digidoor III - Garage Doors
Contents
1. Hydro Doors warrants the first purchaser of digidoor IIl ac dc at the point of sale that the product be free of any defects in materials and or workmanship from the verifiable date of purchase Upon receipt of the product the first purchaser is under obligation to check the product for any visible defects Warranty Period If the first purchaser is the end user who undertakes the installation themselves or employs the services of an installer who is not accredited the warranty period will be 12 months If the first purchaser is a company utilizing an accredited professional installer the warranty period will be 36 months Warranty Terms Damage to the product caused by Lightning Power surges or incorrect installation is excluded The warranty shall constitute the sole remedy available under law to the purchaser for any damages related to or resulting from a defective part and or product The warranty is strictly limited to the reparation or replacement of the parts of this product which are found to be defective The warranty does not cover any defect caused by unreasonable use including use not in complete accordance with the digidoor Ill ac dc installation owners manual The warrantor will repair or at its option replace any device within the operator which is determined to be defective in materials and or workmanship at no cost to the owner for the repair and or replacement part Defective parts will be repaired or replaced with new or fac2. to the carriage and the straight door arm to the door bracket Caution With the door in the closed position slide the carriage towards the door and overlap the connecting door arms such that the arms form roughly a 45 angle to the door and securely bolt them in two places With the door in the open position move the Open Stop up against the Carriage and secure it in place by means of the Self Drilling screw provided Refer to Electrical Connections and Set up Page 13 Beam or other support member Drive Strut Assembly Highest Point of Travel 300 to 400 we ae Line of Door Fig 3 10 Automating Roll up Doors Not roller shutter Note This requires a special Roll up Kit which is intended for automating single doors as well as two side by side doors separated by a column of not more than 600mm The kit suits most popular makes of roll up doors Before You Start Check that the shaft of the roll up door is level Ensure that the sidetracks are clean free of grease and dirt and undamaged no bends or dents Loosen the sidetracks and move them to create ample side clearance between the edge of the door and the inside of the track and re tighten the fixing bolts With the door fully closed check that the large springs on the shaft over head are well greased This is important Check the balance of the door Ideally when the door is moved by hand and left at any point it should not rise
3. up Note 1 If the Set up needs to be repeated for any reason refer to Factory Reset p15 Note 2 If Mains supply is not available during installation press the Power Up Button to make use of battery power for Set up Refer to Fig 6 on p16 The digidoor Ill ac dc is fitted with a power cord and a 15Amp moulded plug Plug this into a suitably positioned power socket and 1 Close the door manually then ensure that the manual lever is in the engaged position Latch Lever horizontal and move the door by hand until it engages with the operator 2 Switch the power on The controller will beep and the indicator will flash amber The indicator flashes amber during set up mode 3 The obstacle limit is set to maximum by the factory and can be left in this position for initial setup unless a very lightweight door is used in which case a lower force may be used during installation 4 Press the Enter button For a lightweight door press Enter Twice The door will close slowly until the floor is reached Note This process can be stopped if necessary by pressing the Enter button again and a further press will continue or restart it The door will then open slowly until the open position is reached The controller will beep and the door will close and open at normal speed The controller will beep twice to indicate that the limits have been established 5 To learn the first wall console master press th
4. Digidoor Ill ac dc Garage Door Operator Introduction Important Safety Instructions Contents of the Box Features and Specifications General Issues Types of doors to be automated Condition of doors Manufacturer s guarantee Assembly and Installation of the digidoor III ac dc Power head and Strut assembly Automation of sectional overhead doors Automation of tip up trackless one piece doors Automation of roll up doors Electrical Connections and Set up Visual and audible indications Wireless Wall Console Auto close function Lock function Factory reset Using the digidoor IIl ac dc on board receiver Digi e key Recording a new transmitter via the wireless wall console Erasing Transmitters External connections Accessories Battery backup Emergency key release Safety beams Important notes to installers and end users p7 p7 p10 p12 p12 p13 p13 p14 p14 p14 p15 pl p17 p17 p18 Introduction digidoor Ill ac dc Garage Door Operator Congratulations on selecting the digidoor Ill ac dc Operator This internal residential garage door automation system is designed for low maintenance long term reliable service convenience and security Before you proceed please read these instructions and the instructions on the emergency release cord carefully Incorrect installation can lead fo serious injury or damage Important Safety Instructions Operate the door only while in view free of obstruc
5. MHz Receiver Range Greater than 25m General Issues Types of Doors that can be automated using the digidoor Ill ac dc e Sectional overhead doors single double steel or timber Uses 3m Strut e Special Height Sectional overhead doors Uses 3 6m Strut e Tip up doors steel or timber Uses 2 3m Strut e Roll up doors single or double Uses 2 36m Strut Condition of Doors For successful automation a door should be in good working condition i e it should be possible to open and close easily with one hand be correctly sorung and run smoothly without sticking or binding Torsion springs should be greased Tracks should be well secured with correct clearances and be clean and free of grime Badly worn hinges rollers and bushings should be repaired or replaced Remove all unnecessary ropes brackets levers etc Caution Garage doors door springs cables pulleys brackets and hardware are under extreme force and can cause serious personal injury Note Most complaints of unsatisfactory garage door operation can be traced to problems with the door itself The digidoor Ill ac dc is not intended to correct any problems that are caused by an unbalanced or binding door When operated manually a properly balanced door will stay at any point of its travel while being supported entirely by its springs Manufacturers Guarantee For optimum reliability and lifespan of your digidoor Ill ac dc operator have your garage door serviced regularly
6. e roller Manual Release Cord T Door T FN Note rivet brackets j a shown i rill Sram holes Hanging where indicated M x Jemm DETAIL A Recommended Rivet Size 4 8 X 12mm Saddle Optional M6 X 16mm Hanging Lugs Hanging Brackets Fig 2 Automating a Trackless One Piece Door Tip up Doors Single and Double Extend and mark the vertical centre line of the door on the wall above the door Make a mark on the centre line between 300mm and 400mm above the door Place the Anchor Bracket on the wall and align the bracket Mark the position of the mounting holes and secure the anchor bracket to the wall Important The anchor bracket handles all the operating forces Secure the foot end of the Drive Strut assembly to the anchor bracket while supporting the motor end Open the door and vertically align the Drive Strut assembly to the door centre line While supporting the motor ensure that the door s highest point of travel clears the Drive Strut assembly Determine the length of the hanging bracket needed to make a triangular fixing Fit the hanging brackets to align with a joist batten or concrete member as close to the power head as is conveniently possible Note The Hanging Brackets may be angled forwards or backwards and secured to either the front or rear mounting lugs With the door closed pull the carriage release cord Mount the door bracket securely to the top edge of the door on the centre line Connect the curved door arm
7. e Enter button The controller will beep and the indicator will flash amber rapidly 6 Press the Operate button on the Wall Console The controller will beep 7 To confirm press the Operate button on the Wall Console again The controller will beep four times to show that set up is complete and the indicator will show green Ready 8 Adjust the Obstacle Sensing by means of the trimmer shown in Fig 17 while physically checking the force of the door on the shoulder Also check that the door is able to sense a block 40mm high placed on the floor in the centre of the door Note This test should be repeated once a year 9 If batteries are fitted as standard connect these to the control board by plugging in the two way connector as shown in Fig 6 on Page 18 10 To complete the installation check that the door operates reliably and inform the client user of the safety features and the manual override procedure Visual and audible indications Visual Indication Feature LED indicator Green Mains power on LED indicator Green flashing Main off running on battery LED indicator Red Door locked LED indicator Red flashing Battery voltage low Audible Indication Single beep and lamp flash when attempting Door in locked mode to operate door Double beep while attempting to close door Beam obstructed or not functional 12 13 Wireless Wall Console Mounting the Wireless Wall Console Using the screws and screw plugs pro
8. e of battery power for Set up PS sS ait g B Hmo e Le Bans L FUSE Boo N 2 j Pe Up 10A FUSE Button Battery _ Connector Ree 8 16 17 Emergency Key Release The emergency key release is required where a garage has no service door The key release allows the door to be manually released from the outside in the case of a power failure or low battery condition Safety Beams Safety beams are comprised of two units which may be mounted on either side of the doorway The opposing faces to which the units are to be mounted should be reasonably parallel Important Choose a suitable mounting height low enough to protect toddlers and pets but not lower than the underside of a typical motor vehicle The wire to the Safety beams may be placed in the groove on top of the strut and wired through the spare grommet into the power head To enable the safety beams after installation and wiring is complete remove the jumper marked BEAM on the control board Refer to Fig 5 on Page 16 Note If an attempt is made to close the door while the beam is obstructed the operator will beep twice to indicate that the beam is obstructed and the door cannot close 17
9. ent sensing Wireless Wall Console The console eliminates the time consuming wiring It has buttons for Control Light and Lock Adding extra remotes via the console is easy Status Indicator The digidoor Ill ac dc has a prominent status indicator that shows whether in mains or battery mode and if the lock function is on Also indicates Set up Mode Audio Alert To assist with Set up and provide audible warnings Courtesy Lamp Both versions of the 60 watt lamp may be used Adjustable Open Position Stop The strut incorporates an adjustable stop that limits the travel of the door in the open position This is set during installation to provide a reference and serves as a safety stop when the door is used manually Fast Operation This operator achieves a fast operating speed with ramp up and ramp down for smooth operation Opening or closing of a standard sectional door can be achieved in approximately 16 seconds Supports Most Types of Safety Beams A 24volt connection is provided which times out in order to conserve battery power Auto Close Mode Auto close may be selected and occurs 30 seconds after opening Before auto closing the light flashes and an audible warning sounds for 10 seconds prior to closing Limits The limits of the door travel are set automatically during the installation phase Specifications Supply Voltage 220 Vac 10 Maximum Current 2Amp Operating Speed 130mm sec Typical Receiver Frequency 433 92
10. ether with the hopping code must be recorded by the on board receiver before the system will function Recording a new transmitter via the Wall Console 1 With power on if need be turn the light off using the light toggle button 2 Press and hold the light toggle button The light will come on and after 5 seconds go off 3 Release the button and the light will come on again 4 Within 30 seconds press the required button on the Digi e key transmitter The light on the digidoor Ill ac dc will go off 5 To confirm press the same button on the transmitter again and the light on the digidoor Ill ac dc will flash four times The transmitter is ready for use Repeat the above for additional transmitters If the memory limit of 28 transmitters is reached the control board will beep for 4 seconds to indicate full and return to normal operation 14 15 Note The on board receiver can store 28 separate e key transmitters using different buttons on each An attempt to record the 29th transmitter will be ignored followed by a four second beep If a transmitter is lost or stolen it is important that the Erase all function is carried out to clear the receiver memory When recording press the transmitter within 30s or the digidoor Ill ac dc will revert to normal operation If a transmitter battery is low the LED on the transmitter will flash The receiver will respond to a single button per handheld transmitter When a different butt
11. g 5 15 16 Accessories Battery backup The digidoor Ill ac dc has an optional battery backup feature which will allow operation during power failures The battery feature can be fitted as standard or fitted as an option at a later stage The battery backup feature allows at least 10 opening and closing cycles of the door during a power failure The amount of operations will depend on the door running load as well as the battery reserve remaining in the batteries after an extended power failure The battery reserve will allow operation of the door up to 24hrs after a power failure has occurred depending on the amount of usage during that time The battery charger and control board use advanced electronics to minimize the drain on the battery during power failures and has a low voltage battery cut out feature which will disconnect the battery when the reserve power in the battery reaches a pre determined level This extends the battery life and reduces the battery re charge time lt 6 hours once the mains power is returned Fitting of external equipment drawing power from the digidoor Ill ac dc such as external receivers will significantly reduce the standby time and the amount of operations of the battery backup however fitting of safety beams will not affect these since the beam supply is only active when the door is in use or not closed Note If Mains supply is not available during installation press the Power Up Button to make us
12. of the crossbar Mounting Stand the unit next to the door and lean it against the wall Position the doors at the same level as the crossbar With the anchor bracket centered move the unit towards the wall until the door mounts touch the door Mark the mounting holes in the anchor bracket and set the machine aside Drill and fit the masonry plugs in the floor Tip Ensure the holes are clear before driving in the plugs to avoid snapping 10 11 the bolts later Re position the machine and secure the anchor bracket to the floor Position the door mount brackets one near the edge of the door and one at the end of the crossbar and rivet them to the bottom member of the door Pull the manual release cord which should be shortened to about 50mm and open the door fully by hand With the door open mark drill and secure the wall bracket to the wall Tighten the setscrews of the wall mount bracket Important Springs to be greased regularly checked and adjusted If necessary contact an Accredited Hydro Doors Installer Springs to be Greased Adjustable Wall Mount Bracket Tighten Set Screws with the Door s in the Open Position M6 X 20mm Shaft l ee i E Mount Brackets Rivet to retain Cross Bar on T Piece Move Side RAS MA Tracksto T Piece Create Ample Clearance Centre mee Fig 4 11 12 Electrical Connections and Set
13. on is recorded it will replace the previous button for that transmitter Erasing Transmitters Warning This function removes all of the e key Transmitter codes that have been recorded but not the master wireless wall console recorded during installation 1 With power on if need be turn the light off using the light toggle button 2 Press and hold the light toggle button The light will come on and after 5 seconds go off Keep holding the light toggle button After a further five second the light will flash 6 times to confirm that a complete erase has taken place Only the master wireless wall console will remain functional after this process Note To erase the master wireless wall console see Factory reset page 14 External connections Safety Beam External Reciever N C N O 24V 24V max 100mA Com Neg Com Neg Neg Neg Auto Close Jumper Enter Button Baim a a a oo E A CLOSE O E e Jo eg eae IE a 1 z f 00 ond O J Aiao o 10 O lo Beam 0 i Obstacle Jumper 16 o es Oooo Sensing i gt Ly A Adjustment cg 9 Gg 0 Force pelts sI o oL lt ood Fi
14. or fall Adjust the springs if necessary Caution Spring adjustment can be dangerous If unsure how to proceed consult the door supplier or an accredited door installer Assembly of the digidoor Ill ac dc Power Head to the Strut 1 Ensure that the bullet fitting in the chain drive is opposite the Tested sticker on the Strut 2 With the open side of the Drive Strut assembly upwards chain visible align the motor shaft with the sprocket and fit the strut so that the motor shaft passes through the hole in the strut Secure the strut to the power head with M6 bolts in the upper and lower positions See fig 4 on Page 12 Important Reverse the Motor Direction Remove the Light and the outer cover from the Power Head and locate the two Spade connecters in the motor wires Swap the motor wires from red red green grey to red grey green red Assembly of the Roll up Kit The Roll up kit consists of a wall mount bracket a T piece a crossbar four door mount brackets and a pack of Pop rivets Fit the anchor bracket to the foot end of the Drive Strut assembly Secure the wall mount bracket to the Power head Fit the flat bar of the T piece to the carriage and secure it with the M8 Bolt and Nyloc nut provided Slide the crossbar through the T piece and place a door mount bracket on each end of the crossbar or two door mount brackets in the case of a single door one near the edge of the door and the other at the end
15. tions and properly adjusted Keep adults children and pets clear of the moving door Keep transmitter controls away from children Use caution when operating the manual release with the door open as it may fall if the spring tension is not correct Frequently examine the door and operator for wear damage and improper balance Ensure that a Hydro Doors accredited installer services the door regularly Obstacle sensing is done electronically and must be properly adjusted This aspect must be tested at least once a year Contents of the Box Instruction Booklet Two Button Digi E Key Wire less Wall Console Polystyrene 60 Watt Lamp Packaging Anchor Bracket Hanging Connecting Brackets Arms Polystyrene Instalation Kit Packaging Fig 1 Features 24 Vdc Motor with integrated gearbox A purpose made 24vdc motor developed for the door industry which has a greater power to weight ratio and greater efficiency than 12v motors powers the digidoor IIl ac dc Mains Battery 230Vac with 24V battery backup Controller The controller is microprocessor based with a plug in printed circuit control board Feature Selection Features are link selected Integrated Receiver A high performance receiver is integrated directly on the control board supporting 28 users Obstacle Sensing For added safety obstacle sensing is implemented in software and by means of adjustable curr
16. tory rebuilt parts at the manufacturers discretion The warrantor shall not be liable for consequential or incidental damage to property or person No representative or person is authorized to assume for Hydro Doors any other liability in connection with the sale of this product For warranty service or shipping instructions contact the nearest Hydro Door branch All items must be sent to Hydro Doors for service at the owner s expense Assembly Fitting the digidoor Ill ac dc Power Head to the Strut Note For Roll up Doors refer to page 11 1 Ensure that the bullet fitting in the chain drive is opposite the tested sticker on the Strut Approximately 600 mm from the closed end 2 While aligning the motor shaft with the sprocket fit the strut to the power head Fit the two mounting saddles and secure them with the M bolts provided See Fig 2 3 Install the digidoor Ill ac dc as shown on Page 10 for a single piece Tip up door or for a Sectional door as follows Automating a Sectional Overhead Door Timber Steel or Fibre Glass Single and Double With the door closed extend and mark the vertical centre line of the door on the wall above the door Mark the cross line 50mm above the highest point of the top edge of the door in its travel Place the anchor bracket on the wall and align Mark the position of the mounting holes and secure the anchor bracket to the wall Important This bracket handles all the operating forces Sec
17. ure the foot end of the Drive Strut assembly to the anchor bracket while supporting the motor Open the door and vertically align the Drive Strut assembly to the door centre line Prop the unit up to a horizontal position Determine the length of the hanging brackets needed to make a triangular fixing Fit the hanging brackets to align with a joist batten or concrete member as close to the power head as possible Note The Hanging Brackets may be angled forwards or backwards and secured to either the front or rear mounting lugs With the door closed pull the carriage release cord Mount the door bracket to the inside face of the door in the centre and level with the top roller of the door Fit the curved door arm to the bracket and the straight arm to the carriage Overlap the arms so that the short section of the curved arm is horizontal and securely bolt them in two places With the door in the open position move the Open Stop up against the Carriage and secure it in place by means of the Self Drilling screw provided Refer to Electrical Connections and Set up Page 12 Note for Struts longer than standard eg caravan doors additional hanging brackets Beam or other may be used support member Hanging R il Brackets Anchor Drive Strut DETAILS i 3 Bracket Ae i Lt I Connecting Arms Carriage Door Bracket Horizontal PowerHega level ah top UZOMG P
18. vided mount the Wall Console to the wall in a convenient position out of the reach of children Note Only the first wall console master will enable the user to record transmitters and complete the erase all function described on page 16 Operate Button avf Light Button C Lock Button _ Battery Cover dii radio CR console Auto close function To enable the Auto close function remove the jumper marked A Close on the control board This function will close the door from any position after a period of 30 seconds The lamp will flash and the buzzer will sound for a 10 second period prior to closing to warn the user If beams are fitted and the beam is interrupted during this period the 30 second timer will re start the timer The timer will also reset if the user operates a control input remote wall console during the warning flash period To override the auto close function stop the operator in any position and apply the lock function on the wall console The operator has a built in safety function that will disable the auto close function after sensing three successive obstacles while attempting to close the door Once the obstacle has been removed and the door fully closed the Auto close function will re enable automatically WARNING It is strongl
19. y recommended that the Auto close function only be activated if safety beams are fitted For jumper location see p15 13 14 Lock function The operator can be locked from the wireless wall console by pressing the lock button When locked the LED indicator on the operator will turn to RED If any user tries to open the door the light will flash once and the buzzer will beep once to indicate that the door is locked To unlock press the lock button o the wall console The lock function also overrides the auto close function when selected Factory reset If the installation setup has to be repeated for any reason a factory reset can be performed to return the operator to its original factory default state This procedure also erases the master wireless wall console learned during step 5 but not the ekey remotes that have been recorded 1 Remove power including battery power if fitted The Batteries may be disconnected by unplugging the 2 way connector on the battery charger board 2 Hold the Enter button while re applying the power The operator will travel to the closed direction for a period and stop 3 All limit settings and the master wall console are erased 4 Remove all power again and re start the setup procedure Using the digidoor Ill ac dc on Board Receiver Digi e Key The Digi e key receiver is incorporated into the digidoor Ill ac dc control board Each Digi e key transmitter has a unique identity which tog
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