Total Eclipse Quickstart
Contents
1. systems k A DOVER COMPANY systems Preface This manual has been written and illustrated to present the basic installation operation and servicing instructions of the Total Eclipse Chemical Management System Guidelines will be suggested in reference to the preferred method of installation however the variety of equipment and the surrounding environment will dictate the actual installation of the Total Eclipse Online and downloadable Product Manuals and Quick Start Guides are available at www HydroSystemsCo com Please check online for the latest version of this Reference Manual AN WARNING The Total Eclipse controller is intended to be installed by experienced installers in accordance with all applicable electrical and plumbing codes P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 1 Table of Contents 1 Contoller Specifications 2 INS ta ELE e pIE E TOS 3 Description of Controls and Operator Menu OY Pot E A 4 Operator Menus P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 TOTAL ECLIPSE Controller Specifications Size 5 25 W x 4 0 H x 2 5 D 13 4 cm W x 10 2 cm H x 6 4 cm D Weight Power Rating Data Input Field Size Pump Capacity maximum Environmental 0 65 Ib 0 30 kg SELV2. Power source is pumpstand 15 characters maximum input for custom names 99 99 oz 2999 ml 8 pump with 3 amount settings per pump IP Rating 44 Pollution Category 2 Installation Category Il Temperature 10 to 49 C 50 to 120 F maximum Humidity 95 relative humidity maximum Indoor Installation Approved for indoor use only Must not be installed outdoors Altitude Install at or below 6 500 ft Installation STEP 1 Install the Machine Interface MI 1 Route MI signal wires through 1 2 inch knock out on washer within the wiring area Secure MI to washer with lock nut provided Signal wires are to be connected according to instructions in step two below 2 Plug J2 cable into MI Bundle excess J2 cable outside washer and connect other end to J2 connector on rear of Controller 3 Connect J1 cable from pump module to J1 connector on Controller The maximum length of J cables should not exceed 75 ft 22 9 m unless using a break out box and hard wiring Contact Hydro oystems for additional cables a coupler or detailed instructions 4 Secure J1 and J2 cables to controller tie down posts with tie wraps STEP 2 Connect Signal Wires Voltage The Machine Interface will work with any signal voltage between 24 240VAC or 22 24VDC With DC signals polarity must be observed Common is negative The signals should be positive voltages Supply Trigger Wiring Identify the washer supply signals In Standa
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4. active digit Press the RIGHT ARROW to move the cursor to the next digit Set all digits until the current Year Month Date and Hour Minute display NOTE Time must be set in military time 3 Press ENTER to save the setting and display the Home Screen P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 4 Installation STEP 6 Program the Controller via USB Flash Drive The easiest way to prooram the controller is to load a previously created set up file from a USB flash drive onto the controller Settings that are NOT transferred via a USB drive are Passwords Installer amp Manager Machine Name Company Name Calibration 1 Connect the USB flash drive containing set up files that were created in either the Formula Editor or on another controller 2 From the Home Screen press ENTER to launch the MAIN MENU 3 Move the selection box to INSTALLER MENU by pressing and holding the DOWN ARROW 4 Press ENTER and input the default Installer Password of 01234 using the UP ARROW to increment the number and the RIGHT ARROW to move the cursor 5 Press ENTER to accept the password input Select DATA TRANSFER from the Installer Menu and follow the sequence below Default Home Screen 1 Select Installer Menu 2 Input Password 3 Select Data Transfer 4 Display Files on USB 5 Send File to Controller NOVA CONTROLS MAIN MENU INSTL PASSWORD INSTALLER MENU DATA TRANSFER SETUP FILE EMERGENCY
5. FACE Rear Front J2 Cable Connection J1 Cable AN WARNING ADVERTENCIA Always verify all voltage sources with a meter Electrical wiring connections for supply triggers are to be done inside the junction box Siempre verifique la alimentaci n de corriente con un volt metro Las conexiones el ctricas a los disparadores de suministro supply deben hacerse dentro del recinto donde se encuentran los suministros supply Trigger Supply Signal Connect to Signal Common Standard US Group EU Signal 1 Black Wire White Black Pump 1 Group 1 Signal 2 Brown Wire White Brown Pump 2 Group 1 Signal 3 Hed Wire White Red Pump 3 Group 2 Signal 4 Orange Wire White Orange Pump 4 Group 2 Signal 5 Yellow Wire White Yellow Pump 5 Group 3 Signal 6 Blue Wire White Blue Pump 6 Group 4 P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 3 Installation STEP 3 Mount the Controller 1 Mount bracket with velcro style strips according to the directions at right Install wall board screws or nuts and allen bolts if needed olide controller down onto mounting bracket until it snaps in place Install pump module and make all electrical and plumbing connections for the system but DO NOT 3 With J1 and J2 cables g apply power to the TOTAL ECLIPSE until you are connected slide Controller ready to select a language of operation onto mounting bracket until it sna
6. MP STATUS text appears on the screen beneath VIEW LOAD COUNT when the selection box is moved down the screen using the DOWN arrow key RETURN TO HOME SCREEN Press EXIT 9 or wait 15 seconds without pressing a key Limited Warranty Seller warrants solely to Buyer the Products will be free from defects in material and workmanship under normal use and service for a period of one year from the date of completion of manufacture This limited warranty does not apply to a hoses b and products that have a normal life shorter than one year or c failure in performance or damage caused by chemicals abrasive materials corrosion lightning improper voltage supply physical abuse mishandling or misapplication In the event the Products are altered or repaired by Buyer without Seller s prior written approval all warranties will be void No other warranty oral express or implied including any warranty of merchantablilty or fitness for any particular purpose is made for these products and all other warranties are hereby expressly excluded Seller s sole obligation under this warranty will be at Seller s option to repair or replace F O B Seller s facility in Cincinnati Ohio any Products found to be other than as warranted Limitation of Liability oeller s warranty obligations and Buyer s remedies are solely and exclusively as stated herein Seller shall have no other liability direct or indirect of any kind including liability for special inc
7. NOIS AWIL 310AO LAS AOVAYALNI dINr1d LAS A AWVN ANVdIWOO LIQ3 3INVN 3NIHOVIN LIGA AWVN LNNOOOV LIO3 AGOW NOlJVH43dO QHOMSSVd HOW LIGA dNLIS WALSAS dnjes uieis S eniu SLSOO 1OndOtid d31lN3 901 VLVd HV31O aadNNd LNOOINV MAIA I1H9I3M QVO 1 NdIA _ SdNNd 3DIAHGS JOIAH3S H3TIVLISNI eoueueijure N eunnog BOIS H XB STAMOL 03 SINALSAS OHQAH ueeJog SWOH DL Tp 1f Toll Free 1 800 543 7184 HydroSystemsCo com Hydro Systems Company Inc 2014 00 Rev E P N 20 09130
8. NU SET PRIME 1 PRIME Installer Menu Access EMERGENCY PUMP STOP P1 PRE WASH LOAD SIZE 275 LB P2 DETERGENT P3 LIQUID BLEACH R e Ur MN A USER PRIME PUMPS P3 LIQUID BLEACH 2 ZZ ZZ LOAD SIZE 180 LB USER MANUAL FLUSH P4 BLEACH ALTERNATIVE C S E MANAGER REPORTS P5 SOUR CONDITI USER MANUAL FLUSH INSTALLER MENU v P6 ENZYME LIFT v 2 START STOP S EXIT MANAGER REPORTS Y Main Menu User Manual Flush Start Stop Flush if flush enabled INSTL PASSWORD MAIN MENU MANUAL FLUSH EMERGENCY PUMP STOPA LOAD SIZE 275 LB USER PRIME PUMPS EE USER MANUAL FLUSH A 01234 Y OK 9EXIT MANAGER REPORTS INSTALLER MENU Y START STOP EXIT Main Menu Manager Reports Input Manager Password Set Date for Report Header Set SAVE AS File Name amp Date MAIN MENU MGR PASSWORD REPORT DATE REPORT NAME EMERGENCY PUMP STOPA LOAD SIZE 275 LB USER PRIME PUMPS 0123 00 00 00 WASH23 12 10 08 USER MANUAL FLUSH Y Y Y INSERT USB DRIVE INSTALLER MENU oK EXIT oK 9 EXIT oK EXIT Main Menu View Load Count View Load Count MAIN MENU TOTAL LOAD COUNT EMERGENCY PUMP STOPA LOAD SIZE 275 LB F02 CURTAINS USER PRIME PUMPS F03 TOWELS USER MANUAL FLUSH F04 BED LINEN MANAGER REPORTS F05 BLANKETS INSTALLER MENU F06 TABLE LINEN 0 0 0 0 0 0 Display returns to Main Menu after data transfer is complete P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 8 SUODEIqI E2 J
9. PUMP STOP INSTALLER SERVICE WRITE REPORTS POG Restaurants A LOAD SIZE 200 LB 01234 INITIAL SYSTEM SETUP BLS Services USER PRIME PUMPS PROGRAM FORMULAS WRITE SETUP Pelipse Hotel USER MANUAL FLUSH DATA TRANSFER UPDATE FIRMWARE Hospital Settings MANAGER REPORTS SET UNITS OF MEASURE WRITE ACTIVITY LOG International Hotel INSTALLER MENU OK EXIT ok 9 EXIT AA School District 6 Remove USB flash drive Press EXIT to return to the Installer Menu in order to prime and calibrate required pumps STEP 7 Prime Pumps Press ENTER to start and stop prime After priming is complete press EXIT until you reach the Home Screen 1 Select Installer Service 2 Select Service Pumps 3 Select Prime Pump 5 Select Pump to Prime 6 Start Stop Prime INSTALLER MENU INSTALLER SERVICE SERVICE PUMPS INITIAL SYSTEM SETUP VIEW LOAD WEIGHT PUMP CALIBRATION NAME PUMPS ENTER PRODUCT COSTS DATE TUBE CHANGED PROGRAM FORMULAS VIEW AMOUNT PUMPED DATA TRANSFER CLEAR DATA LOG SET UNITS OF MEASURE START STOP 9 EXIT STEP 8 Calibrate the Pumps You must calibrate all pumps to be used programmed pumps will not run if they are not calibrated Use CALIBRATE VOLUME only for medium 12 or 18 oz 355 or 532 ml per minute pumps Use CALIBRATE TIME for large displacement pumps or for a flush installation Press START and the timer counts down 20 seconds DO NOT stop the pump run it for a full 20 seconds then enter the amou
10. idental or consequential damages or for any other claims for damage or loss resulting from any cause whatsoever whether based on negligence strict liability breach of contract or breach of warranty P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 T TOTAL ECLIPSE Operator Menus Home Screen Formula Select HYDRO SYSTEMS SELECT FORMULA CUR Guide to Keypad amp M F02 CURTAINS F02 CURTAINS uide to Keypa enus 12HX5678 Select F04 BED LINEN amp Return F05 BLANKETS to Home aa DO OO S F06 TABLE LINEN w Screen SELECTION Lx le BOX Ka ENTER Key ENTER also Main Menu Emergency Pump Stop Emergency Pump Stop Arrows Move Launches Starts Stops Selection Box Menu Item Action 2c 28 sen e VALUE IM n be EXIT Arrows Input Arrows Move Saves Only Value 0 9 A Z Cursor amp Exits MAIN MENU EMERGENCY STOP EMERGENCY PUMP STOP LOAD WEIGHT 275LB STOP ALL PUMPS USER PRIME PUMPS AND FORMULAS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU STOP 9 ExIT Input Actual Load Weight MAIN MENU LOAD WEIGHT EMERGENCY PUMP STOP A USER PRIME PUMPS 220 LB USER MANUAL FLUSH Y MANAGER REPORTS SINGLE LOAD INSTALLER MENU OK EXIT MENU 5 ZI i EM eee ED Y SYMBOLS Vore Items ene ee Pumping amp Flush Off Flushing HOME A SCREEN lt Pump Icon G Trigger Signal Icon Select Pump to Prime if enabled Start Stop Prime Pump MAIN ME
11. lled FORMULA SELECT Press the UP or DOWN ARROW to move the selection box to the correct formula All formulas appear but only formulas with programmed pumps are selectable Press ENTER to start the formula and return to the Home Screen Optional Press ENTER to reach the load weight setting F01 PADS F02 CURTAINS F03 TOWELS F04 BED LINEN F06 TABLE LINEN Q9 2 Press to Press to Move Select Selection Formula Box P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 6 Description of Controls and Operator Menu Operator Main Menu To reach the Main Menu from the Home Screen press any key except the EXIT key MAIN MENU Emergency Pump Stop stops all pumps and formulas EMERGENCY PUMP STOPA LOAD WEIGHT 275 LB Load Weight Menu displays default load weight for formula Input actual weight at start of each load USER PRIME PUMPS Selection Box Move box to select menu item Press ENTER to launch selected menu MANAGER REPORTS INSTALLER MENU Print Manager Reports Input Manager password then FROM TO date range VIEW LOAD COUNT t PUMP STATUS _ _ _ _ Installer Programs and Settings Input installer password View Load Count View the number of loads run for each wash formula The View Load Count text appears on the screen when the selection box is moved down the screen with the DOWN arrow key Pump Status View the status and settings of each pump The PU
12. nt pumped 1 Select Installer Service 2 Select Service Pumps 3 Select Pump Calibration 4 Select Calibration Method 5 Select Pump to Calibrate 6 Collect 8 oz 250 ml INSTALLER MENU INSTALLER SERVICE SERVICE PUMPS PUMP CALIBRATION CALIBRATE VOL CALIBRATE INSTALLER SERVICE SERVICE PUMPS PRIME PUMP VIEW CALIBRATION P1 P2 INITIAL SYSTEM SETUP VIEW LOAD WEIGHT PUMP CALIBRATION e CD P TIME a ee PROGRAM FORMULAS VIEW AMOUNT PUMPED NAME PUMPS CALIBRATE VOLUME P3 THEE ZZZ2 ENTER PRODUCT COSTS DATE TUBE CHANGED DATA TRANSFER CLEAR DATA LOG P4 WARNING PLACE P5 CONTAINER AT OUTPUT P6 START STOP 9 EXIT SET UNITS OF MEASURE 5 Select Pump to Calibrate 6 Run Pump Full 20 Seconds 6 1 Input Amount Collected CALIBRATE TIME DISPENSED VOLUME P1 00 ENTER AMOUNT PUMPED x e 20 0 P4 WARNING PLACE P5 CONTAINER AT OUTPUT P6 CALIBRATE A 00 0 OZ Y ok EXIT START STOP EXIT P N 20 09130 00 Rev E Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 5 Description of Controls and Operator Menu Home Screen The Home Screen appears after the controller language has been selected or whenever the controller is ac tive If no key is pressed for 15 minutes Power Save turns off the display s backlight Press any key to turn the backlight on and resume normal operation If the controller is powered off the last formula selected is the active formula on
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14. ps into place 1 Attach Velcro style Strips and Mount 2 Optional Install Wall Board Screws or Masonry Nuts amp Allen Bolts mo Mounting Bracket Controller Language Options Each TOTAL ECLIPSE is shipped with two languages installed English Spanish Additional languages as they become available may be obtained by contacting Hydro Systems If changing from default languages you will need your language enabled USB flash drive for the next step STEP 4 Select the Controller Menu Language 1 Apply power to pumpstand amp power up Controller Two available LANGUAGES are displayed Optional To replace the non English language connect a USB flash drive with the new language to the controller s USB port under flap on right side of controller Move the selection box by using the UP or DOWN ARROWS until LEFT 4 M b RIGHT the correct language is contained within the box Press ENTER to select a language All menu and application items i are translated into the new language Text input by the installer DOWN pump and formula name etc remains in the original language and TOTAL ECLIPSE Keypad is not translated STEP 5 Set the Current Date and Time 1 After the language is set the DATE amp TIME menu appears as YYYY MM DD Year Month Day and HH MM Hour Minute with the first number of the year selected as the active digit indicated by the double arrow cursor Press the UP or DOWN ARROW to change the
15. rd or Group Mode of Operation connect Machine Interface wires to machine supply signals using appropriate terminal connectors Use table below for reference Do not use this table for Event or Occurrence Modes see Manual Trigger Signal Wiring Notes e f one or more pump signals are not used they do not need to be connected Cap any wires that are not used e If you are triggering more than one pump from a single signal connect all MI signal wires for those pumps to that signal e f washer has a single common wire nut all commons together AN WARNING ADVERTENCIA Disconnect all power to the pumpstand during installation service and or any time pump cabinet is opened The TOTAL ECLIPSE should be installed by a qualified technician only in accordance with all applicable electrical and plumbing codes Desconecte toda la corriente el ctrica al dosificador durante la instalaci n servicio y o siempre que se abra el gabinete de la bomba El equipo TOTAL ECLIPSE debe ser instalado s lo por t cnicos calificados y de acuerdo con todas las normas de plomer a y electricidad que apliquen AN WARNING ADVERTENCIA Keep MI and communication J cables away from high voltage wires and relays NEVER parallel the J cables with high voltage lines Mantenga M I y los cables J de comunicaci n separados de los cables de alta tensi n y rel s NUNCA instale el cable J paralelo con las l neas de alta tensi n MACHINE INTER
16. the Home Screen when power is turned back on See the following graphic for an explana tion of the information and symbols that may appear on the Home Screen Home Screen Idle HYDRO SYSTEMS F03 TOWELS Company Name can be changed during Initial System Setup Current Formula or Next Formula to Run Formula number appears if no name is input during Initial System Setup NON ACTIVE Pump Not programmed or calibrated not in formula READY Pump Calibrated and has amount s programmed ERROR in Pump Pump number is not in formula HOT KEYS Formula Quick Select 9 Main Menu Home Screen Running HYDRO SYSTEMS when running F03 RUNNING ACTIVE Pump Currently running Pumps programmed run Trigger Signals Non Active Receiving Signal Signal Qualified Unqualified Signal Running Formula Note that formula name is not shown Complete Box indicates that pump has finished its HOT KEYS Formula Quick Select Main Menu a Formula Quick Select HYDRO SYSTEMS F03 TOWELS Formula Quick Select To prevent errors in data logging or chemical dispensing Select the correct formula before washer operation starts and be sure that all programmed pumps are triggered during the cycle Note A NO CHEMICAL selection exists after Formula 20 that will allow logging of the load count for special operations Q12El456 e 3 SELECT FORMULA 1 From the Home Screen press EXIT 2 also ca
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