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User Manual Tissue Processor TSJ-1A
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1. e g the paraffin in the paraffin jar hasn t melted 1s met during changing relocating tissue basket into another jar the obstacle detector will be lifted and generate fault signals An alarm and warning of POWER FAILURE will be shown 2 Relocating controlling perch When the tissue basket is lifted up pull out the relocating controlling perch by hand The top cover and the tissue basket then can be manually pulled to another jar position Notice Once the corresponding jar position is reached put the perch into the locating slot insure the exact position 3 Paraffin jar The paraffin jar is an automatic constant temperature controlling system with temperature controlling accuracy of 5 C It is preset to be 70 C During heating the red indicator lights up while the state indicator lights up when the jar is powered off The tuning knob above the indicator is temperature tuning knob The temperature will get higher when tuning it clockwise and vice versa It is recommended not to tune it if there 1s no special temperature requirement Paraffin jar Relocating controlling perch Obstacle detector Reagent jar Top cover Tissue basket Control panel Cable socket of paraffin jar Figurel Name and function of each part 4 Controlling panel It is used to set operating parameters display the working data and control operating state of the equipment H Controlling panel 1 Controlling keys They are AUTO PA
2. jar alcohol 1 hour 2 hours and 30 minutes 5 hour 30 minutes 02 jar alcohol 1 hour 2 hours and 30 minutes 5 hour 30 minutes 03 jar alcohol 1 hour 2 hours and 30 minutes 5 hour 30 minutes 04 jar alcohol 1 hour and 30 minutes 3 hours 45 minutes 8hours15 minutes 05 jar alcohol 1 hour and 30 minutes 3 hours 45 minutes 8hours15 minutes 06 jar absolute alcohol 1 hour and 30 minutes 3 hours 45 minutes Shours15 minutes 07 jar xylene 1 hour 2 hours 30 minutes 5 hour 30 minutes 08 jar xylene 1 hour 2 hours 30 minutes 5 hour 30 minutes 09 jar xylene 1 hour and 30 minutes 3 hours 45 minutes 8hours15 minutes 10 jar paraffin 1 hour and 30 minutes 3 hours 45 minutes 8hours15 minutes 11 jar paraffin 1 hour and 30 minutes 3 hours 45 minutes 8hours15 minutes 12 jar paraffin 1 hour 5 hours 11 hours Total 16 hours 40 hours 88 hours Tissue slice 50 pieces 5 Tissue slice 50 pieces 5 Tissue slice 50 mms in thickness mms in thickness pieces 5 7 mms 9 Stabilizing various Stabilizing various in thickness Condition ways of stabilizing ways of stabilizing Stabilizing various ways of stabilizing Notice this treating procedure is only for your reference Our company will not be responsible for any consequences of this 14 Appendix 2 Major parameters p Tissue treating phases 12 phases 2 Glass jar Number 9 Capacity 1 2 L 3 Paraffin jar Number 3 Capacity 1 L Range of temperature adjustin
3. POT refers to the jar position from which the machine begins automatic dehydrating operation Notice In operation keep the current jar number consistent with the jar position the tissue basket is in Otherwise the actual dehydrating time will not be consistent with the preset time 99 66 99 2 Parameter setting they are lt gt N v ee gt a lt hour timing key press this key to make operation on the hour digit b gt minute timing key press this key to make _ operation on the minute digit c Jar number plus key with each pressing on it the jar number will plus 1 d v jar number minus key with each pressing on it the jar number will minus 1 e time plus key with each press on it there will be addition of 1 onto the corresponding time hour or minute f time minus key with each press on it there will be a deduction of lonto the corresponding time hour or minute 3 State indicator There are state indicator on the up left of the keys of AUTO PAUSE MANUAL TIME DELAY and POT When certain key is pressed the corresponding indicator will light up to indicate that the machine is under the operating state 4 LCD screen There will be display of corresponding data of current working state on the LCD screen 5 Timing table In the equipment a timing table including delay time during auto operation a
4. T III Automatic operating Once it is confirmed that the above parameters are correct press the auto key The equipment will first execute the delay time instruction then access the timing settings from the 03 jar after 5 hours and 30 minutes and execute the operations on the other jars until the operation on the 12 jar is finished Then the LCD will give the following display 12POTOOHOUROOMIN The pause indicator lights up auto indicator goes out and the equipment gives alarm tone IV Dismantle the tissue Press the MANUAL and PAUSE keys to lift the tissue basket and dismantle the tissue This cycle of dehydrating is finished IV Handling of abnormality This equipment can automatically recognize obstacle and power failure and then make corresponding treatment 1 If the paraffin in certain paraffin jar doesn t melt due to some fault the equipment will stop relocating the tissue basket before this jar give alarm tone and there will be the following display on the LCD OBSTRUCTION The alarm will not be ended until the fault is cleared off Then press auto key the equipment will work by the preset program 2 Power failure If there is power failure due to some accident the machine will give alarm tone and there will be the following display on the LCD POWER FAILURE If the equipment is powered on once again the equipment will make corresponding treatment ac
5. USE MANUAL a Press AUTO key the equipment will start dehydrating by the preset timing Notice If the timing of this item gets amended after certain item in the timing table gets into operation the program will still operate according to the former timing This amendment will not be valid for this cycle of dehydrating unless shutting off the machine and then restarting it The timing alteration for the items after this item is valid for this cycle of dehydrating operation b PAUSE key press this key the equipment will pause c S dehydrating or tissue basket relocating operation The timer will also stop timing Manual key press this key the equipment will always be in forward going tissue basket relocating state The timer will stop timing under such state Then press the PAUSE key the tissue basket will be suspended in any possible position oued UI oIJ00 z9In3Ty IR 0 400E 10 WE TO 2 Setting key only effective when equipment is under pause state 1 Function setting they are function delay and current jar a TIME key this key is for setting the dehydrating time in each jar position b DELAY key DELAY refers to delaying to enter into dehydrating operation If the delay time is not set to be zero the machine enters into delay working state after AUTO key is pressed The current jar will not enter into automatic dehydrating working until the delay time is out c POT key
6. User Manual Tissue Processor TSJ 1A Contents Brief Introduction 2 1 I Name and function of each part oocoococccccccnnnccocos 2 II Controlling panel cn 4 HI Equipment OperatiNg o ooooccccccccccccncccccccccccccconos 8 IV Handling of abnormality ooooocccccocccoconcccccnnocos 11 V Installing service and maintenance ceseeeees 12 Appendix 1 Procedures for specimen treatment 14 Appendix 2 Major parameters oooooccococccoccccccncccnooss 15 Brief Introduction TSJ 1A automatic tissue processor belongs to the pathology equipment range It has following features 1 Microcomputer controlling of the whole operating process so as to ensure operating convenience and working stability 2 Tissue basket relocating controlling perch enabling the tissue to be put in any jar 3 Electricity protection and obstacle protection functions 4 Agitation dehydrate mode to guarantee the complete mix and contact with the tissue solvent and paraffin so as to achieve good dehydrate effect 5 Range of time settings Max delay time 59 hour 59 minute Min distance of time setting 1 minute 6 Constant temperature controlling system adopted on the paraffin jar to ensure high precision of temperature controlling TEFLON coating on the internal surface 7 Standby power source I Name and function of each part 1 Obstacle detector It s in the jar position just ahead of that of the tissue basket If any obstacles
7. cording to the jar position the tissue basket is in and how long the equipment has been powered off See in the following table Table 2 Handling of power failure Countermeasures Powered Tissue failure time position 1 9 lt 10 minutes 10 12 1 9 gt 10 minutes 10 12 Continue working Stop working until the AUTO key is pressed down V Installing service and maintenance 1 Install the machine where there is no water splash 2 2 Install 1t on the stable working stand 3 Store the machine in dry environment where there is no flame or no dust 4 Don t install it where there is chemical agent or poisonous gas 5 Put it away from machine of high voltage and large current e g Large refrigerator drying cabinet ultrasonic or electromagnetic wave generating machine 6 Connect the plug to the special socket with earthed line and ensure good earthing 7 Cut off power supply before repairing Open the top cover 3 Brush Armature structure can be seen Don t touch it because of AC220 high voltage 8 Oil the equipment once a year to guarantee good lubricating 9 Always power off the main power supply when disconnecting or discomnecting the quick plug of the paraffin jar power supply Appendix 1 Procedures for specimen treatment Normal minimum treating time Solvent Used in 24 hours Used in 48 hours Used in 96 hours 01
8. g 45 85 C 4 Program Working time on each jar 0 59 hours 59 minutes Equipment starting delay time 0 59 hours 59 minutes 5 Vertically reciprocating motion of tissue basket 30 times minute 6 Weight lt 60 kg 7 External dimension 660mm diameter X 550 680mm height 8 Rated voltage 220V 50Hz Power 500W Working ambient Temperature 5 40 C Humidity lt 85
9. nd working time on various jar position is stored The operators can make amendment onto the timing table get it customized The table will be stored and can be put into use next time the equipment is powered on The timing table is shown as follows Table 1 Timing table Delay time hour minutes 01 jar hour minutes 02 jar hour minutes 12 jar hour minutes During auto operation the program will read the delay time first If it is not O the equipment will enter into delay time working state After the delay time is out or the delay time is 0 the program will access current cylinder and start auto dehydrating operation from current jar If the timing of certain jar is set to be 0 the program will access the working time on next jar position and do the corresponding tissue basket relocating The basket will be relocated to the next jar to work and carry out all the left preset operation The current jar number will also be stored If no alteration is made the jar number remains the same each time the equipment is powered on II Equipment operating D Preparation 1 Connecting the power supply 2 Switch on power supply 3 Add the due solvent into the glass jar and paraffin into the paraffin jar 4 Press the MANUAL and PAUSE key to lift the tissue basket install glass jar on the jar position from 1 to 9 paraffin jar on the jar position from 10 to 12 depending on the requirement and connec
10. ting the power line of the paraffin jar 5 Install the tissue basket II Parameter setting Do settings by the table in appendix 1 with delay time of 5 and a half hours 1 Set the equipment into pause state 2 Delay time setting Press delay key there will be display on the LCD as DELAY HOUR MIN gt Press gt key to make minute setting Press or key until the LCD has the following display DELAY HOUR30MIN Press lt key to make hour setting Press or key until the LCD has the following display DELAYOSHOUR30MIN Then the setting is accomplished 3 Timing setting Press TIME key and the LCD will give the following display 01POT HOUR MIN The setting and alteration of timing are the same as that of delay time setting After 01 jar setting is finished press key the LCD will give the following display 02POT HOUR MIN Do the timing setting of the other jars in the same way until the setting for the 12 jars are finished 4 Current jar setting To start from 03 jar instead of 01 jar 1 Press MANUAL key and use the relocating controlling perch to put the tissue basket into the position of 03 jar 2 Press POT key under pause state Then press the or v key to alter the number of the current jar into 03 The LCD will give the following display FROM 03 PO
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