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DPG10003,4-02 User`s Guide

1. 200 150 E 250 180 731 104 Torque Series 135 2254 7231 108 Torque Series 225 as 231 106 Torque Series 723L204 Torque Series 29104 Power 231108 Power ao wi n en pa Power 1 20 2m 23L204 Dang 200 140 105 175 175 T oo 90 ie Tur zE 150 3 3 mg al br gor a SG a a aaa an E TE SE ES 75 ia E 125 Na ma S e oT 60 amp 100 p C okere 400 Fr 4 d KK PG S O EF ot luz wit 4 4 45 15 Am 75 pe 40 7 30 50 yir 50 ty 20 15 25 WG M 25 0 0 0 0 0 5 10 15 20 25 30 35 40 45 50 0 5 10 15 20 25 30 35 40 45 50 SPEED RPS SPEED RPS MBC10641 with 23L210 and 23L310 at 80V MBC10641 with 23L306 and 34N112 at 80V 400 250 500 4 250 360 2723L210 Torque Series 1 225 450 7231308 Torque Series 225 723L310 Torque Series 1
2. Pins 1 thru 6 are INTERNALLY wired to DB25 Port Pin Description Step Clock Input Anode A positive going edge on this isolated input advances the motor one increment The size of the increment is dependent on the Microstep Select Inputs of Switch 1 Step Clock Input Cathode This input is connected to the DB25 Ground Direction Anode This isolated input is used to change the direction of the motor Physical direction also depends on the connection of the motor windings ON OFF Anode This isolated input is used to enable and disable the output section of the driver When HIGH open the outputs are enabled However this input does not inhibit the step clock ON OFF Cathode This input is connected to the DB25 Ground 7 5 VDC This non isolated output can be used to supply up to 50mA of current to external circuitry EA 0 VDC 5 VDC return Pin descriptions for Input terminal block on Driver m Direction Cathode This input is connected to the DB25 Ground Power Supply Requirements The DPG10003 02 and DPG10004 02 are all powered by an AC line voltage ranging from 90 265VAC The following figure shows the various line voltages 140VAC MAX 130VAC NOM 120VAC MIN 110VAC MAX 100VAC NOM 90VAC MIN 125VAC MAX 115VAC NOM 105VAC MIN 265VAC MAX 245VAC NOM 225VAC MIN 235VAC MAX 215VAC NOM 195VAC MIN 250VAC MAX 230VAC NOM 210VAC MIN 215VAC HOOKUP 230VAC HOOKUP 245VAC HOOKUP
3. 3010167 May 2005 Absolute Maximum Ratings Input Voltage 90 265 VAC Output Current 10 0 AMPS PEAK Max Plate Temperature 70 C Storage Temperature 0 to 50 C Input Voltage For isolated inputs 5V to 24V at 2 5mA Electrical Specifications Item Min Typ Max Units nputvotage 90 255 vao Phase Output Current 10 0 74 A RMS Phase Output Current ts 100 A PEAK Clock Frequency o 40 kHz Chopping Frequency kHz 5VDC V c p Operation Temperature Lol 4o C Motor Hook Up Drawing INTERNAL CONNECTION AC INPUT TO TRANSFORMER QD1 QD2 CLOCK SW1 CURRENT ORC SETTING 10 0A 1234 EO DIRECTION 15A DIRECTION PHASE 1 A ON OFF ON OFF PHASE 3 A PHASE 2 B ANAHEIM AUTOMATION STEP MOTOR SVDC 5VDC OUT OUTPUT PHASE 4 B MOTOR GND ooe MBC10641 Optional Non Isolated 5VDC Output can provide 50mA per driver of power to external components L010167 May 2005 DB25 CONNECTIONS W CLOCK INPUT 5 W DIRECTION O O 0009000000000 O O 0000000000008 0 40050 TERMINAL BLOCK GROUND INPUT 3 INPUT 1 INPUT 4 INPUT 2 INPUT 5 DB25 PIN Port Connection Description 1 X Clock Step 14 W Clock Step 2 X Direction 15 Input 5 3 X On Off 16 W Direction 4 Y Clock Step 17 W On Off 5 Y Direction 18 Ground Note On the DPG10003 02 the W axis 6 Y On Off 19 Ground signals are not connected and these pins 7 Z Clock
4. Step 20 Ground are left unconnected Pins 14 16 and 17 8 Z Direction 21 Ground 9 Z On Off 22 Ground 10 Input 1 23 Ground 11 Input 2 24 Ground 12 Input 3 25 Ground 13 Input 4 DB25 6 Pin Input Terminal Block Description 1 Ground 4 Input 3 2 Input 1 5 Input 4 3 Input 2 6 Input 5 Motor Selection The MBC10641 is a Bipolar Microstep Driver that is compatible with both Bipolar and Unipolar Motor Configurations i e 8 and 4 lead motors and 6 lead center tapped motors Step motors with low current ratings and high inductance will perform better at low speeds providing higher low end torque Motors with high current ratings and low inductance will perform better at higher speeds providing more high end torque Since the MBC10641 is a constant current source it is not necessary to use a motor that is rated at the same voltage as the supply voltage What is important is that the MBC08161 is set to the appropriate current level based on the motor being used Higher voltages will cause the current to flow faster through the motor coils This in turn means higher step rates can be achieved Care should be taken not to exceed the maximum voltage of the driver Anaheim Automation offers a comprehensive line of step motors in 17 23 34 and 42 frame sizes Contact the factory to verify motor drive compatibility L010167 May 2005 Microstep Selection SW1 Settings Switches 2 3 and 4 of the DIP switch select the n
5. current When the current reduction circuit is activated the current reduction resistor is paralleled with the current adjustment poten tiometer This lowers the total resistance value and thus lowers the per Phase output current Determining Output Current The output current for the motor used when microstepping is determined differently from that of a full half step unipolar driver In the MBC08161 a sine cosine output function is used in rotating the motor The output current for a given motor is determined by the motors current rating and the wiring configuration of the motor There is a current adjustment potentiometer used to set the output current of the MBC10641 This sets the peak output current of the sine cosine waves The specified motor current which is the unipolar value is multiplied by a factor of 1 0 1 4 or 2 0 depending on the motor configuration series half coil or parallel 32010167 May 2005 Step Motor Configurations Step motors can be configured as 4 6 or 8 leads Each configuration requires different currents Refer to the lead configurations and the procedures to determine their output current WARNING Step motors will run hot even when configured correctly Damage may occur to the motor if a higher than specified current is used Most specified motor currents are maximum values Care should be taken to not exceed these ratings 6 Lead Motors When configuring a 6 lead motor in a half coil configuration
6. in 000000000000 000000000000 000000000000 4 PLACES BRBHE a2 un 000000000000 000000000000 000000000000 102 R SLOT 4 PLACES L010167 May 2005 COPYRIGHT Copyright 2001 by Anaheim Automation All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permis sion of Anaheim Automation 910 E Orangefair Lane Anaheim CA 92801 DISCLAIMER Though every effort has been made to supply complete and accurate information in this manual the contents are subject to change without notice or obligation to inform the buyer In no event will Anaheim Automation be liable for direct indirect special incidental or consequential damages arising out of the use or inability to use the product or documentation Anaheim Automation s general policy does not recommend the use of its products in life support applications wherein a failure or malfunction of the product may directly threaten life or injury Per Anaheim Automation s Terms and Conditions the user of Anaheim Automation products in life support applications assumes all risks of such use and indemnifies Anaheim Automation against all damages LIMITED WARRANTY All Anaheim Automation products are warranted against defects i
7. DPG10003 02 DPG10004 02 Microstep Driver Pack User s Guide on Aware ANAHEIM AUTOMATION UTOMATION 910 East Orangefair Lane Anaheim CA 92801 714 992 6990 fax 714 992 0471 e mail info anaheimautomation com website www anaheimautomation com L010167 May 2005 DPG10003 02 DPG10004 02 Microstep Driver Pack Features e Integrated MBC10641 Power Supply and Cooling Fan e 90 265 VAC Input e Output Current 10 0 Amps Peak per Driver e 200 to 12 800 steps rev 1 2 5 8 10 16 32 and 64 selectable step operations Short Circuit Protection e Motor Miss Wire Detection e No minimum Inductance e DB25 Connection for Mach2 Software with input pins brought out on terminal block Introduction The MBC10641 Microstep Driver has an output current capability of 1 5 Amps minimum to 10 0 Amps maximum Peak Rating The MBC10641 driver operates with either a transformer whose input can be wired from 90 265 VAC or a DC voltage of 30 85 Volts The inputs are optically isolated with a minimum sourcing of 7 0 mA per input 5VDC minimum to 24VDC maximum The clock input is set to receive either positive or negative edge clocks with a maximum frequency of 400KHz The MBC10644 driver offers direction control and motor current ON OFF capabilities The Reduce Current Enabled automati cally reduces motor current to 7096 of set value after the last step is made 1sec delay The driver has built in features to indicate power on Green LED Clocks b
8. L 7234N112 Torque Series m LT Amm FIT 200 Ax LL Pa 200 280 175 350 4 175 gao Lai an 190 go 150 gon wur 125 Ww 125 5 160 7p Ta thai 100 5 200 100 E f p L p E 120 7 ia 75 150 75 7 Wig 50 100 50 40 Lf 25 50 25 0 0 0 0 o 5 10 15 20 25 30 35 40 45 50 0 5 10 15 20 25 30 35 40 45 50 SPEED RPS SPEED RPS MBC10641 with 34N104 and 34N108 at 80V MBC10641 with 34D207 and 34D209 at 80V 600 7 100 400 200 540 MAN 104 Torque Series I 90 360 840207 Torque Series 180 7234N108 Torque Series bd 34D209 Torque Series 34N104 Power Paa 340207 Power 490 394N108 boner 80 220 34D208 Pawa 1 60 420 70 140 Rv 4 60 120 makata 8 5 200 Popes peed 50 5 100 ME FIELD 3 024045 T z 40 O 80 E 1 d bl 2 180 4 Lp m f PH 30 60 120 44 Ng 20 40 x of 10 20 0 i 0 0 0 5 10 15 20 25 30 35 40 45 50 0 5 10 15 20 25 30 35 40 45 50 SPEED RPS SPEED RPS ANAHEIM AUTOMATION L010167 May 2005
9. connected from one end of the coil to the center tap multiply the specified per Phase or unipolar current rating by 1 4 to determine the current setting potentiometer value This configuration will provide more torque at higher speeds when compared to the series configuration P1 P2 P3 P4 When configuring the motor in a series configuration connected from end to end with the center tap floating use the specified per Phase or unipolar current rating to determine the current setting potentiometer value P41 P2 COM 1 3 COM 2 4 P3 p4 4 Lead Motors Multiply the specified series motor current by 1 4 to determine the current adjustment potentiometer value Four Lead Motors are usually rated with their appropriate series current as opposed to the Phase Current which is the rating for 6 and 8 lead motors P1 P2 P3 P4 L010167 May 2005 8 Lead Motors Series Connection When configuring the motor windings in series use the per Phase or unipolar current rating to determine the current setting potentiometer value P1 mr P3 po aaa EG aaa Parallel Connection When configuring the motor windings in parallel multiply the per Phase or unipo lar current rating by 2 0 to determine the current setting potentiometer value P1 P2 P3 P4 NOTE After the current has been determined according to the motor connections above use Table 3 to choose the proper setting for the current setting potentiometer Con
10. eing received Yellow LED and fault condi tions Red LED With the MBC10641 various step resolutions can be implemented by the onboard dip switch These divisions range from 200 steps per revolution to 12 800 steps per revolution The bipolar drive configura tion handles 4 6 and 8 lead motors Protection devices have been added to this driver for Phase to Phase Short Circuit Motor Mis Wire Over Temperature and Over Voltage conditions Pin Descriptions The inputs on the MBC 10641 are optically isolated with the anode and cathode both brought out to the user With no current going through the opto diode the input is considered high To enable the input a minimum of 7 0 mA needs to be sourced or sinked through the opto diode This is done simply by placing a voltage of 5 to 24 VDC across the two inputs of the opto diode If sourcing current into the inputs then all three cathodes should be tied together and grounded as shown in Figure 4 If sinking current then all three anodes should be tied together to the voltage as shown in Figure 3 Provided on the MBC10641 is an external 5VDC out with an availavle current of 50mA which can be used to power external components This voltage is not isolated from the driver 5 Pin Terminal Description Pin Description Phase A Phase 1 of the Step Motor Phase A Phase 3 of the Step Motor Pin descriptions for Motor terminal block on Driver L010167 May 2005 8 Pin Terminal
11. n workmanship materials and construction when used under Normal Operating Conditions and when used in accordance with specifications This warranty shall be in effect for a period of twelve months from the date of purchase or eighteen months from the date of manufacture whichever comes first Warranty provisions may be voided if products are subjected to physical modifications damage abuse or misuse Anaheim Automation will repair or replace at its option any product which has been found to be defective and is within the warranty period provided that the item is shipped freight prepaid with previous authorization RMA to Anaheim Automation s plant in Anaheim California TECHNICAL SUPPORT If you should require technical support or if you have problems using any of the equipment covered by this manual please read the manual completely to see if it will answer the questions you have Be sure to refer to the TROUBLESHOOTING section of this manual If you need assistance beyond what this manual can provide contact your Local Distributor where you purchased the unit or contact the factory direct L010167 May 2005 Torque Speed Curves MBC10641 with 23L104 and 23L106 at 80V MBC10641 with 23L108 and 23L204 at 80V
12. necting the Step Motor Phase 1 and 3 of the Step Motor is connected between pins 1 and 2 on the motor connector TB2 Phase 2 and 4 of the Step Motor is connected between pins 3 and 4 on the motor connector TB2 The motors case can be grounded to pin 5 on the motor connector TB2 Refer to the figures for the hook up draw ings for TYPICAL APPLICATION HOOK UPS NOTE The physical direction of the motor with respect to the direction input will depend on the connection of the motor windings To reverse the direction of the motor with respect to the direction input switch the wires on Phase 1 and Phase 3 WARNING Do not connect or disconnect motor wires while power is applied Short Circuit Mis Wire and Over Current Conditions If it is found that there is a condition that causes on over current in the driver phase transistors the Red LED will turn on solid and power will be shut off to the motor To reset the drive turn power off check Owiring and turn power back on Over Temperature and Over Voltage Conditions If it is found that there is an over temperature on the internal heat sink or an over voltage on the motor bus voltage the Red LED will blink and power will be shut off to the motor To reset the drive turn power off check wiring and turn power back on L010167 May 2005 Dimension Drawings DPG10003 02 and DPG10004 02 Micostep Driver Pack GE 6 90 uera nanem LAcromarion MOTION CONTROL MADE EASY as ii
13. umber of microsteps per step Table 7 shows the standard resolution values along with the associated positions for the select switches The standard wave forms are sinusoidal Resolution Steps Rev Select 1 Select2 Select3 Select4 Auto Reduce Current o Disabled el o or oso 9 sw o on or or mm Microstep Selection on Switch 1 Setting the Output Current The output current on the MBC10641 is set by an onboard potentiometer This potentiometer determines the per phase peak output current of the driver The relationship between the output current and the potentiometer value is as follows Peak Current Potentiometer Setting Peak Current Potentiometer Setting Potentiometer values with respect to the output current 3010167 May 2005 Step Motor Selection Guide Series Parallel Current Current Setting Setting Table Selection for Anaheim Automation Motor Current Settings Anaheim Automation offers motor cable making hook ups quick and easy Contact the factory or visit our website for more motor and cable offerings Motor Current Unipolar Series Peak Parallel Peak Motor Example NABANG UA Rating Rating Rating Reducing Output Current Reducing the output current is accomplished by setting switch 1 of the DIP switch to the ON position and occurs approximately 1 second after the last positive going edge of the step clock input The amount of current per phase in the reduction mode is approximately 7096 of the set

DPG10003,4-02 User`s Guide

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