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USER`S MANUAL Uninterruptible Power Supply GX 200 Series Model

1. 2 Outline Name Main function 1 RUN It lights up green while the UPS is operating normally 2 ALARM ont up orange when the abnormalities occurred inside the 3 OVER LOAD It lights up orange when the load capacity of the connection n device exceeded the rated specification 4 A BYPASS It lights up orange while the UPS is performing the bypass operation When the battery is normal it indicates the amount of battery 5 BATTERY charge according to the sort of lighting green CONDITION Not lighting 0 to 50 Blinking 50 to 80 Lighting 80 to 100 When the battery is abnormal it lights up orange It is the switch for performing operation and stop of the UPS 6 RUN STOP RUN and STOP are switched every time this switch is pressed for approximately second Press this switch when stopping the warning beep Also if this 7 RESET switch is pressed for approximately 3 seconds after the failure is a restored the ALARM LED goes out 2 It is the switch for performing the battery check manually By 8 BATT CHECK pressing the switch for approximately 2 seconds the battery check is performed Press switch 7 and 8 for approximately 3 seconds simultaneously when switching to the bypass operation forcibly BYPASS manual
2. O M UPS075AD2B M UPS100AD2B The ALARM LED orange lights up Pi continuance Pip pip pip pip O O continuous sound The BYPASS LED orange lights up e At the second battery replacement It is necessary to replace the cooling fan with new one periodically since the cooling fan has a life by wear of the bearing However since the life of cooling fan may become short according to the use environment replace the cooling fan early 43 7 Maintenance The method of cooling fan replacement Caution Electric shock Put neither a stick nor a finger into the cooling fan or Injury the vent hole There is fear of an electric shock or an injury Electric shock Perform the cooling fan replacement by maintenance personnel There is fear of an electric shock The cooling fan of this UPS can be replaced hot swap without turning off the UPS and connection device Note For details consult with an agent from which you purchased the UPS or a maintenance company Note Replacement by hot swapping should be performed in a short time The UPS starts the bypass operation if the internal temperature of the UPS rises out of the rated specification In the state of the bypass operation even if an input power failure occurs the battery operation cannot be performed Use the following cooling fan For the method of purchasing the cooling fan consult with a
3. If tilting the UPS to the left side the liquid leak of a battery may occur there is fear of a fire or the UPS failure in the case If installing laying the UPS down be sure to tilt it to the right side Caution about Safet Damage Warning label Do not use the UPS for the uses that may hurt the human body or exert an important influence on the society and public e Medical instrument affecting human life directly e Device that may hurt the human body e Socially and publicly important computer system Do not put an object display or floppy disk etc vulnerable to magnetism around the UPS There is fear of exerting a bad influence on the object Confirm that the voltage set up by the switch of voltage setting is within the range of input voltage of the connection device There is fear of damaging the connection device Do not operate the switch of voltage setting during operation of the UPS There is fear of damaging the connection device since the changed voltage is outputted at the restart And even if operating the switch during operation of the UPS the output voltage cannot be changed Replace the battery periodically If continuing to use the UPS that the battery life ended there is fear of a liquid leak of battery a smoking and an ignition Replace the battery with one specified by our company and anew one If using the un specified battery or mixing an old battery and a
4. Lighting Lighting orange O a End of battery life The recommendation time of battery replacement has come Since it is necessary to replace the battery contact an agent from which you purchased the UPS or a maintenance company Although the alarm indication and warning beep can be stopped by pressing the RESET switch for 3 seconds the alarm warning beep is issued again 24 hours later or at the restart When only the warning beep is stopped by pressing the RESET switch 1 second or more the alarm warning beep of the end of battery life will be issued again at the automatic battery check which is performed every two weeks 17 b Slow blink si ZT a Fast blink Vly 77S a Setting error of rated output voltage A setup of the switch of voltage setting on the back of the UPS is wrong Use 0 to 4 of the switch of voltage setting For details on a setup refer to Chapter 3 4 Setting up the Output Voltage 18 b Slow blink Vly O 7N b Slow blink green sdy AY 39 Waiting for restart The output of the UPS has stopped by setup of the RS 232C communication After a time specified at the setup passes the UPS will start automatically and return to the normal operation No 1 Also the UPS can be started up with the RUN STOP switch Maintenance 7 1 Replacing the Battery Timing of the battery replacement Ca
5. In this case the UPS cannot be started up B While the UPS is operating Abnormalities of input voltage is detected and the battery operation is performed If the UPS is connected to an input power supply which gets out of this range frequently by repeating the charge and discharge of the battery the battery will be in an empty state or will become the cause of deterioration Note The input frequency of the using area is chosen automatically 2 The specification of the terminal block is as follows Select the crimp contact which is suitable for specification O M UPSOSOAD2B UPS side Specification Connect with Terminal Connection Figuration marking AC input EUR un grounding side L2 S AC input Input and un grounding side output Ground 5 pole Input power supply terminal block PE G protective EA any Cutts yote mm terminal grounding M5 WU AC output un grounding side AC output ay un grounding side O M UPSO75AD2B M UPS100AD2B UPS side Specification Connect with Terminal Connection Figuration marking AC input ELR un grounding side AC input LaS un grounding side aitai Ground a PE G protective 6 pole Input power supply a grounding screw and output system terminal block A Ground terminal PE G protective M8 grounding AC output M un grounding side AC output RE un grounding side 14 3 2 Connecting the Cable Connecting the ou
6. Remarks The UPS became the failure state and switched to the bypass operation Evacuate important connection device from the UPS In this state even if an input power failure occurs the battery operation cannot be performed Confirm ambient temperature and ventilation and press the RESET switch on the front of the UPS for approximately 3 seconds after approximately 10 minutes have passed If there is no problem the UPS will return to the normal operation No 1 If the ALARM LED does not go out or lights up again even after the above operation is performed contact an agent from which you purchased the UPS or a maintenance company Lighting Indication of the amount of battery charge green 3 Abnormality in cooling fan Abnormalities have occurred in the cooling fan If this state continues for approximately 2 minutes or the inside temperature of the UPS rises the UPS will become the failure state of No 4 b Slow blink Manual bypass operation The UPS has been switched to the bypass operation manually In this state even if an input power failure occurs the battery operation cannot be performed b Slow blink Vly 77S a Fast blink Vly ZIS a Input error at startup Since the abnormalities occur at an input power supply the UPS cannot be started up Stop the UPS once and restart after confirming that an input power supply is within the range of the
7. an old battery and a new battery it becomes the cause of a liquid leak of battery a smoking an ignition and the UPS failure and trouble Important This UPS is recyclable This UPS uses the small sealed lead storage battery The small sealed lead storage battery uses expensive and rare resources However these precious resources are able to recycle Cooperate in recycling without disposing of the used battery The battery of this UPS can be replaced hot swap without turning off the UPS and connection device Note For details consult with an agent from which you purchased the UPS or a maintenance company Note The UPS performs the bypass operation during hot swapping In the state of the bypass operation even if the abnormalities such as a power failure occur at an input power supply the battery operation cannot be performed Use the battery shown in the following list For the method of purchasing the battery unit consult with an agent from which you purchased the UPS or a maintenance company UPS UPS Typeot nite Nota Battery unit model model battery unit Y Mass Battery per UPS a unit capacity M UPS Battery for 050AD2B M UPS 2 units 5kVA 050AD2B M UPS Battery for 075AD2B M UPS RRABU GX31 SPET RN 12V 5Ah x 7 5kKVA 075AD2B 8 8 4 units M UPS Battery for 100AD2B M UPS 10kVA 100AD2B Note It is necessary to replace the battery by the unit A1 7 Mai
8. details refer to Chapter 3 2 Connecting the Cable B How to stop a warning beep A warning beep can be stopped by pressing the RESET switch on the front of the UPS for approximately 1 second Note However if a warning beep does not stop even if pressing the RESET switch stop a warning beep by the following procedures For details refer to Chapter 4 2 Turning off the UPS 1 Turn off the connection device 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second 3 An output stops The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec 4 Turn off the input breaker on the back of the UPS Note In the output overload state even if pressing the RESET switch a warning beep does not stop Reduce the capacity of the connection device to less than the rated value of the UPS 34 6 2 Operation Mode List 6 2 Operation Mode List When it seems that the abnormalities occur inside the UPS or the connection device stops confirm the LED and a warning beep by the following lists and deal with the trouble in accordance with the remarks in the Operation mode list Types of blink of LED The symbols correspond to the symbols in the Operation mode list Symbol Blink pattern Fast blink ON OFF a in the cycles of approximately 0 4 sec lt gt Appr oxi natel y 0 4 se
9. following conditions Input voltage 160 to 288V AC Input frequency 47 5 to 52 5 Hz or 57 to 63 Hz Lighting Lighting S Lighting 9 Indication of the amount of battery charge green a Bypass operation due to an output overload during the normal operation Since the capacity of the connection device exceeded the rated value and the UPS became the overload state the UPS has switched to the bypass operation automatically Reduce the capacity of the connection device to less than the rated value of the UPS If the capacity of the connection device become below the rated value the UPS will return to the normal operation No 1 In the state of the continuation of overload even if pressing the RESET switch the warning beep does not stop Although it may become the overload temporarily by inrush current at the time of a load injection it is no matter since it is canceled automatically 37 6 Troubleshooting LED BATTERY Warning Operational No RuN ALARM OVER BYPASS CONDITION beep status Remarks green orange orange orange green orange 9 Q Q Lighting b Q 1 Output During the bypass operation the O Slow overload capacity of the connection device blink during the exceeds the rated value Reduce the Ne bypass capacity of the connection device Aa operation to less than the rated value of the UPS In this state even if pre
10. prevent an accident such as an overturn or a drop The weight of the UPS is as follows e M UPSOSOAD2B 63kg without battery 29kg e M UPSO75AD2B 127kg without battery 59kg e M UPS100AD2B 127kg without battery 59kg 1 Open the packing box and take out the UPS Confirming the contents of the packing 2 Confirm that there is no damage in the appearance of the UPS 3 Confirm that all accessories are contained UPS model Accessories No of pcs User s manual this document 1 copy Ea Guarantee this document Stabilizer with 6 setscrews lset User s manual this document 1 copy ea Guarantee this document Stabilizer with 6 setscrews Iset User s manual this document 1 copy Tar Guarantee this document Stabilizer with 6 setscrews Iset If the UPS got damaged or accessories are missing Contact an agent from which you purchased the UPS Outline 2 1 Name and Main Function of Each Part This chapter describes the name and main function of each part of the UPS O M UPSO50AD2B 18 17 19 10 15 12 16 13 14 2 1 Name and Main Function of Each Part O M UPSO75AD2B M UPSIO0AD2B 1 aN
11. the electrical power equipment with the earth leakage breaker select the earth leakage breaker not to trip due to current leakage When connecting the UPS to the electrical power equipment with the earth leakage breaker select the earth leakage breaker in consideration of total number of current leakage of the UPS plus current leakage of the connection device When connecting the UPS to a three phase power supply system be sure to connect the grounding phase of the three phase power supply system to the electrode of a grounding side of the AC input of the UPS If connecting to an un grounding power supply there is fear of becoming the cause of the malfunction vii Caution for Use viii When using a generator temporarily during the rolling blackouts use a generator satisfying the following specification If connecting a generator not satisfying the following specification to the input part of the UPS there is a possibility of becoming the cause of the malfunction or damage of the UPS e Voltage regulation depend on the input specification of the connection device e Frequency variation within rated frequency 5 frequency does not change rapidly e Voltage waveform distortion within 5 e Voltage zero cross condition Zero cross must not occur twice or more in 1 cycle Illegal zero cross AN 50Hz or 60Hz __ 1 1 o o NN eeen 5 1 o e Index INCFOGUG
12. this product in a residential area may cause radio interference In this case the user may be requested to take an appropriate measure About Prevention of Harmonic Current Interference M UPSO50AD2B conforms to the Guideline of harmonic restraint measures for general purpose UPS M UPS0O75AD2B and M UPS100AD2B conform to IEC61000 3 12 e Do not reproduce or reprint this manual without notice All Rights Reserved Copyright Fuji Electric Co Ltd 2011 Introduction An uninterruptible power supply is a device for supplying stable electric power to OA devices FA devices and computer devices This manual describes installation running daily management troubleshooting and maintenance of an uninterruptible power supply Use an uninterruptible power supply correctly in accordance with this manual In this manual an uninterruptible power supply this product is described as UPS for short Content and organization of this manual The organization of this manual is as follows Caution about Safety and Caution for Use The cautions about safety are described If you use the UPS be sure to read this section 1 Unpacking The cautions about taking out the UPS from a box are described 2 Outline The name of each part and the operation mode of the UPS are described 3 _ Installation Installation of the UPS and connection of the cable are described 4 Running The methods of run and stop of the UPS are described 5 Inspe
13. 2B O M UPS075AD2B M UPS100AD2B The RUN LED green lights up The indication green of the amount of battery charge Lighting 80 to 100 ly an Blinking 50 to 80 g Not lighting 0 to 50 21 4 Running 4 The battery check is performed automatically The BATTERY CONDITION LED orange on the front of the UPS blinks in the cycles of approximately 1 6 sec O M UPSO0S0AD2B D M UPS075AD2B M UPS100AD2B 5 The battery check is performed for approximately 5 seconds Then if the battery is normal the BATTERY CONDITION LED green on the front of the UPS indicates the amount of battery charge again and the UPS returns to the normal operation B Ifthe normal operation is not started Refer to Chapter 6 Troubleshooting Turning on the connection device 6 Turn on the connection device if the normal operation is started 22 4 2 Turning off the UPS 4 2 Turning off the UPS Also when the rolling blackouts are performed be sure to perform the following operation For details refer to Chapter 5 2 Caution and Measures for the Rolling Blackouts Caution When performing the rolling blackouts or when cutting off an input power supply perform them after stopping the operation of the UPS with reference to Chapter 4 2 Turning off the UPS The stop of operation can be confirmed by slow blink in the cycles of approximately 1 6 sec of
14. AD2B U M UPS100AD2B U 200 208 25 10 R5 5 5 220 230 37 5 8 R8 8 240 50 6 R14 8 48 8 2 Additional Description for UL Type AC Input Output Terminal Block AC Input Output Sl Terminal Block LI R O x Dual Conveter O 11 U L2 S O ol12 V PE G h Boost Chopper Figure 1 Circuit diagram of Models M UPS050AD2B U Bk AC Input Output AC Input Output Terminal Block Sl Terminal Block LURI G x Dual Conveter O 11 U L S G x O 12 V PE G h Boost Chopper Figure 2 Circuit diagram of Models M UPSO75AD2B U and Models M UPS100AD2B U 49 8 Appendix A DANGER Risk of electric shock Do not touch uninsulated battery terminal N WARNING E Risk of electric shock Do not remove the cover for any reason There are no user serviceable parts inside the UPS Refer servicing to qualified service personnel CAUTION M Dont use this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly effect its safety or effectiveness E Risk of electric shock Battery and cooling fan replacement should be performed only authorized servicing p
15. ED are indicated by the following symbols 3 Lighting Kool Blinking A Q Not lighting Attention e Information in this manual is subject to change without notice Caution about Safety List of important warnings The important warnings described in this manual are as follows AN Warn in g Warning indicates that death or serious injury may result if the UPS is not used correctly Electric shock A Caution Electric shock Injury Electric shock Do not remove the cover of the UPS Since there are some portions with high voltage in the inside of the UPS there is fear of an electric shock Caution indicates that slight or moderate injury may result or the UPS or user s property may be damaged if the UPS is not used correctly Put neither a stick nor a finger into the cooling fan or the vent hole There is fear of an electric shock or an injury Perform the battery and cooling fan replacement by maintenance personnel There is fear of an electric shock The UPS should be connected to ground more than class D grounding When connecting to an input power supply connect the grounding wire to the ground terminal There is fear of an electric shock Electric shock Failure When connecting the UPS to an input power supply connect the electric wire of hot line side to the AC input terminals L1 R and L2 S and connect the grounding wire to the input ground terminal Likewise i
16. Fuji Electric Co Ltd USER S MANUAL Uninterruptible Power Supply GX 200 Series Model M UPSO50AD2B M UPS075AD2B M UPS100AD2B INR HG5687 For Safe Use About handling of this manual This manual describes important information for using this product safely Please read this manual carefully before using this product Use this product after reading and understanding especially Caution about Safety and Caution for Use in this manual well Furthermore this manual should be retained for future reference About Use which Requires High Safety This product is designed and manufactured for the general use such as general office use and personal use and is not designed and manufactured for uses control of nuclear reactions at the nuclear facilities aircraft flight control air traffic control mass transport control medical life support systems and missile launch control in weapon systems etc that require a high degree of safety and can cause death or serious injury if the required safety is not maintained Do not use this product without carrying out measures to ensure the required safety for such a use If using this product for such a use consult with our sales representatives About Prevention of Radio Interference Important This product is class A information technology equipment based on the standard of Voluntary Control Council for Interference by Information Technology Equipment VCCI Using
17. HON Aa ee ee Ae a ee ee ot EEEE Caution about Safety Caution for Use Unpacking Opening the Packing Opening the packing Confirming the contents of the packing Outline Name and Main Function of Each Part Me chanism of the UPS ainese hee ie neeaae a arn Geel a At the normal operation At the battery operation In the event of an input power failure At the automatic bypass operation At the manual bypass operation Installation Installing the UP S eean haces aeaaea et Ree ater Caution about installation Determining an installation location Determining the installation method Installation method Connecting the Cable Caution about connecting the cable Preparation before connecting the cable Connecting the output cable Connecting the input cable Int rface POM A e Re ECE a a a Unt Eee REPT en Cor CN1 No voltage contact signal interface CN2 RS 232C interface Setting up the Output Voltage The setup procedures of the rated output voltage Running T rning on th UPSid nnana taanoa anaapa anaa aeaa naai aa Confirming cable connection Turning on the UPS Turning on the connection device Turning otfthe UPS i rir ipse ceranae a uaia Turning off the connection device Turning off the UPS Inspection Care and Daily Inspection How to care for the UPS Daily inspection o1 or e ewe2 en Caution and Measures for the Rolling Blackouts 27 Operation before the rolling blackouts Operation after the rolling blackouts Inspe
18. PS There is fear of damaging the connection device since the changed voltage is outputted at the restart And even if operating the switch during operation of the UPS the output voltage cannot be changed Important Do not use 5 to 9 of the switch of voltage setting It becomes impossible for the UPS to start up normally The setup procedures of the rated output voltage 1 Turn off the connection device 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received 3 An output stops The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec 4 Turn off the input breaker on the back of the UPS 5 After confirming that all LEDs on the front of the UPS have gone out operate the switch of voltage setting on the back of the UPS The rated output voltage corresponding to a setup of the switch of voltage setting is shown below Setup of the switch of voltage setting Rated output voltage 0 200V AC 1 208V AC 2 220V AC 3 230V AC 4 240V AC 5 9 They are not used 6 Turn on the input breaker on the back of the UPS The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec 18 3 4 Setting up the Output Voltage Press the RUN STOP switch on the front of the UPS for approximately second The buzzer will sound if the switch is received AC voltage s
19. and the required precautions Keep unauthorized personnel away from batteries This UPS is intended for usein J apan domestic For All Models field wiring connection must be made by a UL and CSA Listed closed loop terminal connector sized for the wire gauge involved and fully insulated up to terminals Connector must be fixed using the crimp tool specified by the connector manufacturer Closed loop terminal is shown in table 1 and table 2 made by J apan Solderless Terminal Use 75 C Copper conductors Wire size and tightening torque are shown in table 1 and table 2 Circuit diagrams are shown by figure 1 and figure 2 Circuit Breaker UL Listed I nverse time Circuit Breaker is not provided on the UPS as shipped All Models must connect Circuit Breakers for use with the UPS The rated tripping current of the Circuit Breaker 2 pole type is as follows Table 1 Input rating wire size torque external input circuit breaker size 2POLE CIRCUIT TIGHTENING BREAKER INPUT amp GROUND WIRE Type of TORQUE lin A SIZE Closed loop NO m AWG Terminal M UPSO50AD2B U M UPS075AD2B U M UPS100AD2B U 25 10 R5 5 5 37 5 8 R8 8 50 6 R14 8 Table 2 Output rating wire size torque external output circuit breaker size 2POLE CIRCUIT OUTPUT BREAKER TIGHTENING WIRE Typeof TORQUE Vout V lout A SIZE Closed loop AWG Terminal M UPSO50AD2B U M UPS075
20. c Slow blink ON OFF b in the cycles of approximately 1 6 sec k gt Appr oxi natel y 1 6 sec Types of warning beep The symbols correspond to the symbols in the Operation mode list Symbol Warning beep foes ok ee oe ON OFF 1 Pip pip pip pipO 0 0 continuous sound lt gt Approxi ntel y 0 2 sec Pip pip pip pip a stop for approximately 2 ON OFF Oy he ot E oop Pip pip pip pip Approxi nately 0 2 Sec oy oxi natel y four times every k gt 3 sec approximately 3 sec Pi 3 continuance ON continuously Pi a stop for ON OFF ON 4 approximately 4 sec Approxi nately 1 sec Approxinatel y 5 sec Pi lt gt lt gt 35 6 Troubleshooting Operation mode list Vly e Symbols of LED Lighting Not lighting Blinking e The BATTERY CONDITION LED green indicates the amount of battery charge according to the sort of lighting as follows Not lighting 0to50 The battery is not fully charged Even if a power failure occurs the UPS may not be able to back up 3 Blinking esee 50 to 80 The battery is charged to some extent however an adequate backup time cannot be assured O Lighting 80 to 100 The battery is fully charged There is backup time at full LED No OVER BATTERY Warning Opera
21. ce of UPS the electric cables and the outlets are not heating unusually B When they are heating Confirm the state and contact an agent from which you purchased the UPS or a maintenance company Confirm that a loud abnormal sound or a nasty smell is not occurring during the operation of the UPS t When abnormalities have occurred Confirm the state and contact an agent from which you purchased the UPS or a maintenance company 26 5 2 Caution and Measures for the Rolling Blackouts 5 2 Caution and Measures for the Rolling Blackouts Important When using a generator temporarily during the rolling blackouts use a generator satisfying the following specification If connecting a generator not satisfying the following specification to the input part of the UPS there is a possibility of becoming the cause of the malfunction or damage of the UPS Voltage regulation depend on the input specification of the connection device Frequency variation within rated frequency 5 frequency does not change rapidly Voltage waveform distortion within 5 Voltage zero cross condition Zero cross must not occur twice or more in 1 cycle Illegal zero cross Operation before the rolling blackouts Turn off the connection device and the UPS before performing the rolling blackouts Note Turn off the connection device 2 Press the RUN STOP switch on the front of the UPS for approximately 1 se
22. cond The buzzer will sound if the switch is received 3 An output stops The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec If the rolling blackouts are performed without turning off the UPS the UPS will be in the same state as an ordinary power failure Electric power is supplied to the connection device from the internal battery of the UPS until the rolling blackouts are completed Electric power is not supplied to the connection device until an input power supply returns after the electric discharge is completed Note The rolling blackouts mean the blackouts to which the date and hour such as the safety inspection of electricity is informed beforehand 27 5 Inspection Operation after the rolling blackouts 1 Confirm that the UPS is connected to an input power supply and the connection device The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received AC voltage is outputted from the output terminal block and the RUN LED green on the front of the UPS lights up Turn on the connection device if the normal operation is started BS For details refer to Chapter 4 1 Turning on the UPS B When a warning beep sounds Refer to Chapter 6 1 If a Warning Beep Sounds 28 5 3 Inspecting th
23. cting the Battery Battery Check ceessseeeeeeeeeeeeeeeeeneeees 29 Confirming the state of the UPS Using the manual check function Charging the battery Troubleshooting If a Warning Beep SoundS cesecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeneeees 34 Operation Mode Lists cose cen eerie ene 35 Types of blink of LED Types of warning beep Operation mode list a e eenmu Maintenance Replacing the Battery cccessecceeeeeeeceeeeeeeeeeeeeeeeeeeeeeseeeeeeneneeeees 40 Timing of the battery replacement The method of battery replacement Disposal and storage of battery Replacing the Cooling Fan ccccsseceeeeeseeeeeeeeseeeeeeeeeeeeeeeeeseeeees 43 Timing of the cooling fan replacement The method of cooling fan replacement When Not Using the UPS Storage ccceeseeceeeeeeeeeeeeeeeeeeeeeees 45 Work before storage If a storage period exceeds two months N N E am me em me Oe Appendix 8 1 Rated Specification inc22 0 cen Sheen BURRS 46 8 2 Additional Description for UL Type ee seceeeeeeeeeeeeeeeeeeeeeeeeeeeees 48 Unpackin 1 1 Opening the Packing Opening the packin A Caution The UPS is heavy Pay enough attention to handling the UPS Take out the UPS in a level and flat place If you lift the UPS alone or carry it there is fear of hurting arms legs or hip or dropping the UPS Work by a suitable number of persons And pay enough attention to
24. ction The cautions about daily inspection and rolling blackouts are described 6 Troubleshooting Troubleshooting is described 7 Maintenance Replacement of battery and cooling fan and method of storage of the UPS are described 8 Appendix Rated specification and the cautions in UL standard are described Due to the purpose to use the chapters which should be referred to especially are as follows e For installation personnel Caution about Safety Caution for Use Chapters 1 2 3 and 4 e For users Caution about Safety Caution for Use Chapters 2 4 5 and 6 e For maintenance personnel Caution about Safety Caution for Use Chapters 2 4 5 and 7 Introduction About warning display In this manual the following warning displays are described so that user or the people around the UPS do not suffer damage to the body and property N Warn i n Warning indicates that death or serious injury may result if the g UPS is not used correctly N Cauti on Caution indicates that slight or moderate injury may result or the UPS or user s property may be damaged if the UPS is not used correctly Important Important indicates caution about the use of the UPS About marks in this manual Marks in this manual have the following meanings The state of the UPS is described R Have a look if necessary How to deal with the reference place etc are described About symbols of LED The states of L
25. d In the rated load the battery continuing the battery operation will be completed charge battery approximately 2 minutes later green operation Evacuate important connection device from the UPS If an input power supply returns the UPS will return to the normal operation No 1 automatically 14 Lighting Q Q Q b 4 Battery The battery check is performed At O Slow blink at the checking the manual battery check a buzzer orange manual sounds at the start and end of the eh check battery check Fog After the battery check is ZTN performed for approximately 5 seconds the UPS will return to the normal operation No 1 if there is no problem 38 No 15 LED RUN green Lighting 9 ALARM orange OVER LOAD orange BYPASS orange BATTERY CONDITION green orange a Fast blink orange we vane Warning beep a Operational status Battery check error 6 2 Operation Mode List Remarks There is possibility that the battery is not fully charged Perform the battery check manually after operating the UPS 12 hours or more to charge the battery Since an adequate backup time cannot be assured evacuate important connection device from the UPS If the UPS becomes this state again the battery is out of order Since it is necessary to replace the battery contact an agent from which you purchased the UPS or a maintenance company 16
26. d Specification Model M UPS100AD2B Rating capacity 7500 VA 6000W 10000VA 8000W Voltage 200 208 220 230 240V 2 Frequency 50 60Hz automatic changeover inside the UPS Frequency At the normal operation Depend on input frequency accuracy At the battery operation Within 0 1 Number of phase Single phase two wire with a ground terminal El Load condition Linear load or rectified load with a crest factor of up to three times 5 Voltage waveform At the resistance load 4 or less distortion factor At the rectified load 6 or less lt x Overcurrent Effective value 100 or more protection Peak value 300 or more of rated effective value bearing the load of the crest factor of three Un grounding Thyristor system changeover time without instantaneous power interruption Changeover is impossible at the time of a power failure Grounding system Straightforward bypass circuit Voltage 1 2 160 to 288V Frequency 50 60Hz 5 Number of phase Single phase two wire with a ground terminal Capacity 7500VA or less 10000VA or less Grounding system Power factor Input harmonic current Un grounding or Line to line on a center earthed 0 97 or more at the rated operation Based on IEC61000 3 12 AC input Type Small sealed lead storage battery long life battery gt Backup time 3 Approximately 8 minutes Approximately 5 minutes init
27. e charge the battery every two months The battery is charged by operating the UPS For the battery charging time refer to Chapter 8 1 Rated Specification If the UPS is left without operating for a long time there is a possibility that the UPS get unusable since the battery becomes an over discharge state due to self discharge Charge the battery by operating the UPS 12 hours or more every two months After charging the battery perform the battery check using a battery check function manual check For details refer to Chapter 5 3 Inspecting the Battery Battery Check Even if the UPS is not used the battery is discharged by itself inside the UPS If leaving the UPS two months or more there is a possibility that the UPS gets unusable since the battery becomes an over discharge state 45 8 1 AC output Appendix Rated Specification Model M UPSO50AD2B Rating capacity 5000 VA 4000W Voltage 200 208 220 230 240V 2 Frequency 50 60Hz automatic changeover inside the UPS Frequency At the normal operation Depend on input frequency accuracy At the battery operation Within 0 1 Number of phase Single phase two wire with a ground terminal Load condition Linear load or rectified load with a crest factor of up to three times Voltage waveform distortion factor At the resistance load 4 or less At the rectified load 6 or less Overcurrent protection Effective va
28. e Battery Battery Check 5 3 Inspecting the Battery Battery Check Inspection of the battery is performed using a battery check function There are two kinds of battery check functions an automatic check and a manual check The manual check is not necessary ordinarily since automatic check is performed while the UPS is operating Automatic check is performed in the following cases e When the operation of UPS is started up e Every two weeks in an operation continuation state e When the UPS has switched to the normal operation from the bypass operation Perform manual check in the following cases e When a warning beep sounds due to the abnormalities in a battery e When performing the battery check other than the automatic check Important Do not perform the battery check in succession When the battery check is performed the UPS temporarily switches to the battery operation If the battery check is performed in succession there is fear of the battery deterioration or a shortening of a cycle of battery replacement since the battery becomes an over discharge state Confirming the state of the UPS 1 Confirm that the UPS is operating normally O M UPSO50AD2B O M UPS075AD2B M UPS100AD2B Confirm that the RUN LED green is lighting B When the UPS is in a stop state all LED on the front of the UPS goes out Turn on the UPS and proceed to Procedure 2 For details refer to Chapter 4 1 Tur
29. ed to direct sunlight A place near sparks or heating element An extremely hot or cold place or place where the temperature fluctuates greatly A place where vibration and a shock are added Do not use the UPS in a residential area or its adjacent area This UPS is class A information technology equipment based on the standard of Voluntary Control Council for Interference by Information Technology Equipment VCCI Using this UPS in a residential area may cause radio interference In this case the user may be requested to take an appropriate measure Do not block the vent hole and cooling fan or use the UPS in a stuffy place The vent hole and cooling fan are equipped in order to cool the inside of the UPS There is a possibility that the inside and ambient temperature of the UPS may get out of the rated specification 3 Installation The following spaces are required for an installation location e The UPS takes in air through the vent hole on the front of the UPS and exhausts air through the cooling fan on the back of the UPS Therefore the space of 10cm or more is required in the front and rear of the UPS Rear side Front side 10cm 10cm or more or more Right side B When performing maintenance of the UPS The space of approximately 1m is required in the front and rear of the UPS Space for cooling Space for fan and battery cooling fan maintenance maintenance Approx 1m Approx 1m Front side Rear s
30. electrode of a grounding side of the AC input of the UPS If connecting to an un grounding power supply there is fear of becoming the cause of the malfunction When using a generator temporarily during the rolling blackouts use a generator satisfying the following specification If connecting a generator not satisfying the following specification to the input part of the UPS there is a possibility of becoming the cause of the malfunction or damage of the UPS Voltage regulation depend on the input specification of the connection device Frequency variation within rated frequency 5 frequency does not change rapidly Voltage waveform distortion within 5 Voltage zero cross condition Zero cross must not occur twice or more in 1 cycle Illegal zero cross im 50b or 60k 1 Confirm the input power supply The input power supply which can connect with this UPS is as follows Breaker Input Input Input Number of Se capacity capacity voltage frequency phase na 40A or 5kVA or 5kVA more more ae 50A or 7 5KVA or 160 to 288V 50 60Hz Single phase 7 5KVA te morg AC 5 Note two wire 1 mie 75A or 10kVA or 10kVA more more 13 3 Installation Remarks If the input voltage and the frequency are out of this range the UPS will become the following state or be damaged B When the UPS is turned on The UPS will become the input error at startup
31. ersonnel O The UPS has an internal energy source the battery The output may be energized when the unit is not connected to an AC power line O Terminal marked PE G is intended for connection of the Protective Earthing Grounding conductor s This earth connection is essential before connecting supply conductors Also ensure the reliability of this connection during any servicing including connection of protective earthing grounding conductors to the output load O Capacitor stores hazardous energy Do not remove cover until 7 minutes after disconnecting all sources of supply O For M UPSO50AD2B 2 pole circuit breaker is not provided on this UPS If this UPS installs removes or does any services for disconnecting all sources of supply be off the external input circuit breaker E For ALL Models to reduce the risk of fire Need to provide External Disconnect Overcurrent Protective Device for the AC input and the AC output for example an UL Listed branch circuit breaker with suitable ratings could provide both functions disconnect and overcurrent protection Suitable rating of input and output circuit breakers are shown in Tablel and Table2 WE Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the instructions E Donot dispose of batteries in a fire The batteries may explode E Do not open or mutilate batteries Released electrolyte is harmful to the sk
32. et up is outputted from the output terminal block The RUN LED green on the front of the UPS lights up Turn on the connection device if the normal operation is started with the rated voltage set up 19 Running 4 1 Turning on the UPS Caution Damage Confirm that the voltage set up by the switch of voltage setting is within the range of input voltage of the connection device There is fear of damaging the connection device Confirming cable connection 1 Confirm that the UPS is connected to an input power supply and the connection device When turning on the input breaker on the back of the UPS the RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec O M UPSOSOAD2B O M UPSO75AD2B M UPS100AD2B i Ifthe UPS is not connected Refer to Chapter 3 2 Connecting the Cable 20 4 1 Turning on the UPS Turning on the UPS 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received O M UPSO50AD2B O M UPSO75AD2B M UPS100AD2B Press the RUN STOP switch for approximately 1 second 3 AC voltage is outputted from the output terminal block The RUN LED green on the front of the UPS lights up The BATTERY CONDITION LED green on the front of the UPS indicates the amount of battery charge according to the sort of lighting O M UPSO50AD
33. front of the UPS blinks Proceed to Procedure 4 O M UPS0S50AD2B M UPS075AD2B M UPS100AD2B Pip pip pip pip O O continuous sound The BATTERY CONDITION LED orange blinks 32 5 3 Inspecting the Battery Battery Check Charging the battery 4 Put out the BATTERY CONDITION LED orange by pressing the RESET switch on the front of the UPS for approximately 3 seconds and operate the UPS 12 hours or more to charge the battery When pressing the RESET switch once the BATTERY CONDITION LED orange on the front of the UPS goes out and is switched to the indication green of the amount of battery charge O M UPSO50AD2B O M UPSO75AD2B M UPS100AD2B Press the RESET switch Remarks In this state even if a power failure occurs the battery operation may not be performed 5 Return to Procedure 2 and perform the battery check again manually B When the UPS will be in the state of Procedure 3 If the battery is not fully charged again The battery is out of order end of battery life Replace the battery For details refer to Chapter 7 1 Replacing the Battery 33 Troubleshooting 6 1 If a Warning Beep Sounds 1 Confirm the state of LED on the front of the UPS and the type of a warning beep 2 Refer to the Operation mode list and deal with it according to directions If the UPS is not connected to an input power supply connect For
34. he right tenderly and attach the attached stabilizer to the bottom of the UPS with 6 screws refer to the following figure O M UPSOSOAD2B O M UPSO75AD2B M UPS100AD2B 10 3 1 Installing the UPS 2 After attaching the stabilizer to the UPS be sure to fix the stabilizer to the floor O M UPSO50AD2B a be e DEN lt MES p 212 197 330 181 O M UPS075AD2B M UPS100AD2B l p 189 5 J 330 J 251 5 11 3 Installation 3 2 Connecting the Cable Caution about connecting the cable Caution Electric The UPS should be connected to ground more than class D shock grounding When connecting to an input power supply connect the grounding wire to the ground terminal There is fear of an electric shock Important The permissible voltage between the input electric cable of the UPS and the ground is 250V AC If the voltage more than 250V AC is applied the filter circuit of the input part may be damaged The permissible input surge voltage of the UPS is 5kV peak 1 2 x 50us However if the model of the UPS is UC and C it is 2kVpeak 1 2 x 50us If the surge voltage more than 5kV peak UC and C are 2kV peak is applied the filter circuit of the input part may be damaged The input voltage of the UPS is 160 to 288V AC When input voltage is different from the rated specificatio
35. ial value 6000W 8000W INominal voltage 192V Ambient 0 to 40 C temperature Relative humidity Noise Cooling method 20 to 95 no condensation 55dB A max at 1m from the front of the UPS Forced air cooling Others Outside dimension 130 x 718 x 434mm WxDxH Mass 127 without battery 59 Standard UL1778 U UC type Applicable standard VCCI CLASS A Comply with IEC62040 S Input Terminal block L1 R L2 S M8 screws GL 5 3 Ground Terminal block PE G M8 screw ui S Output Terminal block 11 U 12 V M8 screws Operation of UPS according to an input voltage Low voltage detection 144V return 154V Overvoltage detection 300V return 290V 2 Rated voltage of UL standard product is 200 208 220 230 or 240V 3 The backup time is the test result and is not a guaranteed value 47 8 Appendix 8 2 Additional Description for UL Type IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for UPS GX200 series Models that should be followed during installation and maintenance of the UPS and batteries Internal battery voltage is 192 V dc This unit intended for installation in a controlled environment and maximum temperature is 40 C temperature controlled indoor area free of conductive contaminants Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries
36. ide Right side Confirm the environment of the installation location The recommended environment in consideration of the battery life etc is as follows Item Recommended environment Temperature 15 to 25 degrees C Humidity 30 to 70 no condensation 3 1 Installing the UPS Determining the installation method N Caution This UPS can be installed laying down If installing laying the UPS down tilt it only to the right side seeing from the front Never tilt the UPS to the left side If tilting the UPS to the left side the liquid leak of a battery may occur there is fear of a fire or the UPS failure in the case If installing laying the UPS down be sure to tilt it to the right side B This UPS can be put in a 19 inch rack using the optional rack mount attachment kit 3 Installation Installation method Caution The UPS is heavy Pay enough attention to handling the UPS Take out the UPS in a level and flat place If you lift the UPS alone or carry it there is fear of hurting arms legs or hip or dropping the UPS Work by a suitable number of persons And pay enough attention to prevent an accident such as an overturn or a drop The weight of the UPS is as follows e M UPSOSOAD2B 63kg without battery 29kg e M UPSO75AD2B 127kg without battery 59kg e M UPS100AD2B 127kg without battery 59kg 1 When using the UPS as the self standing type tilt the UPS to t
37. in and eyes It may be toxic 50 8 2 Additional Description for UL Type A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batter ies a Remove watches rings or other metal objects b Use tools with insulated handles c Wear rubber gloves and boots d Donot lay tools or metal parts on top of batteries e Disconnect charging source prior to connecting or disconnection battery terminals f Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit 51
38. ion for Use The permissible voltage between the input electric cable of the UPS and the ground is 250V AC If the voltage more than 250V AC is applied the filter circuit of the input part may be damaged The permissible input surge voltage of the UPS is 5kV peak 1 2 x 50us However if the model of the UPS is UC and C it is 2kV peak 1 2 x 50us If the surge voltage more than 5kV peak UC and C are 2kV peak is applied the filter circuit of the input part may be damaged The input voltage of the UPS is 160 to 288V AC When input voltage is different from the rated specification 400V AC etc install a transformer at the outside of the UPS to convert voltage If the voltage more than the range of the input voltage is applied the UPS may be damaged Pay attention to an input voltage This UPS can operate up to 288V AC However an input voltage of the general device is 200V AC 10 Therefore if switching to the bypass operation when applying the voltage of 220V AC to the UPS the voltage exceeding specification is applied to the connection device Adjust the input voltage to the specification of connection device Do not apply single line grounding on the output side Between the input and output of the UPS is not insulated Therefore do not apply single line grounding on the output side There is fear of becoming the cause of the trouble of connection device by noise or the failure When connecting the UPS to
39. low during normal ration At the battery operation In the event of an input power failure When the power failure or the abnormalities of voltage or frequency of an input power supply occur while the UPS is operating the UPS starts the electric discharge from the battery and continues to supply the stable electric power to the connection device In addition the changeover to the battery operation is performed without instantaneous power interruption If the input power supply returns the voltage of the input power supply returns within the rated specification the UPS will return to the above normal operation automatically UPS DPower is fed Te RA DPower is not fed Output To connection device The abnorn lities occur at an inp power supply While the UPS is operating Power failure The abnormalities of voltage or frequency etc Electricity flow durin r ration 2 Outline At the automatic bypass operation When the abnormalities occurred in the UPS during the normal operation the UPS switches to the bypass operation automatically During the bypass operation the UPS sends the input voltage to the output directly and supplies the electric power to the connection device In this operation state even if the power failure occurs the UPS becomes the power failure state without switching to the battery operation UPS An error occurs inside the UPS Power is fed 2 Power is no
40. lue 100 or more Peak value 300 or more of rated effective value bearing the load of the crest factor of three Grounding system Un grounding Straightforward bypass circuit Thyristor system changeover time without instantaneous power interruption Changeover is impossible at the time of a power failure Voltage 1 2 160 to 288V Frequency 50 60Hz 5 Number of phase Single phase two wire with a ground terminal 2 Capacity 5000VA or less Grounding system Un grounding or Line to line on a center earthed lt Power factor 0 97 or more at the rated operation Input harmonic Based on the Guideline of harmonic restraint measures for current general purpose UPS gt Type Small sealed lead storage battery long life battery Backup time 3 Approximately 5 minutes w initial value 4000W M Nominal voltage _ 192V Ambient 0 to 40 C 2 temperature 2 Relative humidity 20 to 95 no condensation Noise 50dB A max at 1m from the front of the UPS Cooling method Forced air cooling Outside dimension 130 x 718 x 434mm WxDxH Mass 63 without battery 29 Standard UL1778 U UC type Applicable standard VCCI CLASS A Comply with IEC62040 Input Terminal block L1 R L2 S M5 screws wo 5 3 Ground Terminal block PE G M5 screw c X w 9 Output Terminal block 11 U 12 V M5 screws 46 8 1 Rate
41. ly while the UPS is operating normally When the switches are pressed for approximately 3 seconds simultaneously again the UPS returns to the normal operation 9 Vent Hole tolin The inside of the UPS is ventilated and cooled The direction of air is intake 10 Cooling fan The inside of the UPS is cooled The direction of air is exhaust 11 Input terminal block Connect to an input power supply 12 Input breaker It is the breaker for protecting the input circuit 13 Output terminal block Connect to an output system 14 Ground terminal Connect a grounding wire 15 Switch of voltage setting Set up the output voltage 16 Dummy board Mount various option outlets U UC type is no option 17 Interface slot Mount various interface cards 18 Contact signal CN1 Output a no voltage contact signal 19 RS 232C CN2 It is RS 232C interface 2 2 Mechanism of the UPS 2 2 Mechanism of the UPS At the normal operation While the UPS is operating normally the UPS operates an AC power supply as an input and supplies the output of constant voltage to connection device Simultaneously the UPS charges an internal battery and prepares for the battery operation Output frequency synchronizes with input frequency UPS 0 AC AC converter yS Boost chopper Batt DPower is not fed DPower is fed Output Input power supply To connection device Electricity f
42. maintaining the connection device a device getting connected to the UPS or the UPS turn off power of the connection device and stop the operation of UPS And turn off the breaker of the distribution board and cut off connection of AC input terminal There is fear of an electric shock Perform the battery and cooling fan replacement by maintenance personnel There is fear of an electric shock When performing the rolling blackouts or when cutting off an input power supply perform them after stopping the operation of the UPS with reference to Chapter 4 2 Turning off the UPS The stop of operation can be confirmed by slow blink in the cycles of approximately 1 6 sec of the RUN LED green If cutting off an input power supply when the UPS is operating the RUN LED is lighting the UPS switches to the battery operation since it will be in the same state as a power failure Performing such unnecessary battery operation leads to a shortening of a cycle of battery replacement 25 5 Inspection How to care for the UPS 1 Turn off the UPS after turning off the connection device and remove the dust adhering to the vent hole and cooling fan of the UPS with a cleaner etc 2 Wipe the surface of the UPS with a dry and soft cloth Daily inspection Confirm that the dust is not adhering to the vent hole and the cooling fan B When the dust is adhering Refer to How to care for the UPS Confirm that the surfa
43. n 400V AC etc install a transformer at the outside of the UPS to convert voltage If the voltage more than the range of the input voltage is applied the UPS may be damaged Pay attention to an input voltage This UPS can operate up to 288V AC However an input voltage of the general device is 200V AC 10 Therefore if switching to the bypass operation when applying the voltage of 220V AC to the UPS the voltage exceeding specification is applied to the connection device Adjust the input voltage to the specification of connection device Do not apply single line grounding on the output side Between the input and output of the UPS is not insulated Therefore do not apply single line grounding on the output side There is fear of becoming the cause of the trouble of connection device by noise or the failure 12 3 2 Connecting the Cable Preparation before connecting the cable Important When connecting the UPS to the electrical power equipment with the earth leakage breaker select the earth leakage breaker not to trip due to current leakage When connecting the UPS to the electrical power equipment with the earth leakage breaker select the earth leakage breaker in consideration of total number of current leakage of the UPS plus current leakage of the connection device When connecting the UPS to a three phase power supply system be sure to connect the grounding phase of the three phase power supply system to the
44. n agent from which you purchased the UPS or a maintenance company Type of cooling fan Fan for M UPSO50AD2B RRAF GX11X 1 RRAF GX12X 1 Fan for M UPS075AD2B RRAF R1 X 2 RRAF GX12 x 2 Fan for M UPS100AD2B RRAF R1 X 2 RRAF GX12 x 2 44 7 3 When Not Using the UPS Storage 7 3 When Not Using the UPS Storage Work before storage Important Do not store the UPS in the following places In an outdoor location A place exposed to the elements An extremely humid place and a dusty place A place with corrosive gas or salinity A place subjected to direct sunlight A place near sparks or heating element An extremely hot or cold place or place where the temperature fluctuates greatly A place where vibration and a shock are added 1 Charge the battery by operating the UPS 12 hours or more After charging the battery perform the battery check using a battery check function manual check For details refer to Chapter 5 3 Inspecting the Battery Battery Check The period that can store the battery used for this UPS is approximately 2 months from the state charged fully 2 Turn off the UPS after turning off the connection device and turn off the input breaker on the back of the UPS For details refer to Chapter 4 2 Turning off the UPS 3 Put the UPS in a box the box etc which was packing the UPS and store it lf astorage period exceeds two months Important If the UPS is not used for a long tim
45. n the connections between the output of the UPS and the connection device connect the electric wire of hot line side to the AC output terminals 11 U and 12 V and connect the grounding wire to the output ground terminal If connected by mistake there is fear of the malfunction by noise the failure or an electric shock When inspecting or maintaining the connection device a device getting connected to the UPS or the UPS turn off power of the connection device and stop the operation of UPS And turn off the breaker of the distribution board and cut off connection of AC input terminal There is fear of an electric shock Caution about Safety Injury Injury Damage Fire Damage Do not ride on or put an object on the UPS There is fear of an injury or an overturn The UPS is heavy Pay enough attention to handling the UPS Take out the UPS in a level and flat place If you lift the UPS alone or carry it there is fear of hurting arms legs or hip or dropping the UPS Work by a suitable number of persons And pay enough attention to prevent an accident such as an overturn or a drop The weight of the UPS is as follows e M UPSOSOAD2B 63kg without battery 29kg e M UPSO75AD2B 127kg without battery 59kg e M UPS100AD2B 127kg without battery 59kg This UPS can be installed laying down If installing laying the UPS down tilt it only to the right side seeing from the front Never tilt the UPS to the left side
46. new battery it becomes the cause of a liquid leak of battery a smoking an ignition and the UPS failure and trouble When performing the rolling blackouts or when cutting off an input power supply perform them after stopping the operation of the UPS with reference to Chapter 4 2 Turning off the UPS The stop of operation can be confirmed by slow blink in the cycles of approximately 1 6 sec of the RUN LED green If cutting off an input power supply when the UPS is operating the RUN LED is lighting the UPS switches to the battery operation since it will be in the same state as a power failure Performing such unnecessary battery operation leads to a shortening of a cycle of battery replacement Warning labels are attached to the UPS Never remove the labels Caution for Use Be careful about the following when using the UPS Important Important indicates caution about the use of the UPS Do not install and store the UPS in the following places e Inan outdoor location e A place exposed to the elements e An extremely humid place and a dusty place e A place with corrosive gas or salinity e A place subjected to direct sunlight e A place near sparks or heating element e An extremely hot or cold place or place where the temperature fluctuates greatly e A place where vibration and a shock are added Do not perform the battery check in succession When the battery check is performed the UPS temporarily switche
47. ning on the UPS B When the normal operation cannot be confirmed in states other than a stop Proceed to Procedure 2 after reading Chapter 6 Troubleshooting and dealing with the trouble 29 5 Inspection Using the manual check function 2 Press the BATT CHECK switch on the front of the UPS for approximately 2 seconds O M UPSOSOAD2B O M UPSO75AD2B M UPS100AD2B Press the BATT CHECK switch for approximately 2 seconds The buzzer sounds and the BATTERY CONDITION LED orange blinks in the cycles of approximately 1 6 sec The buzzer sounds again approximately 5 seconds later and the battery check is completed O M UPSOSOAD2B A buzzer sounds The BATTERY CONDITION LED A buzzer sounds orange blinks 30 O M UPS075AD2B M UPS100AD2B 237s 5 3 gt s gt Inspecting the Battery Battery Check A buzzer sounds The BATTERY CONDITION LED orange blinks A buzzer sounds 5 Inspection 3 Asa result of the battery check the UPS will be in the following state B If the battery is fully charged o The RUN LED green on the front of the UPS lights up and the UPS returns to the normal operation O M UPS050AD2B 0 M UPS075AD2B M UPS100AD2B0 The RUN LED green lights up B f the battery is not fully charged fe A warning beep sounds and the BATTERY CONDITION LED orange on the
48. ntenance Disposal and storage of battery Pay enough attention to disposal and storage of the battery Prevent mixing with a dry cell etc after taking a measure for example stick the insulating tape on the terminal to prevent a short circuit when taking out the battery in order to discard This UPS uses the small sealed lead storage battery as battery The small sealed lead storage battery uses expensive and rare resources However these precious resources are able to recycle Cooperate in recycling without disposing of the used battery If you have any questions consult with an agent from which you purchased the UPS or a maintenance company LAY a amp This mark is the recycle mark of small sealed lead storage battery Pb 42 7 2 Replacing the Cooling Fan 7 2 Replacing the Cooling Fan Timing of the cooling fan replacement Important Replace the cooling fan periodically If continuing to use the UPS that the cooling fan life ended there is a possibility that the inside temperature of the UPS may get out of the rated specification In the following cases it is the end of cooling fan life Replace the cooling fan e When the ALARM LED orange and the BYPASS LED orange light up after a warning beep sounded for 120 seconds O M UPSO50AD2B The ALARM LED orange lights up Pi continuance Pip pip pip pip OO continuous sound The BYPASS LED orange lights up
49. pproximately 2 minutes before at the rated load the end of battery discharge during the battery operation Use the contact output in the range of the voltage and current in the following graph 1 0 0 5 0 2 Contact current A 0 1 0 05 opg Contact rating Contact rating 10 30 60 Contact voltage V 16 120 200 3 3 Interface Port CN2 RS 232C interface D sub 9 pins female 4 40 inch screw Pin Classification Name of No of signal signal cement 2 3 Close Input power It is the no voltage contact signal which is at operation supply outputted when the abnormalities such as abnormal signal the power failure occur at an input power fi supply In the power failure for 1 5 CD seconds or less it does not operate 1 3 Close Battery voltage It is the no voltage contact signal which is at operation drop signal outputted approximately 2 minutes before n at the rated load the end of battery ED discharge during the battery operation 8 7 AC output stop It is the signal which is inputted into the at H signal UPS when stopping the AC output of the reception UPS automatic UPS shutdown signal 1 The stop of the AC output is possible 2 only during the battery operation 2 Input this signal 5 to 25V DOC approximately 0 6 seconds or more 6 7 Serial data Communication system P F input RX Baud rate 2400 bps 9 Br o Serial da
50. s to the battery operation If the battery check is performed in succession there is fear of the battery deterioration or a shortening of a cycle of battery replacement since the battery becomes an over discharge state If the UPS is not used for a long time charge the battery every two months The battery is charged by operating the UPS For the battery charging time refer to Chapter 8 1 Rated Specification If the UPS is left without operating for a long time there is a possibility that the UPS get unusable since the battery becomes an over discharge state due to self discharge This UPS is recyclable This UPS uses the small sealed lead storage battery The small sealed lead storage battery uses expensive and rare resources However these precious resources are able to recycle Cooperate in recycling without disposing of the used battery Do not block the vent hole and cooling fan or use the UPS in a stuffy place The vent hole and cooling fan are equipped in order to cool the inside of the UPS There is a possibility that the inside and ambient temperature of the UPS may get out of the rated specification Replace the cooling fan periodically If continuing to use the UPS that the cooling fan life ended there is a possibility that the inside temperature of the UPS may get out of the rated specification Do not use 5 to 9 of the switch of voltage setting It becomes impossible for the UPS to start up normally vi Caut
51. ssing the bypass switch pressing the RESET switch and the BATT CHECK switch for approximately 3 seconds simultaneously the UPS will not return to the normal operation No 1 10 Lighting Q Lighting Q Indication 1 Output During the battery operation the 9 9 of the overload capacity of the connection device amount of during the exceeds the rated value Reduce the battery battery capacity of the connection device charge operation to less than the rated value of the green UPS If this state continues for 100 seconds the UPS will stop Evacuate important connection device from the UPS 11 Q Lighting Lighting Q Q 1 A Stop due to Since the UPS continued to be used an output even after the capacity of the overload connection device had exceeded the rated value of the UPS the UPS stopped Reduce the capacity of the connection device to less than the rated value of the UPS and restart the UPS 12 Lighting Q Q Q Indication 2 Battery Since the abnormalities occurred at O of the operation an input power supply the UPS amount of started to supply the electric power battery to the connection device from the charge battery It is not necessary to deal green with it especially If an input power supply returns the UPS will return to the normal operation No 1 automatically 13 Lighting Q Q Q Indication 1 Battery The battery voltage has dropped O of the voltage drop since the battery operation amount of due to continue
52. t fed Output Input power supply To connection device The abnormalities inside the UPS Electricity flow durin mati ration At the manual bypass operation It is possible to switch to the bypass operation manually during the normal operation Press the RESET switch and the BYPASS switch for approximately 3 seconds simultaneously to switch to the bypass operation When the switches are pressed for approximately 3 seconds simultaneously again the UPS returns to the normal operation In this operation state even if the power failure occurs the UPS becomes the power failure state without switching to the battery operation UPS pe Dubie Boost chopper Switching to the bypass operation manually Electricity flow during manual ration Power is fed Power is not fed Output Input power supply To connection device Installation 3 1 Installing the UPS Caution about installation Z Caution Do not ride on or put an object on the UPS There is fear of an injury or an overturn Do not put an object display or floppy disk etc vulnerable to magnetism around the UPS There is fear of exerting a bad influence on the object Determining an installation location Important Do not install the UPS in the following places In an outdoor location A place exposed to the elements An extremely humid place and a dusty place A place with corrosive gas or salinity A place subject
53. ta Data length 8 bits output TX Stop bit 1 bit 7 3 Signal ground Parity non SG Character type ASCII Refer to the graph of the previous page for contact capacity 2 3 When using the UPS monitoring function using the above contact signal preinstalled in the following OS contact your maintenance staff since the dedicated cable for contact signal which corresponds to each OS is needed separately For more detail on the UPS monitoring function preinstalled in each OS refer to an instructions manual an on line manual etc of each OS e Windows NT 2000 XP FiFH WS9 the dedicated cable for contact signal In the case of Windows 2000 and XP although the shutdown of OS can be performed during the power failure a subsequent UPS automatic shutdown cannot be performed When performing the RS 232C serial communication contact your maintenance staff since the dedicated cable for RS 232C communication is needed separately e FiFA WS9 the dedicated cable for RS 232C communication as ae 3 Installation 3 4 Setting up the Output Voltage This UPS can change the rated output voltage by the switch of voltage setting on the back of the UPS Caution Damage Confirm that the voltage set up by the switch of voltage setting is within the range of input voltage of the connection device There is fear of damaging the connection device Do not operate the switch of voltage setting during operation of the U
54. the RUN LED green If cutting off an input power supply when the UPS is operating the RUN LED is lighting the UPS switches to the battery operation since it will be in the same state as a power failure Performing such unnecessary battery operation leads to a shortening of a cycle of battery replacement Turning off the connection device 1 Turn off the connection device Turning off the UPS 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received O M UPSO50AD2B O M UPS075AD2B M UPS100AD2B Press the RUN STOP switch for approximately 1 second 23 4 Running 3 An output stops The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec O M UPS0S0AD2B M UPS075AD2B M UPS100AD2B B If an output does not stop normally Refer to Chapter 6 Troubleshooting 4 Turn off the input breaker on the back of the UPS 24 Inspection S1 Care and Daily Inspection In order to use the UPS safely over the long term perform the following care and daily inspection regularly Z Warning Electric shock Do not remove the cover of the UPS Since there are some portions with high voltage in the inside of the UPS there is fear of an electric shock A Caution Electric shock Failure Electric shock Damage When inspecting or
55. tional Remarks RUN ALARM LOAD BYPASS CONDITION beep status green orange orange orange green orange 1 Lighting Q Q Q Indication Normal The UPS is operating normally O of the operation amount of battery charge green 2 Q Q Q Q Q Stopping The output of the UPS is stopping withoutan If an input power supply returns input power the UPS will become the stopping supply No 3 If the UPS does not become the stopping No 3 even if an input power supply returns check whether or not the input breaker has tripped If the breaker has tripped reset it If the UPS still does not become the stopping No 3 contact an agent from which you purchased the UPS or a maintenance company When the UPS stopped since the input power failure continued and electric discharge of a battery was completed the UPS will return to the normal operation No 1 automatically if an input power supply returns 3 b Q Q Q Q Stopping The output of the UPS is stopping Slow with an input The UPS will return to the normal blink power supply operation No 1 by pressing the QA RUN STOP switch for AD approximately 1 second 36 No LED RUN green ALARM orange Lighting O OVER LOAD orange BYPASS orange Lighting 9 BATTERY CONDITION green orange Warning beep qd Operational status Bypass operation due to UPS failure 6 2 Operation Mode List
56. tput cable Remove the input and output terminal block cover on the back of the UPS and connect the AC output cable to the output terminal block Confirm that the ground is connected Connecting the input cable Remove the input and output terminal block cover on the back of the UPS and connect the AC input cable to the input terminal block Confirm that the ground is connected 15 3 Installation 3 3 Interface Port The interface port D sub 9 pins is mounted on the back of the UPS and can take out the following signals Use as necessary CN1 No voltage contact signal interface D sub 9 pins male 3 mmscrew Name of signal UPS failure signal Content It is the no voltage contact signal which operates when the abnormalities occur inside the UPS when the abnormalities occur in the battery or when the recommendation time of _ battery replacement comes Input power supply abnormal signal It is the no voltage contact signal which is outputted when the abnormalities such as the power failure occur at an input power supply In the power failure for 1 5 seconds or less it does not operate Pin Classification No of signal 1 4 Open at operation 1 6 Close at operation 2 5 Open at operation 2 7 Close at operation 3 9 Open at operation 3 8 Close at operation Battery voltage drop signal It is the no voltage contact signal which is outputted a
57. ution Damage Replace the battery periodically If continuing to use the UPS that the battery life ended there is fear of a liquid leak of battery a smoking and an ignition In the following cases it is the end of battery life Replace the battery e When the BATTERY CONDITION LED orange on the front of the UPS lights up and a warning beep sounds O M UPSOSOAD2B O M UPSO75AD2B M UPS100AD2B Pip pip pip pip 0 O continuous sound The BATTERY CONDITION LED orange lights up e When the backup time of the battery has been lowered to 3 minutes or less at the rated load Battery life is influenced greatly by ambient temperature and the conditions of connection device If using the UPS in the standard environment and conditions an ambient temperature of 25 degrees C and the rated load replace the battery in approximately 3 years Ss 8 oO gt 5 4 E 3 Gr 2 rot 2 gt 1 g 0 25 30 35 40 Ambient temperature of the UPS C Relation between the ambient temperatur nd the timing of th replacemen 40 7 1 Replacing the Battery The method of battery replacement Caution Electric shock Damage Perform the battery replacement by maintenance personnel There is fear of an electric shock Replace the battery with one specified by our company and a new one If using the un specified battery or mixing

USER`S MANUAL Uninterruptible Power Supply GX 200 Series Model

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