Thermotrip Temperature monitoring
Contents
1. G see 4___ CONFIGURATION The programming key allows access to the alarm temperature threshold setting menu This key also allows the recorded maximum temperatures to be read and erased 1 2 Display Two displays are used to display the value of temperature Soa and the number of the cylinder selected le The other measurement inputs are associated with an orange coloured indicator lamp positioned on the components of the vehicle 1 3 Presentation of the mimic diagram panels 4 adjustment programming Display of keys temperatures Display of cylinder number 1 to 8 Thermotrip a j Thermotrip gt gena 2 Alarm indicators Version 4x4 Version Buggy Connector for connection to PC 202099 2 Page5 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP sersa TEMPERATURE MONITORING SSA20200IX amp B_ 2 EQUIPMENTS SUPPLIED All elements necessary for installation of the THERMOTRI P on the vehicle are contained in the valise In it can be found TheTHERMOTRIP case 10 measurement sensors 8 sensors 250 C for gluing length 90cm Reference 202002 2thimble sensors 8mm 250 C length 90cm Reference 202003 Each sensor is equipped with a compensated connector with locating pin enabling the whole thing to be disconnected quickly y 10 compensated connectors for thermocouple female Reference 202004 1 reel2. Retrieval Reference of the stage Radiator Water i Comments Lal Front Axle Sh Absorb FLU sine Sh Absorb FRU cr p ke i n 0 EE oo C C i a 1 am n i a im Ce J Ei PA Sh Absorb FLL Sh Absorb FRL am g f e ae Oil Water ae mmo A Ea a o E 0 eee Gear Box i 0 fe Exhausts Fear Axle o fE o E E Transfert Sh Absorb FLU Alp Absorb RRL Save measurements Sh Absorb RRL Erase Memory QUIT This window resembles the previous one except that the values displayed are those memorized in the non volatile memory of the THERMOTRIP The window Reference of the stage is reserved for the commentary which will be recorded at the same time as the maxima data in the file savemax txt Same directory as the application To save the measurements following on from the measurements already contained in the file click on the button Save measurements Once this operation has been successfully carried out itis possible to erase the maxima in memory by clicking on the button Erase memory This will make it possible to take into account new values of maxima 202099 2 Pagel5 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP sersa TEMPERATURE MONITORING SSA 202001X amp B 1 CHARACTERISTICS Tid Inputs outputs 16 Inputs thermocouple K for measurements of temperature up to 250 C 8 Inputs thermocouple K for measur
3. Temperature monitoring Thermotrip TAO INSTALLATION AND USER MANUAL Version 1 24 English edition PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP ersa TEMPERATURE MONITORING SSA 202001X amp B THERMOTRI P SSA202001X for four wheel drive CE 202099 2 Page2 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP TEMPERATURE MONITORING SSA 202001X amp B CONTENTS L PRESENTATION est tect celeritete een tn iach erode ni EE EEE AOE EAE 4 1 1 PS OV Ta E EEEE A N A A OEN ON T POE AAA TAN E 5 1 2 Dolch A E AE AAE P EE A terre ter EE E E A EE AE AE 5 1 3 P resentation of the mimic diagram panels s ssessssssrnsnernnrnnrnrnnnnnnnnnnnanbnnNrnnErENrENAErANENEANEONENEENENEESEEENEESEONEORNEONENEESENEESEESENEESEONEEEENESENEESEESEEEESEE EEEE EPERE Ee 5 2 EQUIPMENTS SUPPFUED ate cated to cu cml et A E E E E E A 6 BATION ER E EE EE E E EEEE E AE EEE E EE E EE 8 3 1 PD a E AE EA E E E A E A E Tiree ret rrr 8 3 2 WY GUNG GE es 20S a E E E E O E N TE 8 3 3 Allocation of channels SSA202001X 4 WHEEL DRIVE VERSION s ssssssssssrnsrssinnrnsrnsnannnrnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnrnnrnnrnnsnnnrnnrnnrnnrenrnns 9 3 4 Allocaton of channels 5342020018 BUGGY VERSION caqesacstees cantar cncacmadunena ia sereten daemon sauna O nan mean 10 3 5 EEAO E A E E E en anatod ehed ci a ges eLearn dene STANAEA 1 3 6 A O OCN N O csucyetsncarua duan
4. e onsen stn ibn E ca ddan epee in hada vis eA aE AS 11 Be OIG AO N e E E E E oetiuaasenenestiuroentptodtuns 12 4 1 Modification alarm temperature thresholdS ss ssssssrssrsrnsrnsrnnnnnnnnnnnnnnnnnnnrnnnnrnrnnnANnONANANENrENEENENEESEANENEANEONEONSENENEASENEESEONEENENEONENEENEONSEESEENEEEEPEEEEEEES EEEE 12 S OP RATON vere et E E ee re E E EE E N E E EET 12 5 1 A O T Set E he et rT en O ee 12 J2 Maximum temperatures FERC Gh ss vivnoosinnnanernaseniatnselcivirairtarwuiiiuaanauidwesbelopavenaiaoieivividauinigutedeldi indian renauiauuuiiidioed ah aineinonnansvteaiatesniniucebelovirous 12 6 CONFIGURATION BAM MINN ice cnc ctennc vcore Ge ge wataeeaes tacancgaaoaaatea dant a N 13 6 1 Installation Of WINMONICON ccccceeeesessssssssssssssssssssssssssssseeesesssssssusssssssseusussseesesssssssussesessssussasessssvevatsesesececeseseseseceseseseseseueasesesesesanenesess 13 O SVs cei CC peerene re eee ree hee een ee re ee eee Te Tre 16 7 1 AE E a a E AE T N TE O E E A aaetemesauen 16 7 2 PG CN A PE E AE E AE A N A I N EE A AEE EA E E T 16 13 Dec ee ee eet ee ee ee ee ee en ere en eer re 16 74 CC ee ee ee ee ee ee re ee 16 SEI II EIN cases E E e esate te pu aud scatters uae A ane van vndcua Ned ua ede aliounNMeInte avo A 16 De ORDERCODE arte entrees rset ita estes insane AA E E E E 16 202099 2 Page3 of 16 sersa PDF created with FinePrint pdfFactory trial version http www fineprint com THERMOTRIP sersa TEMPERATURE MONITORING SSA 202001X am
5. ePrint pdfFactory trial version THERMOTRIP ersa TEMPERATURE MONITORING SSA 202001X amp B 3 4 Allocation of channels SSA202001B BUGGY VERSION a S5 420200168 THERMOTRIP Sen Alimantabon Power uppl q HN OV Vert Blane Green Write Thermocouple K 12V Alarm OV peny Eni Entr es Themmocouples UE wi 100p tay Thermocouple Inputs o m 69 E10 E11 E12 log oo ees ed eee ee e F45 Fi6 223 24 hi Paw sass Input N Allocation Input N Allocation Input N Allocation EltoE8 Exhausts 1 to 8 Sh absorber Front right Lower Radiator water Sh absorber Rear Left Lower Sh absorber Rear right Upper 202099 2 Pagel0 of 16 PDF created with FinePrint pdfFactory trial version THERMOTRIP sersa TEMPERATURE MONITORING SSA 202001X amp B 3 5 P ower supply wirin Start by connecting the power supply of the module observing the polarities a cable made up of different coloured wires is preferable The THERMOTRIP is not equipped with an on off switch Even if the display is not in operation the system continues to operate with reduced consumption we therefore recommend that you should connect the 12 V supply of the system to a 12V after contact Neiman or to a circuit breaker dedicated to electronic apparatus If the power supply is no longer present on the THERMOTRIP the configuration parameters and the maxima are retained in non volatile
6. ements of temperature up to 1000 C Exhausts 2 power supply wires 12VDC protected against inversions of polarity Operating range LOVDC to 16VDC 1 RS232C connection for connection to a PC 1 2 Accuracy e Forlnputs 50 250 C 1 C e Forlnputs 50 1000 C 4 C e For temperatures lower than 50 C the values displayed are given for information 1 3 Display e 3 7 segmentred displays for the temperature e 1 7 segments red display for the cylinder number 1 to 8 e 10 orange LED indicators to show the measurement point displayed e 2red LED indicators to indicate that a set point has been exceeded e orange LED indicator to show that a thermocouple is cut off or disconnected 4 Case Material Cast aluminium Dimensions of monitor Width 80mm Height 150mm Depth 75mm Weight 800g Fixation by 4 oblong holes 10x4mm pitches 50 and 165 mm eo 8 ENVIRONMENT e Operating temperature 20 C to 65 C e Humidity 90 RH not condensed e Consumption on standby lt 0 1W at 14 4Vcc e Maximum consumption lt 0 4W at 14 4Vcc 9 ORDER CODES Two types of version are available KIT 202001X for 4 wheel drive pour vehicle KIT 202001B for Buggy Each containing 2X ref 202002 4 temperature sensors for gluing 0 250 C 1X ref 202003 2 temperature sensors with thimble 0 250 C 2X ref 202004 5 female compensated connectors for thermocouple K 2X ref 202005 5 pull out connectors for sen
7. ion port seeking Please wait 202099 2 Pagel3 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP TEMPERATURE MONITORING SSA 202001X amp B The second window offers 3 choices 1 Reading and setting of set points 2 Retrieval of measurements 3 Exit from application By clicking on the button Set points reading and setting the following window is reached Each measurement channel is associated to a temperature value and to a tick box indicating whether the channel is in service or not Fill in the various boxes corresponding to each sensor used then click on the button Set points Programming to download the values into the THERMOTRIP memory Temperature Set Points Setting aoaie Option TE al 50 fe n ea 50 Ee lap Sop aia aj OE E E Ee o fe af 50 e Front Axle E ad 4 50 fe Sh Absorb FLU IE Sh Absorb FRU 50 r int a eee ee Sl 50 e ens m Sale r co O E Sh Absorb FLL peo Sh Absorb FRL Engine Cil p Engine Water aalter moi j lt n Rear Axle Transfert Sh Absorb RLU fe Span eee 50 SE i i Hy Sm re EER lt Sh Absorb RLL aae WS raa net Sh Absorb RRL Set Points Setting UIT 202099 2 Pagel4 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP sersa TEMPERATURE MONITORING SSA 202001X amp B Retrieval of measurements Measurements
8. ire into it Release the pressure on the clamp while holding the wire in position Pull gently on the wire to ensure that It is properly gripped in the clamp Repeat the procedure for the second wire of the compensation cable Connection Compensated connectors OO EFA p cable Collars e THERMOTRIP end Sensor High temperature adhesive Component to be monitored Remove the connector mask situated on the back of the THERMOTRIP Then connect each sensor to the THERMOTRIP observing the input number allocated to each sensor indication on the bottom panel of the device The figures on the following page summarize the allocation of each measurement channel with respect to Its input connector 202099 2 Pages of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP ersa TEMPERATURE MONITORING SSA 202001X amp B 3 3 Allocation of channels SSA202001X 4 WHEEL DRIVE VERSION Sam THERMOTRIP Thermocouple K i asai i pl Vert Blant reset White 12V Alarm OV arena fai Entr es Themocouples 1000 C Thermocouple inputs HEH FETUS 1 I a a E11 E12 Peg FET E15 E16 E23 E24 hg Input N Allocation Input N Allocation Input N Allocation E1to E8 Exhausts 1 to 8 Sh absorber Front Right Lwr Sh absorber Rear Left Lwr Sh absorber Rear Right Upr Gearbox 202099 2 Page9 of 16 PDF created with Fin
9. memory As soon as the power supply is connected all the indicator lamps light for 3 to 4 seconds to check correct operation Then carry on with the configuration of each input see chapter 4 CONFIGURATION 3 6 Alarm Output Wiring The Alarm Output is used to supply large variety of equipment for which the consumption doesn t exceed 2 Amps at 12Vdc 24 Watts If the power of the equipment to be supplied exceeds 2 Amps an additional relay is necessary see wiring with additional relay section In case of short circuit the Alarm output is self protected with auto reset function Direct wiring equioment lt 24W max Power Supply Connector 12V Alarm OV Se Cable section must be 0 7 5mm i Wiring with additional relay equipment gt 24W Equipment gt 21W 202099 2 Pagell of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP Serta TEMPERATURE MONITORING SSA 202001X amp B 4 CONFIGURATION 4 1 Modification alarm temperature thresholds The modifications of set points are carried out directly by means of the front panel keys of the THERMOTRIP or via the WinMonitor software supplied refer to chapter 6 CONFIGURATION by WinMonitor With the THERMOTRIP under power select the channel to be modified using the up down keys then press the key Prg Programming The indicator corresponding to the previously displayed input flashes The tempera
10. of 25m of compensated cable for thermocouple K Reference 202006 202099 2 Page6 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP sersa TEMPERATURE MONITORING SSA 202001X amp B y 10 2 pin pull out connectors sensor inputs Reference 202005 y 1 3 pin pull out connector power supply Screwdriver for insertion extraction of the cables in the pull out tension clamp connectors Reference 202007 One serial link cable circular connector 9 pin SUBD connector length 2m Reference 202008 WinMonitor configuration monitoring software for pour Windows 9X 2000 Me XP or NT4 x Reference 202009 The present instructions in English Reference 202099 2 OPTION 4 sensors 1000 C to fix on the exhausts length of sensor 30cm length of cable 1 5m Reference 202011 Connection Compensated connectors Exhaust IG Vim hf cable Collars e l Sensor THERMOTRIP end High temperature collars 202099 2 Page7 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com THERMOTRIP sersa TEMPERATURE MONITORING SSA 202001X amp B 3 INSTALLATION 3 1 P reparation The first stage of the installation consists in defining the place where the THERMOTRI P will be fixed For preference choose a place which is protected from dust from water and from very large variations of light The fixation
11. of the monitor must be by at least three fixation points The second stage consists in passing through sufficient compensation cable for the number of sensors to be connected For this purpose S use the reel of cable supplied with the equipment Use only the compensation cable supplied with the outfit to avoid wear on the cables itis preferable t cover them with a protective sheath Since the power supply is polarized a cable with two wires of different colours is strongly recommended 3 2 Wiring of the sensors Qu CAUTION The compensation cable is a POLARISED CABLE it is therefore necessary to observe the polarities of connection as follows i Watertight seal Polarity of connectors and cable White ra LA E ureen 7 Ser ee Ne Compensated connectors Compensation cable Pull out connector Once the compensated cable are installed in the vehicle it remains only to install a compensated connector Sensor end and a pull out connector THERMOTRI P end observing the indicated polarities After this connect each cable to the THERMOTRIP observing the input number allotted to each sensor The insertion tool supplied will be used to connect the wires of the compensated cable to the pull out connector For this purposes strip the wires without damaging them insert the blade of the screwdriver into the upper slot of the connector see figure below then exert a slight pressure on the connector clamp and insert the corresponding w
12. p B 1 PRESENTATION Two types of THERMOTRI P are available q Version 202001X for four wheel drive vehicle q Version 202001B for Buggy The THERMOT RIP takes the form of an independent case grouping together the functions of Measurement of water temperatures engine and radiator Measurement of oil temperature engine gearbox and transfer Measurement of exhaust temperature Measurement axles temperature Measurement of shock absorber temperature display of temperatures and alarms Programming of temperature alarm threshold Recording and reading of temperature maxima Dialogue with a PC for configuration and reading of maxima The mimic diagram type front panel makes reading of the various points of measurement easier It incorporates two independent displays one to indicate the temperature of the selected input the other to indicate the number of the cylinder selected The selection of the other inputs is indicated by an orange coloured indicator lamp placed at the various points of the mimic diagram Four keys enable the selection of the input which is to be displayed and the setting of the operating parameters of the THERMOTRI P The 202001X has 24 inputs for type K thermocouples divided into 2 groups e 16 inputs with a temperature range from 50 C to 250 C e 8 inputs with a temperature range from 50 C to 1000 C exhausts The 202001B has 22 inputs for type K thermocouples divided into 2 groups e 14 inputs with a tem
13. perature range from 50 C to 250 C e 8 inputs with a temperature range from 50 C to 1000 C exhausts The 50 1000 C sensors are to be ordered separately see 9 ORDER CODES Each measurement is associated with a set point value between 50 and 250 C or 50 and 1000 C depending on the input concerned The number of inputs used and the associated set point values are programmable by an external PC via the serial link or directly by the keys on the front panel The measurement inputs and the power supply are connected to the rear panel of the module Pull out tension clamp connectors allow each input to be individually connected to its sensor via the compensated cable supplied The other end of the cable is fitted with a compensated connector female for connection to the sensor 202099 2 Page4 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com Indicators lamps Zz allotted to inputs a each white patch THERMOTRIP sersa TEMPERATURE MONITORING SSA 202001X amp B 1 1 Adjustment keys A brightness adjustment key allows access to four display modes 1 No display except in case of alarm high brightness display 2 Low brightness display night time 3 Medium brightness display normal 4 High brightness display in full sunshine Two up and down keys enable 1 Scrolling of the measurement inputs 2 To increase or decrease the alarm threshold value of temperature in mode PROGRAMMIN
14. rsion htip www fineprint com THERMOTRIP ersa TEMPERATURE MONITORING SSA 202001X amp B 6 CONFIGURATION by WinMonitor Minimum configuration required to install and use the WinMonitor software PC PENTIUM 166MHz minimum 16 Mo of RAM 10Mo of hard disk free Video board 2Mo minimum VGA screen 800x600 Windows 95 98 2000 Me XP or NT4 X installed NESE NEE SE 6 1 Installation of WinMonitor 1 Insert the WinMonitor CDROM 2 Choose the directory which suits your equipment 4 wheel drive version 4x4 or Buggy version 3 Inthe selected directory double click on the file SETUP EXE PHD Winklonitor 3 11 Installation Please enter the directory in which to install 44 D Winktoritor W3 11 The Lab indowe OVl Run Time Engine is already installed PwD Winkoritor W3 11 Director CASERSA Change LabWindoweOV Run Time Engine Director C AW INDO WS 54 S TEMSACVIATE Bhange Cancel 4 Follow the instructions of the installation software CUWINDOWS Men Mial Fa Uninstall 4D 2 objet s 2 At the end of the installation the directory SERSA is created by default or the position you have chosen containing the WinMonitor software Double click on WinMonitor exe to start the application The first time the software is opened a window opens which enables the software to choose the communication port used for the dialogue with the THERMOTRI P Configuration Off x Communicat
15. sors 1 power supply connector 1X ref 202006 1 reel of 25m of compensated cable for thermocouple K 1X ref 202007 1 insertion extraction screwdriver for pull out connector 1X ref 202008 1 PC connection cable 2m supplementary 1X ref 202009 1 WinMonitor software 1X ref 202010 1 transport valise for the outfit 1X ref 202099 2 the present technical note On option ref 202011 1 temperature sensor 0 1000 C for fixation to exhaust by adhesive not supplied All references can be separately ordered please contact your contact assistant for further details 202099 2 Pagel6 of 16 PDF created with FinePrint pdfFactory trial version htip www fineprint com
16. ture displayed now corresponds to the value of alarm threshold above which an alarm will be displayed Use the up and down keys to scroll to the temperature value which you wish to allocate to this input The maximum value programmable for an exhaust measurement input is 1000 C and 250 C for the other inputs The minimum value of the threshold is 50 C If the value 50 has been reached and if the down key is pressed once more the display indicates OFF In this case the selected input orange indicator flashing is no longer programmed this means that no measurement will be taken into account nor displayed on this input To take account of this input again press the up key once or more times until 50 appears or the threshold value that you want via Q To move to the threshold value of the next input press the programming key once gi Repeat the adjustment using the up and down keys as seen above To leave programming mode itis only necessary to wait for a few seconds then the indicator or the display of the selected input stops flashing and the temperature display now indicates the real temperature of the input concerned 5 OPERATION Itis possible to consult the temperatures by pressing he or keys The LED ofthe input visualized de glows steadily If an ee RS exceeds 1000 C the first digit of the display is A for 1000 C then B for 1100 C etc For example indicates a temp rature of 1053 C and indicates a temp rat
17. ure of 1135 C 5 1 Alarms and faults When an input is on alarm set point exceeded The display moves into high brightness mode the brightness adjustment key no longer allows the display to be totally extinguished The 2 brake lights of the mimic diagram flash The LED of the defective input lights An alarm or a fault is always indicated by the flashing of the of the temperature m O If the value indicated is a number it corresponds to a temperature exceeding the alarm temperature value previously programmed If the display indicates En this means a thermocouple fault broken wire or disconnection of the thermocouple CAUTION if an input is configured threshold value different from OFF and no sensor is connected to this input the input is considered to be in fault If second fault occurs the faults will be automatically displayed one after the other with a pause between faults If an exhaust fault is indicated the cylinder number s scroll on the engine display 52 Maximum temperatures reached A long pressure on the Prg key allows access to reading the maxima All displays and indicators flash The key allows passage from a channel to the Prai following channel A further long pressure has the effect of setting all the maxima values to 0 On the other hand if no key is operated for 5 seconds in this mode the maxima values are retained in memory 202099 2 Pagel2 of 16 PDF created with FinePrint pdfFactory trial ve
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