UOC KDQ KDR KDS 23C 118 PAOZZ 5995013926203 80063 A3206018 8 CABLE ASSEMBLY SPEC 2 UOC LHL 118 PAOZZ 5995014061172 80063 A3206018 9 CABLE 55 5 2 UOC KDX 11B PAOZZ 5995014061172 80063 A3206018 9 CABLE ASSEMBLY SPEC 3 UOC LVB 118 PAOZZ 5995013926204 80063 A3206018 12 CABLE ASSEMBLY SPEC 1 UOC KDU 11B PAOZZ 5995013926204 80063 A3206018 12 CABLE ASSEMBLY SPEC 2 C 1 3 50 OF X43CC1CO64R SECTION II TM11 5830 263 20 amp P 1 2 3 4 8 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY UOC KDX 118 PAOZZ 5995014061171 80063 A3206018 10 CABLE ASSEMBLY SPEC 1 UOC KDW LHL LUZ LVA 11B 5995013926200 80063 A3206018 15 CABLE ASSEMBLY SPEC 1 UOC KDS 118 5995013927356 80063 A3206018 19 CABLE 55 5 1 UOC KDU KDW 11B PAOZZ 5995013926201 80063 A3206018 16 CABLE ASSEMBLY SPEC
25. 1 UOC KDW KDX 80063 A3206534 HARDWARE KIT ELECTR TO REPLACE INDIVIDUAL MOUNTING HARDWARE PIECES THE ENTIRE MOUNTING KIT MUST BE REQUISITIONED UOC KDW KDX 57045 6282288 SETSCREW 2 18068 23183 002 THUMBSCREW 1 UOC KDS KDW KDX LHL 81349 MIL M 26542 10 MICROPHONE ELEMENT REPLACE 1 DEFECTIVE MICROPHONE BY REQUISITIONING THIS ITEM THIS ITEM CONSISTS OF A MICROPHONE ELEMENT BOOM ASSEMBLY AND MICROPHONE CABLE ASSEMBLY RETAIN BOOM ASSEMLBY AS A SPARE BUT DISCARD MICROPHONE CABLE ASSEMBLY AS IT CANNOT BE USED WITH THE HEADSET THE MICROPHONE CABLE USED WITH THIS HEADSET IS HARDWARED IN AND CANNOT BE UOC KDW KDX 12 PAOZZ 5340014439067 80063 A3206354 1 UOC KDS KDW KDX LHL 13 PAOZZ 5965010497236 80063 A3206358 BOOM MICROPHONE 1 14 22 UOC KDS KOW KDX LHL 80063 A3206388 LABEL IDENT SEE SB 11 631 FOR 1 INSTRUCTIONS UOC KDW KDX END OF FIGURE 15 1 15 2 blank SECTION IV STOCK NUMBER 5310 00 044 6477 5310 00 045 4007 5305 00 068 0516 5310 00 080 8004 5310 00 08 1 4219 5310 00 167 0721 5305 00 225 3843 5305 00 225 9091 5305 00 225 9093 5306 00 226 4830 5330 00 248 3836 5310 00 407 9566 5305 00 489 0742 5310 00 514 6674 5310 00 550 1130 5310 00 582
26. 1 UOC KDQ KDR KDS KDT KDU KDV KDW KDX LHL LHM LUY LUZ LVA LVB LVD 23C END OF FIGURE 5 1 TM 11 5830 263 20 amp P 2A 2B MICROPHONE BOOM AND CABLE ASSEMBLY MOUNTING SEE VIEW BELOW 3 MICROPHONE AND BOOM ASSEMBLY MOUNTING Figure 6 Headset Microphone H 374 V 1 V 2 V 3 V 4 and V 5 VRC 11 1 ITEM 1A 1B 2 SMR NO CODE 3 NSN TM11 5830 263 20 amp P 4 CAGEC PART NUMBER 80063 A3206617 2 80063 A3206617 3 2APAODD 5965014198196 80063 A3206414 2B PAODD 5965014640220 80063 A3206613 3 4 PAOZZ 5 PAOZZ 6 PAOZZ 7 PAOZZ 5965014624079 5305004890742 5310014439064 5310014439063 5310014446389 80063 A3206616 96906 MS51957 41B 80063 A3206457 80063 A3206456 80063 A3206455 6 DESCRIPTION AND USABLE ON CODES UOC 7 QTY GROUP 06 HEADSET MICROPHONE H 374 V 1 VRC H374 V 2 VRC H 374 V 3 VRC H374 V 4 VRC H 374 V 5 VRC LINER COMBAT VEHICL A32066617 2 IS 1 SIZE MEDIUM REQUISITION THIS ITEM WHEN REPLACING THE OLD CVC LINERS A3206143 1 SMALL AND A3206143 2 MEDIUM SEE FIG C 9 FOR PARTS UOC KDQ KDR KDS KDU KDW LHL LHM LUZ LVA LVB LVC LVD 23C LINER COMBAT VEHICL A3206617 3 IS SIZE 1 LARGE THIS LINER REPLACES THE OLD CVC LINER A3206143 3 LARGE SEE FIG C 9 FOR PARTS UOC KDO KDR KDS KD
27. 12357 VRC 12357 VRC 12357 VRC C 12357 VRC C 12359 VRC 12359 VRC 12358 VRC 12358 LS 688 VRC H 374 V 1 VRC H 374 V 2 VRC H 374 V 2 VRC H 374 V 3 VRC C 1 1 6 7 DESCRIPTION AND USABLE ON CODES UOC QTY GROUP OO INTERCOMMUNICATION SET VEHICULAR AN VIC 3 V 1 2 V 3 V 4 6 v 6 V 7 MB 9 V 10 011 012 313 V 14 V 15 V 16 V 17 V 18 CONTROL INDICATOR SEE FIGURE C 2 UOC KDQ KDR LVB LVC CONTROL INTERCOMMUN SEE FIGURE C FOR PARTS UOC KDS KDV LHL CONTROL INTERCOMMUN SEE FIGURE C FOR UOC KDT KDU KDW KDX LHM LVA CONTROL INTERCOMMUN SEE FIGURE UOC LUY LVE CONTROL INTERCOMMUN SEE FIGURE UOC LUZ LVD 23C INTERFACE UOC KDU LVA 236 INTERFACE UOC KDW KDX CONTROL INTERCOMMUN SEE FIGURE 4 FOR UOC KDS CONTROL INTERCOMMUN SEE FIGURE 4 FOR 5 UOC LHL LOUDSPEAKER PERMANE SEE FIGURE C 5 FOR 5 UOC KDQ KDR KDS LHL LHM LUY LUZ LVA LVB LVD 23C HEADSET MICROPHONE SEE FIGURE C 6 UOC KDR KDS KDY KDW LHL LHM HEADSET MICROPHONE SEE FIGURE C 6 FOR
28. 4 UOC KDS KDX LHL 15 PAOZZ 5310014491097 80063 A3206571 4 UOC KDS KOX LHL 16 PAOZZ 8415014222250 80063 A3206430 4 amp 2 UOC KDS KDX LHL 17 PAOZZ 80063 206430 3 COVER 2 UOC KDS KDX LHL 18 PAOZZ 5965014184373 80063 A3206430 2 10 2 UOC KDS KDX LHL END OF FIGURE C 13 1 TM 11 5830 263 20 amp P Figure 14 Microphone Boom and Cable Assembly M 172 VRC SECTION II 0 2 3 ITEM SMR i NO CODE NSN CAGEC 4 PA0ZZ 5965010497236 80063 PA0ZZ 5340014439067 80063 PA0ZZ 5305014397155 18068 PA0ZZ 5305013665120 57045 XA0ZZ 80063 PA0ZZ 5330002483836 96906 PA0ZZ 5965014111856 80063 PA0ZZ 5965014184371 80063 PA0ZZ 5995014184367 80063 TM11 5830 263 208P 4 5 PART NUMBER A3206358 A3206354 23183 002 62822BB A3206573 MS29513 012 A3206355 1 A3206355 A3206191 6 7 DESCRIPTION AND USABLE ON CODES UOC QTY GROUP 0901 MICROPHONE BOOM AND CABLE ASSEMBLY M 172 VRC BOOM 1 UOC KDS KDW KDX LHL 1 UOC KDS KDW KDX LHL THUMBSCREW 1 UOC KDS KDW KDX LHL SETSCREW 4 4u ee I RR nn 2 UOC KDS KDW KDX LHL MICROPHONE CAPACITO REPLACE 1 DEFECTIVE MICR
29. R SPEAKER C FO RTO B S FFCS S l D D E ROADSIDE CURBSIDE E SOLDIER S gt SOLDIER S MOS MOS COMMANDER S TEAM d RT 841 VRC FFCS LEADER S RADIOS FFCS FFCS MCS Figure 2 5 M2A2 BRADLEY Equipment Location Diagram 2 8 TM 11 5830 263 20 amp P K 8 MCS 205747 1 ea A STATION 5 STATION LOUD ALARM SPEAKER POWER IT 5 1 1 N P2 4 10 11 LOUDSPEAKER 2 A3206080 TURRET CREWMEMBER COMPARTMENT COMMANDER FFCS 1 A3205746 P2 P2 43 FT PTT 2A41 GUNNER 9 FFCS 2 A3205746 16 FT P2 H LP g 9 Ll PTT 2A39 21 fSuP Y A ARING y x W kesi 1 J6 SQUAD CURBSIDE TURRET LEADER SOLDIER 2 SOLDIER FFCS 3 MOS MOS 5 2 A3205746 A3205748 A3205748 FT 1 2 2 FORWARD OBSERVER 4 1 TEAM ROADSIDE RADIO TELEPHONE LEADER SOLDIER OPERATOR DRIVER FFCS 4 MOS FFCS 5 FFCS 6 A3205746 A3205748 A3205746 A3205746 P2 1 2 1 P2 P1 2 u u T P3 1W10 77 1 PTT 1W32 P2 6 E L HEADSET P2 CABLE PART NUMBERS RING SEQUENCE FOR M2A2 VEHICLE FOR M2A2 VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE 52 MCS CONN 8 1 FFCS 1 8 P2 i m d pue ad FFCS 1 9 P2 SLIP RING 9 P1
30. TM 11 5830 263 20 amp P DATA DATA SYSTEM PWR GND SYSTEM POWER ANR POWER ANR POWER GND INTERCOM ANALOG P1 PIN P3 ORIENTATION 1 DATA DATA SYSTEM PWR GND SYSTEM POWER ANR POWER ANR POWER GND INTERCOM ANALOG P3 P1 PIN ORIENTATION DATA DE DATA B Do DAC SYSTEMPWRGND p 4 D Dog ilf ANRPOWER E ANRPOWERGND F INTERCoMANALOG H P2 B N FM ED A3206121 1 AUDIO RADIO GROUND AUDIO FROM RADIO A GROUND 227 RADIO ON OFF 1 PIN ORIENTATION A3206127 Figure 4 A3206120 A3206121 A3206127 PIN ORIENTATION H 5 TM 11 5830 263 20 amp P ec P1 amp PIN ORIENTATION P2 amp PIN ORIENTATION 3206129 P1 amp PIN ORIENTATION 35r 29 D i G OD2 A H P2 amp PIN ORIENTATION 2 A3206130 P3 amp PIN ORIENTATION GROUND A AUIDO B P2 P1 amp P2 PIN ORIENTATION A320619
31. Figure 2 45 Radio does not key from a specific FFCS but communication over intercom is still possible Flowchart 2 51 TM11 5830 263 20 amp P SUBSTITUTE ORIGINAL BAILOUT CABLE WITH A KNOWN GOOD ONE 15 COMMUNICATION YES NOW POSSIBLE SUBSTITUTE ORIGINAL HEADSET WITH A KNOWN GOOD ONE IS COMMUNICATION NOW POSSIBLE YES REPLACE DEFECTIVE FFCS MOS REPLACE DEFECTIVE BAILOUT CABLE TROUBLESHOOT HEADSET SER FIGURE 2 51 Figure 2 46 Unable to communicate intercom and radio from any 1 MOS FFCS Flowchart 2 52 11 5830 263 20 amp SUBSTITUTE ORIGINAL BAILOUT ABLE WITH A KNOWN GOOD ONE REPLACE DEFECTIVE BAILOUT CABLE SUBSTITUTE ORIGINAL HEADSET WITH A KNOWN GOOD ONE TROUBLESHOOT HEADSET SEHR FIGURE 2 51 YES DISCONNECT VEHICLE PTT CABLE IF APPLICABLE END IS FAULT STILL PRESENT REPLACE DEFECTIVE VEHICLE PT CABLE YES ENSURE HEADSET IS CONNECTED TO FFCS DIRECTLY IF ALARM CABLE IS INVOLVED IS FAULT STILL PRESENT IS ALARM REPLACE DEFECTIVE ALARM CABLE REPLACE DEFECTIVE FFCS CABLE OK END Figure 2 47 Intercom always keyed Flowchart 2 53 TM11 5830 263 20 amp P START CHECK THAT THE LINES TERMINALS ON MCS HAVE PIERCED THE INSULATION ON THE FIELD WIRE CABLE
32. Multiple Unconnected FFCSs RITS Flowchart i SINGLE Xu or Both RIT Channels Message For Two Branch Configuration LOL Multiple Xu Messages for Two Branch Configuration Flowchart Master Control Station MCS Full Function Crew Station FFCS esses Monitor Only Crew Station MOS nen Radio Interface Terminal l o dspeaker ES d ne Ep einn a a dS MCS Mounting Hardware Sequences FFCS Mounting Hardware MOS Mounting Hardware Sequences RIT Mounting Hardware CVG Liner and Earcups Assembly Earcushion and Front Foam 55 Microphone Boom and Cable Boom Assembly and Mounting Helmet Liner InSefts nee nein Switch elise heeds Cena Battery and Battery Cover sss CAPS ACAPS Headsets Major Earcushion Damp Cover and Foam 2
33. SSDP63 7228423P1 39 4815 420 B 7 TM 11 5830 263 20 amp P SECTION IV REMARKS FOR AN VIC 3 V VEHICULAR INTERCOMMUNICATION SET Reference Code VISUALLY INSPECT INDIVIDUAL COMPONENTS MCS FFCS RIT MOS LOUDSPEAKER HEADSETS AND BAILOUT CABLES FOR DAMAGE CHECK SYSTEM CABLES FOR CRACKS WORN SPOTS AND LOOSE BENT BROKEN PINS CHECK LOCKNUTS OF CABLE RECEPTACLES FOR PROPER TIGHTNESS CHECK FOR INSTALLATION OF DUST COVERS ON UNUSED RECEPTACLES CHECK MOUNTING HARDWARE FOR TIGHTNESS SERVICING OF EQUIPMENT CONSISTS OF CLEANING ALL EXTERIOR SURFACES TO INCLUDE RECEPTACLES AND CONNECTORS WITH A CLEAN CLOTH OR WITH A CLEAN CLOTH DAMPENED NOT WET WITH DEGREASING SOLVENT OR ISOPROPYL ALCOHOL ADDITIONALLY THE EQUIPMENT CAN BE WASHED DOWN WITH WATER HOSE PROVIDED WATER IS NOT SPRAYED DIRECTLY AT FRONT PANELS AND CONNECTORS WIPE THE EQUIPMENT DRY AFTER USING A WATER HOSE PERFORM BIT ERROR CODE INDICATIONS TO VERIFY SYSTEM OPERATION CAPABILITY FOR BIT OPERATION INSTRUCTIONS REFER TM 11 5830 263 10 PERFORM BIT AND OR MANUAL TESTING TO FAULT ISOLATE TO MCS FFCS RIT MOS LOUDSPEAKER HEADSETS BAILOUT CABLES AND SYSTEM CABLES INCLUDES REPLACEMENT OF DEFECTIVE MCS FFCS RIT MOS LOUDSPEAKER HEADSETS BAILOUT CABLES AND SYSTEM CABLES REPAIR AT ORGANIZATIONAL LEVEL IS LIMITED TO REMOVAL AND REPLACEMENT OF DEFECTIVE KNOBS FAULT ISOLATE TO CCA S AND FLEX CCA S INCLUDES REMOVAL REPLACEMENT OF THE POWER CCA
34. CREW STATION FFCS ASSIGNMENTS 1 COMMANDER 2 DRIVER 3 PASSENGER 4 GUNNER DRIVER S COMMANDER A A FFCS C B S MCS s D D E E PASSENGER FFCS Figure 2 29 ASV Equipment Location Diagram 2 32 TM 11 5830 263 20 amp P 5 MCS amp 205747 P1 7 8 EXTERNAL LOUD B M LINE ALARM SPEAKER POWER 1 II A 7 P1 COMMANDER DRIVER PASSENGER FFCS 1 5 2 FFCS 3 205746 205746 205746 P3 P2 P1 1 11 L ig Lzl L4 d Lx i RADIO SINCGARS E 13 15 4 GUNNER FFCS 4 p2 P2 P2 A3205746 Lipa L A4J1 A4J3 A4JA A4J2 L H L P3 if P2 6 7 mer EXISTING COMPONENTS E s a _ 6 SLIP RING ASSY 3 CABLE PART NUMBERS FOR ASV 1 A3206018 2 HIGHWAY 2 A3207048 13 15 SLIP RING 3 3207048 13 13 SLIP RING 4 206018 17 HIGHWAY 5 A3206018 13 HIG
35. EIC NA LOUDSPEAKER PERMANENT MAGNET LS 688 VRC NSN 5965 01 382 3222 EIC NA REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual If you find any mistakes or if you know of a way to improve the procedures please let us know Mail your letter DA Form 2028 Recommended Changes to Publications and Blank Forms or DA Form 2028 2 located in back of this manual direct to Commander US Army Communications Electronics Command and Fort Monmouth ATTN AMSEL LC LEO D CS CFO Fort Monmouth New Jersey 07703 5007 The fax number is 732 532 1413 DSN 992 1413 You may also e mail your recommendations to AMSEL LC LEO PUBS CHG cecom3 monmouth army mil In either case a reply will be furnished direct to you TABLE OF CONTENTS Page HOW TO USE THIS CHAPTER 1 INTRODUCTION u nennt ette nne then nne 1 1 SECTION General Information scission adaa tnn Ranu intres 1 1 SECTION II Equipment Description and Data 1 4 SECTION III Principles of 1 7 CHAPTER 2 UNIT TROUBLESHOOTING PROCEDURES 4 esee 2 1 SECTION General Troubleshooting 2 1 SECTION II Equipment Location and System Configuration Diagrams 2 2 SECTION FFCS and RIT Crew Station Radio Switch Setting Procedures 2 40 SECTION IV System Troubleshooting wit
36. 8 9 10 11 12 v dm lt WASHER GROUND QS STRAP 12 THRU HOLE MOUNTING Figure 3 6 MCS Mounting Hardware Sequences 3 8 LOCK WASHER 1 vl OF us LOCK STI 3 77 Ou 5 GROUND LOCK STRAP gt WASHER ay 6 0 FLAT GROUND STRAP 11 LOCK WASHER 121 BOLT go waster WASHER BOLT gr 13 det LOCK i GROUND WASHER FLAT STRAP 15 L7 LOCK WASHER BOLT 16 59 17 19 WASHER 18 BOLT Pod WASHER A TA E WASHER BOLT b LOCK ASHER 7 EUM i 4 oe ur Lock oe 2 FLAT WASHER _ g GROUND LOCK STRAP WASHER GROUND I LOCK STRAP WASHER FLAT Ed FLAT a Be i a 8 9 10 TM 11 5830 263 20 amp P THREADED HOLE MOUNTING FLAT ane WASHER 3 22 FLAT WASHER 2 HT ROUN its STRAP p LOCK_ WASHER 4 E THRU HOLE MOUNTING Figure 3 7 FFCS Mounting Hardware Sequences a WASHER WASHER Dq LOCK FLAT SES WASHER WASPER a FLAT oe WASHER NUT 5 5 1 16 18 11 14 19 12 13 15 ne 17 TM 11 5830 263 20 amp P FLAT GROUND WASHER
37. BETWEEN PIN D AND PIN C 24 VOLTS PRESENT REPLACE MEASURED BOX YES CHECK CONTINUITY OF ALL CABLES MOSs BETWEEN MEASURED BOX AND SUBSTITUTED BOX REPLACE DEFECTIVE CABLE MOS PROBLEM IS IN VEHICLE WIRING E G SLIP RING 2 65 TM11 5830 263 20 amp P SECTION TROUBLESHOOTING OF CABLE ASSEMBLIES 2 10 TROUBLESHOOTING OF CABLE ASSEMBLIES When a Cable Assembly is identified in Section s IV or V of this Chapter as the failure item refer to the Vehicle System Configuration Figures in Section Il of this Chapter to identify the correct number of the cable Identify the Part number and refer to Appendix H Cable Assemblies Pin Identification Common Names and Signal Names for the internal wiring and pin configuration of the cable Use a Multimeter set on Continuity or Ohms to perform a pin to pin check of the cable assembly using the internal wiring schematic and pin identification in Appendix If the cable is found defective refer to Chapter 3 for the Removal and Replacement Procedures 2 66 TM 11 5830 263 20 amp P CHAPTER 3 UNIT MAINTENANCE INSTRUCTIONS General Information Roa a tens aic 3 1 SECTION II LRU Removal and Replacement 3 1 SECTION Headset s Components Removal and Replacement Procedures SECTION IV Cable Removal and
38. In addition to Section Introduction this Repair Parts and Special Tools List is divided into the following sections a Section Repair Parts List A list of spares and repair parts authorized by the RPSTL for use in the performance of maintenance This list also includes parts that must be removed for replacement of the authorized parts Parts lists are composed of functional groups in ascending alphanumeric sequence with the parts in each group listed in ascending item number sequence Figure numbers are listed directly beneath the group header Bulk materials are listed in item name sequence Repair part kits are listed separately in their own functional group within Section II Repair parts for repairable special tools are also listed in this section Items listed are shown on the associated illustration b Section Special Tools List Not applicable There are no special tools required in the maintenance of the AN VIC 3 V 1 through AN VIC 3 V 18 c Section IV Cross Reference Indexes A list in National item identification number sequence of all National stock numbered items appearing in the listing followed by a list in alphanumeric sequence of all part numbers appearing in the listings National stock numbers and part numbers are cross referenced to each illustration figure and item number appearance The figure number and item number index lists figure and item numbers in numeric sequence and cross references Nat
39. KDW KDX LHL LHM 2 5180 00 064 5178 Tool kit KDQ KDR KDS 80058 TK101GISSUE6 KDT KDU KDV KDW KDX LHL LHM 3 5120 00 234 8912 Screwdriver Cross Tip KDQ KDR KDS C7127 SSDP63 KDT KDU KDV KDW KDX LHL LHM 72958 923124 24446 7228423p1 KDX LHL 05506 39 481 5 71612 420 2 F 1 TM 11 5830 263 20 amp P APPENDIX F EXPENDABLE DURABLE SUPPLIES AND MATERIALS LIST SECTION INTRODUCTION Scope This appendix lists expendable and or durable supplies and materials you will need to operate and maintain the AN VIC 3 V system These items are authorized to you by CTA 50 970 Expendable items Except Medical Class V Repair Parts and Heraldic Items 2 Explanation of Columns Column 1 Item Number This number is assigned to the entry in the listing for reference purposes Column 2 Level This column identifies the lowest level of maintenance that requires the listed item enter as applicable Operator Crew O Unit Maintenance F Intermediate Direct Support Maintenance H Intermediate General Support Maintenance Column 3 National Stock Number This is the national stock number assigned to the item use it to request or requisition the item Column 4 Description Indicates the Federal item name and if required description to identify the item The last line for each item indicates the Federal Supply Code for Manufacturer FSCM in parenthes
40. NO END 1 DISCONNECT LOUDSPEAKER CABLE FROM LOUDSPEAKER CONNECTOR ON MCS 2 AT FREE END OF LOUDSPEAKER CABLE MEASURE RESISTANCE BETWEEN PIN B LOUDSPEAKER AND PIN A LOUDSPEAKER IS RESISTANCE BETWEEN 5 OHMS AND 8 OHMS NO PERFORM A CONTINUITY CHECK ON LOUDSPEAKER CABLE YES NO REPLACE DEFECTIVE IS CABLE OK LOUDSPEAKER CABLE YES REPLACE DEFECTIVE REPLACE DEFECTIVE MCS LOUDSPEAKER END END Figure 2 50 No loudspeaker monitoring when LOUDSPEAKER switch is set to INT or RADIO Flowchart 2 56 START TM 11 5830 263 20 amp P IS FAULT STILL PRESENT NO REPLACE DEFECTIVE EARCUP amp CABLE ASSY RETAIN ALL OTHER HARDWARE FOR REUSE NO YES PHYSICAL DAMAGE REFER TO OR DETERIORATION TABLE 2 3 PRESENT CAN AUDIO BE NO VIA TTC IF REPLACE NO TTC ON HEADSET BATTERY GO TO NEXT STEP YES MOVE HEADSET AND BAILOUT CABLE TO KNOWN GOOD FFCS NO TROUBLESHOOT IS FAULT REPLACE PRESEN DEFECTIVE FFCS YES SUBSTITUTE ORIGINAL BAILOUT CABLE WITH A KNOWN GOOD ONE IS FAULT NO BAILOUT CABLE ENSURE MIC MICROPHONE NO CABLE IS FIRMLY TRANSMISSIONS CONNECTED TO RECEIVED BY MIC BY TIGHTENING MIC SET SCREWS CAN NO FOR CCH AUDIO BE RECV D THRU EAR
41. V 10 COMMANDER GUNNER ROADSIDE CEILING SOLDIER DRIVER ROADSIDE SOLDIER HAB V 11 COMMANDER DRIVER M992 FAASV V 12 COMMANDER DRIVER REAR CREWMEMBER M7 BFIST V 13 COMMANDER DRIVER FSSgt SPARE FIRE SUPPORT SPECIALIST Note Ground cable supplied by vehicle M88A2 RECOVERY V 14 COMMANDER DRIVER MECHANIC SPARE ASV V 15 COMMANDER DRIVER PASSENGER GUNNER MLRS V 16 CHIEF GUNNER DRIVER GRIZZLY BREACHER V 17 DRIVER COMMANDER amp lt lt amp gt STRIKER V 18 DRIVER TURRET OPERATOR gt gt Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 7 of 11 TM 11 5830 263 20 amp P THREADED HOLE MOUNTING THREADED STUD MOUNTING FFCS MOUNTING HARDWARE Part of II Figure1 Intercommunication Set Vehicular AN VIC 3 V Sheet 8 of 11 TM 11 5830 263 20 amp P N 29 12 14 15 mi ee _HN P R S U V W AB THRU HOLE MOUNTING Note Ground strap provided by vehicle BFIST FSSP FFCS FFCS MOUNTING HARDWARE Part Il of II Figure1 Intercommunication Set Vehicular AN VIC 3 V Sheet 9 of 11 TM 11 5830 263 20 amp P TERMINA ACE RIT Mounting Hardware
42. VRC 12 Family of Radios Organizational Maintenance Manual used with Intercom Set AN VIC 1 V Operator s Manual Non ICOM Radio Sets Operator s Manual ICOM Radio Sets Unit Maintenance Manual ICOM Radio Sets Volume 1 Unit Maintenance Manual ICOM Radio Sets Volume 2 Unit Maintenance Manual ICOM Radio Sets Volume 3 Handbook Unit Maintenance Manual Non ICOM Radio Sets Operator s and Organizational Maintenance Manual for Radio Set AN GRC 213 Operator s Manual Intercommunication Set AN VIC 3 V Unit Maintenance Manual Intercommunication Set AN VIC 3 V General Packaging Instructions for Field Units Subscription Form Procedure for Destruction of Electronics Material to Prevent Enemy Use Electronics Command Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 1 in a Tank Combat Full Tracked M1A1 Abrams Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 2 in a Tank Combat Full Tracked M1A2 Abrams Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 3 in an M2A2 Bradley Fighting Vehicle TM 11 5830 263 20 amp P A 4 Technical Manuals continued TB 11 5830 263 20 4 Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 4 in an M3A2 Bradley Fighting Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 5 in an M577 Command Post Vehicle Installation Instructions For Vehicular Intercommunication Set
43. assembly 3 is free from earcup shell 2 Compress earphone holder 5 containing earphone 8 and carefully pull them out of the earcup shell 2 Remove earphone 8 from pocket in earphone holder 5 Using cross tipped screwdriver loosen 2 setscrews securing earphone leads to earphone 8 and separate Compress backpad 4 and remove from earcup shell 2 b Replacement 1 With hand compress backpad 4 with other hand spread and hold earphone leads Insert backpad between earphone leads into earcup shell 2 Using across tipped screwdriver secure earphone leads to earphone 8 by tightening 2 setscrews Place earphone 8 in pocket of earphone holder 5 Compress earphone holder 5 containing earphone 8 slightly and place in ear cup shell 2 Secure one end of earcushion assembly 3 on lip of earcup shell 2 and while holding firmly in place pull other end of earcushion assembly 3 down until that end is secured on lip of earcup shell 2 Ensure earcushion assembly is secured all around earcup shell 2 lip 3 29 TM 11 5830 263 20 amp P 3 10 4 Spring Cover Pad Removal Procedure and Replacement Procedure Fig 3 27 a Removal Unsnap spring cover pad 1 and remove b Replacement Wrap spring cover pad 1 around spring assembly 6 ensuring snap side is up and secure in place 3 10 5 Side Pad Removal and Replacement Procedures Fig 3 27 a Removal Press end of spring assembly 6
44. ee ee Hm M109A6 PALADIN CHIEF OF SECTION CANNONEER GUNNER 3 AUXILIARY 1068 SICPS TRACKED s 5787 SIGPS RIGID WALL 6 M2A2 ODS BRADLEY COMMANDER GUNNER DRIVER HAB ASV GRIZZLY BREACHER Table 3 3 MOS Mounting Hardware Figure 3 8 MOUNTING VEHICLE CREW STATION SEQUENCE M2A2 BRADLEY TURRET BASKET SOLDIER 77777 CURBSIDE ROADSIDE SOLDIERS M2A2 ODS BRADLEY RIFLEMAN 1 RIFLEMAN 2 GRENADIERS 1 and 2 Table 3 4 RIT Mounting Hardware MOUNTING VEHICLE ITEM SEQUENCE M577 COMMAND POST M1068 SICPS TRACKED RIT 1 RIT 2 5 787 SICPS RIGID WALL ee 3 7 TM 11 5830 263 20 amp P 1 2 37 L_ SPRING WASHER LOCKWASHER _ BOLT JJ T 5 LOCK WASHER BOLT ges FLAT LOCK WASHER WASHER BE BOLT do 4 5 6 7 GROUND FLAT Lock STRAP WASHER A GROUND FLAT STRAP WASHER er WASHER NUT Eo Lock 4 WASHER FLATWASHER NUT 2 8 9 107 117 GROUND LOCK WASHER i FLAT LOCK WASHER E LOCKWASHER 1 FLAT WASHER zT BOLT de FLAT 17 WASHER BOLT amp FLAT STRAP MASHER THREADED HOLE MOUNTING LOCKWASHER uet NUT 38 l FLAT j WASHER NUT WASHER WASHER NUT pU 9 LOCK WASHER NUT n
45. 01 393 0216 5995 01 393 7694 5995 01 406 1175 5995 01 406 1174 5995 01 426 1354 5995 01 407 1231 5995 01 407 1233 5995 01 406 1178 5995 01 406 1179 5995 01 406 1183 5995 01 406 1181 5995 01 406 1177 5965 01 411 1856 8415 01 422 2243 5340 01 418 4377 PMN FIG 00 a 2 mh mi cA lt cA ch dA cA mA cA ch c ah mh ch och cA ch ch ch c A 20 11 11 116 116 118 11G 11G 118 11 11C 11C 11C 11H 11F 11C 116 11 11 11L 11N 18 16 16 16 16 16 25 25 25 111 111 11 11 110 110 110 11L 111 110 119 11M 11 11 11 12 12 12 SECTION IV 11 5830 263 208 CROSS REFERENCE INDEXES PART NUMBER INDEX CAGEC PART NUMBER STOCK NUMBER FIG ITEM 80063 A3206354 5340 01 443 9067 11 5 14 2 15 12 80063 A3206355 5965 01 418 4371 14 8 80063 206355 1 5965 01 411 1856 14 7 80063 A3206358 5965 01 049 7236 11 1 14 1 15 13 80063 A320636 1 5965 01 418 4369 10 3 12 3 13 3 80063 A3206363 5965 01 419 8200 13 9 80063 A3206367 5965 01 449 1092 10 9 80063 A3206367 1 5995 01 449 1098 11 6 80063 A3206368 10 13 80063 A3206375 5935 01 449 1091 12 9 80063 A3206376 8415 01 422 2246 15 4 80063 A3206377 5965 01 418 4376 15 1 80063 A3206378 8415 01 418 4374 15 2 80063 A3206379 5965 01 418 4380 15 3 80063 A320638 1 15 7 80063 A320638
46. 1 to identify the correct Part Number PN National Stock Number NSN 1 1 TM11 5830 263 20 amp P 1 2 MAINTENANCE FORMS RECORDS AND REPORTS a Reports of Maintenance and Unsatisfactory Equipment Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA Pam 738 750 as contained in Maintenance Management Update b Reporting of and Packaging Deficiencies Fill out and forward SF364 Report of Discrepancy ROD as prescribed in AR 735 11 2 DLAR 4140 55 SECNAVINST 4355 18 AFR 400 54 MCO 4430 37 Transportation Discrepancy Report TDR SF361 Fill out forward Transportation Discrepancy Report TDR SF361 as prescribed in AR 55 38 NAVSUPINST 4610 33C AFR 75 18 MCO P4610 19D DLAR 4500 15 1 3 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIR If your AN VIC 3 V Intercommunication set needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about the equipment Let us know why you don t like the design or performance Put it on an SF 368 Product Quality Deficiency Report Mail it to Commander US Army Communications Electronics Command and Fort Monmouth ATTN AMSEL LC LEO D CS CFO Fort Monmouth NJ 07703 5000 We ll send you a reply 1 4 CORROSION PREVENTION AND CONTROL Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problem
47. 3 A3206018 6 SLIP RING 5 P1 FFCS 6 5 P2 4 A3206018 15 HIGHWAY FFCS 6 4 P1 FFCS 5 4 P2 5 A3206257 16 21 HIGHWAY VEHICLE FFCS 5 2 P1 R S MOS 2 P2 5 ALARM R S MOS 3 P1 FFCS 4 3 P2 7 A3206019 6 RECEIVE TRANSMIT FFCS 4 1 P1 FFCS 3 1 P2 8 A3206018 4 HIGHWAY FFCS 3 2 P1 C S MOS 2 P2 9 A3206023 13 16 HIGHWAY VEHICLE C S MOS 2 P1 T S MOS 2 P2 10 A3206193 6 LOUDSPEAKER T S MOS 5 SLIP RING 5 P1 11 A3206017 6 POWER SLIP RING 9 P1 FFCS 2 9 P3 12 A3206020 BAILOUT CONNECTED TO FFCS 2 2 P2 2 P1 FFCS NOT SHOWN IN DIAGRAM Figure 2 6 M2A2 BRADLEY System Configuration Diagram 2 9 TM11 5830 263 20 amp P VIS MCS M3A2 BRADLEY COMMANDER S FFCS FFCS 3 A3205746 COMMANDERS SOLDIER GUNNER S FFCS 5 lLspkr MCS g 0 3 Li FFCS 5 FFCS2 FFCS4 DRIVER GUNNER SOLDIER CURBSIDE CREW STATION FFCS ASSIGNMENTS 1 COMMANDER 4 SOLDIER 1 I 2 GUNNER 5 DRIVER 1 3 SOLDIER VEHICLE PLACARD ROADSIDE SOLDIER S FFCS A3205746 CURBSIDE ROADSIDE DRIVER S FFCS A3205746 GUNNER S FFCS COMMANDER S FFCS R 5 5 D LOUDSPEAKER D E E ROADSIDE CURBSIDE SOLDIER S
48. 5965 5310 00 596 7693 5310 00 6 16 3056 5355 00 6 16 9659 5310 00 637 9541 5310 00 728 2044 5310 00 761 6882 5310 00 768 0319 5310 00 808 4058 5310 00 829 9981 5310 00 880 7744 5310 00 880 7746 TM11 5830 263 20 amp P CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX FIG Ji d Q lt c m c D s d 00 ee mh ee m mb mh ch wh b Ui ITEM 44 28 STOCK NUMBER 5310 00 880 7746 5310 00 889 2527 5310 00 889 2528 5305 00 889 3000 5310 00 931 8167 5965 00 937 1851 53 10 00 984 3806 5965 01 049 7236 5306 01 075 8519 5310 01 080 2211 5310 01 103 6042 5830 01 382 3208 5830 01 382 3218 5895 01 382 3220 5895 01 382 3221 5965 01 382 3222 5965 01 385 7811 5965 01 385 7813 5995 01 386 9109 5995 01 386 9116 5965 01 386 9134 5965 01 388 4181 FIG LJ JE c c wh ow oh oh eh oh nh mb mh Ul U pb NNN N D 4 O4 D O oa GQ D an oo SECTION IV STOCK NUMBER 5995 01 392 6196 995 01 392 6197 5995 01 392 6198 5995 01 392 6199 5995 01 392 6200 5995 01 392 6201 5995 01 392 6202 5995 01 392 6203 5995 01 392 6204 5995 01 392 7319 5995 01 392 7320 5995 01 392 7321 599
49. AN VIC 3 V 6 in an M109A6 Paladin Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 7 in an M1068 SICPS Tracked Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 8 in an S 787 SICPS Rigid Wall Shelter RWS Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 9 in an M2A2 ODS Bradley Fighting Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 10 in an M3A2 ODS Bradley Fighting Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 11 in an Heavy Assault Bridge Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 12 in an M992 Field Artillery Ammunition Support Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 19 in an M7 Bradley Fire Support Team Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 14 in an M88A2 Recovery Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 15 in an Armored Security Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 16 in an MLRS Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 17 in a Grizzly Breacher Vehicle Installation Instructions For Vehicular Intercommunication Set AN VIC 3 V 18 in a Striker Vehicle TB 11 5830 263 20 5 TB 11 5830 263 20 6 TB 1
50. ANR POWER ANR GND F F ANR GND INTERCOM ANALOG G L H 8 INTERCOM ANALOG al EDABFG HKNJL Figure 12 A3207046 A3207048 H 13 H 14 blank J 1 TM 11 5830 263 20 amp P APPENDIX J AN VIC 3 V TRAINING INTERFACE DEVICES SCOPE This appendix lists items designed to interface with existing training device s and the Intercommunication Set Vehicular AN VIC 3 V J2 GENERAL The items identified herein are for reference only and are not part of the operating system for the Intercommunication Set Vehicular These Cables and Adapter are used between existing training devices and the VIS LRU s Each cable and or adapter is used to interface to a specific training device as identified in paragraph J3 J 3 DESCRIPTION OF INTERFACE DEVICE Part number A3210696 NAME MILES TWGSS PGS Adapter board This Adapter is required when the Multiple Integrated Laser Engagement System MILES the Tank Weapons Gunnery Simulator System TWGSS or the Precision Gunnery System PGS training devices are to be used Part Number A3210697 NAME Radio SAWE Vehicular Intercom System Cable Assy Special Purpose Electrical This Cable is required only when interface to the Situation Awareness and Weapons Effect SAWE is to occur Part Number A3210698 NAME AN VIC 3 Radio Interface Cable to SAWE MILES Trainer This Cable is required when the SINCGARS Radio is to be controlled by the SAWE MILES Radio Control D
51. AUDIO CCA RADIO FLEX CCA AND POWER DISPLAY FLEX CCA FAULT ISOLATE TO DEFECTIVE PIECE PARTS REMOVE AND REPLACE DEFECTIVE PIECE PARTS INCLUDES REMOVAL AND REPLACEMENT OF THE POWER AUDIO CCA AND THE HIGHWAY AND INTERCONNECT FLEX CCA INCLUDES REPLACEMENT OF THE POWER CCA HIGHWAY AND POWER FLEX CCA FAULT ISOLATE TO FLEX CCA S INCLUDES REMOVAL AND REPLACEMENT OF THE AUDIO AND HIGHWAY FLEX CCA SERVICING HEADSETS CONSISTS OF CLEANING WITH A CLEAN CLOTH DAMPENED NOT WET WITH GENERAL PURPOSE CLEANER OR ISOPROPYL ALCOHOL LINERS IF PRESENT MAY BE WASHED USING A GENERAL PURPOSE DETERGENT LINER PADS SHOULD BE REMOVED PRIOR TO WASHING MANUALLY FAULT ISOLATE BY SUBSTITUTION TO IDENTIFY DEFECTIVE PIECE PARTS INCLUDES REMOVAL AND REPLACEMENT OF ELECTRICAL HEADSET LINER MIC BOOM AND CABLE ASSEMBLY AND BOOM MOUNTING HARDWARE INCLUDES REMOVAL AND REPLACEMENT OF EARCUSHION AND FRONT FOAM ASSEMBLY OR THE EARSEAL DAMP COVER AND FOAM DAMPER INCLUDES REMOVAL AND REPLACEMENT OF SWITCH COVERS AND BATTERY COVER IF PRESENT INCLUDES REMOVAL AND REPLACEMENT OF RECHARGEABLE OR AA ALKALINE BATTERY IN PICVC B 8 TM 11 5830 263 20 amp P Reference Code INCLUDES REMOVAL AND REPLACEMENT OF THE O RING AND MICROPHONE SHIELD IF PRESENT MICROPHONE INCLUDING SETSCREWS MICROPHONE CABLE ASSEMBLY MICROPHONE CLIP AND BOOM ASSEMBLY INCLUDING THUMBSCREW NYLOCK SCREW INCLUDES REMOVAL AND REPLACEMENT OF MICROPHONE INCLUDING SE
52. CABLE ASSEMBLY POWE 1 UOC KDU KDV LUY 23C 11 PAOZZ 5995013929107 80063 A3206017 6 CABLE ASSEMBLY POWE 1 UOC KDS KDX LHL LHM LVA 11 PAOZZ 5995013927323 80063 A3206017 7 CABLE ASSEMBLY POWE 1 UOC KDQ KOR 11A PAOZZ 5995014061173 80063 A3206017 12 CABLE ASSEMBLY 1 UOC KDW 11A PAOZZ 5995014524309 80063 A3206017 3 CABLE 55 5 1 UOC LUZ LVC LVD 11 PAOZZ 5995014554211 80063 A3206017 4 CABLE ASSEMBLY POWE 1 UOC LVB 11 PAOZZ 5995014588464 80063 A3206017 10 CABLE ASSEMBLY SPEC 1 UOC LVE 11B PAOZZ 5995013926196 80063 A3206018 2 CABLE ASSEMBLY SPEC 2 UOC KDU 11B 5995013926196 80063 A3206018 2 CABLE ASSEMBLY SPEC 1 UOC KDW KDX LHL LUY LVC LVE 23C 11B PAOZZ 5995014071230 80063 A3206018 3 CABLE ASSEMBLY SPEC 1 UOC KDV LHL 11B PAOZZ 5995013926199 80063 A3206018 5 CABLE ASSEMBLY SPEC 1 UOC KDT LVB 11B PAOZZ 5995013926199 80063 A3206018 5 CABLE ASSEMBLY SPEC 2 UOC KDW 11B 5995013926202 80063 A3206018 4 CABLE ASSEMBLY SPEC 1 UOC KDS KDT KDV KDX LHL LHM LUZ LVA 236 11B PAOZZ 5995013926202 80063 A3206018 4 CABLE ASSEMBLY SPEC 3 UOC LVD 118 PAOZZ 5995013926197 80063 A3206018 6 CABLE ASSEMBLY SPEC 1
53. Chudov http igor chudov com
54. FFCS 1 FFcs3 54 STATION MCS COMMANDER GUNNER DRIVER A3205747 CREW STATION ASSIGNMENTS FFCS 1 COMMANDER FFCS 2 LOADER FULL FUNCTION CREW FFCS 3 GUNNER STATION FFCS FFCS 4 DRIVER LOADER bas A3205746 RADIO SINCGARS CHI REFERENCE STATION FFCS FULL FUNCTION COMMANDER A3205746 FULL FUNCTION CREW STATION FFCS FULL FUNCTION CREW GUNNER STATION FFCS A3205746 DRIVER A3205746 GUNNER S FFCS SINCGARS RADIOS LOADER S FFCS COMMANDER S FFCS LOUDSPEAKER MCS TOP VIEW OF TURRET Figure 2 1 M1A1 ABRAMS Equipment Location Diagram 2 4 RADIO SINCGARS MCS 205747 STATION VEHICLE RADIO RADIOB oup STATION POWER CABLE ALARM SPEAKER POWER REF I T Pi P2 LOUD VEHICLE SPEAKER ALARM P6 A3206080 CABLE REF DRIVER FFCS 4 po A3205746 pr I 4 SLIP Fri a T M b 4 7 p VEHICLE PTT CABLE REF EXISTING COMPONENTS CABLE RING SEQUENCE FOR M1A1 VEHICLE MCS TOP CONN 9 P2 FFCS 1 9 P1 FFCS 1 7 P2 FFCS 3 7 P1 FFCS 3 8 P2 FFCS 2 8 P1 FFCS 2 6 THRU SLIP RING ASSY TO FFCS 4 3 P3 FFCS 4 3 P2 THRU SLIP RING ASSY O MCS BOT CONN 6 P2 LN TM 11 5830 263 20 amp P
55. FIG MI a a a a Q P G N ITEM 11 11 11 11 11 11 SECTION IV 11 5830 263 208 CROSS REFERENCE INDEXES PART NUMBER INDEX CAGEC PART NUMBER STOCK NUMBER FIG ITEM 80063 A3205937 5305 01 457 3848 2 1 3 1 4 1 80063 A3205978 5310 01 455 1831 2 2 3 2 4 2 80063 A3206017 10 5995 01 458 8464 1 11 80063 A3206017 12 5995 01 406 1173 1 11 80063 A3206017 3 5995 01 452 4309 1 11 80063 A3206017 4 5995 01 455 4211 1 114 80063 A3206017 5 5995 01 392 9106 1 11 80063 A3206017 6 995 01 392 9107 1 11 80063 A3206017 7 5995 01 392 7323 1 11A 80063 A3206018 10 5995 01 406 1171 1 11B 80063 A3206018 11 5995 01 463 5659 1 11B 80083 A3208018 12 5995 01 392 6204 1 11B 1 11B 80063 A3206018 13 5995 01 458 6014 1 11B 80063 A3206018 15 5995 01 392 6200 1 118 80063 A32060 18 16 5995 01 392 6201 1 11B 1 118 80063 A3206018 17 5995 01 459 3791 1 11B 80063 A32060 18 18 5995 01 452 4307 1 11B 80063 A3206018 19 5995 01 392 7356 1 118 80063 A3206018 2 5995 01 392 6196 1 11B 1 11B 80083 A3206018 20 5995 01 392 9114 1 11B 80063 A3206018 21 5995 01 392 7352 1 118 80063 A3206018 24 5995 01 452 4308 1 118 80063 A3206018 3 5995 01 407 1230 1 118 80063 206018 4 5995 01 392 6202 1 118 1 118 80063 A3206018 5 5995 01 392 6199 1 11B 1 118 80063 A3206018 6 5995 01 392 6197 1 118 80083 A3206018 7 5995 01 392 6198 1 11B 1 11B 1 11B 80063 A3206018 8 5995 01 39
56. LHM LUY LUZ LVA LVB LVC LVD LVE 23C 5 510 2 UOC KDQ KDR KDS KDT KDU KDV KDW LHL LHM LUY LUZ LVA LVC LVD LVE 23C END OF FIGURE C 6 1 C 6 2 blank TM 11 5830 263 20 amp P A3206414 Figure 7 Headset Electrical Assembly Sheet 1 of 2 TM 11 5830 263 20 amp P 7 Right Side A3206613 Figure 7 Headset Electrical Assembly Sheet 2 of 2 SECTION II TM11 5830 263 20 amp P 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY GROUP O601 HEADSET ELECTRICAL ASSY A3206414 A3208813 1 PAOZZ 5965014185535 80063 A3206813 3 CUSHION 2 UOC KDQ KDR KDS KOT KDU KOV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C 2 PAUZZ 5895014640223 80063 A3206613 2 COVER ELECTRONIC 0 2 UOC KDQ KDR KOS KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C 3 XAODD 80063 A3206414 1 EARCUPS amp CABLE ASS SEE FIG 6 1 ITEM 2A A3206414 FOR INSTRUCTIONS FOR DEPOT UOC KDS KDV KDW LHL LHM 4 PAOZZ 5930014649981 80063 A3206613 5 COVER ELECTRICAL SW 1 UOC KDQ KDR KDS KDU KDV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C 022 5930014649985 80063 A3206613 6 COVER E
57. MCS SYSTEM switch is in LS mode Flowchart 2 49 TM11 5830 263 20 amp P START IS RADIO POWERED DISPLAY LIT YES IS RADIO ALWAYS KEYED PIN C TO GND PIN E AT RADIO CONNECTOR OF MCS OR RIT REPLACE CONNECTED MCS OR RIT ONE TIME PUT WORK SW ON EACH FFCS TO INT NO SET WORK SW OF SUSPECT FFCS TO VERIFY RADIO AND ASSOCIATED COMPONENTS AR WORKING IN ACCORDANCE WITH MANUFACTURERS SPECIFICATION FAULT RADIO AND REMOVE HEADSET E TROUBLESHOOT HEADSET FIGURE 2 51 NO MEASURE VOLTAGE RADIO ON OFF YES CHECK CONTINUITY OF RADIO CABLE NO lt a gt YES NO REPLACE CABLE REPLACE FFCS PERFORM A CONTINUITY CHEC K ON RADIO CABLE S CONNECTED TO MCS AND OR RIT S IS FAULT STILL PRESENT YES IS RADIO RIT OR THE MCS MCS CONNECTED TO A NO DEFECTIVE RADIO CABLE ASSEMBLY RIT REPLACE RIT TROUBLESHOOT REPLACE RADIO Figure 2 44 No communication capability on a radio at more than 1 FFCS but communication over 2 50 intercom is still possible Flowchart 11 5830 263 20 amp START SUBSTITUTE ORIGINAL BAILOUT CABLE WITH A KNOWN GOOD ONE IS FAULT STILL PRESENT REPLACE DEFECTIVE BAILOUT CABLE SUBSTITUTE ORIGINAL HEADSET WITH A KNOWN GOOD ONE IS SAULT TROUBLESHOOT HEADSET PRESENT SER FIGURE 2 51 REPLACE DEFECTIVE FFCS
58. NCE FOR M992 VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 1 P1 FFCS 1 2 P1 FFCS 2 3 FFCS3 4 FFCS 1 1 P2 FFCS 2 2 P2 FFCS 3 3 P2 MCS CONN 4 P2 Figure 2 24 M992 FAASV System Configuration Diagram 2 27 TM11 5830 263 20 amp P MCS A3205747 COMMANDER S FSO FFCS 2X MOUNTING TRAYS SINGARS REFERENCE A3205746 FSS FFCS A3205746 FSSgt FFCS VEHICLE PLACARD VIS BFIST M 7 FFCS 1 FFCS 3 FSO FSS MCS L FFCS 5 FFCS 2 E 4 DRIVER FSSGT SPARE RADIO INTERFACE TERMINAL x FFCS pec 2 FSSGT 5 DRIVER 3 FSS SPARE FFCS S ZZ A3205746 DRIVER S FFCS A3205746 FSSgt FFCS FSO FFCS DRIVER S 2 FFCS C U RIT D 2 S FSS D FFCS D E E SPARE FFCS MCS MOUNTING TRAYS REFERENCE Figure 2 25 M7 BFIST Equipment Location Diagram 2 28 CABLE PART NUMBERS FOR 7 BFIST VEHICLE ON O 1
59. ON CODES UOC QTY GROUP 09 HEADSET MICROPHONE H 366 VRC 1 PAOZZ 5305014185490 80063 A3206418 5 1 2 UOC KDS KDX LHL 2 PAOZZ 5310014185489 80063 A3206417 WASHER 2 UOC KDS KDX LHL 3 PAOZZ 5965014184369 80063 A3206361 HEADBAND 5 1 uoc KDS KDX LHL 4 PAOZZ 5310014493249 80063 A3206541 5 510 2 UOC KDS KDX LHL 5 PAOZZ 5310014491099 80063 A3206540 WASHER SHOULDERED 1 UOC KDS KDX LHL 6 PAOZZ 5355014184375 80063 A3206424 KNOB e een 1 UOC KDS KDX LHL 7 PAOZZ 5310014491096 80063 A3206539 WASHER 1 UOC KDS KDX LHL 8 PAOZZ 5305014184378 80063 A3206423 SCREW EXTERNALLY 1 UOC KDS LHL 9 5965014198200 80063 A3206363 BOOM MICROPHONE SEE FIGURE C 14 1 FOR PARTS esee n I e II UOC KDS LHL 10 XBOZZ 80063 A3206385 LABEL IDENT SEE SB 11 631 FOR 1 5 U0C KDS LHL 11 PA0ZZ 8415014222243 80063 A3206347 PAD HELMET NAPE STR 1 UOC KDS KDX LHL 12 5340014184377 80063 A3206348 HOLDER SPRING n nnn nn 1 UOC KDS KDX LHL 13 022 5965014491095 80063 A3206430 HEADSET ELECTRICAL 455 1 UOC KOS LHL 14 PAOZZ 5305014185488 80063 A3206419 SCREW EXTERNALLY
60. Overhelmet Strap 5 Neckband Spring Assembly Neckband Spring Assembly sse nennen M 172 Microphone and Boom Assembly sse M 173 Microphone and Boom Microphone Boom Assembly Removal and Replacement ACAPS Type B and CAPS iJ Socket Blanking Plug CAPS Type 1 Command and Control Headset VIS ERU S Knob Loudspeaker Assembly uuu ee LIST OF TABLES Title Model Number and Installed Vehicle Platform VIS Technical Data Equipment Location and System Configuration System Troubleshooting Chart Headset Inspection 1 MCS Alphanumeric Error Messages Ring Configuration MCS Alphanumeric Error Messages Two Branch Configuration MCS Mounting Hardware Figure 3 6 FFCS Mounting Hardware Figure 3 7 MOS Mounting Hardware Figure 3 8 i RIT Mounting Hardware Figure 3 9 11 5830 26
61. P SECTION II MAINTENANCE ALLOCATION CHART FOR INTERCOMMUNICATION SET VEHICULAR AN VIC 3 V 1 2 3 4 6 GROUP COMPONENT MAINTENANCE MAINTENANCE REMARKS NUMBER ASSEMBLY FUNCTION CATEGORY 00 INTERCOMM SET Inspect 0 1 2 VEHICULAR Service 0 2 B AN VIC 3 V 1 THRU Test 0 1 V 18 Test 0 1 1 D Repair 0 2 2 8 10 04 CONTROL INDICATOR Inspect 0 1 A CD 82 VRC Repair 0 1 2 F Replace 0 2 2 Test 0 2 4 5 G Repair 0 4 3 6 H 0101 CCA Inspect 0 1 V POWER Replace 0 2 3 Test 0 2 4 5 6 Repair 0 4 3 6 7 J 0102 CCA Inspect 0 1 V AUDIO Replace 0 2 3 Test 0 2 4 5 6 Repair 0 4 3 6 7 J 02 CONTROL Inspect 0 1 INTERCOMM Repair 0 1 2 F C 12357 VRC Replace 0 2 Test 0 2 4 5 G Repair 0 4 3 6 K 0201 CCA Inspect 0 1 V POWER AUDIO Replace 0 2 3 Test 0 2 4 5 6 Repair 0 4 3 6 7 J B 4 TM 11 5830 263 20 amp P 1 2 3 4 GROUP COMPONENT MAINTENANCE MAINTENANCE NUMBER ASSEMBLY FUNCTION CATEGORY INTERFACE UNIT Inspect COMMUNICATIONS Replace C 12359 VRC Test USED IN V5 V7 V8 Repair V13 V18 CCA Inspect RADIO Replace Test Repair CONTROL Inspect COMMUNICATIONS Repair C 12358 VRC Replace USED IN V3 V9 Test Repair LOUDSPEAKER Inspect PERMANENT MAGNET Repair LS 688 VRC Replace USED IN V1 V14 V16 V18 HEADSET Inspect MICROPHONE Service H 374 VRC Test USED IN V1 V7 Repair V9 V18 Replace HEADSET ELECTRICAL Repair SUBASSY A3206414 Repair A3206613 MIC BO
62. RESULT IF PERSONNEL FAIL TO OBSERVE SAFETY PRECAUTIONS NEVER WORK ON ELECTRONIC EQUIPMENT UNLESS THERE IS ANOTHER PERSON NEARBY WHO IS FAMILIAR WITH THE OPERATION AND HAZARDS OF THE EQUIPMENT AND WHO IS COMPETENT IN ADMINISTERING FIRST AID WHEN THE TECHNICIAN IS AIDED BY OPERATORS THEY MUST BE WARNED ABOUT DANGEROUS AREAS BE CAREFUL NOT TO CONTACT HIGH VOLTAGE CONNECTIONS OF THE AC INPUT CONNECTIONS WHEN INSTALLING OR OPERATING THIS EQUIPMENT WHENEVER THE NATURE OF THE OPERATION PERMITS KEEP ONE HAND AWAY FROM THE EQUIPMENT TO REDUCE THE HAZARD OF CURRENT FLOWING THROUGH VITAL ORGANS OF THE BODY DO NOT BE MISLED BY THE TERM LOW VOLTAGE POTENTIALS AS LOW AS 30 VOLTS MAY CAUSE DEATH UNDER CERTAIN CONDITIONS FOR ARTIFICIAL RESPIRATION REFER TO FM 21 11 WARNING WHEN LISTENING TO THE VIS RADIO HEADSET WITH THE OPERATOR VOLUME CONTROLS SETTING IN THE RED ZONE CLICK STOP AT A FULL ON VOLUME SETTING EXTREME CAUTION MUST BE EXERCISED TO PREVENT NOISE INDUCED HEARING LOSS EXPOSURES TO RADIO SIGNALS IN THE FULL ON POSITION BEYOND 45 SECONDS MAY CAUSE HEARING LOSS ANY PROLONGED EXPOSURE IN THE FULL ON VOLUME CONTROL SETTING REQUIRES THE USE OF A SINGLE HEARING PROTECTIVE DEVICE IN EACH EAR WARNING WHEN INSTALLING REPLACEMENT BATTERY IN THE CVC HELMET BATTERY COMPARTMENT DO NOT PLACE ALKALINE AA BATTERY IN THE RECHARGEABLE SLOT PLACE THE ALKALINE AA BATTERY IN THE ALKALINE SLOT ONLY ALKALINE BATTERIES MAY EXPLODE OR LEAK I
63. RIGID WALL V 8 M2A2 ODS BRADLEY V 9 M3A2 ODS BRADLEY V 10 HAB V 11 M992 FAASV V 12 M7 BFIST V 13 M88A2 RECOVERY V 14 ASV V 15 MLRS V 16 GRIZZLY BREACHER V 17 STRIKER V 18 lt Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 5 of 11 TM 11 5830 263 20 amp P 14 THREADED HOLE MOUNTING 13 MCS MOUNTING HARDWARE Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 6 of 11 TM 11 5830 263 20 amp P FFCS Mounting Hardware VEHICLE AN VIC 3 V POSITION FFCS MOUNTED IN SEQ M1A1 ABRAMS V 1 M1A2 ABRAMS COMMANDER GUNNER LOADER K V 2 DRIVER A COMMANDER GUNNER DRIVER TEAM LEADER SQUAD N M2A2 BRADLEY V 3 LEADER FORWARD OBSERVER RADIO TELEPHONE OPERATOR 2 BRADLEY V 4 ALL M577 COMMAND POST V 5 COMMANDER DRIVER ROADSIDE OPERATOR 1 2 3 M109A6 PALADIN V 6 SECTION CHIEF CANNONEER GUNNER AUXILIARY EXTERNALLY MOUNTED DRIVER M1068 SICPS TRACKED V 7 COMMANDER OPERATOR 1 DRIVER OPERATOR 2 S 787 SICPS RIGID WALL V 8 DRIVER PASSENGER OPERATOR 1 OPERATOR 2 M2A2 ODS BRADLEY V 9 COMMANDER MACHINE GUNNER GUNNER FIRE TEAM LEADER DRAGON GUNNER DRIVER 3 2 ODS BRADLEY
64. RITs are connected to the ring bus up to six radios can be interfaced This includes the two radios interfaced to the MCS The MCS and RIT convert analog radio signals from analog to digital and place the packets of information on the bus which allows the commander and crew to select the digitized audio information in various combinations They also convert FFCS audio from digital to analog for transmission over the radios The FFCS then selects which packets of radio information it requires and converts the digitized audio to analog The FFCS also communicates over the intercom to maintain internal communication between crewmembers and communicates to the MCS and RIT for external radio traffic 1 7 TM11 5830 263 20 amp P Further audio levels can be controlled to accent internal communication in emergency conditions The system interfaces with a loudspeaker and various types of headsets CVC CAPS ACAPS and CCH the loudspeaker connects to the MCS or to any FFCS MOS and allows one way communication to crew or troops either being transported or working in close proximity to the vehicle The system incorporates an Auto Reconnect Circuit ARC that continually monitors the system bus If a break occurs in the ring bus the ARC automatically restores system connectivity and informs the operator of the malfunction 1 15 VIS CABLING VIS is interconnected using a single type of cable called a highway cable Data power and analog signals are c
65. SHIPMENT Refer to the appropriate paragraph in Chapter 3 for packaging instructions for Storage and Shipment 1 2 11 5830 263 20 amp Table 1 1 Model Number and Installed Vehicle Platform Names NOTE The Official Nomenclature in the table below requires the version number for each of the vehicles as identified OFFICIAL NOMENCLATURE AN VIC 3 V INTERCOMMUNICATION SET VEHICULAR VEHICLE PLATFORM INSTALLED IN INSTALLATION TECHNICAL BULLETIN AN VIC 3 V 1 M1A1 ABRAMS TB 11 5830 263 20 1 AN VIC 3 V 2 M1A2 ABRAMS AN VIC 3 V 3 M2A2 BRADLEY FIGHTING VEHICLE TB 11 5830 263 20 3 AN VIC 3 V 4 M3A2 BRADLEY FIGHTING VEHICLE TB 11 5830 263 20 4 AN VIC 3 V 5 M577 COMMAND POST TB 11 5830 263 20 5 AN VIC 3 V 6 M109A6 PALADIN TB 11 5830 263 20 6 AN VIC 3 V 7 M1068 SICPS TRACKED VEHICLE TB 11 5830 263 20 7 AN VIC 3 V 8 S 787 SICPS RIGID WALL SHELTER VEHICLE TB 11 5830 263 20 8 AN VIC 3 V 9 M2A2 ODS BRADLEY FIGHTING VEHICLE TB 11 5830 263 20 9 AN VIC 3 V 10 M3A2 ODS BRADLEY FIGHTING VEHICLE TB 11 5830 263 20 10 AN VIC 3 V 11 HEAVY ASSAULT BRIDGE HAB TB 11 5830 263 20 11 AN VIC 3 V 12 M992 FIELD ARTILLERY AMMUNITION SUPPORT VEHICLE FAASV TB 11 5830 263 20 12 AN VIC 3 V 13 M7 BRADLEY FIRE SUPPORT TEAM VEHICLE BFIST TB 11 5830 263 20 13 AN VIC 3 V 14 M88A2 RECOVERY VEHICLE TB 11 5830 263 20 14 AN VIC 3 V 15 AR
66. T SOLDIER S FFCS FFCS Figure 2 7 M3A2 BRADLEY Equipment Location Diagram RADIO AL 1 1 RT 841 1 J21 922 J23 gt tat dg RADIO B P2 r I BOX SE udyt ae fd 6 TURRET DISTRIBUTION CABLE PART NUMBERS FOR M3A2 VEHICLE A3206018 5 HIGHWAY 206018 21 HIGHWAY 8 MCS 3205747 RADIODA STATION RADIO B STATION LOUD ALARM SPEAKER POWER L4 P1 P1 2 11 LOUDSPEAKER 3206080 TURRET CREWMEMBER COMPARTMENT CURBSIDE SOLDIER FFCS 3 A3205746 A3206116 A3206020 A3206019 6 ALARM BAILOUT RECEIVE TRANSMIT A3206023 13 16 HIGHWAY VEHICLE A3206018 4 9 A3206018 7 10 A3206017 6 11 A3206193 6 1 2 3 4 5 A3206257 16 25 HIGHWAY VEHICLE 6 7 8 HIGHWAY HIGHWAY POWER LOUDSPEAKER i P2 MCS TOP CONN FFCS 1 SLIP RING FFCS 5 FFCS 4 FFCS 3 SLIP RING FECS 2 RING SEQUENCE FOR M3A2 VEHICLE FFCS 1 SLIP RING FFCS 5 FFCS 4 FFCS 3 SLIP RING FFCS 2 1 11 5830 263 20 amp 1 205746 2 2 41 GUNNER 7 FFCS 2 A3205746 16 FT P2 P3 P1 7 1105 PTT 2A39 inb SLIP 1 t RING 24 2 46 P1 16 FT ROADSID
67. TM 11 5830 263 20 amp P Figure 2 Control Indicator CD 82 VRC 11 11 5830 263 20 amp 0 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY GROUP O1 CONTROL INDICATOR CD 82 VRC 1 PAOZZ 5305014573848 80063 A3205937 SCREW SOCKET 3 2 PAOZZ 5310014551831 80063 A3205978 WASHER SPRING 3 022 5355006169659 96906 591525 0 3 3 5 0 2 END OF FIGURE C 2 1 TM 11 5830 263 20 amp P Figure 3 Control Intercommunication Set C 12357 VRC 11 11 5830 263 208 5 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY GROUP 02 CONTROL INTERCOMMUNICATION SET C 12357 VRC 1 5305014573848 80063 A3205937 SCREW SOCKET 4 2 PAOZZ 5310014551831 80063 A3205978 WASHER SPRING TENSI 4 3 PAOZZ 5355006169659 96906 MS91525 0 A P 3 4 5 0 2 END OF FIGURE C 3 1 TM 11 5830 263 20 amp P 2 A y QU 5 Figure 4 Control Intercommunication C 12358 VRC SECTION II TM11 5830 263 208P 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UDC QTY GROUP O4 CONTROL INTERCOMMUNICAT ION SET C 12358 VRC 1
68. The application of the maintenance functions to the end item or component will be consistent with the capacities and capabilities of the designated maintenance categories c Section Ill lists the tools and test equipment both special tools and common tool sets required for each maintenance function as referenced from Section Il d Section IV contains supplemental instructions and explanatory notes for a particular maintenance function MAINTENANCE FUNCTIONS Maintenance functions will be limited to and defined as followed a Inspect To determine the serviceability of an item by comparing its physical mechanical and or electrical characteristics with established standards through examination e g by sight sound or feel b Test To verify serviceability by measuring the mechanical pneumatic hydraulic or electrical characteristics of an item and comparing those characteristics with prescribed standards Service Operations required periodically to keep an item in proper operating condition i e to clean includes decontaminate when required to preserve to drain or to replenish fuel lubricants chemical fluids or gases d Adjust To maintain or regulate within prescribed limits by bringing into proper or exact position or by setting the operating characteristics to specified parameters e Align To adjust specified variable elements of an item to bring about optimum or desired performance f Calibrate To de
69. and replaced 3 5 TM 11 5830 263 20 amp P 3 7 LINE REPLACEABLE UNITS LRUs MOUNTING SEQUENCES The following steps describe the procedures for using the Tables and their corresponding Figures in identifying the correct mounting sequences of the various LRUs a 3 6 Identify which LRU MCS FFCS MOS RIT is being removed and replaced and refer to one of the following tables Table 3 4 RIT Mounting Hardware Find the VEHICLE column of the appropriate Table and identify the vehicle you are in Find the CREW STATION ITEM FFCS MOS RIT column of the appropriate Table and identify the LRU that is being removed and replaced for the selected vehicle Find the MOUNTING SEQUENCE column of the appropriate Table and identify the mounting sequence that corresponds to the LRU being removed and replaced Find the Figure that corresponds with the selected Table and match the mounting sequence selected from the Table with the mounting sequence in the Figure NOTE The Mounting Hardware Sequence Figureg Figure 3 6 3 7 3 8 3 9 show the ground strap for sequencing purposes only For the correct location of the ground strap left right top or bottom of the LRU refer to the appropriate vehicle TB Table 1 1 Table 3 1 MCS Mounting Hardware Figure 3 6 MLRS GRIZZLY BREACHER STRIKER TM 11 5830 263 20 amp P Table 3 2 FFCS Mounting Hardware Figure 3 7 SEQUENCE VTAT ABRAMS ABRAMS
70. beginning any troubleshooting procedures always review the report of the user problems and verify if possible by observation Sections IV V and VI of this chapter cover respectively e Troubleshooting system problems that do not show up as errors on the alphanumeric display e Troubleshooting system problems that do show up as errors on the alphanumeric display e Troubleshooting cable assemblies Before initiating any of the troubleshooting procedures in Sections IV V and VI there are some checks that can be accomplished These checks as well as the troubleshooting procedures in later sections involve utilizing the VIS Operator s Manual TM 11 5830 263 10 The checks are as follows 2 1 TM11 5830 263 20 amp P a Loudspeaker and or Loudspeaker Cable Problems 1 Turn MCS off and disconnect Loudspeaker cable at MCS if connected 2 Turn MCS on If problem has disappeared turn MCS off and reconnect Loudspeaker cable 3 Turn MCS on If problem reappears turn MCS off and substitute with known good Loudspeaker and cable 4 Turn MCS on If problem disappears Loudspeaker and or cable may be faulty Refer to the troubleshooting procedures in Sections IV and VI 5 If problems reappear MCS may be faulty Refer to the troubleshooting procedures in Section IV b Doa system configuration as explained in the Operator s manual Verify what the MCS identifies as connected in the ring and that it corresponds to the vehicle placard l
71. defective MCS Defective MCS Replace defective MCS Radio can be keyed from Defective RIT Defective MCS figure 2 43 Defective radio figure 2 44 Defective radio cable assembly Defective RIT Defective MCS Defective headset Defective bailout cable Defective headset Defective FFCS figure 2 45 Defective MCS Replace defective MCS Defective bailout cable figure 2 46 Defective headset Defective FFCS MOS Defective bailout cable figure 2 47 Defective headset Defective vehicle PTT cable Defective FFCS 2 43 TM11 5830 263 20 amp P Table 2 2 System Troubleshooting Chart continued Test Number Symptom Probable Causes 14 FFCS operates Defective FFCS Replace defective FFCS incorrectly based on WORK MONITOR VOLUME and or INTERCOM switch settings 15 Field Lines heard a Field wire cable not e figure 2 48 intercom properly connected b Defective field wire c Defective MCS Intercom not heard at Defective MCS Replace defective MCS remote end of field lines when LINES switch is ON 17 Vehicle alarms not heard Defective alarm figure 2 49 generation equipment Defective alarm cable Defective MCS 18 No loudspeaker Defective loudspeaker e figure 2 50 monitoring when cable LOUDSPEAKER switch Defective loudspeaker ON MCS is set to INT or Defective MCS RADIO 19 Loudspeaker output Defective MCS Re
72. facing back and split in neckband cover around wire clamp 4 and snap in place 3 23 TM 11 5830 263 20 amp P 3 9 4 Neckband Spring Assembly Removal and Replacement Fig 3 22 a Figure 3 22 Neckband Spring Assembly Removal Remove neckband cover Para 3 9 3a Using cross tipped screwdriver remove screw 4 nut 8 and lock washer 7 securing cable clamp 5 to neckband 6 Using a cross tipped screwdriver remove screws 1 and crinkle washers 2 securing neckband 6 to right and left earcups 3 b Replacement 3 24 1 2 3 Using a cross tipped screwdriver install screws 1 and crinkle washers 2 on neckband 6 and secure to right and left earcups 3 Using a cross tipped screwdriver install screw 4 nut 8 and lock washer 7 securing cable clamp 5 to neckband 6 Install neckband cover Para 3 9 3b TM 11 5830 263 20 amp P 3 9 5 Windscreen and O Ring Removal and Replacement CAPS Type 11 Fig 3 23 a Removal 1 Grasp O ring 6 between thumb and forefinger and slide O ring 6 and windscreen 7 off microphone 5 2 Separate O ring 6 from windscreen 7 CAUTION WHEN PLACING WINDSCREEN O RING ON MICROPHONE BE CAREFUL NOT TO TEAR WINDSCREEN b Replacement 1 Compress closed end of windscreen 7 and place inside O ring 6 until O ring 6 is midway on windscreen 7 2 Slide O ring 6 windscreen 7 onto
73. from the MCS ALARM LOUDSPEAKER POWER RADIO A B HIGHWAY connected to the STATION connectors and twisted pair wires connected to the binding posts In some vehicles removal of the RADIO cables may require removing the MCS from the mounting bracket first due to clearance problems Refer and it s corresponding figure at the end of this section and remove mounting hardware securing the MCS Remove MCS MCS Replacement 1 2 3 Place MCS in position on studs or plate to be mounted Refer Table 3 1 and it s corresponding figure at the end of this section for the proper E sequence and secure MCS Reconnect the following cables to the MCS ALARM LOUDSPEAKER POWER RADIO A B HIGHWAY connected to the STATION connectors and twisted pair wires connected to the binding posts In some vehicles connecting the RADIO cables to the MCS prior to mounting on the bracket may be required due to clearance problems 3 9 TM 11 5830 263 20 amp P on c E D E O aN SSP u E 24 WK 2 WORK MONITOR C A N C 2 SA OST 8 E Qu Macon J 1 27 Tu CABLE TO FFCS VOLUME eM CABLE FROM FFCS MCS MOS OR RIT E EI MCS MOS OR RIT O T ISO HEADSET CABLE CABLE FROM VEHICLE PTT SWITCH Figure 3 2 Full Function Crew Station FFCS FFCS REMOVAL AND REPLACEMENT Fig 3 2 FFCS Removal 1 2 3 Disconnect and tag the fol
74. into side pad 7 Tilt spring assembly 6 away from side pad 7 and remove side pad 7 b Replacement Insert end of spring assembly 6 into slot on side pad 7 and secure SECTION IV CABLE REMOVAL AND REPLACEMENT There are no specific procedural steps for and replacing VIS cabling Ensure that the power is removed from the MCS prior to removing and replacing VIS cabling Utilize the vehicle layout diagrams in and if necessary the appropriate Vehicle Technical Bulletin for the proper VIS cable routing Additionally when removing VIS cabling identify the locations where the cabling is tied down or secured when cabling is replaced the new cable is to be routed in the same manner to stop accidental damage Ensure that all cable tie down locations are used and or replaced tie wraps 3 30 TM 11 5830 263 20 amp P SECTION LRU KNOB s REMOVAL AND REPLACEMENT PROCEDURES TYPICAL VIS LRU POINTER Figure 3 28 VIS LRU s Knob CAUTION WHEN REMOVING OR REPLACING KNOBS HOLD KNOB FIRMLY WITH ONE HAND WHILE ROTATING SCREW WITH THE OTHER HAND SO AS TO NOT OVER TORQUE THE SHAFT OF THE SWITCH 3 11 MCS FFCS AND MOS KNOB REMOVAL AND REPLACEMENT Fig 3 28 The following procedures describe how to remove and replace control knobs on the MCS FFCS and MOS The control knobs piece parts utilized by the MCS FFCS and MOS are identical a Removal 1 Turn knob to a counterclockwise position until it comes to a full st
75. limit circuit has tripped In this way the system isolates itself from further damage The ANR power supply will remain intact allowing ANR protection to remain operational For immediate corrective action the faulty cable section will be disconnected Following disconnect replacement or repair of the damaged cable the trip circuit may be reset by switching the MCS SYSTEM switch to off and then back to one of the on positions restoring full system operation If the 24Vdc conditioned ANR power conductor is shorted to the zero volts ground the MCS ANR power conditioning circuitry will operate its overcurrent limit trip circuit This circuit is set to trip at approximately two amps ANR equipment will then cease to operate and the MCS CPM will indicate that the overcurrent limiter has tripped while the VIS system will continue to operate normally Following replacement or repair of the damaged cable the trip is reset by switching the MCS SYSTEM switch to off and then back to one of the on positions 1 9 TM11 5830 263 20 amp P 1 16 BATTLE DAMAGE DESCRIPTION Battle damage control in the VIS is made possible by redundant paths in the highway cable ring architecture The system continues to function if there is a single break in any of the cables or the paths within the crew boxes that carry power data signals or analog audio Special circuitry within the MCS and each of the FFCS and RIT boxes comes into play if the data signal path
76. standards and inspection requirements to identify an item or range of items SPECIAL INFORMATION Usable on Code The usable on code appears in the lower left corner of the description column heading Usable on codes are shown as UOC In the description column justified left on the first line applicable item description nomenclature Uncoded items are applicable to all models Identification of the usable on codes used in this RPSTL are Code Used On KDQ AN VIC 3 V 1 KDR AN VIC 3 V 2 KDS AN VIC 3 V 3 KDT AN VIC 3 V 4 KDU AN VIC 3 V 5 KDV AN VIC 3 V 6 KDW AN VIC 3 V 7 KDX AN VIC 3 V 8 LHL AN VIC 3 V 9 LHM AN VIC 3 V 10 LUY AN VIC 3 V 11 LUZ AN VIC 3 V 12 LVA AN VIC 3 V 13 LVB AN VIC 3 V 14 LVC AN VIC 3 V 15 LVD AN VIC 3 V 16 LVE AN VIC 3 V 17 23C AN VIC 3 V 18 Fabrication Instructions The AN VIC 3 V 1 through V 18 require no bulk materials for fabrication Assembly Instructions The AN VIC 3 V 1 through V 18 require no assembly instructions Kits The AN VIC 3 V 1 through V 18 require no repair parts kits Index Numbers AN VIC 3 V 1 through V 18 require no bulk items requiring index numbers C 7 TM 11 5830 263 20 amp P C 7 f Associated Publications The publications listed below pertain to the AN VIC 3 V 1 through V 18and their components TM 11 5830 263 10 TB 11 5830 263 20 1 through TB 11 5830 263 20 20 Illustrations Listing Only those parts coded C or O in the third position of the SMR
77. the MCS through the power connector and an Electromagnetic Compatibility EMC filter which also provides reverse polarity and transient spike protection From this point the power supply circuitry is split into two individual supplies 1 the VIS regulated dc power supply and 2 the ANR isolated power supply Both power supplies provide identical power conditioning circuitry This conditioning circuit provides overvoltage undervoltage and overcurrent protection In the case of over 40Vdc or under 15Vdc voltages occurring the circuit shuts off power to the system until the voltage returns to within the system s operating range If the circuitry senses excessive amps from its power supply the overcurrent electronic circuit breaker for that power supply will trip removing power This is detected by an internal circuit within the MCS and indicated on the MCS s POWER FAULT LED SYSTEM or ANR display as being an overcurrent condition To reset either circuit breaker the SYSTEM switch on the MCS is turned to off then back to one of the on positions The regulated system power supply provides 5Vdc and 5 for the MCS internal circuitry and supplies power to the other VIS modules via the highway cables The ANR power supply provides a 24Vdc regulated voltage that is connected into the system highway to power the ANR modules in the headsets The PTT switch on the headset set in the momentary position for transmission over a selected ra
78. to standard operating procedures SOPs 3 33 3 34 blank 1 Scope TM 11 5830 263 20 amp P APPENDIX A REFERENCES This appendix lists all forms field manuals technical manuals and miscellaneous publication used for reference in this manual A 2 Forms DA Form 2028 2 DA Form 2404 SF 361 SF 364 SF 368 A 3 Field Manuals FM 31 70 FM 31 71 FM 31 72 A 4 Technical Manuals TM 3 220 TM 11 5805 201 12 TM 11 5820 401 10 1 TM 11 5820 401 10 2 TM 11 5820 401 20 1 TM 11 5820 401 20 2 TM 11 5820 890 10 3 TM 11 5820 890 10 8 TM 11 5820 890 20 1 TM 11 5820 890 20 2 TM 11 5820 890 20 3 TM 11 5820 890 20 4 TM 11 5820 923 12 TM 11 5830 263 208 TM 746 10 TM 750 244 2 TB 11 5830 263 20 1 TB 11 5830 263 20 2 TB 11 5830 263 20 3 Recommended Changes to Equipment Technical Publications Equipment Inspection and Maintenance Worksheet Discrepancy in Shipment Report DISREP Report of Discrepancy TDR Product Quality Deficiency Report ROD Basic Cold Weather Manual Northern Operations Manual Mountain Operations Manual Chemical Biological and Radiological CBR Decontamination Manual Operator s and Unit Maintenance Manual for Telephone Sets TA 312 PT and TA 312A PT VRC 12 Family of Radios Operator s Manual used without Intercom Systems VRC 12 Family of Radios Operators Manual used with Intercom Systems VRC 12 Family of Radios Organizational Maintenance Manual used without Intercom Set
79. 0 LOUDSPEAKER Figure 2 18 M2A2 ODS Bradley System Configuration Diagram 2 21 TM11 5830 263 20 amp P TWO RADIOS VIS BRADLEY MCS RT 841 VRC M3A2 ODS A3205747 PRC 77 COMMANDER S FFCS REFERENCE n Fros es A3205746 LOUDSPEAKER 5 206080 isPKR L MCS GI L4 mi FFCS5 FFCS 2 L recs 4 DRIVER GUNNER RIFLEMAN 2 FFCS 3 RIFLEMAN 1 CREW STATION FFCS ASSIGNMENTS A3205746 1 COMMANDER 4 RIFLEMAN 2 2 GUNNER 5 DRIVER CURBSIDE 3 RIFLEMAN 1 VEHICLE PLACARD RIFLEMAN 2 FFCS A3205746 RIFLEMAN 1 FFCS ROADSIDE DRIVER S FFCS A3205746 DRIVER S FFCS COMMANDER S N FFCS GUNNER S FFCS R C RIFLEMAN 1 B S FFCS S l E E RIFLEMAN 42 MCS RT 841 VRC RADIOS Figure 2 19 M3A2 ODS Bradley Equipment Location Diagram 2 22 TURRET DISTRIBUTION BOX TM 11 5830 263 20 amp P COMMANDER FFCS 1 13 A3205746 MCS A3205747 RADIO A STATION GUNNER RADIO B STATION PEGS 2 LOUD ALARM SPEAKER POWER A3205746 46 FT EE ONE NN P1 P1 P1 4 T PTT 2A39 5 gt LOUDSPEAKER 4 OUDS A32
80. 018 16 A3206018 19 A3206019 12 A3206127 6 A3206019 6 A3206017 5 A3206193 6 or 30 A3206018 6 A3206020 SPEAKER A3206080 OPERATOR 1 OPERATOR FFCS 2 A3205746 A v HEADSET HIGHWAY HIGHWAY HIGHWAY HIGHWAY HIGHWAY RECEIVE TRANSMIT RECEIVE TRANSMIT RECEIVE TRANSMIT Pi HEADSET J21 J22 J23 HEADSET OPERATOR NOTE For SINCGARS 11 5830 263 20 amp 6 A EXISTING COMPONENTS nstallations Radio and Power cables are as shown below Cable P1 Connection P2 Connection MCS RADIO A MCS RADIO B MCS POWER RIT C E RIT D F Existing RADIO A B A4J2 RADIO CD A4J1 RADIO A B A4J3 RADIO A B A4J4 RADIO A B A4J1 RADIO CD A4J3 RADIO CD A4J4 RING SEQUENCE FOR M577 VEHICLE POWER FROM VIS BOX CABLE TO VIS BOX CABLE LOUDSPEAKER MCS TOP CONN 5 P2 FFCS1 5 P1 HIGHWAY FFCS 1 4 P2 FFCS 5 4 P1 BAILOUT FFCS 5 3 P2 RIT 3 P1 RIT 2 P2 FFCS 4 2 P1 FFCS 4 1 P2 FFCS 3 1 P1 FFCS 3 1 P2 FFCS 2 1 P1 FFCS 2 11 P2 MCS BOT CONN 11 P1 Figure 2 10 M577 System Configuration Diagram 2 13 TM11 5830 263 20 amp P CHIEF OF SECTION S FFCS A3205746 CANNONEER S FFCS A3205746 LOUDSPEAKER A3206080 EXTERNAL FFCS MCS A3205746 A3205747 2X RADIO SINCGARS GUNNER S FFCS A320
81. 06080 SLIP V ARING X N 4 y sr 1 46 TURRET _ _ _ CREWMEMBER COMPARTMENT P1 17 FT R 7 u 8 9 16 1 2 DRIVER FFCS 3 FFCS 4 FFCS 5 A3205746 A3205746 A3205746 P3 P2 P1 P2 P1 P2 Sr 1w10 772 P3 PTT 1W32 P2 18 P1 Eus HEADSET CABLE PART NUMBERS FOR 2 ODS VEHICLE 1 A3206018 4 HIGHWAY 2 A3206023 13 16 HIGHWAY VEHICLE 8 A3206018 7 HIGHWAY 4 A3206193 6 OR 30 LOUDSPEAKER 5 A3206017 6 POWER 6 A3206019 6 RECEIVE TRANSMIT 7 A3206257 16 17 HIGHWAY VEHICLE 8 A3206018 6 HIGHWAY 9 206018 21 HIGHWAY 10 A3206116 ALARM 11 A3206020 BAILOUT 11 RING SEQUENCE FOR 2 VEHICLE FROM VIS BOX MCS TOP CONN FFCS 1 SLIP RING FFCS 5 FFCS 4 FFCS 3 SLIP RING FFCS2 CABLE TO VIS BOX FFCS 1 SLIP RING FFCS 5 FFCS 4 FFCS 3 SLIP RING FFCS 2 CABLE Figure 2 20 M3A2 ODS Bradley System Configuration Diagram 2 23 TM11 5830 263 20 amp P COMMANDER FFCS A3205746 vis HAB MCS LOUDSPEAKER FFCS2 STOWED DRIVER MCS A3205747 163 DRIVER FFCS m A3205746 COMMANDER CREW STATION FFCS ASSIGNMENTS 1 COMMANDER 2 DRIVER R A LOUDSPEAKER 4 DRIVER R D STOWED FFCS B S S MCS D E E COMMANDER FFCS Fi
82. 1 5830 263 20 7 TB 11 5830 263 20 8 TB 11 5830 263 20 9 TB 11 5830 263 20 10 TB 11 5830 263 20 11 TB 11 5830 263 20 12 TB 11 5830 263 20 14 TB 11 5830 263 20 15 TB 11 5830 263 20 17 A 5 Miscellaneous Publications AMDF Army Master Data File Microfiche AR 55 38 Transportation Deficiency Report TDR AR 380 5 Department of the Army Information Security Program Subscription Form AR 710 2 Supply Policy Below the Wholesale Level as Contained in Unit Supply UPDATE AR 725 50 Requisitioning Receipt and Issuing System in UPDATE AR 735 11 2 Report of Discrepancy ROD DA PAM 25 30 Consolidated Index of Army Publications Microfiche DA PAM 710 2 1 DA PAM 738 750 SB 11 131 2 SB 11 573 Using Unit Supply System Manual Procedures as Contained in Unit Supply UPDATE Maintenance Management Update Vehicular Radio Sets and Authorized Installations SINCGARS Painting and Preservation of Supplies Available for Field Use for Electronics Command Equipment B 1 B 2 TM 11 5830 263 20 amp P APPENDIX B MAINTENANCE ALLOCATION CHART MAC FOR INTERCOMMUNICATION SET VEHICULAR AN VIC 3 V SECTION INTRODUCTION GENERAL a This section provides a general explanation of all maintenance and repair functions authorized at various maintenance categories b The Maintenance Allocation Chart MAC in Section II designates overall authority and responsibility for the performance of maintenance functions to the end item or component
83. 10 00 080 6004 5330 00 248 3836 5305 00 889 3000 5310 00 550 1130 5310 00 167 0721 5310 00 596 7693 5310 00 514 6674 5310 00 616 3056 8 00 Ul A cA A ee eh och och cA 60000 1000 5 gt 10 SECTION IV CAGEC 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 80058 96906 96906 96906 96906 96906 96906 96906 81349 81349 32108 18068 TM11 5830 263 208P CROSS REFERENCE INDEXES PART NUMBER MS35338 41 MS35338 44 MS35338 45 MS35338 46 MS35426 31 MS35649 2312 MS45904 68 MS45904 72 MS45904 73 MS51412 25 MS51412 4 MS51922 9 MS51957 41B MS51967 2 MS51967 5 MS51967 6 MS5 1968 2 MS5 1968 5 MS90725 34 MS90725 36 MS90726 10 MS90728 36 MS90726 38 MS90726 9 MS91524 9AW2SOX MS91525 0 A P 3 5 0 2 M45913 1 5CG5C M83413 8 AO21CD 179544 2 23183 002 PART NUMBER INDEX STOCK NUMBER 5310 00 045 4007 5310 00 582 5965 5310 00 407 9566 5310 00 637 9541 5310 01 080 2211 5310 00 829 9981 5310 00 889 2528 5310 00 889 2527 5310 00 728 2044 5310 00 044 6477 5310 01 103 6042 5310 00 984 3806 5305 00 489 0742 5310 00 761 6882
84. 101 5340 01 450 1370 5310 01 449 1097 5965 01 464 0220 5895 01 464 0223 5965 01 418 5535 6160 01 464 0221 5930 01 464 9981 5930 01 464 9985 5965 01 462 4079 5995 01 462 0374 5995 01 456 8955 5999 01 459 0532 5995 01 463 5655 5995 01 463 5657 5995 01 463 5658 5305 00 225 3843 5306 00 226 4830 C I 7 FIG 12 m M 01 00000 1 H 10 16 116 116 116 110 SECTION IV CAGEC 80058 80058 80058 80058 80058 80058 80058 80058 80058 80058 80058 80058 80058 80058 81349 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 TM11 5830 263 208P CROSS REFERENCE INDEXES PART NUMBER C 12357 VRC C 12358 VRC C 12359 VRC CD 82 VRC H 364 VRC H 365 VRC H 366 VRC H 370 VRC H 374 V 1 VRC H 374 V 2 VRC H 374 V 3 VRC H 374 V 4 VRC H 374 V 5 VRC LS 688 VRC MIL M 26542 10 MS27183 10 MS27183 12 MS27183 14 MS29513 012 MS35208 230 MS35333 40 MS35333 41 MS35335 31 MS35335 34 MS35335 41 PART NUMBER INDEX STOCK NUMBER 5830 01 382 3218 5830 01 382 3209 5895 01 382 3220 5895 01 382 3221 5955 01 386 9134 5955 01 385 7811 5965 01 385 7813 5965 01 388 4181 5965 01 397 7542 5965 01 398 1551 5965 01 397 7544 5965 01 453 2687 5965 01 453 2684 5965 01 382 3222 5965 00 937 1851 5310 00 809 4058 5310 00 081 4219 53
85. 11 5830 263 20 amp P Rotated 90 degrees Figure 12 Headset Electrical Assembly H 365 VRC Sheet 1 of 2 TM 11 5830 263 20 amp P Figure 12 Headset Electrical Assembly H 365 VRC Sheet 2 of 2 SECTION II 11 5830 263 208 1 2 3 4 5 6 7 ITEM SMR PART an NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY GROUP O8 HEADSET ELECTRICAL ASSEMBLY H 365 VRC 1 PAOZZ 5305014185490 80063 A3206418 SCREW 2 UOC KDS KDX LHL 2 027 5310014185489 80063 A3206417 2 UOC KDS KDX LHL 3 PAOZZ 5965014184369 80063 A3206361 HEADBAND HEADSET 1 UOC KDS KDX LHL 4 027 5310014493249 80063 A3206541 5 610 2 UOC KDS KDX LHL 5 PAOZZ 5310014491099 80063 A3206540 WASHER SHOULDERED 1 UOC KDS KDX LHL 6 PAOZZ 5355014184375 80063 A3206424 KNOB o 08 Ree 1 UOC KDS LHL 7 5310014491096 80063 A3206539 WASHER 1 UOC KDS KDX LHL 8 PAOZZ 5305014184378 80063 A3206423 SCREW EXTERNALLY 1 UOC KDS KDX LHL 9 5935014491091 80063 A3206375 DUMMY PLUG TELEPHON 1 UOC KDS LHL 10 XBO
86. 111 PAOZZ 5995013937694 80063 A3206193 6 CABLE ASSEMBLY SPEC 1 UOC KDQ KDR KDS KDW LHL LHM LUY LUZ LVA LVB 236 141 5995013930216 80063 A3206193 30 CABLE ASSEMBLY SPEC 1 UOC KDQ KDR KDU KDW KDX LHL LHM LUY LVB LVD 11u PAOZZ 5995014061181 80063 A3206309 2 CABLE ASSEMBLY SPEC 1 UOC 11K 5995014061174 80063 A3206249 3 CABLE ASSEMBLY SPEC 1 UOC 11K PAOZZ 5995014061175 80063 A3206249 16 CABLE 55 5 1 UOC 11L PAOZZ 5995014224683 80063 A3206129 2 CABLE ASSEMBLY 1 UOC KDV 11L PAOZZ 5995014061179 80063 A3206307 6 CABLE ASSEMBLY SPEC 1 UOC KDW 11L PAOZZ 5995014061178 80063 A3206307 30 CABLE ASSEMBLY SPEC 1 UOC KDW 11M PAOZZ 5995014061177 80063 A3206317 25 CABLE 55 5 1 UOC KDV 11N PAOZZ 5995014061176 80063 A3206130 10 CABLE 5 lt 5 5 1 UOC KDV 110 PAOZZ 5995014071231 80063 A3206257 16 21 CABLE ASSEMBLY 1 UOC KDS LHL 110 5995014071233 80063 A3206257 16 25 CABLE ASSEMBLY SPEC 1 UOC 110 PAOZZ 5995014261354 80063 3206257 16 17 CABLE ASSEMBLY SPEC 1 UOC LHM LVA 110 PAOZZ 5995014635657 80063 A3207048 13 13 CABL
87. 17 6 POWER A 13 206020 BAILOUT NOT 7 SHOWN x RING SEQUENCE FOR S 787 SICPS VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE 3506246 MCS TOP CONN 4 P1 RIT 2 4 P2 RIT 2 3 P1 FFCS 5 5 P1 MAL FFCS 5 6 P2 FFCS 1 6 P1 206465 M FFCS 1 5 P2 FFCS 8 8 1 USE THE FOLLOWING PATH WITH FFCS 4 INSTALLED Birds OPERATOR 1 FFCS 3 7 P2 FFCS 4 9 P2 FFCS 2 FFCS 4 9 P1 FFCS 2 7 P1 A3205746 P2 FFCS 2 4 P1 RIT 1 4 P2 ce or e P T RIT 1 10 P2 MCS BOTCONN 10 P1 To USE THE FOLLOWING PATH WITHOUT FFCS 4 INSTALLED E FFCS 3 7 P2 FFCS 2 7 P1 FFCS 2 4 1 FE 4 2 EXISTING COMPONENTS RIT 1 10 P2 MCS BOT CONN 10 P1 Figure 2 16 S 787 SICPS Shelter System Configuration Diagram 2 19 TM11 5830 263 20 amp P VIS BRADLEY M2A2 2 RADIOS ope MCS RT 841 VRC ee PRC 77 GRENADIER MACHINE REFERENCE UN GUNNER COMMANDER S FFCS 3 A3205746 NI MCS cs FFCS 6 as CN dn MOS RIFLEMAK FFCS 2 LFFCS 4 GUNNER FIRE EADER FECS 5 GRENADIER GUNNER GUNNER S 205748 FFCS CREW STATION FFCS ASSIGNMENTS A3205746 GRENADIER 2 2 GUNNER 5 DRAGON GNR MOS 3 MACHINE GNR 6 DRIVER 3205748 TEE PLACARD FIRE TEAM LEADER S FFC
88. 2 6203 1 11B 1 11B 80063 A3206018 9 5995 01 406 1172 1 11B 1 11B 80063 A3206019 10 5995 01 458 8461 1 11 80063 A3206019 12 5995 01 392 7385 1 11 80063 3206019 2 5995 01 452 4310 1 11 80063 206019 3 5995 01 458 5334 1 11 80063 A3206019 4 5995 01 455 4213 1 11 1 11 80063 206019 6 5995 01 392 7359 1 11 1 11 1 11 C I 4 TM11 5830 263 20 amp P CROSS REFERENCE INDEXES SECTION IV CAGEC PART NUMBER 80063 A3206019 6 80063 A3206019 9 80063 A3206020 80063 A3206021 1 80063 A320602 1 19 80063 A3206023 13 16 80063 A3206081 3 3 80063 A3206102 4 4 80063 A3206116 80063 A3206118 80063 A3206120 3 3 80063 A3206121 4 5 80063 A3206 127 6 80063 A3206129 2 80063 A3206 1130 10 80063 A3206 131 80063 A3206 132 80063 A3206133 80063 A3206191 80063 A3206193 30 80063 3206 193 6 80063 A3206249 16 80063 A3206249 3 80063 A3206257 16 17 80063 A3206257 16 21 80063 A3206257 16 25 80063 A3206307 30 80063 A3206307 6 80063 A3206308 30 80063 A3206309 2 80063 A3206317 25 26512 A3206345 80063 A3206347 80063 A3206348 PART NUMBER INDEX C I 5 STOCK NUMBER 5995 01 392 7359 5995 01 392 7364 5995 01 386 9109 5995 01 392 7362 5995 01 392 7363 5995 01 392 7358 5995 01 392 7319 5995 01 392 7320 5995 01 392 7325 5995 01 386 9116 5995 01 392 7321 5995 01 392 7322 5995 01 392 7326 5995 01 422 4683 5995 01 406 1176 5999 01 412 1342 5999 01 412 1339 5999 01 412 1341 5995 01 418 4367 5995
89. 3 Figure 5 A3206129 A3206130 A3206193 H 6 TM 11 5830 263 20 amp P L 3C DATA 1 P1 amp P2 ORIENTATION DATA SYSTEMPWRGND ANR POWER m oo gt m oo PWR GND INTERCOM ANALOG A3206249 P2 I P1 amp PIN ORIENTATION P2 amp P3 PIN ORIENTATION a m DATA P3 SYSTEM POWER GND SYSTEM POWER GND SYSTEM POWER D SYSTEM POWER ANR POWER E E E ANR POWER ANR POWER GND F 1 PL ANR POWER GND INTERCOM ANALOG G 1 1 1 1 4 et G INTERCOM ANALOG GEDABFE HK PML J A3206257 my 5 mo ii A B B DATA ons NIE P2 amp PIN ORIENTATION SYSTEM POWER GND D D SYSTEM POWER E E ANR P
90. 3 20 amp HOW TO USE THIS MANUAL LOCATING INFORMATION TABLE OF CONTENTS Refer to the Table of Contents to find out where information can be found The Table of Contents lists each chapter title and section heading GLOSSARY Refer to the glossary in Appendix G in the back of this manual to find the meaning of an unfamiliar term ABBREVIATIONS Refer to the list of abbreviations in Appendix G in the back of this manual to find the term associated with an unfamiliar abbreviation NOMENCLATURE CROSS REFERENCE LIST Refer to Tables 1 1 and 1 2 to find common names and official nomenclature OPERATIONAL NOTES WARNING PAGES are at the beginning of this manual You should learn the warnings before doing maintenance on the equipment Always follow appropriate safety procedures and precautions TM11 5830 263 20 amp P N p RADIO INTERFACE TERMINAL FULL FUNCTION CREW STATION RADIO INTERFACE TERMINAL O O OS LOUDSPEAKER SYSTEM FAULT RaDio 9 INT or MINES ACCENT CHANGE RADIO LISTENING STATION FUNCTION SILENCE z PROG3 ALL 2 5 STORE i 8 PROG 2 N i PROG 1 SYSTEM OFF 8 z o SYSTEM PROGRAM 5 i LINES LINES ALARMS LOUDSPEAKER POWER LLLI 1 2 A T Q 8 8 1 111 MASTER CONTROL STATION
91. 3 20 amp P 0 4 XA not requisition an XA coded item Order its next higher assembly Also refer to Note below XB XB item is not available from salvage order it using the CAGEC and part number given XC Installation drawing diagram instruction sheet field service drawing that is identified by manufacturer s part number XD Item is stocked Order an XD coded item through normal supply channels using the CAGEC and part number given if no NSN is available NOTE Cannibalization or controlled exchange when authorized may be used as a source of supply for items with the above source codes except for those source coded or those aircraft support items restricted by requirements of AR 750 1 2 Maintenance code Maintenance codes tell you the category of maintenance authorized to USE and REPAIR support items The maintenance codes are entered in the third and fourth positions of the SMR code as follows a The maintenance code entered in the third position tells you the lowest maintenance category authorized to remove replace and use an item The maintenance code entered in the third position will indicate authorization to one of the following categories of maintenance Code Application Explanation C Crew or operator maintenance done within unit or aviation maintenance Unit or aviation unit category can remove replace and use the item F Direct support or aviation in
92. 32 A3206132 A3206132 A3206132 A3206132 MS5 1967 5 A3206131 MS90726 36 MS45904 72 MS45904 72 MS45904 72 B1821BHO25C 100N B1821BHO025C 100N B1821BHO25C 100N MS35333 40 MS35333 40 MS51412 4 MS51412 4 MS51412 4 MS90725 36 MS90725 36 MS90725 36 MS90725 36 A3206133 A3206 133 C 1 7 6 7 DESCRIPTION AND USABLE ON CODES UOC QTY UOC LVC STRIP ELECTRICAL GR UOC KDS STRIP ELECTRICAL GR UOC KDT STRIP ELECTRICAL GR n UOC LHL STRIP ELECTRICAL GR UOC LHM LVA STRIP ELECTRICAL UOC LVC STRIP ELECTRICAL uoc LVD NUT PLAIN HEXAGON UOC KDV STRIP ELECTRICAL GR 1 UOC KDY SCREW CAP HEXAGON UOC KDU KDW KDX 5 0 UOC KDU amp 0 WASHER LOCK UOC KDX LUZ SCREW CAP HEXAGON 2 UOC KDQ KDR SCREW CAP 4 UOC LUY SCREW CAP HEXAGON UOC LVB WASHER LOCK 2 UOC KDQ KDR _ 5 10 4 236 WASHER 2 UOC KDQ KDR WASHER UOC LVB 5 4 UOC 23C BOLT MACHINE UOC KDS BOLT MA
93. 3206021 1 CABLE ASSEMBLY 5 1 UOC 11 PAOZZ 5995013927363 80063 3206021 19 CABLE ASSEMBLY SPEC 1 UOC KDQ 11 PAOZZ 5995013869116 80063 A3206118 CABLE ASSEMBLY SPEC 1 UOC KDR 11G PAOZZ 5995013869109 80063 A3206020 CABLE ASSEMBLY 4 UOC KDQ KDR KOX LVA LVC 11G PAOZZ 5995013869109 80063 A3206020 CABLE ASSEMBLY 8 UOC KDS 116 PAOZZ 5995013869109 80063 A3206020 CABLE ASSEMBLY 5 5 UOC KDT KDU KDW LHM 116 5995013869109 80063 A3206020 CABLE ASSEMBLY 2 UOC KDV LUZ 116 PAOZZ 5995013869109 80063 A3206020 CABLE ASSEMBLY SPEC 10 C 1 4 PMN 51 OF X43CC1CO64R SECTION II TM11 5830 263 20 amp P 0 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY UOC LHL 116 PAOZZ 5995013869109 80063 A3206020 CABLE ASSEMBLY 8 UOC LVD 116 5995014295177 80063 206444 CABLE 2 UOC KDY LUY LVE 11G 5995014295177 80063 A3206444 CABLE 55 5 1 UOC LUZ 116 5995014295177 80063 A3206444 CABLE ASSEMBLY SPEC 3 UOC 23C 11H PAOZZ 5995013927325 80063 3206116 CABLE ASSEMBLY SPEC 1 UOC KDS KDT LHL LHM LVA
94. 3206193 6 A3206017 6 HIGHWAY HIGHWAY VEHICLE HIGHWAY HIGHWAY VEHICLE HIGHWAY HIGHWAY HIGHWAY ALARM BAILOUT RECEIVE TRANSMIT RECEIVE TRANSMIT LOUDSPEAKER POWER E ES a i RING SEQUENCE FOR M7 VEHICLE FROM 5 CABLE TO VIS BOX CABLE MCS TOP CONN 1 P1 FFCS 1 1 P2 FFCS 1 2 P2 SLIP RING 2 P1 SLIP RING 4 P1 FFCS 5 4 P2 FFCS5 5 P1 FFCS 3 5 P2 FFCS 3 6 P1 RIT 46 P2 RIT 7 P1 FFCS 4 47 P2 FFCS 4 4 SLIP RING 4 P1 SLIP RING 2 P1 FFCS 2 2 FFCS 2 3 P2 MCS BOT CONN 3 Figure 2 26 M7 BFIST System Configuration Diagram 2 29 TM11 5830 263 20 amp P VEHICLE PLACARD MCS A3205747 COMMANDER S FFCS A3205746 RADIO SINCGARS LOUDSPEAKER A3206080 S SPARE FFCS A3202746 MECHANIC S FFCS t DRIVER S FFCS A3205746 A3205746 LOUDSPEAKER MECHANIC S R FFCS S DRIVER S MCS S FFCS COMMANDER S FFCS SPARE Se FFCS Figure 2 27 M88A2 Recovery Vehicle Equipment Location Diagram 2 30
95. 3206193 6 or 30 LOUDSPEAKER 8 6 2 FFCS 2 6 1 8 206118 FFCS 2 4 THROUGH SLIP RING 9 9 206121 4 5 HIGHWAY VEHICLE ASSY TO FFCS 4 10 206017 7 POWER FFCS 4 9 P2 THROUGH SLIP RING 4 P2 11 206019 9 RECEIVE TRANSMIT ASSY TO Mo 12 3206020 BAILOUT Connected to FFCS BOT CONN and Headset not shown in diagram Figure 2 4 M1A2 ABRAMS System Configuration Diagram 2 7 TM11 5830 263 20 amp P MCS A3205747 VIS M2A2 BRADLEY MOS FFCS 3 SQUAD FFCS 1 SOLDIER A ADOS COMMANDER COMMANDER S FFCS A3205746 5 LOUDSPEAKER GUNNER S SNI A3206080 FFCS Slt usp A3205746 MCS mE a I DRIVER TEAM i MOS FFCS 5 SOLDIER LEADER CURBSIDE SQUAD RT OPERATOR SOLDIER S MOS A3205748 pics S CREW STATION FFCS ASSIGNMENTS I A3205746 TURRET 2 GUNNER 5 RT OPERATOR SOLDIER S MOS 3 SQUAD LEADER 6 DRIVER A3205748 VEHICLE PLACARD TEAM LEADER S FFCS A3205746 S ZZ ROADSIDE SOLDIER S MOS A3205748 FORWARD OBSERVER S RADIO TELEPHONE OPERATORS FFCS A3205746 Q CURBSIDE Q ROADSIDE DRIVER S FFCS A3205746 DRIVER S FFCS NE TURRET SOLDIER S NNER ORFS LOUD
96. 4 12 10 80063 A3206385 13 10 80063 A3206387 10 10 80063 A3206388 15 14 80063 A3206414 5965 01 419 8196 6 2 80063 A32064 14 1 7 3 80063 A3206417 5310 01 418 5489 10 2 12 2 13 2 80063 A3206418 5305 01 418 5490 10 1 12 1 13 1 80063 A3206419 5305 01 418 5488 10 14 12 14 13 14 80063 A3206423 5305 01 418 4378 10 8 12 8 13 8 80063 A3206424 5355 01 418 4375 10 6 12 6 13 6 80063 A3206430 12 13 13 13 80063 A3206430 2 5965 01 418 4373 10 18 12 18 13 18 80063 A3206430 3 10 17 12 17 13 17 80063 A3206430 4 8415 01 422 2250 10 16 C I 6 SECTION IV CAGEC 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 TM11 5830 263 20 amp P CROSS REFERENCE INDEXES PART NUMBER A3206430 4 A3206444 A3206455 A3206456 A3206457 A3206461 5 12 A3206463 A3206465 A3206534 A3206539 A3206540 A320654 1 A3206562 A3206563 A3206571 A3206573 A3206613 A32066 13 1 A32066 13 2 A32066 13 3 A3206613 4 A3206613 5 A3206613 6 A3206616 A3206617 2 A3206617 22 A3206617 23 A3206617 3 A3206618 A3207043 A3207044 A3207046 A3207048 13 13 A3207048 13 15 B1821BHO25C 100N B1821BHO31C138N PART NUMBER INDEX STOCK NUMBER 8415 01 422 2250 5995 01 429 5177 5310 01 444 6389 5310 01 443 9063 5310 01 443 9064 5995 01 433 1229 5995 01 433 1228 5935 01 443 9068 5340 01 444 0341 5310 01 449 1096 5310 01 449 1099 5310 01 449 3249 5965 01 449 1
97. 493249 80063 A3206541 5 6510 2 UOC KDS KDX LHL 5 PAOZZ 5310014491099 80063 A3206540 WASHER SHOULDERED 1 UOC KDS KDX LHL 6 PAOZZ 5355014184375 80063 A3206424 KNOB deor nee 1 KDS KDX LHL 7 PAOZZ 5310014491096 80063 A3206539 WASHER 1 UOC KDS KDX LHL 8 PAOZZ 5305014184378 80063 A3206423 SCREW EXTERNALLY 1 UOC KDS KDX LHL 9 5965014491092 80063 A3206367 MICROPHONE DYNAMIC SEE FIGURE C 1 11 FOR 5 UOC KDX 10 22 80063 A3206387 LABEL IDENT SEE SB 11 631 FOR 1 5 5 UOC KDX 11 PAOZZ 8415014222243 80063 A3206347 PAD HELMET NAPE STR 1 UOC KDS KDX LHL 12 PAOZZ 5340014184377 80063 A3206348 HOLDER 5 1 1 UOC KDS KDX LHL 13 XAOZZ 5965014491093 80063 A3206368 HEADSET ELECTRICAL 1 UOC KDX 14 PAOZZ 5305014185488 80063 A3206419 SCREW EXTERNALLY 4 UOC KDS KDX LHL 15 PAOZZ 5310014491097 80063 A3206571 WASHER 4 UOC KDS KDX LHL 16 022 8415014222250 80063 A3206430 4 5 1 1 2 UOC KDS KDX LHL 17 PAOZZ 80063 A3206430 3 COVER 2 UOC KDS KDX LHL 18 59650141843
98. 5 01 392 7322 5995 01 392 7323 5995 01 392 7325 5995 01 392 7326 5995 01 392 7352 5995 01 392 7356 5995 01 392 7358 5995 01 392 7359 5995 01 392 7362 5995 01 392 7363 5995 01 392 7364 5995 01 392 7365 5995 01 392 9106 5905 01 392 9107 5995 01 392 9114 5995 01 393 0216 5995 01 393 7894 5985 01 397 7542 5985 01 397 7544 5985 01 398 1551 5995 01 406 1171 5995 01 406 1172 5995 01 406 1173 1 1 5830 263 208 CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX FIG lt lt 4 lt lt ehh kh uh eh ot ITEM 118 118 118 118 118 118 118 118 118 118 118 11B 118 11B 11B 118 118 11 11C 11C 11 11H 11 118 118 116 11 11 11 11A 11E 11E 11 11 11 11 118 111 111 C I 2 STOCK NUMBER 5995 01 406 1174 5995 01 406 1175 5995 01 406 1176 5995 01 406 1177 5995 01 406 1178 5995 01 406 1179 5995 01 406 1181 5995 01 406 1183 5995 01 407 1230 995 01 407 1231 5995 01 407 1233 5965 01 411 1856 5999 01 412 1339 5999 01 412 1341 5999 01 412 1342 5995 01 418 4367 5965 01 418 4369 5965 01 418 4371 5985 01 418 4373 8415 01 418 4374 5355 01 418 4375 5965 01 418 4376 5340 01 418 4377 5305 01 418 4378 5965 01 418 4380 5305 01 418 548
99. 5310 00 880 7744 5310 00 931 8167 5310 00 768 0319 5310 00 880 7746 5306 00 225 8499 5306 01 075 8519 5305 00 267 8954 5305 00 225 9091 5305 00 225 9093 5305 00 068 0516 5355 01 451 9354 5355 00 616 9659 5310 00 984 3806 5305 01 439 7155 FIG UU Phas mh c eh lt eh eh ow eh A oA eh eb m ITEM SECTION IV CAGEC 18068 57045 1 1 5830 263 208 CROSS REFERENCE INDEXES PART NUMBER INDEX PART NUMBER STOCK NUMBER 23183 002 5305 01 439 7155 62822BB 5305 01 366 5120 C I 10 ITEM 10 TM 11 5830 263 20 amp P APPENDIX D COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST SECTION INTRODUCTION Not Applicable SECTION I COMPONENTS OF END ITEM LIST FOR AN VIC 3 V 1 THROUGH AN VIC 3 V 18 Not Applicable SECTION Ill BASIC ISSUE ITEMS FOR AN VIC V 1 THROUGH AN VIC 3 V 18 TM 11 5830 263 20 amp P UNIT MAINTENANCE MANUAL D 1 D 2 blank 1 SCOPE ADDITIONAL AUTHORIZATION LIST SECTION I APPENDIX E INTRODUCTION TM 11 5830 263 20 amp P This appendix lists additional items you are authorized for the support of the AN VIC 3 V E 2 GENERAL This list identifies items that do not have to accompany the AN VIC 3 V and that do not have to be turned in with it These items are all authorized to you by Common Table of Allowances CTA Modified Table of Organ
100. 5746 AUXILIARY FFCS A3205746 VIS M109A6 PALADIN DRIVER S FFCS A3205746 FFCS 1 FFCS2 COMMANDER CANNONEER LSPKR VEHICLE PLACARD FFCS 6 FFCS 4 FFCS 3 DRIVER AUX GUNNER CREW STATION FFCS ASSIGNMENTS 4 AUXILIARY 5 EXTERNAL 6 DRIVER 1 COMMANDER 2 CANNONEER G GUNNER 2 DRIVER S FFCS R D B s s AUXILIARY LOUDSPEAKER FFCS CHIEF OF D SECTION S FFCS E NNER au Hoe CANNONEER S FFCS EXTERNAL FFCS Figure 2 11 M109A6 PALADIN Equipment Location Diagram CHIEF OF SECTION X FFCS 1 P1 A3205746 MCS 205747 P1 RADIO A STATION P2 d Sac RADIOB STATION P1 HEADSET LOUD 13 LINES ALARM SPKR PWR 1 LS LOUD GUNNER SPEAKER FFCS 3 A3206080 A3205746 a 2 A4J1 A4J3 A4J4 A4J2 RADIO MOUNTING TRAY 2 2 1 T EXTERNAL J2 1 J2 7 Saag Soe eee PHONE L3 l COMMUNICATIONS pi PROCESSOR T W62A 5 W10 peer HEADSET 1 1 Eodcm An pasu 14 DRIVER FFCS 6 12 i A3205746 2 2 p E N 1 Z Cass S P1 sou N 1 SLIP RINGS Pi cee P I zn P3 HEADSET W111 VEHICLE WIRING
101. 5995013927359 80063 A3206019 6 CABLE ASSEMBLY SPEC 2 UOC KDS KDU LHL LHM LUY 11 PAOZZ 5995013927359 80063 A3206019 6 CABLE ASSEMBLY 1 KDV 11A PAOZZ 5995013927359 80063 A3206019 6 CABLE ASSEMBLY SPEC 4 UOC KDW KDX 11 PAOZZ 5995013927359 80063 A3206019 6 CABLE ASSEMBLY 3 uoc LVA 11A PAOZZ 5995013927364 80063 A3206019 9 CABLE ASSEMBLY SPEC 2 UOC KDQ 11A PAOZZ 5995013927365 80063 A3206019 12 CABLE ASSEMBLY SPEC 1 UOC KDU 11A 5995014524310 80063 A3206019 2 CABLE ASSEMBLY SPEC 1 UOC LUZ 23C 11A PAOZZ 5995014554213 80063 A3206019 4 CABLE ASSEMBLY RADI 1 UOC LVB 11 PAOZZ 5995014554213 80063 A3206019 4 CABLE ASSEMBLY RADI UOC 23C 11 PAOZZ 5995014585334 80063 A3206019 3 CABLE ASSEMBLY SPEC UOC LVC LYD 11A 5995014588461 80063 A3206019 10 CABLE 55 5 UOC LVE N M 1 2 SECTION II TM11 5830 263 208P 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY 11 PAOZZ 5995013927326 80063 A3206127 6 CABLE ASSEMBLY SPEC 1 UOC KDU LVA 11 PAOZZ 5995013927326 80063 A3206127 6 CABLE ASSEMBLY SPEC 2 UOC KDW KDX 11A PAOZZ 5995013929106 80063 A3206017 5
102. 617 22 80063 A3206617 23 9 20 amp P 6 7 DESCRIPTION AND USABLE ON CODES UOC QTY GROUP 0603 LINER CVC PAD SET FITTING COM REQUISITION 1 THIS ITEM WHEN REPLACING THE PADS IN THE OLD CVC SMALL A3206143 1 AND MEDIUM A3206143 2 UOC KDQ KDR KDS KDU KDW LHL LHM LUZ LVA LVB LVC LVD 23C PAD SET FITTING COM THIS PAD SET 1 CAN ALSO BE USED TO REPLACE THE PADS IN THE OLD CVC LARGE A3206142 3 LINER UOC KDQ KDR KDS KDU KDV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C END OF FIGURE 1 C 9 2 blank TM 11 5830 263 20 amp P Rotated 90 degrees Figure 10 Headset Microphone H 370 VRC Sheet 1 of 2 TM 11 5830 263 20 amp P Figure 10 Headset Microphone H 370 VRC Sheet 2 of 2 SECTION II TM11 5830 263 208P 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY GROUP 07 HEADSET MICROPHONE H 370 VRC 1 PAOZZ 5305014185490 80063 A3206418 SCREW 2 UOC KDS KDX LHL 2 PAOZZ 5310014185489 80063 A3206417 WASHER 2 UOC KDS LHL 3 PAOZZ 5965014184369 80063 A3206361 HEADBAND HEADSET 1 UOC KDS KDX LHL 4 PAOZZ 5310014
103. 73 80063 A3206430 2 CUSHION 2 U0C KDS KDX LHL END OF FIGURE C 10 1 TM 11 5830 263 20 amp P Figure 11 Microphone Boom and Cable Assembly M 173 VRC SECTION II TM1 1 5830 263 20 amp P 1 2 3 4 5 ITEM SMR PART NO CODE NSN CAGEC NUMBER 1 PAOZZ 5965010497236 80063 A3206358 2 PAOZZ 5305013665120 57045 62822BB 3 PAOZZ 5305014397155 18068 23183 002 4 PAOZZ 5965009371851 81349 MIL M 26542 10 5 PAOZZ 5340014439067 80063 A3206354 6 PAOZZ 5995014491098 80063 A3206367 1 6 7 DESCRIPTION AND USABLE ON CODES UOC QTY GROUP 0701 MICROPHONE BOOM AND CABLE ASSEMBLY M 173 VRC 1 UOC KDS KDW KDX LHL SETSCREW arrine nui Binningen 2 UOC KDS KDX LHL 5 1 UOC KDS KDW KDX LHL MICROPHONE ELEMENT WHEN REPLACING 1 DEFECTIVE MICROPHONE BE SURE TO RETAIN THE MICROPHONE CABLE A3206367 1 FIG 11 ITEM 6 THE REPLACEMENT MICROPHONE MIL M 26542 10 CONSISTS OF A MICROPHONE ELEMENT BOOM ASSEMBLY AND MICROPHONE CABLE RETAIN THE BOOM ASSEMBLY AS A SPARE BUT DISCARD THE MICROPHONE CABLE AS IT CANNOT BE USED WITH THIS UOC KDW KDX 1 1 UOC KDS KDW KDX LHL CABLE 1 UOC END OF FIGURE C 11 1 C 11 2 blank TM
104. 8 5310 01 418 5489 5305 01 418 5490 FIG ITEM 11K 11K 11N 11M 118 11L 119 110 118 SECTION IV STOCK NUMBER 5305 01 418 5490 5965 01 418 5535 5985 01 419 8196 5965 01 419 8200 8415 01 422 2243 8415 01 422 2246 8415 01 422 2250 5995 01 422 4683 5995 01 426 1354 5995 01 429 5177 5995 01 433 1228 5995 01 433 1229 5305 01 439 7155 5310 01 443 9063 5310 01 443 9064 5340 01 443 9067 5935 01 443 9068 5340 01 444 0341 5310 01 444 6389 5935 01 449 1091 5965 01 449 1092 5310 01 449 1096 5310 01 449 1097 5995 01 449 1098 5310 01 449 1099 5965 01 449 1101 5310 01 449 3249 5340 01 450 1370 5355 01 451 9354 5995 01 452 4307 5995 01 452 4308 5995 01 452 4309 TM11 5830 263 208P CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX FIG 13 ITEM A lt lt lt J OO 0 2 0 UNA UT Ul os gt O G m Om m gt 90 C I 3 STOCK NUMBER 5995 01 452 4310 5310 01 455 1831 5995 01 455 4211 5995 01 455 4213 5995 01 456 8955 5305 01 457 3848 5995 01 458 5334 5995 01 458 6014 5995 01 458 8461 5995 01 458 8464 5999 01 459 0532 5995 01 459 3791 5995 01 462 0374 5965 01 462 4079 5995 01 463 5655 5995 01 463 5657 5995 01 463 5658 5995 01 463 5659 5965 01 464 0220 6160 01 464 0221 5895 01 464 0223 5930 01 464 9981 5930 01 464 9985
105. ADIO SINCGARS TM 11 5830 263 20 amp P PY RADIO B Pd ey R ADOR ee Poa N e LAST ARIS Aaa 11 VEHICLE RADIO POWER CABLE P1 RADIO A STATION P p1 RADIO B ra STATION f p2 COMMANDER GUNNER LOUD ALARM SPEAKER PWR FFCS 1 FFCS 3 SINCGAR Ji 11 PIT D 43205746 3205746 TRAY SEE NOTE 72 0 sss lt 10 NOTE IF SINCGARS AMPLIFIER TRAY IS NOT P2 VEHICLE VEHICLE PRESENT P2 OF POWER CABLE 10 IS CONNECTED A4J2 SINCGARS RADIO TRAY LOUD CABLE REF CABLE REF SPEAKER 4FT 206080 T d 5 zi ES 9 DRIVER LOADER 8 FFCS 2 4 un pg 3205746 UN N 6 22 1 1 SLIP RING r7 4 NE 4 EXISTING COMPONENTS DRIVER S VEHICLE HEADSET PTT CABLE CABLE REF ANALOGINPUT MODULE AIM ER CABLE PART NUMBERS FOR M1A2 VEHICLE 1 2W110 1 REFERENCE 2 2W110 8 REFERENCE 3 A3206018 21 HIGHWAY RING SEQUENCE FOR M1A2 VEHICLE 4 3206120 3 3 HIGHWAY VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE 5 206018 8 HIGHWAY MCS TOP CONN 3 P2 FFCS 1 3 P1 6 A3206018 20 HIGHWAY FFCS 1 5 P2 FFCS 3 5 P1 7 A
106. AGEC Column 4 The Commercial and Government Entity Code CAGEC is a 5 digit numeric code which is used to identify the manufacturer distributor or Government agency etc that supplies the item Part Number Column 5 Indicates the primary number used by the manufacturer individual company firm corporation or Government activity which controls the design and characteristics of the item by means of its engineering drawings specifications standards and inspection requirements to identify an item or range of items NOTE When you use an NSN to requisition an item the item you receive may have a different part number from the part ordered C 5 TM 11 5830 263 20 amp P 0 4 6 f Description and Usable on Code UOC Column 6 This column includes the following information 1 2 The Federal item name and when required a minimum description to identify the item The physical security classification of the item is indicated by the parenthetical entry insert applicable physical security classification abbreviation e g Phy Sec C1 Confidential Phy Sec C1 S Secret Phy Sec C1 T Secret Items that are included in kits and sets are listed below the name of the kit or set Spare repair parts that make up an assembled item are listed immediately following the assembled item line entry Part numbers for built materials are referenced in this column in the line entry for the item to be manu
107. AGING INSTRUCTIONS When shipping or storing the MCS FFCS RIT or MOS the original or replacement LRU packaging should be used if at all possible The LRU s should be thoroughly bubble wrapped and enclosed in an ESD package and marked as such 3 14 HEADSET S PACKAGING INSTRUCTIONS CAUTION PRIOR TO THE CVC OR ACAPS HEADSETS BEING PACKAGED FOR STORAGE AND OR SHIPMENT THE AA BATTERY S SHOULD BE REMOVED 3 14 1 CVC Headset Packaging The entire CVC Headset cannot be turned in for storage or shipment Credit is only given for the Earcups and Cable Assembly component Certain components including personal items that have come in contact with the user are required to be removed The Liner Earcushions Front Foam Assemblies Boom Mounting Hardware and Microphone Boom and Cable Assembly should be removed prior to packaging The Earcups and Cable Assembly should be thoroughly wiped down and cleaned with a cloth dampened not wet with isopropyl alcohol The Earcups and Cable Assembly should be wrapped with bubble wrap to ensure protection for the Earphone The AA batteries should be removed from the CVC headset 3 14 2 ACAPS and CAPS Headset s Packaging The ACAPS and CAPS headsets specifically the earcups portion are currently not considered a depot level repairable When the fault lies in the electrical components of the earcups it is recommended that the headset be cannibalized for useable parts and the remainder disposed of according
108. ASURED ABOVE NO REPLACE DEFECTIVE CABLE OR MOS YES REPORT VEHICLE WIRING PROBLEM E G SLIP RING TO SUPERVISOR BETWEEN 16v AND 16V 2 YES CHECK CONTINUITY OF EACH VIS CABLE OR MOS BETWEEN RIT S OR FFCS S MEASURED ABOVE NO YES REPORT VEHICLE WIRING PROBLEM E G SLIP RING TO SUPERVISOR STATION CONNECTOR PIN ARRANGEMENT A DATA LINE B DATA LINE SYS PWR GND D SYS PWR ANR PWR F ANR PWR GND G INT ANALOG Figure 2 52 Ring Unconnected Flowchart REPLACE MEASURED FFCS OR RIT REPLACE DEFECTIVE CABLE OR MOS 2 61 TM11 5830 263 20 amp P HOW MANY Xu FAULTS APPEAR ON THE LED DISPLAY MORE THAN 2 SUBSTITUTE ORIGINAL MCS WITH A KNOWN GOOD ONE DISCONNECT BOTH HIGHWAY CABLES FROM EITHER SIDE OF AN FFCS RIT INDICATED AS FAULT DOES FAULT STILL EXIST REPLACE DEFECTIVE MCS DOES ONE Xu WITH AN ru FAULT APPEAR ON THE LED END DISPLAY WHERE X IS THE DISCONNECTED FFCS RIT REINSTALL ORIGINAL MCS REPLACE DEFECTIVE FFCS RIT X DISCONNECT BOTH HIGHWAY CABLES FROM EITHER SIDE OF AN FFCS RIT REPLACE DEFECTIVE FFCS RIT ALSO INDICATED AS FAULT DOES ONE Xu WITH AN ru FAULT APPEAR ON THE LED YES REPLACE DEFECTIVE
109. AULT REPLACE MEASURED BOX REPLACE MEASURED BOX REPLACE DEFECTIVE CABLE MOS Figure 2 54 SINGLE Xu or Both RIT Channels Message For Two Branch Configuration Flowchart 2 64 START USING SYSTEM CONFIG DIAGRAM FOR YOUR VEHICLE DETERMINE IF FAULTS ARE SEQUENCE OF FFCSs RITs AT END OF BRANCH YES DISCONNECT CABLE TO LAST FFCS RIT ONLY DISCONNECTED BOXES DISPLAYED TM 11 5830 263 20 amp P ONE AT A TIME SUBSTITUTE KNOWN GOOD FFCS OR RIT FOR EACH FAULT FFCS RIT YES REINSTALL NO FFCS RIT FOR WHICH SUBSTITUTION WAS MADE REPLACE LAST FFCS RIT REMOVED DISCONNECT CABLES FROM FAULT FFCS NEXT BOX TOWARD MCS SUBSTITUTE KNOWN GOOD FFCS OR RIT FOR REMAINING FAULT FFCS RIT DISCONNECTED BOXES DISPLAYED REPLACE LAST FFCS RIT REMOVED STATION CONNECTOR PIN ARRANGEMENT A DATA LINE DATA LINE C SYS PWR GND D SYS PWR PWR ANR PWR GND G INT ANALOG Figure 2 55 Multiple Xu Messages for Two Branch Configuration Flowchart AT STATION CONNECTOR OF NEXT FFCS RIT MCS THAT IS CLOSEST IN PATH TO SUBSTITUTED BOX MEASURE VOLTAGE BETWEEN PIN A AND PIN B BETWEEN YES 16 16 MEASURED BOX NO AT ABOVE CONNECTOR MEASURE VOLTAGE
110. Assembled by SRA Assembled by Depot Stocked items use the applicable NSN to request requisition items with these source codes They are authorized to the level indicated by the code entered in the third position of the SMR code NOTE Items coded PC are subject to deterioration Items coded with these codes are not to be requested requisitioned individually They are part of a kit which is authorized to the maintenance category indicated in the third position of the SMR code The complete kit must be requisitioned and applied Items with these codes are not to be requested requisitioned individually They must be made from built material which is identified by the part number in the description and usable on code UOC column and listed in the Bulk Material group of the repair parts list If the item is authorized to you by the third position code of the SMR code but the source code indicates it is made at a higher category order the item from the higher category of maintenance Items with these codes are not to be requested requisitioned individually The parts that make up the assembled item must be requisitioned or fabricated and assembled at the category of maintenance indicated by the source code If the third position code of the SMR code authorizes you to replace the item but the source code indicates the item is assembled at a higher category order the item from the higher category of maintenance C 3 TM 11 5830 26
111. CHINE UDC KDT LUZ LVD 8 UOC KDV LVC BOLT MACHINE 6 UOC LVE STRIP ELECTRICAL GR 2 UOC KDS STRIP ELECTRICAL GR 4 SECTION II TM11 5830 263 20 amp P 0 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY UOC KDV LHL 25 PAOZZ 5999014121341 80063 A3206133 STRIP ELECTRICAL GR 1 UOC LHM LVA 26 PAOZZ 5305000680516 96906 MS90726 9 SCREW 4 UOC KDV 27 PAOZZ 5310008892528 96906 MS45904 68 5 0 8 UOC KDS KDV 27 PAOZZ 5310008892528 96906 MS45904 68 5 10 12 UOC LVB 28 PAOZZ 5310008094058 96906 MS27183 10 WASHER 4 UOC KDV LUY 29 PAOZZ 5306002264830 80204 1821 031 138 17 UOC LHL 29 PAOZZ 5306002264830 80204 B1821BHO31C138N SCREW CAP HEXAGON 10 UOC 29 PAOZZ 5306002264830 80204 81821BHO31C138N 12 uoc LVA 30 PAOZZ 5306002258499 80058 MS90725 34 END 6 LHL 30 PAOZZ 5306002258499 80058 MS90725 34 BOLT HEX 4 UOC LUY 30 PAOZZ 5306002258499 80058 MS90725 34 BOLT HEX
112. CKING HE 27 UOC KDS 15 PAOZZ 5310009843806 96906 MS51922 9 NUT SELF LOCKING HE 20 VOC LHM 15 PAUZZ 5310009843806 96906 MS51922 9 NUT 21 UOC LHL 15 PAOZZ 5310009843806 81349 M45913 1 5CG5C NUT SELF LOCKING HE 39 UOC LVA 15 PADZZ 5310009843806 81349 M45913 1 5CG5C NUT SELF LOCKING HE 10 C 1 6 SECTION 1 ITEM NO 16 16 16 16 16 16 17 18 19 20 20 20 21 21 21 22 22 23 23 23 24 24 24 24 25 25 2 SMR CODE PAOZZ 22 PAOZZ PAOZZ PAOZZ 022 PAOZZ PAOZZ PAOZZ PAOZZ 022 PA0ZZ PA0ZZ PA0ZZ PA0ZZ PA0ZZ PA0ZZ PA0ZZ II 3 NSN 5999014121339 5999014121339 5999014121339 5999014121339 5999014121339 5999014121339 5310008807744 5999014121342 5305002259091 5310008892527 5310008892527 5310008892527 5305002253843 5305002253843 5305002253843 5310005501130 5310005501130 5310011036042 5310011036042 5310011036042 5306010758519 5306010758519 5306010758519 5306010758519 5999014121341 5999014121341 TM11 5 4 CAGEC 80063 80063 80063 80063 80063 80063 96906 80063 96906 96906 96906 96906 80204 80204 80204 96906 96906 96906 96906 96906 96906 96906 96906 96906 80063 80063 830 263 20 amp P 8 PART NUMBER A3206132 A32061
113. CUPS HEADSET REPLACE EARPHONE YES YES CAN AUDIO NOW NO E RECEIVED REMOVE AND RETAIN GOOD EARPHONE MIC amp BOOM DISCARD HEADSET AND REPLACE CCH ONLY ALL OTHER H SETS REPLACE EARCUP AND CABLE ASSY RETAIN ALL OTHER HARDWARE FOR REUSE REPLACE MIC CABLE NO REPLACE MIC NO IS FAULT STILL PRESEN YES REPLACE DEFECTIVE EARCUPS amp CABLE ASSY RETAIN ALL OTHER HARDWARE FOR REUSE Figure 2 51 Headset fault Flowchart 2 57 TM11 5830 263 20 amp P Table 2 3 Headset Inspection Component Condition Corrective Measures 1 3 4 6 2 58 Earcup Assembly 2 Ear Seals Foam or Cloth Within Earseals Cables Battery Compartment Liner Inserts Microphone Boom and Cable Assembly Check for cracks and other visible damage to the housing Check for visible cuts Check that uniform pressure does not cause bottoming against earcup Check for tears powdery or brittle condition excessively dirty Check for cuts kinks or frayed area on cable Check for dents or other physical damage Corrosion buildup Check for leakage dents corrosion buildup or other physical damage Check for tears powdery or brittle condition excessively dirty Check for visible damage to microphone assembly including piece parts or connector s Replace earcu
114. E 55 5 1 UOC LVC 110 5995014635658 80063 3207048 13 15 CABLE ASSEMBLY ol 11 PAOZZ 5935014439068 80063 43206465 DUMMY CONNECTOR 1 UOC 114 PAOZZ 5995014331229 80063 3206461 5 12 CABLE ASSEMBLY 1 UOC 11R PAOZZ 5995014331228 80063 A3206463 CABLE ASSEMBLY 1 UOC 115 PAOZZ 5995014620374 80063 A3206618 CABLE ASSEMBLY 1 uoc LYD 11T PAOZZ 5995014568955 80063 A3207043 CABLE 55 1 1 5 SECTION II TM11 5830 263 208P 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY UOC LUY LVE 110 PAOZZ 5995014635655 80063 A3207046 CABLE 55 5 1 UOC LVE 12 PAOZZ 5310008807746 96906 MS51968 5 10 UOC KDR 23C 12 PAOZZ 5310008807746 96906 MS51968 5 16 UOC 12 5310008807746 96906 55 1968 5 8 UOC 12 5310008807746 96906 55 1968 5 4 UOC KDX 12 PAOZZ 5310008807746 96906 MS51968 5 NUT PLAIN HEXAGON 2 UOC LVE 13 PAOZZ 5310001670721 96906
115. E SOLDIER DRIVER FFCS4 FFCS 5 A3205746 A3205746 P2 P2 P1 1W10 Te PTT 1W32 P2 Ng P1 H HEADSET P2 4 Figure 2 8 M3A2 BRADLEY System Configuration Diagram 2 11 TM11 5830 263 20 amp P RADIO D COMMANDER S A3205746 VIS M577 COMMAND POST RADIO INTERFACE TERMINAL LSPKR FFCS 5 et 5 FFCS 2 FFCS 4 FFCS 1 COMMANDER 7 OPER 2 CREW STATION FFCS ASSIGNMENTS 1 COMMANDER 4 OPERATOR 3 2 OPERATOR 1 5 DRIVER OPERATOR 2 VEHICLE PLACARD FFCS RT 542 VRC RADIO N RADIO B DRIVER S FFCS A3205746 RT 542 VRC RADIO OPERATOR 1 FFCS OPERATOR 2 FFCS A3205746 MCS A3205747 OPERATOR 3 FFCS A3205746 LOUDSPEAKER A3206080 RIT A3205749 DRIVER S FFCS De FFCS FFCS mO C OOPOZJ MCS LOUDSPEAKER OPERATOR 3 x OPERATOR 2 OPERATOR 1 FFCS RIT OOOO E 4 COMMANDER S FFCS Figure 2 9 M577 Equipment Location Diagram moc ouuco PWN aon a d Nos oe 1 Li RADIOA RADIOB 1 LI Li RT 542 1 RT542 p 1 J21 J22 2 J22 Jes se aT MX 7777 VRC 1 MCS A3205747 STATION STATION LOUD SPEAKER POWER CABLE PART NUMBERS FOR M577 VEHICLE A3206018 2 A3206018 12 A3206018 7 A3206
116. F RECHARGED OR CONNECTED IMPROPERLY 11 5830 263 20 amp WARNING ALKALINE BATTERIES CONTAIN CAUSTIC KOH ELECTROLYTE WHICH MAY LEAK IF THE BATTERY IS ABUSED KOH IS A STRONG ALKALI SIMILAR TO CAUSTIC SODA SODIUM HYDROXIDE SERIOUS CHEMICAL BURNS CAN RESULT IF ELECTROLYTE COMES INTO CONTACT WITH THE SKIN OR EYES IF THE BATTERY ELECTROLYTE GETS INTO YOUR EYES IT CAN CAUSE SEVERE DAMAGE AND OR BLINDNESS DO NOT TRY TO NEUTRALIZE CAUSTIC ELECTROLYTE WITH VINEGAR OR ANY OTHER ACIDIC SOLUTIONS NEUTRALIZATION WILL DO MORE HARM THAN GOOD AS IT WILL TRAP CAUSTIC UNDER THE SKIN PREVENTING IT FROM COMING OUT FLUSH WITH COPIOUS AMOUNTS OF COOL WATER WARNING DISCONNECTING OR BYPASSING THE VEHICULAR INTERCOMMUNICATION SYSTEM VIS ALARM CABLE CONNECTED TO THE DRIVER S FULL FUNCTION CREW STATION FFCS BY THE VEHICLE CREWMAN IS PROHIBITED SUCH ACTION MAY RESULT IN INJURY OR DEATH EQUIPMENT DAMAGE MAY ALSO RESULT THIS CABLE ENABLES THE VEHICLE HAZARD WARNING TONES TO BE INSERTED DIRECTLY INTO THE INTERCOM SYSTEM SO THAT THESE WARNING TONES CAN BE INSTANTLY HEARD BY ALL OF THE VEHICLE CREWMEMBERS ONLY THE UNIT MAINTAINER IS AUTHORIZED TO REMOVE AND REPLACE THE ALARM CABLE REFER TO THE APPROPRIATE VIS TECHNICAL PUBLICATIONS FOR OPERATOR INSTALLATION AND MAINTENANCE INSTRUCTIONS Change 1 c d blank 11 5830 263 20 amp C1 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY No 1 WASHINGTON D C 1 MAY 2004 UNIT MAINTE
117. FERENCE CODE X IS NOT USED B 9 B 10 blank Section Section TM 11 5830 263 20 amp P APPENDIX C UNIT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL TABLE OF CONTENTS Introduction Repair Parts List Intercommunication Set Vehicular AN VIC 3 V 1 V 18 Control Intercommunication System CD 82 VRC Intercommunication Station C 12357 VRC Monitor Audio Frequency C 12358 VRC Loudspeaker Permanent Magnet LS 688 VRC Headset Microphone H 374 V 1 V 2 3 V 4 V 5 VRC Headset Electrical Assembly Microphone Boom and Cable Assembly Liner CVC Headset Microphone H 370 VRC Microphone Boom and Cable Assembly M 173 VRC Headset Electrical Assembly H 365 VRC Headset Microphone H 366 VRC Microphone Boom and Cable Assembly M 172 VRC Headset Microphone H 364 VRC Special Tools List not applicable Cross Reference Indexes 1 1 National Stock Number Index I 1 Part Number Index 4 1 TM 11 5830 263 20 amp P SECTION INTRODUCTION C 1 SCOPE This manual lists and authorizes spares and repair parts special tools special test measurement and diagnostic equipment TMDE and other special support equipment required for the performance of Unit Maintenance of the AN VIC 3 V 1 through AN VIC 3 V 18 It authorizes the requisitioning issue and disposition of spares repair parts and special tools as indicated by the source maintenance and recoverability SMR codes C 2 GENERAL
118. GND SYSTEMPOWER D SYSTEM POWER P3 ANRPOWER E ANRPOWER ANRPOWERGND F F ANR POWER GND INTERCOM ANALOG ANALOG 1 F M ED A3206102 P1 P1 amp PIN ORIENTATION amp PIN ORIENTA TION D A3206116 5 P2 amp PIN ORIENTATION Figure 3 H 4 A3206081 A3206102 A3206116 m Y 3 P2 amp PIN ORIENTATION 3 m DATA DATA SYSTEM PWR GND SYSTEM POWER ANR POWER ANR POWER GND INTERCOM ANALOG G Dom 2 206120 L P2 amp P3 PIN ORIENTATION L Som
119. HWAY 6 206017 3 POWER 7 206019 3 RECEIVE TRANSMIT RING SEQUENCE FOR ASV FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 5 P2 FFCS 3 5 P1 FFCS 3 4 P2 FFCS 2 4 P1 FFCS 2 2 15 P2 Slip Ring Assy 2 15 P1 Slip Ring Assy 33 P1 FFCS 4 3 P2 FFCS 4 3 P3 Slip Ring Assy 3 P1 Slip Ring Assy 32 13 P1 FFCS 1 32 13 P3 FFCS 1 1 P2 MCS BOTTOM CONN 1 P1 Figure 2 30 ASV System Configuration Diagram 2 33 TM11 5830 263 20 amp P GUNNER FFCS MCS A3205747 A3205746 CHIEF FFCS A3205746 LOUDSPEAKER A3206080 VIS MLRS FFCS 1 CHIEF 2t DRIVER FFCS Y A3205746 FFCS 3 FFCS 2 DRIVER GUNNER CREW STATION FFCS ASSIGNMENTS 1 CHIEF FFCS 2 GUNNER FFCS 3 DRIVER FFCS DRIVER S R FFCS LOUD U A SPEAKER R D B S S CHIEFS D FFCS GUNNER S D E FFCS E MCS Figure 2 31 MLRS Equipment Location Diagram 2 34 Bi MCS 1 As 205747 ZL T x T un Pi CHIEF B EI P2 FFCS 1 i P3 P1 P1 P2 4W2P3 P1 ES xem 471 3 GUNNER W327P1 P2 X Ub FFCS 2 or W4P3 A3205746 2 206080 P1 P2 DRIVER RADIO SINCGARS FFCS3 RTAIRTB 3205746 P2 P2 P 6 R 4 P1 L lr am lr A4J1 A4J3 A4J4 A4J2
120. LECTRICAL SW 1 UOC KOR KDS KOT KDU KOV KOW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C 6 XAQZZ 32108 179544 2 0 6 2 UOC KDQ KDR KDS KDT KDU KDV LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C 7 XAODD 80063 A3206613 1 EARCUPS amp CABLE ASS SEE FIG 6 1 ITEM 2B A3206613 FOR INSTRUCTIONS FOR DEPOT UOC LUY LUZ LVA LVB LVC LVD LVE 23C 8 PAOZZ 6160014640221 80063 A3206613 4 COVER 2 UOC LUY LUZ LVA LVB LVC LVD LVE 23C END OF FIGURE 7 1 TM 11 5830 263 20 amp P Figure 8 Microphone Boom and Cable Assembly M 175 VRC SECTION II TM11 5830 263 20 amp 8P 1 2 3 4 5 ITEM SMR PART NO CODE NSN CAGEC NUMBER 1 5330002483836 96906 MS29513 012 2 PAOZZ 5965014111856 26512 A3206345 6 7 DESCRIPTION AND USABLE ON CODES UOC QTY GROUP 0602 MICROPHONE BOOM amp CABLE ASSEMBLY M 175 VRC UOC KDQ KDR KDS KDT KDV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C 0 1 UOC KDQ KDR KDS KDU LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C END OF FIGURE 8 1 SECTION II 1 2 3 ITEM SMR NO CODE NSN 1A 1B TM11 5830 263 4 5 CAGEC NUMBER 80063 A3206
121. LOCK STRAP 2 7 WASHER a y 1 BOLT L 2 FLAT GROUND STRAP WASHER 2 ES Figure 3 8 MOS Mounting Hardware Sequences LOCK WASHER BOLT en 1 FLAT LOCK WASHER WASHER BOLT ey 2 LOCK GROUND WASHER FLAT WASHER BOLT 15 LOCK WASHER BOLT 4 _ 5 6 LOCK WASHER BOLT wee Bee FAT WASHER WASHER p _ THREADED HOLE MOUNTING WASHE SEC TM 11 5830 263 20 amp P LOCK WASHER 1 2 x DN FLAT WASHER Figure 3 9 RIT Mounting Hardware Sequences 3 11 TM 11 5830 263 20 amp P 3 8 SECTION HEADSET S COMPONENTS REMOVAL AND REPLACEMENT PROCEDURES COMBAT VEHICLE CREWMAN CVC HEADSET COMPONENTS REMOVAL AND REPLACEMENT PROCEDURES There are two designs of CVC headset See Figure 3 10 The newer design commonly referred to as Product Improved CVC PICVC has a one piece microphone boom and cable assembly which is interchangeable with the earlier design CVC Additionally the PICVC has talk thru circuit TTC capability powered by either a rechargeable or AA alkaline battery located in a compartment situated on the left earcup The new PICVC utilizes two liners large medium instead of the three liners large medium small used the previous model CVC All the liners are interchangeable with regards to the earcups and cable a
122. M GND K AND R DATA L AND H DATA Figure 9 A3206465 ORIENTATION TM 11 5830 263 20 amp P P2 PIN E B D ORIENTATION c PIN ORIENTATION PIN ORIENTATION PIN ORIENTATION P1 PIN ORIENTATION P3 U P4 79 15 15V GYRO 15V GYRO LO HPDB HI HPDB 15V 15V FIRE FIRE 15V 15V 15V CHEM ALARM GND ALARM lt ETNVAVGDODCZAZr mMeoatoney PTT lt I n v RO OCZr meor Ai 1 ANRov 2 i 2 LIVEIC 8 i iit 3 PTT Figure 10 2 P4 GND AUDIO gt MIC MIC MIC ANR PWR PRESEL GND A3206118 H 11 11 5830 263 20 amp P1 amp P2 PIN ORIENTATION P1 PIN ORIENTATION H 12
123. MANDER 4 DRIVER 2 OPERATOR 1 5 REMOTE OPERATOR 2 COMMANDER S FFCS A3205746 LOUDSPEAKER A3206080 MCS A3205747 RIT 2 A3205749 DRIVER S FFCS A3205746 OPERATOR 1 FFCS A3205746 3205746 OPERATOR 42 RIT 1 FFCS A3205749 A3205746 DRIVER S COMMANDER S Fros M 2 RIT 2 U RIT 1 LP s oPERATOR 2 B pecs OPERATOR 1 FFCS E LOUDSPEAKER MCS E Figure 2 13 M1068 SICPS Tracked Equipment Location Diagram 11 5830 263 20 amp SINCGARS RADIOS ____SINCGARS RADIOS _ SINCGARS RADIOS RADIO D RADIOC iH COMMANDER DRIVER FEES 1 FFCS 1 FFCS 4 Ad905747 P2 A3205746 P1 P2 A3205746 P1 P1 P2 RADIO A STATION Lj I P RADIO B STATION P i 3 RIT 2 LOUD po A3205749 p4 ALARM SPEAKER POWER n T P1 Pi Lo Df 127 p2 B LOUDSPEAKER CABLE PART NUMBERS A3206080 N OPERATOR 42 FOR M1068 SICPS TRACKED VEHICLE 11 FFCS 3 1 206018 16 HIGHWAY A3205746
124. MCS alphanumeric error messages with their corrective measures c After performing each corrective measure power the MCS off then back on and check for normal operating indications on the equipment Use a Multimeter the specific type and model of which can be found in Section III of the Maintenance Allocation Chart to measure vehicle battery voltage and to check cable continuity Cable troubleshooting is covered in Section VI The Equipment Location Diagrams and the System Configuration Diagrams for the vehicles shown in Table 2 included on facing pages Table 2 1 Equipment Location and System Configuration Diagrams EQUIPMENT LOCATION SYSTEM CONFIGURATION VEHICLE TYPE FIGURE PAGE FIGURE PAGE M1A1 ABRAMS M1A2 ABRAMS M2A2 BRADLEY FIGHTING VEHICLE M3A2 BRADLEY FIGHTING VEHICLE M577 COMMAND POST M109A6 PALADIN Page 2 14 M1068 SICPS TRACKED VEHICLE 9787 SICPS RIGID WALL SHELTER VEHICLE Page 2 18 M2A2 ODS BRADLEY FIGHTING VEHICLE Figure 2 17 Page 2 20 M3A2 ODS BRADLEY FIGHTING VEHICLE HAB M992 FAASV M7 BFIST M88A2 RECOVERY VEHICLE ARMORED SECURITY VEHICLE ASV Page 2 32 MULTIPLE LAUNCH ROCKET SYSTEM MLRS igure 2 31 Page 2 34 GRIZZLY BREACHER Figure 2 33 Page 2 36 STRIKER Figure 2 35 2 TM11 5830 263 20 amp P VIS M1A1 ABRAMS VEHICLE PLACARD LOUDSPEAKER FFCS2 LOADER LOUDSPEAKER LS A3206080 MASTER CONTROL
125. MORED SECURITY VEHICLE ASV TB 11 5830 263 20 15 AN VIC 3 V 16 MULTIPLE LAUNCH ROCKET SYSTEM MLRS AN VIC 3 V 17 GRIZZLY BREACHER TB 11 5830 263 20 17 AN VIC 3 V 18 STRIKER TB 11 5830 263 20 18 1 3 TM11 5830 263 20 amp P SECTION II EQUIPMENT DESCRIPTION AND DATA 1 8 EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES REFER TO TM 11 5830 263 10 Operators Manual Chapter 1 1 9 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS REFER TO TM 11 5830 263 10 Operators Manual Chapter 1 1 10 DIFFERENCES BETWEEN MODELS The AN VIC 3 V is an installation kit with multiple versions designed for specific vehicles and or platforms Table 1 1 MODULE NUMBER AND INSTALLED VEHICLE PLATFORM NAMES in Section 1 of this chapter identifies the specific vehicle platform that each version of the kit is installed in All kits contain one Master Control Station MCS and a minimum of two Full Function Crew Stations FFCS Some kit versions also contain Monitor Only Stations MOS The MCS has connections for 2 radios For those vehicles platforms that utilize more than two radios a Radio Interface Terminal RIT is added to the kit Each RIT allows two additional radios to be hooked up The VIS can operate a maximum of six radios 1 MCS plus 2 RITs at any one time Additionally the installation kits contain various types power highway alarm etc and quantities of cables Also supplied with the kits are various type of brackets and plat
126. MS35333 41 WASHER 0 10 UOC KDR 13 5310001670721 96906 MS35333 41 WASHER LOCK ee 4 UOC KDS 13 PAOZZ 5310001670721 96906 MS35333 41 WASHER 0 16 UOC KDW 13 5310001670721 96906 MS35333 41 WASHER 10 12 UOC LHL 13 PAOZZ 5310001670721 96906 MS35333 41 WASHER 10 20 UOC LVC 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 10 UOC KDQ KDR 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 46 UOC KDS 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 30 UOC LHM 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 16 UOC KDU KDW 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 12 UOC KDV 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 47 UOC LHL 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER FLAT 2 nn 4 UOC LUY 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 51 UOC LVA 14 5310000814219 96906 MS27183 12 WASHER 20 UOC LVC LVD 14 PAOZZ 5310000814219 96906 MS27183 12 WASHER 8 UOC LVE 15 PAOZZ 5310009843806 96906 55 1922 9 NUT SELF LO
127. NANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST INTERCOMMUNICATION SET VEHICULAR AN VIC 3 V INCLUDING CONTROL INDICATOR CD 82 VRC NSN 5895 01 382 3221 EIC NA CONTROL INTERCOMMUNICATION SET C 12357 VRC NSN 5830 01 382 3218 EIC NA CONTROL INTERCOMMUNICATION SET C 12358 VRC NSN 5830 01 382 3209 EIC NA INTERFACE UNIT COMMUNICATION EQUIPMENT C 12359 VRC NSN 5895 01 382 3220 EIC NA LOUDSPEAKER PERMANENT MAGNET LS 688 VRC NSN 5965 01 382 3222 EIC NA TM 11 5830 262 20 amp P 1 December 1999 is changed as follows 1 New or changed text is indicated by a vertical bar in the margin of the page 2 Remove old pages and insert new pages Remove Pages Insert Pages c d blank c d blank A B blank blank 3 3 3 4 3 4 3 File this sheet in front of the publication for reference purposes 4 This change supercedes TM 11 5830 263 20 amp P IAIC 001 1 May 2003 APPROVED FOR PUBLIC RELEASE DISTRIBUTION IS UNLIMITED By Order of the Secretary of the Army PETER J SCHOOMAKER General United States Army Official Chief of Staff HUDSON Administrative Assistant to the Secretary of the Army 0412604 DISTRIBUTION To be distributed in accordance with the initial distribution number IDN 361330 requirements for TM 11 5830 263 208 TM 11 5830 263 20 amp P LIST OF EFFECTIVE PAGES WORK PACKAGES Dates of issue for the original manual and changed pages work pack
128. O VIS BOX CABLE MCS TOP CONN 3 P1 FFCS 3 3 P2 FFCS 3 4 P1 FFCS 2 4 P2 FFCS 2 5 P1 FFCS 1 5 P2 FFCS 1 6 P1 RIT 6 P2 RIT 8 P2 MCS BOT CONN 8 1 Figure 2 36 STRIKER System Configuration Diagram 2 39 TM11 5830 263 20 amp P 2 6 SECTION Ill FFCS AND RIT CREW STATION RADIO SWITCH SETTING PROCEDURES FFCS CREW STATION ADDRESS SWITCH SETTING PROCEDURES FIG 2 371 Perform the following procedure to change the FFCS Crew Station Address switch setting located on the bottom of the FFCS 2 40 Rotate switch cover screw counterclockwise and remove Using a jeweler s screwdriver rotate the adjustment screw counterclockwise until stop is reached This is the setting for Crew Station 1 Each click of the switch in a clockwise direction changes the address by one position For example with the switch in the full ccw position Crew Station 41 turning the switch two clicks in a clockwise direction will set the FFCS to Crew Station 3 The address switch has 8 positions Crew Station settings are numbered 1 through 6 Position 7 on the switch is the same as position 6 Position 8 on the switch is normally used for testing however if the MCS is not functioning correctly e g loss of timing signal sync pulse but is supplying power to the rest of the system setting the switch to position 8 will result in the FFCS putting out a timing signal like the MCS When the correct Crew Station a
129. OM AND CABLE Repair M175 VRC LINER CVC Repair B 5 TM 11 5830 263 20 amp P 1 2 GROUP COMPONENT NUMBER ASSEMBLY HEADSET MICROPHONE H 370 VRC USED IN V8 MIC BOOM AND CABLE ASSY M 173 VRC HEADSET ELECTRICAL H 365 VRC USED IN V3 V9 HEADSET MICROPHONE 366 USED IN V3 V9 MIC BOOM AND CABLE ASSY M 172 VRC HEADSET MICROPHONE H 364 VRC USED IN V7 amp V8 B 6 3 4 MAINTENANCE MAINTENANCE FUNCTION CATEGORY Inspect Service Test Repair Replace Repair Inspect Service Test Repair Replace Inspect Service Test Repair Replace Repair Inspect Service Test Repair Replace 6 REMARKS SECTION III TM 11 5830 263 20 amp P TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR INTERCOMMUNICATION SET VEHICULAR AN VIC 3 V TOOL OR TEST EQUIPMENT REF CODE MAINTENANCE CATEGORY NOMENCLATURE MULTIMETER DIGITAL AN PSM 45A TOOL KIT TK101 G TOOL KIT TK100 G AN GSM 340 V 2 CEE TEST PROGRAM SET VIS CEE ESD WRIST STRAP SOLDER DESOLDER STATION SCREWDRIVER CROSS TIP SCREWDRIVER CROSS TIP SOCKET WRENCH WRENCH SPANNER PLIERS SLIP JOINT NATIONAL NATO STOCK NUMBER 6625 01 265 6000 5180 00 064 5178 5180 00 605 0079 6625 01 295 2509 5920 01 301 0424 3439 01 317 2850 5120 00 234 8912 5120 00 060 2004 5120 00 227 6705 5120 00 264 3777 5120 01 336 5636 TOOL NUMBER A31U18385 4001829 CRAFT 25
130. OPHONE CAPACITOR BY REQUISITIONING ITEM 8 OF THIS UOC KDS LHL O RING ioe seas RE b RE 1 UOC KDS LHL SHIELD MICROPHONE 1 UOC KDS LHL MICROPHONE ELEMENT CONSISTS OF 1 MICROPHONE ELEMENT O RING AND MICROPHONE SHIELD UOC KDS LHL CABLE ASSEMBLY SPEC 1 UOC KDS LHL END OF FIGURE C 14 1 TM 11 5830 263 20 amp P Figure 15 Headset Microphone H 364 VRC SECTION 0 2 ITEM SMR NO CODE 1 PAOZZ PAOZZ PAOZZ PAOZZ PAOZZ so Ui A 9 PAOZZ 10 PAOZZ 11 PAOZZ 11 3 NSN 5965014184376 5965014184374 5965014184380 8415014222246 5340014501370 5965014491101 5965014184372 5340014440341 5305013665 120 5305014397155 596500937 1851 TM11 5830 263 20 amp P 4 5 6 7 PART CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY GROUP 10 HEADSET MICROPHONE H 364 VRC 80063 A3206377 5 1 80063 A3206378 EARPHONE 1 80063 A3206379 1 UOC KDW KDX 80063 A3206376 1 UOC KDW KDX 80063 A3206563 PAD CUSHIONING 1 UOC KDW KDX 80063 A3206562 5 1 80063 A3206381 HEADSET ELECTRICAL
131. OWER P1 amp PIN ORIENTATION FLY Lit avmrowen ono 8 i G INTERCOM ANALOG 206307 Figure 6 206249 A3206257 206307 7 TM 11 5830 263 20 amp P L3 x DATA i DATA B 1 SYSTEM POWER GND SYSTEM POWER D D ANR POWER E E ANR POWER GND P2 amp PIN ORIENTATION P1 amp PIN ORIENTATION F INTERCOM ANALOG i a A3206308 DATA DATA B B SYSTEM POWER GND P1 8 PIN ORIENTATION i SYSTEM POWER a P2 amp PIN ORIENTATION ANR POWER E E ANR POWER GND F F INTERCOM ANALOG 206309 ET DATA nm h pees WE 1 SYSTEM POWER GND c nc 5 SYSTEM POWER D ANR POWER t ANRPOWERGND P1 amp P2 PIN ORIENTATION INTERCOMANALOG 1 i A3206317 G Figure 7 A3206308 3206309 A3206317 H 8 TM 11 5830 263 20 amp P
132. PAOZZ 5305014573848 80063 A3205937 SCREW CAP SOCKET HE 1 2 PAOZZ 5310014551831 80063 A3205978 WASHER SPRING 1 PAOZZ 5355006169659 96906 591525 0 3 1 S 0 Z END OF FIGURE C 4 1 11 TM11 5830 263 20 amp P f 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE ON CODES UOC QTY GROUP OS LOUDSPEAKER PERMANENT LS 688 VRC 1 PAOZZ 5305008893000 96906 535206 230 SCREW 1 1 UOC KDQ KOR KDS KDT KDV LHL LHM LUY LUZ LVA LVB LVD 23C 2 5310000454007 96906 MS35338 41 5 10 1 UOC KDQ KDR KDS KDV LHL LHM LUY LUZ LVA LVB LVD 23C 3 PAOZZ 5355014519354 96906 MS91524 SAW2SOX 1 UOC KDQ KDR KDS KDT KDV LHL LHM LUY LUZ LVA LVB LVD 236 4 5310010802211 96906 MS35426 31 NUT PLAIN WING 1 UOC KDQ KDR KDS KDT KDU KDV KDW KDX LHL LHM LUY LUZ LVA LVB LVD 23C 5 PAOZZ 5310006379541 96906 MS35338 46 WASHER 10 1 UOC KDQ KDR KDS KDV LHL LHM LUY LUZ LVA LVB LVD 23C 6 5310000806004 96906 MS27183 14
133. PS and CCH Headsets VIS loudspeaker and LS 454 loudspeaker SOURCE IMPEDANCE 1 6 ohms at 1 kHz OUTPUT LEVEL 8 Vpk pk MINIMUM LOAD IMPEDANCE 4 ohms FREQUENCY RESPONSE 300 Hz to 4 2 kHz RIT Electrical Interfaces CREW STATION BUS INTERFACE Nominal Impedance 80 ohms CODING Biphase Mark BIT RATE 2 56 Mbps VOLTAGE LEVEL 10 Vpk pk max 2 Vpk pk min Loudspeaker Interface HEADPHONE OUTPUT Compatible with CVC CAPS ACAPS and CCH Headsets VIS loudspeaker and LS 454 loudspeaker SOURCE IMPEDANCE 1 6 ohms at 1 kHz OUTPUT LEVEL 8 Vpk pk MINIMUM LOAD IMPEDANCE 4 ohms FREQUENCY RESPONSE 300 Hz to 4 2 kHz RADIO INTERFACES SINCGARS V AN GRC 213 AN VRC 12 INPUT 150 ohms 10 220 mVrms OUTPUT 820 ohms 10 1 4 Vrms FREQUENCY RESPONSE 300 to 4 2 kHz PTT OUTPUT Open collector closure to ground 35 V max 50 mA max PTT push to talk for radio use only PHYSICAL CHARACTERISTICS UNIT HEIGHT DEPTH WIDTH WEIGHT IN IN IN LBS MCS 6 0 3 75 10 0 5 0 FFCS 45 3 5 4 75 1 9 RIT 45 3 5 4 75 2 1 MOS 4 5 3 5 4 75 1 4 LOUDSPEAKER 4 75 3 0 4 75 3 5 1 6 11 5830 263 20 amp SECTION PRINCIPLES OF OPERATION 1 12 GENERAL OVERVIEW OF SYSTEM OPERATION Refer to TM 11 5830 263 10 Chapter 1 Section 1 paragraph 1 10 for general overview of system operation 1 13 POWER DISTRIBUTION Power enters
134. REPLACE DEFECTIVE MCS ILLUMINATE NO DISCONNECT ALL HIGHWAY CABLES FROM ALL VIS UNITS 2 RECONNECT HIGHWAY CABLES ONE AT A TIME STARTING WITH TOP STATION CONNECTOR ON MCS AND FOLLOWING THE SYSTEM CONFIGURATION DIAGRAM FOR THE SPECIFIC VEHICLE SEE SECTION UNTIL POWER FAULT LED ILLUMINATES 8 DISCONNECT LAST HIGHWAY CABLE CONNECTED WHICH CAUSED LED TO ILLUMINATE 4 CHECK CABLE FOR SHORT CIRCUIT BETWEEN PIN E ANR 428V AND PIN F ANR GND NOTE In a two branch configuration e g Paladin start with the top STATION connector on the MCS and connect the VIS boxes along that path Then continue with the bottom STATION connector on the MCS and connect the VIS boxes along that path YES IS SHORT En REPLACE DEFECTIVE HIGHWAY PRESENT CABLE NO END 1 RECONNECT LAST HIGHWAY CABLE DISCONNECTED 2 DISCONNECT HEADSET FROM THIS FFCS MOS 3 SWITCH THE MCS OFF AND BACK ON AGAIN YES DOES ANR POWER FAULT LED ILLUMINATE NO TROUBLESHOOT HEADSET SEE FIGURE 2 51 END REPLACE DEFECTIVE FFCS MOS Figure 2 42 ANR power fault LED Flowchart 2 48 TM 11 5830 263 20 amp P START IS RADIO CONNECTED TO A RIT OR THE MCS MCS SUBSTITUTE ORIGINAL RIT WITH KNOWN GOOD ONE IS FAULT STILL PRESENT REPLACE DEFOE REPLACE DEFECTIVE MCS Figure 2 43 Radio can be keyed from an FFCS when
135. S A3205746 LOUDSPEAKER A3206080 DRAGON GUNNER S FFCS A3205746 RIFLEMAN 1 MOS A3205748 RIFLEMAN 2 MOS A3205748 ROADSIDE lt CURBSIDE DRIVER S FFCS A3205746 GRENADIER 2 GUNNER S DRIVER S MOS FFCS FFCS COMMANDER S Es GRENADIER 1 FFCS MOS RIFLEMAN 2 _ 7 MOS a D Y DRAGON x 5 GUNNER S 771 FFCS LOUDSPEAKER 1 gt MK MACHINE GUNNER S FIRE TEAM ees Two RADIOS 4 LEADER S FFCS REFERENCE Figure 2 17 M2A2 ODS Bradley Equipment Location Diagram 2 20 11 5830 263 20 amp ee Les ss wow COMMANDER J21 J22 J28 FFCS 1 HET NES RADIO B 13 pr 205746 i abu I 13 P2 RT 841 i Tory es Ga age tae eee MCS 1 421 J22 J23 A3205747 P2 T U P2 2 41 ise PE STATIONL py GUNNER i Pi RADIO B 5 18 12 LOUD ALARM SPEAKER POWER 9205748 TURRET DISTRIBUTION P1 P1 i BOX i 12 ars 2 14
136. SS DRIVER OPER 2 OPER 1 CREW STATION FFCS ASSIGNMENTS 1 DRIVER 4 REMOTE 2 OPERATOR 1 5 PASSENGER 3 OPERATOR 2 DRIVER S FFCS F 5 OTT R 2 0 hr FFCS RIT 2 5 RIT 1 3 REMOTE Ml OPERATOR 1 TS LOUD SPEAKER Figure 2 15 S 787 SICPS Shelter Equipment Location Diagram 11 5830 263 20 amp RIT 2 A3205749 P2 P1 P2 Se TS PASSENGER Ce FFCS 5 P1 P1 A3205746 5 P2 1 M MCS 4 A3205747 P RADIO A STATION 1 DRIVER RADIO B STATION Pq FFCS 1 LOUD A3205746 ALARM SPEAKER POWER P1 P1 Pt 2 ET LT CABLE PART NUMBERS FOR S 787 SICPS SHELTER VEHICLE y 8 1 A3206127 6 RECEIVE TRANSMIT 10 K 2 A3206019 6 RECEIVE TRANSMIT H P2 5 3 3206249 3 SICPS HIGHWAY VEDBSBEAKER 4 A3206018 9 HIGHWAY A3p06080 OPERATOR 2 5 206018 12 HIGHWAY FOE 6 3206018 2 HIGHWAY 4252 7 A3206461 5 12 HIGHWAY JUNCTION 8 3206249 16 SICPS HIGHWAY E i 9 3206463 HIGHWAY JUNCTION NN 10 A3206018 4 HIGHWAY 11 A3206193 6 or 30 LOUDSPEAKER ie 12 32060
137. STEM POWER FAULT LED YES ILLUMINATES AGAIN REPLACE THE MCS ILLUMINATE DISCONNECT ALL HIGHWAY CABLES FROM ALL VIS UNITS RECONNECT HIGHWAY CABLES ONE AT A TIME STARTING WITH TOP STATION CONNECTOR ON MCS AND FOLLOWING THE SYSTEM CONFIGURATION DIAGRAM FOR THE SPECIFIC VEHICLE SEE SECTION Il UNTIL POWER FAULT LED ILLUMINATES DISCONNECT LAST HIGHWAY CABLE CONNECTED WHICH CAUSED LED TO ILLUMINATE CHECK CABLE FOR SHORT CIRCUIT BETWEEN PIN D SYS 428V AND PIN C SYS GND IS YES SHORT CIRCUIT PRESENT NO REPLACE DEFECTIVE FFCS RIT MOS END REPLACE DEFECTIVE MCS END NOTE In a two branch configuration e g Paladin start with the top STATION connector on the MCS and connect the VIS boxes along that path Then continue with the bottom STATION connector on the MCS and connect the VIS boxes along that path REPLACE DEFECTIVE HIGHWAY CABLE END Figure 2 41 System power fault LED Flowchart 2 47 TM11 5830 263 20 amp P START SWITCH THE MCS OFF AND BACK ON AGAIN DOES SYSTEM NO POWER FAULT LED IF OVER A PERIOD OF TIME THE SYSTEM POWER FAULT LED ILLUMINATE YES 1 DISCONNECT BOTH HIGHWAY CABLES FROM STATION CONNECTORS ON MCS 2 SWITCH THE MCS OFF AND BACK ON AGAIN DOES ANR POWER FAULT LED YES ILLUMINATES AGAIN REPLACE THE MCS
138. T KDU KDV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C HEADSET ELECTRICAL SEE FIG 0 7 1 SHEET 1 FOR PARTS WHEN RETURNING THIS COMPONENT A3206414 TO DEPOT FOR REPAIR ENSURE THE LINER MICROPHONE BOOM AND CABLE ASSEMBLY AND BOOM MOUNTING HARDWARE ARE RETAINED FOR REUSE DISCARD THE EARCUSHIONS AND FRONT FOAM ASSEMBLY S THE REPLACEMENT EARCUPS AND CABLE ASSEMBLY WILL CONTAIN NEW EARCUSHIONS AND FRONT FOAM 55 5 UOC KDQ KDR KDS KDT KDU KDV KDW LHL LHM HEADSET ELECTRICAL SEE FIG 0 7 1 SHEET 2 FOR PARTS WHEN RETURNING THIS COMPONENT A3206613 TO DEPOT FOR REPAIR ENSURE THE LINER MICROPHONE BOOM AND CABLE ASSEMBLY AND BOOM MOUNTING HARDWARE ARE RETAINED FOR REUSE REMOVE BATTERY FROM BATTERY COMPARTMENT DISCARD THE EARCUSHIONS AND FRONT FOAM ASSEMBLY S THE REPLACEMENT EARCUPS AND CABLE ASSEMBLY WILL CONTAIN NEW EARCUSHIONS AND FRONT FOAM 55 5 UOC LUY LUZ LVA LVB LVC LVD LVE 23C BOOM MICROPHONE SEE FIG C 8 FOR 1 UOC KDQ KDR KDS KDT KDU KDV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C 5 1 UOC KDQ KDR KDS KDT KDU KDV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C NUT PLAIN KNURLED 1 UOC KDO KDR KDS KDT KDU KDV KDW LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C WASHER SHOULDERED 1 UOC KDQ KDR KDS KDT KDU KDV KDW LHL
139. T SCREWS MICROPHONE CLIP BOOM MOUNTING HARDWARE KIT BOOM ASSEMBLY INCLUDING THUMBSCREW NYLOCK SCREW SPRING ASSEMBLY COVER PAD EARSEAL EARPHONE HOLDER EARPHONE AND BACK PAD INCLUDES REMOVAL AND REPLACEMENT OF ELECTRICAL HEADSET OR ELECTRICAL HEADSET SUBASSEMBLY SPRING ASSEMBLY AND ATTACHING HARDWEAR OVERHELMENT STRAP AND ATTACHING HARDWARE AND NECKBAND COVER ALSO INCLUDES REMOVAL AND REPLACMENT OF BOOM MOUNTING HARDWEAR AND MICROPHONE BOOM AND CABLE ASSEMBLY IF PRESENT OR THE SOCKET BLANKING PLUG IF NOT INCLUDES REMOVAL AND REPLACEMENT OF AA ALKALINE BATTERY ACAPS ONLY INSPECT FOR PHYSICAL DAMAGE INCLUDES REMOVAL AND REPLACEMENT OF LINER PADS THE CVC LINER WILL UTILIZE THE PADS IN THE PICVC LINER AS REPLACEMENTS THE REPLACEMENT PADS COME IN SETS LARGE AND MEDIUM SMALL INTERNAL COMPONENTS OF ELECTRICAL HEADSETS HEADSET SUBASSEMBLIES REQUIRE DEPOT LEVEL REPAIR THERE ARE CURRENTLY 18 VARIATIONS OF THE AN VIC 3 THE VARIATIONS ARE AS FOLLOWS V 1 M1A1 ABRAMS V 2 M1A2 ABRAMS V 3 M2A2 BRADLEY V 4 M3A2 BRADLEY V 5 M577COMM POST V 6 M109A6 PALADIN V 7 SICPS TRACK V 8 SICPS SHELTER V 9 M2A2 ODS BRADLEY V 10 M3A2 ODS BRADLEY V 11 HEAVY ASSAULT BRIDGE V 12 M992 FIELD ARTILLERY AMMUNITION SUPPORT VEHICLE V 13 M7 BRADLEY FIRE SUPPORT TEAM VEHICLE V 14 M88A2 RECOVERY VEHICLE V 15 ARMORED SECURITY VEHICLE V 16 MULTIPLE LAUNCH ROCKET SYSTEM V 17 GRIZZLY BREACHER V 18 STRIKER RE
140. TM 11 5830 263 20 amp P TECHNICAL MANUAL UNIT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST INTERCOMMUNICATION SET VEHICULAR AN VIC 3 V INCLUDING Control Indicator CD 82 VRC NSN 5895 01 382 3221 EIC NA Control Intercommunication Set C 12357 VRC NSN 5830 01 382 3218 EIC NA Control Intercommunication Set C 12358 VRC NSN 5830 01 382 3209 EIC NA Interface Unit Communication Equipment C 12359 VRC NSN 5895 01 382 3220 EIC NA Loudspeaker Permanent Magnet LS 688 VRC NSN 5965 01 382 3222 EIC NA Approved for public release distribution is unlimited DESTRUCT NOTICE Destroy by any method that will prevent disclosure of contents or reconstruction of the document HEADQUARTERS DEPARTMENT OF THE ARMY 1 APRIL 2000 TM 11 5830 263 20 amp P SAFETY STEPS TO FOLLOW IF SOMEONE IS THE VICTIM OF ELECTRICAL SHOCK DO NOT TRY TO PULL OR GRAB THE INDIVIDUAL IF POSSIBLE TURN OFF THE ELECTRICAL POWER IF YOU CANNOT TURN OFF THE ELECTRICAL POWER PULL PUSH OR LIFT THE PERSON TO SAFETY USING A DRY WOODEN POLE OR A DRY ROPE OR SOME OTHER INSULATING MATERIAL SEND FOR HELP AS SOON AS POSSIBLE AFTER THE INJURED PERSON IS FREE OF CONTACT WITH THE SOURCE OF ELECTRICAL SHOCK MOVE THE PERSON A SHORT DISTANCE AWAY AND IMMEDIATELY START ARTIFICIAL RESUSCITATION TM11 5830 263 20 amp P WARNING HIGH VOLTAGE IS USED IN THE OPERATION OF THIS EQUIPMENT DEATH ON CONTACT MAY
141. TOR FFCS L D T ee 4 RIT SPEAKER PERS I MCS gt TURRET FFCS Figure 2 35 STRIKER Equipment Location Diagram 2 38 11 5830 263 20 amp 3 MCS 1 205747 Z elt P1 5 TURRET LHS B FFCS 3 EXTERNAL 205746 LINE ALARM SPEAKER POWER I I 1 4 1 PI 7 2 1 1 b 2 OPERATOR FFCS 2 LOUD SPEARE A3205746 A3206080 i L4 P2 DRIVER MUS eM FFCS d ME 205746 u E P I P2 m Nc DM 8 A4J3 A4J4 A4J2 ae ale eeoa RIT P2 205749 Tp aa P2 RADIO TRAY r 9 i RTC co red SN EXISTING COMPONENTS CABLE PART NUMBERS FOR STRIKER 1 A3206019 4 RECEIVE TRANSMIT 2 A3206193 6 LOUDSPEAKER 3 3206018 8 HIGHWAY 4 A3206018 16 HIGHWAY 5 206018 2 HIGHWAY 6 3206018 7 HIGHWAY 7 A3206019 2 RECEIVE TRANSMIT 8 3206018 4 HIGHWAY 9 A3206017 5 POWER RING SEQUENCE FOR STRIKER FROM VIS BOX CABLE T
142. TS 3 INPUT LEVELS 150 mVrms 45 mVrms and 25 mVrms FREQUENCY RESPONSE 300 Hz to 4 2 kHz RADIO INTERFACES SINCGARS V AN GRC 213 AN VRC 12 INPUT 150 ohms 10 220 mVrms OUTPUT 820 ohms 10 1 4 Vrms FREQUENCY RESPONSE 300 Hz to 4 2 kHz PTT OUTPUT Open collector closure to ground 35 V max 50 mA max FFCS Electrical Interfaces CREW STATION BUS INTERFACE Nominal Impedance 80 ohms CODING Biphase Mark BIT RATE 2 56 Mbps VOLTAGE LEVEL 10 Vpk pk max 2 Vpk pk min EXTERNAL PTT SWITCH Accepts 3 PTT lines 1 on the Audio Connector and 2 Vehicle PTT lines AUDIO CONNECTOR Open circuit 5V Closure to ground to source gt 2 5 mA Source Impedance 820 ohms REMOTE PTT CONNECTOR RADIO Open circuit 5V Closure to ground to source 22 5 mA Source Impedance 820 ohms REMOTE PTT CONNECTOR INTERCOM Open circuit 5V Closure to ground to source 22 5 mA Source Impedance 820 ohms HEADSET CONNECTOR Compatible with CVC CAPS ACAPS CCH Headsets H250 and H350 Handsets VIS loudspeaker and LS 454 loudspeaker MIKE INPUT 150 ohms 10 Unbalanced HEADPHONE OUTPUT 1 6 ohms at 1 kHz 8 Vpk pk PTT LINE Open circuit 5V Closure to ground to source 22 5 mA Source Impedance 820 ohms FREQUENCY RESPONSE 300 Hz to 4 2 kHz 1 5 TM11 5830 263 20 amp P Table 1 2 VIS Technical Data continued MOS Electrical Interfaces HEADSET CONNECTOR Compatible with CVC CAPS ACA
143. Troubleshooting With Error Shown on Alphanumeric Display L 2 59 SECTIONV Troubleshooting of Cable Assemblies SECTION I GENERAL UNIT TROUBLESHOOTING INSPECTION CAUTION BE SURE TO REMOVE POWER FROM THE MCS BEFORE DISCONNECTING OR REMOVING AND REPLACING COMPONENTS AND OR CABLES 2 1 GENERAL If a troubleshooting procedure identifies a piece of equipment as defective refer to Chapter 3 of this manual for all Removal and Replacement Procedures Section of the Maintenance Allocation Chart in Appendix B kontains a list of all tools and test equipment required to troubleshoot the Vehicular Intercommunication Set VIS Appendix C kontains the Repair Parts and Special Tools List RPSTL identifying the piece parts for repair 2 2 SCOPE OF UNIT TROUBLESHOOTING Unit maintenance involves confirmation of operational problems reported by VIS users diagnosis of confirmed problems and problem correction usually by replacement of units found to be faulty Problems may be identified by physical inspection of damaged equipment by specific failure indications such as an illuminated fault light or an inability to communicate or by an alphanumeric error indication on the MCS display To adequately troubleshoot VIS the unit maintainer is required to have one spare MCS and one spare RIT if vehicle has only one RIT normally 2 3 EQUIPMENT INSPECTIONS CHECKS GUIDELINES Prior to
144. UUT Disassembly assembly encompasses the step by step taking apart or breakdown of a spare functional group coded item to the level of its least componency identified as maintenance significant i e assigned a SMR code for the category of maintenance under consideration Actions welding grinding riveting straightening facing remachinery and or resurfacing B 2 B 3 B 4 B 5 TM 11 5830 263 20 amp P EXPLANATION OF COLUMNS IN THE MAC SECTION II continued 4 Maintenance Category Column 4 specifies by the listing of a work time figure in the appropriate sub column s the category of maintenance authorized to perform the function listed in column 3 This figure represents the active time required to perform that maintenance function at the indicated category of maintenance If the number or complexity of the tasks within the listed maintenance function vary at different maintenance categories appropriate work time figures will be shown for each category The work time figure represents the average time required to restore an item assembly subassembly component module end item or system to a serviceable condition under typical field operating conditions This time includes preparation time including any necessary disassembly assembly time troubleshooting fault location time and quality assurance quality control time in addition to the time required to perform specific tasks identified by the maintenance functi
145. VEHICLE INSTALLATION DIAGRAMS IN CHAPTER 2 LIST OF CABLE PART NUMBERS AND COMMON NAMES A3206017 A3206018 A3206019 A3206020 A3206021 A3206023 A3206081 A3206102 A3206116 A3206118 A3206120 A3206121 A3206127 A3206129 A3206130 A3206193 A3206249 A3206257 A3206307 A3206308 A3206309 A3206317 A3206444 A3206461 A3206463 A3206465 A3206618 A3207043 A3207046 A3207048 Power Cable Highway Cable Radio Cable Bailout Cable Alarm Cable Highway Cable Branched Highway Cable Branched Highway Cable Branched Alarm Interface Cable Highway Digital Interface Cable Highway Cable Branched Highway Cable Branched Radio Cable Highway Cable Highway Interface Cable Loudspeaker Cable Highway Cable Highway Cable Branched Highway Cable Highway Cable Highway Cable Highway Cable Bailout Cable Highway Cable Branched Highway Cable Branched Plug Shorting Special Purpose Cable Bailout Cable 30 ft Special Purpose Cable Slip Ring Cable Figure 1 Figure 2 Figure 3 Figure 10 Figure 4 Figure 5 Figure 6 Figure 7 Figure 2 Figure 8 Figure 9 Figure 11 Figure 12 H 1 TM 11 5830 263 20 amp P Biel oT H P1 PIN ORIENTATION es 28 VDC GROUND B P1 A3206017 PIN ORIENTATION P2 H
146. WAY connected to the STATION connectors 3 4 TM 11 5830 263 20 amp P RADIO INTERFACE TERMINAL CABLE TO FFCS P d MCS MOS OR RIT LA CABLE FROM FFCS MCS MOS OR RIT Ir i INO CABLE FROM RADIO C E CABLE FROM RADIO D F Figure 3 4 Radio Interface Terminal RIT 3 5 RIT REMOVAL AND REPLACEMENT Fig 3 4 a RIT Removal 1 Disconnect and tag the following cables from the RIT RADIO S C E and or D F and HIGHWAY connected to the STATION connectors 2 Referto fable 3 4 ad it s corresponding figure at the end of this section and remove mounting hardware securing the RIT 3 Remove RIT and verify radio setting b RIT Replacement 1 Place correctly set RIT in position on studs or plate to be mounted 2 Refer tol Table 3 4 find it s corresponding figure at the end of this section for the proper mounting sequence and secure RIT 3 Reconnect the following cables to the RIT RADIO s C E and or D F and HIGHWAY connected to the STATION connectors tn Figure 3 5 Loudspeaker LS 3 6 LOUDSPEAKER REMOVAL AND REPLACEMENT Fig 3 5 Some vehicles have loudspeakers mounted on brackets while other vehicles stow the loudspeaker until needed If a loudspeaker is mounted on a bracket loosening the wing nut allows the loudspeaker to be easily removed
147. ZZ 80063 A3206384 LABEL IDENT SEE SB 11 631 FOR 1 5 UOC KDS LHL 11 8415014222243 80063 A3206347 PAD HELMET NAPE 5 1 UOC KDS KDX LHL 12 PAOZZ 5340014184377 80063 A3206348 HOLDER 5 1 1 UOC KDS KDX LHL 13 5965014481095 80063 A3206430 HEADSET ELECTRICAL 1 UOC KDS LHL 14 PAOZZ 5305014185488 80063 A3206419 SCREW EXTERNALLY 4 UOC KDS LHL 15 5310014491097 80063 A3206571 lt 4 UOC KDS KDX LHL 16 PAOZZ 8415014222250 80063 A3206430 4 PAD CUSHIONING 2 UOC KDS KDX LHL 17 80063 A3206430 3 2 UOC KDS KDX LHL 18 PAOZZ 5965014184373 80063 A3206430 2 CUSHION 2 UOC KDS KDX LHL END OF FIGURE C 12 1 C 12 2 blank TM 11 5830 263 20 amp P Rotated 90 degrees Figure 13 Headset Microphone H 366 VRC Sheet 1 of 2 TM 11 5830 263 20 amp P Figure 13 Headset Microphone H 366 VRC Sheet 2 of 2 SECTION IT TM11 5830 263 208P 1 2 3 4 5 6 7 ITEM SMR PART NO CODE NSN CAGEC NUMBER DESCRIPTION AND USABLE
148. ages are Original 1 April 2000 Change 1 1 May 2004 TOTAL NUMBER OF PAGES IS 246 CONSISTING OF THE FOLLOWING Page WP Page WP Change No No No RPSTL Fig 8 2 pgs Cover blank 0 RPSTL Fig 9 2 pgs A b blank 1 RPSTL Fig 10 4 pgs a b 0 RPSTL Fig 11 2 pgs c d blank 1 RPSTL Fig 12 4 pgs i thru iv 0 RPSTL Fig 13 4 pgs 1 0 thru 1 10 0 RPSTL Fig 14 2 pgs 2 1 thru 2 66 0 RPSTL Fig 15 3 pgs 3 1 thru 3 2 0 XREF Indexes 10 pgs 3 3 and 3 4 1 D 1 and D 2 3 5 thru 3 33 0 1 and 2 A 1 and A 2 0 1 and F 2 B 1 thru B 9 0 G 1and G 2 C 1 thru C 8 0 H 1 thru H14 RPSTL Fig 1 19 pgs 0 J l J 2 RPSTL Fig 2 2 pgs 0 DA 2028 8 pages RPSTL Fig 3 2 pgs 0 Auth blank RPSTL Fig 4 2 pgs 0 blank C over RPSTL Fig 5 2 pgs 0 RPSTL Fig 6 2 pgs 0 RPSTL Fig 7 4 pgs 0 Zero in this column indicates an original page A B blank oooooooooooooooooo 11 5830 263 20 amp Technical Manual Headquarters Department of the Army TM 11 5830 263 20 amp P Washington D C 1 April 2000 UNIT MAINTENANCE MANUAL Including Repair Parts and Special Tools List INTERCOMMUNICATION SET VEHICULAR AN VIC 3 V INCLUDING CONTROL INDICATOR CD 82 VRC NSN 5895 01 382 3221 EIC NA CONTROL INTERCOMMUNICATION SET C 12357 VRC NSN 5830 01 382 3218 EIC NA CONTROL INTERCOMMUNICATION SET C 12358 VRC NSN 5830 01 382 3209 EIC NA INTERFACE UNIT COMMUNICATION EQUIPMENT C 12359 VRC NSN 5895 01 382 3220
149. arried by a seven conductor cable which incorporates internal and external shields as shown in figure 1 2 The external shielding prevents cross talk from external sources the internal shielding prevents cross talk internal to the cable This cable carries the VIS data bus on the inner shielded twisted pair of conductors Two conductors carry conditioned system power for distribution to all units two conductors carry the conditioned Active Noise Reduction ANR power and the seventh conductor carries the analog audio signal for the MOSs The two shields are combined with the zero volts ground on the vehicle body The power supply conductors and intercom audio are connected in a ring ER 1 28VDC CONDITIONED POWER SUPPLY 2 0VDC CONDITIONED POWER 3 DATA ONE OF BALANCED TWISTED SHIELDED PAIR 4 DATA ONE OF BALANCED TWISTED SHIELDED PAIR 5 ANALOG AUDIO LINE 6 24VDC ANR SUPPLY 7 0VDC ANR RETURN o Figure 1 2 Highway Cable Construction a Partial Cable Failure The data bus conductors are not connected in a complete ring but as a bus which originates and terminates inside the MCS on the Automatic Reconnect Circuit ARC The ARC monitors data bus activity at the terminating end of the bus In normal operation there will always be activity on the bus If the ARC detects no bus activity i e a break has occurred somewhere on the data bus it instantly activates the re route circuit connecting the ori
150. code are listed in the tabular listing therefore there may be a break in the item number sequence figure number and page number Only illustrations containing unit authorized items appear in this RPSTL National Stock Numbers National stock numbers NSNs that are missing from P source coded items have been applied for and will be added to this TM by future change revision when they are entered in the Army Master Data File AMDF Until the NSNs are established and published submit exception requisitions to Commander US Army Communications Electronics Command and Fort Monmouth ATTN AMSEL LC MM Fort Monmouth NJ 07703 5007 for the part required to support your equipment HOW TO LOCATE REPAIR PARTS When National stock number or part number is not known 1 First Using the table of contents determine the assembly group or subassembly group to which the item belongs This is necessary since figures are prepared for assembly groups and subassembly groups and listings are divided into the same groups 2 Second Find the figure covering the assembly group or subassembly group to which the item belongs Third Identify the item on the figure and note the item number Fourth Refer to the Repair Parts Lists for the figure to find the part number for the item number noted on the figure 5 Fifth Refer to the Part Number index to find the NSN if assigned When National stock number or part number is known 1 First Using the in
151. cy In Shipment Report Depot Maintenance Work Requirement Equipment Improvement Recommendations Full Function Crew Station Intercom Light Emitting Diode Microphone on headset is always on Loudspeaker Maintenance Allocation Chart Master Control Station MODULATE _ Transmit over headset or field telephone MONITOR Receive communication over headset or loudspeaker MOS Monitor Only Crew Station MWO Modification Work Order NSN National Stock Number TM 11 5830 263 20 amp P RPSTL SICPS SINCGARS SPL G 2 DEFINITION Override Printed Circuit Board Parts List Preventative Maintenance Checks and Services Push to Talk Radio Interface Terminal Royal Ordnance Report Of Discrepancy Repair Parts amp Special Tools List Standard Integrated Command Post System Single Channel Ground to Air Radio System Sound Pressure Level The Army Maintenance Management System Technical Bulletin To Be Determined Time Division Multiple Access Transportation Deficiency Report Technical Manual Test Measurement amp Diagnostic Equipment Test Program Sets Unit Level Vehicular Intercommunication Set Work Voice Operated Switch TM 11 5830 263 20 amp P CABLE ASSEMBLY CONNECTOR PIN IDENTIFICATION AND SIGNAL NAMES CAUTION WHEN USING THE FOLLOWING DIAGRAMS AND PICTORIALS SOME OF THE CABLES AND PIN TO PIN LAYOUTS LOOK THE SAME DO NOT USE ANY OTHER CABLE IN THE PLACE OF THE DESIGNED CABLE IDENTIFIED IN THE
152. d tighten until secured 3 Using a flat head screwdriver loosen but do not remove two setscrews 4 on microphone 5 4 Connect microphone cable 8 to microphone 5 and holding firmly in place tighten the two setscrews 4 with flat head screwdriver until microphone cable 8 is secured to microphone 5 Microphone Cable Assembly Removal and Replacement ACAPS TYPE B and CAPS TYPE FIG 3 23 hnd Fig 3 24 NOTE Tighten setscrews after removal of microphone cable to prevent loss until microphone cable is replaced Removal 1 Remove microphone clip 2 securing microphone cable assembly 8 to boom assembly 1 and set aside 2 Using a flat head screwdriver loosen but do not remove the two setscrews 4 securing the microphone cable 8 to the microphone 5 3 Disconnect microphone cable 8 from microphone 5 and headset Replacement 1 Plug microphone cable assembly 8 jack into headset receptacle 2 Connect microphone cable 8 to microphone 5 and holding firmly in place tighten the two setscrews 4 with flat head screwdriver until microphone cable is secured 3 While holding microphone cable assembly 8 against boom assembly 1 arm secure with microphone clip 2 TM 11 5830 263 20 amp P 3 9 8 Assembly Mounting Hardware Removal and Replacement ACAPS Type and CAPS Type Il Fig 3 25 NOTE The boom assembly and mounting hardware removal and replacement procedures are combined as the
153. ddress has been set replace switch cover screw and hand tighten Rotation IDENTIFICATION SWITCH M i Switch numbers are shown for Sac information only the switch is ety not marked 27 ID Switch under cover Figure 2 37 FFCS Crew Station Address Switch 11 5830 263 20 amp 2 7 RIT RADIO SELECTION SWITCH SETTING PROCEDURES FIG 2 38 Perform the following procedures to set the Radio Selection Switch on RIT NOTE The following procedures can only be performed when the RIT is dismounted a Remove the switch protective cover from rear plate of RIT using a spanner wrench and rotating counterclockwise b Using a jeweler s screwdriver turn switch counterclockwise to stop this sets the RIT to Radio s C D c Turning the switch clockwise one position sets the RIT to center position This position is used for testing however if the MCS is not functioning correctly e g loss of timing signal sync pulse but is supplying power to the rest of the system setting the switch to this position will result in the RIT putting out a timing signal like the MCS d Turning the switch clockwise one more position sets the RIT to Radio E F e When the correct Radio setting position for the RIT has been made replace switch protective cover using spanner wrench and tighten MASTER E F The nomenclature shown is for reference purposes only There is no nomenclature 8 on the actual s
154. dex of National stock numbers and part numbers find the pertinent National stock number or part number The NSN index is in National item identification number NIIN sequence para C 4a1 The part numbers in the part number index are listed in ascending alphanumeric sequence para C 4b Both indexes cross reference you to the illustration figure and item number of the item you are looking for 2 Second After finding the figure and item number verify that the item is the one you re looking for then locate the item number in the repair parts list for the figure ABBREVIATIONS Not applicable C 8 TM 11 5830 263 20 amp P SECTION II REPAIR PARTS LIST Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 1 of 11 TM 11 5830 263 20 amp P Figure 1 Intercommunication Set Vehicular AN VIC 3 V Sheet 2 of 11 TM 11 5830 263 20 amp P 11 Cable Assemblies B d c H Hi 7 P1 P2 P1 P2 C D P6 huh
155. dio has a maximum input voltage and current of 35Vdc and 50 mA 1 14 DATA TRANSMISSION The system component parts function to allow integration of vehicle crew internal communications and radio communication in a ring bus configuration The system communication scheme Time Division Multiple Access is synchronized by the MCS VIS appends 1 of 32 destination addresses to each byte of digital data Of these 32 addresses 16 have been allocated for up to 8 radios 1 for transmit and 1 for receive for each radio 4 have been allocated for intercom 1 for control with 11 addresses remaining as spares for future system growth VIS currently uses a maximum of 6 radios The MCS regulates the timing of the digital packets of information which may be initiated from any other station except the MOS The MOS can receive audio information but cannot transmit The distribution of audio intercom to the MOSs is achieved in an analog format however the audio power amplification is individually controlled at each MOS to prevent volume fluctuations when crewmembers connect or disconnect their headsets This approach also isolates the headsets from the audio source increasing the survivability of the system if a particular headset becomes damaged or short circuited The FFCS allows an operator full access to all radio and intercom communications and provides the operator with microphone keying options Each RIT interfaces with two radios When multiple
156. djusting lubricating etc at the user category 3 Hecoverability code Recoverability codes are assigned to items to indicate the disposition action on unserviceable items The recoverability code is entered in the fifth position of the SMR code as follows Code Application Explanation Z Non repairable item When unserviceable condemn and dispose of the item at the category of maintenance shown in the third position of SMR code Repairable item When uneconomically repairable condemn and dispose of the item at unit or aviation unit category F Repairable item When uneconomically repairable condemn and dispose of the item at direct support or aviation intermediate category H Repairable item When uneconomically repairable condemn and dispose of the item at general support category D Repairable item When beyond lower category repair capability return to depot Condemnation and disposal of item not authorized below depot category L Repairable item Condemnation and disposal not authorized below specialized repair activity SRA A Item requires special handling or condemnation procedures because of specific reasons e g precious metal content high dollar value critical material or hazardous material Refer to appropriate manuals directives for specific instructions NSN Column 3 Indicates the national stock number assigned to the manufacturer s part number The national stock number consists of 13 digits C
157. does a Power is turned off figure 2 40 not light when SYSTEM switch is b Defective power cable in position other than OFF assembly System power fault Defective MCS MCS System Power Fault LED Defective MCS e figure 2 41 illuminates Defective highway cable assembly Defective FFCS RIT MOS 2 42 11 5830 263 20 amp Table 2 2 System Troubleshooting Chart continued Test Number Symptom Probable Causes MCS ANR Power Fault LED illuminates MCS alphanumeric display does not change when SYSTEM switch is moved between positions P1 P2 P3 LS or ALL MCS alphanumeric display shows incorrect or illegal characters Programming positions P1 P2 and P3 have changed without operator changing an FFCS when MCS SYSTEM switch is in LISTENING SILENCE mode No radio communication transmitting and or receiving at more than 1 FFCS but communication over intercom is still possible Radio does not key from a specific FFCS but communication over intercom is still possible Unable to communicate transmitting and or receiving on intercom and radio at 2 or more crewstations Unable to communicate transmitting and or receiving on intercom and radio from any 1 MOS or FFCS Intercom continuously keyed Defective MCS Defective highway cable assembly Defective headset Defective FFCS MOS headset Defective MCS Replace defective MCS Defective MCS Replace
158. e assembly from liner 1 NOTE The side of the earcup s containing the cord assembly connection s should be pointed towards the rear of the liner when placing the earcups into the liner opening b Replacement 1 2 3 From the inside of the liner place earcup 2 with any attachments part way through opening in the liner 1 Start at the top the of liner opening and insert liner ribbing into channel 4 on earcup 2 and hold in place While holding in place start working liner ribbing into earcup channel 4 all around until fully seated Repeat steps 1 3 for other earcup Place earcup cable in Velcro at bottom rear of liner 1 and secure TM 11 5830 263 20 amp P 3 8 2 Earcushion O Ring and Front Foam Assembly Removal and Replacement Fig 3 12 CAUTION DO NOT ATTEMPT TO REMOVE THE EARCUSHION BY PULLING ON THE SOFT EARSEAL MATERIAL CAUTION THE CVC HEADSET CONTAINS A CIRCUIT CARD ASSEMBLY SENSITIVE TO DAMAGE BY ELECTROSTATIC DISCHARGE ESD Figure 3 12 Earcushion and Front Foam Assembly Removal 1 Grasp earcushion assembly with installed o ring 1 and 2 lengthwise with thumb and fingers hooked under earcushion assembly lip 2 Peel earcushion assembly 1 from earcup 4 by tilting one end until free of earcup 3 Remove front foam assembly 3 from earcup Replacement Insert front foam assembly 3 into earcup 4 2 Install o ring 2 into groove on earcushio
159. ehicle platform specific variations have meaning only to the installation team as the system loses its identity when installed Any vehicle platform that has this system installed is referred to as having the VIS or VIC 3 AN VIC 3 V Purpose of Equipment The AN VIC 3 V is an intercommunication and radio control system designed for ground mobile combat vehicles Digital audio enhances speech quality and intelligibility Headsets that incorporate active noise reduction ANR circuitry increase the effectiveness of vehicle communications They offer increased hearing protection in the noisy environment of combat vehicles d Equipment Components The AN VIC 3 V or VIS is a variety of installation kits designed for specific vehicles and or platforms The VIS is designed to replace the AN VIC 1 in some cases utilizing the existing mounting hardware and brackets used by the AN VIC 1 Kits consist of the following components the type and quantity of which vary depending upon the specific vehicle and or platform Line Replaceable Units LRUs Boxes cables highway power alarm etc headsets brackets and mounting hardware for securing LRUs and brackets The Bue of this manual only identifies the mounting hardware that is removed and replaced as part of the maintenance procedures associated with the VIS If the bracket and or mounting hardware used to secure it need replacing refer to the appropriate installation technical bulletin Table 1
160. ere the item is identified located The illustrations in numerical sequence in Sections II and Ill Item column The item number identifies the item associated with the figure listed in the adjacent Fig column This item is also identified by the NSN listed on the same line Part Number Index Part numbers in this index are listed by part number in ascending alphanumeric sequence 1 2 Oidentified located in Sections II and Item column The item numbers is that numbers assigned to the item as it appears in the figure referenced in the adjacent figure number column 5 5 11 5830 263 20 amp Figure and Item Number Index 1 Fig column This column lists the number of the figure where the item is identified located in Sections and Ill Item column The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column Stock number column This column lists the National stock number for the item CAGEC column The Commercial and Government Entity Code CAGEC is a 5 digit numeric code used to identify the manufacturer distributor or Government agency etc that supplies the item Part number column Indicates the primary number used by the manufacturer individual fir corporation or Government activity which controls the design and characteristics of the item by means of its engineering drawings specifications
161. ery cover is secure TM 11 5830 263 20 amp P 3 9 ACAPS PNR B AND CAPS PNR ANR TYPE S AND HEADSET S COMPONENTS REMOVAL AND REPLACEMENT PROCEDURES a EN N N TIC SWITCH CAPS TYPE II CAPS PNR ANR TYPE 1 ACAPS PNR TYPE BATTERY ASSEMBLY lt MICROPHONE yy PIT SWITCH Y Nee 8 lt CLOTHES o H Sf Ip Te ATTACHMENT LM CLIP BETA BAILOUT CLOTHES CONNECTOR CONNECTOR ATTACHMENT Figure 3 18 CAPS and ACAPS Headsets Major Components NOTE The following Removal and Replacement Procedures pertain to the CAP Type and Type and ACAPS Type B headsets unless a specific headset is identified 3 20 TM 11 5830 263 20 amp P 3 9 1 Earcushion Damp Cover and Foam Damper Removal and Replacement Fig 3 19 1 Figure 3 19 Earcushion Damp Cover and Foam Damper a Removal NOTE For ease in removing the earcushion insert fingers between the foam damper and earcushion on the side of the earcup where the spring assembly is attached 1 Remove earcushion 4 from earcup assembly 1 by inserting fingers inside earcup between damp cover 3 and earcushion 4 and firmly pulling out 2 Remove damp cover 3 and foam damper 2 after earcushion 4 is removed b Replacement 1 A
162. es along with the mounting hardware needed to secure them to the vehicle and or platform The Mounting hardware to secure the LRUs Line Replaceable Units MCS FFCS etc to these brackets and plates is also included In some vehicle platform installations existing brackets plates and mounting hardware is utilized in conjunction with the hardware that is provided in the installation kits for the VIS 1 11 EQUIPMENT DATA Table 1 2 lists the electrical interfaces and physical dimensions of all the VIS components 1 4 TM 11 5830 263 20 amp P Table 1 2 VIS Technical Data MCS Electrical Interfaces INPUT VOLTAGE 18 33 Vdc OUTPUT TO SYSTEM 2 6 Amps Protected by electronic circuit breaker OUTPUT TO ANR 2 6 Amps Protected by electronic circuit breaker CREW STATION BUS INTERFACE Nominal Impedance 80 ohms CODING Biphase Mark BIT RATE 2 56 Mbps VOLTAGE LEVEL 10 Vpk pk max 2 Vpk pk min FIELD WIRE INTERFACE Transformer Isolated MCS to MCS compatible MCS to AN VIC 1780 compatible and MCS to TA312 Phone compatible INPUT Transformer Isolated Input INPUT LEVEL Up to 90 volts OUTPUT LEVEL 440 mVrms FREQUENCY RESPONSE Nominally 300 Hz to 4 2 kHz LOUDSPEAKER INTERFACE Compatible with VIS loudspeaker OUTPUT IMPEDANCE 1 6 ohms at 1 kHz 10 OUTPUT LEVEL 8 Vpk pk MINIMUM LOAD IMPEDANCE 4 ohms FREQUENCY RESPONSE 300 Hz to 4 2 kHz VEHICLE ALARM INTERFACE NUMBER OF INPU
163. es followed by the part number Column 5 Unit of Measure U M Indicates the measure used in performing the actual maintenance function This measure is expressed by a two character alphabetical abbreviation e g in pr If the unit of measure differs from the unit of issue requisition the lowest unit of issue that will satisfy your requirements 1 TM 11 5830 263 20 amp P SECTION Il EXPENDABLE DURABLE SUPPLIES AND MATERIALS FOR AN VIC 3 V 1 THROUGH AN VIC 3 V 18 Item Level National Stock Description U M No Number 81349 MIL C 85043 omens 5 83574 PR146BLUE 71984 DC 6 3 5 96906 MS3367 6 9 Te Ir 01267 DUOL 90303 MN1500 83740 NH15 4 7930 00 282 9699 General Purpose GL 81349 MIL D 16791 2 TM 11 5830 263 20 amp P APPENDIX G ACRONYMS AND TERMS This Appendix provides a list of acronyms and terms used in this technical manual Definitions of all the terms are given TERM DEFINITION Artillery Communication Aural Protective System Active Noise Reduction Auto Reconnect Circuit Assembly Built In Test Communication Aural Protective System Chemical Biological and Radiological Decontamination Circuit Card Assembly Command and Control Headset Communications Electronic Command Continuous Performance Monitoring Command Post Vehicle Combat Vehicle Crewman Decibels Unit of measure for sound level Discrepan
164. essages and ru Where X is the numbered address setting of the FFCSs and or radio channel letters Multiple X u messages Where X is the numbered address setting of the FFCSs and or radio channel letters 2 60 MCS not receiving acknowledgment of signal from MCS radio channels A and or B or from RITs for radio channels C and D or E and F MCS not receiving acknowledgment of signal from FFCS X MCS previously displayed X u from FFCS X which now acknowledges the MCS signal Ring is unconnected MCS not receiving acknowledgment of signal from FFCS X and ring is unconnected MCS not receiving acknowledgment signals from FFCSs X and or RITs and ring is unconnected MCS not receiving acknowledgment signals from FFCSs X and or RITs x Recycle power on If C u D u E u F u Cu Du or Eu Fu is displayed replace defective RIT If A u B u or Au is displayed replace defective MCS Recycle power on MCS If message Xu appears replace defective FFCS X Recycle power on MCS If fault message appears replace defective FFCS X Recycle power on MCS If message still appears perform ring unconnected Recycle power on MCS If message still appears replace defective FFCS X Recycle power on MCS If message still appears replace defective MCS Recycle power on MCS If message still a
165. evice each SINCGARS Radio will require an Interface Cable Part Number A3210699 NAME AN VIC 3 Interface Cable Assy To Thru Sight Video This Cable is required to exchange audio between the Thru Sight Video TSV training system and the AN VIC 3 Intercom Part Number A3210695 NAME AN VIC 3 Interface Cable Assy To SINCGARS Radio jump radio cable This Cable is used for Operator training where voice transmissions are recorded J 1 J 2 blank 077912 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor
166. ey Equipment Location Diagram M3A2 ODS Bradley System Configuration Diagram 4 HAB Equipment Location Diagram sss HAB System Configuration M992 FAASV Equipment Location Diagram M992 FAASV System Configuration 4 7 BFIST Equipment Location Diagram BFIST System Configuration M88A2 Recovery Vehicle Equipment Location Diagram 4 M88A2 Recovery Vehicle System Configuration Diagram ASV Equipment Location Diagram ASV System Configuration MLAS Equipment Location Diagram MLRS System Configuration Diagram esses BREACHER Equipment Location BREACHER System Configuration Diagram sss STRIKER Equipment Location Diagram uuu actes ouium a tan STRIKER System Configuration Diagram sess FFCS Crew Station Address Switch RIT Radio Selection Switch eene Tripped vehicle master circuit breaker Flowchart
167. factured fabricated When the item is not used with all serial numbers of the same model the effective serial numbers are shown on the last line of the description before UOC Usable on code when applicable para 5 In the Special Tools section the basis of issue appears as the last line in the entry for each special tool special TMDE and other special support equipment When density of equipments supported exceeds density spread indicated in the basis of issue the total authorization is increased proportionately The statement END OF FIGURE appears just below the last item description in Column 5 for a given figure in both Section and Section Ill Qty Column 7 Indicates the quantity of the item used in the breakout shown on the illustration figure which is prepared for a functional group sub functional group or an assembly A V appearing in this column instead of a quantity indicates that the quantity is variable and the quantity may vary from application to application EXPLANATION OF COLUMNS Section IV National Stock Number NSN Index 1 Stock number column This column lists the NSN by National item identification number NIIN sequence The NIIN consists of the last nine digits of the NSN When using this column to locate an item ignore the first four digits of the NSN When requisitioning items use the complete NSN 13 digit sequence Fig column This column lists the number of the figure wh
168. ginating and terminating ends of the bus thereby automatically reconnecting those units located downstream of the cable break The ARC is so quick in reconnecting the bus that its operation normally goes unnoticed by the crew therefore to alert the crew that a cable break has occurred the CPM reports a ring unconnected ru fault on the MCS display b Total Cable Failure If any single VIS cable is totally severed the system will continue to operate without degradation in performance The system reconfigures itself automatically i e power is still available to each unit the ARC detects the break and reconnects any unconnected units a ring unconnected ru warning is displayed on the MCS by the CPM 1 8 11 5830 263 20 amp Partial Cable Severing If any cable is partially severed the system will continue to operate without any performance degradation If either or both conditioned power conductors are severed power is still available at each unit With both data bus conductors still intact the ARC will not close If either or both ground conductors are severed ground returns are still available because of the ring architecture Again with both data conductors still intact the ARC will not be triggered If either or both data bus conductors are severed the ARC will trigger reconnecting any unconnected units instantly If the ground shields are totally severed the ground is carried around the ring in bo
169. gure 2 21 HAB Equipment Location Diagram 2 24 TM 11 5830 263 20 amp P A3205747 P1 ION STATION EXTERNAL LOUD LINE ALARM SPEAKER POWE 1 P1 DRIVER COMMANDER 7 FFCS 2 FFCS 1 2 3205746 3205746 5 P2 P1 2 LOUDSPEAKER A3206080 RADIO SINCGARS 79 STAT EXISTING COMPONENTS CABLE PART NUMBERS FOR HAB 1 3206019 6 RECEIVE TRANSMIT 2 206017 5 3 3206018 2 HIGHWAY 4 A3206018 11 HIGHWAY 5 206193 6 or 30 LOUDSPEAKER RING SEQUENCE FOR HAB FROM VIS BOX CABLE TO VIS BOX CABLE MCS TOP CONN 3 P1 FFCS 1 3 P2 FFCS 1 4 P2 FFCS2 4 P1 FFCS 2 4 P2 MCS BOTTOM CONN 4 P1 Figure 2 22 HAB System Configuration Diagram 2 25 TM11 5830 263 20 amp P LOUDSPEAKER MCS LS A3205747 A3206080 REAR CREWMEMBER S COMMANDER S FFCS FFCS A3205746 A3205746 DRIVER S FFCS A3205746 VEHICLE PLACARD MCS VIS FAASV LOUDSPEAKER 18 FFCS 3 DRIVER FFCS 2 a 1 REAR CREWMEMBER COMMANDER CREW STATION FFCS ASSIGNMENTS FFCS 1 COMMANDER
170. h No Error Shown on Display 2 42 SECTION V System Troubleshooting with Error Shown on 2 59 SECTION VI Troubleshooting of Cable Assemblies sene 2 66 TM11 5830 263 20 amp P TABLE OF CONTENTS CONTINUED Page CHAPTER 3 UNIT MAINTENANCE 5 3 1 SECTION 3 1 SECTION II LRU Removal and Replacement Procedures sse 3 1 SECTION Headset s Components Removal and Replacement Procedures SECTION IV Cable Removal SECTION V LRU Knob s Removal and Replacement SECTION VI Preparation for Storage and APPENDDCA REFERENCES uoti aad dag A 1 APPENDIX B MAINTENANCE ALLOCATION CHART SECTION Iitrod GliOn s esci dert eR een SECTION II Maintenance Allocation Chartl eene nnn nennen SECTION III Tools and Test Equipment Requirements SECTION IV Remarks for AN VIC 3 V Vehicular Intercommunication Set APPENDIX Unit Maintenance Repair Parts and Special Tools List RPSTL
171. iate technical publications 1 DMWR Overhaul is normally the highest degree of maintenance performed by the Army Overhaul does not normally return an item to like new condition k Rebuild Consists of those services actions necessary for the restoration of unserviceable equipment to like new condition in accordance with original manufacturing standards Rebuild is the highest degree of material maintenance applied to Army equipment The rebuild operation includes the act of returning to zero those age measurements hours miles etc considered in classifying Army equipments components B 3 EXPLANATION OF COLUMNS IN THE MAC SECTION II 1 Group Number Column 1 lists functional group codes numbers the purpose of which is to identify maintenance significant components assemblies subassemblies and modules with the next higher assembly End item group number shall be 00 2 Component Assembly Column 2 contains the names of components assemblies subassemblies and modules for which maintenance is authorized 3 Maintenance Function Column 3 lists the functions to be performed on the item listed in column 2 For detailed explanation of these functions see paragraph B 2 Services Inspect test service adjust align calibrate and or replace Fault locate troubleshoot the process of investigating and detecting the cause of equipment malfunctioning the act of isolating a fault within a system or unit under test
172. ion Diagram M1A2 ABRAMS Equipment Location M1A2 ABRAMS System Configuration M2A2 BRADLEY Equipment Location Diagram sse M2A2 BRADLEY System Configuration Diagram M3A2 BRADLEY Equipment Location Diagram 22 2 M3A2 BRADLEY System Configuration Diagram M577 Equipment Location M577 System Configuration Diagram essent M109A6 PALADIN Equipment Location M109A6 PALADIN System Configuration Diagram M1068 SICPS Tracked Equipment Location M1068 SICPS Tracked System Configuration Diagram S 787 SICPS Shelter Equipment Location 8 787 SICPS Shelter System Configuration Diagram M2A2 ODS Bradley Equipment Location Diagram M2A2 ODS Bradley System Configuration 2 ODS Bradl
173. ional stock number Commercial and Government Entity Code and part numbers C 3 EXPLANATION OF COLUMNS Section II and a ltem No Column 1 Indicates the number used to identify items called out in the illustration b SMH Code Column 2 The source maintenance and recoverability SMR code is a five position code containing supply requisitioning information maintenance category authorization criteria and disposition instruction as shown in the following breakout 2 TM 11 5830 263 20 amp P Source Maintenance Recoverability Code Code Code XX X X X 1 two positions 3 position 4 position 5 position How you getan Who can install Who can do complete Who determines item replace or use repair see note disposition action on an the item below on the item unserviceable item NOTE Complete repair Maintenance capacity capability and authority to perform all corrective maintenance tasks of the repair function in a use user environment in order to restore serviceability to a failed item 1 Source Code The source code tells you how to get an item needed for maintenance repair or overhaul of an end item equipment Explanations of source codes follows Made at unit AVUM category Made at DS AVIM category Made at GS category Made at Specialized Repair Activity SRA Made at Depot Assembled by unit AVUM category Assembled by DS AVIM category Assembled by GS category
174. is broken If the MCS does not sense receipt of the digital data stream at its bottom STATION connector it recognizes that there is a break in the path and initiates transmission from the bottom connector to communicate with the disconnected portion of the ring This involves operation of an internal relay that removes a terminating resistor from the data path and inserts the same signal transmitted at the top station connector The break in the data path is also sensed and accommodated by the digital boxes on either side of the break A dc bias on the two data lines forming the path segment interconnecting adjacent boxes activates a zener diode circuit that applies terminating resistors to prevent signal reflections from both sides of the break in the data path The system continues to provide communication to all crew stations and ru is displayed by the MCS to indicate that maintenance is required The dc bias voltage of approximately 20 volts provides a convenient method to verify continuity to connectors within FFCSs and RITs during troubleshooting 11 5830 263 20 amp CHAPTER 2 UNIT TROUBLESHOOTING PROCEDURES SECTION General Unit Troubleshooting Inspection essere 2 1 SECTION II Equipment Location and Configuration Diagrams 2 2 SECTION System Troubleshooting With No Error Shown on Alphanumeric Display 2 42 SECTION IV System
175. ization and Equipment MTOE Table of Distribution and Allowances TDA or Joint Table of Allowances JTA E 3 EXPLANATION OF LISTING National stock numbers descriptions and quantities are provided to help you identify and request the additional items you require to support this equipment The items are listed in alphabetical sequence by item name under the type document i e CTA MTOE TDA or JTA which authorizes the item s to you If the item you require differs between serial numbers of the same model effective serial numbers are If item required differs for different models of this equipment the model is shown under the Usable on heading in the description column These codes are identified as shown in the last line of the description Code KDQ KDR KDS KDT KDU KDV KDW KDX LHL LHM LUY LUZ LVA LVB LVC LVD LVE 23C Used On Model AN VIC 3 V 1 Model AN VIC 3 V 2 Model AN VIC 3 V 3 Model AN VIC 3 V 4 Model AN VIC 3 V 5 Model AN VIC 3 V 6 Model AN VIC 3 V 7 Model AN VIC 3 V 8 Model AN VIC 3 V 9 Model AN VIC 3 V 10 Model AN VIC 3 V 11 Model AN VIC 3 V 12 Model AN VIC 3 V 13 Model AN VIC 3 V 14 Model AN VIC 3 V 15 Model AN VIC 3 V 16 Model AN VIC 3 V 17 Model AN VIC 3 V 18 E 1 TM 11 5830 263 20 amp P SECTION Il ADDITIONAL AUTHORIZATION LIST FOR AN VIC 3 V 1 THROUGH AN VIC 3 V 18 number CAGEC amp part number auth 6625 01 265 6000 Multimeter KDQ KDR KDS 80058 AN PSM 45A KDT KDU KDV
176. leshooting the system Perform the following steps in sequence to ensure accurate troubleshooting of the equipment 1 Determine whether the vehicle has a ring or two branch configuration 2 Goto appropriate Table 2 4 or 2 5 3 Examine the MCS Alphanumeric Display column to find the error message that matches the one on the MCS display while at the same time examine the Error Description column to correctly identify the corresponding problem 4 Perform the action required as stated in the corresponding Corrective Measures column NOTE Reference to substitution of a VIS box with a known good in the troubleshooting flowcharts refers to properly configured Section III and operationally verified replacement equipment 2 59 TM11 5830 263 20 amp P Table 2 4 MCS Alphanumeric Error Messages Ring Configuration DISPLAY MCS cannot store radio access 5 Recycle power on MCS data in program memory If message still appears replace defective MCS Any one of the following A u through F u or Any one of the following pairs Au Bu Cu Du or Eu Fu Where X is the numbered address setting of the FFCS and Y is either the numbered address setting of another FFCS or the alphabetic designation of a radio interface x Where is the numbered address setting of the FFCS X u and Where X is the numbered address setting of the FFCS Multiple X u m
177. lign foam damper 2 and damp cover 3 and place on earcup assembly 1 2 While holding foam damper 2 and damp cover 3 in place align and set earcushion 4 on earcup assembly 1 and snap in place 3 21 TM 11 5830 263 20 amp P 3 9 2 Overhelmet Strap Assembly Removal and Replacement Fig 3 20 Figure 3 20 Overhelmet Strap Assembly NOTE The overhelmet strap assembly consists of two Velcro strap sections hooks and loops When replacing a single strap at a time make sure the replacing strap is the same as the one being removed a Removal Using a cross tipped screwdriver remove screw 1 and anchor washer 2 securing overhelmet strap 3 to earcup assembly 4 CAUTION DO NOT USE THREAD SEALANT OR LOCKING COMPOUND DOING SO COULD CAUSE DAMAGE TO THE EARCUPS ASSEMBLY b Replacement Place screw 1 and anchor washer 2 through opening in end of overhelmet strap 3 and use a cross tip screwdriver to secure to earcup assembly 4 3 22 TM 11 5830 263 20 amp P 3 9 3 Neckband Spring Assembly Cover Removal and Replacement Fig 3 21 REAR VIEW NECKBAND AND NECKBAND COVER Figure 3 21 Neckband Spring Assembly Cover a Removal Unsnap four snaps 2 securing neckband cover 1 to neckband 3 and remove b Replacement Wrap neckband cover 1 around neckband 3 with snaps 2
178. lowing cables from the FFCS HEADSET VEHICLE PTT SWITCH if used and HIGHWAY connected to the STATION connectors Refer PEETER and it s corresponding figure at the end of this section and remove mounting hardware securing the FFCS Remove FFCS and verify crewstation setting a Replacement 3 Place correctly set FFCS in position on studs or plate to be mounted Refer ib Table 3P and it s corresponding figure at the end of this section for the proper mounting sequence and secure FFCS Reconnect the following cables to the FFCS HEADSET VEHICLE PTT SWITCH if used and HIGHWAY connected to the STATION connectors 3 3 TM 11 5830 263 20 amp P He 2 CABLE TO FFCS CABLE FROM FFCS MCS MOS OR RIT m 1 MCS MOS OR RIT A HEADSET CABLE Figure 3 3 Monitor Only Crew Station MOS 3 4 MOS REMOVAL AND REPLACEMENT Fig 3 3 a Removal Disconnect and tag the following cables from the MOS HEADSET and HIGHWAY connected to the STATION connectors 2 Refer and it s corresponding figure at the end of this section and remove mounting hardware securing the MOS 3 Remove MOS b MOS Replacement 1 Place MOS in position on studs or plate to be mounted 2 Refer and it s corresponding figure at the end of this section for the proper mounting sequence and secure MOS 3 Reconnect the following cables to the MOS HEADSET and HIGH
179. microphone 5 and adjust O ring 6 until windscreen 7 is secured Figure 3 24 M 173 Microphone and Boom Assembly 3 25 TM 11 5830 263 20 amp P 3 9 6 3 9 7 3 26 Microphone Removal and Replacement ACAPS Type B and CAPS Type Fig 3 23 FIG 3 24 NOTE The removal and replacement procedures for both the microphone and cable assemblies shown above M 172 Fig 3 23 and M 173 Fig 3 24 are identical even though the microphones are different the attachment points and hardware are the same The Figure and Item numbers used are referenced fron Fig 3 23 NOTE If defective lost the two setscrews securing the microphone cable to the microphone can be removed replaced Removal 1 Using a flat head screwdriver loosen but do not remove the two setscrews 4 securing microphone cable 8 to microphone 5 2 Disconnect microphone cable 8 from microphone 5 3 Using a flat head screwdriver remove screw 3 securing microphone 5 to boom assembly 1 If a thumbscrew is used to secure microphone 5 to boom assembly 1 simply unscrew until free from boom assembly 1 4 Spread arms of boom assembly 1 and remove microphone 5 Replacement 1 Spread arms of boom assembly 1 and place microphone 5 between boom guides 2 Insert screw 3 through unthreaded end of boom assembly 1 guide bearings and using a flat head screwdriver tighten until secured If a thumbscrew is utilized han
180. n assembly 1 3 Align earcushion assembly 1 on earcup 4 4 Press earcushion assembly 1 firmly until secured in place TM 11 5830 263 20 amp P 3 8 3 Windscreen and O Ring Removal and Replacement M 175 VRC Fig 3 13 1 M 175 VRC a PICVC I Figure 3 13 Microphone Boom and Cable Assembly a Removal 1 Grasp O ring 2 between thumb and forefinger and slide O ring 2 and windscreen 3 off microphone 1 2 Separate O ring 2 from windscreen 3 CAUTION WHEN PLACING WINDSCREEN O RING ON MICROPHONE BE CAREFUL NOT TO TEAR WINDSCREEN b Replacement 1 Compress closed end of windscreen 3 and place inside O ring 2 until O ring 2 is midway on windscreen 3 2 Slide O ring 2 windscreen 3 onto microphone 1 and adjust O ring 2 until windscreen 3 is secured TM 11 5830 263 20 amp P 3 8 4 Assembly Mounting Hardware Removal and Replacement Fig 3 14 Figure 3 14 Boom Assembly and Mounting Hardware a Removal 1 Using a cross tipped screwdriver remove screw 1 securing mounting hardware to headset 2 Unscrew knurled thumbnut 2 3 Remove boom clamp 3 boom guides 4 and boom assembly 5 by sliding off mounting post 6 b Replacement 1 Align boom assembly 5 arms into slots between the two boom guides 4 and hold in place 2 Place boom guides 4 with boom assembly 5 on the mounting post 6 and hold in place 3 Place boom clamp 3 on mounting p
181. nd replacement procedures and instructions for the appropriate LRU It should be noted that although some of the mounting sequences for LRUs for various vehicles look identical the actual parts might differ Refer to the Repair Parts and Special Tools List RPSTL ih Appendix for proper identification of the correct part 3 1 TM 11 5830 263 20 amp P 3 2 3 2 b LOUDSPEAKER SYSTEM FAULT YO CHANGE LINES ACCENT CABLE TO FFCS MOS CABLE FROM HSTENING M PATI di amp SLIP RING RADIO A PROG2 MEW Se lb n ug ABLE FROM FFCS SYSTEM 9 L MOS RIT amp SLIP RING UT H ndn PROGRAM B LI LINES LINES ALARMS LOUDSPEAKER POWER I j I O ar O s CABLE FROM CABLE TO VEHICLE PRIME TWISTED PAIR WIRES LOUDSPEAKER POWER FROM FIELD TELEPHONE CABLE FROM OR OTHER MCS VEHICLE ALARMS Figure 3 1 Master Control Station MCS NOTE Removal and replacement of the LRU s require the use of various size socket wrenches and open end wrenches MCS REMOVAL AND REPLACEMENT Fig 3 1 MCS Removal 1 2 3 Disconnect and tag the following cables
182. ocated next to the MCS in the vehicle or as shown on the Equipment Location Diagram for the specific vehicle in Section Il of this chapter If there is not a match with what the MCS identifies and what is on the vehicle placard then the following may have occurred 1 Cables may be disconnected in which case they need to be physically inspected and reconnected 2 The FFCS or RIT have not been correctly set in which case they need resetting The procedures for setting the crewstation radio switch for the FFCS RIT can be found in Section of this chapter 3 If cables are connected and the FFCS and RIT are properly set and problems still exist in terms of the system configuration mode then refer to the troubleshooting procedures in Section IV c Ifthe system is properly configured place the SYSTEM switch on the program being utilized PROG 1 2 or 3 and the PROGRAM switch on VIEW Observe the levels of radio access programmed into the MCS If discrepancies are noted reprogram the MCS using the Operator s manual If discrepancies still exist or the MCS will not program refer to the troubleshooting procedures in Section IV SECTION II EQUIPMENT LOCATION AND SYSTEM CONFIGURATION DIAGRAMS 2 4 GENERAL As stated in the previous section problems with the VIS can occur in various forms System problems may occur without showing up as error messages on the alphanumeric display or system problems may occur that do show up as error messages
183. on the alphanumeric display Corrective action for the VIS involves principally the replacement of a single unit box or cable or in the case of a headset a component part The procedures apply whether trouble is in radio or intercom communications Damage to more than one VIS unit is beyond the scope of these procedures In the event of suspected damage to multiple units the general approach is to disconnect all units from the system then add the units in sequence to the system one at a time for evaluation Following this general approach isolates individual boxes so that in effect possible multiple faults are reduced to single faults that are troubleshot one at a time Whenever troubleshooting the VIS extensive use should be made of the Operator s Manual TM 11 5830 263 10 Procedures for correctly setting the FFCS and RIT can be found in Section III of this chapter 2 2 11 5830 263 20 amp 25 TROUBLESHOOTING USING EQUIPMENT LOCATION AND CONFIGURATION DIAGRAMS a From the System Configuration Diagram for your vehicle determine whether units are connected by highway cables in a ring configuration as most vehicles are or are connected in a two branch configuration b If your vehicle is connected in a ring configuration refer tg Table 2 4 for a listing of MCS alphanumeric error messages with their corrective measures If your vehicle is connected in a two branch configuration refer to Table 2 5 for a listing of
184. ons authorized in the maintenance allocation chart The symbol designations for the various maintenance levels are as follows Operator or Crew Organizational Maintenance F Intermediate Direct Support Maintenance H Intermediate General Support Maintenance D Depot Maintenance 5 Tools and Equipment Column 5 specifies by code those common tool sets not individual tools and special tools TMDE and support equipment required to perform the designated function 6 Remarks This column shall when applicable contain a letter code in alphabetic order which shall be keyed to the remarks contained in Section IV EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS SECTION Ill A Column 1 Reference code The tool and test equipment reference code correlates with a code used in the MAC Section Column 5 B Column 2 Maintenance Category The lowest level of maintenance authorized to use the tool or test equipment C Column 3 Nomenclature Name or identification of the tool or test equipment D Column 4 National NATO Stock Number The National Stock Number of the tool or TMDE E Column 5 Tool Number The manufacturer s part number EXPLANATION OF COLUMNS IN REMARKS SECTION IV A Reference Code The code recorded in column 6 Section B Remarks This column lists information pertinent to the maintenance function being performed as indicated in the MAC Section B 3 TM 11 5830 263 20 amp
185. op The luminescent pointer should be pointed down and to the left 2 Using a socket head screw key remove socket head screw 1 and washer 2 from shaft 4 3 Slide knob 3 from shaft 4 b Replacement 1 Slide knob 3 fully onto shaft 4 and turn counterclockwise until knob comes to a full stop The luminescent pointer should be pointed down and to the left 2 Place washer 2 onto socket head screw 1 and install onto shaft 4 3 Using a socket head screw key tighten socket head screw 1 onto shaft 3 31 TM 11 5830 263 20 amp P 3 42 LOUDSPEAKER KNOB AND MOUNTING HARDWARE REMOVAL AND REPLACEMENT PROCEDURES Fig 3 29 N b 4 Figure 3 29 Loudspeaker Assembly 3 12 1 Loudspeaker Knob Removal and Replacement Procedure The Knob removal and Replacement Procedures for the loudspeaker are the same as those given in the previous paragraph 3 11 for the MCS FFCS AND MOS with the exception that a cross head screwdriver is to be used 3 12 2 Loudspeaker Mounting Hardware Removal and Replacement Procedure a Removal Remove wing nut 1 by turning counter clockwise and slide lock washer 2 and flat washer 3 off threaded shaft 4 b Replacement Slide flat washer 3 lock washer 2 on threaded shaft 4 then place wing nut 1 on threaded shaft 4 and tighten by turning clockwise 3 32 TM 11 5830 263 20 amp P SECTION VI PREPARATION FOR STORAGE OR SHIPMENT 3 13 LRU S PACK
186. ost 6 so that the serrated edge is flush against the boom guide 4 and hold in place 4 Place knurled thumb nut 2 on mounting post 6 and turn clockwise and tighten until secure 5 Using across tipped screwdriver place screw 1 in end of mounting post 6 and tighten until secured TM 11 5830 263 20 amp P 3 8 5 Helmet Liner Insert Removal and Replacement Procedures Fig 3 15 5 4 Figure 3 15 Helmet Liner Inserts a Removal 1 Locate insert s 2 through 6 to be removed Grasp liner 1 in one hand and place fingers beneath the insert at the opening provided in the liner pouch Carefully free one end of the insert 2 through 6 from the liner pouch 2 Reverse liner 1 in hand and grasp the insert 2 through 6 Carefully free other end from the liner pouch b Replacement 1 Grasp liner 1 in one hand Carefully feed one end of insert 2 through 6 into liner pouch opening until end is fully installed 2 Reverse liner 1 in hand and feed the other end of insert 2 through 6 into liner pouch opening until insert is fully installed 3 Smooth out any wrinkles or bumps in the liner until insert is fully secured TM 11 5830 263 20 amp P 3 8 6 Switch Cover Removal and Replacement Procedures Fig 3 16 ANR TALK THROUGH SWITCH PTT SWITCH Figure 3 16 Switch Cover s a Removal 1 Hold earcup and cable assembly 1 in one hand and grasp switch cover 2 firml
187. p 2 206018 19 HIGHWAY 3 206018 10 HIGHWAY N 4 A3206127 6 RECEIVE TRANSMIT 5 A3206019 6 RECEIVE TRANSMIT 7 RIT 1 6 206018 2 HIGHWAY 3205749 7 206018 5 HIGHWAY P2 P1 8 3206309 2 HIGHWAY 9 A3206307 30 HIGHWAY T I 10 206308 30 HIGHWAY P1 P1 11 A3206307 6 HIGHWAY 12 A3206193 6 or 30 LOUDSPEAKER 13 206017 12 POWER i 14 A3206020 BAILOUT Connected to Headset not shown in diagram RFCS 2 P1 43205746 P1 P2 P2 RING SEQUENCE FOR M1068 SICPS TRACKED VEHICLE FROM VIS BOX CABLE TO VIS BOX CABLE 8 MCS TOP CONN 2 P2 FFCS 1 2 P1 ch 9 FFCS 1 1 P2 FFCS 4 1 P1 P2 p FFCS 4 3 P2 2 3 2 6 2 FFCS 3 36 P1 FFCS 5 FFCS 3 7 P2 RIT 1 37 P1 10 A3205746 p4 RIT 1 7 P2 FFCS 2 7 P1 FFCS 2 8 P1 MCS BOT CONN 11 P1 USE FOLLOWING PATH WITH FFCS 5 INSTALLED FFCS 2 8 P1 FFCS 5 9 P1 FFCS 5 10 P1 MCS BOT CONN 11 P1 Figure 2 14 M1068 SICPS Tracked System Configuration Diagram 2 17 11 5830 263 20 amp OPERATOR 1 FFCS A3205746 RIT 1 A3205749 LOUDSPEAKER A3206080 MCS A3205747 RIT 2 A3205749 REMOTE FFCS A3205746 OPERATOR 2 FFCS A3205746 A3205746 VIS SICPS SHELTER RIT 2 LSPKR RADIO RADIO N MCS E F C D n 5 FFCS 1 FFCS 3 FFCS 2 PA
188. p assembly Refer to applicable headset removal and replacement procedure in Chapter 3 Replace ear cushions Refer to applicable headset removal and replacement procedure in Refer to applicable headset removal and replacement procedure in Chapter 3 Refer to applicable headset removal and replacement procedure in_Chapter 3 Refer to applicable headset removal and replacement procedure in Chapter 3 Refer to applicable battery removal and replacement procedure in Chapter 3 Refer to applicable liner insert removal and replacement procedure in Chapter 3 Refer to applicable microphone boom and cable assembly removal and replacement procedure in Chapter 3 2 9 11 5830 263 20 amp SECTIONV SYSTEM TROUBLESHOOTING WITH ERROR SHOWN ON ALPHANUMERIC DISPLAY CAUTION BE SURE TO REMOVE POWER FROM THE MCS BEFORE REMOVING OR REPLACING COMPONENTS AND OR CABLES TROUBLESHOOTING WITH ALPHANUMERIC ERROR DISPLAY General The procedures in step b below troubleshoot faulty equipment in VIS with an error message s displayed on the MCS alphanumeric display They apply whether trouble is in radio or intercom communication For vehicles a ring configuration refer to Table 2 4 For vehicles in a two branch configuration refer to Table 2 5 NOTE Ensure that Para 2 3 Equipment Inspections Checks Guidelines has been followed prior to beginning any troubleshooting procedures using Tables 2 4 or 2 5 Troub
189. place defective MCS heard when LOUDSPEAKER switch on the MCS is set to OFF 20 Problem in headset Defective earcup figure 2 51 assemblies Defective microphone assembly 2 44 11 5830 263 20 amp START DISCONNECT POWER CABLE FROM MGS RESET VEHICLE MASTER CIRCUIT BREAKER VEHICLE MASTER CIRCUIT BREAKER REPLACE DEFECTIVE MCS TRIPS DISCONNECT POWER CABLE FROM MOUNTING BASE RESET VEHICLE MASTER CIRCUIT BREAKER VEHICLE MASTER CIRCUIT REPLACE DEFECTIVE POWER TRIPS CABLE DEFECTIVE VEHICLE WIRING Figure 2 39 Tripped vehicle master circuit breaker Flowchart 2 45 TM11 5830 263 20 amp P START DISCONNECT POWER CABLE CONNECTOR P1 FROM POWER CONNECTOR ON MCS ON CONNECTOR DISCONNECT POWER EN CABLE CONNECTOR P2 PIN A 28V AND GND IS 28VDC PRESENT AT MOUNTING BASE CONNECTOR NO REPLACE DEFECTIVE DEFECTIVE VEHICLE REPLACE DEFECTIVE MCS POWER CABLE WIRING Figure 2 40 MCS alphanumeric display Flowchart 2 46 START SWITCH THE MCS OFF AND BACK ON AGAIN DOES SYSTEM POWER FAULT LED NO TM 11 5830 263 20 amp P IF OVER A PERIOD OF TIME THE SYSTEM POWER FAULT LED ILLUMINATE YES 1 DISCONNECT BOTH HIGHWAY CABLES FROM STATION CONNECTORS ON MCS 2 SWITCH THE MCS OFF AND BACK ON AGAIN DOES SY
190. ppears perform multiple unconnected FFCSS RITs flowchart figure 2 53 START DISCONNECT HIGHWAY CABLE FROM LOWER MCS STATION CONNECTOR ANY Xu FAULTS ON LED DISPLAY NO NOTE ERROR CODE S LISTED ON LED DISPLAY IDENTIFY FFCS OR RIT SHOWN AS FAULT THAT IS CLOSEST IN HIGHWAY CABLE PATH TO MCS TOP STATION CONNECTOR RECONNECT HIGHWAY CABLE TO LOWER STATION CONNECTOR OF MCS DISCONNECT HIGHWAY CABLE FROM RIGHT STATION CONNECTOR OF FFCS OR RIT IDENTIFIED IN STEP 2 AND MEASURE VOLTAGE FROM PIN A TO PIN B MEASURE VOLTAGE FROM PIN A TO PIN B AT MCS LOWER STATION CONNECTOR BETWEEN 16v AND 16V YES TM 11 5830 263 20 amp P REPLACE MCS BETWEEN 16v AND 16V 2 YES REPLACE MEASURED FFCS OR RIT IDENTIFY FFCS OR RIT THAT IS CLOSEST IN HIGHWAY CABLE PATH TO LOWER MCS STATION CONNECTOR DISCONNECT HIGHWAY CABLE FROM LEFT STATION CONNECTOR OF FFCS OR RIT IDENTIFIED IN STEP 1 MEASURE VOLTAGE FROM PIN A TO PIN B IDENTIFY NEXT FFCS OR RIT IN HIGHWAY PATH TOWARD TOP MCS STATION CONNECTOR AND DISCONNECT HIGHWAY CABLE FROM LEFT STATION CONNECTOR MEASURE VOLTAGE FROM PIN A TO PIN B BETWEEN 16v AND 16V YES REPLACE MEASURED FFCS ORRIT NO CHECK CONTINUITY OF EACH VIS CABLE OR MOS BETWEEN RIT S OR FFCS S ME
191. removal and replacement of one item effects the other NOTE If required the Microphone Boom and Cable Assembly can be removed in its entirety Unplug the microphone cable jack from the headset port and follow the procedural steps for removing and replacing the mounting hardware only L 1T Figure 3 25 Microphone Boom Assembly Removal and Replacement ACAPS and CAPS Type Il a Removal 1 Using a cross tipped screwdriver remove screw 6 and washer 5 securing mounting hardware to headset 2 Unscrew knob 4 3 Remove boom clamp 3 boom guides 1 and boom assembly 2 by sliding off mounting post b Replacement 1 Align boom assembly arms 2 into slots between the two boom guides 1 and hold in place 2 Place boom guides 1 with boom assembly 2 on the on the mounting post and hold in place 3 Place boom clamp 3 on mounting post so that the serrated edge is flush against the boom guide 1 and hold in place 4 Place knob 4 on mounting post and turn clockwise and tighten until secure 5 Using a cross tipped screwdriver place washer 5 and screw 1 in end of mounting post and tighten until secured 3 27 TM 11 5830 263 20 amp P 3 9 9 Socket Blanking Plug Removal and Replacement CAPS Type 1 Fig 3 26 If the socket blanking plug is deteriorated or missing replace a
192. s shown in Fig 3 26 3 10 SOCKET BLANKING PLUG Figure 3 26 Socket Blanking Plug CAPS Type 1 COMMAND AND CONTROL HEADSET COMPONENTS REMOVAL AND REPLACEMENT PROCEDURES FIG 3 27 CAUTION THE COMMAND AND CONTROL HEADSET CONTAINS AN EARPHONE WITH WIRE CONNECTIONS 8 OF FIGURE 3 27 THAT MUST BE HANDLED VERY CAREFULLY WHEN THE FOAM EARPHONE HOLDER IS REMOVED FROM THE EARCUP NOTE Removal and replacement procedures for the microphone boom assembly and mounting hardware are identical to the procedures described in previous paragraphs for other headsets The microphone cable assembly cannot be removed and replaced as it is part of the headset 3 10 1 Microphone Removal and Replacement Procedures Fig 3 27 For microphone removal and replacement refer to paragraph 3 9 6 3 10 2 Boom Assembly Mounting Hardware Removal and Replacement Procedures Fig 3 27 For boom assembly mounting hardware removal and replacement refer to paragraph 3 8 6 3 28 NOTE The microphone cable assembly cannot be removed as it is hardwired in TM 11 5830 263 20 amp P Figure 3 27 Command and Control Headset 3 10 3 Earcushion Earphone Holder and Back Pad Removal and Replacement Fig 3 27 CAUTION BE CAREFUL NOT TO DAMAGE EARPHONE LEADS WHEN REMOVING EARPHONE FROM EARCUP a Removal 1 2 3 4 5 Grasp earcushion assembly 3 lengthwise and pull down and outward until earcushion
193. s with this item be reported so that the problems can be corrected and improvements can be made to prevent the problem in the future While corrosion is typically associated with rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corrosion problem If a corrosion problem is identified it can be reported using SF 368 Product Quality Deficiency Report Use of key words such as corrosion rust deterioration or cracking will ensure that the information is identified as a CPC problem The form should be submitted to the address specified in DA PAM 738 750 Functional User s Manual for the Maintenance Management System TAMMS 1 5 DESTRUCTION OF ARMY ELECTRONICS MATERIEL Destruction of Army electronics materiel to prevent enemy use shall be in accordance with TM 750 244 2 and AR 380 5 1 6 ADMINISTRATIVE STORAGE Administrative storage of equipment issued to and used by Army activities will have preventive maintenance performed in accordance with TM 11 5830 263 10 Chapter 3 Section 1 Preventive Maintenance Check and Services PMCS charts before storing When removing equipment from administrative storage assure its operational readiness by performing PMCS Disassembly and repacking of equipment for shipment or limited storage is covered in the procedures for the vehicle 1 7 PREPARATION FOR STORAGE OR
194. ssembly fitting into them The pads installed in the PICVC liner have been improved and can be removed and replaced These pads which come in large and medium kit sizes are interchangeable with the pads in the earlier design CVC liner The set of large pads is installed in both large liners The set of medium pads is installed in both medium liners as well as the CVC small liner TALK THROUGH MICROPHONE M 174 MICROPHONE AND BOOM ASSEMBLY M 175 MICROPHONE AND BOOM ASSEMBLY H374 V 1 V 2 and V 3 VRC H 374 V 4 and V 5 VRC PICVC Figure 3 10 CVC Headset COMPARTMENT TM 11 5830 263 20 amp P NOTE Unless otherwise specified the following removal and replacement procedures are identical for both designs of the CVC Headset 3 8 4 Liner and Earcup Assembly Removal and Replacement Fig 3 11 Figure 3 11 Liner and Earcups Assembly a Removal 1 2 3 Firmly grasp an earcup 2 in one hand with thumb on the outer shell and fingers on earcushion 3 With other hand grasp liner 1 above the earcup 2 with thumb on the outside and fingers on the inside of liner 1 Firmly peel liner 1 up and outward from earcup 2 while at the same time use the thumb placed on outer shell to push earcup 2 and any attachments through liner 1 opening until free Repeat steps 1 through 3 above for other earcup Undo Velcro strap securing earcup cable to liner 1 and separate earcups and cabl
195. termediate category can remove replace and use the item H General support category can remove replace and use the item L Specialized repair activity can remove replace and use the item D Depot category can remove replace and use the item b The maintenance code entered in the fourth position tells whether or not the item is to repaired and identifies the lowest maintenance category with the capability to do complete repair i e perform all authorized repair functions This position will contain one of the following maintenance codes NOTE Some limited repair may be done on the item at a lower category of maintenance if authorized by the Maintenance Allocation Chart MAC and SMR codes TM 11 5830 263 20 amp P Code Application Explanation Unit or aviation unit is the lowest category that can do complete repair of the item F Direct support or aviation intermediate is the lowest category that can do complete repair of the item General support is the lowest category that can do complete repair of the item L Specialized repair activity designate the specialized repair activity is the lowest category that can do complete repair of the item D Depot is the lowest category that can do complete repair of the item Z Non repairable No repair is authorized B No repair is authorized No parts or special tools are assigned for the maintenance of a B coded item However the item may be reconditioned by a
196. termine and cause corrections to be made or to be adjusted on instruments or test measuring and diagnostic equipment used in precision measurement Consists of comparisons of two instruments one of which is a certified standard of known accuracy to detect and adjust any discrepancy in the accuracy of the instrument being compared B 1 TM 11 5830 263 20 amp P B 2 MAINTENANCE FUNCTIONS Continued g Remove Install To remove and install the same item when required to perform service or other maintenance functions Install may be the act of emplacing seating or fixing into position a spare repair part or module component or assembly in a manner to allow the proper functioning of an equipment or system h Replace To remove an unserviceable item and install a serviceable counterpart in its place Replace is authorized by the MAC and is shown as the third position code of the SMR code i Repair The application of maintenance services including fault location troubleshooting removal installation and disassembly assembly procedures and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage fault malfunction or failure in a part subassembly module component or assembly end item or system j Overhaul That maintenance effort service action prescribed to restore an item to a completely serviceable operational condition as required by maintenance standards in appropr
197. th directions by the cable and also through the vehicle body to each FFCS MOS and RIT The loss of shielding is not significant and will not affect the operation of the system Partial Cable Severing with Shorted Conductors If a cable is partially severed and the conductors are shorted together the system cannot continue to operate normally None of the units will be damaged internally no matter which leads are shorted Either data bus conductor may be shorted to either of the power conductors either of the grounds or the zero volts ground shield without affecting the VIS operation The transformer coupling of the data bus to each unit prevents damage If the data bus conductors are shorted together or both to ground or both to the same conditioned power conductors the data bus cannot function All communications will cease and the CPM software will cause the MCS to display in sequence that all units in the system have become unconnected e g 1 2u 3u 4u Au Bu ru showing that the whole data bus has been stopped As soon as the damaged cable is disconnected all communications are restored If the 28Vdc conditioned system power conductor is shorted to the zero volts ground the MCS system power conditioning circuit overcurrent limit will trip at approximately two amps The system is then effectively isolated from power and only a single LED on the MCS display will be illuminated This would indicate that the overcurrent
198. witch s Figure 2 38 RIT Radio Selection Switch STATION 2 41 TM11 5830 263 20 amp P SECTIONIV SYSTEM TROUBLESHOOTING WITH NO ERROR SHOWN ON ALPHANUMERIC DISPLAY CAUTION BE SURE TO REMOVE POWER FROM THE MCS BEFORE DISCONNECTING OR REMOVING AND REPLACING COMPONENTS AND OR CABLES 2 8 TROUBLESHOOTING WITH NO ERROR MESSAGE DISPLAY a General The procedures in step b below troubleshoot faulty equipment in VIS not indicated on the MCS alphanumeric display They apply whether trouble is in radio or intercom communication If an error message is displayed refer to Section V Seb Table 2 2 for the troubleshooting flowchart s to correct the fault b Troubleshooting the system Perform the following steps in sequence to ensure accurate troubleshooting of the equipment System Troubleshooting Chart Table 242 lists symptoms of faults in priority order Start with the lowest test number o that resembles the current fault If a test number is skipped it is assumed that symptom has not occurred NOTE Reference to substitution of a VIS box with a known good one in the troubleshooting flowcharts refers to properly configured Section Ill and operationally verified replacement equipment Table 2 2 System Troubleshooting Chart Test Corrective Number Symptom Probable Causes Measures Defective MCS Defective power cable assembly Defective vehicle wiring MCS alphanumeric display
199. y displayed X u from FFCS X which now acknowledges the MCS signal MCS not receiving acknowledgment signals from FFCSs X and or RITs replace defective MCS Recycle power on MCS If fault message appears replace defective RIT Recycle power on MCS If error message appears refer to Figure 2 54 Recycle power on MCS If fault message appears replace defective FFCS X Recycle power on MCS If message still appears perform multiple unconnected FFCSs RITs flowchart figure 2 55 2 63 TM11 5830 263 20 amp P START USING SYSTEM CONFIG DIAGRAM FOR YOUR VEHICLE DETERMINE IF FAULT FFCS RIT IS LAST ONE IN BRANCH END OF BRANCH 2 YES SUBSTITUTE KNOWN GOOD FFCS OR RIT FOR FAULT FFCS RIT NO YES IDENTIFY NEXT FFCS OR RIT IN PATH TO MCS AND DISCONNECT CABLE LEADING TOWARD FFCS RIT INDICATED AS FAULT MEASURE VOLTAGE BETWEEN PIN A AND PIN B BETWEEN YES 16V AND 16V NO AT ABOVE CONNECTOR MEASURE VOLTAGE BETWEEN PIN D AND PIN C 24 VOLTS PRESENT NO YES CHECK CONTINUITY OF ALL CABLES MOSs BETWEEN MEASURED BOX AND SUBSTITUTED BOX NO YES PROBLEM IS IN VEHICLE WIRING E G SLIP RING STATION CONNECTOR PIN ARRANGEMENT A DATA LINE B DATA LINE SYS PWR GND D SYS PWR E ANR PWR F ANR PWR GND G ANALOG REPLACE DEFECTIVE FFCS RIT INDICATED AS FAULT REPLACE DEFECTIVE FFCS RIT INDICATED AS F
200. y with other hand 2 Pull switch cover 2 firmly until cover is free of toggle switch assembly b Replacement 1 Position switch cover 2 on toggle switch assembly 2 Apply pressure on switch cover 2 until it snaps into place on toggle switch assembly TM 11 5830 263 20 amp P 3 8 7 Battery and Battery Cover Removal and Replacement Procedure PICVC Headset only VIEW INSIDE OF EARCUP BATTERY COMPARTMENT WITH BATTERY REMOVED Figure 3 17 Battery and Battery Cover a Removal 1 Using a flat tipped screwdriver loosen the captive screws securing the battery cover 2 to the earcup 1 and remove the battery cover 2 Grasp battery 3 and remove from battery compartment WHEN INSTALLING REPLACEMENT BATTERY IN THE HELMET BATTERY COMPARTMENT DO NOT PLACE ALKALINE AA BATTERY IN THE RECHARGEABLE SLOT PLACE THE ALKALINE AA BATTERY IN THE ALKALINE SLOT ONLY ALKALINE BATTERIES MAY EXPLODE OR LEAK IF RECHARGED OR CONNECTED IMPROPERLY b Replacement 1 Examine battery to determine whether it is a rechargeable or alkaline type and locate proper slot identified in the earcup battery compartment 2 Insert the rechargeable battery in the rechargeable slot or the alkaline battery in the alkaline slot as shown in the earcup battery compartment 3 Position the battery cover 2 on the earcup 1 battery compartment Using a flat tipped screwdriver tighten captive screws until batt

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TM-11-5830-263-20&P